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CN113823637B - Electronic Devices - Google Patents

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Publication number
CN113823637B
CN113823637B CN202010563199.4A CN202010563199A CN113823637B CN 113823637 B CN113823637 B CN 113823637B CN 202010563199 A CN202010563199 A CN 202010563199A CN 113823637 B CN113823637 B CN 113823637B
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Prior art keywords
electronic device
insulating layer
layer
gate insulating
conductive particles
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CN113823637A (en
Inventor
林冠峄
卢俊宇
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E Ink Holdings Inc
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E Ink Holdings Inc
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D86/00Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
    • H10D86/40Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
    • H10D86/411Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs characterised by materials, geometry or structure of the substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L24/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D86/00Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
    • H10D86/40Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
    • H10D86/441Interconnections, e.g. scanning lines
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D86/00Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
    • H10D86/40Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
    • H10D86/60Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32135Disposition the layer connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
    • H01L2224/32145Disposition the layer connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being stacked
    • H01L2224/32148Disposition the layer connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being stacked the layer connector connecting to a bonding area protruding from the surface

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Wire Bonding (AREA)

Abstract

The invention discloses an electronic device which comprises a flexible substrate, anisotropic conductive adhesive and an electronic element. The flexible substrate comprises an active region, a bonding pad and a plurality of protrusions positioned on the bonding pad. The anisotropic conductive paste includes a plurality of conductive particles, wherein the conductive particles contact the protrusions. The anisotropic conductive adhesive is located between the bonding pad of the flexible substrate and the electronic element. By arranging the protrusions on the bonding pads of the flexible substrate, the contact area between the conductive particles of the anisotropic conductive adhesive and the flexible substrate can be increased. By making the conductive particles contact the protrusions, the deformation amount of the conductive particles can be increased, and the bonding stability between the electronic device and the flexible substrate can be improved. Furthermore, in embodiments in which the conductive particles have an insulating layer, the provision of protrusions is also advantageous for breaking through the insulating layer. In this way, in the bonding process, the external force required to achieve effective contact between the electronic component and the flexible substrate can be reduced, and thus the collapse of the bonding pad of the flexible substrate can be avoided.

Description

电子装置Electronic Devices

技术领域Technical Field

本发明是有关于一种电子装置,尤其是一种具有位于接合垫上的突出物的电子装置。The invention relates to an electronic device, in particular to an electronic device with a protrusion located on a bonding pad.

背景技术Background technique

现有电子装置中的接合垫的表面平整,为了使异方性导电胶中的导电粒子可有效地形变,并与接合垫的导电层接触,导电粒子与接合垫之间必须有足够的接触面积,以达到有效接触。为了确保导电粒子与接合垫之间为有效接触,因此需要较大的接合压力。在应用柔性基板的电子装置中,较大的接合压力却会造成柔性基板接合垫区域下陷。The surface of the bonding pad in the existing electronic device is flat. In order to allow the conductive particles in the anisotropic conductive adhesive to effectively deform and contact the conductive layer of the bonding pad, there must be enough contact area between the conductive particles and the bonding pad to achieve effective contact. In order to ensure effective contact between the conductive particles and the bonding pad, a larger bonding pressure is required. In electronic devices using flexible substrates, a larger bonding pressure will cause the bonding pad area of the flexible substrate to sink.

有鉴于此,如何提供一种可避免柔性基板因为接合压力而塌陷的柔性基版,仍是目前业界亟需研发的目标之一。In view of this, how to provide a flexible substrate that can prevent the flexible substrate from collapsing due to bonding pressure is still one of the goals that the industry urgently needs to develop.

发明内容Summary of the invention

本发明的目的在于提供一种可避免柔性基板的接合垫塌陷的电子装置。The object of the present invention is to provide an electronic device which can prevent the bonding pad of a flexible substrate from collapsing.

在一实施例中,电子装置包含柔性基板、异方性导电胶以及电子元件。柔性基板包含主动区、接合垫以及位于接合垫上的多个突出物。异方性导电胶包含多个导电粒子,其中导电粒子接触突出物。异方性导电胶位于柔性基板的接合垫与电子元件之间。In one embodiment, an electronic device comprises a flexible substrate, an anisotropic conductive adhesive and an electronic component. The flexible substrate comprises an active region, a bonding pad and a plurality of protrusions on the bonding pad. The anisotropic conductive adhesive comprises a plurality of conductive particles, wherein the conductive particles contact the protrusions. The anisotropic conductive adhesive is located between the bonding pad of the flexible substrate and the electronic component.

在一实施例中,每个突出物具有宽度,宽度介于1微米至2微米的范围中。In one embodiment, each protrusion has a width ranging from 1 micron to 2 microns.

在一实施例中,每个突出物具有高度,高度介于0.1微米至1微米的范围中。In one embodiment, each protrusion has a height ranging from 0.1 micrometer to 1 micrometer.

在一实施例中,突出物的相邻两个之间具有间距,间距介于1.2微米至2微米的范围中。In one embodiment, there is a distance between two adjacent protrusions, and the distance is in a range of 1.2 microns to 2 microns.

在一实施例中,每个突出物具有宽度,每个导电粒子具有直径,宽度大于直径的20%,且宽度小于3倍的直径。In one embodiment, each protrusion has a width, each conductive particle has a diameter, the width is greater than 20% of the diameter and less than 3 times of the diameter.

在一实施例中,每个突出物具有高度,每个导电粒子具有直径,高度大于直径的5%,且高度小于直径的30%。In one embodiment, each protrusion has a height, each conductive particle has a diameter, the height is greater than 5% of the diameter, and the height is less than 30% of the diameter.

在一实施例中,突出物的相邻两个之间具有间距,每个导电粒子具有直径,间距大于导电粒子的直径的50%,且间距小于3倍的导电粒子的直径。In one embodiment, there is a spacing between two adjacent protrusions, each conductive particle has a diameter, the spacing is greater than 50% of the diameter of the conductive particle, and the spacing is less than 3 times of the diameter of the conductive particle.

在一实施例中,导电粒子具有大于15%的形变量。In one embodiment, the conductive particles have a deformation amount greater than 15%.

