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CN113415793B - Method for preparing high-purity iron phosphate from lithium iron phosphate battery waste - Google Patents

Method for preparing high-purity iron phosphate from lithium iron phosphate battery waste Download PDF

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CN113415793B
CN113415793B CN202110504616.2A CN202110504616A CN113415793B CN 113415793 B CN113415793 B CN 113415793B CN 202110504616 A CN202110504616 A CN 202110504616A CN 113415793 B CN113415793 B CN 113415793B
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iron phosphate
phosphoric acid
lithium
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王成彦
马保中
曹志河
张家靓
陈永强
王朵朵
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University of Science and Technology Beijing USTB
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Abstract

本发明公开了一种磷酸铁锂电池废料制备高纯磷酸铁的方法,属于电池废料资源回收技术领域。该方法首先采用氧化提锂工艺分离富集磷酸铁锂电池废料中的有价金属锂,然后对浸出渣进行高磷酸溶铁处理,反应结束后固液分离,得到不溶物和浸出液;浸出液稀释调pH,通过高温结晶制备高纯磷酸铁;结晶余液经过磷酸再生‑蒸发浓缩工艺实现初始磷酸的再生循环。本方法工艺流程短,无额外的中和剂、沉淀剂以及酸引入,成本低,对环境友好;制备得到高纯度的磷酸铁,可用于锂离子电池和陶瓷,催化剂等材料的制备,产品附加值高。本发明解决了磷酸铁锂电池废料造成的环境污染和资源浪费问题,为磷酸铁锂电池废料的高效经济回收利用提供了新思路。

Figure 202110504616

The invention discloses a method for preparing high-purity iron phosphate from lithium iron phosphate battery waste, and belongs to the technical field of battery waste resource recovery. The method first adopts the process of oxidative extraction of lithium to separate and enrich the valuable metal lithium in the waste of lithium iron phosphate battery, then the leaching residue is treated with high phosphoric acid dissolved iron, and after the reaction is finished, solid-liquid separation is used to obtain insoluble matter and leachate; the leachate is diluted and adjusted pH, high-purity ferric phosphate is prepared by high-temperature crystallization; the crystallization residual liquid is subjected to phosphoric acid regeneration-evaporation concentration process to realize the regeneration cycle of initial phosphoric acid. The method has a short process flow, no additional neutralizer, precipitant and acid introduction, low cost and environmental friendliness; high-purity iron phosphate can be prepared, which can be used for the preparation of lithium-ion batteries, ceramics, catalysts and other materials, and the products are additionally high value. The invention solves the problems of environmental pollution and resource waste caused by the lithium iron phosphate battery waste, and provides a new idea for efficient and economical recycling and utilization of the lithium iron phosphate battery waste.

Figure 202110504616

Description

一种磷酸铁锂电池废料制备高纯磷酸铁的方法A method for preparing high-purity iron phosphate from lithium iron phosphate battery waste

技术领域technical field

本发明属于电池废料资源回收技术领域,具体涉及一种磷酸铁锂电池废料制备高纯磷酸铁的方法。The invention belongs to the technical field of recycling battery waste resources, and in particular relates to a method for preparing high-purity iron phosphate from lithium iron phosphate battery waste.

背景技术Background technique

近年来,新能源产业发展迅猛,其中以锂离子电池的发展最引人注目。目前,锂离子电池在手机、电脑、新能源汽车、储能站等行业中应用较为广泛。磷酸铁锂锂离子电池由于安全性高,热稳定性好,价格低廉和污染小的优势倍受推崇,2019年我国磷酸铁锂仅用于电动客车动力电池的装机量就达到了13.8GWh。在磷酸铁锂被广泛应用的同时,大量的磷酸铁锂电池被报废淘汰,磷酸铁锂电池废料的数量飞速增长。In recent years, the new energy industry has developed rapidly, among which the development of lithium-ion batteries is the most eye-catching. At present, lithium-ion batteries are widely used in industries such as mobile phones, computers, new energy vehicles, and energy storage stations. Lithium iron phosphate lithium-ion batteries are highly regarded due to their advantages of high safety, good thermal stability, low price and low pollution. In 2019, the installed capacity of lithium iron phosphate for electric bus power batteries in my country reached 13.8GWh. While lithium iron phosphate is widely used, a large number of lithium iron phosphate batteries are scrapped and eliminated, and the amount of lithium iron phosphate battery waste is increasing rapidly.

