CN221733015U - A material mixing agitator - Google Patents
A material mixing agitator Download PDFInfo
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- CN221733015U CN221733015U CN202420043313.4U CN202420043313U CN221733015U CN 221733015 U CN221733015 U CN 221733015U CN 202420043313 U CN202420043313 U CN 202420043313U CN 221733015 U CN221733015 U CN 221733015U
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Abstract
Description
技术领域Technical Field
本实用新型涉及搅拌设备领域,特别是关于一种物料混合搅拌器。The utility model relates to the field of stirring equipment, in particular to a material mixing stirrer.
背景技术Background Art
搅拌器是一种使液体、气体介质强迫对流并均匀混合的器件,在工业生产中需要对不同物质进行混合时经常会使用到,例如涂料的生产,其中,由于涂料通常是以树脂、或油、或乳液为主,添加或不添加颜料、填料,添加相应助剂,用有机溶剂或水配制而成的粘稠液体,因此在生产时,需要在反应罐内进行搅拌混合,在搅拌过程中,需要对混合物料进行快速搅拌,以使其融化混合,然而,现有技术中,通常是在常温下对混合物料进行搅拌,常温下的混合物料流动性较差,因此存在搅拌效率低下,搅拌效果较差等问题;此外,由于搅拌驱动装置的驱动轴需要伸入反应罐内,又因为需要保证反应罐整体的密封性,因此搅拌驱动装置的驱动轴不可避免地与反应罐的表面接触,由于二者之间摩擦较大,在驱动装置的长时间高速旋转下,容易产生较大的热量,导致罐内温度过高,压力增大,甚至有引发爆炸的安全风险。A stirrer is a device that forces convection and uniform mixing of liquid and gaseous media. It is often used when different substances need to be mixed in industrial production, such as the production of coatings. Since coatings are usually mainly resins, oils, or emulsions, with or without pigments, fillers, and corresponding additives, and are prepared as viscous liquids with organic solvents or water, they need to be stirred and mixed in a reaction tank during production. During the stirring process, the mixed materials need to be quickly stirred to melt and mix them. However, in the prior art, the mixed materials are usually stirred at room temperature, and the fluidity of the mixed materials at room temperature is poor, so there are problems such as low stirring efficiency and poor stirring effect. In addition, since the driving shaft of the stirring driving device needs to extend into the reaction tank, and because the sealing of the reaction tank as a whole needs to be ensured, the driving shaft of the stirring driving device inevitably contacts the surface of the reaction tank. Due to the large friction between the two, a large amount of heat is easily generated under the long-term high-speed rotation of the driving device, resulting in excessively high temperature in the tank, increased pressure, and even a safety risk of causing explosion.
实用新型内容Utility Model Content
有鉴于此,本实用新型为解决上述问题,提供一种安全性高、混合效果好的物料混合搅拌器。In view of this, the utility model provides a material mixing agitator with high safety and good mixing effect to solve the above problems.
一种物料混合搅拌器,包括搅拌罐和搅拌装置,还包括加热器,所述加热器设于所述搅拌罐一侧,所述搅拌罐设有搅拌组件和夹套层,所述夹套层设于所述搅拌罐的内侧表面,所述搅拌组件设于所述搅拌罐内,所述搅拌罐的顶部嵌设有冷却环,所述冷却环的两侧分别连接有进水管和出水管,所述出水管连接至所述加热器的进水口,所述加热器的出水口通过管路连接至所述夹套层,所述搅拌装置包括转动电机,所述转动电机的驱动端穿过所述冷却环,并与所述搅拌罐内部的所述搅拌组件连接。A material mixing agitator comprises a stirring tank and a stirring device, and also comprises a heater, wherein the heater is arranged on one side of the stirring tank, the stirring tank is provided with a stirring assembly and a jacket layer, the jacket layer is arranged on the inner surface of the stirring tank, the stirring assembly is arranged in the stirring tank, a cooling ring is embedded in the top of the stirring tank, a water inlet pipe and a water outlet pipe are respectively connected to the two sides of the cooling ring, the water outlet pipe is connected to the water inlet of the heater, and the water outlet of the heater is connected to the jacket layer through a pipeline, and the stirring device comprises a rotating motor, a driving end of the rotating motor passes through the cooling ring and is connected to the stirring assembly inside the stirring tank.
