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CN110500366A - A magneto-rheological fluid clutch with airbag pressurization - Google Patents

A magneto-rheological fluid clutch with airbag pressurization Download PDF

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Publication number
CN110500366A
CN110500366A CN201910751618.4A CN201910751618A CN110500366A CN 110500366 A CN110500366 A CN 110500366A CN 201910751618 A CN201910751618 A CN 201910751618A CN 110500366 A CN110500366 A CN 110500366A
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China
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magneto
driven
rheological fluid
input shaft
airbag
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Inventor
李永杰
谢方伟
朱海强
丁武建
虞鑫仕
周锐
李志宝
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Jiangsu University
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Jiangsu University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D35/00Fluid clutches in which the clutching is predominantly obtained by fluid adhesion
    • F16D35/005Fluid clutches in which the clutching is predominantly obtained by fluid adhesion with multiple lamellae

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Fluid-Damping Devices (AREA)

Abstract

本发明公开了一种带气囊增压的磁流变液离合器,主要包括输入端、输出端、磁流变液、励磁线圈、壳体等。输入端主要由输入轴、主动片、气囊等组成;输出端主要由输出轴、从动片等组成;主动片之间安装有若干材料各向异性的气囊。励磁线圈通电,产生磁场使磁流变液黏度发生改变直至变成类固体,产生的转矩通过输入轴、主动片、磁流变液、从动片传递给输出轴;通过外部装置使气囊膨胀挤压磁流变液,提高传递转矩、缩短响应时间。

The invention discloses a magneto-rheological fluid clutch with air bag pressurization, which mainly includes an input end, an output end, a magneto-rheological fluid, an exciting coil, a casing and the like. The input end is mainly composed of input shaft, driving piece, air bag, etc.; the output end is mainly composed of output shaft, driven piece, etc.; a number of air bags with anisotropic materials are installed between the driving pieces. The excitation coil is energized to generate a magnetic field to change the viscosity of the magnetorheological fluid until it becomes solid-like, and the generated torque is transmitted to the output shaft through the input shaft, active piece, magnetorheological fluid, and driven piece; the airbag is inflated through an external device Squeeze the magnetorheological fluid to improve the transmission torque and shorten the response time.

Description

一种带气囊增压的磁流变液离合器A magneto-rheological fluid clutch with airbag pressurization

技术领域technical field

本发明涉及一种磁流变液离合器,尤其是一种磁流变液工作在挤压-剪切模式下的增扭磁流变液离合器。The invention relates to a magneto-rheological fluid clutch, in particular to a twist-increasing magnetorheological fluid clutch in which the magnetorheological fluid works in a squeeze-shear mode.

背景技术Background technique

磁流变液是微米级别的磁性颗粒、表面活性剂和溶剂组成的一种新型的智能材料,在磁场的作用下,其屈服应力和黏度会随着外加磁场的变化而发生改变,响应速度快。基于这些特殊的力学性质,磁流变液在机械工程、汽车工程、控制工程、精密仪器加工及航空航天等领域具有非常广泛的应用前景。Magnetorheological fluid is a new type of intelligent material composed of micron-scale magnetic particles, surfactants and solvents. Under the action of a magnetic field, its yield stress and viscosity will change with the change of the applied magnetic field, and the response speed is fast. . Based on these special mechanical properties, magnetorheological fluids have very broad application prospects in the fields of mechanical engineering, automotive engineering, control engineering, precision instrument processing, and aerospace.

