CN106848469A - A kind of method that valuable metal is reclaimed in the material from waste lithium ion cell anode - Google Patents
A kind of method that valuable metal is reclaimed in the material from waste lithium ion cell anode Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种废旧电池回收处理的方法,具体涉及一种通过氯化焙烧方法从废旧锂离子电池正极材料中高效回收有价金属的方法,属于再生资源领域。The invention relates to a method for recycling waste batteries, in particular to a method for efficiently recovering valuable metals from waste lithium ion battery positive electrode materials through a chlorination roasting method, and belongs to the field of renewable resources.
背景技术Background technique
随着锂离子电池的迅速发展,锂离子电池已经占领了便携式消费电子市场、并且不断向新能源电动汽车以及智能电网等领域扩张市场版图。2015年中国锂离子电池总产量47.13Gwh,其中,消费锂离子电池产量23.69Gwh,占比50.26%;动力电池产量16.9Gwh,占比36.07%;储能锂离子电池产量1.73Gwh,占比3.67%。随着市场扩大,锂离子电池的需求量不断增加,同时带来了一系列问题,其中最重要的便是废旧锂离子电池的回收处理问题。预计到2020年动力锂离子电池的需求量将达到125Gwh,报废量将达到2.2Gwh,约50万吨;到2023年,报废量将达到101Gwh,约116万吨。With the rapid development of lithium-ion batteries, lithium-ion batteries have occupied the portable consumer electronics market, and continue to expand their market territory to new energy electric vehicles and smart grids. In 2015, the total output of lithium-ion batteries in China was 47.13Gwh, of which, the output of consumer lithium-ion batteries was 23.69Gwh, accounting for 50.26%; the output of power batteries was 16.9Gwh, accounting for 36.07%; the output of energy storage lithium-ion batteries was 1.73Gwh, accounting for 3.67% . As the market expands, the demand for lithium-ion batteries continues to increase, which brings about a series of problems, the most important of which is the recycling and disposal of used lithium-ion batteries. It is estimated that by 2020, the demand for power lithium-ion batteries will reach 125Gwh, and the amount of scrap will reach 2.2Gwh, about 500,000 tons; by 2023, the amount of scrapped will reach 101Gwh, about 1.16 million tons.
目前市场上常用的锂离子电池正极材料主要有钴酸锂、镍酸锂、锰酸锂、镍钴锰三元正极材料和磷酸铁锂等。针对正极材料中有价金属如Ni、Co、Mn的回收,国内外已有研究。目前广泛应用的方法是将正极活性物质加入到硫酸、硝酸、盐酸中并以过氧化氢作为还原剂,对活性物质中的有价金属进行浸出。这种“强酸+还原剂”的方法能够有效回收有价金属离子,还原剂如过氧化氢能够将活性物质中的高价金属离子还原到低价态,有利于提高浸出率。但是该方法在回收过程中需要消耗大量的无机酸,并且后续处理利用过程中需要加入大量的碱进行酸碱中和,成本高昂,设备要求高,并且容易造成环境污染,不符合当下绿色发展的理念。中国专利(CN101519726A)公开了一种通过焙烧处理废旧锂离子电池回收有价金属的方法,其主要是针对锂酸钴正极材料中钴、铜、锂的回收,具体公开将钴酸锂正极材料在500~850℃焙烧脱胶,再与浓硫酸及硫酸盐混合调浆,进行二次焙烧,使铜、钴等金属转化成可溶于水的硫酸盐,再沉锂,萃取回收铜和钴。该方法虽然获得较高的金属回收率,但是其采用比例较高的浓硫酸,相对酸浸出并没有优势,耗酸大,成本高,安全性低,不利于环保;且该方法只针对钴酸锂类材料正极材料进行回收,难以适应镍酸锂、锰酸锂及镍钴锰三元正极材料等中的镍锰等回收。因此,开发一种成本低廉、环境友好、适应性强从废旧锂离子电池正极材料回收有价金属的技术极具意义。At present, the commonly used cathode materials for lithium-ion batteries on the market mainly include lithium cobalt oxide, lithium nickel oxide, lithium manganese oxide, nickel-cobalt-manganese ternary cathode materials, and lithium iron phosphate. There have been researches at home and abroad on the recovery of valuable metals such as Ni, Co, and Mn in positive electrode materials. The method widely used at present is to add the positive electrode active material into sulfuric acid, nitric acid, hydrochloric acid and use hydrogen peroxide as the reducing agent to leach the valuable metals in the active material. This "strong acid + reducing agent" method can effectively recover valuable metal ions, and the reducing agent such as hydrogen peroxide can reduce the high-valent metal ions in the active material to a low-valent state, which is conducive to improving the leaching rate. However, this method needs to consume a large amount of inorganic acid in the recycling process, and a large amount of alkali needs to be added for acid-base neutralization in the