上述技术方案中,一种物料混合搅拌器,用于对物料进行搅拌,以达到均混的目的,其中,冷却环嵌设安装与搅拌罐顶部的表面上,冷却环内部中空,水流可通过冷却环一侧的进水管进入冷却环内,冷却环的中心开有与转动电机的驱动端相配合的通孔,转动电机的驱动端穿过冷却环中心的通孔,通过冷却环对转动电机与搅拌罐相接触的部分进行隔绝,避免转动电机的驱动端与搅拌罐直接接触所产生的较大的摩擦力损伤转动电机,并减小搅拌罐的振动,同时,冷却环中的水可对转动电机的驱动端进行水冷降温,避免长时间转动摩擦产生的高温使搅拌罐内部产生有爆炸的风险,有效提高安全性;此外,冷却环的出水管连接至加热器,加热器可对送来的水流进行加热,并将加热后的水送至搅拌罐内部的夹套层中,使搅拌罐内部的物料能够在适宜的温度下进行混合搅拌,且通过在搅拌罐内侧表面的夹套层进行热传导,相较于直接对搅拌罐进行加热,受热更加均匀,不同位置的温差更小,有效提高物料的混合效果;转动电机的驱动端穿过冷却环,从而与搅拌罐内部的搅拌组件连接,通过转动电机驱动搅拌组件旋转,对搅拌罐内的物料进行搅拌。In the above technical scheme, a material mixing agitator is used to stir the material to achieve the purpose of uniform mixing, wherein a cooling ring is embedded and installed on the surface of the top of the stirring tank, the cooling ring is hollow inside, and water can enter the cooling ring through the water inlet pipe on one side of the cooling ring. A through hole matching the driving end of the rotating motor is opened in the center of the cooling ring. The driving end of the rotating motor passes through the through hole in the center of the cooling ring. The contact part of the rotating motor and the stirring tank is isolated by the cooling ring to avoid the large friction force generated by the direct contact between the driving end of the rotating motor and the stirring tank to damage the rotating motor and reduce the vibration of the stirring tank. At the same time, the water in the cooling ring can cool the driving end of the rotating motor to avoid long-term The high temperature generated by the rotational friction creates a risk of explosion inside the mixing tank, effectively improving safety; in addition, the water outlet pipe of the cooling ring is connected to the heater, which can heat the incoming water flow and send the heated water to the jacket layer inside the mixing tank, so that the materials inside the mixing tank can be mixed and stirred at a suitable temperature, and heat is conducted through the jacket layer on the inner surface of the mixing tank. Compared with directly heating the mixing tank, the heating is more uniform and the temperature difference at different positions is smaller, which effectively improves the mixing effect of the materials; the driving end of the rotating motor passes through the cooling ring, thereby connecting with the stirring component inside the mixing tank, and the stirring component is driven to rotate by the rotating motor to stir the material in the mixing tank.
进一步地,作为优选技术方案,所述冷却环为具有弹性的圆环结构,所述进水管的高度高于所述出水管。Furthermore, as a preferred technical solution, the cooling ring is an elastic circular ring structure, and the height of the water inlet pipe is higher than that of the water outlet pipe.
上述技术方案中,冷却环为由具有良好弹性材料制成的圆环形结构,弹性结构可防止对转动电机的驱动端产生过大的压迫力,保证其正常转动,同时,弹性结构可有效减缓转动电机转动时所产生的振动,使整体结构更加稳定,进水管和出水管分别位于冷却环的两侧,其中,进水管水平段管路的高度高于出水管水平段管路的高度,通过连通器原理,使水流能够正常通过出水管进入加热器中。In the above technical solution, the cooling ring is a circular ring structure made of a material with good elasticity. The elastic structure can prevent excessive pressure on the driving end of the rotating motor to ensure its normal rotation. At the same time, the elastic structure can effectively reduce the vibration generated by the rotation of the rotating motor, making the overall structure more stable. The water inlet pipe and the water outlet pipe are respectively located on both sides of the cooling ring, wherein the height of the horizontal section of the water inlet pipe is higher than the height of the horizontal section of the water outlet pipe. Through the principle of a communicating vessel, the water flow can normally pass through the water outlet pipe into the heater.
进一步地,作为优选技术方案,所述搅拌罐包括上盖和搅拌室,所述冷却环嵌设与所述上盖的表面,所述上盖和搅拌室之间设有隔板,所述隔板开有供所述转动电机驱动端穿过的通孔,所述搅拌组件位于所述搅拌室内。Furthermore, as a preferred technical solution, the stirring tank includes an upper cover and a stirring chamber, the cooling ring is embedded in the surface of the upper cover, a partition is provided between the upper cover and the stirring chamber, the partition has a through hole for the driving end of the rotating motor to pass through, and the stirring assembly is located in the stirring chamber.
上述技术方案中,上盖与搅拌罐的罐体为可拆卸式连接,搅拌室的顶部设有隔板,通过隔板将上盖与搅拌室分隔开来,提高搅拌室的密封效果,隔板上开有与转动电机驱动端相配合的通孔,搅拌组件设于搅拌室内,转动电机的驱动端依次穿过上盖和隔板后与搅拌组件连接。In the above technical scheme, the upper cover is detachably connected to the tank body of the stirring tank, a partition is provided on the top of the stirring chamber, the upper cover is separated from the stirring chamber by the partition, so as to improve the sealing effect of the stirring chamber, a through hole is opened on the partition to match the driving end of the rotating motor, the stirring assembly is arranged in the stirring chamber, and the driving end of the rotating motor passes through the upper cover and the partition in turn and is connected to the stirring assembly.
进一步地,作为优选技术方案,所述搅拌罐还设有进料通道和出料通道,所述进料通道穿过所述上盖和隔板后与所述搅拌室连通,所述出料通道位于所述搅拌室的底部。Furthermore, as a preferred technical solution, the stirring tank is also provided with a feed channel and a discharge channel, the feed channel is connected with the stirring chamber after passing through the upper cover and the partition, and the discharge channel is located at the bottom of the stirring chamber.