在一实施例中,突出物包含钝化层,钝化层具有介于0.3微米至0.4微米的范围中的厚度。In one embodiment, the protrusion includes a passivation layer having a thickness in a range of 0.3 microns to 0.4 microns.

在一实施例中,钝化层具有多个区段。In one embodiment, the passivation layer has a plurality of segments.

在一实施例中,突出物包含栅极绝缘层,栅极绝缘层具有介于0.3微米至0.4微米的范围中的厚度。In one embodiment, the protrusion includes a gate insulating layer having a thickness in a range of 0.3 microns to 0.4 microns.

在一实施例中,栅极绝缘层具有多个区段。In one embodiment, the gate insulating layer has a plurality of segments.

在一实施例中,栅极绝缘层的区段在柔性基板的垂直投影分别与栅极绝缘层的区段重叠。In one embodiment, vertical projections of the segments of the gate insulating layer on the flexible substrate overlap with the segments of the gate insulating layer respectively.

在一实施例中,一部分的钝化层位于栅极绝缘层的区段中的相邻两个之间,且延伸至接合垫上。In one embodiment, a portion of the passivation layer is located between two adjacent segments of the gate insulation layer and extends onto the bonding pad.

在一实施例中,突出物还包含非晶硅层,位于钝化层与栅极绝缘层之间,非晶硅层具有介于0.05微米至0.15微米的范围中的厚度。In one embodiment, the protrusion further includes an amorphous silicon layer located between the passivation layer and the gate insulating layer, the amorphous silicon layer having a thickness ranging from 0.05 microns to 0.15 microns.

在一实施例中,钝化层具有多个区段,非晶硅层具有多个区段。In one embodiment, the passivation layer has a plurality of segments, and the amorphous silicon layer has a plurality of segments.

在一实施例中,钝化层的区段在柔性基板的垂直投影与非晶硅层的区段在柔性基板的垂直投影至少部分重叠。In one embodiment, a vertical projection of a section of the passivation layer on the flexible substrate at least partially overlaps with a vertical projection of a section of the amorphous silicon layer on the flexible substrate.

在一实施例中,栅极绝缘层具有多个区段,栅极绝缘层的区段在柔性基板的垂直投影与栅极绝缘层的区段重叠,且栅极绝缘层的区段与非晶硅层的区段在柔性基板的垂直投影重叠。In one embodiment, the gate insulating layer has a plurality of segments, a vertical projection of a segment of the gate insulating layer on the flexible substrate overlaps with a segment of the gate insulating layer, and a vertical projection of a segment of the gate insulating layer overlaps with a segment of the amorphous silicon layer on the flexible substrate.

在一实施例中,突出物还包含栅极绝缘层以及非晶硅层,非晶硅层位于钝化层与栅极绝缘层之间,其中栅极绝缘层具有多个区段,非晶硅层具有多个区段。In one embodiment, the protrusion further includes a gate insulating layer and an amorphous silicon layer, wherein the amorphous silicon layer is located between the passivation layer and the gate insulating layer, wherein the gate insulating layer has a plurality of segments, and the amorphous silicon layer has a plurality of segments.

在一实施例中,一部分的钝化层位于栅极绝缘层的区段中的相邻两个之间,且延伸至接合垫上。In one embodiment, a portion of the passivation layer is located between two adjacent segments of the gate insulation layer and extends onto the bonding pad.

在上述实施例中,通过设置突出物在柔性基板的接合垫上,可增加异方性导电胶的导电粒子与柔性基板之间的接触面积。换句话说,通过使导电粒子接触突出物,可增加导电粒子的形变量,进而提升电子装置与柔性基板之间的接合稳定度。此外,在导电粒子具有绝缘层的实施例中,设置突出物还有利于突破绝缘层。如此一来,在接合工艺中,达到电子元件与柔性基板之间的有效接触所需施加的外力可降低,因此可避免柔性基板的接合垫塌陷。In the above embodiment, by providing a protrusion on the bonding pad of the flexible substrate, the contact area between the conductive particles of the anisotropic conductive adhesive and the flexible substrate can be increased. In other words, by making the conductive particles contact the protrusion, the deformation of the conductive particles can be increased, thereby improving the bonding stability between the electronic device and the flexible substrate. In addition, in the embodiment where the conductive particles have an insulating layer, providing the protrusion is also conducive to breaking through the insulating layer. In this way, in the bonding process, the external force required to achieve effective contact between the electronic component and the flexible substrate can be reduced, thereby avoiding the collapse of the bonding pad of the flexible substrate.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为根据本发明一实施例的电子装置的剖面图。FIG. 1 is a cross-sectional view of an electronic device according to an embodiment of the present invention.

图2A为图1中区域A的放大图。FIG. 2A is an enlarged view of area A in FIG. 1 .

图2B为图1中区域B的放大图。FIG. 2B is an enlarged view of area B in FIG. 1 .

图3为根据本发明一实施例的柔性基板的剖面图。FIG. 3 is a cross-sectional view of a flexible substrate according to an embodiment of the present invention.

图4A为根据本发明一实施例的柔性基板的俯视图,其省略一部分的主动区。FIG. 4A is a top view of a flexible substrate according to an embodiment of the present invention, wherein a portion of the active region is omitted.

图4B为根据本发明一实施例的柔性基板的俯视图,其省略一部分的主动区。FIG. 4B is a top view of a flexible substrate according to an embodiment of the present invention, wherein a portion of the active region is omitted.

图5为图3中的突出物及接合垫的局部放大图。FIG. 5 is a partial enlarged view of the protrusion and the bonding pad in FIG. 3 .

图6A至图6F分别为根据本发明不同实施例的突出物及接合垫的剖面图。6A to 6F are cross-sectional views of protrusions and bonding pads according to different embodiments of the present invention, respectively.