目前,磷酸铁锂电池废料的回收主要采用湿法回收工艺:一种是通过强酸浸出、除杂、中和沉淀等工序实现有价金属的综合回收;另一种是通过补充锂、铁、磷来实现磷酸铁锂电池的修复再生。中国发明专利申请CN 104362408A公开了一种磷酸铁锂电池废料综合回收再利用的方法,该方法首先高温处理磷酸铁锂电池废料的极片,然后分离磷酸铁锂和集流体铝箔,然后剥离下来的磷酸铁锂经过高温烘烤和筛分得到磷酸铁锂粉料,最后通过修复来再生磷酸铁锂正极材料。由于磷酸铁锂电池废料成分波动大,且再生材料纯度低、电学性能差,该方法并不能实现大宗磷酸铁锂电池废料的综合回收利用。中国发明专利申请CN 103280610A公开了一种磷酸铁锂电池正极片的回收方法,该方法首先采用碱溶处理磷酸铁锂正极片,得到含锂溶液和含磷酸铁的滤渣,含锂溶液可加入95℃饱和碳酸钠溶液,沉淀制备碳酸锂;滤渣先用混合酸溶解,使铁以磷酸铁沉淀形式存在并与炭黑等杂质分离。该方法酸碱消耗量大,且无法实现酸碱的再生循环利用,工艺成本高,还伴有大量废水及废渣产生,不利于磷酸铁锂电池废料的经济高效处理。At present, the recycling of lithium iron phosphate battery waste mainly adopts wet recycling process: one is to realize the comprehensive recovery of valuable metals through strong acid leaching, impurity removal, neutralization and precipitation; the other is to supplement lithium, iron, phosphorus To realize the repair and regeneration of lithium iron phosphate batteries. Chinese invention patent application CN 104362408A discloses a method for comprehensive recycling and reuse of lithium iron phosphate battery waste. The method first treats the pole piece of lithium iron phosphate battery waste at high temperature, then separates lithium iron phosphate and current collector aluminum foil, and then peels off the Lithium iron phosphate is baked and sieved at high temperature to obtain lithium iron phosphate powder, and finally the lithium iron phosphate cathode material is regenerated by repairing. Due to the large fluctuations in the composition of lithium iron phosphate battery waste, and the low purity and poor electrical properties of recycled materials, this method cannot realize the comprehensive recycling of bulk lithium iron phosphate battery waste. Chinese invention patent application CN 103280610A discloses a method for recycling the positive electrode of lithium iron phosphate battery. In this method, the lithium iron phosphate positive electrode is first treated with alkali solution to obtain lithium-containing solution and filter residue containing iron phosphate. The lithium-containing solution can be added with 95 ℃ saturated sodium carbonate solution, and precipitate to prepare lithium carbonate; the filter residue is first dissolved with mixed acid, so that iron exists in the form of iron phosphate precipitation and is separated from impurities such as carbon black. This method consumes a lot of acid and alkali, and cannot realize the regeneration and recycling of acid and alkali. The process cost is high, and a large amount of waste water and waste residue are produced, which is not conducive to the economical and efficient treatment of lithium iron phosphate battery waste.

因此,开发一种简单、高效、绿色环保的磷酸铁锂电池废料的回收工艺,实现磷酸铁锂电池废料的资源化利用,具有重要的意义。Therefore, it is of great significance to develop a simple, efficient, green and environmentally friendly recycling process for lithium iron phosphate battery waste to realize the resource utilization of lithium iron phosphate battery waste.

发明内容Contents of the invention

针对现有技术磷酸铁锂电池废料的回收工艺中存在的工序繁杂、试剂消耗量大、试剂无法循环利用、成本高和回收得到的磷酸铁纯度低等问题,本发明提供了一种磷酸铁锂电池废料制备高纯磷酸铁的方法,该方法首先采用氧化提锂工艺分离富集磷酸铁锂电池废料中的有价金属锂,然后对浸出渣进行浓磷酸溶铁处理,反应结束后固液分离,得到不溶物和浸出液;浸出液稀释调pH,通过高温结晶制备高纯磷酸铁;结晶余液经过磷酸再生-蒸发浓缩工艺实现初始磷酸的再生循环。该方法工艺流程短,无额外的中和剂、沉淀剂以及酸引入,成本低,对环境友好;制备得到高纯度的磷酸铁,可用于锂离子电池和陶瓷,催化剂等材料的制备,产品附加值高。Aiming at the problems existing in the recycling process of lithium iron phosphate battery waste in the prior art, such as complicated procedures, large consumption of reagents, inability to recycle reagents, high cost and low purity of recovered ferric phosphate, the present invention provides a lithium iron phosphate A method for preparing high-purity iron phosphate from battery waste. This method first adopts the oxidation lithium extraction process to separate and enrich the valuable metal lithium in lithium iron phosphate battery waste, and then treats the leach residue with concentrated phosphoric acid to dissolve iron. After the reaction, the solid-liquid separation , to obtain insoluble matter and leaching solution; the leaching solution is diluted to adjust the pH, and high-purity ferric phosphate is prepared by high-temperature crystallization; the crystallization residual liquid is passed through the phosphoric acid regeneration-evaporation concentration process to realize the regeneration cycle of the initial phosphoric acid. The method has a short process flow, no additional neutralizer, precipitant and acid introduction, low cost, and is environmentally friendly; high-purity iron phosphate can be prepared, which can be used in the preparation of materials such as lithium-ion batteries, ceramics, and catalysts. high value.