上述技术方案中,进料通道穿设于上盖和隔板,其顶部开口与搅拌罐外部连通,其底部开口与搅拌室连通,通过进料通道将需要搅拌的物料送入搅拌室中,出料通道位于搅拌室底部,并位于搅拌组件的下方,物料搅拌完成后,通过出料通道送出搅拌室。In the above technical solution, the feed channel is arranged through the upper cover and the partition, the top opening of which is connected to the outside of the mixing tank, and the bottom opening of which is connected to the mixing chamber. The material to be mixed is sent into the mixing chamber through the feed channel, and the discharge channel is located at the bottom of the mixing chamber and below the mixing assembly. After the material is mixed, it is sent out of the mixing chamber through the discharge channel.
进一步地,作为优选技术方案,所述上盖的顶部表面设有进料混合器,所述进料混合器设有进料管路,所述进水管设有一连接至所述进料混合器的支路,所述进料混合器与所述进料通道连通。Further, as a preferred technical solution, a feed mixer is provided on the top surface of the upper cover, the feed mixer is provided with a feed pipeline, the water inlet pipe is provided with a branch connected to the feed mixer, and the feed mixer is communicated with the feed channel.
上述技术方案中,上盖顶部设有进料混合器,进料混合器的进料口连接有进料管路,通过进料管路将初始物料送入进料混合器中,进水管设有一连接至进料混合器的支路,在针对需要用水作为混合介质的物料时,通过该支路将水送入进料混合器中与物料混合均匀后,再送入搅拌室中搅拌,通过设置进料混合器,可对物料进行初步混合,使物料以较为均混的状态进入搅拌室中,不会以相对分散的效果进入,方便后续进行搅拌工作,可有效提高搅拌后的混合效果,使混合得到的成品更加均匀。In the above technical solution, a feed mixer is provided on the top of the upper cover, and the feed port of the feed mixer is connected to a feed pipeline, through which the initial material is fed into the feed mixer, and a water inlet pipe is provided with a branch connected to the feed mixer. When water is required as a mixing medium, water is fed into the feed mixer through the branch to mix evenly with the material, and then fed into the mixing chamber for mixing. By setting up the feed mixer, the material can be preliminarily mixed, so that the material enters the mixing chamber in a relatively evenly mixed state, and will not enter in a relatively dispersed state, which is convenient for subsequent mixing work, can effectively improve the mixing effect after mixing, and make the mixed finished product more uniform.
进一步地,作为优选技术方案,所述搅拌罐的底部设有排水口,所述排水口与所述夹套层连通。Furthermore, as a preferred technical solution, a drain outlet is provided at the bottom of the stirring tank, and the drain outlet is communicated with the jacket layer.
上述技术方案中,搅拌罐底部设有排水口,排水口一端与夹套层连通,另一端连接至搅拌罐外部,通过排水口可将夹套层中的水排出。In the above technical solution, a drain outlet is provided at the bottom of the stirring tank, one end of the drain outlet is connected to the jacket layer, and the other end is connected to the outside of the stirring tank, and the water in the jacket layer can be discharged through the drain outlet.
进一步地,作为优选技术方案,所述搅拌组件包括转杆和若干个搅拌桨,所述转杆与所述转动电机的驱动端连接,所述搅拌桨套接于所述转杆。Furthermore, as a preferred technical solution, the stirring assembly includes a rotating rod and a plurality of stirring paddles, the rotating rod is connected to the driving end of the rotating motor, and the stirring paddles are sleeved on the rotating rod.
上述技术方案中,转杆的顶端与转动电机的驱动端通过联轴器相连接,使转杆可在转动电机的驱动下进行旋转,转杆上套接有多个搅拌桨,通过转杆的旋转,带动搅拌桨对物料进行搅拌。In the above technical solution, the top end of the rotating rod is connected to the driving end of the rotating motor through a coupling, so that the rotating rod can rotate under the drive of the rotating motor. Multiple stirring paddles are sleeved on the rotating rod, and the stirring paddles are driven by the rotation of the rotating rod to stir the material.
进一步地,作为优选技术方案,所述搅拌桨上下间隔分布于转杆上,所述搅拌桨上开有若干个弧形槽,所述搅拌桨上的弧形槽数量随搅拌桨的分布位置自上而下依次增加。Furthermore, as a preferred technical solution, the stirring paddles are spaced apart on the rotating rod, and a plurality of arc grooves are formed on the stirring paddles. The number of arc grooves on the stirring paddles increases from top to bottom as the distribution position of the stirring paddles increases.