主要附图标记说明:Description of main reference numerals:

10-电子装置;100,100a-柔性基板;102-第一金属层;104,104S,104D-第二金属层;106-第三金属层;108-保护层;110,110a,110b,110c,110d,110e,110f,110g-突出物;112,122-栅极绝缘层;112S-上表面;112W-侧壁;1122A、1122B、1122C-区段;114,124-非晶硅层;114S-上表面;114W-侧壁;1142A、1142B、1142C-区段;116,126-钝化层;116S-上表面;116W-侧壁;200-异方性导电胶;210-导电粒子;212-绝缘层;214-金属层;216-树脂;300-电子元件;310-电性连接件;A,B-区域;BP-接合垫;AA-主动区;DA-直径;H-高度;W-宽度;D-间距;I1-间隔;I2-间隔;D1-第一方向;D2-第二方向;T1-厚度;T2-厚度;T3-厚度。10-electronic device; 100, 100a-flexible substrate; 102-first metal layer; 104, 104S, 104D-second metal layer; 106-third metal layer; 108-protective layer; 110, 110a, 110b, 110c, 110d, 110e, 110f, 110g-protrusion; 112, 122-gate insulating layer; 112S-upper surface; 112W-side wall; 1122A, 1122B, 1122C-segment; 114, 124-amorphous silicon layer; 114S-upper surface; 114W-side wall; 11 42A, 1142B, 1142C-segments; 116, 126-passivation layers; 116S-upper surface; 116W-sidewalls; 200-anisotropic conductive adhesive; 210-conductive particles; 212-insulating layer; 214-metal layer; 216-resin; 300-electronic components; 310-electrical connectors; A, B-areas; BP-bonding pads; AA-active areas; DA-diameter; H-height; W-width; D-spacing; I1-interval; I2-interval; D1-first direction; D2-second direction; T1-thickness; T2-thickness; T3-thickness.

具体实施方式Detailed ways

以下将以附图公开本发明的多个实施方式,为明确说明起见,许多实务上的细节将在以下叙述中一并说明。然而,应了解到,这些实务上的细节不应用以限制本发明。也就是说,在本发明部分实施方式中,这些实务上的细节是非必要的。此外,为简化附图起见,一些公知惯用的结构与元件在附图中将以简单示意的方式绘示。且为了清楚起见,附图中的层和区域的厚度可能被夸大,并且在附图的描述中相同的元件符号表示相同的元件。The following will disclose multiple embodiments of the present invention with the accompanying drawings. For the sake of clarity, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present invention. That is, in some embodiments of the present invention, these practical details are not necessary. In addition, in order to simplify the drawings, some well-known and commonly used structures and elements will be illustrated in a simple schematic manner in the drawings. And for the sake of clarity, the thickness of the layers and regions in the drawings may be exaggerated, and the same element symbols represent the same elements in the description of the drawings.

图1为根据本发明一实施例的电子装置10的剖面图。电子装置10包含柔性基板100、异方性导电胶200以及电子元件300。图2A为图1中区域A的放大图。同时参照图1及图2A。柔性基板100包含接合垫BP以及位于接合垫BP上的突出物110。异方性导电胶200包含多个导电粒子210,其中导电粒子210接触突出物110。异方性导电胶200位于柔性基板100的接合垫BP与电子元件300之间。柔性基板100与电子元件300通过异方性导电胶200电性连接并互相粘合。电子元件300包含电性连接件310。如图2A所示,当电子元件300与柔性基板100通过接合工艺接合后,电性连接件310以及接合垫BP挤压导电粒子210,使得电性连接件310与接合垫BP上的导电层(如图3的金属层106所示)通过导电粒子210电性连接电子元件300与柔性基板100之间的线路。FIG. 1 is a cross-sectional view of an electronic device 10 according to an embodiment of the present invention. The electronic device 10 includes a flexible substrate 100, an anisotropic conductive adhesive 200, and an electronic component 300. FIG. 2A is an enlarged view of region A in FIG. 1. Referring to FIG. 1 and FIG. 2A simultaneously. The flexible substrate 100 includes a bonding pad BP and a protrusion 110 located on the bonding pad BP. The anisotropic conductive adhesive 200 includes a plurality of conductive particles 210, wherein the conductive particles 210 contact the protrusion 110. The anisotropic conductive adhesive 200 is located between the bonding pad BP of the flexible substrate 100 and the electronic component 300. The flexible substrate 100 and the electronic component 300 are electrically connected and bonded to each other through the anisotropic conductive adhesive 200. The electronic component 300 includes an electrical connector 310. As shown in FIG. 2A , after the electronic component 300 is bonded to the flexible substrate 100 through a bonding process, the electrical connector 310 and the bonding pad BP squeeze the conductive particles 210 , so that the electrical connector 310 and the conductive layer on the bonding pad BP (as shown in the metal layer 106 of FIG. 3 ) are electrically connected to the circuit between the electronic component 300 and the flexible substrate 100 through the conductive particles 210 .

柔性基板100例如为聚亚酰胺(Polyimide,PI)、聚酯(Polyester,PET)、PI与玻璃的复合型软性机材、PET与玻璃的复合型软性机材、或是PI、光学胶(OCA)与PET的复合型软性机材。电子元件300例如可以是集成电路(Integrated Circuit,IC)或是软性电路板(Flexible Printed Circuit,FPC)。The flexible substrate 100 is, for example, polyimide (PI), polyester (PET), a composite flexible material of PI and glass, a composite flexible material of PET and glass, or a composite flexible material of PI, optical adhesive (OCA) and PET. The electronic component 300 may be, for example, an integrated circuit (IC) or a flexible printed circuit (FPC).

电性连接件310例如可以是金凸块(Gold Bump)、焊锡凸块(Solder Bump)、导电凸柱(Pillar)或其他用于电性连接的元件。The electrical connection member 310 may be, for example, a gold bump, a solder bump, a conductive pillar, or other elements used for electrical connection.

导电粒子210包含绝缘层212、金属层214、以及树脂216。导电粒子210的核心包含树脂216,金属层214包覆树脂216。金属层214例如可以是由金(Au)、银(Ag)、铜(Cu)、镍(Ni)以及镍合金(Ni Alloy)当中至少一个组成。绝缘层212包围金属层214以及树脂216,但本发明并不此为限。在一些实施例中,导电粒子210也可不包含绝缘层212。The conductive particle 210 includes an insulating layer 212, a metal layer 214, and a resin 216. The core of the conductive particle 210 includes the resin 216, and the metal layer 214 covers the resin 216. The metal layer 214 may be composed of at least one of gold (Au), silver (Ag), copper (Cu), nickel (Ni), and nickel alloy (Ni Alloy). The insulating layer 212 surrounds the metal layer 214 and the resin 216, but the present invention is not limited thereto. In some embodiments, the conductive particle 210 may not include the insulating layer 212.