本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:

一种磷酸铁锂电池废料制备高纯磷酸铁的方法,包括以下步骤:A method for preparing high-purity iron phosphate from lithium iron phosphate battery waste, comprising the following steps:

(1)氧化提锂:向待处理的磷酸铁锂电池废料中添加氧化剂和低浓度有机酸,反应结束后固液分离,得到富锂浸出液和主要物相为磷酸铁的浸出渣;(1) Lithium extraction by oxidation: add oxidant and low-concentration organic acid to the lithium iron phosphate battery waste to be treated, and separate the solid and liquid after the reaction to obtain a lithium-rich leaching solution and a leaching residue whose main phase is iron phosphate;

(2)浓磷酸溶铁:向前述浸出渣中加入高浓度磷酸,反应结束后,固液分离,得到不溶物和浸出液;(2) Concentrated phosphoric acid dissolves iron: add high-concentration phosphoric acid to the aforementioned leaching slag, after the reaction finishes, solid-liquid separation is obtained to obtain insoluble matter and leachate;

(3)高温结晶:向步骤(2)所述浸出液中加水进行稀释,后加入磷酸铁晶种和表面活性剂,在高温下完成磷酸铁的结晶,固液分离得到结晶余液和结晶产物,所述结晶产物干燥后得到磷酸铁;(3) high-temperature crystallization: add water to the leachate described in step (2) to dilute, then add ferric phosphate seed crystals and a surfactant, complete the crystallization of ferric phosphate at high temperature, and separate solid-liquid to obtain crystallization residue and crystallization product, After the crystalline product is dried, ferric phosphate is obtained;

(4)磷酸再生:采用膜分离工艺处理步骤(3)中所述结晶余液,控制进磷酸温度及压力和产磷酸流量,得到初步浓缩至质量分数为40-60%的磷酸;(4) Phosphoric acid regeneration: adopt membrane separation process to treat the crystallization residual liquid described in step (3), control the temperature and pressure of phosphoric acid feed and the flow rate of phosphoric acid produced, and obtain phosphoric acid that is initially concentrated to a mass fraction of 40-60%;

(5)蒸发浓缩:采用蒸发浓缩工艺进一步浓缩步骤(4)得到的磷酸,得到再生磷酸,返回步骤(2)循环利用。(5) Concentration by evaporation: the phosphoric acid obtained in step (4) is further concentrated by an evaporation concentration process to obtain regenerated phosphoric acid, which is returned to step (2) for recycling.

进一步的,步骤(1)中所述磷酸铁锂电池废料包括废旧磷酸铁锂电池、废极片、磷酸铁锂废料中的一种或多种。Further, the lithium iron phosphate battery waste in step (1) includes one or more of waste lithium iron phosphate batteries, spent pole pieces, and lithium iron phosphate waste.

进一步的,步骤(1)中所述氧化剂包括过氧化氢或氧气。Further, the oxidant in step (1) includes hydrogen peroxide or oxygen.

进一步的,步骤(1)中所述有机酸包括柠檬酸、酒石酸、苹果酸中的一种或多种。Further, the organic acid described in step (1) includes one or more of citric acid, tartaric acid and malic acid.

进一步的,步骤(2)中所述磷酸的浓度为3-6mol/L。Further, the concentration of phosphoric acid described in step (2) is 3-6mol/L.

进一步的,步骤(2)中所述浓磷酸溶铁的固液比为1:4-1:10g/mL,反应温度控制在70-95℃,搅拌转速设定为300-500rpm,反应时间为0.5-5h。Further, the solid-to-liquid ratio of concentrated phosphoric acid dissolved iron described in step (2) is 1:4-1:10g/mL, the reaction temperature is controlled at 70-95°C, the stirring speed is set at 300-500rpm, and the reaction time is 0.5-5h.

进一步的,步骤(3)中水的添加量为所述浸出液体积的1-4倍,pH控制范围为1.2-2.6。Further, the amount of water added in step (3) is 1-4 times the volume of the leaching solution, and the pH control range is 1.2-2.6.

进一步的,步骤(3)中所述磷酸铁晶种的添加量为步骤(2)所述浸出液中铁含量质量分数的10-50%。Further, the added amount of the iron phosphate seed in step (3) is 10-50% of the mass fraction of the iron content in the leaching solution described in step (2).

进一步的,步骤(3)中所述表面活性剂的种类包括CTAB、SDS、SDBS中的一种,添加量为步骤(2)所述浸出液中铁含量质量分数的0.1-0.5%。Further, the type of surfactant described in step (3) includes one of CTAB, SDS, and SDBS, and the added amount is 0.1-0.5% of the mass fraction of the iron content in the leaching solution described in step (2).

进一步的,步骤(3)中所述结晶的温度为85-95℃,时间为1-12h,搅拌转速为150-400rpm。Further, the crystallization temperature in step (3) is 85-95° C., the time is 1-12 hours, and the stirring speed is 150-400 rpm.

进一步的,步骤(3)中所述结晶产物在60℃烘箱中干燥8h后得到磷酸铁。Further, the crystallized product in step (3) was dried in an oven at 60° C. for 8 hours to obtain iron phosphate.

进一步的,步骤(4)中所述膜分离工艺包括微滤、超滤、纳滤、双极膜、反渗析、电渗析中的一种或多种联合工艺。Further, the membrane separation process in step (4) includes one or more combined processes of microfiltration, ultrafiltration, nanofiltration, bipolar membrane, reverse dialysis, and electrodialysis.

进一步的,步骤(4)中所述进磷酸温度为25-75℃,进磷酸压力为1.2-4.0MPa,产磷酸流量控制为40-150L/h。Further, the temperature of the phosphoric acid feed in step (4) is 25-75° C., the pressure of the phosphoric acid feed is 1.2-4.0 MPa, and the flow rate of phosphoric acid produced is controlled at 40-150 L/h.

进一步的,步骤(5)中所述蒸发浓缩工艺采用MVR蒸发器或多效蒸发器,磷酸浓缩后质量分数为65-85%。Further, the evaporation and concentration process described in step (5) adopts MVR evaporator or multi-effect evaporator, and the mass fraction of phosphoric acid after concentration is 65-85%.

