CN114107662B - A kind of phosphate extractant and its method for extracting and separating lithium manganese leachate - Google Patents
A kind of phosphate extractant and its method for extracting and separating lithium manganese leachate Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 37
- 229910019142 PO4 Inorganic materials 0.000 title claims abstract description 25
- 239000010452 phosphate Substances 0.000 title claims abstract description 25
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 title claims abstract description 21
- KLARSDUHONHPRF-UHFFFAOYSA-N [Li].[Mn] Chemical compound [Li].[Mn] KLARSDUHONHPRF-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 239000011572 manganese Substances 0.000 claims abstract description 103
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 99
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 99
- 238000000605 extraction Methods 0.000 claims abstract description 98
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims abstract description 68
- 229910052744 lithium Inorganic materials 0.000 claims abstract description 68
- 239000012074 organic phase Substances 0.000 claims abstract description 66
- 238000005406 washing Methods 0.000 claims abstract description 47
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000000926 separation method Methods 0.000 claims abstract description 27
- 239000007788 liquid Substances 0.000 claims abstract description 26
- 239000003607 modifier Substances 0.000 claims abstract description 18
- 239000003085 diluting agent Substances 0.000 claims abstract description 16
- 229940099596 manganese sulfate Drugs 0.000 claims abstract description 8
- 235000007079 manganese sulphate Nutrition 0.000 claims abstract description 8
- 239000011702 manganese sulphate Substances 0.000 claims abstract description 8
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 claims abstract description 8
- 238000002156 mixing Methods 0.000 claims abstract description 8
- -1 phosphate ester Chemical class 0.000 claims abstract description 7
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical group CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 claims description 10
- 229910003002 lithium salt Inorganic materials 0.000 claims description 8
- 159000000002 lithium salts Chemical class 0.000 claims description 8
- 239000003350 kerosene Substances 0.000 claims description 7
- 238000002360 preparation method Methods 0.000 claims description 7
- 239000008346 aqueous phase Substances 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 8
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 abstract description 6
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 abstract description 6
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 abstract description 4
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 abstract description 4
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052921 ammonium sulfate Inorganic materials 0.000 abstract description 4
- 235000011130 ammonium sulphate Nutrition 0.000 abstract description 4
- 238000009388 chemical precipitation Methods 0.000 abstract description 4
- 238000002386 leaching Methods 0.000 abstract description 4
- 229910001416 lithium ion Inorganic materials 0.000 abstract description 4
- 238000007127 saponification reaction Methods 0.000 abstract description 4
- 229910052938 sodium sulfate Inorganic materials 0.000 abstract description 4
- 235000011152 sodium sulphate Nutrition 0.000 abstract description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 abstract description 3
- 235000011132 calcium sulphate Nutrition 0.000 abstract description 2
- 229910001437 manganese ion Inorganic materials 0.000 abstract 1
- 239000012071 phase Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 27
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 238000000658 coextraction Methods 0.000 description 4
- 239000003599 detergent Substances 0.000 description 4
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 3
- 238000000638 solvent extraction Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- QHGJSLXSVXVKHZ-UHFFFAOYSA-N dilithium;dioxido(dioxo)manganese Chemical compound [Li+].[Li+].[O-][Mn]([O-])(=O)=O QHGJSLXSVXVKHZ-UHFFFAOYSA-N 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004070 electrodeposition Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 239000002440 industrial waste Chemical class 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000007774 positive electrode material Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 230000019635 sulfation Effects 0.000 description 1
- 238000005670 sulfation reaction Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B26/00—Obtaining alkali, alkaline earth metals or magnesium
- C22B26/10—Obtaining alkali metals
- C22B26/12—Obtaining lithium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B47/00—Obtaining manganese
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
技术领域Technical field
本发明涉及湿法冶金分离技术领域,尤其涉及一种磷酸酯萃取剂及其对锂锰浸出液萃取分离的方法。The invention relates to the technical field of hydrometallurgical separation, and in particular to a phosphate extractant and a method for extracting and separating lithium manganese leachate.
