Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide motor shell end cover material-dividing and boxing equipment and a boxing method thereof.
In order to achieve the above purpose, the motor casing end cover material distributing and boxing equipment comprises a base, wherein a supporting and adjusting mechanism is arranged on the upper side of the base, a first clamping mechanism for carrying a soft grid plate is arranged on one side of the supporting and adjusting mechanism, a second clamping mechanism for carrying a bottom plate is arranged on one side of the first clamping mechanism, an unfolding mechanism for unfolding the soft grid plate in a contracted state is arranged on the upper side of the supporting and adjusting mechanism, a transmission mechanism for carrying and limiting the motor casing end cover is arranged on the upper side of the base, and a carrying mechanism for carrying the motor casing end cover and straightening the soft grid plate is arranged on one side of the transmission mechanism.
The invention is further characterized in that the support adjusting mechanism comprises a support plate fixedly connected to the upper side of the base, a sliding groove and a clamping groove are formed in the support plate, a first hydraulic cylinder and a second sliding block are respectively and slidably connected to the inner portion of the sliding groove, a first hydraulic cylinder and a second hydraulic cylinder are respectively and fixedly connected to one side of the support plate, the output end of the first hydraulic cylinder is fixedly connected with the first sliding block, the output end of the second hydraulic cylinder is fixedly connected with the second sliding block, a first motor is fixedly connected to the inner portion of the support plate, the output end of the first motor is fixedly connected with a positioning plate, a limiting groove is formed in the positioning plate, a rotating shaft is arranged on the other side of the positioning plate and is rotatably connected with the support plate, and a storage box is arranged on the upper side of the base.
The invention further provides that the second clamping mechanism comprises a second L-shaped plate fixedly connected to one side of the second sliding block, a second air cylinder is fixedly connected to the upper side of the second L-shaped plate, the output end of the second air cylinder penetrates through the second L-shaped plate and is fixedly connected with a second double-shaft air cylinder, two output ends of the second double-shaft air cylinder are respectively and fixedly connected with a second clamping jaw, a second placing table is arranged on the lower side of the second double-shaft air cylinder, and a plurality of bottom plates are placed on the upper side of the second placing table.
The invention further provides that the first clamping mechanism comprises a first L-shaped plate fixedly connected to one side of the first sliding block, a first air cylinder is fixedly connected to the upper side of the first L-shaped plate, the output end of the first air cylinder penetrates through the first L-shaped plate and is fixedly connected with a first double-shaft air cylinder, two output ends of the first double-shaft air cylinder are respectively and fixedly connected with a first clamping jaw, a first placing table is arranged on the lower side of the first double-shaft air cylinder, and a plurality of soft grid plates in a contracted state are placed on the upper side of the first placing table.
The invention is further arranged that the unfolding mechanism comprises a first fixed plate fixedly connected to one side of the supporting and adjusting mechanism, a third hydraulic cylinder is fixedly connected to one side of the first fixed plate, the third hydraulic cylinder penetrates through the first fixed plate, a straightening assembly is arranged at the output end of the third hydraulic cylinder, and a first straightening assembly and a second straightening assembly are respectively arranged on one side of the straightening assembly.
The invention is further characterized in that the aligning assembly comprises a first guide slide plate fixedly connected with the output end of the third hydraulic cylinder, one side of the first guide slide plate is respectively and slidably connected with a first toothed plate and a second toothed plate, gears are meshed between the first toothed plate and the second toothed plate, a rotating shaft is fixedly connected inside the gears, one end of the rotating shaft is connected with a bearing of the first guide slide plate, one side of the first guide slide plate is fixedly connected with a third cylinder, and the output end of the third cylinder is fixedly connected with the second toothed plate.
The first straightening assembly is arranged on one side of the second toothed plate, the second straightening assembly is arranged on one side of the first toothed plate, the first straightening assembly and the second straightening assembly are identical in structure, the first straightening assembly comprises a second guide slide plate fixedly connected to one side of the second toothed plate, a fourth cylinder and a fifth cylinder are fixedly connected to one side of the second guide slide plate respectively, a first correcting module is arranged at the output end of the fourth cylinder, and a second correcting module is arranged at the output end of the fifth cylinder.
The invention further provides that the first correcting module comprises a connecting block fixedly connected to the output end of the fourth cylinder, an avoidance groove is formed in the connecting block, a second motor is fixedly connected to the inside of the avoidance groove, the output end of the second motor is fixedly connected with a connecting plate, the other side of the connecting plate is rotationally connected with the connecting block, a fourth hydraulic cylinder is fixedly connected to one side of the connecting plate, the output end of the fourth hydraulic cylinder is fixedly connected with a third double-shaft cylinder, and two output ends of the third double-shaft cylinder are respectively fixedly connected with a triangular clamping hand.
The invention is further characterized in that the transmission mechanism comprises a transmission machine arranged on the upper side of the base, a first limiting plate and a second limiting plate are respectively and fixedly connected to the upper side of the transmission machine, a third limiting plate is fixedly connected to one side of the first limiting plate and one side of the second limiting plate, a third motor and a fourth motor are respectively and uniformly and fixedly connected to the inside of the first limiting plate, a first baffle is fixedly connected to the output end of the third motor, and a second baffle is fixedly connected to the output end of the fourth motor.