subsequent treatment and utilization process, which is costly, requires high equipment, and is easy to cause environmental pollution, which is not in line with the current green development. idea. Chinese patent (CN101519726A) discloses a method for recovering valuable metals from waste lithium-ion batteries by roasting, which is mainly aimed at the recovery of cobalt, copper, and lithium in cobalt lithium oxide positive electrode materials. Roasting at 500-850°C for degumming, mixing with concentrated sulfuric acid and sulfate, and performing secondary roasting to convert metals such as copper and cobalt into water-soluble sulfate, and then re-precipitating lithium to extract and recover copper and cobalt. Although this method obtains a higher metal recovery rate, it uses a higher proportion of concentrated sulfuric acid, which has no advantage over acid leaching, high acid consumption, high cost, low safety, and is not conducive to environmental protection; and this method is only for cobalt acid. Lithium-based positive electrode materials are recycled, which is difficult to adapt to the recovery of nickel and manganese in lithium nickelate, lithium manganate, and nickel-cobalt-manganese ternary positive electrode materials. Therefore, it is of great significance to develop a low-cost, environmentally friendly, and adaptable technology to recover valuable metals from spent lithium-ion battery cathode materials.
发明内容Contents of the invention
针对现有技术存在的缺陷,本发明的目的在于提出了一种实现废旧锂离子电池正极材料中锰、钴、镍等有价金属离子的高效回收的方法;该方法克服了常规方法需消耗大量无机酸、碱试剂等缺陷,具有工艺简单、环境友好、成本低廉等优点,具有极大的工业应用前景。For the defects existing in the prior art, the purpose of the present invention is to propose a method for realizing the efficient recovery of valuable metal ions such as manganese, cobalt, nickel in the positive electrode material of waste lithium-ion batteries; the method overcomes the need to consume a large amount of It has the advantages of simple process, environmental friendliness, and low cost, and has great industrial application prospects.
为了实现上述技术目的,本发明提供了一种从废旧锂离子电池正极材料中回收有价金属的方法,该方法是将废旧锂离子电池进行放电、拆解,分选出正极极片;所述正极极片进行热解脱胶,分离出集流体和活性物质;所述活性物质与氯化盐混合,于300℃~600℃温度下进行氯化焙烧;氯化焙烧固体产物进行水浸出,得到含有价金属离子的浸出液。In order to achieve the above technical purpose, the present invention provides a method for recovering valuable metals from waste lithium-ion battery cathode materials, the method is to discharge and disassemble the waste lithium-ion batteries, and sort out the positive pole pieces; Pyrolysis and degumming of the positive pole piece to separate the current collector and active material; the active material is mixed with chloride salt, and then chlorinated and roasted at a temperature of 300°C to 600°C; the chlorinated roasted solid product is leached with water to obtain Leaching solution of valent metal ions.
本发明的技术方案中,关键在于采用氯化焙烧,即在适宜的温度下,借助于氯化盐的作用,使锂离子电池正极活性物质包含的组分充分转化成气相或固相氯化物,实现有价金属和其他组分的分离富集,而锂离子正极活性物质中包含的锰、钴镍等金属的氯化物通常易溶于水,因此,采用水在常温下即可浸出有价金属离子。In the technical scheme of the present invention, the key lies in the use of chlorination roasting, that is, at a suitable temperature, by means of the action of chloride salts, the components contained in the positive electrode active material of the lithium ion battery are fully converted into gas phase or solid phase chlorides, Realize the separation and enrichment of valuable metals and other components, and the chlorides of metals such as manganese, cobalt and nickel contained in the lithium ion positive electrode active material are usually easily soluble in water, so the valuable metals can be leached by using water at room temperature ion.