背景技术Background technique
废锂离子电池中富含锂、镍、钴、锰、铜、铝、石墨等有价资源。为缓解关键能源金属资源供应压力并消除环境潜在风险,废锂离子电池中有价金属的回收利用已成为锂电池行业关注的热点。废锂电池循环回收工艺包括火法与湿法两类,国内锂电池再生利用企业大多采用湿法处理流程。专利CN107181014A公开了一种废旧锰酸锂电池的回收方法,该方法首先将锰酸锂电池拆解洗涤得到正极材料,经高温处理后用有机酸浸出其中的有价金属,再采用溶剂萃取法分离浸出液中的锂和锰。CN111254294A公开了一种从废锂离子电池粉末选择性提锂及电解分离回收二氧化锰的方法,该方法主要采用“硫酸化焙烧—焙砂水浸”技术路线使锂选择性富集于水浸液中,实现锂的源头高效提取。为获得更高的锂浸出率,该工艺需提高浓硫酸配比,由此导致少量锰随锂一起进入水溶液,后续也存在锂、锰分离问题。Waste lithium-ion batteries are rich in valuable resources such as lithium, nickel, cobalt, manganese, copper, aluminum, and graphite. In order to alleviate the supply pressure of key energy metal resources and eliminate potential environmental risks, the recycling of valuable metals in waste lithium-ion batteries has become a hot topic in the lithium battery industry. Waste lithium battery recycling processes include fire and wet processes. Most domestic lithium battery recycling companies use wet processes. Patent CN107181014A discloses a method for recycling waste lithium manganate batteries. This method first disassembles and washes the lithium manganate batteries to obtain positive electrode materials. After high-temperature treatment, the valuable metals are leached out with organic acids, and then separated by solvent extraction. Lithium and manganese in leachate. CN111254294A discloses a method for selectively extracting lithium from waste lithium-ion battery powder and electrolytically separating and recovering manganese dioxide. This method mainly adopts the "sulfation roasting-baked sand water leaching" technical route to selectively enrich lithium in water leaching. liquid to achieve efficient extraction of lithium from the source. In order to obtain a higher lithium leaching rate, the process needs to increase the proportion of concentrated sulfuric acid, which causes a small amount of manganese to enter the aqueous solution along with lithium, and there is also a subsequent separation problem of lithium and manganese.
溶液中锂、锰的分离方法主要有化学沉淀、电化学沉积和溶剂萃取等。化学沉淀法(中和水解沉淀和硫化沉淀)虽能快速沉锰,但易引入新的杂质离子,不但对后续锂的分离回收以及锂盐产品纯度产生不利影响,还会产生硫酸钠、硫酸铵、硫酸钙等废物。电化学沉积技术可回收二氧化锰粉末,但也存在电流效率低、电耗高、锂锰分离不彻底的缺点。有机磷酸溶剂萃取法(P204、P507)具有分离效率高、易于实现自动化和连续化作业的特点,可实现锂和锰的完全分离。为维持萃取过程中料液pH值稳定以获得较高的萃取率,需对萃取剂进行皂化预处理,致使萃余液中Na+、NH4 +与Li+分离困难,且产生大量的硫酸钠、硫酸铵等工业废盐。The separation methods of lithium and manganese in solution mainly include chemical precipitation, electrochemical deposition and solvent extraction. Although the chemical precipitation method (neutralization, hydrolysis precipitation and sulfide precipitation) can quickly precipitate manganese, it is easy to introduce new impurity ions, which not only adversely affects the subsequent separation and recovery of lithium and the purity of lithium salt products, but also produces sodium sulfate and ammonium sulfate. , calcium sulfate and other wastes. Electrochemical deposition technology can recover manganese dioxide powder, but it also has the disadvantages of low current efficiency, high power consumption, and incomplete separation of lithium and manganese. The organic phosphoric acid solvent extraction method (P204, P507) has the characteristics of high separation efficiency, easy automation and continuous operation, and can achieve complete separation of lithium and manganese. In order to maintain a stable pH value of the feed liquid during the extraction process to obtain a higher extraction rate, the extraction agent needs to be saponified and pre-treated, making it difficult to separate Na + , NH 4 + and Li + in the raffinate, and producing a large amount of sodium sulfate. , ammonium sulfate and other industrial waste salts.
因此,如何得到一种浸出液中锂、锰高效分离和提取、且不产生工业盐废物的工艺,是目前急需解决的技术问题。Therefore, how to obtain a process for efficient separation and extraction of lithium and manganese in the leach solution without producing industrial salt waste is an urgent technical problem that needs to be solved.