The invention is further characterized in that the carrying mechanism comprises a mechanical arm arranged on the upper side of the base, a second fixing plate is fixedly connected to the transmission end of the mechanical arm, three suckers are uniformly and fixedly connected to the lower side of the second fixing plate, and a horizontal straightening assembly is arranged between every two adjacent suckers.
The horizontal straightening assembly comprises a fifth hydraulic cylinder fixedly connected to the upper side of the second fixing plate, a fourth double-shaft cylinder is fixedly connected to the output end of the fifth hydraulic cylinder, two L-shaped clamping plates are respectively and fixedly connected to the two output ends of the fourth double-shaft cylinder, and a first pressing plane and a second pressing plane are respectively arranged on two sides of each L-shaped clamping plate.
According to the motor casing end cover material-dividing and boxing method, the motor casing end cover material-dividing and boxing equipment comprises the following steps:
and S1, the second clamping mechanism clamps the bottom plate, the second hydraulic cylinder controls the second clamping mechanism to move and place the bottom plate above the positioning plate, and then the bottom plate returns.
And S2, the first clamping mechanism clamps the soft grid plate in the contracted state, the first hydraulic cylinder controls the first clamping mechanism to move, the soft grid plate is placed above the bottom plate, and then the soft grid plate returns.
And S3, the soft grid plate in the contracted state is unfolded by the unfolding mechanism, the second hydraulic cylinder controls the second clamping mechanism to move and clamp the bottom plate, the first motor rotates to control the positioning plate to rotate to the inside of the clamping groove to avoid, and the second clamping mechanism conveys the bottom plate and the soft grid plate to the inside of the storage box and returns.
S4, the transmission mechanism transmits the motor casing end covers and limits the three motor casing end covers.
S5, the carrying mechanism sucks and carries the limited three motor shell end covers, and before the motor shell end covers are placed in the grids, the soft grid plates are horizontally straightened.
In summary, the present application includes at least one of the following beneficial technical effects:
1. The positioning plate is controlled to rotate through the first motor, so that the positioning plate is positioned for the bottom plate, the soft grid plate in the contracted state is unfolded above the bottom plate, after the soft grid plate is completely unfolded, the second air cylinder drives the bottom plate and the soft grid plate in the unfolded state to move into the storage box at the same time, workers are not required to place the bottom plate and the soft grid plate sequentially and manually, the boxing speed of the soft grid plate and the bottom plate is improved, and the effect of high boxing efficiency of the motor casing end cover is achieved.
2. The first correcting module and the second correcting module are used for respectively opening the two leftmost partition boards and the two rightmost partition boards of the soft grid plate, the fourth cylinder output end and the fifth cylinder output end start to shrink and move, the partition boards of the soft grid plate are pulled, meanwhile, the third cylinder output end is retracted, one partition board at the leftmost side, one partition board in the middle and one partition board at the rightmost side of the soft grid plate are positioned on the same horizontal plane, the other partition board at the leftmost side of the soft grid plate, the other partition board in the middle and the other partition board at the rightmost side are also positioned on the same horizontal plane, so that the soft grid plate in the shrinking state is completely unfolded, manual operation is not needed in the process, the phenomenon that part of inner grids of the soft grid plate are not completely unfolded is avoided, the end cover of a motor casing cannot be installed into the grids is avoided, and the effects of high casing end cover casing accuracy and casing efficiency are achieved.
3. Before the motor casing end cover is arranged in the grid, the L-shaped clamping plates are controlled to move through the fifth hydraulic cylinder and the fourth double-shaft cylinder, so that the partition plates around the motor casing end cover are propped up to be in a vertical horizontal state, one side of the motor casing end cover is effectively prevented from being placed in the grid, the other side of the motor casing end cover is clamped above the inclined partition plates after collapse, the motor casing end cover cannot be completely arranged in the grid, and the effect of high boxing accuracy of the motor casing end cover is achieved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a motor casing end cover material-distributing and boxing device;
FIG. 2 is a schematic view of a support adjustment mechanism according to the present invention;
FIG. 3 is a schematic view of a second clamping mechanism according to the present invention;
FIG. 4 is a schematic view of a first clamping mechanism according to the present invention;
FIG. 5 is a schematic view showing the structural change of the flexible grid plate from the contracted state to the expanded state according to the present invention;
FIG. 6 is a schematic view of a bottom view of the deployment mechanism of the present invention;
FIG. 7 is a schematic bottom view of the centering assembly of the present invention;
FIG. 8 is a schematic bottom view of a first straightening assembly according to the present invention;
FIG. 9 is a schematic bottom view of the first alignment module of the present invention;
FIG. 10 is a schematic diagram of a transmission mechanism according to the present invention;
FIG. 11 is a schematic view of a carrying mechanism according to the present invention;
fig. 12 is a schematic structural view of a horizontal alignment assembly according to the present invention.