上述技术方案中,搅拌桨以上下间隔的的方式套接在转杆上,搅拌桨上开有弧形槽,弧形槽可增大搅拌时搅拌桨与物料的接触面积,提高搅拌效果,其中,弧形槽的数量随着搅拌桨自上而下的分布,逐渐增加,即位置靠下的搅拌桨上的弧形槽数量大于位置靠上的搅拌桨,因物料在送入搅拌罐后,其还未进行搅拌时,密度分布不均匀,其中密度较大的部分通常堆积在搅拌室的下方位置处,而密度较小的部分通常分布在搅拌室的上方位置处,因此偏下方的物料的流动性更差,因而需要更大的搅拌力,而在偏下方的搅拌桨上设置更多的弧形槽,可以提供更大的接触面积,从而产生更大的搅拌力,实现对搅拌室内物料的分层针对处理,搅拌效率更高,效果更好。In the above technical solution, the stirring paddle is sleeved on the rotating rod in an up-and-down interval manner, and the stirring paddle is provided with an arc groove, which can increase the contact area between the stirring paddle and the material during stirring and improve the stirring effect, wherein the number of arc grooves gradually increases with the distribution of the stirring paddle from top to bottom, that is, the number of arc grooves on the stirring paddle at the lower position is greater than that on the stirring paddle at the upper position, because after the material is fed into the stirring tank and has not yet been stirred, its density distribution is uneven, wherein the part with higher density is usually accumulated at the lower position of the stirring chamber, and the part with lower density is usually distributed at the upper position of the stirring chamber, therefore, the fluidity of the material at the lower position is worse, and thus a greater stirring force is required, and more arc grooves are provided on the stirring paddle at the lower position, which can provide a larger contact area, thereby generating a greater stirring force, and realizing layered and targeted treatment of the material in the stirring chamber, with higher stirring efficiency and better effect.
进一步地,作为优选技术方案,所述转杆的底端设有保护桨。Furthermore, as a preferred technical solution, a protective paddle is provided at the bottom end of the rotating rod.
上述技术方案中,转杆的底端设有保护桨,保护桨可在转杆的带动下旋转,保护桨用于在搅拌时,防止部分未进行充分搅拌的密度较大的物料堆积在下方的出料通道处,在避免出料通道堵塞的同时,可以防止出料时,未充分搅拌的物料被带出,影响最终成品的质量。In the above technical solution, a protective paddle is provided at the bottom end of the rotating rod, and the protective paddle can rotate under the drive of the rotating rod. The protective paddle is used to prevent some of the high-density materials that have not been fully mixed from accumulating in the discharge channel below during stirring. While avoiding blockage of the discharge channel, it can prevent the insufficiently mixed materials from being carried out during discharging, affecting the quality of the final product.
进一步地,作为优选技术方案,所述加热器出水口与所述夹套层相连接的管路上设有单向阀。Furthermore, as a preferred technical solution, a one-way valve is provided on the pipeline connecting the water outlet of the heater and the jacket layer.
上述技术方案中,加热器的出水口通过管路与夹套层连接,该管路上设有单向阀,使水流只能从加热器流入夹套层内。In the above technical solution, the water outlet of the heater is connected to the jacket layer through a pipeline, and a one-way valve is provided on the pipeline so that water can only flow from the heater into the jacket layer.
本实用新型的有益效果是:The beneficial effects of the utility model are:
安全性高,本申请在搅拌罐顶部的表面上嵌设有冷却环,冷却环内部中空,水流可通过冷却环一侧的进水管进入冷却环内,通过冷却环对转动电机与搅拌罐相接触的部分进行隔绝,避免转动电机的驱动端与搅拌罐直接接触所产生的较大的摩擦力损伤转动电机,并减小搅拌罐的振动,同时,冷却环中的水可对转动电机的驱动端进行水冷降温,避免长时间转动摩擦产生的高温使搅拌罐内部产生有爆炸的风险,有效提高安全性;High safety. The present application has a cooling ring embedded on the surface of the top of the stirring tank. The cooling ring is hollow inside. Water can enter the cooling ring through a water inlet pipe on one side of the cooling ring. The cooling ring isolates the part where the rotating motor contacts the stirring tank, thereby preventing the large friction force generated by the direct contact between the driving end of the rotating motor and the stirring tank from damaging the rotating motor and reducing the vibration of the stirring tank. At the same time, the water in the cooling ring can cool the driving end of the rotating motor, thereby preventing the high temperature generated by long-term rotation friction from causing the risk of explosion inside the stirring tank, thereby effectively improving safety.
混合效果好,本申请设置有加热器,冷却环的出水管连接至加热器,加热器可对送来的水流进行加热,并将加热后的水送至搅拌罐内部的夹套层中,使搅拌罐内部的物料能够在适宜的温度下进行混合搅拌,且通过在搅拌罐内侧表面的夹套层进行热传导,相较于直接对搅拌罐进行加热,受热更加均匀,不同位置的温差更小,有效提高物料的混合效果。The mixing effect is good. The present application is provided with a heater. The water outlet pipe of the cooling ring is connected to the heater. The heater can heat the incoming water flow and send the heated water to the jacket layer inside the stirring tank, so that the materials inside the stirring tank can be mixed and stirred at a suitable temperature. Moreover, heat conduction is carried out on the jacket layer on the inner surface of the stirring tank. Compared with directly heating the stirring tank, the heating is more uniform and the temperature difference at different positions is smaller, which effectively improves the mixing effect of the materials.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为一实施例的物料混合搅拌器的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a material mixing agitator according to an embodiment.