发明内容Contents of the invention
本发明的目的在于提供一种磷酸酯萃取剂及其对锂锰浸出液萃取分离的方法,本发明的萃取分离方法实现了锂、锰高效分离以及避免工业盐废物产生的效果。The object of the present invention is to provide a phosphate extractant and a method for extracting and separating lithium and manganese leachate. The extraction and separation method of the present invention achieves the effect of efficiently separating lithium and manganese and avoiding the generation of industrial salt waste.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned object of the invention, the present invention provides the following technical solutions:
本发明提供了一种磷酸酯萃取剂,所述磷酸酯萃取剂包含如下结构式中的一种或两种,The invention provides a phosphate ester extraction agent, which contains one or two of the following structural formulas,
本发明提供了一种用磷酸酯萃取剂对锂锰浸出液萃取分离的方法,包括以下步骤:The invention provides a method for extracting and separating lithium manganese leachate using a phosphate extractant, which includes the following steps:
1)配制萃取有机相:将改质剂、稀释剂和磷酸酯萃取剂混合得到萃取有机相;1) Prepare the extracted organic phase: mix the modifier, diluent and phosphate extractant to obtain the extracted organic phase;
2)锰萃取:以锂锰浸出液作为萃取液,将萃取有机相和萃取液混合进行多级萃取,得到锰负载有机相和含锂萃余液;2) Manganese extraction: Use the lithium manganese leachate as the extraction liquid, mix the extracted organic phase and the extraction liquid for multi-stage extraction, and obtain the manganese-loaded organic phase and the lithium-containing raffinate;
3)锰负载有机相洗涤:将锰负载有机相进行多级洗涤,脱除有机相中夹杂的锂,得到的洗液与含锂萃余液合并作为锂盐制备料液;3) Washing of the manganese-loaded organic phase: The manganese-loaded organic phase is washed in multiple stages to remove the lithium contained in the organic phase, and the obtained washing liquid is combined with the lithium-containing raffinate as a lithium salt preparation feed liquid;
4)锰反萃:采用硫酸溶液对步骤3)洗涤后的锰负载有机相进行多级反萃,使有机相中的锰进入水相,得到硫酸锰溶液,反萃后的有机相返回锰萃取步骤。4) Manganese stripping: Use sulfuric acid solution to carry out multi-stage stripping on the manganese-loaded organic phase after washing in step 3), so that the manganese in the organic phase enters the aqueous phase to obtain a manganese sulfate solution, and the stripped organic phase is returned to the manganese extraction step.
进一步的,所述改质剂为正丁醇和/或异丁醇;Further, the modifier is n-butanol and/or isobutanol;
稀释剂包含磺化煤油。The diluent contains sulfonated kerosene.
进一步的,所述磷酸酯萃取剂、改质剂和稀释剂的体积比为20~50:5~15:35~75。Further, the volume ratio of the phosphate extractant, modifier and diluent is 20-50:5-15:35-75.
进一步的,步骤2)中,所述锂锰浸出液的pH值为0.5~6,锂含量为3~35g/L,锰含量为5~85g/L。Further, in step 2), the pH value of the lithium manganese leach solution is 0.5-6, the lithium content is 3-35g/L, and the manganese content is 5-85g/L.
进一步的,步骤2)中,所述多级萃取的条件为:O/A相比为1:3~3:1,萃取的温度为20~60℃,萃取的时间为5~15min,萃取级数为2~10。Further, in step 2), the conditions of the multi-stage extraction are: O/A ratio is 1:3~3:1, extraction temperature is 20~60°C, extraction time is 5~15min, extraction stage The number is 2 to 10.
进一步的,步骤3)中,所述多级洗涤的条件为:O/A相比为1∶1~4∶1,洗涤的温度为25~60℃,洗涤的时间为5~15min,洗涤级数为2~4。Further, in step 3), the multi-stage washing conditions are: O/A ratio is 1:1~4:1, washing temperature is 25~60°C, washing time is 5~15min, washing stage The number is 2 to 4.
进一步的,步骤4)中,所述多级反萃的条件为:O/A相比为1∶1~3∶1,硫酸溶液的浓度为4~6mol/L,反萃的温度为20~60℃,反萃的时间为5~15min,反萃级数为2~6。Further, in step 4), the conditions for the multi-stage stripping are: the O/A ratio is 1:1~3:1, the concentration of the sulfuric acid solution is 4~6mol/L, and the stripping temperature is 20~ 60°C, the stripping time is 5 to 15 minutes, and the stripping stages are 2 to 6.
进一步的,所述萃取、洗涤和反萃的设备为离心萃取器、混合澄清槽和萃取塔中的一种。Further, the equipment for extraction, washing and stripping is one of a centrifugal extractor, a mixing and clarifying tank and an extraction tower.
