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CN113339334A - Potential energy recovery system of aerial work platform - Google Patents

Potential energy recovery system of aerial work platform Download PDF

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Publication number
CN113339334A
CN113339334A CN202110616739.5A CN202110616739A CN113339334A CN 113339334 A CN113339334 A CN 113339334A CN 202110616739 A CN202110616739 A CN 202110616739A CN 113339334 A CN113339334 A CN 113339334A
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CN
China
Prior art keywords
energy recovery
aerial work
work platform
potential energy
control valve
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Pending
Application number
CN202110616739.5A
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Chinese (zh)
Inventor
闫少伟
王文财
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Jlg Equipment Technology Co ltd
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Jlg Equipment Technology Co ltd
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Publication date
Application filed by Jlg Equipment Technology Co ltd filed Critical Jlg Equipment Technology Co ltd
Priority to CN202110616739.5A priority Critical patent/CN113339334A/en
Publication of CN113339334A publication Critical patent/CN113339334A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F11/00Lifting devices specially adapted for particular uses not otherwise provided for
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/02Systems essentially incorporating special features for controlling the speed or actuating force of an output member
    • F15B11/04Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/08Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/04Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B20/00Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/14Energy-recuperation means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Structural Engineering (AREA)
  • Forklifts And Lifting Vehicles (AREA)

Abstract

本发明提供了高空作业平台势能回收系统,包括液压油箱、举升油缸、控制阀、应急下降阀、交流电机、控制器、蓄电池和能量回收马达泵,所述液压油箱分别通过第一油路和第二油路与举升油缸连通,所述第一油路上设置有应急下降阀,所述第二油路上设置有能量回收马达泵和控制阀,所述能量回收马达泵与交流电机连接,所述交流电机通过控制器与蓄电池连接。本发明用于回收高空作业平台重力下降时的势能,并将势能转化为电能,反充到电池,从而提高了高空作业平台的续航工作能力,系统安全性高。

Figure 202110616739

The invention provides a potential energy recovery system for an aerial work platform, including a hydraulic oil tank, a lifting oil cylinder, a control valve, an emergency lowering valve, an alternating current motor, a controller, a battery and an energy recovery motor pump. The hydraulic oil tank passes through a first oil circuit and a motor pump respectively. The second oil circuit is communicated with the lift cylinder, the first oil circuit is provided with an emergency lowering valve, the second oil circuit is provided with an energy recovery motor pump and a control valve, the energy recovery motor pump is connected to the AC motor, so The AC motor is connected to the battery through the controller. The invention is used for recovering the potential energy of the aerial work platform when the gravity falls, and converts the potential energy into electric energy, which is reversely charged to the battery, thereby improving the endurance working ability of the aerial work platform and having high system safety.

Figure 202110616739

Description

Potential energy recovery system of aerial work platform
Technical Field
The invention belongs to the field of aerial work platforms, and particularly relates to a potential energy recovery system of an aerial work platform.
Background
The continuous working time is an important index for measuring the aerial work platform. However, due to the limitation of the battery capacity, the endurance of the aerial work platform is difficult to improve. Conventional energy recovery systems typically employ accumulators to recover hydraulic energy. However, this energy recovery method is not efficient due to the characteristics of the accumulator; and the energy accumulator itself has a certain risk of malfunction due to the storage of high pressure liquid.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides a potential energy recovery system for an aerial work platform, which is used for recovering potential energy when the gravity of the aerial work platform falls, converting the potential energy into electric energy and reversely charging the electric energy to a battery, so that the cruising working capacity of the aerial work platform is improved, and the system is high in safety.
The technical scheme adopted by the invention is as follows: the potential energy recovery system for the aerial work platform comprises a hydraulic oil tank, a lifting oil cylinder, a control valve, an emergency descending valve, an alternating current motor, a controller, a storage battery and an energy recovery motor pump, wherein the hydraulic oil tank is communicated with the lifting oil cylinder through a first oil way and a second oil way respectively, the emergency descending valve is arranged on the second oil way, the energy recovery motor pump and the control valve are arranged on the first oil way, the energy recovery motor pump is connected with the alternating current motor, and the alternating current motor is connected with the storage battery through the controller.
Further, the control valve adopts a proportional drop valve.
Further, the control valve is connected with the second oil path through an overflow valve.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, two oil ways are designed between the hydraulic oil tank and the lifting oil cylinder, the energy recovery motor pump is arranged on the first oil way, when the aerial work platform descends, the energy recovery motor pump works reversely, the principle work is equal to that of a motor, an alternating current motor is driven to work, electric energy is generated and stored in a storage battery, and potential energy is converted into electric energy, so that the cruising working capacity of the aerial work platform is improved; the emergency descending valve is installed on the second oil way, when the first oil way cannot work normally, hydraulic oil can be ensured to flow into the hydraulic oil tank normally, and the safety of the system is improved. The control valve adopts a proportional drop valve, the speed of the hydraulic oil is adjustable, the flow rate is relatively stable, and the potential energy conversion efficiency and the safety of the system are improved.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
In the figure, 1-a lifting oil cylinder, 2-a control valve, 3-an emergency descending valve, 4-an alternating current motor, 5-a controller, 6-a storage battery, 7-an energy recovery motor pump, 8-an overflow valve and 9-a hydraulic oil tank.
Detailed Description
In order to make the technical solutions of the present invention better understood, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The embodiment of the invention provides a potential energy recovery system for an aerial work platform, which comprises a hydraulic oil tank 9, a lifting oil cylinder 1, a control valve 2, an emergency descending valve 3, an alternating current motor 4, a controller 5, a storage battery 6 and an energy recovery motor pump 7, wherein the hydraulic oil tank 9 is respectively communicated with the lifting oil cylinder 1 through a first oil path and a second oil path, the emergency descending valve 3 is arranged on the second oil path, the energy recovery motor pump 7 and the control valve 2 are arranged on the first oil path, and the control valve 2 is close to the lifting oil cylinder 1, as shown in fig. 1. The control valve 2 adopts a proportional drop valve. The energy recovery motor pump 7 is connected with the alternating current motor 4, and the alternating current motor 4 is connected with the storage battery 6 through the controller 5. The control valve 2 is connected with the second oil path through an overflow valve 8.
The working principle is as follows:
when the aerial work platform is lifted, the storage battery 6 supplies power, the alternating current motor 4 drives the energy recovery motor pump 7 (positive working, the working principle is pump at the moment), and the lifting oil cylinder 1 is driven to work normally. When the aerial work platform descends, the proportional control valve 2 is electrified, high-pressure oil in a rodless cavity of the lifting oil cylinder 1 flows through the control valve 2 to drive the energy recovery motor pump 7 (the working principle is motor at the moment), the energy recovery motor pump 7 drives the alternating current motor 4 to generate electricity, and the electricity is reversely charged into the storage battery 6 through the controller 5 to complete energy recovery.
When the aerial work platform descends, if the energy recovery motor pump 7 cannot work normally, hydraulic oil flows back to the hydraulic oil tank 9 through the overflow valve 8 and part of the second oil way; if the control valve 2 can not work normally, the emergency descending valve 3 is controlled to work, and the hydraulic oil flows back to the hydraulic oil tank 9 through the second oil path. The aerial work platform can normally descend, and the safety of workers on the aerial work platform is guaranteed.
The present invention has been described in detail with reference to the embodiments, but the description is only illustrative of the present invention and should not be construed as limiting the scope of the present invention. The scope of the invention is defined by the claims. The technical solutions of the present invention or those skilled in the art, based on the teaching of the technical solutions of the present invention, should be considered to be within the scope of the present invention, and all equivalent changes and modifications made within the scope of the present invention or equivalent technical solutions designed to achieve the above technical effects are also within the scope of the present invention.

