CN115253964B - High-efficient apparatus for producing of polyurethane waterproof coating - Google Patents
High-efficient apparatus for producing of polyurethane waterproof coating Download PDFInfo
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- CN115253964B CN115253964B CN202210842778.1A CN202210842778A CN115253964B CN 115253964 B CN115253964 B CN 115253964B CN 202210842778 A CN202210842778 A CN 202210842778A CN 115253964 B CN115253964 B CN 115253964B
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- 229920002635 polyurethane Polymers 0.000 title claims abstract description 15
- 239000004814 polyurethane Substances 0.000 title claims abstract description 15
- 239000011248 coating agent Substances 0.000 title claims description 17
- 238000000576 coating method Methods 0.000 title claims description 17
- 238000007789 sealing Methods 0.000 claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 238000009413 insulation Methods 0.000 claims description 28
- 238000005192 partition Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- 125000006850 spacer group Chemical group 0.000 claims description 7
- 238000005070 sampling Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 abstract description 18
- 239000000126 substance Substances 0.000 abstract description 3
- 239000011229 interlayer Substances 0.000 abstract 1
- 239000003973 paint Substances 0.000 abstract 1
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 238000002156 mixing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000010426 asphalt Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011527 polyurethane coating Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/21—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
- B01F27/2122—Hollow shafts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0006—Controlling or regulating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0006—Controlling or regulating processes
- B01J19/0013—Controlling the temperature of the process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00162—Controlling or regulating processes controlling the pressure
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域Technical field
本发明属于化工设备技术领域,具体为一种聚氨酯防水涂料的高效生产装置。The invention belongs to the technical field of chemical equipment, and is specifically an efficient production device for polyurethane waterproof coating.
背景技术Background technique
聚氨酯防水涂料亦称聚氨酯涂膜防水材料,是以聚氨酯树脂为主要成膜物质的一类高分子防水涂料,由异氰酸酯基的固化剂以及其他助剂的混合物按一定比例混合而成,无焦油和沥青等添加剂,是一种液态施工的单组分环保型防水涂料,它于空气中的湿气接触后固化,在基层表面形成一层坚固而坚韧的无接缝整体防水膜。Polyurethane waterproof coating, also known as polyurethane coating waterproof material, is a type of polymer waterproof coating with polyurethane resin as the main film-forming substance. It is made of a mixture of isocyanate-based curing agent and other additives in a certain proportion, without tar and Asphalt and other additives are a one-component environmentally friendly waterproof coating constructed in a liquid state. It solidifies upon contact with moisture in the air, forming a strong and tough seamless overall waterproof membrane on the surface of the base layer.
对于这种材料来说,它有着非常不错的延展性以及弹性,并且还是一种无色无味的产品。在环保方面相对也比较优良,不过它在未干前具有很好的粘性,如果不小心磕碰或者接触都会造成防水膜的损坏,而在干燥后基本是透明的,从视觉上来看非常不错。For this kind of material, it has very good ductility and elasticity, and it is also a colorless and odorless product. It is relatively good in terms of environmental protection, but it has very good viscosity before drying. If it is accidentally bumped or contacted, it will cause damage to the waterproof film. After drying, it is basically transparent, which is very good from a visual point of view.
基于聚氨酯的诸多特性,使其有着极为广泛的应用,卷纸的制备相对而言还是较为简单的,通过将原料加入到釜内,进行一定温度和压力的状态下进行混合即可制备,进行混合制备的过程中,由于该防水涂料制备过程中处于一个分散后粘稠的混合过程,使其在进行整体通蒸汽升温,乃至通冰盐水降温的过程中,整体的温度变化速率慢,使其达到理想的处理温度周期长,影响制备的效率。Based on the many characteristics of polyurethane, it has an extremely wide range of applications. The preparation of rolling paper is relatively simple. It can be prepared by adding the raw materials into the kettle and mixing them under a certain temperature and pressure. During the preparation process, since the waterproof coating is in a viscous mixing process after dispersion, the overall temperature change rate is slow during the entire process of heating up by steam and even cooling by ice and salt water, making it reach The ideal processing temperature cycle is long, which affects the efficiency of preparation.