本发明的有益效果:Beneficial effects of the present invention:
较之于化学沉淀分锰工艺,本发明可避免硫酸钠、硫酸铵、硫酸钙等废渣产生,也消除了传统磷酸萃取剂皂化工序产生的皂化废液;且避免了除锰后的废液中锂与杂质离子分离的难题,大幅提高锂回收率,实现溶液中锂、锰的高效分离和绿色提取。Compared with the chemical precipitation manganese separation process, the present invention can avoid the generation of waste residues such as sodium sulfate, ammonium sulfate, calcium sulfate, etc., and also eliminates the saponification waste liquid produced by the traditional phosphoric acid extractant saponification process; and avoids the waste liquid after manganese removal. Solve the problem of separation of lithium and impurity ions, greatly improve the lithium recovery rate, and achieve efficient separation and green extraction of lithium and manganese in the solution.
具体实施方式Detailed ways
本发明提供了一种磷酸酯萃取剂,所述磷酸酯萃取剂包含如下结构式中的一种或两种,The invention provides a phosphate ester extraction agent, which contains one or two of the following structural formulas,
在本发明中,所述磷酸酯萃取剂优选为 In the present invention, the phosphate extractant is preferably
本发明提供了一种用磷酸酯萃取剂对锂锰浸出液萃取分离的方法,包括以下步骤:The invention provides a method for extracting and separating lithium manganese leachate using a phosphate extractant, which includes the following steps:
1)配制萃取有机相:将改质剂、稀释剂和磷酸酯萃取剂混合得到萃取有机相;1) Prepare the extracted organic phase: mix the modifier, diluent and phosphate extractant to obtain the extracted organic phase;
2)锰萃取:以锂锰浸出液作为萃取液,将萃取有机相和萃取液混合进行多级萃取,得到锰负载有机相和含锂萃余液;2) Manganese extraction: Use the lithium manganese leachate as the extraction liquid, mix the extracted organic phase and the extraction liquid for multi-stage extraction, and obtain the manganese-loaded organic phase and the lithium-containing raffinate;
3)锰负载有机相洗涤:将锰负载有机相进行多级洗涤,脱除有机相中夹杂的锂,得到的洗液与含锂萃余液合并作为锂盐制备料液;3) Washing of the manganese-loaded organic phase: The manganese-loaded organic phase is washed in multiple stages to remove the lithium contained in the organic phase, and the obtained washing liquid is combined with the lithium-containing raffinate as a lithium salt preparation feed liquid;
4)锰反萃:采用硫酸溶液对步骤3)洗涤后的锰负载有机相进行多级反萃,使有机相中的锰进入水相,得到硫酸锰溶液,反萃后的有机相返回锰萃取步骤。4) Manganese stripping: Use sulfuric acid solution to carry out multi-stage stripping on the manganese-loaded organic phase after washing in step 3), so that the manganese in the organic phase enters the aqueous phase to obtain a manganese sulfate solution, and the stripped organic phase is returned to the manganese extraction step.
在本发明中,所述改质剂为正丁醇和/或异丁醇,优选为正丁醇。In the present invention, the modifier is n-butanol and/or isobutanol, preferably n-butanol.
在本发明中,所述稀释剂优选为磺化煤油。In the present invention, the diluent is preferably sulfonated kerosene.
在本发明中,所述磷酸酯萃取剂、改质剂和稀释剂的体积比为20~50:5~15:35~75,优选为25~45:8~12:40~70,进一步优选为30~40:15:45~65。In the present invention, the volume ratio of the phosphate ester extractant, modifier and diluent is 20~50:5~15:35~75, preferably 25~45:8~12:40~70, further preferably It is 30~40:15:45~65.
在本发明中,步骤2)中,所述锂锰浸出液的pH值为0.5~6,锂含量为3~35g/L,锰含量为5~85g/L;优选的,锂锰浸出液的pH值为1~5,锂含量为5~30g/L,锰含量为20~70g/L;进一步优选的,锂锰浸出液的pH值为2~4,锂含量为10~20g/L,锰含量为30~60g/L。In the present invention, in step 2), the pH value of the lithium manganese leachate is 0.5-6, the lithium content is 3-35g/L, and the manganese content is 5-85g/L; preferably, the pH value of the lithium-manganese leachate is is 1 to 5, the lithium content is 5 to 30g/L, and the manganese content is 20 to 70g/L; further preferably, the pH value of the lithium manganese leach solution is 2 to 4, the lithium content is 10 to 20g/L, and the manganese content is 30~60g/L.
