CN114407429B - Folding forming device for paper packaging box - Google Patents
Folding forming device for paper packaging box Download PDFInfo
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- CN114407429B CN114407429B CN202210203455.8A CN202210203455A CN114407429B CN 114407429 B CN114407429 B CN 114407429B CN 202210203455 A CN202210203455 A CN 202210203455A CN 114407429 B CN114407429 B CN 114407429B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/26—Folding sheets, blanks or webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/07—Feeding sheets or blanks by air pressure or suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/59—Shaping sheet material under pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
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Abstract
Description
技术领域Technical field
本申请涉及纸质包装盒制作设备的领域,尤其是涉及一种纸质包装盒的折叠成型装置。The present application relates to the field of paper packaging box making equipment, and in particular to a folding and forming device for paper packaging boxes.
背景技术Background technique
在芯片、硬盘、内存条等电子元器件及产品的包装运输过程中需要用到纸盒(小纸箱)。参考图1,经过裁切和滚压折痕的纸板形成有底面板01、前面板02、后面板03、卡片04、叠合板05以及盖面板06。叠合板05有两块,叠合板05分别位于底面板01垂直于前面板02和后面板03连线方向的两侧。卡片04有四块,分别位于底面板01的矩形四角上,盖面06板位于前面板03远离底面板03及卡片04的一端。卡片04用于与折叠后的叠合板05卡接配合,纸盒由纸板折叠而成。Cartons (small cartons) are needed during the packaging and transportation of electronic components and products such as chips, hard drives, and memory sticks. Referring to Figure 1, the cut and rolled creased cardboard forms a bottom panel 01, a front panel 02, a back panel 03, a card 04, a stacked panel 05 and a cover panel 06. There are two laminated boards 05. The laminated boards 05 are respectively located on both sides of the bottom panel 01 perpendicular to the connecting direction of the front panel 02 and the rear panel 03. There are four cards 04, which are respectively located on the four corners of the rectangle of the bottom panel 01. The cover 06 is located at one end of the front panel 03 away from the bottom panel 03 and the cards 04. The card 04 is used to engage with the folded laminate 05, and the carton is made of folded cardboard.
相关技术中的纸盒折叠装置包括取板机构、传送机构和成型机构,取板机构将纸板从纸板堆带至成型机构处,成型机构包括用于成型盒体底部的外模组件和内模组件,成型机构还包括用于折叠卡片04的折片组件和用于折叠叠合板05的叠合组件。通过升降机构驱动内模组件与外模组件冲压配合,在第一个折叠工位,内模组件、外模组件以及折片组件对纸板进行初步折叠。通过传送机构将初步折叠的纸板送至第二个折叠工位,在第二个折叠工位利用叠合组件弯折叠合板05,使叠合板05与卡片04形成卡接配合,成型出敞盖的纸质包装盒,以容置产品。The carton folding device in the related art includes a board-taking mechanism, a conveying mechanism and a forming mechanism. The board-taking mechanism brings the cardboard from the cardboard pile to the forming mechanism. The forming mechanism includes an outer mold assembly and an inner mold for forming the bottom of the box body. Assemblies, the forming mechanism also includes a folding assembly for folding the card 04 and a folding assembly for folding the folding plate 05 . The lifting mechanism drives the inner mold assembly and the outer mold assembly to punch and mate. At the first folding station, the inner mold assembly, the outer mold assembly and the folding assembly perform preliminary folding of the cardboard. The initially folded cardboard is sent to the second folding station through the transmission mechanism. At the second folding station, the folding assembly is used to bend and fold the plywood 05, so that the laminate plate 05 and the card 04 form a snap fit, forming an open-covered Paper packaging box to contain the product.
针对上述中的相关技术,发明人发现,相关技术中的纸板折叠装置对纸板进行折叠时需要两个折叠工位,且在从第一个折叠工位传送至第二个折叠工位的时候,纸板折叠未完全,容易干扰到周边物体,存在占地面积较大,生产线长度较长的问题。Regarding the above related technologies, the inventor found that the cardboard folding device in the related art requires two folding stations when folding cardboard, and when transferring from the first folding station to the second folding station, The cardboard is not completely folded and can easily interfere with surrounding objects. It also requires a large floor space and a long production line.
发明内容Contents of the invention
为了使装置的结构更加紧凑,节约装置占地面积,缩短生产线长度,本申请提供一种纸质包装盒的折叠成型装置。In order to make the structure of the device more compact, save the floor space of the device, and shorten the length of the production line, this application provides a folding and forming device for paper packaging boxes.
本申请提供的一种纸质包装盒的折叠成型装置采用如下的技术方案:The folding and forming device for paper packaging boxes provided by this application adopts the following technical solution:
一种纸质包装盒的折叠成型装置,包括承载板、取板机构、成型机构和送盒机构,所述取板机构位于所述成型机构的上方,所述取板机构包括吸附组件、第一滑移组件和第一升降组件,所述第一滑移组件驱动所述吸附组件水平滑移,所述第一升降组件驱动所述吸附组件升降;所述成型机构包括内模组件和外模组件,所述外模组件设置在所述承载板的四周,所述承载板的矩形四角处均设置有用于竖起纸板卡片的折片板,所述折片板的顶部高度高于所述外模组件的顶部高度;所述内模组件设置在所述第一升降组件的输出端,并通过所述第一升降组件带动所述内模组件先后与所述折片板和所述外模组件冲压配合,所述承载板的两侧均设置有用于折叠纸板叠合板的叠合组件,所述送盒机构沿垂直于所述叠合组件连线的方向移动所述承载板。A folding and forming device for paper packaging boxes, including a load-bearing plate, a plate-taking mechanism, a forming mechanism and a box-feeding mechanism. The plate-taking mechanism is located above the forming mechanism. The plate-taking mechanism includes an adsorption component, a first A sliding component and a first lifting component, the first sliding component drives the adsorption component to slide horizontally, and the first lifting component drives the adsorption component to rise and fall; the molding mechanism includes an inner mold component and an outer mold assembly, the outer mold assembly is arranged around the load-bearing plate, and the four corners of the rectangular shape of the load-bearing plate are provided with folding plates for erecting cardboard cards, and the top height of the folding plates is higher than the The top height of the outer mold assembly; the inner mold assembly is arranged at the output end of the first lifting assembly, and is driven by the first lifting assembly to successively connect the inner mold assembly with the folding plate and the The outer mold assembly is stamped and fitted. Both sides of the load-bearing plate are provided with overlay assemblies for folding cardboard laminates. The box feeding mechanism moves the load-bearing assembly in a direction perpendicular to the line connecting the overlay assemblies. plate.