磁流变液离合器是磁流变液应用的一个重要领域,根据磁流变液的性质,可以控制外加磁场来实现离合器的分离和结合,在不同的磁场强度作用下,磁流变液的剪切应力发生变化,进而实现转速和转矩的变化,且可以实现无级控制。和传统的离合器相比,磁流变液具有无磨损、功耗低、噪声低、响应时间短、结构简单和控制简单等优点。按照磁流变液离合器的结构形式,一般分为圆筒式磁流变液离合器、圆盘式磁流变液离合器和杯装磁流变液离合器等。发明专利CN102562857A公开了“一种锥形挤压-剪切式磁流变液离合器”,利用在磁场作用下的衔铁受到力的作用,当励磁线圈中有电流时,衔铁将被吸引,挤压磁流变液,此时磁流变液工作在挤压-剪切工作模式下,可以大幅提升输出转矩,存在的不足是结构复杂、工作噪声大。发明专利CN106884898A公开的“一种挤压式增扭磁流变液离合器”,在输出套筒上设有的若干沿径向设置的钢球,在离心力的作用下,挤压磁流变液,同时在电磁吸力的作用下使活塞运动,在钢球和活塞的复合挤压作用下,增加转矩,提高传递效率,实现了快速响应,不足之处在于钢球提供的压力有限。同时,磁流变液离合器也存在着传递转矩不够大的问题,此问题制约着磁流变液离合器的发展和应用,所以如何提高磁流变液离合器的传递转矩成为制约磁流变液离合器发展的关键。The magnetorheological fluid clutch is an important field of magnetorheological fluid application. According to the properties of the magnetorheological fluid, the external magnetic field can be controlled to realize the separation and combination of the clutch. Under the action of different magnetic field strengths, the shear of the magnetorheological fluid The shear stress changes, and then realizes the change of speed and torque, and can realize stepless control. Compared with the traditional clutch, magnetorheological fluid has the advantages of no wear, low power consumption, low noise, short response time, simple structure and simple control. According to the structure of the magnetorheological fluid clutch, it is generally divided into a cylindrical magnetorheological fluid clutch, a disc magnetorheological fluid clutch and a cup magnetorheological fluid clutch. Invention patent CN102562857A discloses "a conical squeeze-shear type magneto-rheological fluid clutch", which utilizes the force of the armature under the action of a magnetic field. When there is current in the excitation coil, the armature will be attracted and squeezed Magneto-rheological fluid. At this time, the magnetorheological fluid works in the squeeze-shear mode, which can greatly increase the output torque. The disadvantages are that the structure is complex and the working noise is large. Invention patent CN106884898A discloses "a squeeze-type torque-increasing magneto-rheological fluid clutch". A number of steel balls arranged radially on the output sleeve squeeze the magnetorheological fluid under the action of centrifugal force. At the same time, the piston is moved under the action of electromagnetic attraction, and under the combined extrusion of the steel ball and the piston, the torque is increased, the transmission efficiency is improved, and a quick response is realized. The disadvantage is that the pressure provided by the steel ball is limited. At the same time, the magneto-rheological fluid clutch also has the problem that the transmission torque is not large enough, which restricts the development and application of the magneto-rheological fluid clutch, so how to improve the transmission torque of the magneto-rheological fluid clutch has become a constraint for the magneto-rheological fluid clutch. Key to clutch development.

发明内容Contents of the invention

针对现有技术中存在的问题,本发明提供了一种带气囊增压的磁流变液离合器,通过气囊挤压磁流变液,使磁流变液工作在挤压-剪切模式下,具有提高传递转矩、结构简单、响应迅速、传递效率高等优点。Aiming at the problems existing in the prior art, the present invention provides a magneto-rheological fluid clutch with air bag pressurization, which squeezes the magneto-rheological fluid through the air bag to make the magneto-rheological fluid work in the squeeze-shear mode, It has the advantages of improving the transmission torque, simple structure, quick response and high transmission efficiency.

本发明的一种带气囊增压的磁流变液离合器,具体包括输入轴、密封圈Ⅰ、轴承Ⅰ、输入轴端盖、轴承Ⅱ、气囊、输入端壳体、励磁线圈、线圈外壳、输出端壳体、螺栓、从动片、主动片、轴承Ⅲ、输出轴、密封圈Ⅱ、轴承Ⅳ、主动片隔磁环、从动片隔磁环、磁流变液、进气通道等。主动片通过花键安装在输入轴上,主动片之间通过主动片隔磁环保持距离。输入轴壳体、输出轴壳体和励磁线圈壳体形成的空间放置励磁线圈。从动片通过螺栓连接,其间设有从动片隔磁环,以保持从动片之间的距离,连接简单可靠,且间距大小一致,输出轴和从动片通过螺栓连接。A magneto-rheological fluid clutch with air bag pressurization according to the present invention specifically includes an input shaft, a sealing ring I, a bearing I, an input shaft end cover, a bearing II, an air bag, an input end housing, an excitation coil, a coil housing, an output End housing, bolts, driven plate, active plate, bearing III, output shaft, sealing ring II, bearing IV, active plate magnetic isolation ring, driven plate magnetic isolation ring, magnetorheological fluid, air intake channel, etc. The active pieces are installed on the input shaft through splines, and the distance between the active pieces is maintained by the active piece magnetic isolation ring. The space formed by the input shaft housing, the output shaft housing and the exciting coil housing is used for placing the exciting coil. The driven pieces are connected by bolts, and there is a magnetic isolation ring for the driven pieces to maintain the distance between the driven pieces. The connection is simple and reliable, and the distances are consistent. The output shaft and the driven pieces are connected by bolts.