Reference numerals indicate 1, a base;
2. The device comprises a supporting and adjusting mechanism, a supporting plate, a 22, a sliding chute, a 23, a first hydraulic cylinder, a 24, a first sliding block, a 25, a storage box, a 26, a second hydraulic cylinder, a 27, a second sliding block, a 28, a first motor, a 29 and a positioning plate;
3. the first clamping mechanism, 31, a first L-shaped plate, 32, a first cylinder, 33, a first double-shaft cylinder, 34, a first clamping jaw and 35, and a first placing table;
4. A second clamping mechanism; 41, a second air cylinder, 42, a second L-shaped plate, 43, a second double-shaft air cylinder, 44, a second clamping jaw, 46 and a second placing table;
5. the unfolding mechanism comprises a unfolding mechanism, a first fixing plate, a 52, a centering assembly, 521, a first guide slide plate, 522, a first toothed plate, 523, a second toothed plate, 524, gears, 525, a rotating shaft, 526, a third cylinder, 53, a first straightening assembly, 531, a second guide slide plate, 532, a fourth cylinder, 533, a fifth cylinder, 534, a first centering module, 5341, a triangular clamping hand, 5342, a third double-shaft cylinder, 5343, a fourth cylinder, 5344, a connecting plate, 5345, a connecting block, 5346, a second motor, 535, a second centering module, 54, a second straightening assembly, 55 and a third cylinder;
6. The device comprises a transmission mechanism, a transmission machine, 62, a first limiting plate, 63, a second limiting plate, 64, a first baffle, 65, a third motor, 66, a second baffle, 67, a fourth motor, 68 and a third limiting plate;
7. The device comprises a conveying mechanism, a mechanical arm, a second fixing plate, a sucker, a horizontal straightening assembly, 741, a fifth hydraulic cylinder, 742, a fourth double-shaft cylinder, 743 and an L-shaped clamping plate, wherein the mechanical arm is arranged on the conveying mechanism, the second fixing plate is arranged on the conveying mechanism, and the sucker is arranged on the conveying mechanism.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
It is noted that all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs unless otherwise indicated.
Referring to fig. 1-12, the invention provides a motor casing end cover material-distributing and boxing device, which comprises a base 1, wherein a supporting and adjusting mechanism 2 is arranged on the upper side of the base 1, a first clamping mechanism 3 for carrying a soft grid plate is arranged on one side of the supporting and adjusting mechanism 2, a second clamping mechanism 4 for carrying a bottom plate is arranged on one side of the first clamping mechanism 3, an unfolding mechanism 5 for unfolding the soft grid plate in a contracted state is arranged on the upper side of the supporting and adjusting mechanism 2, a transmission mechanism 6 for carrying and limiting the motor casing end cover is arranged on the upper side of the base 1, and a carrying mechanism 7 for carrying the motor casing end cover and straightening the soft grid plate is arranged on one side of the transmission mechanism 6.
Referring to fig. 2, the support adjusting mechanism 2 includes a support plate 21 fixedly connected to the upper side of the base 1, a chute 22 and a clamping groove are provided in the support plate 21, a first hydraulic cylinder 23 and a second sliding block 27 are slidably connected in the chute 22, a first hydraulic cylinder 23 and a second hydraulic cylinder 26 are fixedly connected to one side of the support plate 21, an output end of the first hydraulic cylinder 23 is fixedly connected with the first sliding block 24 and an output end of the second hydraulic cylinder 26 is fixedly connected with the second sliding block 27, a first motor 28 is fixedly connected to the support plate 21, a positioning plate 29 is fixedly connected to the output end of the first motor 28, a limiting groove is provided in the positioning plate 29, a rotating shaft is provided on the other side of the positioning plate 29 and is rotatably connected with the support plate 21, and a storage box 25 is provided on the upper side of the base 1.
Specifically, the inside bottom plate, soft grid board and motor casing end cover that is used for placing of case 25, the below of backup pad 21 is equipped with logical groove, can follow logical inslot portion after case 25 fills, places empty case 25 again and arrives the top of base 1.
The clamping groove is used for storing the positioning plate 29, when the soft grid plate in the contracted state needs to be unfolded on the bottom plate, the output end of the first motor 28 rotates ninety degrees clockwise to rotate the soft grid plate below the unfolding mechanism 5, and when the soft grid plate is unfolded and the bottom plate is clamped by the second clamping mechanism 4, the output end of the first motor 28 rotates ninety degrees anticlockwise to rotate the soft grid plate inside the clamping groove.
The extension of the output end of the first hydraulic cylinder 23 is used for controlling the first slide block 24 to move along the chute 22 so as to control the first clamping mechanism 3 to move above the positioning plate 29, and the extension of the output end of the second hydraulic cylinder 26 is used for controlling the second slide block 27 to move along the chute 22 so as to control the second clamping mechanism 4 to move above the positioning plate 29.
Referring to fig. 3, the second clamping mechanism 4 includes a second L-shaped plate 42 fixedly connected to one side of the second slider 27, a second cylinder 41 is fixedly connected to an upper side of the second L-shaped plate 42, an output end of the second cylinder 41 penetrates through the second L-shaped plate 42 and is fixedly connected to a second double-shaft cylinder 43, two output ends of the second double-shaft cylinder 43 are respectively and fixedly connected to a second clamping jaw 44, a second placing table 46 is arranged on a lower side of the second double-shaft cylinder 43, and a plurality of bottom plates are placed on an upper side of the second placing table 46.
Specifically, the extension of the output end of the second cylinder 41 is used for controlling the second clamping jaw 44 to be close to the bottom plate, clamping grooves are formed in four sides of the bottom plate, and the second clamping jaw 44 is controlled to clamp the clamping grooves through shrinkage of the two output ends of the second double-shaft cylinder 43, so that the bottom plate is clamped.