优选的方案,所述氯化盐与所述活性物质的质量比为(1~2):1。氯化盐含量过低无法使金属充分氯化,会导致部分金属难以浸出。In a preferred scheme, the mass ratio of the chloride salt to the active substance is (1-2):1. Too low a chloride salt content will not fully chlorinate the metals and will result in some metals being difficult to leach.
较优选的方案,所述氯化盐包括氯化铵、氯化钙、氯化钠、氯化钾中至少一种。最优选为氯化铵。相比其他氯化盐,氯化铵可以在相对较低温度下实现锂离子正极活性物质中金属的氯化转化。More preferably, the chloride salt includes at least one of ammonium chloride, calcium chloride, sodium chloride and potassium chloride. Most preferred is ammonium chloride. Compared with other chloride salts, ammonium chloride can realize the chlorination conversion of metals in lithium ion positive electrode active materials at relatively low temperature.
优选的方案,所述活性物质包括钴酸锂、镍酸锂、锰酸锂、镍钴锰三元正极材料中至少一种。通过氯化焙烧的方法能将同时包含锰、钴、镍等锂离子电池正极活性材料中的锰、钴、镍等有价金属都转化成易溶于水的金属盐。In a preferred solution, the active material includes at least one of lithium cobaltate, lithium nickelate, lithium manganate, and nickel-cobalt-manganese ternary positive electrode materials. Valuable metals such as manganese, cobalt, nickel and the like contained in the positive electrode active material of the lithium ion battery that simultaneously contain manganese, cobalt, nickel, etc. can be converted into water-soluble metal salts by the method of chlorination roasting.
优选的方案,所述氯化焙烧的时间为20~40min。In a preferred scheme, the time for the chlorination roasting is 20-40 minutes.
优选的方案,所述浸出条件为:温度为常温,浸出时间为20~40min。In a preferred scheme, the leaching conditions are as follows: the temperature is normal temperature, and the leaching time is 20-40 minutes.
优选的方案,所述热解脱胶条件为:温度为350~450℃,时间为1~3h。In a preferred solution, the thermal degumming conditions are as follows: the temperature is 350-450° C., and the time is 1-3 hours.
本发明的技术方案中将废旧锂离子电池置于盐水中充分放电,放电时间一般为4~6h,避免后续处理过程中的安全问题。In the technical solution of the present invention, the waste lithium ion battery is fully discharged in salt water, and the discharge time is generally 4 to 6 hours, so as to avoid safety problems in the subsequent treatment process.
本发明的技术方案中对废旧锂离子电池进行物理拆解,分选出正极极片。In the technical solution of the present invention, the waste lithium ion battery is physically disassembled, and the positive pole piece is sorted out.
相对现有技术,本发明的技术方案带来的有益效果:Compared with the prior art, the beneficial effects brought by the technical solution of the present invention:
1)本发明的技术方案,关键在于采用氯化焙烧的方法,通过采用氯化盐作为焙烧助剂,可以将钴酸锂、镍酸锂、锰酸锂、镍钴锰锂三元正极材料等中的锰、镍及钴等均转化成易溶于水的氯化盐,实现了锂离子电池正极材料中有价金属的高效回收,完全避免了无机酸碱的使用,大大降低了有价金属的回收成本,且对环境友好,安全性好,极具工业化应用前景。1) The technical scheme of the present invention, the key is to adopt the method for chlorination roasting, by adopting chloride salt as roasting auxiliary agent, lithium cobaltate, lithium nickelate, lithium manganate, nickel cobalt manganese lithium ternary positive electrode material etc. The manganese, nickel and cobalt in the lithium-ion battery are all converted into water-soluble chloride salts, which realizes the efficient recovery of valuable metals in the positive electrode material of lithium-ion batteries, completely avoids the use of inorganic acids and bases, and greatly reduces the amount of valuable metals. The recovery cost is low, and it is environmentally friendly, safe, and has great industrial application prospects.
