CN115216614A - Automatic heat treatment device and method for large-size wheels - Google Patents
Automatic heat treatment device and method for large-size wheels Download PDFInfo
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- CN115216614A CN115216614A CN202210745833.5A CN202210745833A CN115216614A CN 115216614 A CN115216614 A CN 115216614A CN 202210745833 A CN202210745833 A CN 202210745833A CN 115216614 A CN115216614 A CN 115216614A
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 56
- 238000000034 method Methods 0.000 title claims abstract description 8
- 230000002265 prevention Effects 0.000 claims description 6
- 238000003780 insertion Methods 0.000 claims 5
- 230000037431 insertion Effects 0.000 claims 5
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- 238000009413 insulation Methods 0.000 description 4
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/34—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tyres; for rims
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
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Abstract
Description
技术领域technical field
本发明涉及车轮热处理装置,更具体的说,涉及大尺寸车轮自动化热处理装置。The present invention relates to a wheel heat treatment device, more particularly, to an automatic heat treatment device for large-size wheels.
背景技术Background technique
车轮是固定轮胎内缘、支持轮胎并与轮胎共同承受负荷的刚性轮。也将组合在一起的轮胎、轮辋与轮辐统称车轮,车轮生产中需要使用热处理装置对车轮进行热处理工序。A wheel is a rigid wheel that fixes the inner edge of the tire, supports the tire, and shares the load with the tire. The combined tires, rims and spokes are also collectively referred to as wheels. In the production of wheels, a heat treatment device needs to be used for heat treatment of the wheels.
现有的车轮在进行热处理时,是利用人工将堆积起来的车轮一组一组的取下,再放进热处理框中的,但需要人工进行频繁移动来搬运车轮,还是有较大程度的劳动强度,且在放置车轮时,其稳定的不能够得到保证,不经意的触碰将导致车轮掉落,易威胁操作者的人身安全。When the existing wheels are heat treated, the stacked wheels are manually removed one by one, and then put into the heat treatment frame. However, frequent manual movements are required to transport the wheels, which still requires a large degree of labor. In addition, when the wheel is placed, its stability cannot be guaranteed. Inadvertent touch will cause the wheel to fall, which is easy to threaten the personal safety of the operator.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术中在放置车轮时,其稳定的不能够得到保证,不经意的触碰将导致车轮掉落,易威胁操作者的人身安全,提供了大尺寸车轮自动化热处理装置,以解决以上不足,方便使用。The purpose of the present invention is to overcome the fact that in the prior art, when the wheel is placed, its stability cannot be guaranteed, and inadvertent touch will cause the wheel to fall, which is easy to threaten the personal safety of the operator, and provides a large-size wheel automatic heat treatment device, In order to solve the above shortcomings, it is convenient to use.
为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
本发明的大尺寸车轮自动化热处理装置,包括热处理罐和设置在热处理罐一侧的装持组件,所述装持组件的一侧设有移动组件,移动组件滑动连接在支撑组件的内部,支撑组件的一侧设置在热处理罐的一侧;The large-size wheel automatic heat treatment device of the present invention includes a heat treatment tank and a holding assembly arranged on one side of the heat treatment tank, one side of the holding assembly is provided with a moving assembly, and the moving assembly is slidably connected inside the support assembly, and the support assembly One side of the heat treatment tank is set on one side;
所述移动组件包括内移板和安装在内移板一侧的滑板,滑板的一侧安装有延块,延块的底端安装有安装块,安装块的内部安装有电动伸缩杆。The moving assembly includes an inner moving plate and a sliding plate installed on one side of the inner moving plate. An extension block is installed on one side of the sliding plate, an installation block is installed at the bottom end of the extension block, and an electric telescopic rod is installed inside the installation block.
优选的,所述内移板和滑板的底端开设有螺纹孔,螺纹孔的上端开设有移孔,且移孔设置在内移板和滑板的内部。Preferably, the bottom ends of the inner moving plate and the sliding plate are provided with threaded holes, the upper ends of the threaded holes are provided with shifting holes, and the shifting holes are arranged inside the inner shifting plate and the sliding plate.
优选的,所述支撑组件包括支撑板和开设在支撑板内侧的内槽,内槽的一侧开设有滑槽,且内槽和滑槽的内部与外界相通。Preferably, the support assembly includes a support plate and an inner groove formed on the inner side of the support plate, one side of the inner groove is provided with a chute, and the inner groove and the inside of the chute communicate with the outside world.
优选的,所述支撑板的本体内部安装有电机A,电机A的输出端安装有蜗杆,蜗杆设置在内槽和滑槽的内部。Preferably, a motor A is installed inside the body of the support plate, a worm is installed at the output end of the motor A, and the worm is arranged inside the inner groove and the chute.