本发明技术方案的实现原理如下:The realization principle of technical scheme of the present invention is as follows:

本发明所述方法的步骤(2)中,浓磷酸溶铁通过高浓度磷酸与氧化提锂浸出渣中磷酸铁反应生成铁磷酸式盐,实现铁的溶出与其他杂质高效分离,发生的主要反应为:In the step (2) of the method of the present invention, concentrated phosphoric acid dissolved iron reacts with ferric phosphate in the leaching slag of oxidative lithium extraction to generate iron phosphate through high-concentration phosphoric acid, so as to realize the efficient separation of iron dissolution and other impurities. for:

Figure BDA0003057863520000031
Figure BDA0003057863520000031

2FePO4+H3PO4→Fe2HPO4 4++2HPO4 2- (2)2FePO 4 +H 3 PO 4 →Fe 2 HPO 4 4+ +2HPO 4 2- (2)

FePO4+H3PO4→FeHPO4 ++H2PO4 - (3)FePO 4 +H 3 PO 4 →FeHPO 4 + +H 2 PO 4 - (3)

Figure BDA0003057863520000032
Figure BDA0003057863520000032

步骤(3)中在1.2≤pH≤2.6范围中结晶,利用磷酸铁在高温中溶解度低,容易析出的特性实现高纯磷酸铁的制备。制备得到磷酸铁中铁含量的质量分数范围为29.2-30%,磷含量的质量分数为16.5-17%。其中发生的主要反应为:In step (3), crystallize in the range of 1.2≦pH≦2.6, and realize the preparation of high-purity iron phosphate by utilizing the characteristics of low solubility and easy precipitation of iron phosphate at high temperature. The mass fraction range of iron content in the prepared iron phosphate is 29.2-30%, and the mass fraction of phosphorus content is 16.5-17%. The main reactions that take place are:

Figure BDA0003057863520000033
Figure BDA0003057863520000033

步骤(4)在磷酸再生时,采用膜分离技术利用不同膜的分离性能脱除杂质元素,可用于提锂操作,进一步提高了本发明的综合经济效益。In step (4), when phosphoric acid is regenerated, membrane separation technology is used to remove impurity elements by utilizing the separation properties of different membranes, which can be used for lithium extraction operations, further improving the comprehensive economic benefits of the present invention.

由上述技术方案可以看出:本发明所提供的利用磷酸铁锂电池废料制备高纯磷酸铁的方案,高效分离富集了有价金属锂,利用了磷酸铁可溶于高浓度磷酸的特性和磷酸铁在温度升高时溶解度降低的性质,实现磷酸铁锂电池废料中铁的溶出和高纯磷酸铁的制备。结晶余液还可通过磷酸再生-蒸发浓缩实现浸出剂磷酸的再生循环利用。该方法灵活运用磷酸铁溶解特性,全流程仅需少量补充磷酸,无其他试剂引入,实现磷酸铁锂电池废料的高效经济回收利用,工艺流程简单,资源利用率高,对环境影响小。本发明灵活运用磷酸铁锂在高浓度磷酸中的溶解特性和磷酸铁溶解度随温度升高降低的性质,解决了磷酸铁锂电池废料造成的环境污染和资源浪费问题,为磷酸铁锂电池废料的高效经济回收利用提供了新思路。It can be seen from the above technical scheme that the scheme for preparing high-purity iron phosphate from lithium iron phosphate battery waste provided by the present invention effectively separates and enriches valuable metal lithium, and utilizes the characteristics of iron phosphate being soluble in high-concentration phosphoric acid and The property that the solubility of iron phosphate decreases when the temperature rises realizes the dissolution of iron in lithium iron phosphate battery waste and the preparation of high-purity iron phosphate. The crystallization residual liquid can also be regenerated and recycled as the leaching agent phosphoric acid through phosphoric acid regeneration-evaporative concentration. The method flexibly utilizes the dissolution characteristics of iron phosphate, only needs a small amount of supplementary phosphoric acid in the whole process, and no other reagents are introduced, so as to realize the efficient and economical recycling of lithium iron phosphate battery waste, the process is simple, the resource utilization rate is high, and the impact on the environment is small. The present invention flexibly utilizes the solubility characteristics of lithium iron phosphate in high-concentration phosphoric acid and the property that the solubility of iron phosphate decreases with the increase of temperature, and solves the problems of environmental pollution and resource waste caused by lithium iron phosphate battery waste, and is an excellent solution for lithium iron phosphate battery waste. Efficient and economical recycling offers new ideas.