2)本发明的技术方案,能够实现对钴酸锂、镍酸锂、锰酸锂、镍钴锰锂三元正极材料等锂离子电池正极材料的同时处理,无需分类操作,实现锰钴镍的同时高效回收,有利于工业化生产。2) The technical scheme of the present invention can realize the simultaneous processing of lithium-ion battery cathode materials such as lithium cobaltate, lithium nickelate, lithium manganate, nickel-cobalt-manganese-lithium ternary cathode materials, without classification operation, and realize the production of manganese-cobalt-nickel At the same time, efficient recovery is beneficial to industrial production.
3)本发明的技术方案,不但对正极材料中的有价金属进行了回收,还实现集流体的单独回收,回收效益大。3) The technical solution of the present invention not only recovers the valuable metals in the positive electrode material, but also realizes the separate recovery of the current collector, and the recovery benefit is large.
4)本发明的氯化焙烧方法焙烧温度低,时间短,能耗低,焙烧产物可以实现水浸出,避免传统废旧电池回收浸出过程中大量无机酸和碱的消耗以及可能造成的环境污染问题,工艺简单,廉价高效。4) The chlorination roasting method of the present invention has low roasting temperature, short time and low energy consumption, and the roasted product can be leached by water, avoiding the consumption of a large amount of inorganic acids and alkalis and possible environmental pollution in the process of recycling and leaching of traditional waste batteries, The process is simple, cheap and efficient.
附图说明Description of drawings
【图1】为本发明的工艺流程图。[Fig. 1] is a process flow diagram of the present invention.
具体实施方式detailed description
综上所述,尽管本发明通过具体实施方式对本发明进行了详细描述,但本领域一般技术人员应该明白的是,上述实施例仅仅是对本发明的优选实施例的描述,而非对本发明保护范围的限制,本领域一般技术人员在本发明所揭露的技术范围内,可轻易想到的变化,均在本发明的保护范围之内。In summary, although the present invention has been described in detail through specific embodiments, those skilled in the art should understand that the above-mentioned embodiments are only descriptions of preferred embodiments of the present invention, rather than protection scope of the present invention. Any changes that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention are within the protection scope of the present invention.
实施例1Example 1
以废旧镍钴锰三元锂离子电池为例。将实验室组装的报废了的LiNi1/3Co1/3Mn1/3O2三元锂离子电池,置于盐水中放电5h,然后进行物理拆解,取出电芯,分离出正极极片。将正极极片置于马弗炉中400℃焙烧2h,回收正极集流体,并收集正极活性物质。取收集到的正极活性物质1000g,并称取1200g氯化铵,两者混合均匀后至于400℃的马弗炉中,氯化焙烧25min。最后将所得焙砂倒入足量水溶液中,常温下浸出30min。用ICP测试溶液中Ni2+、Co2+、Mn2+的浓度,得到Ni2+、Co2+、Mn2+的浸出率分别为85.2%、82.5%、99.2%。Take waste nickel-cobalt-manganese ternary lithium-ion batteries as an example. The discarded LiNi 1/3 Co 1/3 Mn 1/3 O 2 ternary lithium-ion battery assembled in the laboratory was placed in salt water and discharged for 5 hours, then physically disassembled, the battery cell was taken out, and the positive pole piece was separated . The positive electrode piece was baked at 400° C. for 2 hours in a muffle furnace, the positive electrode current collector was recovered, and the positive electrode active material was collected. Take 1000g of the collected positive electrode active material and weigh 1200g of ammonium chloride, mix the two evenly, place them in a muffle furnace at 400°C, and chlorinate and roast for 25min. Finally, the obtained calcined sand is poured into a sufficient amount of aqueous solution, and leached for 30 minutes at room temperature. The concentrations of Ni 2+ , Co 2+ , and Mn 2+ in the solution were tested by ICP, and the leaching rates of Ni 2+ , Co 2+ , and Mn 2+ were 85.2%, 82.5%, and 99.2%, respectively.