Referring to fig. 4, the first clamping mechanism 3 includes a first L-shaped plate 31 fixedly connected to one side of the first slider 24, a first air cylinder 32 is fixedly connected to an upper side of the first L-shaped plate 31, an output end of the first air cylinder 32 penetrates through the first L-shaped plate 31 and is fixedly connected with a first dual-shaft air cylinder 33, two output ends of the first dual-shaft air cylinder 33 are respectively and fixedly connected with a first clamping jaw 34, a first placing table 35 is arranged on a lower side of the first dual-shaft air cylinder 33, and a plurality of soft grid plates in a contracted state are placed on an upper side of the first placing table 35.
Specifically, the extension of the output end of the first cylinder 32 is used to control the first clamping jaw 34 to approach the soft grid plate in the contracted state, and the retraction of the two output ends of the second biaxial cylinder 43 is used to control the first clamping jaw 34 to clamp the soft grid plate.
Referring to fig. 5, a is a flexible grid plate in a contracted state, b is a flexible grid plate in an expanded state, when the grid plate and the bottom plate are required to be placed in the storage box 25, the output end of the first motor 28 rotates ninety degrees clockwise to rotate the grid plate and the bottom plate to the lower side of the expanding mechanism 5, the output end of the second cylinder 41 extends to control the second clamping jaw 44 to be close to the bottom plate, the two output end of the second dual-axis cylinder 43 retracts to control the second clamping jaw 44 to clamp the bottom plate, the output end of the second cylinder 41 retracts to return, the output end of the second cylinder 26 extends to control the bottom plate to move to the upper side of the positioning plate 29, the output end of the second cylinder 41 extends to extend, the output end of the second dual-axis cylinder 43 extends to enable the bottom plate to be placed in the limiting groove in the positioning plate 29, and the output end of the second cylinder 26 retracts to control the second L-shaped plate 42 to return.
The output end of the first air cylinder 32 stretches out to control the first clamping jaw 34 to be close to the soft grid plate in the contracted state, the two output ends of the first double-shaft air cylinder 33 retract to control the first clamping jaw 34 to clamp the soft grid plate, the output end of the first air cylinder 32 retracts to return, the output end of the first hydraulic cylinder 23 stretches out to drive the soft grid plate to move to the upper side of the bottom plate, the output end of the first air cylinder 32 stretches out, the two output ends of the first double-shaft air cylinder 33 stretch out, the two first clamping jaws 34 are far away from each other to place the soft grid plate to the center of the upper side of the bottom plate, and the output end of the first hydraulic cylinder 23 retracts to control the first L-shaped plate 31 to return.
After the soft grid plate is unfolded by the unfolding mechanism 5, the output end of the second hydraulic cylinder 26 stretches out to drive the second double-shaft cylinder 43 to move, when the second double-shaft cylinder 43 is positioned right above the bottom plate, the output end of the second cylinder 41 stretches out to control the second clamping jaw 44 to be close to the bottom plate, the two output ends of the second double-shaft cylinder 43 retract to control the second clamping jaw 44 to clamp the bottom plate, the output end of the first motor 28 rotates ninety degrees anticlockwise to rotate the bottom plate to the inside of the clamping groove, the output end of the second cylinder 41 stretches out again until the soft grid plate in the bottom plate and the unfolded state is placed in the storage box 25, and the output end of the second cylinder 41 retracts to drive the second double-shaft cylinder 43 to return.
The positioning plate 29 is controlled to rotate through the first motor 28 to enable the positioning plate 29 to be positioned for the bottom plate, so that the soft grid plate in the contracted state is unfolded above the bottom plate, after the soft grid plate is completely unfolded, the second air cylinder 41 drives the bottom plate and the soft grid plate in the unfolded state to simultaneously move into the storage box 25, a worker is not required to manually place the bottom plate and the soft grid plate in sequence, the boxing speed of the soft grid plate and the bottom plate is improved, and the effect of high boxing efficiency of the motor shell end cover is achieved.
In the second embodiment, before the motor casing end cover is packaged, a worker needs to put the bottom plate in the case, then expands the soft grid plate in the contracted state, and places the soft grid plate above the bottom plate, and when the soft grid plate is manually expanded, the internal grid of part of the soft grid plate is not completely expanded due to the non-standard operation of the worker, so that the internal grid placement space is reduced, and further, when the motor casing end cover is packaged by the subsequent mechanical arm, the motor casing end cover cannot be packaged into the too small grid or is inclined above the grid, and therefore the following structure is designed to solve the technical problem.
Referring to fig. 6, the unfolding mechanism 5 includes a first fixing plate 51 fixedly connected to one side of the supporting and adjusting mechanism 2, a third hydraulic cylinder 55 fixedly connected to one side of the first fixing plate 51, a return component 52 disposed at an output end of the third hydraulic cylinder 55 penetrating the first fixing plate 51, and a first straightening component 53 and a second straightening component 54 disposed at one side of the return component 52.
Specifically, the extension and contraction of the output end of the third hydraulic cylinder 55 is used to control the alignment assembly 52, the first straightening assembly 53 and the second straightening assembly 54 to move up and down.