与现有技术相比,本发明技术方案具有如下技术优势或积极效果:Compared with the prior art, the technical solution of the present invention has the following technical advantages or positive effects:

(1)本发明所述方法原料适应性强,废旧磷酸铁锂电池、废极片、磷酸铁锂废料等均可作为本发明技术方案中的原料;(1) The method raw material adaptability of the present invention is strong, waste and old lithium iron phosphate battery, waste pole piece, lithium iron phosphate scrap etc. can all be used as the raw material in the technical scheme of the present invention;

(2)本发明所述方法试剂消耗量少,无需额外的中和剂和沉淀剂,同时可实现高效分离富集有价金属锂;(2) The method of the present invention consumes less reagents, does not need additional neutralizers and precipitants, and can simultaneously achieve efficient separation and enrichment of valuable metal lithium;

(3)本发明充分利用磷酸铁锂废料中的铁、磷资源生产高纯磷酸铁,全流程磷酸可再生循环利用,磷酸补充量极少,工艺成本低,环境友好度高;(3) The present invention makes full use of the iron and phosphorus resources in the lithium iron phosphate waste to produce high-purity iron phosphate, the whole process of phosphoric acid can be regenerated and recycled, the amount of phosphoric acid supplemented is very small, the process cost is low, and the degree of environmental friendliness is high;

(4)本发明工艺流程简单,磷酸铁产品附加值高,适合大宗磷酸铁锂电池废料的回收处理。(4) The technical process of the present invention is simple, the iron phosphate product has high added value, and is suitable for the recovery and treatment of bulk lithium iron phosphate battery waste.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative work.

图1为本发明所述的磷酸铁锂电池废料制备高纯磷酸铁的工艺流程图。Fig. 1 is a process flow chart of preparing high-purity iron phosphate from lithium iron phosphate battery waste according to the present invention.

图2为本发明实施例1所制备的磷酸铁微观形貌图。Fig. 2 is a microscopic morphology diagram of iron phosphate prepared in Example 1 of the present invention.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将对本发明实施方式作进一步地详细描述。In order to make the purpose, technical solution and advantages of the present invention clearer, the implementation manners of the present invention will be further described in detail below.

实施例1Example 1

如图1所示,一种磷酸铁锂电池废料制备高纯磷酸铁的方法,包括:向磷酸铁锂电池废料中添加过氧化氢和少量酒石酸,完成氧化提锂,得到富锂浸出液和浸出渣;然后向浸出渣中添加4mol/L的磷酸,固液比为:1:4g/mL,反应温度控制为85℃,时间为2h,搅拌转速设定为500rpm;固液分离,得到不溶物和浸出液。向浸出液中添加1倍体积的水进行稀释,体系pH维持在1.2,并添加10%的磷酸铁作为晶种和铁含量为0.1%的CTAB作为表面活性剂,结晶温度为95℃,时间为6h,搅拌转速为150rpm;结晶结束后,固液分离,结晶产物在60℃烘箱中干燥8h后得到二水磷酸铁,制备得到的磷酸铁微观形貌见图2。结晶余液采用超滤-双极膜-电渗析联合工艺实现磷酸再生,再生条件为:进磷酸温度为75℃,进磷酸压力为4.0MPa,产磷酸流量为150L/h,磷酸浓度为45%。通过超滤实现大粒径杂质离子的脱除,然后利用电渗析与双极膜结合工艺实现锂离子的高效分离和磷酸的初步浓缩。膜分离制备得到的磷酸采用多效蒸发器进行蒸发浓缩,得到浓度为65%的磷酸,可继续循环利用。As shown in Figure 1, a method for preparing high-purity iron phosphate from lithium iron phosphate battery waste includes: adding hydrogen peroxide and a small amount of tartaric acid to lithium iron phosphate battery waste to complete oxidation and lithium extraction to obtain lithium-rich leachate and leaching residue ; then add 4mol/L of phosphoric acid to the leaching residue, the solid-liquid ratio is: 1:4g/mL, the reaction temperature is controlled at 85°C, the time is 2h, and the stirring speed is set at 500rpm; solid-liquid separation, to obtain insolubles and Leachate. Add 1 times the volume of water to the leaching solution for dilution, maintain the pH of the system at 1.2, add 10% ferric phosphate as a seed crystal and CTAB with an iron content of 0.1% as a surfactant, crystallization temperature is 95 ° C, and the time is 6 hours , the stirring speed was 150rpm; after the crystallization, solid-liquid separation was carried out, and the crystallized product was dried in an oven at 60°C for 8 hours to obtain ferric phosphate dihydrate. The microscopic appearance of the prepared ferric phosphate is shown in Figure 2. Phosphoric acid is regenerated by ultrafiltration-bipolar membrane-electrodialysis combined process. The regeneration conditions are as follows: the temperature of phosphoric acid feed is 75°C, the pressure of phosphoric acid feed is 4.0MPa, the flow rate of phosphoric acid produced is 150L/h, and the concentration of phosphoric acid is 45%. . The removal of large particle size impurity ions is achieved by ultrafiltration, and then the high-efficiency separation of lithium ions and the initial concentration of phosphoric acid are achieved by combining electrodialysis with bipolar membranes. The phosphoric acid prepared by membrane separation is evaporated and concentrated by a multi-effect evaporator to obtain phosphoric acid with a concentration of 65%, which can be continuously recycled.