作为本发明的进一步改进,在所述的在输入轴上固接有若干气囊,气囊通过输入轴进气通道,和外部装置相连接,气囊使用各向异性材料,充气时沿圆周方向和径向方向发生形变。As a further improvement of the present invention, several airbags are fixedly connected to the input shaft, and the airbags are connected to external devices through the input shaft air intake channel. The direction is deformed.

作为本发明的进一步改进,在所述的输出轴和从动片之间通过螺栓连接传递转矩,结构简单、性能可靠。As a further improvement of the present invention, the torque is transmitted between the output shaft and the driven plate through bolt connection, which has a simple structure and reliable performance.

作为本发明的进一步改进,在所述的从动片之间的距离,以及主动片之间的距离,均可任意调整,范围在0.5mm-3mm之间。As a further improvement of the present invention, the distance between the driven plates and the distance between the active plates can be adjusted arbitrarily, and the range is between 0.5mm-3mm.

本发明的有益效果:(1)本发明通过轴上安装的气囊,在外部设备作用下,体积膨胀,挤压磁流变液,使磁流变液在工作在挤压-剪切模式下,能够提高传动转矩,缩短响应时间;(2)从动片通过螺栓连接,其间设有从动片隔磁环,以保持从动片之间的距离,间距调整方便、连接简单可靠。Beneficial effects of the present invention: (1) The present invention expands the volume of the air bag installed on the shaft under the action of external equipment, squeezes the magnetorheological fluid, and makes the magnetorheological fluid work in the squeeze-shear mode, It can improve the transmission torque and shorten the response time; (2) The driven pieces are connected by bolts, and there is a magnetic isolation ring for the driven pieces to maintain the distance between the driven pieces, the distance adjustment is convenient, and the connection is simple and reliable.

附图说明Description of drawings

图1是本发明的一种带气囊增压的磁流变液离合器的结构简图;Fig. 1 is a schematic structural diagram of a magneto-rheological fluid clutch with air bag pressurization of the present invention;

图2是本发明的一种带气囊增压的磁流变液离合器的气囊部分局部剖视图;Fig. 2 is a partial sectional view of the air bag of a magneto-rheological fluid clutch with air bag pressurization according to the present invention;

图3是本发明的一种带气囊增压的磁流变液离合器的主动片;Fig. 3 is the active plate of a magneto-rheological fluid clutch with air bag pressurization according to the present invention;

图4是本发明的一种带气囊增压的磁流变液离合器的从动片;Fig. 4 is a driven plate of a magneto-rheological fluid clutch with air bag pressurization according to the present invention;

其中1-输入轴;2-密封圈Ⅰ;3-轴承Ⅰ;4-输入轴端盖;5-轴承Ⅱ;6-气囊;7-输入端壳体;8-励磁线圈;9-线圈外壳;10-输出端壳体;11-螺栓;12-从动片;13-主动片;14-轴承Ⅲ;15-输出轴;16-密封圈Ⅱ;17-轴承Ⅳ;18-主动片隔磁环;19-从动片隔磁环;20-磁流变液;21-进气通道;22-花键。1-input shaft; 2-sealing ring Ⅰ; 3-bearing Ⅰ; 4-input shaft end cover; 5-bearing Ⅱ; 6-airbag; 7-input end housing; 8-excitation coil; 10-output shell; 11-bolt; 12-driven plate; 13-active plate; 14-bearing III; 15-output shaft; 16-seal ring II; 17-bearing IV; ; 19-magnetic spacer ring for driven piece; 20-magnetorheological fluid; 21-intake channel; 22-spline.