Referring to fig. 7, the aligning assembly 52 includes a first guide slide plate 521 fixedly connected to an output end of the third hydraulic cylinder 55, a first toothed plate 522 and a second toothed plate 523 are slidably connected to one side of the first guide slide plate 521, a gear 524 is meshed between the first toothed plate 522 and the second toothed plate 523, a rotating shaft 525 is fixedly connected to an inside of the gear 524, one end of the rotating shaft 525 is in bearing connection with the first guide slide plate 521, a third cylinder 526 is fixedly connected to one side of the first guide slide plate 521, and an output end of the third cylinder 526 is fixedly connected to the second toothed plate 523.
Specifically, the extension of the output end of the third cylinder 526 is used to control the second toothed plate 523 to slide, so as to control the gear 524 to rotate anticlockwise, and further control the first toothed plate 522 to slide, so that two ends of the second toothed plate 523 and two ends of the first toothed plate 522 are staggered with each other.
The retraction of the output end of the third cylinder 526 is used to control the second toothed plate 523 to slide, so as to control the gear 524 to rotate clockwise, and further control the first toothed plate 522 to slide, so that two ends of the second toothed plate 523 are parallel to two ends of the first toothed plate 522.
Referring to fig. 8, the first straightening component 53 is disposed on one side of the second toothed plate 523, the second straightening component 54 is disposed on one side of the first toothed plate 522, the first straightening component 53 and the second straightening component 54 have the same structure, the first straightening component 53 includes a second guiding and sliding plate 531 fixedly connected to one side of the second toothed plate 523, one side of the second guiding and sliding plate 531 is fixedly connected with a fourth cylinder 532 and a fifth cylinder 533 respectively, an output end of the fourth cylinder 532 is provided with a first correcting module 534, and an output end of the fifth cylinder 533 is provided with a second correcting module 535.
Specifically, the expansion and contraction of the output end of the fourth cylinder 532 is used to control the first correcting module 534 to slide, and the expansion and contraction of the output end of the fifth cylinder 533 is used to control the second correcting module 535 to slide.
Referring to fig. 9, the first correcting module 534 includes a connection block 5345 fixedly connected to an output end of the fourth cylinder 532, an avoidance slot is formed in the connection block 5345, a second motor 5346 is fixedly connected to the inside of the avoidance slot, a connection plate 5344 is fixedly connected to an output end of the second motor 5346, the other side of the connection plate 5344 is rotatably connected to the connection block 5345, a fourth hydraulic cylinder 5343 is fixedly connected to one side of the connection plate 5344, a third double-shaft cylinder 5342 is fixedly connected to an output end of the fourth hydraulic cylinder 5343, and triangular clamping fingers 5341 are respectively and fixedly connected to two output ends of the third double-shaft cylinder 5342.
Specifically, the expansion and contraction of the output end of the fourth hydraulic cylinder 5343 is used for controlling the third double-shaft air cylinder 5342 to move up and down, the expansion and contraction of the two output ends of the third double-shaft air cylinder 5342 is used for controlling the triangular clamping hand 5341 to clamp one end of the partition plate of the soft grid plate in the contracted state, the rotation of the output end of the second motor 5346 is used for controlling the third double-shaft air cylinder 5342 to rotate, and therefore the partition plate of the soft grid plate is controlled to rotate, and then the partition plate of the soft grid plate is opened to be perpendicular to other connected partition plates.
In the initial state, the flexible grid plate is in a contracted state, see a of fig. 5 for details, wherein the two separators at the leftmost side and the two separators at the rightmost side of the flexible grid plate are folded in opposite directions, the two separators in the middle of the flexible grid plate are also folded at the same time, and when the flexible grid plate needs to be unfolded, the output end of the third hydraulic cylinder 55 starts to extend out of the control aligning assembly 52, the first straightening assembly 53 and the second straightening assembly 54 to move downwards, so that the flexible grid plate is close to the center above the bottom plate.
After approaching the soft grid plate, the output end of the third hydraulic cylinder 55 stops stretching, the output end of the third double-shaft cylinder 5342 starts to shrink until the two triangular clamping hands 5341 are aligned with two sides of one partition plate at the rightmost side of the soft grid plate respectively, the output end of the third double-shaft cylinder 5342 stops shrinking, the output end of the fourth hydraulic cylinder 5343 stretches out to control the third double-shaft cylinder 5342 to move downwards, so that the two triangular clamping hands 5341 are respectively inserted into two sides of the partition plate, the output end of the third double-shaft cylinder 5342 starts to shrink again, the two triangular clamping hands 5341 clamp one partition plate at the rightmost side of the soft grid plate, then the output end of the second motor 5346 rotates clockwise to control the one partition plate at the rightmost side of the soft grid plate to rotate, and therefore the partition plate at the rightmost side of the soft grid plate is perpendicular to the partition plate connected with the partition plate.
The second straightening assembly 54 makes the leftmost two separators of the flexible grid plate and the separators connected with the two separators are perpendicular to each other, the movement modes of the first straightening assembly 53 and the second straightening assembly 54 are the same, and will not be repeated herein, when the leftmost two separators of the flexible grid plate and the rightmost two separators are opened, the output end of the fourth cylinder 532 and the output end of the fifth cylinder 533 start to shrink, and one end of the opened separators is pulled, so that the two separators in the middle of the flexible grid plate are unfolded, the first straightening assembly 53 pulls the rightmost two separators of the flexible grid plate rightward, and the second straightening assembly 54 pulls the leftmost two separators of the flexible grid plate leftward.