实施例2Example 2

如图1所示,一种磷酸铁锂电池废料制备高纯磷酸铁的方法,包括:向磷酸铁锂电池废料中添加少量柠檬酸并通入氧气,完成氧化提锂,得到富锂浸出液和浸出渣;然后向浸出渣中添加5mol/L的磷酸,固液比为:1:6g/mL,反应温度控制为90℃,时间为4h,搅拌转速设定为500rpm;固液分离,得到不溶物和浸出液。向浸出液中添加1倍体积的水进行稀释,体系pH维持在1.8,并添加20%的磷酸铁作为晶种和铁含量为0.5%的SDBS作为表面活性剂,结晶温度为95℃,时间为12h,搅拌转速为150rpm;结晶结束后,固液分离,结晶产物在60℃烘箱中干燥8h后得到二水磷酸铁,磷酸铁中铁含量为29.6%,磷含量为16.5%。结晶余液采用超滤-纳滤结合联合工艺实现磷酸再生,再生条件为:进磷酸温度为30℃,进磷酸压力为1.8MPa,产磷酸流量为120L/h,磷酸浓度为40%。采用超滤实现大粒径杂质离子的脱除,然后利用纳滤工艺达到磷酸净化浓缩的目的。膜分离制备得到的磷酸采用MVR蒸发器进行蒸发浓缩,得到浓度为85%的磷酸,可继续循环利用。As shown in Figure 1, a method for preparing high-purity iron phosphate from lithium iron phosphate battery waste includes: adding a small amount of citric acid to the lithium iron phosphate battery waste and introducing oxygen to complete oxidation and extraction of lithium to obtain lithium-rich leaching solution and leaching slag; then add 5mol/L phosphoric acid to the leaching residue, the solid-liquid ratio is: 1:6g/mL, the reaction temperature is controlled at 90°C, the time is 4h, and the stirring speed is set at 500rpm; solid-liquid separation to obtain insoluble matter and leachate. Add 1 times the volume of water to the leaching solution for dilution, maintain the pH of the system at 1.8, add 20% ferric phosphate as a seed crystal and SDBS with an iron content of 0.5% as a surfactant, and crystallize at 95°C for 12 hours , the stirring speed is 150rpm; after the crystallization is completed, the solid-liquid separation is carried out, and the crystallized product is dried in an oven at 60° C. for 8 hours to obtain ferric phosphate dihydrate. The iron content in the ferric phosphate is 29.6%, and the phosphorus content is 16.5%. Phosphoric acid is regenerated by combined process of ultrafiltration and nanofiltration in the crystallization residual liquid. The regeneration conditions are as follows: the temperature of phosphoric acid feed is 30°C, the pressure of phosphoric acid feed is 1.8MPa, the flow rate of phosphoric acid produced is 120L/h, and the concentration of phosphoric acid is 40%. Ultrafiltration is used to remove large particle size impurity ions, and then nanofiltration technology is used to purify and concentrate phosphoric acid. Phosphoric acid prepared by membrane separation is evaporated and concentrated by MVR evaporator to obtain phosphoric acid with a concentration of 85%, which can be continuously recycled.

实施例3Example 3

如图1所示,一种磷酸铁锂电池废料制备高纯磷酸铁的方法,包括:向磷酸铁锂电池废料中添加过氧化氢和少量柠檬酸,完成氧化提锂,得到富锂浸出液和浸出渣;然后向浸出渣中添加6mol/L的磷酸,固液比为:1:8g/mL,反应温度控制为70℃,时间为5h,搅拌转速设定为400rpm;固液分离,得到不溶物和浸出液。向浸出液中添加4倍体积的水进行稀释,体系pH维持在2.6,并添加50%的磷酸铁作为晶种和铁含量为0.2%的SDBS作为表面活性剂,结晶温度为90℃,时间为1h,搅拌转速为300rpm;结晶结束后,固液分离,结晶产物在60℃烘箱中干燥8h后得到二水磷酸铁。结晶余液采用纳滤工艺脱除杂质元素实现磷酸再生,再生条件为:进磷酸温度为25℃,进磷酸压力为2.5MPa,产磷酸流量为80L/h,磷酸浓度为60%。膜分离制备得到的磷酸采用MVR蒸发器进行蒸发浓缩,得到浓度为85%的磷酸,可继续循环利用。As shown in Figure 1, a method for preparing high-purity iron phosphate from lithium iron phosphate battery waste includes: adding hydrogen peroxide and a small amount of citric acid to lithium iron phosphate battery waste to complete oxidation and extraction of lithium to obtain lithium-rich leaching solution and leaching slag; then add 6mol/L phosphoric acid to the leaching residue, the solid-liquid ratio is: 1:8g/mL, the reaction temperature is controlled at 70°C, the time is 5h, and the stirring speed is set at 400rpm; solid-liquid separation, to obtain insoluble and leachate. Add 4 times the volume of water to the leachate for dilution, maintain the pH of the system at 2.6, add 50% ferric phosphate as a seed crystal and SDBS with an iron content of 0.2% as a surfactant, and crystallize at 90°C for 1 hour , the stirring speed is 300rpm; after the crystallization is completed, the solid and liquid are separated, and the crystallized product is dried in an oven at 60° C. for 8 hours to obtain ferric phosphate dihydrate. The crystallization residual liquid adopts the nanofiltration process to remove impurity elements to realize the regeneration of phosphoric acid. The regeneration conditions are: the temperature of the input phosphoric acid is 25°C, the pressure of the input phosphoric acid is 2.5MPa, the flow rate of the produced phosphoric acid is 80L/h, and the concentration of phosphoric acid is 60%. Phosphoric acid prepared by membrane separation is evaporated and concentrated by MVR evaporator to obtain phosphoric acid with a concentration of 85%, which can be continuously recycled.