在本发明中,步骤2)中,所述多级萃取的条件为:O/A相比为1:3~3:1,萃取的温度为20~60℃,萃取的时间为5~15min,萃取级数为2~10;优选的,O/A相比为1:2~2:1,萃取的温度为30~50℃,萃取的时间为8~12min,萃取级数为3~7;进一步优选的,O/A相比为1:1~4:3,萃取的温度为35~45℃,萃取的时间为10min,萃取级数为4~6。In the present invention, in step 2), the conditions of the multi-stage extraction are: O/A ratio is 1:3~3:1, extraction temperature is 20~60°C, extraction time is 5~15min, The extraction stages are 2 to 10; preferably, the O/A ratio is 1:2 to 2:1, the extraction temperature is 30 to 50°C, the extraction time is 8 to 12 minutes, and the extraction stages are 3 to 7; Further preferably, the O/A ratio is 1:1-4:3, the extraction temperature is 35-45°C, the extraction time is 10 min, and the extraction stages are 4-6.
在本发明中,步骤3)中,所述多级洗涤的条件为:O/A相比为1∶1~4∶1,洗涤的温度为25~60℃,洗涤的时间为5~15min,洗涤级数为2~4;优选的,O/A相比为2:1~3:1,洗涤的温度为30~50℃,洗涤的时间为8~12min,洗涤级数为3~4;进一步优选的,O/A相比为3:1,洗涤的温度为40℃,洗涤的时间为10min,洗涤级数为4。In the present invention, in step 3), the multi-stage washing conditions are: O/A ratio is 1:1~4:1, washing temperature is 25~60°C, washing time is 5~15min, The number of washing levels is 2 to 4; preferably, the O/A ratio is 2:1 to 3:1, the washing temperature is 30 to 50°C, the washing time is 8 to 12 minutes, and the number of washing levels is 3 to 4; Further preferably, the O/A ratio is 3:1, the washing temperature is 40°C, the washing time is 10 minutes, and the number of washing levels is 4.
在本发明中,步骤4)中,所述多级反萃的条件为:O/A相比为1∶1~3∶1,硫酸溶液的浓度为4~6mol/L,反萃的温度为20~60℃,反萃的时间为5~15min,反萃级数为2~6;优选的,O/A相比为3:2~5:2,硫酸溶液的浓度为5~6mol/L,反萃的温度为30~50℃,反萃的时间为8~12min,反萃级数为3~4;进一步优选为,O/A相比为2:1,硫酸溶液的浓度为5.5mol/L,反萃的温度为40℃,反萃的时间为10min,反萃级数为4。In the present invention, in step 4), the conditions for the multi-stage stripping are: the O/A ratio is 1:1 to 3:1, the concentration of the sulfuric acid solution is 4 to 6 mol/L, and the stripping temperature is 20~60℃, the stripping time is 5~15min, the number of stripping stages is 2~6; preferably, the O/A ratio is 3:2~5:2, and the concentration of the sulfuric acid solution is 5~6mol/L , the stripping temperature is 30 to 50°C, the stripping time is 8 to 12 minutes, and the number of stripping stages is 3 to 4; further preferably, the O/A ratio is 2:1, and the concentration of the sulfuric acid solution is 5.5 mol. /L, the stripping temperature is 40°C, the stripping time is 10min, and the number of stripping stages is 4.
在本发明中,所述萃取、洗涤和反萃的设备为离心萃取器、混合澄清槽和萃取塔中的一种,优选为离心萃取器。In the present invention, the equipment for extraction, washing and stripping is one of a centrifugal extractor, a mixing and clarifying tank and an extraction tower, preferably a centrifugal extractor.
下面结合实施例对本发明提供的技术方案进行详细的说明,但是不能把它们理解为对本发明保护范围的限定。The technical solutions provided by the present invention will be described in detail below with reference to the examples, but they should not be understood as limiting the protection scope of the present invention.
实施例1Example 1
锂锰浸出液初始pH值为3,有价金属含量分别为Li 20g/L、Mn 40g/L。按照以下步骤在混合澄清槽中进行锂、锰的清洁高效萃取分离:The initial pH value of the lithium manganese leach solution is 3, and the valuable metal contents are Li 20g/L and Mn 40g/L respectively. Follow the following steps to carry out clean and efficient extraction and separation of lithium and manganese in the mixing and clarifying tank:
(1)配制萃取有机相:选取磷酸双烷基酯(Ⅱ)为萃取剂、正丁醇为改质剂、磺化煤油为稀释剂,按照“萃取剂40%+改质剂10%+稀释剂50%”的体积比配置萃取有机相。(1) Prepare and extract the organic phase: select dialkyl phosphate (Ⅱ) as the extraction agent, n-butanol as the modifier, and sulfonated kerosene as the diluent. According to "40% extraction agent + 10% modifier + dilution The organic phase was extracted using a volume ratio of 50%.