Meanwhile, the output end of the third cylinder 526 retracts to control the second toothed plate 523 to slide, the gear 524 is driven to rotate clockwise, so that the first toothed plate 522 is controlled to slide, two ends of the second toothed plate 523 are parallel to two ends of the first toothed plate 522, one partition plate at the leftmost side of the soft grid plate, one partition plate in the middle of the soft grid plate and one partition plate at the rightmost side are controlled to be positioned at the same transverse horizontal plane, the other partition plate at the leftmost side of the soft grid plate, the other partition plate in the middle of the soft grid plate and the other partition plate at the rightmost side are also positioned at the same transverse horizontal plane, and at the moment, the soft grid plate in a contracted state is fully unfolded, as shown in the position b of fig. 5 in detail.
The two leftmost partition boards and the rightmost partition boards of the soft grid plate are respectively opened through the first righting module 534 and the second righting module 535, the output end of the fourth air cylinder 532 and the output end of the fifth air cylinder 533 start to shrink and move, and the partition boards of the soft grid plate are pulled, meanwhile, the output end of the third air cylinder 526 is retracted, so that one partition board at the leftmost side of the soft grid plate, one partition board in the middle and one partition board at the rightmost side of the soft grid plate are positioned at the same transverse level, the other partition board at the leftmost side of the soft grid plate, the other partition board in the middle and the other partition board at the rightmost side of the soft grid plate are also positioned at the same transverse level, the soft grid plate in the shrinking state is completely unfolded, manual operation is not needed in the process, the phenomenon that operators are not normal in operation, part of the inner grids of the soft grid plate are not completely unfolded, and the casing end cover of a motor casing cannot be arranged in the grids is not arranged, and the effects of high casing end cover casing accuracy and efficiency are achieved.
In the third embodiment, after the soft grid plate is fully unfolded, the soft grid plate is made of soft material, and after the soft grid plate is fully unfolded, the partition board in the partial area can collapse and incline, so that when the motor casing end cover is put into the grid in a boxing manner, one side of the motor casing end cover is put into the grid, the other side of the motor casing end cover is clamped above the collapsed and inclined partition board, the motor casing end cover cannot be fully put into the grid, and when the bottom plate is subsequently recharged, the bottom plate can be unbalanced to mount and case the subsequent motor casing end cover, and the following structure is designed to solve the technical problems.
Referring to fig. 10, the transmission mechanism 6 includes a transmission machine 61 disposed on an upper side of the base 1, a first limiting plate 62 and a second limiting plate 63 are fixedly connected to an upper side of the transmission machine 61, a third limiting plate 68 is fixedly connected to one side of the first limiting plate 62 and one side of the second limiting plate 63, a third motor 65 and a fourth motor 67 are uniformly and fixedly connected to an inner portion of the first limiting plate 62, a first baffle 64 is fixedly connected to an output end of the third motor 65, and a second baffle 66 is fixedly connected to an output end of the fourth motor 67.
Specifically, the conveyor 61 is configured to convey motor casing end caps, after one of the motor casing end caps contacts the third limiting plate 68, the output end of the fourth motor 67 rotates counterclockwise, so as to control the second baffle 66 to drop, after the next motor casing end cap contacts the second baffle 66, the output end of the third motor 65 rotates counterclockwise, so as to control the first baffle 64 to drop until the next motor casing end cap contacts the first baffle 64, the conveyor 61 stops conveying, the mechanical arm 71 controls the three suction cups 73 to suck and convey the three motor casing end caps into the grid, and when the three motor casing end caps of the third limiting plate 68, the second baffle 66 and the first baffle 64 are all conveyed away, the output end of the third motor 65 and the output end of the fourth motor 67 rotate clockwise, so as to control the first baffle 64 and the second baffle 66 to lift and return.
Referring to fig. 11, the carrying mechanism 7 includes a mechanical arm 71 disposed on an upper side of the base 1, a driving end of the mechanical arm 71 is fixedly connected with a second fixing plate 72, three suction cups 73 are uniformly and fixedly connected to a lower side of the second fixing plate 72, and a horizontal straightening assembly 74 is disposed between every two adjacent suction cups 73.
Specifically, the mechanical arm 71 is used for carrying the motor casing end cover, the sucker 73 is used for sucking the motor casing end cover, and the mechanical arm 71 can drive the sucked motor casing end cover to rotate.
Referring to fig. 12, the horizontal straightening assembly 74 includes a fifth hydraulic cylinder 741 fixedly connected to an upper side of the second fixing plate 72, an output end of the fifth hydraulic cylinder 741 is fixedly connected to a fourth dual-shaft cylinder 742, two output ends of the fourth dual-shaft cylinder 742 are respectively fixedly connected to two L-shaped clamping plates 743, and two sides of the L-shaped clamping plates 743 are respectively provided with a first pressing plane and a second pressing plane.