实施例4Example 4

如图1所示,一种磷酸铁锂电池废料制备高纯磷酸铁的方法,包括:向磷酸铁锂电池废料中添加过氧化氢和少量苹果酸,完成氧化提锂,得到富锂浸出液和浸出渣;然后向浸出渣中添加3mol/L的磷酸,固液比为:1:10g/mL,反应温度控制为95℃,时间为0.5h,搅拌转速设定为350rpm;固液分离,得到不溶物和浸出液。向浸出液中添加3倍体积的水进行稀释,体系pH维持在1.5,并添加40%的磷酸铁作为晶种和铁含量为0.4%的SDS作为表面活性剂,结晶温度为90℃,时间为6h,搅拌转速为400rpm;结晶结束后,固液分离,结晶产物在60℃烘箱中干燥8h后得到二水磷酸铁。结晶余液采用双极膜-电渗析联合工艺实现磷酸再生,再生条件为:进磷酸温度为60℃,进磷酸压力为1.2MPa,产磷酸流量为40L/h,磷酸浓度为60%。在电场作用下,锂离子和磷酸根实现高效分离。膜分离制备得到的磷酸采用多效蒸发器进行蒸发浓缩,得到浓度为85%的磷酸,可继续循环利用。As shown in Figure 1, a method for preparing high-purity iron phosphate from lithium iron phosphate battery waste includes: adding hydrogen peroxide and a small amount of malic acid to lithium iron phosphate battery waste to complete oxidation and extraction of lithium to obtain lithium-rich leaching solution and leaching slag; then add 3mol/L phosphoric acid to the leaching residue, the solid-liquid ratio is: 1:10g/mL, the reaction temperature is controlled at 95°C, the time is 0.5h, and the stirring speed is set at 350rpm; solid-liquid separation, insoluble substances and extracts. Add 3 times the volume of water to the leachate for dilution, maintain the pH of the system at 1.5, add 40% ferric phosphate as a seed crystal and SDS with an iron content of 0.4% as a surfactant, crystallization temperature is 90 ° C, and the time is 6 h , the stirring speed is 400rpm; after the crystallization is completed, the solid and liquid are separated, and the crystallized product is dried in an oven at 60° C. for 8 hours to obtain ferric phosphate dihydrate. Phosphoric acid is regenerated by bipolar membrane-electrodialysis combined process for crystallization residual liquid. The regeneration conditions are as follows: inlet phosphoric acid temperature is 60°C, inlet phosphoric acid pressure is 1.2MPa, phosphoric acid production flow rate is 40L/h, and phosphoric acid concentration is 60%. Under the action of an electric field, lithium ions and phosphate radicals are separated efficiently. The phosphoric acid prepared by membrane separation is evaporated and concentrated by a multi-effect evaporator to obtain phosphoric acid with a concentration of 85%, which can be continuously recycled.

实施例5Example 5

如图1所示,一种磷酸铁锂电池废料制备高纯磷酸铁的方法,包括:向磷酸铁锂电池废料中添加少量酒石酸并通入氧气,完成氧化提锂,得到富锂浸出液和浸出渣;然后向浸出渣中添加6mol/L的磷酸,固液比为:1:10g/mL,反应温度控制为90℃,时间为1h,搅拌转速设定为300rpm;固液分离,得到不溶物和浸出液。向浸出液中添加2倍体积的水进行稀释,体系pH维持在2.2,并添加40%的磷酸铁作为晶种和铁含量为0.5%的CTAB作为表面活性剂,结晶温度为85℃,时间为6h,搅拌转速为200rpm;结晶结束后,固液分离,结晶产物在60℃烘箱中干燥8h后得到二水磷酸铁,磷酸铁中铁含量为29.8%,磷含量为16.6%。结晶余液采用反渗析-超滤联合工艺实现磷酸再生,再生条件为:进磷酸温度为30℃,进磷酸压力为3.0MPa,产磷酸流量为130L/h,磷酸浓度为54%。膜分离制备得到的磷酸采用MVR蒸发器进行蒸发浓缩,得到浓度为85%的磷酸,可继续循环利用。As shown in Figure 1, a method for preparing high-purity iron phosphate from lithium iron phosphate battery waste includes: adding a small amount of tartaric acid to the lithium iron phosphate battery waste and introducing oxygen to complete oxidation and lithium extraction to obtain lithium-rich leaching solution and leaching residue ; Then add 6mol/L phosphoric acid to the leaching residue, the solid-liquid ratio is: 1:10g/mL, the reaction temperature is controlled at 90°C, the time is 1h, and the stirring speed is set at 300rpm; solid-liquid separation, to obtain insolubles and Leachate. Add 2 times the volume of water to the leaching solution for dilution, maintain the pH of the system at 2.2, add 40% ferric phosphate as a seed crystal and CTAB with an iron content of 0.5% as a surfactant, and crystallize at 85°C for 6 hours , the stirring speed is 200rpm; after the crystallization is completed, the solid and liquid are separated, and the crystallized product is dried in an oven at 60° C. for 8 hours to obtain ferric phosphate dihydrate. The iron content in the ferric phosphate is 29.8%, and the phosphorus content is 16.6%. Phosphoric acid is regenerated by combined process of reverse dialysis and ultrafiltration in crystallization residual liquid. The regeneration conditions are as follows: the temperature of feed phosphoric acid is 30°C, the pressure of feed phosphoric acid is 3.0MPa, the flow rate of phosphoric acid produced is 130L/h, and the concentration of phosphoric acid is 54%. Phosphoric acid prepared by membrane separation is evaporated and concentrated by MVR evaporator to obtain phosphoric acid with a concentration of 85%, which can be continuously recycled.