优选的,所述蜗杆的顶端安装有限位块,且滑槽开设位置的方向与热处理罐安放位置的方向一致。Preferably, a limit block is installed on the top end of the worm, and the direction of the opening position of the chute is consistent with the direction of the placement position of the heat treatment tank.
优选的,所述螺纹孔的内部螺纹连接在蜗杆的外表面,限位块滑动连接在移孔的内部,电动伸缩杆的移动端安装有移块,移块的顶端安装有电机B,移块的底端安装有转轴。Preferably, the inside of the threaded hole is threadedly connected to the outer surface of the worm, the limit block is slidably connected to the inside of the moving hole, the moving end of the electric telescopic rod is installed with a moving block, the top of the moving block is installed with a motor B, and the moving block A shaft is installed at the bottom of the .
优选的,所述电机B的输出端安装在转轴的顶端,固定杆的底端设有下插块,下插块的顶端与移块的底端之间由固定杆进行固定。Preferably, the output end of the motor B is installed on the top end of the rotating shaft, the bottom end of the fixing rod is provided with a lower insert block, and the top end of the lower insert block and the bottom end of the moving block are fixed by the fixing rod.
优选的,所述转轴的外表面设有防裂层,防裂层的外表面设有隔热层。Preferably, the outer surface of the rotating shaft is provided with a crack prevention layer, and the outer surface of the crack prevention layer is provided with a heat insulation layer.
优选的,所述下插块的中端开设有运作槽,运作槽的中端安装有齿轮,运作槽的内壁开设有限位槽,限位槽的内部滑动连接有滑条,滑条的一侧安装有插板,插板的外表面安装有锯齿,插板的一侧安装有限位条。Preferably, the middle end of the lower insert block is provided with an operation groove, the middle end of the operation groove is installed with a gear, the inner wall of the operation groove is provided with a limit groove, and the interior of the limit groove is slidably connected with a sliding bar, and one side of the sliding bar is A plug-in board is installed, the outer surface of the plug-in board is provided with serrations, and one side of the plug-in board is installed with a limit bar.
优选的,所述插板、锯齿、限位条、滑条和限位槽设有两组,且两组的插板、锯齿、限位条、滑条和限位槽关于齿轮的中心对称分布,且转轴的底端贯穿下插块的顶端连接在齿轮的顶端,齿轮活动安装在运作槽的中端。Preferably, there are two groups of the insert plate, sawtooth, limit bar, slide bar and limit slot, and the insert plate, sawtooth, limit bar, slider bar and limit slot of the two groups are symmetrically distributed with respect to the center of the gear , and the bottom end of the rotating shaft passes through the top end of the lower insert block and is connected to the top end of the gear, and the gear is movably installed at the middle end of the operating groove.
采用本发明提供的技术方案,与现有技术相比,具有如下有益效果:Adopting the technical scheme provided by the present invention, compared with the prior art, has the following beneficial effects:
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
(1)本发明的大尺寸车轮自动化热处理装置,启动电机A,使得蜗杆进行转动,螺纹连接在蜗杆外表面的螺纹孔将促使内移板和滑板随着滑槽而向上移动,滑槽和内槽将对内移板和滑板的移动而进行角度上的限制,促使内移板和滑板可竖直向上移动,从而提高了装持组件的高度,根据所需的车轮数量进行控制装持组件的下降高度,利用装持组件对车轮进行搬运,避免了一组一组的搬运车轮,使用较为方便,再上移装持组件,然后启动电动伸缩杆进行伸长,促使装持组件移至热处理罐的上方,此时将装持组件下降至热处理罐的内部进行热处理,方便使用;(1) In the large-size wheel automatic heat treatment device of the present invention, start the motor A to make the worm rotate, and the threaded hole on the outer surface of the worm will cause the inner moving plate and the sliding plate to move upward with the chute, and the chute and the inner The groove will limit the movement of the inner moving plate and the sliding plate on the angle, so that the inner moving plate and the sliding plate can move vertically upward, thereby increasing the height of the holding assembly, and controlling the holding assembly according to the required number of wheels. Lower the height, use the holding components to transport the wheels, avoid a group of transport wheels, it is more convenient to use, and then move the holding components up, and then start the electric telescopic rod to extend, prompting the holding components to move to the heat treatment tank At this time, the holding assembly is lowered to the inside of the heat treatment tank for heat treatment, which is convenient for use;
(2)本发明的大尺寸车轮自动化热处理装置,下插块下降的位置达到预计位置时,启动电机B,使得电机B通过转轴控制齿轮进行转动,啮合在齿轮外表面的锯齿带动插板进行移动,由于安装在插板一侧的滑条在限位槽的内部进行移动,使得插板的移动更加平稳,由于插板设有两组,使得两组的插板从运作槽的两侧移出,对车轮的下方进行支撑,利用转轴穿过车轮的中心,对车轮进行限位保护,方便进行搬运,设置的防裂层将保护转轴因高温而崩裂,设置的隔热层将对热处理罐中的高温进行隔离。(2) In the large-size wheel automatic heat treatment device of the present invention, when the lower insert block reaches the expected position, start the motor B, so that the motor B controls the gear to rotate through the rotating shaft, and the sawtooth meshing on the outer surface of the gear drives the insert plate to move , Since the slider installed on one side of the plug board moves inside the limit slot, the movement of the plug board is more stable. Since the plug board is provided with two groups, the two groups of plug boards are moved out from both sides of the operation groove. Support the bottom of the wheel, use the rotating shaft to pass through the center of the wheel, limit the protection of the wheel, and facilitate handling. high temperature isolation.