Specifically, the extension of the output end of the fifth hydraulic cylinder 741 is used to control the fourth double-shaft cylinder 742 to move, so that the L-shaped clamping plate 743 is close to the middle partition plate of the soft grid plate, and the retraction of the two output ends of the fourth double-shaft cylinder 742 is used to control the two L-shaped clamping plates 743 to clamp the two sides of the partition plate of the soft grid plate respectively, so as to limit the position.
When the mechanical arm 71 carries the three motor casing end covers to the upper side of the three grids, at this time, the lower part of the L-shaped clamping plate 743 is attached to the upper side of the bottom plate, the two output ends of the fourth double-shaft air cylinder 742 retract to control the two L-shaped clamping plates 743 to clamp the two sides of the partition plate of the flexible grid plate respectively, so as to jack the two sides of the partition plate into a vertical horizontal state, the other outer group of horizontal straightening components 74 jack the other partition plate of the flexible grid plate into a vertical horizontal state, when the two partition plates of the flexible grid plate are jacked into a vertical horizontal state, the output end of the fifth air cylinder 741 stretches out to control the L-shaped clamping plates 743 to be close to the middle partition plate of the flexible grid plate, jack the middle partition plate into a vertical horizontal state, at this time, the first pressing plane and the second pressing plane of each L-shaped clamping plate 743 are jacked into a vertical horizontal state respectively, and when the partition plate around the three motor casing end covers are jacked into a vertical horizontal state, the sucker 73 does not jack the motor casing end cover, and put into the grids.
Before the motor casing end cover is arranged in the grid, the L-shaped clamping plate 743 is controlled to move through the fifth hydraulic cylinder 741 and the fourth double-shaft cylinder 742, so that the partition plates around the motor casing end cover are propped up to be in a vertical and horizontal state, one side of the motor casing end cover is effectively prevented from being placed in the grid, the other side of the motor casing end cover is clamped above the inclined partition plates after being collapsed, the phenomenon that the motor casing end cover cannot be completely arranged in the grid occurs, and the effect of high boxing accuracy of the motor casing end cover is achieved.
In a fourth embodiment, a method for separating and boxing motor casing end covers includes the following steps:
And S1, the second clamping mechanism 4 clamps the bottom plate, the second hydraulic cylinder 26 controls the second clamping mechanism 4 to move, the bottom plate is placed above the positioning plate 29, and then the bottom plate returns.
S11, the output end of the first motor 28 rotates ninety degrees clockwise to rotate the output end of the first motor to the lower side of the unfolding mechanism 5, the output end of the second air cylinder 41 stretches out to control the second clamping jaw 44 to be close to the bottom plate, the two output ends of the second double-shaft air cylinder 43 retract to control the second clamping jaw 44 to clamp the clamping groove, so that the bottom plate is clamped, the output end of the second air cylinder 41 retracts back, the output end of the second hydraulic cylinder 26 stretches out to control the bottom plate to move above the positioning plate 29, the output end of the second air cylinder 41 stretches out, the two output ends of the second double-shaft air cylinder 43 stretch out, so that the bottom plate is placed in the limiting groove in the positioning plate 29, and the output end of the second hydraulic cylinder 26 retracts to control the second L-shaped plate 42 to return.
And S2, the first clamping mechanism 3 clamps the soft grid plate in the contracted state, the first hydraulic cylinder 23 controls the first clamping mechanism 3 to move, the soft grid plate is placed above the bottom plate, and then the soft grid plate returns.
S2, specifically, the output end of the first cylinder 32 extends to control the first clamping jaw 34 to be close to the soft grid plate in the contracted state, the two output ends of the first double-shaft cylinder 33 retract to control the first clamping jaw 34 to clamp the soft grid plate, the output end of the first cylinder 32 retracts to return, the output end of the first hydraulic cylinder 23 extends to drive the soft grid plate to move to the upper side of the bottom plate, the output end of the first cylinder 32 extends, the two output ends of the first double-shaft cylinder 33 extend, the two first clamping jaws 34 are far away from each other, the soft grid plate is placed at the center of the upper side of the bottom plate, and the output end of the first hydraulic cylinder 23 retracts to control the first L-shaped plate 31 to return.
And S3, the soft grid plate in the contracted state is expanded by the expansion mechanism 5, the second hydraulic cylinder 26 controls the second clamping mechanism 4 to move and clamp the bottom plate, the first motor 28 rotates to control the positioning plate 29 to rotate to the inside of the clamping groove to avoid, and the second clamping mechanism 4 conveys the bottom plate and the soft grid plate to the inside of the storage box 25 and returns.
S3 is more specifically that S31, in the initial state, the soft grid plate is in a contracted state, wherein the two partition plates at the leftmost side and the two partition plates at the rightmost side of the soft grid plate are folded in opposite directions, the two partition plates in the middle of the soft grid plate are also folded at the same time, and when the soft grid plate needs to be unfolded, the output end of the third hydraulic cylinder 55 starts to extend out to control the aligning assembly 52, the first straightening assembly 53 and the second straightening assembly 54 to move downwards, so that the soft grid plate is close to the center above the bottom plate.