具体实施方法Specific implementation method

下面结合附图以及具体实施例对本发明进一步的说明:Below in conjunction with accompanying drawing and specific embodiment the present invention is further described:

如图1所示,本发明的一种带气囊增压的磁流变液离合器,具体包括输入轴1、密封圈Ⅰ2、轴承Ⅰ3、输入轴端盖4、轴承Ⅱ5、气囊6、输入端壳体7、励磁线圈8、线圈外壳9、输出端壳体10、螺栓11、从动片12、主动片13、轴承Ⅲ14、输出轴15、密封圈Ⅱ16、轴承Ⅳ17、主动片隔磁环18、从动片隔磁环19、磁流变液20、进气通道21、花键22等。输入轴1通过轴承Ⅰ3、输入轴端盖4和输入轴壳体7配合,输入轴端盖4和输入端壳体7通过螺栓连接;在输入轴1上固接有若干气囊6,气囊6通过输入轴1的进气通道21,和外部装置相连接;主动片13和输入轴1之间使用花键22连接;输入端壳体7、输出端壳体10和线圈壳体9通过螺栓连接;主动片13和从动片12相间分布,两片主动片12之间安装有气囊6;主动片12之间设有主动片隔磁环18,以保持距离,从动片12之间设有从动片隔磁环19,以保持距离,该距离可任意调整,范围在0.5mm-3mm之间;励磁线圈8安装在输入端壳体7、输出端壳体10和线圈外壳9形成的空间中;使用螺栓11将从动片12和输出轴15连接;输出轴15通过轴承Ⅲ14和输出端壳体10配合;从动片12通过轴承Ⅱ5和输入轴2配合;输入轴1和输入轴端盖4,输出轴15和输出轴壳体10之间均设有密封圈。As shown in Figure 1, a magneto-rheological fluid clutch with air bag pressurization according to the present invention specifically includes an input shaft 1, a sealing ring I2, a bearing I3, an input shaft end cover 4, a bearing II5, an air bag 6, and an input end shell Body 7, excitation coil 8, coil casing 9, output end housing 10, bolt 11, driven piece 12, driving piece 13, bearing III14, output shaft 15, sealing ring II16, bearing IV17, driving piece magnetic isolation ring 18, The driven plate is separated from the magnetic ring 19, the magneto-rheological fluid 20, the air intake channel 21, the spline 22, and the like. The input shaft 1 cooperates with the bearing I3, the input shaft end cover 4 and the input shaft housing 7, and the input shaft end cover 4 and the input end housing 7 are connected by bolts; several airbags 6 are fixedly connected to the input shaft 1, and the airbags 6 pass through The air intake passage 21 of the input shaft 1 is connected with an external device; the active plate 13 and the input shaft 1 are connected by a spline 22; the input end housing 7, the output end housing 10 and the coil housing 9 are connected by bolts; The active sheet 13 and the driven sheet 12 are distributed alternately, and an air bag 6 is installed between the two active sheets 12; the active sheet magnetic isolation ring 18 is arranged between the active sheet 12 to keep the distance, and the driven sheet 12 is provided with a slave The moving piece is separated from the magnetic ring 19 to maintain a distance, which can be adjusted arbitrarily, and the range is between 0.5mm-3mm; the excitation coil 8 is installed in the space formed by the input end housing 7, the output end housing 10 and the coil housing 9 ;Use the bolt 11 to connect the driven piece 12 and the output shaft 15; the output shaft 15 cooperates with the output end housing 10 through the bearing III14; the driven piece 12 cooperates with the input shaft 2 through the bearing II5; the input shaft 1 and the input shaft end cover 4. A sealing ring is provided between the output shaft 15 and the output shaft housing 10 .

