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CN109319947A - A kind of biofilm reactor - Google Patents

A kind of biofilm reactor Download PDF

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Publication number
CN109319947A
CN109319947A CN201811306785.XA CN201811306785A CN109319947A CN 109319947 A CN109319947 A CN 109319947A CN 201811306785 A CN201811306785 A CN 201811306785A CN 109319947 A CN109319947 A CN 109319947A
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CN
China
Prior art keywords
reactor vessel
spray thrower
spray
biomembrane
diaphragm
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201811306785.XA
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Chinese (zh)
Inventor
杨德俊
杨洋
刘晶
周维成
姚震球
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Individual
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Individual
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Priority to CN201811306785.XA priority Critical patent/CN109319947A/en
Publication of CN109319947A publication Critical patent/CN109319947A/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/34Biological treatment of water, waste water, or sewage characterised by the microorganisms used
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/84Biological processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/95Specific microorganisms
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Microbiology (AREA)
  • Biomedical Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Water Supply & Treatment (AREA)
  • Hydrology & Water Resources (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Molecular Biology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

The present invention relates to a kind of biofilm reactors, are made of reactor vessel, biomembrane, spray thrower, feed pipe, drainage conduit, air inlet pipe and exhaust pipe;The present invention can be used for biological pollutant treatment caused by the industries such as antibiotic, enzyme preparation, Citric Acid Production, such as the processing of production medium or exhaust gas, have the characteristics that structure is simple, at low cost, treatment effeciency is high.