图中的附图标记说明:Description of reference numerals in the figures:
10-搅拌罐;11-夹套层;12-上盖;13-搅拌室;14-隔板;15-进料通道;16-出料通道;17-排水口;18-安装板;20-冷却环;21-进水管;22-出水管;30-转动电机;31-联轴器;40-转杆;41-搅拌桨;42-弧形槽;43-保护桨;50-加热器;51-单向阀;60-进料混合器;61-进料管路。10-mixing tank; 11-jacket layer; 12-upper cover; 13-mixing chamber; 14-partition; 15-feed channel; 16-discharge channel; 17-drain outlet; 18-mounting plate; 20-cooling ring; 21-water inlet pipe; 22-water outlet pipe; 30-rotating motor; 31-coupling; 40-rotating rod; 41-mixing paddle; 42-arc groove; 43-protective paddle; 50-heater; 51-check valve; 60-feed mixer; 61-feed pipeline.
具体实施方式DETAILED DESCRIPTION
下面将结合具体实施例及附图对本实用新型物料混合搅拌器作进一步详细描述。其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本实用新型的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。The material mixer of the utility model will be further described in detail below in combination with specific embodiments and drawings. The drawings are only for illustrative purposes and are only schematic diagrams, not actual drawings, and cannot be understood as limiting the present patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the drawings may be omitted.
请参照图1,本实用新型一非限制实施例中,一种物料混合搅拌器,包括搅拌罐10和搅拌装置,还包括加热器50,所述加热器50设于所述搅拌罐10一侧,所述搅拌罐10设有搅拌组件和夹套层11,所述夹套层11设于所述搅拌罐10的内侧表面,所述搅拌组件设于所述搅拌罐10内,所述搅拌罐10的顶部嵌设有冷却环20,所述冷却环20的两侧分别连接有进水管21和出水管22,所述出水管22连接至所述加热器50的进水口,所述加热器50的出水口通过管路连接至所述夹套层11,所述搅拌装置包括转动电机30,所述转动电机30的驱动端穿过所述冷却环20,并与所述搅拌罐10内部的所述搅拌组件连接。在本实施例中,一种物料混合搅拌器,用于对物料进行搅拌,以达到均混的目的,其中,冷却环20嵌设安装与搅拌罐10顶部的表面上,冷却环20内部中空,水流可通过冷却环20一侧的进水管21进入冷却环20内,冷却环20的中心开有与转动电机30的驱动端相配合的通孔,转动电机30的驱动端穿过冷却环20中心的通孔,通过冷却环20对转动电机30与搅拌罐10相接触的部分进行隔绝,避免转动电机30的驱动端与搅拌罐10直接接触所产生的较大的摩擦力损伤转动电机30,并减小搅拌罐10的振动,同时,冷却环20中的水可对转动电机30的驱动端进行水冷降温,避免长时间转动摩擦产生的高温使搅拌罐10内部产生有爆炸的风险,有效提高安全性;此外,冷却环20的出水管22连接至加热器50,加热器50可对送来的水流进行加热,并将加热后的水送至搅拌罐10内部的夹套层11中,使搅拌罐10内部的物料能够在适宜的温度下进行混合搅拌,且通过在搅拌罐10内侧表面的夹套层11进行热传导,相较于直接对搅拌罐10进行加热,受热更加均匀,不同位置的温差更小,有效提高物料的混合效果;转动电机30的驱动端穿过冷却环20,从而与搅拌罐10内部的搅拌组件连接,通过转动电机30驱动搅拌组件旋转,对搅拌罐10内的物料进行搅拌。Please refer to Figure 1. In a non-limiting embodiment of the utility model, a material mixing agitator includes a stirring tank 10 and a stirring device, and also includes a heater 50. The heater 50 is arranged on one side of the stirring tank 10. The stirring tank 10 is provided with a stirring component and a jacket layer 11. The jacket layer 11 is arranged on the inner surface of the stirring tank 10. The stirring component is arranged in the stirring tank 10. A cooling ring 20 is embedded in the top of the stirring tank 10. The two sides of the cooling ring 20 are respectively connected to a water inlet pipe 21 and a water outlet pipe 22. The water outlet pipe 22 is connected to the water inlet of the heater 50, and the water outlet of the heater 50 is connected to the jacket layer 11 through a pipeline. The stirring device includes a rotating motor 30. The driving end of the rotating motor 30 passes through the cooling ring 20 and is connected to the stirring component inside the stirring tank 10. In the present embodiment, a material mixing agitator is used to mix materials to achieve the purpose of uniform mixing, wherein a cooling ring 20 is embedded and installed on the surface of the top of the stirring tank 10, the cooling ring 20 is hollow inside, and water can enter the cooling ring 20 through a water inlet pipe 21 on one side of the cooling ring 20, and a through hole matching the driving end of the rotating motor 30 is opened in the center of the cooling ring 20. The driving end of the rotating motor 30 passes through the through hole in the center of the cooling ring 20, and the contact part of the rotating motor 30 with the stirring tank 10 is isolated by the cooling ring 20 to avoid the large friction force generated by the direct contact between the driving end of the rotating motor 30 and the stirring tank 10 to damage the rotating motor 30 and reduce the vibration of the stirring tank 10. At the same time, the water in the cooling ring 20 can cool the driving end of the rotating motor 30 to avoid The high temperature generated by long-term rotation and friction creates a risk of explosion inside the mixing tank 10, effectively improving safety; in addition, the water outlet pipe 22 of the cooling ring 20 is connected to the heater 50, and the heater 50 can heat the incoming water flow and send the heated water to the jacket layer 11 inside the mixing tank 10, so that the materials inside the mixing tank 10 can be mixed and stirred at a suitable temperature, and heat is conducted through the jacket layer 11 on the inner surface of the mixing tank 10. Compared with directly heating the mixing tank 10, the heating is more uniform and the temperature difference at different positions is smaller, which effectively improves the mixing effect of the materials; the driving end of the rotating motor 30 passes through the cooling ring 20, thereby connecting to the stirring component inside the mixing tank 10, and the stirring component is driven to rotate by the rotating motor 30 to stir the material in the mixing tank 10.