附图说明Description of drawings
图1为本发明的整体结构图;Fig. 1 is the overall structure diagram of the present invention;
图2为本发明的支撑组件结构图;2 is a structural diagram of a support assembly of the present invention;
图3为本发明的移动组件和装持组件结构图;3 is a structural diagram of the moving assembly and the holding assembly of the present invention;
图4为本发明的下插块内部结构图;Fig. 4 is the internal structure diagram of the lower insert block of the present invention;
图5为本发明的图3中A处放大图;Fig. 5 is the enlarged view of A place in Fig. 3 of the present invention;
图6为本发明的转轴结构图。FIG. 6 is a structural diagram of a rotating shaft of the present invention.
图中:1、热处理罐;2、支撑组件;21、支撑板;22、内槽;23、滑槽;24、电机A;25、蜗杆;26、限位块;3、移动组件;31、内移板;311、螺纹孔;312、移孔;32、滑板;33、延块;34、安装块;35、电动伸缩杆;4、装持组件;41、移块;42、电机B;43、转轴;431、隔热层;432、防裂层;44、固定杆;45、下插块;451、运作槽;452、插板;453、锯齿;454、限位条;455、滑条;456、齿轮;457、限位槽。In the figure: 1. Heat treatment tank; 2. Support assembly; 21, Support plate; 22, Inner groove; 23, Chute; 24, Motor A; 25, Worm; 26, Limit block; 3, Moving assembly; 31, Internal moving plate; 311, threaded hole; 312, moving hole; 32, slide plate; 33, extension block; 34, installation block; 35, electric telescopic rod; 4, holding component; 41, moving block; 42, motor B; 43, rotating shaft; 431, heat insulation layer; 432, anti-crack layer; 44, fixed rod; 45, lower insert; 451, operation slot; 452, insert plate; 453, sawtooth; 454, limit bar; 455, slide bar; 456, gear; 457, limit slot.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
为进一步了解本发明的内容,结合附图对本发明作详细描述。In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings.
结合图1,大尺寸车轮自动化热处理装置,包括热处理罐1和设置在热处理罐1一侧的装持组件4,装持组件4的一侧设有移动组件3,移动组件3滑动连接在支撑组件2的内部,支撑组件2的一侧设置在热处理罐1的一侧。1, the large-size wheel automatic heat treatment device includes a
下面结合实施例对本发明作进一步的描述。The present invention will be further described below in conjunction with the examples.
实施例一:Example 1:
结合图2和图3,移动组件3包括内移板31和安装在内移板31一侧的滑板32,滑板32的一侧安装有延块33,延块33的底端安装有安装块34,安装块34的内部安装有电动伸缩杆35。2 and 3, the
内移板31和滑板32的底端开设有螺纹孔311,螺纹孔311的上端开设有移孔312,且移孔312设置在内移板31和滑板32的内部。The bottom ends of the inner moving
支撑组件2包括支撑板21和开设在支撑板21内侧的内槽22,内槽22的一侧开设有滑槽23,且内槽22和滑槽23的内部与外界相通。The
支撑板21的本体内部安装有电机A24,电机A24的输出端安装有蜗杆25,蜗杆25设置在内槽22和滑槽23的内部。A motor A24 is installed inside the body of the support plate 21 , a
蜗杆25的顶端安装有限位块26,且滑槽23开设位置的方向与热处理罐1安放位置的方向一致。A
螺纹孔311的内部螺纹连接在蜗杆25的外表面,限位块26滑动连接在移孔312的内部,内移板31和滑板32滑动连接在内槽22和滑槽23的内部。The inside of the threaded
本实施例中:启动电机A24,使得蜗杆25进行转动,螺纹连接在蜗杆25外表面的螺纹孔311将促使内移板31和滑板32随着滑槽23而向上移动,滑槽23和内槽22将对内移板31和滑板32的移动而进行角度上的限制,促使内移板31和滑板32可竖直向上移动,从而提高了装持组件4的高度,根据所需的车轮数量进行控制装持组件4的下降高度,利用装持组件4对车轮进行搬运,避免了一组一组的搬运车轮,使用较为方便,再上移装持组件4,然后启动电动伸缩杆35进行伸长,促使装持组件4移至热处理罐1的上方,此时将装持组件4下降至热处理罐1的内部进行热处理,方便使用。In this embodiment: start the motor A24 to make the