通过采用上述技术方案,工作时,首先第一滑移组件和第一升降组件移动吸附组件,吸附组件吸住纸板,将纸板从纸板堆带至成型机构的上方;成型机构的内模组件位于第一升降组件的输出端,成型机构的外模组件在承载板的四周,承载板的矩形四角处还设置有顶部高度高出外模组件顶部高度的折片板,再借用取板机构的第一升降组件,利用第一升降组件输出端的下降动作,使内模组件先后与折片板和外模组件冲压配合,对纸板进行初步折叠,此时纸板卡片已竖起;在承载板的两侧设置叠合组件,再通过叠合组件折叠纸板叠合板,将叠合板弯折包覆在卡片的两侧,与卡片形成卡接配合,成型出敞盖的纸质包装盒;最后通过送盒机构沿垂直于叠合组件连线的方向移动承载板,送出纸盒。本申请的所有折叠动作在一个工位完成,具有使装置的结构更加紧凑,节约装置占地面积,缩短生产线长度的效果。By adopting the above technical solution, during operation, first the first sliding component and the first lifting component move the adsorption component, the adsorption component sucks the cardboard, and brings the cardboard from the cardboard pile to the top of the forming mechanism; the inner mold assembly of the forming mechanism is located At the output end of the first lifting component, the outer mold assembly of the forming mechanism is around the bearing plate. The rectangular four corners of the bearing plate are also provided with folding plates whose top height is higher than the top height of the outer mold assembly. The plate-taking mechanism is then used to The first lifting component uses the descending action of the output end of the first lifting component to stamp and match the inner mold component with the folding plate and the outer mold component successively to perform preliminary folding of the cardboard. At this time, the cardboard card has been erected; on the load-bearing plate Lamination components are set on both sides of the card, and then the cardboard lamination board is folded through the lamination component, and the lamination board is bent and wrapped on both sides of the card to form a snap fit with the card to form an open-cover paper packaging box; finally, through The box feeding mechanism moves the bearing plate in a direction perpendicular to the connection line of the stacking components and sends out the carton. All the folding actions of this application are completed at one station, which has the effect of making the structure of the device more compact, saving the floor space of the device, and shortening the length of the production line.
可选的,所述外模组件包括用于竖起纸板前面板的第一挡板、用于竖起纸板后面板的第二挡板以及两块用于竖起纸板叠合板的第三挡板,两块第三挡板分别位于所述承载板面向所述叠合组件的两侧,所述第一挡板和所述第二挡板分别位于所述承载板另外两侧;所述送盒机构包括开设在所述第一挡板上的让位部、驱动所述第一挡板升降的第二升降组件和驱动所述承载板移动的第二滑移组件。Optionally, the outer mold assembly includes a first baffle for erecting the front panel of the cardboard, a second baffle for erecting the rear panel of the cardboard, and two third baffles for erecting the cardboard laminate board. plate, two third baffles are respectively located on both sides of the load-bearing plate facing the stacked assembly, and the first baffle and the second baffle are respectively located on the other two sides of the load-bearing plate; The box mechanism includes a relief portion opened on the first baffle, a second lifting component that drives the first baffle to move up and down, and a second sliding component that drives the carrier plate to move.
通过采用上述技术方案,第一挡板、第二挡板和第三挡板以矩形侧边的形状排列在承载板四周,在第一挡板上开设让位部,利用第二升降组件能够向上或向下撤退第一挡板,再由第二滑移组件移动承载板送出纸盒,竖向行动,提高空间利用率。By adopting the above technical solution, the first baffle, the second baffle and the third baffle are arranged in the shape of rectangular sides around the load-bearing plate, and a clearance part is provided on the first baffle, and the second lifting assembly can be used to move upwards Or the first baffle is retreated downward, and then the second sliding assembly moves the load-bearing plate to send out the carton, moving vertically to improve space utilization.
可选的,所述内模组件包括底板和围栏板,所述围栏板围设在所述底板的四周并在所述底板顶部形成有装配腔,所述第一升降组件安装在所述第一滑移组件的滑动座上,所述第一升降组件的活塞端伸入所述装配腔与所述底板固定连接,所述底板上开设有通孔,所述吸附组件伸入所述装配腔与所述通孔相连通。Optionally, the inner mold assembly includes a base plate and a fence plate. The fence plate is surrounded by the base plate and an assembly cavity is formed on the top of the base plate. The first lifting assembly is installed on the third On the sliding seat of a sliding assembly, the piston end of the first lifting assembly extends into the assembly cavity and is fixedly connected to the bottom plate. A through hole is provided on the bottom plate, and the adsorption assembly extends into the assembly cavity. connected to the through hole.
通过采用上述技术方案,将围栏板围设在底板的四周形成装配腔,第一升降组件的活塞端伸入装配腔与底板固定连接,并底板上开设通孔,吸附组件伸入装配腔与通孔相连通,使设计更加合理。By adopting the above technical solution, the fence board is arranged around the bottom plate to form an assembly cavity. The piston end of the first lifting component extends into the assembly cavity and is fixedly connected to the bottom plate. A through hole is opened on the bottom plate, and the adsorption component extends into the assembly cavity and is connected to the through hole. The holes are connected, making the design more reasonable.