发明内容Contents of the invention
(一)解决的技术问题(1) Technical problems solved
为了克服现有技术的上述缺陷,本发明提供了一种聚氨酯防水涂料的高效生产装置,解决了目前的卷纸防水涂料制备的过程中,难以依据生产需要进行温度的快速温度变化,使其整体处理温度周期较长的问题。In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides an efficient production device for polyurethane waterproof coating, which solves the problem that it is difficult to perform rapid temperature changes according to production needs during the preparation process of the current roll paper waterproof coating, so that the overall Dealing with long temperature cycles.
(二)技术方案(2) Technical solutions
为实现上述目的,本发明提供如下技术方案:一种聚氨酯防水涂料的高效生产装置,包括下内壳和上内壳密封配合组成的釜胆,所述上内壳的顶部贯穿安装有用于密封连接的连接件,所述连接件顶部通过螺钉固定安装有封仓,所述封仓内壁的顶部和底部分别通过密封组件和旋转件共同贯穿转动有中空转轴,所述中空转轴的表面设置有若干匀温盘和搅拌叶。In order to achieve the above object, the present invention provides the following technical solution: an efficient production device for polyurethane waterproof coating, including a kettle composed of a lower inner shell and an upper inner shell that are sealed and matched. The top of the upper inner shell is installed with a seal for sealing connection. The top of the connector is fixed with screws to seal the warehouse. The top and bottom of the inner wall of the sealing warehouse have a hollow rotating shaft that rotates through the sealing assembly and the rotating piece. The surface of the hollow rotating shaft is provided with a number of evenly spaced shafts. Warm plate and stir leaves.
所述中空转轴的底端密封转动连通有第一蒸汽出口,所述下内壳的弧形侧壁固定连接有用于温控介质流动的中位隔层,所述中位隔层的内壁分别连通有第二蒸汽入口和第二蒸汽出口。The bottom end of the hollow rotating shaft is sealed and connected with a first steam outlet. The arc-shaped side wall of the lower inner shell is fixedly connected with a middle partition for the flow of temperature control medium. The inner walls of the middle partition are connected to each other. There is a second steam inlet and a second steam outlet.
作为本发明的进一步方案:所述匀温盘的下表面均匀设置有若干个混流叶片,所述匀温盘的上下两表面均呈锥形面,且于中空转轴呈连通状态。As a further solution of the present invention: a plurality of mixed flow blades are evenly arranged on the lower surface of the uniform temperature plate, and the upper and lower surfaces of the uniform temperature plate are both tapered surfaces and are connected to the hollow rotating shaft.
作为本发明的进一步方案:所述中空转轴的表面开设有若干个用于蒸汽进入的通孔,所述封仓的弧形侧壁贯穿固定有第一蒸汽入口,所述封仓的顶部通过螺钉固定安装有用于驱动中空转轴旋转的变速器,所述变速器的表面设置有用于驱动其运作的电机。As a further solution of the present invention: the surface of the hollow rotating shaft is provided with several through holes for steam entry, the arc-shaped side wall of the sealed bin is fixed with a first steam inlet, and the top of the sealed bin is screwed through A transmission for driving the rotation of the hollow rotating shaft is fixedly installed, and a motor for driving its operation is provided on the surface of the transmission.
作为本发明的进一步方案:所述下内壳和上内壳相对的一侧分别固定连接有下部连接件和上部连接件,所述上部连接件和下部连接件之间通过螺钉相互固定,所述上内壳的表面焊接有上位隔温层,所述下内壳的表面焊接有下位隔温层。As a further solution of the present invention: the opposite sides of the lower inner shell and the upper inner shell are respectively fixedly connected with a lower connecting piece and an upper connecting piece, and the upper connecting piece and the lower connecting piece are fixed to each other through screws, and the An upper temperature insulation layer is welded to the surface of the upper inner shell, and a lower temperature insulation layer is welded to the surface of the lower inner shell.