如图2A所示,通过设置突出物110在柔性基板100的接合垫BP上,可增加导电粒子210与柔性基板100之间的接触面积。换句话说,通过使导电粒子210接触突出物110,可增加导电粒子210的形变量,进而提升电子元件300与柔性基板100之间的接合稳定度。在一实施例中,导电粒子210的形变量大于15%,借此提升电子元件300与柔性基板100之间的接合稳定度。此外,在导电粒子210具有绝缘层212的实施例中,设置突出物110还有利于突破绝缘层212。如此一来,在接合工艺中,达到电子元件300与柔性基板100之间的有效接触所需施加的外力可降低,因此可避免柔性基板100的接合垫BP塌陷。As shown in FIG. 2A , by providing a protrusion 110 on the bonding pad BP of the flexible substrate 100, the contact area between the conductive particle 210 and the flexible substrate 100 can be increased. In other words, by making the conductive particle 210 contact the protrusion 110, the deformation of the conductive particle 210 can be increased, thereby improving the bonding stability between the electronic component 300 and the flexible substrate 100. In one embodiment, the deformation of the conductive particle 210 is greater than 15%, thereby improving the bonding stability between the electronic component 300 and the flexible substrate 100. In addition, in the embodiment where the conductive particle 210 has an insulating layer 212, providing the protrusion 110 is also conducive to breaking through the insulating layer 212. In this way, in the bonding process, the external force required to achieve effective contact between the electronic component 300 and the flexible substrate 100 can be reduced, thereby avoiding the collapse of the bonding pad BP of the flexible substrate 100.

如图2A所示,突出物110具有宽度W,宽度W介于约1微米至2微米的范围中。突出物110具有高度H,高度H介于约0.1微米至1微米的范围中。当电子元件300与柔性基板100通过接合工艺接合后,电子元件300的电性连接件310与柔性基板100的接合垫BP之间具有间隔I1。电子元件300的电性连接件310与突出物110的顶端之间具有间隔I2,且间隔I2小于间隔I1。这样的结构可克服环境测试中或是电子装置10经过长时间使用后造成的导电粒子210回弹问题。换句话说,由于电性连接件310与突出物110的顶端之间的间隔I2较小,因此即便电性连接件310与接合垫BP之间的间隔I1随时间或环境变化而有增加的现象发生,仍可确保导电粒子210与柔性基板100之间的接触面积足以维持电子元件300与柔性基板100之间的有效接触以及有效的电性连接。As shown in FIG. 2A , the protrusion 110 has a width W, which is in the range of about 1 micron to 2 microns. The protrusion 110 has a height H, which is in the range of about 0.1 micron to 1 micron. When the electronic component 300 and the flexible substrate 100 are bonded by the bonding process, there is a gap I1 between the electrical connector 310 of the electronic component 300 and the bonding pad BP of the flexible substrate 100. There is a gap I2 between the electrical connector 310 of the electronic component 300 and the top of the protrusion 110, and the gap I2 is smaller than the gap I1. Such a structure can overcome the problem of the conductive particles 210 rebounding during environmental testing or after the electronic device 10 has been used for a long time. In other words, since the interval I2 between the electrical connector 310 and the top of the protrusion 110 is small, even if the interval I1 between the electrical connector 310 and the bonding pad BP increases with time or environmental changes, it can still be ensured that the contact area between the conductive particles 210 and the flexible substrate 100 is sufficient to maintain effective contact and effective electrical connection between the electronic component 300 and the flexible substrate 100.

图2B为图1中区域B的放大图。导电粒子210也可能部分与突出物110接触,另一部分则位于不具有突出物110的接合垫BP上。然而,突出物110产生的高低差也可具有挤压突出物110的效果。换句话说,突出物110无须完全被导电粒子210覆盖,也可具有增加导电粒子210与柔性基板100之间的接触面积的技术功效。由此可知,突出物110的尺寸可不必小于导电粒子210的尺寸,只要接合垫BP上的突出物110可使得导电粒子210的形变量增加即可。突出物110的尺寸与导电粒子210的尺寸之间的关系将于后续段落描述。FIG. 2B is an enlarged view of the area B in FIG. 1 . The conductive particles 210 may also partially contact the protrusions 110, while the other part is located on the bonding pad BP without the protrusions 110. However, the height difference generated by the protrusions 110 may also have the effect of squeezing the protrusions 110. In other words, the protrusions 110 do not need to be completely covered by the conductive particles 210, and may also have the technical effect of increasing the contact area between the conductive particles 210 and the flexible substrate 100. It can be seen from this that the size of the protrusions 110 does not need to be smaller than the size of the conductive particles 210, as long as the protrusions 110 on the bonding pads BP can increase the deformation amount of the conductive particles 210. The relationship between the size of the protrusions 110 and the size of the conductive particles 210 will be described in the subsequent paragraphs.

图3为根据本发明一实施例的柔性基板100的剖面图。柔性基板100还包含主动区AA。在本实施例中,柔性基板100包含位于接合垫BP上的多个突出物110。突出物110的相邻两个之间具有间距D,间距D介于约1.2微米至2微米的范围中。FIG3 is a cross-sectional view of a flexible substrate 100 according to an embodiment of the present invention. The flexible substrate 100 further includes an active area AA. In this embodiment, the flexible substrate 100 includes a plurality of protrusions 110 located on the bonding pad BP. There is a spacing D between two adjacent protrusions 110, and the spacing D is in the range of about 1.2 microns to 2 microns.