可选的,所述叠合组件包括移动台、设置在所述移动台上的升降台以及设置在所述升降台上的摆臂,通过驱动机构驱动所述叠合组件相互靠近或相互远离。Optionally, the stacking assembly includes a moving platform, a lifting platform provided on the moving stage, and a swing arm provided on the lifting stage, and the driving mechanism drives the stacking components to move closer to or away from each other.
通过采用上述技术方案,通过移动台、升降台和摆臂的配合设置,使用时,驱动机构驱动叠合组件的移动台相互靠近,摆臂先在第三挡板的顶部位置将第三挡板竖起的叠合板推平,再通过摆动动作使叠合板与卡片形成卡接配合,驱动机构再驱动二者的相互远离,完成对叠合板的折叠。By adopting the above technical solution, through the cooperative arrangement of the moving platform, the lifting platform and the swing arm, when in use, the driving mechanism drives the moving platforms of the superposed assembly to approach each other, and the swing arm first moves the third baffle at the top position of the third baffle. The erected stacked board is pushed flat, and then the stacked board and the card are formed into a snap fit through the swinging action. The driving mechanism then drives the two away from each other to complete the folding of the stacked board.
可选的,所述摆臂包括摆动板和伸缩件,所述摆动板转动安装在所述升降台靠近所述承载板的一端,所述伸缩件壳体的一端铰接在所述升降台的另一端,所述伸缩件的活塞端与所述摆动板远离所述承载板的一端相铰接。Optionally, the swing arm includes a swing plate and a telescopic member. The swing plate is rotatably mounted on one end of the lifting platform close to the load-bearing plate. One end of the telescopic member shell is hinged on the other side of the lifting platform. At one end, the piston end of the telescopic member is hingedly connected to an end of the swing plate away from the load-bearing plate.
通过采用上述技术方案,通过摆动板和伸缩件的配合设置,使用时,伸缩件伸长,摆动板远离承载板的一端向承载板的中央转动,摆动板靠近承载板的一端向承载板的侧边转动,从而将叠合板先前被推平的部分向下弯折,与卡片形成卡接配合,伸缩件回缩,即可使摆动板靠近承载板的一端回转向上,从纸盒内撤出。By adopting the above technical solution and through the cooperative arrangement of the swing plate and the telescopic part, when in use, the telescopic part is extended, the end of the swing plate away from the load-bearing plate rotates toward the center of the load-bearing plate, and the end of the swing plate close to the load-bearing plate moves toward the side of the load-bearing plate. While rotating, the previously flattened part of the stacked plate is bent downward to form a snap fit with the card, and the telescopic part is retracted, so that the end of the swing plate close to the load-bearing plate can be rotated upward and withdrawn from the carton.
可选的,所述升降台靠近所述承载板的一端设置有限位块,所述伸缩件驱动所述摆动板背向所述承载板中央的一侧与所述限位块相抵接。Optionally, a limiting block is provided at one end of the lifting platform close to the bearing plate, and the telescopic member drives the side of the swing plate facing away from the center of the bearing plate to abut against the limiting block.
通过采用上述技术方案,通过限位块与摆动板背向承载板中央的一侧相抵接,限制摆动板的摆动行程,有效预防伸缩件伸展过长导致摆动板靠近承载板的一端向承载板的侧边转动过度,损伤纸盒的问题。By adopting the above technical solution, the limiting block is in contact with the side of the swing plate facing away from the center of the load-bearing plate, thereby limiting the swing stroke of the swing plate, effectively preventing the telescopic member from extending too long and causing the end of the swing plate close to the load-bearing plate to move towards the load-bearing plate. The problem of excessive side rotation and damage to the paper box.
可选的,所述升降台靠近所述承载板的一端转动连接有转轴,所述摆动板通过与所述转轴螺栓连接从而转动安装在所述升降台上。Optionally, a rotating shaft is rotatably connected to one end of the lifting platform close to the bearing plate, and the swing plate is rotatably mounted on the lifting platform by being bolted to the rotating shaft.
通过采用上述技术方案,设置转轴,转轴和摆动板的螺栓连接,相较于拆出转轴再拆出摆动板,更加方便拆卸更换摆动板。By adopting the above technical solution and arranging the rotating shaft and the bolted connection between the rotating shaft and the swing plate, it is more convenient to disassemble and replace the swing plate than removing the rotating shaft and then the swing plate.
可选的,所述外模组件上设置有多个调节组件,所述调节组件与所述折片板一一对应,所述调节组件包括支承座、转动连接在所述支承座上的螺杆和螺纹配合在所述螺杆上的平移块,所述平移块沿所述螺杆的轴向穿设有限位杆,所述限位杆的端部固定连接在所述支承座上,所述螺杆的一端穿出所述支承座并连接有驱动所述螺杆转动的调节驱动件,所述折片板安装在所述平移块上。Optionally, the outer mold assembly is provided with a plurality of adjustment assemblies, which correspond to the folding plates one-to-one. The adjustment assemblies include a support base and a screw rod rotatably connected to the support base. and a translation block threaded on the screw. The translation block is provided with a limit rod along the axial direction of the screw. The end of the limit rod is fixedly connected to the support seat. The screw is One end passes through the support seat and is connected to an adjustment driver that drives the screw to rotate, and the flap plate is installed on the translation block.
通过采用上述技术方案,在外模组件上设置多个与折片板一一对应的调节组件,通过调节组件将折片板横向可调节地安装在外模组件上,能够根据纸盒尺寸的不同,对应调整每块折片板的位置,提高装置适应性。By adopting the above technical solution, a plurality of adjustment assemblies corresponding to the folding plates are provided on the outer mold assembly. The folding plates are laterally adjustably installed on the outer mold assembly through the adjustment assembly, which can adjust the size of the carton according to the size of the carton. , correspondingly adjust the position of each folding plate to improve the adaptability of the device.