如图2所示,本发明的一种带有气囊增压的磁流变液离合器的输入轴1安装气囊6处的局部剖视图,在输入轴1径向固接有若干气囊6,气囊6通过进气通道21与外部管路连接,气囊采用各向异性材料,充气主要沿着圆周方向发生形变,如图中箭头所指示方向。在主动轴1上还有花键22,用于安装主动片13。As shown in Figure 2, a partial cross-sectional view of the input shaft 1 of the magneto-rheological fluid clutch with air bag pressurization of the present invention where the air bag 6 is installed, several air bags 6 are fixed in the radial direction of the input shaft 1, and the air bag 6 passes through The air intake channel 21 is connected to the external pipeline, and the airbag is made of anisotropic material, and the inflation is mainly deformed along the circumferential direction, as indicated by the arrow in the figure. There is also a spline 22 on the drive shaft 1 for installing the drive plate 13 .

该磁流变液离合器工作过程中,输入轴1转动,外部设备通过输入轴进气通道21,将气体输送到气囊6中,气囊6体积增加,由于气囊6所采用的是各向异性材料,气囊会沿着圆周方向和径向发生形变,对磁流变液20产生一定的压力,使磁流变液20工作在挤压模式下,给励磁线圈8通电将会产生磁场作用于离合器中磁流变液20,由于磁流变液20的固有性质,将会从牛顿流体转变为宾汉流体,由类液体转变为类固体,磁流变液工作在挤压-剪切模式下,能产生较大的屈服应力而传递转矩,响应时间短;本发明设计了多对主动片13和从动片12,可以进一步提升提高转矩,并且随着励磁线圈8中电流的增大,传递的转矩升高。转矩通过输入轴1、主动片13、磁流变液20、从动片12再传递到输出轴15。当励磁线圈8断电时,磁流变液由类固体变为类液体,传递转矩降低,输出轴15停止转动,同时,外部设备停止向气囊6输送气体,气囊6的体积减小,恢复原来形状。通过对励磁线圈8的电流控制,和外部设备的配合,实现磁流变液离合器传递转矩和提升转矩的目的。During the working process of the magneto-rheological fluid clutch, the input shaft 1 rotates, and the external equipment delivers gas to the airbag 6 through the input shaft inlet channel 21, and the volume of the airbag 6 increases. Since the airbag 6 is made of anisotropic material, The airbag will deform along the circumferential direction and the radial direction, and generate a certain pressure on the magneto-rheological fluid 20, so that the magnetorheological fluid 20 works in the extrusion mode, and electrifying the excitation coil 8 will generate a magnetic field to act on the magneto-rheological fluid 20 in the clutch. The rheological fluid 20, due to the inherent properties of the magnetorheological fluid 20, will change from Newtonian fluid to Bingham fluid, from liquid-like to solid-like, and the magnetorheological fluid works in the squeeze-shear mode, which can produce Torque is transmitted due to larger yield stress, and the response time is short; the present invention has designed many pairs of driving plates 13 and driven plates 12, which can further enhance the torque, and as the current in the exciting coil 8 increases, the transmitted Torque rises. The torque is transmitted to the output shaft 15 through the input shaft 1 , the driving plate 13 , the magneto-rheological fluid 20 , and the driven plate 12 . When the excitation coil 8 is powered off, the magnetorheological fluid changes from solid-like to liquid-like, the transmission torque decreases, the output shaft 15 stops rotating, and at the same time, the external equipment stops delivering gas to the airbag 6, the volume of the airbag 6 decreases, and the recovery original shape. By controlling the current of the excitation coil 8 and cooperating with external devices, the magneto-rheological fluid clutch can realize the purpose of transmitting torque and boosting torque.

以上所述实施例为本发明的优选的实施方式,并不限于上述实施方式,在不背离本发明的实质内容的情况下,任何显而易见的改进、替换或变型均属于本发明的保护范围。The above-mentioned embodiments are preferred implementations of the present invention, and are not limited to the above-mentioned implementations. Without departing from the essence of the present invention, any obvious improvement, replacement or modification shall belong to the protection scope of the present invention.