(2)锰萃取:采用步骤(1)所配置的萃取有机相,在O/A相比为1∶2、萃取温度为40℃、萃取时间为10min的工艺条件下,对含锂锰浸出液进行8级萃取锰,得到锰负载有机相和含锂萃余液。经检测计算,锰萃取率可达99.89%,而锂的共萃率仅为2.25%。(2) Manganese extraction: Using the extraction organic phase configured in step (1), the lithium-containing manganese leachate was carried out under the process conditions of O/A ratio of 1:2, extraction temperature of 40°C, and extraction time of 10 minutes. Extract manganese in stage 8 to obtain manganese-loaded organic phase and lithium-containing raffinate. After testing and calculation, the manganese extraction rate can reach 99.89%, while the lithium co-extraction rate is only 2.25%.
(3)锰负载有机相洗涤:采用纯水作为洗涤剂,在O/A相比为3∶1、洗涤温度为40℃、洗涤时间为8min的工艺条件下,对锰负载有机相进行3级洗涤,脱除有机相中夹带的锂,洗液多次循环后与含锂萃余液合并作为锂盐制备料液。经检测计算,锂去出率99.39%,锰去除率<1%。(3) Washing of manganese-loaded organic phase: Pure water is used as the detergent. Under the process conditions of O/A ratio of 3:1, washing temperature of 40°C, and washing time of 8 minutes, the manganese-loaded organic phase is washed in level 3. Wash to remove the entrained lithium in the organic phase. After the washing liquid is circulated several times, it is combined with the lithium-containing raffinate to prepare the lithium salt preparation liquid. After testing and calculation, the lithium removal rate is 99.39%, and the manganese removal rate is <1%.
(4)锰反萃:采用5mol/L硫酸溶液,在O/A相比为1:1、反萃温度为40℃、反萃时间为10min的工艺条件下,对洗涤后的锰负载有机相进行4级反萃,得到纯净的硫酸锰溶液。经检测计算,锰反萃率为99.50%。(4) Manganese stripping: using 5mol/L sulfuric acid solution, under the process conditions of O/A ratio of 1:1, stripping temperature of 40°C, and stripping time of 10 minutes, the washed manganese-loaded organic phase Perform 4-stage back extraction to obtain pure manganese sulfate solution. After testing and calculation, the manganese stripping rate was 99.50%.
实施例2Example 2
锂锰浸出液初始pH值为4,有价金属含量分别为Li 18g/L、Mn 8g/L。按照以下步骤在混合澄清槽中进行锂、锰的清洁高效萃取分离:The initial pH value of the lithium manganese leach solution is 4, and the valuable metal contents are Li 18g/L and Mn 8g/L respectively. Follow the following steps to carry out clean and efficient extraction and separation of lithium and manganese in the mixing and clarifying tank:
(1)配制萃取有机相:选取磷酸单烷基酯(Ⅰ)为萃取剂、正丁醇为改质剂、磺化煤油为稀释剂,按照“萃取剂35%+改质剂15%+稀释剂50%”的体积比配置萃取有机相。(1) Prepare and extract the organic phase: select monoalkyl phosphate (Ⅰ) as the extraction agent, n-butanol as the modifier, and sulfonated kerosene as the diluent. According to "extractant 35% + modifier 15% + dilution The organic phase was extracted using a volume ratio of 50%.
(2)锰萃取:采用步骤(1)所配置的萃取有机相,在O/A相比为1∶3、萃取温度为45℃、萃取时间为6min的工艺条件下,对含锂锰浸出液进行3级萃取锰,得到锰负载有机相和含锂萃余液。经检测计算,锰萃取率可达99.94%,而锂的共萃率仅为1.53%。(2) Manganese extraction: Using the extraction organic phase configured in step (1), the lithium-containing manganese leachate was carried out under the process conditions of O/A ratio of 1:3, extraction temperature of 45°C, and extraction time of 6 minutes. 3-stage extraction of manganese to obtain manganese-loaded organic phase and lithium-containing raffinate. After testing and calculation, the manganese extraction rate can reach 99.94%, while the lithium co-extraction rate is only 1.53%.
(3)锰负载有机相洗涤:采用纯水作为洗涤剂,在O/A相比为4∶1、洗涤温度为45℃、洗涤时间为8min的工艺条件下,对锰负载有机相进行2级洗涤,脱除有机相中夹带的锂,洗液多次循环后与含锂萃余液合并作为锂盐制备料液。经检测计算,锂去出率99.62%,锰去除率<1%。(3) Washing of manganese-loaded organic phase: Pure water is used as the detergent. Under the process conditions of O/A ratio of 4:1, washing temperature of 45°C, and washing time of 8 minutes, the manganese-loaded organic phase is washed in level 2. Wash to remove the entrained lithium in the organic phase. After the washing liquid is circulated several times, it is combined with the lithium-containing raffinate to prepare the lithium salt preparation liquid. After testing and calculation, the lithium removal rate is 99.62%, and the manganese removal rate is <1%.