参照图1及图3,导电粒子210具有直径DA。在一些实施例中,导电粒子210的直径DA大致介于约3微米至10微米的范围中,但本发明并不以此为限,使用者可根据需求选择适当的导电粒子210的尺寸。导电粒子210的宽度W大于直径DA的20%,且宽度W小于3倍的直径DA。导电粒子210的高度H大于直径DA的5%,且高度H小于直径DA的30%。如此的结构设计可确保导电粒子210与柔性基板100之间的接触面积足以维持电子元件300与柔性基板100之间的有效接触以及有效的电性连接。导电粒子210的间距D大于导电粒子210的直径DA的50%,且间距D小于3倍的导电粒子210的直径DA。如此的结构设计可确保导电粒子210可接触突出物110而产生较大的形变(见图2A及图2B)。1 and 3 , the conductive particles 210 have a diameter DA. In some embodiments, the diameter DA of the conductive particles 210 is approximately in the range of about 3 microns to 10 microns, but the present invention is not limited thereto, and the user can select the appropriate size of the conductive particles 210 according to the needs. The width W of the conductive particles 210 is greater than 20% of the diameter DA, and the width W is less than 3 times the diameter DA. The height H of the conductive particles 210 is greater than 5% of the diameter DA, and the height H is less than 30% of the diameter DA. Such a structural design can ensure that the contact area between the conductive particles 210 and the flexible substrate 100 is sufficient to maintain effective contact and effective electrical connection between the electronic component 300 and the flexible substrate 100. The spacing D of the conductive particles 210 is greater than 50% of the diameter DA of the conductive particles 210, and the spacing D is less than 3 times the diameter DA of the conductive particles 210. Such a structural design can ensure that the conductive particles 210 can contact the protrusions 110 and produce a larger deformation (see FIGS. 2A and 2B ).

参照图3,突出物110包含栅极绝缘层112、非晶硅层114以及钝化层116。非晶硅层114位于栅极绝缘层112与钝化层116之间。非晶硅层114接触栅极绝缘层112与钝化层116。主动区AA具有主动阵列120。主动阵列120具有栅极绝缘层122、非晶硅层124以及钝化层126。主动区AA的栅极绝缘层122延伸至接合垫BP上方的栅极绝缘层112。主动区AA的栅极绝缘层122与接合垫BP上方的栅极绝缘层112可在同一工艺步骤中形成。主动区AA的非晶硅层124与接合垫BP上方的非晶硅层114也可在同一工艺步骤中形成。主动区AA的钝化层126与接合垫BP上方的钝化层116也可在同一工艺步骤中形成。主动区AA的非晶硅层124与钝化层126之间还设有第二金属层104S、104D,其分别为主动区AA的薄膜电晶体(TFT)的源极(Source)与漏极(Drain)。3 , the protrusion 110 includes a gate insulating layer 112, an amorphous silicon layer 114, and a passivation layer 116. The amorphous silicon layer 114 is located between the gate insulating layer 112 and the passivation layer 116. The amorphous silicon layer 114 contacts the gate insulating layer 112 and the passivation layer 116. The active area AA has an active array 120. The active array 120 has a gate insulating layer 122, an amorphous silicon layer 124, and a passivation layer 126. The gate insulating layer 122 of the active area AA extends to the gate insulating layer 112 above the bonding pad BP. The gate insulating layer 122 of the active area AA and the gate insulating layer 112 above the bonding pad BP can be formed in the same process step. The amorphous silicon layer 124 of the active area AA and the amorphous silicon layer 114 above the bonding pad BP can also be formed in the same process step. The passivation layer 126 of the active area AA and the passivation layer 116 above the bonding pad BP can also be formed in the same process step. A second metal layer 104S and a second metal layer 104D are disposed between the amorphous silicon layer 124 and the passivation layer 126 of the active area AA, and are respectively the source and the drain of the thin film transistor (TFT) of the active area AA.

柔性基板100与栅极绝缘层112之间具有第一金属层102,其位于主动区AA以及接合垫BP上。突出物110的钝化层116以及主动区AA的钝化层126上方设有第三金属层106,例如透明导电膜。举例来说,第三金属层106可以是铟锌氧化物(Indium zinc oxide,IZO)、铟锡氧化物(Iindium tin oxide,ITO)或其他透明金属氧化物膜。主动区AA的钝化层126与第三金属层106之间还设有保护层108。主动区AA还包含接触通孔130,且接触通孔130中的第一金属层102、第二金属层104以及第三金属层106彼此接触。A first metal layer 102 is provided between the flexible substrate 100 and the gate insulating layer 112, which is located on the active area AA and the bonding pad BP. A third metal layer 106, such as a transparent conductive film, is provided above the passivation layer 116 of the protrusion 110 and the passivation layer 126 of the active area AA. For example, the third metal layer 106 can be indium zinc oxide (IZO), indium tin oxide (ITO) or other transparent metal oxide films. A protective layer 108 is also provided between the passivation layer 126 of the active area AA and the third metal layer 106. The active area AA also includes a contact through hole 130, and the first metal layer 102, the second metal layer 104 and the third metal layer 106 in the contact through hole 130 are in contact with each other.

根据上述,在形成主动阵列120的过程中,可通过图案化工艺在接合垫BP上形成与主动区AA不同图案的栅极绝缘层112、非晶硅层114以及钝化层116。换句话说,突出物110的制作可不必增加工艺步骤,而仅通过调整原有的光罩设计而达到。According to the above, in the process of forming the active array 120, the gate insulating layer 112, the amorphous silicon layer 114 and the passivation layer 116 having different patterns from those of the active area AA can be formed on the bonding pad BP through a patterning process. In other words, the protrusion 110 can be produced without adding process steps and can be achieved by simply adjusting the original mask design.

图4A为根据本发明一实施例的柔性基板100的俯视图,其省略一部分的主动区AA(见图3)。在本实施例中,突出物110为长条状,沿着第一方向D1延伸。相邻两突出物110之间具有在第二方向D2上的间距D。第二方向D2相异于第一方向D1。在本实施例中,第二方向D2实质上垂直于第一方向D1。FIG. 4A is a top view of a flexible substrate 100 according to an embodiment of the present invention, wherein a portion of the active area AA (see FIG. 3 ) is omitted. In this embodiment, the protrusion 110 is in the shape of a long strip extending along the first direction D1. There is a spacing D between two adjacent protrusions 110 in the second direction D2. The second direction D2 is different from the first direction D1. In this embodiment, the second direction D2 is substantially perpendicular to the first direction D1.