实施例二:Embodiment 2:
结合图3-6,电动伸缩杆35的移动端安装有移块41,移块41的顶端安装有电机B42,移块41的底端安装有转轴43。Referring to FIGS. 3-6 , a moving
电机B42的输出端安装在转轴43的顶端,固定杆44的底端设有下插块45,下插块45的顶端与移块41的底端之间由固定杆44进行固定。The output end of the motor B42 is installed on the top end of the
转轴43的外表面设有防裂层432,防裂层432的外表面设有隔热层431。The outer surface of the
下插块45的中端开设有运作槽451,运作槽451的中端安装有齿轮456,运作槽451的内壁开设有限位槽457,限位槽457的内部滑动连接有滑条455,滑条455的一侧安装有插板452,插板452的外表面安装有锯齿453,插板452的一侧安装有限位条454。The middle end of the
插板452、锯齿453、限位条454、滑条455和限位槽457设有两组,且两组的插板452、锯齿453、限位条454、滑条455和限位槽457关于齿轮456的中心对称分布,且转轴43的底端贯穿下插块45的顶端连接在齿轮456的顶端,齿轮456活动安装在运作槽451的中端。There are two groups of the
本实施例中:下插块45下降的位置达到预计位置时,启动电机B42,使得电机B42通过转轴43控制齿轮456进行转动,啮合在齿轮456外表面的锯齿453带动插板452进行移动,由于安装在插板452一侧的滑条455在限位槽457的内部进行移动,使得插板452的移动更加平稳,由于插板452设有两组,使得两组的插板452从运作槽451的两侧移出,对车轮的下方进行支撑,利用转轴43穿过车轮的中心,对车轮进行限位保护,方便进行搬运,设置的防裂层432将保护转轴43因高温而崩裂,设置的隔热层431将对热处理罐1中的高温进行隔离。In this embodiment: when the
综上所述:本发明的大尺寸车轮自动化热处理装置,启动电机A24,使得蜗杆25进行转动,螺纹连接在蜗杆25外表面的螺纹孔311将促使内移板31和滑板32随着滑槽23而向上移动,滑槽23和内槽22将对内移板31和滑板32的移动而进行角度上的限制,促使内移板31和滑板32可竖直向上移动,从而提高了装持组件4的高度,根据所需的车轮数量进行控制装持组件4的下降高度,利用装持组件4对车轮进行搬运,避免了一组一组的搬运车轮,使用较为方便,再上移装持组件4,然后启动电动伸缩杆35进行伸长,促使装持组件4移至热处理罐1的上方,此时将装持组件4下降至热处理罐1的内部进行热处理,方便使用,下插块45下降的位置达到预计位置时,启动电机B42,使得电机B42通过转轴43控制齿轮456进行转动,啮合在齿轮456外表面的锯齿453带动插板452进行移动,由于安装在插板452一侧的滑条455在限位槽457的内部进行移动,使得插板452的移动更加平稳,由于插板452设有两组,使得两组的插板452从运作槽451的两侧移出,对车轮的下方进行支撑,利用转轴43穿过车轮的中心,对车轮进行限位保护,方便进行搬运,设置的防裂层432将保护转轴43因高温而崩裂,设置的隔热层431将对热处理罐1中的高温进行隔离。To sum up, in the automatic heat treatment device for large-size wheels of the present invention, the motor A24 is activated to make the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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US3108559A (en) * | 1959-03-02 | 1963-10-29 | Chausson Usines Sa | Device for soldering various parts |
CN214358876U (en) * | 2020-12-31 | 2021-10-08 | 吉林市江机工模具有限公司 | Heat treating stove loading attachment |
CN216427355U (en) * | 2021-11-30 | 2022-05-03 | 江苏德祐精密钢管有限公司 | Solid solution heat treatment processing device of high-precision stainless steel seamless steel pipe |
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US3108559A (en) * | 1959-03-02 | 1963-10-29 | Chausson Usines Sa | Device for soldering various parts |
CN214358876U (en) * | 2020-12-31 | 2021-10-08 | 吉林市江机工模具有限公司 | Heat treating stove loading attachment |
CN216427355U (en) * | 2021-11-30 | 2022-05-03 | 江苏德祐精密钢管有限公司 | Solid solution heat treatment processing device of high-precision stainless steel seamless steel pipe |
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Application publication date: 20221021 |