可选的,还包括堆码待加工纸板用的堆码组件,所述堆码组件位于任一所述叠合组件远离另一所述叠合组件的一侧。Optionally, a stacking component for stacking cardboard to be processed is also included, and the stacking component is located on the side of any of the stacking components away from the other stacking component.
通过采用上述技术方案,即将堆码组件设置在叠合组件连线的一头,送盒机构沿垂直于叠合组件连线的方向送盒,堆码组件到折叠工位的连线和折叠工位到输出位置的连线形成一个直角的两边,进一步缩短生产线长度。By adopting the above technical solution, the stacking component is placed at one end of the connection line of the stacking component, and the box feeding mechanism sends the boxes in a direction perpendicular to the connection line of the stacking component. The connection line from the stacking component to the folding station and the folding station The connection to the output position forms two sides of a right angle, further shortening the production line length.
可选的,所述堆码组件包括堆码架和滑移可调节设置在所述堆码架上的限位板。Optionally, the stacking assembly includes a stacking frame and a sliding and adjustable limiting plate provided on the stacking frame.
通过采用上述技术方案,利用滑移可调节设置在堆码架上的限位板,使堆码架上的纸板堆积更加整齐稳定。By adopting the above technical solution, the limiting plate provided on the stacking rack can be adjusted by sliding, so that the cardboard stacking on the stacking rack can be made more orderly and stable.
可选的,所述承载板上开设有气孔,所述承载板通过所述气孔与负压组件相连通。Optionally, the bearing plate is provided with air holes, and the bearing plate is connected to the negative pressure component through the air holes.
通过采用上述技术方案,通过负压组件与底板上气孔的连通配合,能够在送盒机构移动承载板时,提高承载板上纸盒的稳定性,使设计更加全面。By adopting the above technical solution and through the connection and cooperation between the negative pressure component and the air holes on the bottom plate, when the box feeding mechanism moves the bearing plate, the stability of the carton on the bearing plate can be improved, making the design more comprehensive.
综上所述,本申请包括以下至少一种有益技术效果:To sum up, this application includes at least one of the following beneficial technical effects:
工作时,首先第一滑移组件和第一升降组件移动吸附组件,吸附组件吸住纸板,将纸板从纸板堆带至成型机构的上方;成型机构的内模组件位于第一升降组件的输出端,成型机构的外模组件在承载板的四周,承载板的矩形四角处还设置有顶部高度高出外模组件顶部高度的折片板,再借用取板机构的第一升降组件,利用第一升降组件输出端的下降动作,使内模组件先后与折片板和外模组件冲压配合,对纸板进行初步折叠,此时纸板卡片已竖起;在承载板的两侧设置叠合组件,再通过叠合组件折叠纸板叠合板,将叠合板弯折包覆在卡片的两侧,与卡片形成卡接配合,成型出敞盖的纸质包装盒;最后通过送盒机构沿垂直于叠合组件连线的方向移动承载板,送出纸盒。本申请的所有折叠动作在一个工位完成,具有使装置的结构更加紧凑,节约装置占地面积,缩短生产线长度的效果;When working, first the first sliding component and the first lifting component move the adsorption component, and the adsorption component sucks the cardboard and brings the cardboard from the cardboard pile to the top of the forming mechanism; the inner mold component of the forming mechanism is located at the output of the first lifting component. end, the outer mold assembly of the forming mechanism is around the load-bearing plate, and the rectangular corners of the load-bearing plate are also provided with folding plates whose top height is higher than the top height of the outer mold assembly, and then borrow the first lifting assembly of the plate-taking mechanism to use The lowering action of the output end of the first lifting component causes the inner mold component to punch and cooperate with the folding plate and the outer mold component successively to preliminary fold the cardboard. At this time, the cardboard card has been erected; overlays are set on both sides of the load-bearing plate. components, and then fold the cardboard laminate plate through the overlay assembly, bend the laminate plate to cover both sides of the card, and form a snap fit with the card to form an open-cover paper packaging box; finally, the box feeding mechanism is used to along the vertical axis of the card. Move the load-bearing plate in the direction of the connection line of the overlapping components and send out the carton. All the folding actions of this application are completed at one station, which has the effect of making the structure of the device more compact, saving the floor space of the device, and shortening the length of the production line;
第一挡板、第二挡板和第三挡板以矩形侧边的形状排列在承载板四周,在第一挡板上开设让位部,利用第二升降组件能够向上或向下撤退第一挡板,再由第二滑移组件移动承载板送出纸盒,竖向行动,提高空间利用率;The first baffle, the second baffle and the third baffle are arranged in a rectangular side shape around the load-bearing plate. A giving-out portion is provided on the first baffle, and the second lifting assembly can be used to retreat upward or downward to the first baffle. The baffle is then moved vertically by the second sliding assembly to move the load-bearing plate out of the carton to improve space utilization;
通过限位块与摆动板背向承载板中央的一侧相抵接,限制摆动板的摆动行程,有效预防伸缩件伸展过长导致摆动板靠近承载板的一端向承载板的侧边转动过度,损伤纸盒的问题;By abutting the limit block with the side of the swing plate facing away from the center of the load-bearing plate, the swing stroke of the swing plate is limited, effectively preventing the end of the swing plate close to the load-bearing plate from excessively rotating towards the side of the load-bearing plate due to excessive extension of the telescopic part, causing damage. Paper box problem;
通过将堆码组件设置在叠合组件连线的一头,送盒机构沿垂直于叠合组件连线的方向送盒,堆码组件到折叠工位的连线和折叠工位到输出位置的连线形成一个直角的两边,进一步缩短生产线长度。By arranging the stacking component at one end of the connection line of the stacking component, the box feeding mechanism delivers the boxes in a direction perpendicular to the connection line of the stacking component, the connection line from the stacking component to the folding station and the connection from the folding station to the output position. The lines form a right angle on both sides, further shortening the production line length.