Claims (3)

1.一种高空作业平台势能回收系统,其特征在于:包括液压油箱、举升油缸、控制阀、应急下降阀、交流电机、控制器、蓄电池和能量回收马达泵,所述液压油箱分别通过第一油路和第二油路与举升油缸连通,所述第二油路上设置有应急下降阀,所述第一油路上设置有能量回收马达泵和控制阀,所述能量回收马达泵与交流电机连接,所述交流电机通过控制器与蓄电池连接。1. A potential energy recovery system for aerial work platforms, characterized in that: comprising a hydraulic oil tank, a lifting oil cylinder, a control valve, an emergency descending valve, an alternating current motor, a controller, a battery and an energy recovery motor pump, and the hydraulic oil tank passes through the first An oil circuit and a second oil circuit are communicated with the lift cylinder, the second oil circuit is provided with an emergency lowering valve, the first oil circuit is provided with an energy recovery motor pump and a control valve, the energy recovery motor pump is connected to the AC The motor is connected, and the AC motor is connected with the battery through the controller. 2.如权利要求1所述的高空作业平台势能回收系统,其特征在于:所述控制阀采用比例下降阀。2 . The potential energy recovery system for aerial work platforms according to claim 1 , wherein the control valve adopts a proportional descending valve. 3 . 3.如权利要求1所述的高空作业平台势能回收系统,其特征在于:所述控制阀通过溢流阀与第二油路连接。3 . The potential energy recovery system for aerial work platforms according to claim 1 , wherein the control valve is connected to the second oil circuit through a relief valve. 4 .
CN202110616739.5A 2021-06-02 2021-06-02 Potential energy recovery system of aerial work platform Pending CN113339334A (en)

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Application Number Priority Date Filing Date Title
CN202110616739.5A CN113339334A (en) 2021-06-02 2021-06-02 Potential energy recovery system of aerial work platform

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Application Number Priority Date Filing Date Title
CN202110616739.5A CN113339334A (en) 2021-06-02 2021-06-02 Potential energy recovery system of aerial work platform

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CN113339334A true CN113339334A (en) 2021-09-03

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003252588A (en) * 2002-03-05 2003-09-10 Mitsubishi Heavy Ind Ltd Energy recovery type cargo handling machine
CN1830750A (en) * 2006-03-31 2006-09-13 西安交通大学 An electric forklift lifting control system with energy recovery
JP2007217071A (en) * 2006-02-14 2007-08-30 Nippon Yusoki Co Ltd Lifting device
CN104105888A (en) * 2012-02-17 2014-10-15 日立建机株式会社 Construction machinery
CN212769663U (en) * 2020-08-14 2021-03-23 四川坤腾科技有限公司 Control system of hydraulic pressure platform of diving
CN215486885U (en) * 2021-06-02 2022-01-11 捷尔杰(天津)设备有限公司 Potential energy recovery system of aerial work platform

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003252588A (en) * 2002-03-05 2003-09-10 Mitsubishi Heavy Ind Ltd Energy recovery type cargo handling machine
JP2007217071A (en) * 2006-02-14 2007-08-30 Nippon Yusoki Co Ltd Lifting device
CN1830750A (en) * 2006-03-31 2006-09-13 西安交通大学 An electric forklift lifting control system with energy recovery
CN104105888A (en) * 2012-02-17 2014-10-15 日立建机株式会社 Construction machinery
CN212769663U (en) * 2020-08-14 2021-03-23 四川坤腾科技有限公司 Control system of hydraulic pressure platform of diving
CN215486885U (en) * 2021-06-02 2022-01-11 捷尔杰(天津)设备有限公司 Potential energy recovery system of aerial work platform

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Application publication date: 20210903