作为本发明的进一步方案:所述下内壳的底部密封贯穿有下封件,所述下位隔温层的下表面密封贯穿有用于配合下封件连通固定的出料口,所述出料口的表面设置有控料阀。As a further solution of the present invention: the bottom seal of the lower inner shell is penetrated by a lower seal, and the lower surface seal of the lower temperature insulation layer is penetrated by a discharge port for communicating and fixing with the lower seal. The discharge port There is a material control valve on the surface.
作为本发明的进一步方案:所述密封组件包括固定连接在封仓内壁的卡套,所述卡套的内壁卡接有两个密封轴承,两个密封轴承的内壁共同固定连接有用于配合中空转轴固定的紧固套件。As a further solution of the present invention: the sealing assembly includes a ferrule fixedly connected to the inner wall of the sealing chamber. The inner wall of the ferrule is clipped with two sealed bearings. The inner walls of the two sealed bearings are jointly fixedly connected with a hollow rotating shaft. Fixed fastening kit.
作为本发明的进一步方案:所述封仓的内壁固定连接有外隔环,所述中空转轴的表面固定连接有与外隔环贴合的內隔环。As a further solution of the present invention: the inner wall of the sealed warehouse is fixedly connected with an outer partition ring, and the surface of the hollow rotating shaft is fixedly connected with an inner partition ring that fits the outer partition ring.
作为本发明的进一步方案:所述上位隔温层与上内壳的内壁共同贯穿固定有若干个入料口,所述下位隔温层与下内壳的表面共同贯穿有取样口,所述下内壳的内壁固定连接有若干个侧壁桨叶。As a further solution of the present invention: the upper temperature insulation layer and the inner wall of the upper inner shell are jointly penetrated and fixed with a plurality of inlets, and the lower temperature insulation layer and the surface of the lower inner shell are jointly penetrated by sampling ports. The inner wall of the inner shell is fixedly connected with several side wall paddles.
作为本发明的进一步方案:所述上内壳与上位隔温层的表面贯穿固定有同一个压力计,所述下位隔温层与下内壳的表面贯穿固定有同一个温度计,所述下位隔温层的表面焊接有若干个安装座。As a further solution of the present invention: the same pressure gauge is fixed through the surface of the upper inner shell and the upper temperature insulation layer, the same thermometer is fixed through the surface of the lower temperature insulation layer and the lower inner shell, and the lower temperature insulation layer is fixed with the same thermometer. There are several mounting seats welded on the surface of the temperature layer.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
该聚氨酯防水涂料的高效生产装置,通过设置电机、变速器、中空转轴、匀温盘、搅拌叶和混流叶片,在使用时,随着蒸汽通过第一蒸汽入口进入,并在封仓内部汇聚穿过通孔进入到中空转轴的内壁,随着中空转轴的传导下进入到若干个匀温盘的内部,使其匀温盘整体在转动时对表面接触的原料进行换热,同时搅拌叶将原料自下而上的搅动,使其匀温盘的下方有着原料直接的冲击向着四周扩散,同时上表面四周的原料向着中间汇聚,上下两表面形成一个接替,同时下方的原料在流动时受到混流叶片的作用下进行减速,随之传导温度,直至蒸汽通过第一蒸汽出口排出即可,冰盐水综上同理,采用该类方式能够配合着第二蒸汽入口用户第二蒸汽出口对中位隔层进行同步通入温控介质,这种方式能够实现液体流动配合下的温度变化速率得到极高的提升,提升产品制备品质的同时,降低了生产的处理周期。This high-efficiency production device of polyurethane waterproof coating is equipped with a motor, a transmission, a hollow rotating shaft, a uniform temperature plate, a stirring blade and a mixed flow blade. When in use, as the steam enters through the first steam inlet, it gathers and passes through the inside of the sealed warehouse. The through hole enters the inner wall of the hollow rotating shaft, and enters the interior of several uniform temperature plates under the conduction of the hollow rotating shaft, so that the entire uniform temperature plate exchanges heat for the raw materials in contact with the surface when rotating, and at the same time, the stirring blades automatically move the raw materials The stirring from bottom to top causes the raw materials below the uniform temperature plate to directly impact and spread to the surroundings. At the same time, the raw materials around the upper surface converge toward the middle. The upper and lower surfaces form a replacement. At the same time, the raw materials below are affected by the mixed flow blades when flowing. Decelerate under the action of the steam, and then conduct the temperature until the steam is discharged through the first steam outlet. In summary, the ice salt water is the same as above. This method can cooperate with the second steam inlet and the second steam outlet to clean the middle compartment. By simultaneously introducing the temperature-controlled medium, this method can achieve an extremely high temperature change rate under the combination of liquid flow, which not only improves the quality of product preparation, but also reduces the production processing cycle.