具体地,本实施例中,搅拌罐10外部的一侧连接有安装板18,加热器50安装于安装板18上。Specifically, in the present embodiment, a mounting plate 18 is connected to one side of the outside of the stirring tank 10 , and the heater 50 is mounted on the mounting plate 18 .
请参照图1,本实用新型一非限制实施例中,所述冷却环20为具有弹性的圆环结构,所述进水管21的高度高于所述出水管22。在本实施例中,优选地,冷却环20为由具有良好弹性材料制成的圆环形结构,除采用圆环形结构外,也可以采用中心带有通孔的椭圆形、矩形等其它形状,均能够达到相同的技术效果;冷却环20的弹性结构可防止对转动电机30的驱动端产生过大的压迫力,保证其正常转动,同时,弹性结构可有效减缓转动电机30转动时所产生的振动,使整体结构更加稳定,进水管21和出水管22分别位于冷却环20的两侧,其中,进水管21水平段管路的高度高于出水管22水平段管路的高度,通过连通器原理,使水流能够正常通过出水管22进入加热器50中。Please refer to Figure 1. In a non-limiting embodiment of the present invention, the cooling ring 20 is an elastic annular structure, and the height of the water inlet pipe 21 is higher than the water outlet pipe 22. In this embodiment, preferably, the cooling ring 20 is an annular structure made of a material with good elasticity. In addition to the annular structure, other shapes such as an ellipse or rectangle with a through hole in the center can also be used, all of which can achieve the same technical effect; the elastic structure of the cooling ring 20 can prevent excessive pressure from being generated on the driving end of the rotating motor 30, ensuring its normal rotation. At the same time, the elastic structure can effectively reduce the vibration generated when the rotating motor 30 rotates, making the overall structure more stable. The water inlet pipe 21 and the water outlet pipe 22 are respectively located on both sides of the cooling ring 20, wherein the height of the horizontal section of the water inlet pipe 21 is higher than the height of the horizontal section of the water outlet pipe 22. Through the principle of communicating vessels, the water flow can normally pass through the water outlet pipe 22 into the heater 50.
请参照图1,本实用新型一非限制实施例中,所述搅拌罐10包括上盖12和搅拌室13,所述冷却环20嵌设与所述上盖12的表面,所述上盖12和搅拌室13之间设有隔板14,所述隔板14开有供所述转动电机30驱动端穿过的通孔,所述搅拌组件位于所述搅拌室13内。在本实施例中,上盖12与搅拌罐10的罐体为可拆卸式连接,搅拌室13的顶部设有隔板14,通过隔板14将上盖12与搅拌室13分隔开来,提高搅拌室13的密封效果,隔板14上开有与转动电机30驱动端相配合的通孔,搅拌组件设于搅拌室13内,转动电机30的驱动端依次穿过上盖12和隔板14后与搅拌组件连接,本实施例中,优选地,夹套层11分布于搅拌室13内侧的表面上,可充分将热量利用在搅拌室13内,提高热能利用效率。Please refer to Figure 1, in a non-limiting embodiment of the utility model, the stirring tank 10 includes an upper cover 12 and a stirring chamber 13, the cooling ring 20 is embedded in the surface of the upper cover 12, a partition 14 is provided between the upper cover 12 and the stirring chamber 13, the partition 14 has a through hole for the driving end of the rotating motor 30 to pass through, and the stirring assembly is located in the stirring chamber 13. In this embodiment, the upper cover 12 is detachably connected to the tank body of the stirring tank 10, and a partition 14 is provided on the top of the stirring chamber 13, which separates the upper cover 12 from the stirring chamber 13 to improve the sealing effect of the stirring chamber 13. A through hole matching the driving end of the rotating motor 30 is opened on the partition 14, and the stirring assembly is arranged in the stirring chamber 13. The driving end of the rotating motor 30 passes through the upper cover 12 and the partition 14 in turn and is connected to the stirring assembly. In this embodiment, preferably, the jacket layer 11 is distributed on the surface inside the stirring chamber 13, so that the heat can be fully utilized in the stirring chamber 13, thereby improving the utilization efficiency of thermal energy.