综上可见,本发明实施例使用高浓度磷酸处理磷酸铁锂电池废料,实现磷酸铁锂电池废料中铁的溶出,浸出液高温结晶制备高纯磷酸铁,结晶余液通过磷酸再生-蒸发浓缩工艺实现磷酸的再生循环利用,全流程无中和剂、沉淀剂的引入,同时高效分离富集了有价金属锂,为磷酸铁锂电池废料的高效利用和工业应用提供了新思路。In summary, the embodiment of the present invention uses high-concentration phosphoric acid to treat lithium iron phosphate battery waste to realize the dissolution of iron in lithium iron phosphate battery waste, high-temperature crystallization of the leaching solution to prepare high-purity iron phosphate, and the crystallization residual liquid to realize phosphoric acid through the phosphoric acid regeneration-evaporation concentration process. The regeneration and recycling utilization of the whole process does not require the introduction of neutralizers and precipitants. At the same time, the valuable metal lithium is efficiently separated and enriched, which provides a new idea for the efficient utilization and industrial application of lithium iron phosphate battery waste.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.

Claims (8)

1. The method for preparing high-purity iron phosphate from the lithium iron phosphate battery waste is characterized by comprising the following steps of:
(1) And (3) oxidizing to extract lithium: adding an oxidant and low-concentration organic acid into the lithium iron phosphate battery waste to be treated, and performing solid-liquid separation after the reaction is finished to obtain a lithium-rich leaching solution and leaching residues of which the main phase is iron phosphate;
(2) Concentrated phosphoric acid dissolved iron: adding high-concentration phosphoric acid into the leaching residue, and after the reaction is finished, carrying out solid-liquid separation to obtain insoluble substances and a leaching solution;
the concentration of the phosphoric acid in the step (2) is 3-6mol/L; the solid-liquid ratio of the concentrated phosphoric acid soluble iron is 1:4-1, 10g/mL, the reaction temperature is controlled to be 70-95 ℃, the stirring speed is set to be 300-500rpm, and the reaction time is 0.5-5h;
(3) High-temperature crystallization: adding water into the leachate obtained in the step (2) for dilution, then adding iron phosphate seed crystals and a surfactant, completing crystallization of iron phosphate at high temperature, carrying out solid-liquid separation to obtain a crystallization residual liquid and a crystallization product, and drying the crystallization product to obtain iron phosphate;
the adding amount of water in the step (3) is 1-4 times of the volume of the leachate, and the pH control range is 1.2-2.6; the addition amount of the iron phosphate seed crystal is 10-50% of the mass fraction of the iron content in the leachate obtained in the step (2); the type of the surfactant comprises one of CTAB, SDS and SDBS, and the addition amount of the surfactant is 0.1-0.5% of the mass fraction of the iron content in the leachate obtained in the step (2);
(4) Regeneration of phosphoric acid: treating the crystallized residual liquid in the step (3) by adopting a membrane separation process, and controlling the temperature and pressure of phosphoric acid feeding and the flow rate of phosphoric acid production to obtain phosphoric acid which is preliminarily concentrated to 40-60% in mass fraction;
(5) And (3) evaporation and concentration: and (3) further concentrating the phosphoric acid obtained in the step (4) by adopting an evaporation concentration process to obtain regenerated phosphoric acid, and returning to the step (2) for recycling.
2. The method for preparing high-purity iron phosphate from the waste lithium iron phosphate batteries according to claim 1, wherein the waste lithium iron phosphate batteries in the step (1) comprise one or more of waste lithium iron phosphate batteries, waste pole pieces and waste lithium iron phosphate.
3. The method for preparing high-purity iron phosphate from lithium iron phosphate battery waste according to claim 1, wherein the oxidizing agent in step (1) comprises hydrogen peroxide or oxygen; the organic acid comprises one or more of citric acid, tartaric acid and malic acid.
4. The method for preparing high-purity iron phosphate from the lithium iron phosphate battery waste according to claim 1, wherein the crystallization temperature in the step (3) is 85-95 ℃, the crystallization time is 1-12 hours, and the stirring speed is 150-400rpm.
5. The method for preparing high-purity iron phosphate from the lithium iron phosphate battery waste material as claimed in claim 1, wherein the crystalline product obtained in the step (3) is dried in an oven at 60 ℃ for 8 hours to obtain the iron phosphate.
6. The method for preparing high-purity iron phosphate from the lithium iron phosphate battery waste material as claimed in claim 1, wherein the membrane separation process in the step (4) comprises one or more combined processes of microfiltration, ultrafiltration, nanofiltration, bipolar membrane, reverse dialysis and electrodialysis.
7. The method for preparing high-purity iron phosphate from the lithium iron phosphate battery waste material as claimed in claim 1, wherein the phosphoric acid feeding temperature in the step (4) is 25-75 ℃, the phosphoric acid feeding pressure is 1.2-4.0MPa, and the flow rate of the generated phosphoric acid is controlled to be 40-150L/h.
8. The method for preparing high-purity iron phosphate from the lithium iron phosphate battery wastes as claimed in claim 1, wherein the evaporation concentration process in the step (5) adopts an MVR evaporator or a multi-effect evaporator, and the mass fraction of the concentrated phosphoric acid is 65-85%.
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