附图说明Description of the drawings
图1是背景技术中关于纸板折叠前和成盒后的状态示意图;Figure 1 is a schematic diagram of the state of cardboard before folding and after being boxed in the background technology;
图2是本申请实施例的整体结构示意图;Figure 2 is a schematic diagram of the overall structure of an embodiment of the present application;
图3是为展示本申请实施例中成型机构的示意图;Figure 3 is a schematic diagram showing the forming mechanism in the embodiment of the present application;
图4是为展示本申请实施例中吸附组件结构的示意图;Figure 4 is a schematic diagram showing the structure of the adsorption component in the embodiment of the present application;
图5是为展示本申请实施例中堆码组件结构的示意图;Figure 5 is a schematic diagram showing the structure of the stacking component in the embodiment of the present application;
图6是为展示本申请实施例中调节组件结构的示意图。Figure 6 is a schematic diagram showing the structure of the adjustment component in the embodiment of the present application.
附图标记:01、底面板;02、前面板;03、后面板;04、卡片;05、叠合板;06、盖面板;1、承载板;2、取板机构;21、吸附组件;22、第一滑移组件;23、第一升降组件;3、成型机构;31、内模组件;311、底板;312、围栏板;32、外模组件;321、第一挡板;322、第二挡板;323、第三挡板;4、送盒机构;41、让位部;42、第二升降组件;43、第二滑移组件;5、折片板;6、叠合组件;61、移动台;62、升降台;63、摆臂;631、摆动板;632、伸缩件;7、装配腔;8、通孔;9、驱动机构;10、限位块;11、转轴;12、调节组件;121、支承座;122、螺杆;123、平移块;124、限位杆;125、调节驱动件;13、堆码组件;131、堆码架;132、限位板;14、气孔;15、负压组件;16、安装架;17、架台。Reference signs: 01, bottom panel; 02, front panel; 03, rear panel; 04, card; 05, laminated board; 06, cover panel; 1, load-bearing plate; 2, plate removal mechanism; 21, adsorption assembly; 22 , first sliding component; 23. first lifting component; 3. forming mechanism; 31. inner mold component; 311. bottom plate; 312. fence board; 32. outer mold component; 321. first baffle; 322 , the second baffle; 323. the third baffle; 4. box feeding mechanism; 41. giving way; 42. second lifting component; 43. second sliding component; 5. folding plate; 6. overlapping Components; 61. Moving table; 62. Lifting table; 63. Swing arm; 631. Swing plate; 632. Telescopic parts; 7. Assembly cavity; 8. Through hole; 9. Driving mechanism; 10. Limiting block; 11. Rotating shaft; 12. Adjustment component; 121. Support seat; 122. Screw; 123. Translation block; 124. Limiting rod; 125. Adjustment driver; 13. Stacking component; 131. Stacking frame; 132. Limiting plate ; 14. Air hole; 15. Negative pressure component; 16. Mounting frame; 17. Stand.
具体实施方式Detailed ways
以下结合附图1-6对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with Figures 1-6.
本申请实施例公开一种纸质包装盒的折叠成型装置。The embodiment of the present application discloses a folding and forming device for paper packaging boxes.
参照图2,一种纸质包装盒的折叠成型装置包括承载板1、取板机构2、成型机构3和送盒机构4。Referring to Figure 2, a folding and forming device for paper packaging boxes includes a carrying plate 1, a plate taking mechanism 2, a forming mechanism 3 and a box feeding mechanism 4.
参照图3和4,取板机构2包括吸附组件21、第一滑移组件22和第一升降组件23,成型机构3包括内模组件31和外模组件32,通过在工作台上架设龙门形安装架16,将取板机构2架设在成型机构3的上方。Referring to Figures 3 and 4, the plate taking mechanism 2 includes an adsorption component 21, a first sliding component 22 and a first lifting component 23. The forming mechanism 3 includes an inner mold component 31 and an outer mold component 32. By erecting it on the workbench The gantry-shaped mounting bracket 16 erected the plate-taking mechanism 2 above the forming mechanism 3 .
内模组件31包括底板311和围栏板312,围栏板312通过螺栓连接固定围设在底板311的四周并在底板311顶部形成有装配腔7。第一滑移组件22为直线模组,第一滑移组件22通过螺栓连接固定在龙门安装架16的顶部,第一升降组件23为伸缩气缸,第一升降组件23的壳体通过螺栓连接固定在第一滑移组件22的滑动座上,第一升降组件23的活塞端伸入装配腔7,并通过螺栓连接与底板311固定连接,从而将内模组件31设置在第一升降组件23活塞杆的端部。底板311上开设有通孔8,吸附组件21可以是吸嘴和抽气泵的组合,吸附组件21伸入装配腔7与通孔8相连通,以吸附纸板。The inner mold assembly 31 includes a bottom plate 311 and a fence plate 312. The fence plate 312 is fixedly connected around the bottom plate 311 by bolts and has an assembly cavity 7 formed on the top of the bottom plate 311. The first sliding component 22 is a linear module. The first sliding component 22 is fixed on the top of the gantry mounting frame 16 by bolts. The first lifting component 23 is a telescopic cylinder. The shell of the first lifting component 23 is fixed by bolts. On the sliding seat of the first sliding assembly 22, the piston end of the first lifting assembly 23 extends into the assembly cavity 7 and is fixedly connected to the bottom plate 311 through bolted connections, thereby placing the inner mold assembly 31 in the first lifting assembly 23 The end of the piston rod. The bottom plate 311 is provided with a through hole 8. The adsorption component 21 can be a combination of a suction nozzle and an air pump. The adsorption component 21 extends into the assembly cavity 7 and communicates with the through hole 8 to adsorb cardboard.