请参照图1,本实用新型一非限制实施例中,所述搅拌罐10还设有进料通道15和出料通道16,所述进料通道15穿过所述上盖12和隔板14后与所述搅拌室13连通,所述出料通道16位于所述搅拌室13的底部。在本实施例中,进料通道15穿设于上盖12和隔板14,其顶部开口与搅拌罐10外部连通,其底部开口与搅拌室13连通,通过进料通道15将需要搅拌的物料送入搅拌室13中,出料通道16位于搅拌室13底部,并位于搅拌组件的下方,物料搅拌完成后,通过出料通道16送出搅拌室13。Please refer to FIG. 1 , in a non-limiting embodiment of the present invention, the mixing tank 10 is further provided with a feed channel 15 and a discharge channel 16, the feed channel 15 passes through the upper cover 12 and the partition 14 and communicates with the mixing chamber 13, and the discharge channel 16 is located at the bottom of the mixing chamber 13. In this embodiment, the feed channel 15 is provided through the upper cover 12 and the partition 14, the top opening thereof is communicated with the outside of the mixing tank 10, and the bottom opening thereof is communicated with the mixing chamber 13, the material to be mixed is fed into the mixing chamber 13 through the feed channel 15, the discharge channel 16 is located at the bottom of the mixing chamber 13, and is located below the mixing assembly, and after the material is mixed, it is sent out of the mixing chamber 13 through the discharge channel 16.
请参照图1,本实用新型一非限制实施例中,所述上盖12的顶部表面设有进料混合器60,所述进料混合器60设有进料管路61,所述进水管21设有一连接至所述进料混合器60的支路,所述进料混合器60与所述进料通道15连通。在本实施例中,上盖12顶部设有进料混合器60,进料混合器60的进料口连接有进料管路61,通过进料管路61将初始物料送入进料混合器60中,进水管21设有一连接至进料混合器60的支路,在针对需要用水作为混合介质的物料时,通过该支路将水送入进料混合器60中与物料混合均匀后,再送入搅拌室13中搅拌,通过设置进料混合器60,可对物料进行初步混合,使物料以较为均混的状态进入搅拌室13中,不会以相对分散的效果进入,方便后续进行搅拌工作,可有效提高搅拌后的混合效果,使混合得到的成品更加均匀。Please refer to Figure 1, in a non-limiting embodiment of the utility model, a feed mixer 60 is provided on the top surface of the upper cover 12, the feed mixer 60 is provided with a feed pipeline 61, the water inlet pipe 21 is provided with a branch connected to the feed mixer 60, and the feed mixer 60 is connected to the feed channel 15. In this embodiment, a feed mixer 60 is provided on the top of the upper cover 12, and a feed port of the feed mixer 60 is connected to a feed pipeline 61, and the initial material is fed into the feed mixer 60 through the feed pipeline 61. The water inlet pipe 21 is provided with a branch connected to the feed mixer 60. When water is required as a mixing medium, water is fed into the feed mixer 60 through the branch to be mixed evenly with the material, and then fed into the stirring chamber 13 for stirring. By setting up the feed mixer 60, the material can be preliminarily mixed, so that the material enters the stirring chamber 13 in a relatively evenly mixed state, and will not enter in a relatively dispersed effect, which is convenient for subsequent stirring work, can effectively improve the mixing effect after stirring, and make the mixed finished product more uniform.
请参照图1,本实用新型一非限制实施例中,所述搅拌罐10的底部设有排水口17,所述排水口17与所述夹套层11连通。在本实施例中,搅拌罐10底部设有排水口17,排水口17一端与夹套层11连通,另一端连接至搅拌罐10外部,通过排水口17可将夹套层11中的水排出。Referring to FIG. 1 , in a non-limiting embodiment of the present invention, a drain port 17 is provided at the bottom of the mixing tank 10, and the drain port 17 is connected to the jacket layer 11. In this embodiment, a drain port 17 is provided at the bottom of the mixing tank 10, one end of the drain port 17 is connected to the jacket layer 11, and the other end is connected to the outside of the mixing tank 10, and water in the jacket layer 11 can be discharged through the drain port 17.
请参照图1,本实用新型一非限制实施例中,所述搅拌组件包括转杆40和若干个搅拌桨41,所述转杆40与所述转动电机30的驱动端连接,所述搅拌桨41套接于所述转杆40。在本实施例中,转杆40的顶端与转动电机30的驱动端通过联轴器31相连接,使转杆40可在转动电机30的驱动下进行旋转,转杆40上套接有多个搅拌桨41,通过转杆40的旋转,带动搅拌桨41对物料进行搅拌。Please refer to Figure 1, in a non-limiting embodiment of the present invention, the stirring assembly includes a rotating rod 40 and a plurality of stirring paddles 41, the rotating rod 40 is connected to the driving end of the rotating motor 30, and the stirring paddles 41 are sleeved on the rotating rod 40. In this embodiment, the top end of the rotating rod 40 is connected to the driving end of the rotating motor 30 through a coupling 31, so that the rotating rod 40 can rotate under the drive of the rotating motor 30, and a plurality of stirring paddles 41 are sleeved on the rotating rod 40, and the stirring paddles 41 are driven by the rotation of the rotating rod 40 to stir the material.