附图说明Description of the drawings
图1为本发明立体的结构示意图;Figure 1 is a three-dimensional structural schematic diagram of the present invention;
图2为本发明立体的剖面结构示意图;Figure 2 is a schematic diagram of the three-dimensional cross-sectional structure of the present invention;
图3为本发明釜胆立体的剖面结构示意图;Figure 3 is a schematic cross-sectional structural diagram of the kettle of the present invention;
图4为本发明中空转轴立体的剖面结构示意图;Figure 4 is a schematic cross-sectional structural diagram of the hollow rotating shaft of the present invention;
图5为本发明封仓立体的剖面结构示意图;Figure 5 is a schematic cross-sectional structural diagram of a closed warehouse according to the present invention;
图6为本发明密封组件立体的剖面结构示意图;Figure 6 is a schematic cross-sectional view of the sealing assembly of the present invention;
图7为本发明匀温盘立体的结构示意图。Figure 7 is a three-dimensional structural diagram of the uniform temperature plate of the present invention.
图中:1、下内壳;2、上内壳;3、连接件;4、封仓;5、中空转轴;6、匀温盘;7、密封组件;71、卡套;72、密封轴承;73、紧固套件;8、旋转件;9、第一蒸汽入口;10、通孔;11、搅拌叶;12、第一蒸汽出口;13、混流叶片;14、外隔环;15、內隔环;16、变速器;17、电机;18、上部连接件;19、下部连接件;20、上位隔温层;21、下位隔温层;22、中位隔层;23、第二蒸汽入口;24、第二蒸汽出口;25、下封件;26、出料口;27、控料阀;28、侧壁桨叶;29、安装座;30、温度计;31、压力计;32、入料口;33、取样口。In the picture: 1. Lower inner shell; 2. Upper inner shell; 3. Connector; 4. Sealed warehouse; 5. Hollow rotating shaft; 6. Temperature distribution plate; 7. Sealing component; 71. Card sleeve; 72. Sealed bearing ; 73. Fastening kit; 8. Rotating parts; 9. First steam inlet; 10. Through hole; 11. Stirring blade; 12. First steam outlet; 13. Mixed flow blade; 14. Outer spacer ring; 15. Inner Spacer ring; 16. Transmission; 17. Motor; 18. Upper connector; 19. Lower connector; 20. Upper thermal insulation layer; 21. Lower thermal insulation layer; 22. Middle compartment; 23. Second steam inlet ; 24. Second steam outlet; 25. Lower seal; 26. Discharge port; 27. Material control valve; 28. Side wall paddle; 29. Mounting seat; 30. Thermometer; 31. Pressure gauge; 32. Inlet Material port; 33. Sampling port.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例一Embodiment 1
请参阅图1至图7,本发明提供一种技术方案:一种聚氨酯防水涂料的高效生产装置,包括下内壳1和上内壳2密封配合组成的釜胆,上内壳2的顶部贯穿安装有用于密封连接的连接件3,连接件3顶部通过螺钉固定安装有封仓4,封仓4内壁的顶部和底部分别通过密封组件7和旋转件8共同贯穿转动有中空转轴5,中空转轴5的表面设置有若干匀温盘6和搅拌叶11。Referring to Figures 1 to 7, the present invention provides a technical solution: an efficient production device for polyurethane waterproof coating, including a kettle composed of a lower inner shell 1 and an upper inner shell 2 that are sealed and matched. The top of the upper inner shell 2 passes through A connector 3 for sealing connection is installed. The top of the connector 3 is fixed with a sealing chamber 4 fixed by screws. The top and bottom of the inner wall of the sealing chamber 4 are rotated through a sealing assembly 7 and a rotating member 8 respectively, and a hollow rotating shaft 5 is installed therein. The surface of 5 is provided with a number of uniform temperature plates 6 and stirring blades 11.