图4B为根据本发明一实施例的柔性基板100a的俯视图,其省略一部分的主动区AA(见图3)。在本实施例中,突出物110a为岛状。突出物110a的宽度W实质上为突出物110a的直径。相邻两突出物110a之间具有间距D。FIG. 4B is a top view of a flexible substrate 100a according to an embodiment of the present invention, wherein a portion of the active area AA (see FIG. 3 ) is omitted. In this embodiment, the protrusion 110a is island-shaped. The width W of the protrusion 110a is substantially the diameter of the protrusion 110a. There is a distance D between two adjacent protrusions 110a.

图5为图3中的突出物110及接合垫BP的局部放大图。在本实施例中,突出物110的栅极绝缘层112包含区段1122A、1122B、1122C。突出物110的非晶硅层114包含区段1142A、1142B、1142C。区段1122A、1122B、1122C分别位置对应区段1142A、1142B、1142C。此外,非晶硅层114在接合垫BP上的垂直投影与栅极绝缘层112重叠。一部分的钝化层116位于栅极绝缘层112的区段1122A、1122B、1122C中的相邻两个之间,且此部分的钝化层116延伸至接合垫BP上。如图5所示,延伸至接合垫BP上的钝化层116接触第一金属层102。在本实施例中,钝化层116覆盖并接触非晶硅层114、栅极绝缘层112以及第一金属层102。栅极绝缘层112具有介于约0.3微米至0.4微米的范围中的厚度T1。非晶硅层114具有介于约0.05微米至0.15微米的范围中的厚度T2。钝化层116具有介于约0.3微米至0.4微米的范围中的厚度T3。上述结构的厚度可根据主动区AA中的需求而定,因此可不必变动沉积上述结构的材料的步骤。FIG. 5 is a partial enlarged view of the protrusion 110 and the bonding pad BP in FIG. 3 . In the present embodiment, the gate insulating layer 112 of the protrusion 110 includes sections 1122A, 1122B, and 1122C. The amorphous silicon layer 114 of the protrusion 110 includes sections 1142A, 1142B, and 1142C. The sections 1122A, 1122B, and 1122C correspond to the sections 1142A, 1142B, and 1142C, respectively. In addition, the vertical projection of the amorphous silicon layer 114 on the bonding pad BP overlaps with the gate insulating layer 112. A portion of the passivation layer 116 is located between two adjacent sections 1122A, 1122B, and 1122C of the gate insulating layer 112, and this portion of the passivation layer 116 extends onto the bonding pad BP. As shown in FIG. 5 , the passivation layer 116 extending onto the bonding pad BP contacts the first metal layer 102. In the present embodiment, the passivation layer 116 covers and contacts the amorphous silicon layer 114, the gate insulating layer 112, and the first metal layer 102. The gate insulating layer 112 has a thickness T1 in the range of about 0.3 microns to 0.4 microns. The amorphous silicon layer 114 has a thickness T2 in the range of about 0.05 microns to 0.15 microns. The passivation layer 116 has a thickness T3 in the range of about 0.3 microns to 0.4 microns. The thickness of the above structure can be determined according to the requirements in the active area AA, so there is no need to change the steps of depositing the materials of the above structure.

图6A至图6F分别为根据本发明不同实施例的突出物及接合垫BP的剖面图。如图6A所示,突出物110b的钝化层116具有多个区段,而不具有如图5中所示的非晶硅层114。栅极绝缘层112连续并覆盖第一金属层102及接合垫BP。6A to 6F are cross-sectional views of protrusions and bonding pads BP according to different embodiments of the present invention. As shown in FIG6A , the passivation layer 116 of the protrusion 110 b has multiple sections, but does not have the amorphous silicon layer 114 as shown in FIG5 . The gate insulating layer 112 is continuous and covers the first metal layer 102 and the bonding pad BP.

参阅图6B,突出物110c的钝化层116与栅极绝缘层112个别具有多个区段,而不具有如图5中所示的非晶硅层114。钝化层116的区段在接合垫BP上的垂直投影与栅极绝缘层112的区段重叠。此外,钝化层116的宽度小于栅极绝缘层112的宽度,因此可形成阶梯状的突出物110c。在本实施例中,钝化层116的上表面116S、钝化层116的侧壁116W、栅极绝缘层112的一部分上表面112S以及栅极绝缘层112的侧壁112W构成了突出物110c阶梯状的轮廓。阶梯状的突出物110c有利于突破导电粒子210的绝缘层212,以及增加导电粒子210(见图2A,可包含或不包含绝缘层212)与接合垫BP之间的接合稳定度。Referring to FIG. 6B , the passivation layer 116 and the gate insulating layer 112 of the protrusion 110 c each have a plurality of segments, and do not have the amorphous silicon layer 114 as shown in FIG. 5 . The vertical projection of the segment of the passivation layer 116 on the bonding pad BP overlaps with the segment of the gate insulating layer 112 . In addition, the width of the passivation layer 116 is smaller than the width of the gate insulating layer 112 , so a stepped protrusion 110 c can be formed. In the present embodiment, the upper surface 116S of the passivation layer 116 , the sidewall 116W of the passivation layer 116 , a portion of the upper surface 112S of the gate insulating layer 112 , and the sidewall 112W of the gate insulating layer 112 constitute the stepped profile of the protrusion 110 c. The stepped protrusion 110 c is conducive to breaking through the insulating layer 212 of the conductive particle 210 , and increasing the bonding stability between the conductive particle 210 (see FIG. 2A , which may or may not include the insulating layer 212 ) and the bonding pad BP.