(4)锰反萃:采用4mol/L硫酸溶液,在O/A相比为2.5:1、反萃温度为40℃、反萃时间为10min的工艺条件下,对洗涤后的锰负载有机相进行3级反萃,得到纯净的硫酸锰溶液。经检测计算,锰反萃率为99.61%。(4) Manganese stripping: using 4mol/L sulfuric acid solution, under the process conditions of O/A ratio of 2.5:1, stripping temperature of 40°C, and stripping time of 10 minutes, the washed manganese-loaded organic phase Perform 3-stage back extraction to obtain pure manganese sulfate solution. After testing and calculation, the manganese stripping rate was 99.61%.
实施例3Example 3
锂锰浸出液初始pH值为2,有价金属含量分别为Li 10g/L、Mn 30g/L。按照以下步骤在混合澄清槽中进行锂、锰的清洁高效萃取分离:The initial pH value of the lithium manganese leach solution is 2, and the valuable metal contents are Li 10g/L and Mn 30g/L respectively. Follow the following steps to carry out clean and efficient extraction and separation of lithium and manganese in the mixing and clarifying tank:
(1)配制萃取有机相:选取“20wt%磷酸单烷基酯(Ⅰ)+80wt%磷酸双烷基酯(Ⅱ)”为萃取剂、异丁醇为改质剂、磺化煤油为稀释剂,按照“萃取剂40%+改质剂15%+稀释剂45%”的体积比配置萃取有机相。(1) Prepare and extract the organic phase: select "20wt% monoalkyl phosphate (Ⅰ) + 80wt% dialkyl phosphate (II)" as the extraction agent, isobutanol as the modifier, and sulfonated kerosene as the diluent , configure the extraction organic phase according to the volume ratio of "40% extraction agent + 15% modifier + 45% diluent".
(2)锰萃取:采用步骤(1)所配置的萃取有机相,在O/A相比为1∶1、萃取温度为40℃、萃取时间为10min的工艺条件下,对含锂锰浸出液进行4级萃取锰,得到锰负载有机相和含锂萃余液。经检测计算,锰萃取率可达99.81%,而锂的共萃率仅为1.81%。(2) Manganese extraction: Using the extraction organic phase configured in step (1), the lithium-containing manganese leachate was carried out under the process conditions of O/A ratio of 1:1, extraction temperature of 40°C, and extraction time of 10 minutes. 4-stage extraction of manganese to obtain manganese-loaded organic phase and lithium-containing raffinate. After testing and calculation, the manganese extraction rate can reach 99.81%, while the lithium co-extraction rate is only 1.81%.
(3)锰负载有机相洗涤:采用纯水作为洗涤剂,在O/A相比为2∶1、洗涤温度为40℃、洗涤时间为10min的工艺条件下,对锰负载有机相进行2级洗涤,脱除有机相中夹带的锂,洗液多次循环后与含锂萃余液合并作为锂盐制备料液。经检测计算,锂去出率99.56%,锰去除率<1%。(3) Washing of manganese-loaded organic phase: Pure water is used as the detergent. Under the process conditions of O/A ratio of 2:1, washing temperature of 40°C, and washing time of 10 minutes, the manganese-loaded organic phase is washed in level 2. Wash to remove the entrained lithium in the organic phase. After the washing liquid is circulated several times, it is combined with the lithium-containing raffinate to prepare the lithium salt preparation liquid. After testing and calculation, the lithium removal rate is 99.56%, and the manganese removal rate is <1%.
(4)锰反萃:采用6mol/L硫酸溶液,在O/A相比为2:1、反萃温度为40℃、反萃时间为10min的工艺条件下,对洗涤后的锰负载有机相进行4级反萃,得到纯净的硫酸锰溶液。经检测计算,锰反萃率为99.77%。(4) Manganese stripping: using 6mol/L sulfuric acid solution, under the process conditions of O/A ratio of 2:1, stripping temperature of 40°C, and stripping time of 10 minutes, the washed manganese-loaded organic phase Perform 4-stage back extraction to obtain pure manganese sulfate solution. After testing and calculation, the manganese stripping rate was 99.77%.