蒸汽通过第一蒸汽入口9进入,并在封仓4内部汇聚穿过通孔10进入到中空转轴5的内壁,随着中空转轴5的传导下进入到若干个匀温盘6的内部,使其匀温盘6整体在转动时对表面接触的原料进行换热,同时搅拌叶11将原料自下而上的搅动,使其匀温盘6的下方有着原料直接的冲击向着四周扩散,同时上表面四周的原料向着中间汇聚,上下两表面形成一个接替,同时下方的原料在流动时受到混流叶片13的作用下进行减速,随之传导温度,直至蒸汽通过第一蒸汽出口12排出即可,冰盐水综上同理。The steam enters through the first steam inlet 9, and converges inside the sealing chamber 4, passes through the through hole 10, and enters the inner wall of the hollow rotating shaft 5. With the conduction of the hollow rotating shaft 5, it enters the interior of several uniform temperature plates 6, making it The uniform temperature plate 6 as a whole rotates to exchange heat for the raw materials in contact with the surface. At the same time, the stirring blade 11 stirs the raw materials from bottom to top, so that the raw materials directly impact the bottom of the uniform temperature plate 6 and spread to the surroundings. At the same time, the upper surface The surrounding raw materials converge towards the middle, and the upper and lower surfaces form a succession. At the same time, the raw materials below are decelerated by the mixed flow blades 13 when flowing, and then conduct the temperature until the steam is discharged through the first steam outlet 12, and the ice salt water In summary, the same principle applies.
实施例二Embodiment 2
与实施例一基本相同,更进一步的是:中空转轴5的底端密封转动连通有第一蒸汽出口12,下内壳1的弧形侧壁固定连接有用于温控介质流动的中位隔层22,中位隔层22的内壁分别连通有第二蒸汽入口23和第二蒸汽出口24。It is basically the same as the first embodiment, and furthermore: the bottom end of the hollow rotating shaft 5 is sealed and rotatably connected with the first steam outlet 12, and the arc-shaped side wall of the lower inner shell 1 is fixedly connected with a middle partition for the flow of temperature control medium. 22. The inner wall of the middle partition 22 is connected with the second steam inlet 23 and the second steam outlet 24 respectively.
伴随着匀温盘6进行升温和降温同步的,温控介质通过第二蒸汽入口23进入到中位隔层22内部,随之的温控介质通过在中位隔层22内部对下内壳1的表面进行温度的控制即可,使其能够进一步的增强温度控速度,且配合着上位隔温层20与下位隔温层21,能够保持对内部温度的很好保持,整体制备更为稳定。As the temperature uniformity plate 6 performs simultaneous heating and cooling, the temperature control medium enters the interior of the middle compartment 22 through the second steam inlet 23, and then the temperature control medium passes through the middle compartment 22 to the lower inner shell 1 The temperature can be controlled on the surface, so that the temperature control speed can be further enhanced, and in conjunction with the upper thermal insulation layer 20 and the lower thermal insulation layer 21, the internal temperature can be maintained well, and the overall preparation is more stable.
具体的,如图7所示,匀温盘6的下表面均匀设置有若干个混流叶片13,匀温盘6的上下两表面均呈锥形面,且于中空转轴5呈连通状态。Specifically, as shown in FIG. 7 , a number of mixed flow blades 13 are evenly arranged on the lower surface of the uniform temperature plate 6 . The upper and lower surfaces of the uniform temperature plate 6 are both tapered surfaces and are connected to the hollow rotating shaft 5 .
通过设置混流叶片13,混流叶片13能够提高对原料的混合程度,同时能够配合着导热的特性,进一步提高温度传递的速度与效率,同时匀温盘6的上下两表面均呈斜面,使其能够保持良好的原料贴合滑动的效果。By arranging the mixed-flow blades 13, the mixed-flow blades 13 can improve the mixing degree of the raw materials, and at the same time, in conjunction with the heat conduction characteristics, further improve the speed and efficiency of temperature transfer. At the same time, the upper and lower surfaces of the uniform temperature plate 6 are inclined, so that it can Maintain good material fit and sliding effect.