实施例2Example 2
正极活性物质的获取如实例1所述。取收集到的正极活性物质1000g,并称取1000g氯化铵,两者混合均匀后至于400℃的马弗炉中,氯化焙烧30min。最后将所得焙砂倒入足量水溶液中,常温下浸出30min。用ICP测试溶液中Ni2+、Co2+、Mn2+的浓度,得到Ni2+、Co2+、Mn2+的浸出率分别为84.3%、78.1%、99.1%。The acquisition of the positive electrode active material is as described in Example 1. Take 1000g of the collected positive electrode active material and weigh 1000g of ammonium chloride, mix them evenly, place them in a muffle furnace at 400°C, and chlorinate and roast for 30min. Finally, the obtained calcined sand is poured into a sufficient amount of aqueous solution, and leached for 30 minutes at room temperature. The concentrations of Ni 2+ , Co 2+ , and Mn 2+ in the solution were tested by ICP, and the leaching rates of Ni 2+ , Co 2+ , and Mn 2+ were 84.3%, 78.1%, and 99.1%, respectively.
实施例3Example 3
正极活性物质的获取如实例1所述。取收集到的正极活性物质1000g,并称取2000g氯化铵,两者混合均匀后至于400℃的马弗炉中,氯化焙烧30min。最后将所得焙砂倒入足量水溶液中,常温下浸出30min。用ICP测试溶液中Ni2+、Co2+、Mn2+的浓度,得到Ni2+、Co2+、Mn2+的浸出率分别为88.4%、85.3%、99.7%。The acquisition of the positive electrode active material is as described in Example 1. Take 1000g of the collected positive electrode active material and weigh 2000g of ammonium chloride, mix the two evenly, place them in a muffle furnace at 400°C, and chlorinate and roast for 30min. Finally, the obtained calcined sand is poured into a sufficient amount of aqueous solution, and leached for 30 minutes at room temperature. The concentrations of Ni 2+ , Co 2+ , and Mn 2+ in the solution were tested by ICP, and the leaching rates of Ni 2+ , Co 2+ , and Mn 2+ were 88.4%, 85.3%, and 99.7%, respectively.
实施例4Example 4
正极活性物质的获取如实例1所述。取收集到的正极活性物质1000g,并称取1200g氯化铵,两者混合均匀后至于500℃的马弗炉中,氯化焙烧20min。最后将所得焙砂倒入足量水溶液中,常温下浸出30min。用ICP测试溶液中Ni2+、Co2+、Mn2+的浓度,得到Ni2+、Co2+、Mn2+的浸出率分别为84.6%、82.1%、99.3%。The acquisition of the positive electrode active material is as described in Example 1. Take 1000g of the collected positive electrode active material and weigh 1200g of ammonium chloride, mix them evenly, place them in a muffle furnace at 500°C, and chlorinate and roast for 20min. Finally, the obtained calcined sand is poured into a sufficient amount of aqueous solution, and leached for 30 minutes at room temperature. The concentrations of Ni 2+ , Co 2+ , and Mn 2+ in the solution were tested by ICP, and the leaching rates of Ni 2+ , Co 2+ , and Mn 2+ were 84.6%, 82.1%, and 99.3%, respectively.
实施例5Example 5
正极活性物质的获取如实例1所述。取收集到的正极活性物质1000g,并称取1000g氯化钠,两者混合均匀后至于600℃的马弗炉中,氯化焙烧35min。最后将所得焙砂倒入足量水溶液中,常温下浸出30min。用ICP测试溶液中Ni2+、Co2+、Mn2+的浓度,得到Ni2+、Co2+、Mn2+的浸出率分别为81.5%、73.7%、99.2%。The acquisition of the positive electrode active material is as described in Example 1. Take 1000g of the collected positive electrode active material and weigh 1000g of sodium chloride, mix them evenly, place them in a muffle furnace at 600°C, and chlorinate and roast for 35min. Finally, the obtained calcined sand is poured into a sufficient amount of aqueous solution, and leached for 30 minutes at room temperature. The concentrations of Ni 2+ , Co 2+ , and Mn 2+ in the solution were tested by ICP, and the leaching rates of Ni 2+ , Co 2+ , and Mn 2+ were 81.5%, 73.7%, and 99.2%, respectively.