实施例4Example 4
锂锰浸出液初始pH值为4,有价金属含量分别为Li 15g/L、Mn 5g/L。按照以下步骤在混合澄清槽中进行锂、锰的清洁高效萃取分离:The initial pH value of the lithium manganese leach solution is 4, and the valuable metal contents are Li 15g/L and Mn 5g/L respectively. Follow the following steps to carry out clean and efficient extraction and separation of lithium and manganese in the mixing and clarifying tank:
(1)配制萃取有机相:选取“10wt%磷酸单烷基酯(Ⅰ)+90wt%磷酸双烷基酯(Ⅱ)”为萃取剂、异丁醇为改质剂、磺化煤油为稀释剂,按照“萃取剂25%+改质剂5%+稀释剂60%”的体积比配置萃取有机相。(1) Prepare and extract the organic phase: select “10wt% monoalkyl phosphate (Ⅰ) + 90wt% dialkyl phosphate (Ⅱ)” as the extraction agent, isobutanol as the modifier, and sulfonated kerosene as the diluent , configure the extraction organic phase according to the volume ratio of "25% extraction agent + 5% modifier + 60% diluent".
(2)锰萃取:采用步骤(1)所配置的萃取有机相,在O/A相比为1∶2.5、萃取温度为35℃、萃取时间为8min的工艺条件下,对含锂锰浸出液进行2级萃取锰,得到锰负载有机相和含锂萃余液。经检测计算,锰萃取率可达99.35%,而锂的共萃率仅为1.19%。(2) Manganese extraction: Using the extraction organic phase configured in step (1), the lithium-containing manganese leachate was carried out under the process conditions of O/A ratio of 1:2.5, extraction temperature of 35°C, and extraction time of 8 minutes. The manganese is extracted in the second stage to obtain the manganese-loaded organic phase and the lithium-containing raffinate. After testing and calculation, the manganese extraction rate can reach 99.35%, while the lithium co-extraction rate is only 1.19%.
(3)锰负载有机相洗涤:采用纯水作为洗涤剂,在O/A相比为2.5∶1、洗涤温度为35℃、洗涤时间为8min的工艺条件下,对锰负载有机相进行2级洗涤,脱除有机相中夹带的锂,洗液多次循环后与含锂萃余液合并作为锂盐制备料液。经检测计算,锂去出率99.37%,锰去除率<1%。(3) Washing of manganese-loaded organic phase: Pure water is used as the detergent. Under the process conditions of O/A ratio of 2.5:1, washing temperature of 35°C, and washing time of 8 minutes, the manganese-loaded organic phase is washed in Level 2. Wash to remove the entrained lithium in the organic phase. After the washing liquid is circulated several times, it is combined with the lithium-containing raffinate to prepare the lithium salt preparation liquid. After testing and calculation, the lithium removal rate is 99.37%, and the manganese removal rate is <1%.
(4)锰反萃:采用5mol/L硫酸溶液,在O/A相比为2:1、反萃温度为35℃、反萃时间为8min的工艺条件下,对洗涤后的锰负载有机相进行2级反萃,得到纯净的硫酸锰溶液。经检测计算,锰反萃率为99.83%。(4) Manganese stripping: using 5mol/L sulfuric acid solution, under the process conditions of O/A ratio of 2:1, stripping temperature of 35°C, and stripping time of 8 minutes, the washed manganese-loaded organic phase Perform 2-stage back extraction to obtain pure manganese sulfate solution. After testing and calculation, the manganese stripping rate was 99.83%.
由以上实施例可知,本发明提供了一种磷酸酯萃取剂及其对锂锰浸出液萃取分离的方法,通过本发明的萃取分离方法,可以高效的萃取分离含锂锰浸出液中的锂和锰,锰的反萃率高达99.83%,锂的分离率高达99.62%,实现了高效、绿色、无废物的萃取分离效果,为锂锰浸出液的综合处理提供更经济可行的方法。As can be seen from the above examples, the present invention provides a phosphate ester extractant and a method for extracting and separating lithium manganese leachate. Through the extraction and separation method of the present invention, lithium and manganese in the lithium-containing manganese leachate can be efficiently extracted and separated. The stripping rate of manganese is as high as 99.83%, and the separation rate of lithium is as high as 99.62%, achieving an efficient, green, and waste-free extraction and separation effect, and providing a more economical and feasible method for the comprehensive treatment of lithium and manganese leachate.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. It should be noted that those skilled in the art can make several improvements and modifications without departing from the principles of the present invention. These improvements and modifications can also be made. should be regarded as the protection scope of the present invention.
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