具体的,如图5所示,中空转轴5的表面开设有若干个用于蒸汽进入的通孔10,封仓4的弧形侧壁贯穿固定有第一蒸汽入口9,封仓4的顶部通过螺钉固定安装有用于驱动中空转轴5旋转的变速器16,变速器16的表面设置有用于驱动其运作的电机17。Specifically, as shown in Figure 5, a number of through holes 10 for steam entry are provided on the surface of the hollow rotating shaft 5. A first steam inlet 9 is fixed through the arc-shaped side wall of the sealing chamber 4, and the top of the sealing chamber 4 passes through A transmission 16 for driving the hollow shaft 5 to rotate is fixedly mounted with screws, and a motor 17 for driving its operation is provided on the surface of the transmission 16 .
通过设置通孔10,通孔10能够保持中空转轴5与封仓4内壁良好的连通效果,通过设置第一蒸汽入口9,能够保持将整体直接注入到封仓4内,通过设置变速器16,变速器16能够受到电机17的转动下带动中空转轴5的很好配合转动的效果。By providing the through hole 10, the through hole 10 can maintain a good communication effect between the hollow rotating shaft 5 and the inner wall of the sealed bin 4. By setting the first steam inlet 9, the whole body can be directly injected into the sealed bin 4. By setting the transmission 16, the transmission 16 can be driven by the rotation of the motor 17 to achieve a good cooperative rotation effect of the hollow rotating shaft 5 .
具体的,如图2所示,下内壳1和上内壳2相对的一侧分别固定连接有下部连接件19和上部连接件18,上部连接件18和下部连接件19之间通过螺钉相互固定,上内壳2的表面焊接有上位隔温层20,下内壳1的表面焊接有下位隔温层21。Specifically, as shown in Figure 2, the opposite sides of the lower inner shell 1 and the upper inner shell 2 are respectively fixedly connected with a lower connecting piece 19 and an upper connecting piece 18. The upper connecting piece 18 and the lower connecting piece 19 are connected to each other through screws. Fixed, the surface of the upper inner shell 2 is welded with an upper temperature insulation layer 20, and the surface of the lower inner shell 1 is welded with a lower temperature insulation layer 21.
上部连接件18和下部连接件19的配合下,能够保持针对于上内壳2与下内壳1之间的安装和固定,在实际安装过程中,上内壳2与下内壳1之间均设置有提前铺设的耐温橡胶圈,保持相互之间的密封安装性,在需要时,能进行拆卸方便对内部进行清理。With the cooperation of the upper connector 18 and the lower connector 19, the installation and fixation between the upper inner shell 2 and the lower inner shell 1 can be maintained. During the actual installation process, the connection between the upper inner shell 2 and the lower inner shell 1 They are all equipped with temperature-resistant rubber rings laid in advance to maintain mutual sealing and installation. When necessary, they can be disassembled to facilitate internal cleaning.
具体的,如图3所示,下内壳1的底部密封贯穿有下封件25,下位隔温层21的下表面密封贯穿有用于配合下封件25连通固定的出料口26,出料口26的表面设置有控料阀27。Specifically, as shown in Figure 3, the bottom seal of the lower inner shell 1 is penetrated by a lower seal 25, and the lower surface seal of the lower insulation layer 21 is penetrated by a discharge port 26 for communicating and fixing with the lower seal 25. A material control valve 27 is provided on the surface of the port 26.
通过设置下封件25,下封件25能够保持针对于下内壳1底部的配合下,能够与出料口26之间保持很好的配合安装的效果,通过设置控料阀27,控料阀27能够方便进行出料口26的很好配合开合,进行物料的控制。By arranging the lower seal 25, the lower seal 25 can maintain a good fit with the bottom of the lower inner shell 1, and maintain a good fit and installation effect with the discharge port 26. By arranging the material control valve 27, the material can be controlled. The valve 27 can facilitate the opening and closing of the discharge port 26 and control the materials.