参阅图6C,突出物110d的栅极绝缘层112与钝化层116个别具有多个区段。一部分的钝化层116的区段位于栅极绝缘层112的区段中的相邻两个之间,且延伸至接合垫BP上。在本实施例中,延伸至接合垫BP上的钝化层116的区段接触第一金属层102。换句话说,在本实施例中,两个栅极绝缘层112的区段与一个钝化层116的区段构成对称形状的突出物110d。在本实施例中,钝化层116的上表面116S、钝化层116的侧壁116W、栅极绝缘层112的一部分上表面112S以及栅极绝缘层112其中一侧的侧壁112W构成了突出物110d阶梯状的轮廓。阶梯状的突出物110d具有与图6B所示的突出物110c相同的技术功效,于此不再赘述。Referring to FIG. 6C , the gate insulating layer 112 and the passivation layer 116 of the protrusion 110 d each have a plurality of segments. A portion of the segment of the passivation layer 116 is located between two adjacent segments of the gate insulating layer 112 and extends onto the bonding pad BP. In the present embodiment, the segment of the passivation layer 116 extending onto the bonding pad BP contacts the first metal layer 102. In other words, in the present embodiment, two segments of the gate insulating layer 112 and one segment of the passivation layer 116 form a symmetrical protrusion 110 d. In the present embodiment, the upper surface 116S of the passivation layer 116, the sidewall 116W of the passivation layer 116, a portion of the upper surface 112S of the gate insulating layer 112, and the sidewall 112W on one side of the gate insulating layer 112 form a stepped profile of the protrusion 110 d. The stepped protrusion 110 d has the same technical effect as the protrusion 110 c shown in FIG. 6B , and will not be described in detail herein.

参阅图6D,突出物110e的非晶硅层114与钝化层116个别具有多个区段,栅极绝缘层112连续并覆盖第一金属层102及接合垫BP。在本实施例中,钝化层116的区段的宽度大于非晶硅层114的区段的宽度,且钝化层116与栅极绝缘层112包围非晶硅层114。钝化层116通过非晶硅层114的图案形成阶梯状的区段,因此可形成阶梯状的突出物110e。在本实施例中,钝化层116的上表面116S以及侧壁116W构成了突出物110e阶梯状的轮廓。阶梯状的突出物110e具有与图6B所示的突出物110c相同的技术功效,于此不再赘述。Referring to FIG. 6D , the amorphous silicon layer 114 and the passivation layer 116 of the protrusion 110e each have a plurality of sections, and the gate insulating layer 112 is continuous and covers the first metal layer 102 and the bonding pad BP. In the present embodiment, the width of the section of the passivation layer 116 is greater than the width of the section of the amorphous silicon layer 114, and the passivation layer 116 and the gate insulating layer 112 surround the amorphous silicon layer 114. The passivation layer 116 forms a stair-shaped section through the pattern of the amorphous silicon layer 114, so that a stair-shaped protrusion 110e can be formed. In the present embodiment, the upper surface 116S and the sidewall 116W of the passivation layer 116 constitute the stair-shaped profile of the protrusion 110e. The stair-shaped protrusion 110e has the same technical effect as the protrusion 110c shown in FIG. 6B , and will not be described in detail here.

参阅图6E,突出物110f与图6D中的突出物110e大致相同,其差异在于突出物110f的栅极绝缘层112也具有多个区段。钝化层116的区段在接合垫BP的垂直投影与栅极绝缘层112的区段重叠,且非晶硅层114的区段在接合垫BP的垂直投影与栅极绝缘层112的区段重叠。在本实施例中,栅极绝缘层112的宽度大于非晶硅层114以及钝化层116的宽度,因此可形成阶梯状的突出物110f。在本实施例中,钝化层116的上表面116S、钝化层116的侧壁116W、栅极绝缘层112的一部分上表面112S以及栅极绝缘层112其中一侧的侧壁112W构成了突出物110f三层阶梯状的轮廓,但本发明并不以此为限。在其他实施例中,也可以利用不同工艺方式形成更多层的阶梯状结构。举例来说,可以通过半穿透(half-tone)光罩,产生不同的蚀刻深度,以形成具有更多层阶梯状结构的突出物。阶梯状的突出物110f具有与图6D所示的突出物110e相同的技术功效,于此不再赘述。Referring to FIG. 6E , the protrusion 110 f is substantially the same as the protrusion 110 e in FIG. 6D , except that the gate insulating layer 112 of the protrusion 110 f also has a plurality of segments. The vertical projection of the segment of the passivation layer 116 at the bonding pad BP overlaps with the segment of the gate insulating layer 112, and the vertical projection of the segment of the amorphous silicon layer 114 at the bonding pad BP overlaps with the segment of the gate insulating layer 112. In the present embodiment, the width of the gate insulating layer 112 is greater than the widths of the amorphous silicon layer 114 and the passivation layer 116, so that a stepped protrusion 110 f can be formed. In the present embodiment, the upper surface 116S of the passivation layer 116, the sidewall 116W of the passivation layer 116, a portion of the upper surface 112S of the gate insulating layer 112, and the sidewall 112W on one side of the gate insulating layer 112 form a three-layer stepped profile of the protrusion 110 f, but the present invention is not limited thereto. In other embodiments, different processes may be used to form a stepped structure with more layers. For example, a half-tone mask may be used to generate different etching depths to form a protrusion with more layers of stepped structures. The stepped protrusion 110f has the same technical effect as the protrusion 110e shown in FIG. 6D , and will not be described in detail here.

参阅图6F,突出物110g与图6D中的突出物110e大致相同,其差异在于突出物110g的钝化层116的区段在接合垫BP的垂直投影与非晶硅层114的区段在接合垫BP的垂直投影至少部分重叠。举例来说,图6F中左侧的钝化层116的区段完全覆盖其下方的非晶硅层114的区段,但图6F中右侧及中间的钝化层116的区段仅覆盖一部分的非晶硅层114的区段,因此右侧及中间的钝化层116与非晶硅层114共同构成非对称形状的阶梯状突出物110g。钝化层116的上表面116S、钝化层116的侧壁116W、非晶硅层114的一部分上表面114S以及非晶硅层114其中一侧的侧壁114W构成了右侧及中间的突出物110g三层阶梯状的轮廓,但本发明并不以此为限。阶梯状的突出物110g具有与图6D所示的突出物110e相同的技术功效,于此不再赘述。6F , the protrusion 110g is substantially the same as the protrusion 110e in FIG. 6D , and the difference is that the vertical projection of the passivation layer 116 section of the protrusion 110g on the bonding pad BP at least partially overlaps with the vertical projection of the amorphous silicon layer 114 section on the bonding pad BP. For example, the section of the passivation layer 116 on the left side of FIG. 6F completely covers the section of the amorphous silicon layer 114 below it, but the sections of the passivation layer 116 on the right side and in the middle of FIG. 6F only cover a portion of the sections of the amorphous silicon layer 114, so the passivation layer 116 on the right side and in the middle of FIG. 6F and the amorphous silicon layer 114 together form an asymmetric stepped protrusion 110g. The upper surface 116S of the passivation layer 116, the sidewall 116W of the passivation layer 116, a portion of the upper surface 114S of the amorphous silicon layer 114, and the sidewall 114W of one side of the amorphous silicon layer 114 form a three-layer stepped profile of the right and middle protrusions 110g, but the present invention is not limited thereto. The stepped protrusions 110g have the same technical effects as the protrusions 110e shown in FIG. 6D, and are not described in detail here.