请参照图1,本实用新型一非限制实施例中,所述搅拌桨41上下间隔分布于转杆40上,所述搅拌桨41上开有若干个弧形槽42,所述搅拌桨41上的弧形槽42数量随搅拌桨41的分布位置自上而下依次增加。在本实施例中,搅拌桨41以上下间隔的的方式套接在转杆40上,搅拌桨41上开有弧形槽42,弧形槽42可增大搅拌时搅拌桨41与物料的接触面积,提高搅拌效果,其中,弧形槽42的数量随着搅拌桨41自上而下的分布,逐渐增加,即位置靠下的搅拌桨41上的弧形槽42数量大于位置靠上的搅拌桨41,因物料在送入搅拌罐10后,其还未进行搅拌时,密度分布不均匀,其中密度较大的部分通常堆积在搅拌室13的下方位置处,而密度较小的部分通常分布在搅拌室13的上方位置处,因此偏下方的物料的流动性更差,因而需要更大的搅拌力,而在偏下方的搅拌桨41上设置更多的弧形槽42,可以提供更大的接触面积,从而产生更大的搅拌力,实现对搅拌室13内物料的分层针对处理,搅拌效率更高,效果更好。Please refer to Figure 1, in a non-limiting embodiment of the present invention, the stirring paddles 41 are distributed on the rotating rod 40 at intervals up and down, and a plurality of arc grooves 42 are opened on the stirring paddles 41. The number of the arc grooves 42 on the stirring paddles 41 increases from top to bottom as the distribution position of the stirring paddles 41 increases. In the present embodiment, the stirring paddle 41 is sleeved on the rotating rod 40 in an up-and-down spacing manner, and the stirring paddle 41 is provided with an arc groove 42, which can increase the contact area between the stirring paddle 41 and the material during stirring, thereby improving the stirring effect. The number of the arc grooves 42 gradually increases as the stirring paddle 41 is distributed from top to bottom, that is, the number of the arc grooves 42 on the stirring paddle 41 at the lower position is greater than that on the stirring paddle 41 at the upper position. After the material is fed into the stirring tank 10 and has not yet been stirred, its density distribution is uneven, wherein the part with higher density is usually accumulated at the lower position of the stirring chamber 13, and the part with lower density is usually distributed at the upper position of the stirring chamber 13. Therefore, the fluidity of the material at the lower position is worse, and thus a greater stirring force is required. Arranging more arc grooves 42 on the stirring paddle 41 at the lower position can provide a larger contact area, thereby generating a greater stirring force, and realizing layered and targeted processing of the material in the stirring chamber 13, with higher stirring efficiency and better effect.
具体地,本实施例中,搅拌桨41设置有3个,并以相同间隔自上而下连接于转杆40上,搅拌桨41上的弧形槽42以转杆40为对称轴对称分布,其中,最上方的搅拌桨41上设有2个弧形槽42,中间的搅拌桨41上设有4个弧形槽42,最下方的搅拌桨41上设有6个弧形槽42。Specifically, in this embodiment, three stirring paddles 41 are provided, and are connected to the rotating rod 40 from top to bottom at the same intervals. The arc grooves 42 on the stirring paddles 41 are symmetrically distributed with the rotating rod 40 as the symmetry axis, wherein the top stirring paddle 41 is provided with two arc grooves 42, the middle stirring paddle 41 is provided with four arc grooves 42, and the bottom stirring paddle 41 is provided with six arc grooves 42.
请参照图1,本实用新型一非限制实施例中,所述转杆40的底端设有保护桨43。在本实施例中,转杆40的底端设有保护桨43,保护桨43可在转杆40的带动下旋转,保护桨43用于在搅拌时,防止部分未进行充分搅拌的密度较大的物料堆积在下方的出料通道16处,在避免出料通道16堵塞的同时,可以防止出料时,未充分搅拌的物料被带出,影响最终成品的质量。Please refer to FIG. 1 , in a non-limiting embodiment of the utility model, a protective paddle 43 is provided at the bottom end of the rotating rod 40. In this embodiment, a protective paddle 43 is provided at the bottom end of the rotating rod 40, and the protective paddle 43 can rotate under the drive of the rotating rod 40. The protective paddle 43 is used to prevent some of the materials with high density that are not fully stirred from accumulating at the discharge channel 16 below during stirring, and can prevent the materials that are not fully stirred from being taken out during discharge, thereby affecting the quality of the final product while avoiding the blockage of the discharge channel 16.
请参照图1,本实用新型一非限制实施例中,所述加热器50出水口与所述夹套层11相连接的管路上设有单向阀51。在本实施例中,加热器50的出水口通过管路与夹套层11连接,该管路上设有单向阀51,使水流只能从加热器50流入夹套层11内。Please refer to Figure 1, in a non-limiting embodiment of the present invention, a one-way valve 51 is provided on the pipeline connecting the water outlet of the heater 50 and the jacket layer 11. In this embodiment, the water outlet of the heater 50 is connected to the jacket layer 11 through a pipeline, and the one-way valve 51 is provided on the pipeline so that water can only flow from the heater 50 into the jacket layer 11.
在本实用新型的描述中,需要理解的是,术语诸如“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
此外,在本实用新型的描述中,“若干”、“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, in the description of the present utility model, "several" and "plurality" mean two or more than two, unless otherwise clearly and specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
虽然对本实用新型的描述是结合以上具体实施例进行的,但是,熟悉本技术领域的人员能够根据上述的内容进行许多替换、修改和变化、是显而易见的。因此,所有这样的替代、改进和变化都包括在附后的权利要求的精神和范围内。Although the utility model is described in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes based on the above content. Therefore, all such substitutions, improvements and changes are included in the spirit and scope of the appended claims.
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