And S32, after approaching the soft grid plate, the output end of the third hydraulic cylinder 55 stops stretching, the output end of the third double-shaft cylinder 5342 starts to shrink until the two triangular clamping hands 5341 are aligned with two sides of one partition plate at the rightmost side of the soft grid plate respectively, the output end of the third double-shaft cylinder 5342 stops shrinking, the output end of the fourth hydraulic cylinder 5343 stretches out to control the third double-shaft cylinder 5342 to move downwards so that the two triangular clamping hands 5341 are inserted into two sides of the partition plate respectively, the output end of the third double-shaft cylinder 5342 starts to shrink again, the two triangular clamping hands 5341 clamp one partition plate at the rightmost side of the soft grid plate, then the output end of the second motor 5346 rotates clockwise to control the one partition plate at the rightmost side of the soft grid plate to rotate, so that the one partition plate at the rightmost side of the soft grid plate is perpendicular to the partition plate connected with the partition plate, the other partition plate at the rightmost side of the soft grid plate is perpendicular to the partition plate, and the movement of the second correcting module 535 is identical to the movement of the first correcting module 534, and the movement of the second correcting module is not repeated.
And S33, the second straightening assembly 54 makes the leftmost two partition boards of the soft grid plate and the connected partition boards mutually perpendicular, the movement modes of the first straightening assembly 53 and the second straightening assembly 54 are the same, and are not repeated herein, when the leftmost two partition boards of the soft grid plate and the rightmost two partition boards are opened, the output end of the fourth air cylinder 532 and the output end of the fifth air cylinder 533 start to shrink, and one end of the opened partition boards is pulled, so that the two partition boards in the middle of the soft grid plate are unfolded, the first straightening assembly 53 pulls the rightmost two partition boards of the soft grid plate rightward, and the second straightening assembly 54 pulls the leftmost two partition boards of the soft grid plate leftward.
And S34, simultaneously, the output end of the third air cylinder 526 retracts to control the second toothed plate 523 to slide, the gear 524 is driven to rotate clockwise, and the first toothed plate 522 is controlled to slide, so that two ends of the second toothed plate 523 are parallel to two ends of the first toothed plate 522, one partition plate at the leftmost side of the soft grid plate, one partition plate in the middle and one partition plate at the rightmost side are controlled to be positioned at the same transverse horizontal plane, the other partition plate at the leftmost side of the soft grid plate, the other partition plate in the middle and the other partition plate at the rightmost side are also positioned at the same transverse horizontal plane, and at the moment, the soft grid plate in a contracted state is fully unfolded.
And S35, after the soft grid plate is unfolded by the unfolding mechanism 5, the output end of the second hydraulic cylinder 26 stretches out to drive the second double-shaft cylinder 43 to move, when the second double-shaft cylinder 43 is positioned right above the bottom plate, the output end of the second cylinder 41 stretches out to control the second clamping jaw 44 to be close to the bottom plate, the two output ends of the second double-shaft cylinder 43 retract to control the second clamping jaw 44 to clamp the bottom plate, the output end of the first motor 28 rotates ninety degrees anticlockwise to rotate the positioning plate 29 into the clamping groove, the output end of the second cylinder 41 stretches out again until the bottom plate and the soft grid plate in an unfolded state are placed in the storage box 25, and the output end of the second cylinder 41 retracts to drive the second double-shaft cylinder 43 to return.
And S4, the transmission mechanism 6 transmits the motor casing end covers and limits the three motor casing end covers.
In the step S4, more specifically, the step S41 is that the conveyor 61 is used for conveying motor shell end covers, after one motor shell end cover contacts a third limiting plate 68, the output end of a fourth motor 67 rotates anticlockwise, the second baffle 66 is controlled to fall, the conveyor 61 is conveyed again, after the next motor shell end cover contacts the second baffle 66, the output end of the third motor 65 rotates anticlockwise, the first baffle 64 is controlled to fall until the next motor shell end cover contacts the first baffle 64, the conveyor 61 stops conveying, the mechanical arm 71 controls three suckers 73 to suck and convey three motor shell end covers into the grid, and when the conveyor 61 is internally stuck with the third limiting plate 68, the second baffle 66 and the three motor shell end covers of the first baffle 64, the output end of the third motor 65 and the output end of the fourth motor 67 rotate clockwise, and the first baffle 64 and the second baffle 66 are controlled to lift and return.
S5, the carrying mechanism 7 sucks and carries the limited three motor shell end covers, and before the motor shell end covers are placed in the grids, the soft grid plates are horizontally straightened.
S5, namely, when the mechanical arm 71 carries the end covers of the three motor cases to the upper side of the three grids, the lower part of the L-shaped clamping plate 743 is attached to the upper side of the bottom plate, the two output ends of the fourth double-shaft air cylinder 742 retract to control the two L-shaped clamping plates 743 to clamp the two sides of the partition plates of the flexible grid plate respectively to be in a vertical and horizontal state, the other group of horizontal straightening assemblies 74 are used for propping the other partition plate of the flexible grid plate to be in a vertical and horizontal state, when the two partition plates of the flexible grid plate are propped to be in a vertical and horizontal state, the output ends of the fifth hydraulic cylinder 741 extend to control the L-shaped clamping plates 743 to be close to the middle partition plates of the flexible grid plate, the middle partition plates are propped to be in a vertical and horizontal state, and when the partition plates around the three motor cases are propped to be in a vertical and horizontal state, the sucker plates 73 do not suck the end covers any more, and the end covers are put into the grids.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.