综上所述,本发明通过设置突出物在柔性基板的接合垫上,可增加导电粒子与柔性基板之间的接触面积。换句话说,通过使导电粒子接触突出物,可增加导电粒子的形变量,进而提升电子装置与柔性基板之间的接合稳定度。此外,在导电粒子具有绝缘层的实施例中,设置突出物还有利于突破绝缘层。如此一来,在接合工艺中,达到电子元件与柔性基板之间的有效接触所需施加的外力可降低,因此可避免柔性基板的接合垫塌陷。此外,由于电性连接件与突出物的顶端之间的间隔较小,因此即便电性连接件与接合垫之间的间隔随时间或环境变化而有增加的现象发生,仍可确保导电粒子与柔性基板之间的接触面积足以维持电子元件与柔性基板之间的有效接触以及有效的电性连接。In summary, the present invention can increase the contact area between the conductive particles and the flexible substrate by setting a protrusion on the bonding pad of the flexible substrate. In other words, by making the conductive particles contact the protrusion, the deformation of the conductive particles can be increased, thereby improving the bonding stability between the electronic device and the flexible substrate. In addition, in the embodiment where the conductive particles have an insulating layer, the protrusion is also helpful to break through the insulating layer. In this way, in the bonding process, the external force required to achieve effective contact between the electronic component and the flexible substrate can be reduced, thereby avoiding the collapse of the bonding pad of the flexible substrate. In addition, since the interval between the electrical connector and the top of the protrusion is small, even if the interval between the electrical connector and the bonding pad increases with time or environmental changes, it can still ensure that the contact area between the conductive particles and the flexible substrate is sufficient to maintain effective contact and effective electrical connection between the electronic component and the flexible substrate.

虽然本发明已以实施方式公开如上,然其并非用以限定本发明,任何所属领域的技术人员,在不脱离本发明的精神和范围内,当可作各种的更动与润饰,因此本发明的保护范围当视权利要求范围所界定的为准。Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Any technician in the field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined by the claims.

Claims (19)

1. An electronic device, comprising:
A flexible substrate comprising an active region, a bond pad, and a plurality of protrusions on the bond pad, wherein a space is provided between two adjacent protrusions, and the protrusions comprise a passivation layer;
An anisotropic conductive paste comprising a plurality of conductive particles, wherein the plurality of conductive particles contact the plurality of protrusions, each of the conductive particles having a diameter, the spacing being greater than 50% of the diameter of the conductive particles, and the spacing being less than 3 times the diameter of the conductive particles; and
And the passivation layer protrudes towards the electronic component relative to the bonding pad.
2. The electronic device of claim 1, wherein each of the plurality of protrusions has a width in a range of 1 micron to 2 microns.
3. The electronic device of claim 1, wherein each of the protrusions has a height in a range of 0.1 microns to 1 micron.
4. The electronic device of claim 1, wherein the pitch is in a range of 1.2 microns to 2 microns.
5. The electronic device of claim 1, wherein each of the protrusions has a width, each of the conductive particles has a diameter, the width is greater than 20% of the diameter, and the width is less than 3 times the diameter.
6. The electronic device of claim 1, wherein each of the protrusions has a height, each of the conductive particles has a diameter, the height is greater than 5% of the diameter, and the height is less than 30% of the diameter.
7. The electronic device of claim 1, wherein the plurality of conductive particles have an amount of deformation greater than 15%.
8. The electronic device of claim 1, wherein the passivation layer has a thickness in a range of 0.3 microns to 0.4 microns.
9. The electronic device of claim 1, wherein the passivation layer has a plurality of segments.
10. The electronic device of claim 9, wherein the protrusion comprises a gate insulating layer having a thickness in a range of 0.3 microns to 0.4 microns.
11. The electronic device of claim 10, wherein the gate insulation layer has a plurality of segments.
12. The electronic device of claim 11, wherein vertical projections of the plurality of sections of the gate insulating layer onto the bond pad overlap the plurality of sections of the gate insulating layer, respectively.
13. The electronic device of claim 11, wherein a portion of the passivation layer is located between adjacent two of the plurality of sections of the gate insulating layer and extends onto the bond pad.
14. The electronic device of claim 10, wherein the protrusion further comprises an amorphous silicon layer between the passivation layer and the gate insulating layer, the amorphous silicon layer having a thickness in a range of 0.05 microns to 0.15 microns.
15. The electronic device of claim 14, wherein the passivation layer has a plurality of segments and the amorphous silicon layer has a plurality of segments.
16. The electronic device of claim 15, wherein a perpendicular projection of the plurality of sections of the passivation layer onto the bond pad at least partially overlaps a perpendicular projection of the plurality of sections of the amorphous silicon layer onto the bond pad.
17. The electronic device of claim 15, wherein the gate insulating layer has a plurality of sections, a vertical projection of the plurality of sections of the passivation layer onto the bond pad overlaps the plurality of sections of the gate insulating layer, and a vertical projection of the plurality of sections of the amorphous silicon layer onto the bond pad overlaps the plurality of sections of the gate insulating layer.
18. The electronic device of claim 9, wherein the protrusion further comprises a gate insulating layer and an amorphous silicon layer between the passivation layer and the gate insulating layer, wherein the gate insulating layer has a plurality of segments, the amorphous silicon layer has a plurality of segments.
19. The electronic device of claim 18, wherein a portion of the passivation layer is located between adjacent two of the plurality of sections of the gate insulating layer and extends onto the bond pad.
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