外模组件32包括用于竖起纸板前面板的第一挡板321、用于竖起纸板后面板的第二挡板322以及两块用于竖起纸板叠合板的第三挡板323。第一挡板321、第二挡板322和第三挡板323以矩形侧边的形状排列在承载板1的四周。承载板1的矩形四角处均设置有折片板5,折片板5的顶部高度高于外模组件32的顶部高度,用以竖起纸板卡片。承载板1两侧的工作台上均设置有叠合组件6,用以折叠纸板叠合板。两块第三挡板323分别位于承载板1面向叠合组件6的两侧(即承载板1的左、右两侧),第一挡板321和第二挡板322分别位于承载挡板另外两侧(即承载板1的前、后两侧)。The outer mold assembly 32 includes a first baffle 321 for erecting the front panel of the cardboard, a second baffle 322 for erecting the rear panel of the cardboard, and two third baffles 323 for erecting the cardboard laminate. The first baffle 321 , the second baffle 322 and the third baffle 323 are arranged in a rectangular side shape around the carrying plate 1 . Folding plates 5 are provided at the four corners of the rectangular shape of the load-bearing plate 1. The top height of the folding plate 5 is higher than the top height of the outer mold assembly 32 for erecting cardboard cards. Lamination assemblies 6 are provided on the workbench on both sides of the load-bearing plate 1 for folding the cardboard laminate. Two third baffles 323 are respectively located on both sides of the load-bearing plate 1 facing the stacked assembly 6 (ie, the left and right sides of the load-bearing plate 1). The first baffle 321 and the second baffle 322 are respectively located on the other side of the load-bearing baffle. Both sides (i.e. the front and rear sides of the load-bearing plate 1).
通过吸附组件21、第一滑移组件22、第一升降组件23、以及内模组件31的配合设置,工作时,首先,利用第一滑移组件22移动第一升降组件23,从而移动第一升降组件23活塞端的吸附组件21和内模组件31,利用第一升降组件23活塞端的下降以及吸附组件21的吸取作业吸住纸板,第一滑移组件22的再次滑移,将纸板从纸板堆带至成型机构3的上方,同时一并将内模组件31带至外模组件32的上方。再利用第一升降组件23使内模组件31先与折片板5冲压配合,竖起纸板卡片,后再与和外模组件32冲压配合,对纸板进行初步折叠。其次,再利用承载板1两侧的叠合组件6,将叠合板弯折包覆在卡片的两侧,与卡片形成卡接配合,成型出敞盖的纸质包装盒,所有折叠动作在一个工位完成。Through the cooperative arrangement of the adsorption component 21, the first sliding component 22, the first lifting component 23, and the inner mold component 31, during operation, first, the first sliding component 22 is used to move the first lifting component 23, thereby moving the second The adsorption assembly 21 and the inner mold assembly 31 at the piston end of a lifting assembly 23 use the descent of the piston end of the first lifting assembly 23 and the suction operation of the adsorption assembly 21 to suck the cardboard, and the first sliding assembly 22 slides again to remove the cardboard from the The cardboard pile is brought to the top of the forming mechanism 3, and the inner mold assembly 31 is also brought to the top of the outer mold assembly 32. The first lifting assembly 23 is then used to punch and fit the inner mold assembly 31 with the folding plate 5 to erect the cardboard card, and then punch and fit with the outer mold assembly 32 to preliminarily fold the cardboard. Secondly, the folding components 6 on both sides of the load-bearing plate 1 are used to bend and cover the folding plates on both sides of the card, forming a snap fit with the card to form an open-cover paper packaging box. All folding actions are performed in one step. The work station is completed.
第二挡板322和第三挡板323均通过螺栓连接固定在工作台上。第一挡板321系三块板件通过螺栓连接组装而成的“U”形件,在第一挡板321的中部形成有让位部41(即“U”形开口)。送盒机构4包括让位部41、第二升降组件42和第二滑移组件43。第一挡板321的底部设置有第二升降组件42,第二升降组件42为伸缩气缸,其壳体端通过螺栓连接固定在工作台上,其活塞杆端部通过螺栓连接与第一挡板321的底部相固定,通过第二升降组件42驱动第一挡板321升降,向上或向下撤退第一挡板321,提高空间利用率。第二滑移组件43通过螺栓连接固定在工作台上,第二滑移组件43为直线模组,第二滑移组件43沿垂直于叠合组件6连线的方向装固,第二滑移组件43的滑块上设置有负压组件15,负压组件15为抽气泵,承载板1通过螺栓连接固定在负压组件15(抽气泵的壳体)上,通过第二滑移组件43,沿垂直于叠合组件6连线的方向移动承载板1,送出成型的纸盒。承载板1上开设有气孔14,承载板1通过气孔14与负压组件15相连通,用以提高承载板1上纸盒的稳定性,减少纸盒在送出过程中不慎掉落的问题。The second baffle 322 and the third baffle 323 are both fixed on the workbench through bolted connections. The first baffle 321 is a "U"-shaped member composed of three plates assembled by bolts. A relief portion 41 (ie, a "U"-shaped opening) is formed in the middle of the first baffle 321 . The box feeding mechanism 4 includes a displacement part 41 , a second lifting component 42 and a second sliding component 43 . A second lifting assembly 42 is provided at the bottom of the first baffle 321. The second lifting assembly 42 is a telescopic cylinder. Its shell end is fixed on the workbench through bolts, and its piston rod end is connected to the first baffle through bolts. The bottom of 321 is fixed, and the second lifting assembly 42 drives the first baffle 321 to lift and retreat the first baffle 321 upward or downward to improve space utilization. The second sliding component 43 is fixed on the workbench through bolt connection. The second sliding component 43 is a linear module. The second sliding component 43 is installed in a direction perpendicular to the line connecting the superimposed component 6. The second sliding component 43 is fixed on the workbench through bolts. The negative pressure component 15 is provided on the slider of the component 43. The negative pressure component 15 is an air suction pump. The bearing plate 1 is fixed on the negative pressure component 15 (the housing of the suction pump) through bolts. Through the second sliding component 43, Move the carrier plate 1 in a direction perpendicular to the line connecting the stacking components 6, and send out the formed carton. Air holes 14 are provided on the carrier plate 1. The carrier plate 1 is connected to the negative pressure component 15 through the air holes 14 to improve the stability of the carton on the carrier plate 1 and reduce the problem of the carton accidentally falling during the delivery process.