实施例6Example 6
正极活性物质的获取如实例1所述。取收集到的正极活性物质1000g,并称取1000g氯化钠,两者混合均匀后至于400℃的马弗炉中,氯化焙烧30min。最后将所得焙砂倒入足量水溶液中,常温下浸出30min。用ICP测试溶液中Ni2+、Co2+、Mn2+的浓度,得到Ni2+、Co2+、Mn2+的浸出率分别为60.2%、49.2%、74.2%。The acquisition of the positive electrode active material is as described in Example 1. Take 1000g of the collected positive electrode active material and weigh 1000g of sodium chloride, mix the two evenly, place them in a muffle furnace at 400°C, and chlorinate and roast for 30min. Finally, the obtained calcined sand is poured into a sufficient amount of aqueous solution, and leached for 30 minutes at room temperature. The concentrations of Ni 2+ , Co 2+ , and Mn 2+ in the solution were tested by ICP, and the leaching rates of Ni 2+ , Co 2+ , and Mn 2+ were 60.2%, 49.2%, and 74.2%, respectively.
实施例7Example 7
正极活性物质的获取如实例1所述。取收集到的正极活性物质1000g,并称取1200g氯化钙,两者混合均匀后至于400℃的马弗炉中,氯化焙烧30min。最后将所得焙砂倒入足量水溶液中,常温下浸出30min。用ICP测试溶液中Ni2+、Co2+、Mn2+的浓度,得到Ni2+、Co2+、Mn2+的浸出率分别为66.2%、53.9%、79.3%。The acquisition of the positive electrode active material is as described in Example 1. Take 1000g of the collected positive electrode active material and weigh 1200g of calcium chloride, mix them evenly, place them in a muffle furnace at 400°C, and chlorinate and roast for 30min. Finally, the obtained calcined sand is poured into a sufficient amount of aqueous solution, and leached for 30 minutes at room temperature. The concentrations of Ni 2+ , Co 2+ , and Mn 2+ in the solution were tested by ICP, and the leaching rates of Ni 2+ , Co 2+ , and Mn 2+ were 66.2%, 53.9%, and 79.3%, respectively.
对比实施例1Comparative Example 1
正极活性物质的获取如实例1所述。取收集到的正极活性物质1000g,并称取400g氯化铵,两者混合均匀后至于400℃的马弗炉中,氯化焙烧30min。最后将所得焙砂倒入足量水溶液中,常温下浸出30min。用ICP测试溶液中Ni2+、Co2+、Mn2+的浓度,得到Ni2+、Co2+、Mn2+的浸出率分别为51.3%、48.1%、76.4%。The acquisition of the positive electrode active material is as described in Example 1. Take 1000g of the collected positive electrode active material and weigh 400g of ammonium chloride, mix the two evenly, place them in a muffle furnace at 400°C, and chlorinate and roast for 30min. Finally, the obtained calcined sand is poured into a sufficient amount of aqueous solution, and leached for 30 minutes at room temperature. The concentrations of Ni 2+ , Co 2+ , and Mn 2+ in the solution were tested by ICP, and the leaching rates of Ni 2+ , Co 2+ , and Mn 2+ were 51.3%, 48.1%, and 76.4%, respectively.
对比实施例2Comparative Example 2
正极活性物质的获取如实例1所述。取收集到的正极活性物质1000g,并称取600g氯化铵,两者混合均匀后至于400℃的马弗炉中,氯化焙烧30min。最后将所得焙砂倒入足量水溶液中,常温下浸出30min。用ICP测试溶液中Ni2+、Co2+、Mn2+的浓度,得到Ni2+、Co2+、Mn2+的浸出率分别为63.6%、54.2%、84.2%。The acquisition of the positive electrode active material is as described in Example 1. Take 1000g of the collected positive electrode active material and weigh 600g of ammonium chloride, mix the two evenly, place them in a muffle furnace at 400°C, and chlorinate and roast for 30min. Finally, the obtained calcined sand is poured into a sufficient amount of aqueous solution, and leached for 30 minutes at room temperature. The concentrations of Ni 2+ , Co 2+ , and Mn 2+ in the solution were tested by ICP, and the leaching rates of Ni 2+ , Co 2+ , and Mn 2+ were 63.6%, 54.2%, and 84.2%, respectively.
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