具体的,如图5所示,密封组件7包括固定连接在封仓4内壁的卡套71,卡套71的内壁卡接有两个密封轴承72,两个密封轴承72的内壁共同固定连接有用于配合中空转轴5固定的紧固套件73。Specifically, as shown in Figure 5, the sealing assembly 7 includes a ferrule 71 fixedly connected to the inner wall of the sealing chamber 4. The inner wall of the ferrule 71 is clipped with two sealed bearings 72. The inner walls of the two sealed bearings 72 are fixedly connected together. The fastening set 73 is used to fix the hollow rotating shaft 5 .
通过设置卡套71,卡套71能够保持对两个密封轴承72的表面进行同步的固定,通过配合着内壁共同固定的紧固套件73,能够在收紧时保持与中空转轴5很好的固定安装的效果。By arranging the ferrule 71, the ferrule 71 can keep the surfaces of the two sealed bearings 72 synchronously fixed. By cooperating with the fastening set 73 fixed on the inner wall, the ferrule 71 can maintain a good fixation with the hollow rotating shaft 5 during tightening. The effect of installation.
具体的,如图5所示,封仓4的内壁固定连接有外隔环14,中空转轴5的表面固定连接有与外隔环14贴合的內隔环15。Specifically, as shown in FIG. 5 , an outer partition ring 14 is fixedly connected to the inner wall of the sealed warehouse 4 , and an inner partition ring 15 that fits the outer partition ring 14 is fixedly connected to the surface of the hollow rotating shaft 5 .
通过设置外隔环14,外隔环14与內隔环15之间配合滑动的过程中,能够防止杂质穿过,保持密封组件7的良好密封性能。By providing the outer spacer ring 14 , impurities can be prevented from passing through during the sliding process between the outer spacer ring 14 and the inner spacer ring 15 , and the good sealing performance of the sealing assembly 7 can be maintained.
具体的,如图1所示,上位隔温层20与上内壳2的内壁共同贯穿固定有若干个入料口32,下位隔温层21与下内壳1的表面共同贯穿有取样口33,下内壳1的内壁固定连接有若干个侧壁桨叶28。Specifically, as shown in FIG. 1 , the upper thermal insulation layer 20 and the inner wall of the upper inner shell 2 have several feed inlets 32 fixed therethrough, and the lower thermal insulation layer 21 and the surface of the lower inner shell 1 have sampling ports 33 therethrough. , several side wall blades 28 are fixedly connected to the inner wall of the lower inner shell 1 .
通过设置入料口32,多个入料口32能够进行不同原料的分步进行定量的配给,通过设置侧壁桨叶28,侧壁桨叶28能够保持在釜胆内部溶液流动时保持配合的搅动效果。By arranging the feed inlets 32, multiple feed inlets 32 can carry out quantitative distribution of different raw materials step by step. By arranging the side wall paddles 28, the side wall paddles 28 can maintain coordination when the solution inside the kettle flows. Stirring effect.
具体的,如图1所示,上内壳2与上位隔温层20的表面贯穿固定有同一个压力计31,下位隔温层21与下内壳1的表面贯穿固定有同一个温度计30,下位隔温层21的表面焊接有若干个安装座29。Specifically, as shown in Figure 1, the same pressure gauge 31 is fixed through the surfaces of the upper inner shell 2 and the upper thermal insulation layer 20, and the same thermometer 30 is fixed through the surfaces of the lower thermal insulation layer 21 and the lower inner shell 1. Several mounting seats 29 are welded on the surface of the lower insulation layer 21 .
通过设置压力计31,压力计31能够保持很好的压力监测的效果,同时配合温度计30能够进行温度监测,表面设置的安装座29能够保持很好安装和固定的效果。By setting the pressure gauge 31, the pressure gauge 31 can maintain a good pressure monitoring effect, and at the same time, in conjunction with the thermometer 30, it can perform temperature monitoring, and the mounting base 29 provided on the surface can maintain a good installation and fixing effect.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下作出各种变化。The preferred embodiments of this patent have been described in detail above, but this patent is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various modifications can be made without departing from the purpose of this patent. kind of change.
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