参照图2和图5,成型机构3的一旁还设置有堆码组件13,堆码组件13包括堆码架131和限位板132,堆码架131放置在工作台上的,限位板132为L形,通过在限位板132上开设腰形孔,以螺栓连接的方式将限位板132滑移可调节地安装在堆码架131的顶部,用以整齐堆积待加工纸板。堆码组件13设置在任一叠合组件6远离另一叠合组件6的一侧,送盒机构4沿垂直于叠合组件6连线的方向送盒,堆码组件13到折叠工位的连线和折叠工位到输出位置的连线形成一个直角的两边,进一步缩短生产线长度。Referring to Figures 2 and 5, a stacking assembly 13 is also provided on the side of the forming mechanism 3. The stacking assembly 13 includes a stacking frame 131 and a limiting plate 132. The stacking frame 131 is placed on the workbench, and the limiting plate 132 It is L-shaped. By opening a waist-shaped hole in the limiting plate 132, the limiting plate 132 is slidably and adjustably installed on the top of the stacking frame 131 by means of bolt connection, so as to neatly stack the cardboard to be processed. The stacking assembly 13 is arranged on the side of any stacking assembly 6 away from the other stacking assembly 6. The box feeding mechanism 4 sends boxes in a direction perpendicular to the line connecting the stacking assembly 6. The connection between the stacking assembly 13 and the folding station is The line connecting the folding station to the output position forms two sides of a right angle, further shortening the length of the production line.
参照3和图4,具体地,叠合组件6包括移动台61、升降台62和摆臂63。即承载板1两侧的工作台上均插接固定有架台17,架台17顶部通过螺栓连接固定有单向丝杠,单向丝杠的滑块上固定有移动台61,移动台61的顶部通过螺栓连接固定有气缸,升降台62固定在气缸的活塞端,随气缸活塞杆的伸缩而升降。两个单向丝杠组成驱动机构9,驱动两个移动台61相互靠近或相互远离。摆臂63包括摆动板631和伸缩件632,升降台62靠近承载板1的一端转动连接有转轴11,摆动板631通过与转轴11螺栓连接,从而转动安装在升降台62靠近承载板1的一端,转轴11和摆动板631系螺栓连接,以便拆卸更换摆动板631。伸缩件632为伸缩气缸,伸缩件632壳体的一端铰接在升降台62的另一端,伸缩件632活塞杆的端部与摆动板631远离承载板1的一端相铰接。Referring to FIG. 3 and FIG. 4 , specifically, the stacking assembly 6 includes a moving platform 61 , a lifting platform 62 and a swing arm 63 . That is, a platform 17 is plugged and fixed on the workbench on both sides of the load plate 1. A one-way screw is fixed on the top of the platform 17 through bolt connection. A moving platform 61 is fixed on the slide block of the one-way screw. The top of the moving platform 61 The cylinder is fixed through bolt connection, and the lifting platform 62 is fixed on the piston end of the cylinder and rises and falls with the expansion and contraction of the cylinder piston rod. Two one-way screws form a driving mechanism 9, which drives the two moving stages 61 to approach or move away from each other. The swing arm 63 includes a swing plate 631 and a telescopic member 632. The end of the lifting platform 62 close to the load-bearing plate 1 is rotatably connected to the rotating shaft 11. The swing plate 631 is bolted to the rotating shaft 11 and is thus rotatably installed on the end of the lifting platform 62 close to the load-bearing plate 1. , the rotating shaft 11 and the swing plate 631 are connected by bolts, so that the swing plate 631 can be disassembled and replaced. The telescopic member 632 is a telescopic cylinder. One end of the housing of the telescopic member 632 is hinged to the other end of the lifting platform 62 . The end of the piston rod of the telescopic member 632 is hinged to the end of the swing plate 631 away from the load-bearing plate 1 .
使用时,驱动机构9先驱动叠合组件6的移动台61相互靠近,摆臂63先在第三挡板323的顶部位置将第三挡板323竖起的叠合板推平。紧接着伸缩件632伸长,摆动板631远离承载板1的一端向承载板1的中央转动,摆动板631靠近承载板1的一端向承载板1的侧边转动,从而将叠合板先前被推平的部分向下弯折,与卡片形成卡接配合;伸缩件632回缩,即可使摆动板631靠近承载板1的一端回转向上,从纸盒内撤出。最后,驱动机构9再驱动二者的相互远离,完成一次对叠合板的折叠,如此往复。进一步地,升降台62靠近承载板1的一端粘接固定有限位块10,利用限位块10与摆动板631背向承载板1中央的一侧相抵接,限制摆动板631的摆动行程,预防伸缩件632伸展过长导致摆动板631摆动过度损伤纸盒的问题。During use, the driving mechanism 9 first drives the moving stages 61 of the stacking assembly 6 to approach each other, and the swing arm 63 first pushes the stacked plate with the third baffle 323 erected at the top position of the third baffle 323 flat. Immediately after the telescopic member 632 is extended, the end of the swing plate 631 away from the load-bearing plate 1 rotates toward the center of the load-bearing plate 1 , and the end of the swing plate 631 close to the load-bearing plate 1 rotates toward the side of the load-bearing plate 1 , thereby pushing the stacked plate previously pushed. The flat part is bent downward to form a snap fit with the card; the telescopic member 632 is retracted, so that the end of the swing plate 631 close to the load-bearing plate 1 can be turned upward and withdrawn from the carton. Finally, the driving mechanism 9 drives the two away from each other to complete the folding of the stacked plate, and so on. Furthermore, one end of the lifting platform 62 close to the load-bearing plate 1 is bonded and fixed with a limit block 10 , and the limit block 10 is used to abut the side of the swing plate 631 facing away from the center of the load-bearing plate 1 to limit the swing stroke of the swing plate 631 and prevent If the telescopic member 632 extends too long, the swing plate 631 may swing excessively and damage the carton.