Claims (4)

1.本发明是一种带气囊增压的磁流变液离合器,其特征在于:包括输入轴(1)、密封圈Ⅰ(2)、轴承Ⅰ(3)、输入轴端盖(4)、轴承Ⅱ(5)、气囊(6)、输入端壳体(7)、励磁线圈(8)、线圈外壳(9)、输出端壳体(10)、螺栓(11)、从动片(12)、主动片(13)、轴承Ⅲ(14)、输出轴(15)、密封圈Ⅱ(16)、轴承Ⅳ(17)、主动片隔磁环(18)、从动片隔磁环(19)、磁流变液(20)、进气通道(21)、花键(22);在所述输入端的输入轴(1)上固接有若干气囊(6),气囊(6)位于两片主动片(13)之间,且通过输入轴(1)进气通道,和外部装置相连接;在所述输出端,使用螺栓(11)将从动片(12)和输出轴(15)连接;从动片(12)之间设有从动片隔磁环(19),以保持从动片之间的距离。1. The present invention is a magneto-rheological fluid clutch with air bag pressurization, which is characterized in that it includes an input shaft (1), a sealing ring I (2), a bearing I (3), an input shaft end cover (4), Bearing II (5), air bag (6), input housing (7), excitation coil (8), coil housing (9), output housing (10), bolts (11), driven plate (12) , driving plate (13), bearing III (14), output shaft (15), seal ring II (16), bearing IV (17), driving plate magnetic isolation ring (18), driven plate magnetic isolation ring (19) , magnetorheological fluid (20), air intake channel (21), spline (22); on the input shaft (1) of the input end, several airbags (6) are fixedly connected, and the airbags (6) are located on two active between the plates (13), and through the input shaft (1) air intake channel, and connected with the external device; at the output end, use bolts (11) to connect the driven plate (12) and the output shaft (15); A driven piece magnetic spacer (19) is arranged between the driven pieces (12) to keep the distance between the driven pieces. 2.根据权利要求1所述的一种带气囊增压的磁流变液离合器,其特征在于:在所述的气囊(6)使用各向异性材料,充气时沿圆周方向和径向方向发生形变。2. A magneto-rheological fluid clutch with airbag supercharging according to claim 1, characterized in that: anisotropic materials are used in the airbag (6), and when inflated, gas flow occurs along the circumferential direction and the radial direction. deformation. 3.根据权利要求1所述的一种带有气囊增压的磁流变液离合器,其特征在于:所述输入端,主动片(13)之间设有主动片隔磁环(18),以保持主动片(13)之间的距离。3. A magneto-rheological fluid clutch with airbag pressurization according to claim 1, characterized in that: said input end, between the active plates (13) is provided with an active plate magnetic isolation ring (18), To keep the distance between active sheet (13). 4.根据权利要求1所述的一种带有气囊增压的磁流变液离合器,其特征在于:在所述的从动片(12)之间的距离,以及主动片(13)之间的距离,均可任意调整,范围在0.5mm-3mm之间。4. A magneto-rheological fluid clutch with airbag pressurization according to claim 1, characterized in that: the distance between the driven plates (12) and the distance between the driving plates (13) The distance can be adjusted arbitrarily, and the range is between 0.5mm-3mm.
CN201910751618.4A 2019-08-14 2019-08-14 A magneto-rheological fluid clutch with airbag pressurization Pending CN110500366A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111765183A (en) * 2020-07-09 2020-10-13 中国矿业大学 A water-cooled emergency brake with variable working space volume
CN113387591A (en) * 2021-08-04 2021-09-14 刘飞 Glass section of thick bamboo coating film device
CN114198425A (en) * 2022-01-25 2022-03-18 江苏省特种设备安全监督检验研究院 Double-shear magnetorheological clutch under permanent magnet excitation

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111765183A (en) * 2020-07-09 2020-10-13 中国矿业大学 A water-cooled emergency brake with variable working space volume
CN111765183B (en) * 2020-07-09 2022-02-25 中国矿业大学 Water-cooled emergency brake with variable working space volume
CN113387591A (en) * 2021-08-04 2021-09-14 刘飞 Glass section of thick bamboo coating film device
CN114198425A (en) * 2022-01-25 2022-03-18 江苏省特种设备安全监督检验研究院 Double-shear magnetorheological clutch under permanent magnet excitation

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