优化地,参照图3和图6,第一挡板321的两侧和第二挡板322的两侧均设置有调节组件12,调节组件12包括支承座121、转动连接在支承座121上的螺杆122和螺纹配合在螺杆122上的平移块123,平移块123沿螺杆122的轴向穿设有限位杆124,限位杆124的端部固定连接在支承座121上,螺杆122的一端穿出支承座121并连接有驱动螺杆122转动的调节驱动件125。优选的,调节驱动件125为带刻度的手轮,调节组件12与折片板5一一对应,折片板5安装在调节组件12的平移块123上。利用调节组件12将折片板5横向可调节地安装在外模组件32上,用以根据纸盒尺寸的不同,调整各块折片板5的位置,使设计更加全面。Optimally, with reference to Figures 3 and 6, an adjustment assembly 12 is provided on both sides of the first baffle 321 and on both sides of the second baffle 322. The adjustment assembly 12 includes a support base 121, and a rotary assembly rotatably connected to the support base 121. The screw rod 122 and the translation block 123 threaded on the screw rod 122. The translation block 123 is provided with a limit rod 124 along the axial direction of the screw rod 122. The end of the limit rod 124 is fixedly connected to the support seat 121. One end of the screw rod 122 passes through The supporting seat 121 is extended out of the supporting seat 121 and is connected to an adjusting driving member 125 for driving the screw rod 122 to rotate. Preferably, the adjustment driving member 125 is a handwheel with a scale, the adjustment assembly 12 corresponds to the folding plate 5 one-to-one, and the folding plate 5 is installed on the translation block 123 of the adjustment assembly 12 . The adjusting assembly 12 is used to laterally adjustably install the folding plates 5 on the outer mold assembly 32 to adjust the position of each folding plate 5 according to the size of the carton to make the design more comprehensive.
本申请实施例一种纸质包装盒的折叠成型装置的实施原理为:工作时,首先利用第一滑移组件22移动第一升降组件23,从而移动第一升降组件23活塞端的吸附组件21和内模组件31,吸附组件21吸住纸板,第一滑移组件22的再次滑移,将纸板从纸板堆带至成型机构3的上方。成型机构3的内模组件31位于第一升降组件23的输出端,成型机构3的外模组件32在承载板1的四周,承载板1的矩形四角处的折片板5的顶部高度高出外模组件32顶部高度,再借用取板机构2的第一升降组件23,利用第一升降组件23输出端的下降动作,使内模组件31先与折片板5冲压配合,竖起纸板卡片,后与和外模组件32冲压配合,对纸板进行初步折叠。其次,再利用承载板1两侧的叠合组件6,将叠合板弯折包覆在卡片的两侧,与卡片形成卡接配合,成型出敞盖的纸质包装盒,所有折叠动作在一个工位完成,具有使装置的结构更加紧凑,节约装置占地面积,缩短生产线长度的效果。折叠完成后,通过第二升降组件42驱动第一挡板321下降,竖向撤退第一挡板321,第二滑移组件43沿垂直于叠合组件6连线的方向移动承载板1,送出纸盒,提高空间利用率。更进一步地,将堆积加工纸板的堆码组件13设置在叠合组件6连线的一头,堆码组件13到折叠工位的连线和折叠工位到输出位置的连线形成一个直角的两边,进一步缩短生产线长度,使设计更加全面。The implementation principle of the folding and forming device for paper packaging boxes in the embodiment of the present application is as follows: during operation, first use the first sliding component 22 to move the first lifting component 23, thereby moving the adsorption component 21 and the piston end of the first lifting component 23. The inner mold assembly 31 and the adsorption assembly 21 suck the cardboard, and the first sliding assembly 22 slides again to bring the cardboard from the pile of cardboard to the top of the forming mechanism 3 . The inner mold assembly 31 of the forming mechanism 3 is located at the output end of the first lifting assembly 23. The outer mold assembly 32 of the forming mechanism 3 is around the bearing plate 1. The height of the top of the folding plate 5 at the rectangular corners of the bearing plate 1 is Higher than the height of the top of the outer mold assembly 32, the first lifting assembly 23 of the plate taking mechanism 2 is borrowed, and the lowering action of the output end of the first lifting assembly 23 is used to make the inner mold assembly 31 punch and fit with the folding plate 5 first, and then stand up The cardboard card is then stamped and matched with the outer mold assembly 32 to perform preliminary folding of the cardboard. Secondly, the folding components 6 on both sides of the load-bearing plate 1 are used to bend and cover the folding plates on both sides of the card, forming a snap fit with the card to form an open-cover paper packaging box. All folding actions are performed in one step. The completion of the work station has the effect of making the structure of the device more compact, saving the floor space of the device, and shortening the length of the production line. After the folding is completed, the second lifting component 42 drives the first baffle 321 to descend and vertically retreat the first baffle 321. The second sliding component 43 moves the carrier plate 1 in a direction perpendicular to the line connecting the stacking component 6 and sends it out. paper box to improve space utilization. Furthermore, the stacking component 13 for stacking and processing cardboard is arranged at one end of the connection line of the stacking component 6. The connection line between the stacking component 13 and the folding station and the connection line between the folding station and the output position form two sides of a right angle. , further shortening the length of the production line and making the design more comprehensive.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be covered by the scope of protection of the present application. Inside.
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CN116476442B (en) * | 2023-04-11 | 2024-01-23 | 中科精工机械(浙江)股份有限公司 | Carton stamping forming machine |
CN117799224A (en) * | 2024-02-29 | 2024-04-02 | 珠海博杰电子股份有限公司 | Automatic forming device for paper box |
CN118664958B (en) * | 2024-08-21 | 2024-10-29 | 浙江利邦智能传动有限公司 | Full-automatic intelligent packing box top and bottom cover forming machine |
CN118700632B (en) * | 2024-08-29 | 2024-11-19 | 浙江利邦智能传动有限公司 | Automatic gluing device for top and bottom cover blank box paper |
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