Description

A kind of biofilm reactor
Technical field
The present invention relates to a kind of bioreactors, more specifically say it is a kind of biofilm reactor, can be used for antibiosis The processing of the production of the fermented products such as element, enzyme preparation, Citric Acid Production and organic wastewater, exhaust gas.
Background technique
Currently, the industries such as antibiotic, enzyme preparation, Citric Acid Production generally use air agitation fermentor or gas-lifting type hair Fermentation tank is produced, and there are energy consumption height, and filtrated air pressure is big, the problem of product separating technology complexity.Generated production training Base waste water or exhaust-gas treatment are supported, activated sludge process and aeration and biological embrane method are mainly used, the former mainly uses very big air blast Aeration, the latter are mainly processed into the shape of bigger serface using the substance of a variety of raw material, are used as biofilm carrier, wherein often The shape of the spongy microbe carrier used has: the spongy microbe carrier is by being processed into cilium shape for synthetic resin yarn Perhaps brush shape or made of such as Foamex of bubble intercommunication it is spongy.But it is arranged to the tradition side of threadiness Formula is set since the setting mouth formed in fibrous carrier top fold, the sewing of being processed into floor is inserted into pole in reactive tank Fixing shape is counted into, causes to process, be arranged and add difficulty.The mixing of reaction solution, the repairing of interior arrangement are hindered, is especially adhered to Replicating microorganism, have no patience increased self weight, is sheared destruction with the carrier of pole contact portion, exists in terms of durability Serious problems.
On October 01st, 2003, Chinese invention patent application publication No.: CN1445367A discloses one kind and improves and compares table The biofilm carrier of area, bioaffinity and mobility;It is that insertion threadiness is micro- in firm netted synthetic resin container Biological material, the material are the surface coating ceramics in nontoxic and bioaffinity synthetic resin fiber silk big as far as possible Powder, or attachment particulate ceramic, are made into the shape of bigger serface and porosity, or be overlapped it.Use this Biofilm carrier adjusts the flowing shape biofilm carrier, durable of specific gravity although its specific surface area and bioaffinity are improved Property, setting method are improved.But its structure is complicated, biofilm carrier loss is big, invests more, energy consumption height, processing operation pipe Reason is complicated.
Summary of the invention
It is an object of the invention to overcome the shortcoming of above-mentioned existing background technique, and provide a kind of biomembrane reaction Device can be used for the production of the fermented products such as antibiotic, enzyme preparation, Citric Acid Production and the processing of organic wastewater, exhaust gas, tool There is the features such as structure is simple, at low cost, treatment effeciency is high.
For this purpose, a kind of technical solution of the present invention, that is, biofilm reactor, by reactor vessel, biomembrane, spray thrower, into Expects pipe, drainage conduit, air inlet pipe and exhaust pipe are constituted;Spray thrower, top are laid in reactor vessel upper-lower seal, reactor vessel upper end Portion sets exhaust pipe, and the side or bottom of lower end has the air inlet pipe put in container, and bottom is additionally provided with drainage conduit;The reactor holds Upper part spacing inside device laying several horizontally suspends bar;Lay to the middle section spacing of reactor vessel Several struts;The diaphragm being made of flexible or solid sheet material is hung on horizontally suspending bar;The end portion of diaphragm can To naturally droop, strut can also be encountered and turned back, and its folding surface and vertical direction form the angle deviation of 10o-80o;The life Object film is to sterilize in advance to reactor vessel, and after reactor vessel is cooled to room temperature, production strain is passed through feed pipe Connected spray thrower is inputted, above-mentioned membrane surface is sprayed to, during which passes through spray thrower again and discontinuously sprays seed culture medium, one After the section time, strain bio group is made to form one layer of biomembrane in membrane surface growth and breeding.
Concrete technology operating procedure is: first sterilizes to reactor vessel, it, will after reactor vessel is cooled to room temperature Production strain is sprayed to membrane surface, during which sprays seed culture medium again, grows strain in membrane surface, to membrane surface shape After one layer of biomembrane;When normal operation, biological waste water and gas to be processed is inputted into spray thrower by feed pipe and is sprayed to Membrane surface, production medium, biological waste water or exhaust gas contain oxygen and diaphragm watch in more organic pollutant and air The biofilm contact in face is simultaneously spread wherein, and the microorganism in biomembrane is able to carry out anaerobism and oxygen and aerobic metabolism, can remove Or the production medium intercepted, the organic pollutant in biological waste water or exhaust gas, and from drainage conduit will treated product into Row is collected.
Compared with existing bioreactor, the present invention is had the following technical effect that
1, the present invention can maintain biofilm filtration channel higher using the biochemical generated biological heat that acts synergistically of biomembrane Biochemical reaction temperature, without extraneous another heat temperature raising;Biological heat caused by biomembrane encounters air can also be in filtration channel Middle formation ascending air, and oxygen supply is increased, obtain biological pollutant treatment, such as production medium or exhaust gas Efficient filtration, purification can save a large amount of energy;
2, using the structure for horizontally suspending suspension diaphragm on bar in reactor vessel of the present invention, than prior art use in firm net The specific surface area that fibrous microorganism contact materials are inserted into the synthetic resin container of shape is much greater, therefore occupied area is small; The fixed big biocoene growth and breeding of membrane surface energy forms biomembrane, contains in production medium, biological waste water or exhaust gas There are the oxygen and biofilm contact in more activated sludge or organic pollutant and air and spreads wherein, the biology in biomembrane It is able to carry out anaerobism and oxygen and aerobic metabolism, can not only remove the work intercepted in production medium, biological waste water or exhaust gas Property sludge or organic pollutant, and biochemical denitrification dephosphorization can be carried out, obtain production medium, biological waste water or exhaust gas only Change.Although intercept production medium, biological waste water or activated sludge in exhaust gas or organic pollutant it is opposite improve life The sludge concentration that object film shows, but there is diaphragm biggish specific surface area can guarantee that sludge loading is still maintained at reduced levels On, thus high treatment effeciency, and guarantee that the product after process for producing culture medium, biological waste water or exhaust gas has preferable stabilization Property, through detecting: product main indicator that treated: CODcr is less than 60mg/l, and BOD5 is less than 10mg/l, and SS is less than 10mg/l, ammonia Nitrogen is less than 8mg/l, and TP is less than 0.5mg/l.It can achieve discharge standard or standard be recycled;
3, present invention employs the interlayer management mode of spray biomembrane, the obstruction in traditional wastewater filter tank had both been overcome, without anti- Punching;
4, when the activity in membrane surface absorption production medium, biological waste water or the exhaust gas in reactor vessel of the present invention is dirty After mud or organic pollutant are excessive, are cleaned at regular intervals from horizontally suspending bar and remove, recycling, nothing can be regenerated Diaphragm is needed to change, flushing-back filtering channel is not necessarily to, a large amount of production cost can be saved;
To sum up, present invention tool has structure simple, and biofilm carrier loss is small, and easy to clean, response area is big, membrane surface oxygen Gas is supplied, and filtrated air pressure is small;Production concentration is high, the small feature of product separating difficulty.The present invention can be used for handling feeding The production mediums such as sewage, life, biological waste water or exhaust gas are grown, there is good prospect in application.
5, when present invention production fermented product gas strain is fixed on biomembrane, without being separated by solid-liquid separation, fermentation liquid can Directly to carry out product separation, production cost is reduced, production efficiency is improved.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
In the figure, it is marked as 1 reactor vessel;2 spray throwers;3 feed pipes;4 drainage conduits;5 air inlet pipe;6 exhaust pipes;7 suspensions Bar;8 struts;9 diaphragms.
Specific embodiment
The performance that the invention will now be described in detail with reference to the accompanying drawings, but they and do not constitute a limitation of the invention, only It is for example, while by illustrating that advantages of the present invention will become clearer and be readily appreciated that.
Fig. 1 is a kind of biofilm reactor, by reactor vessel 1, biomembrane, spray thrower 2, feed pipe 3, drainage conduit 4, into Tracheae 5 and exhaust pipe 6 are constituted;Spray thrower 2 is laid in 1 upper-lower seal of reactor vessel, 1 upper end of reactor vessel, and top sets exhaust Pipe 6, the side or bottom of lower end have the air inlet pipe 5 put in container, and bottom is additionally provided with drainage conduit 4;In the reactor vessel 1 The upper part spacing in portion laying several horizontally suspends bar 7;If laying to middle section spacing inside reactor vessel 1 Dry root strut 8;The diaphragm 9 being made of flexible or solid sheet material is hung on horizontally suspending bar 7;The end portion of diaphragm 9 It can naturally droop, strut 8 can also be encountered and turned back, and its folding surface and vertical direction form the angle deviation of 10o-80o;It is described Biomembrane is that production strain is inputted connected spray thrower 2 by feed pipe 3 in advance, is sprayed to above-mentioned 9 surface of diaphragm, during which Seed culture medium is discontinuously sprayed by spray thrower 2 again, after a period of time, grows strain bio group on 9 surface of diaphragm numerous It grows to form one layer of biomembrane.
Further, the air inlet pipe 5 put in inside container be separated by it is porous.
Further, the spray thrower 2 is to carry out porous more head water distributions using peviform water distributor, makes productive culture base fluid It is uniformly distributed.
Further, described to sterilize to reactor vessel 1, it is to be sterilized with high steam.
Further, described discontinuously to spray seed culture medium, interval time is 1-3 hours primary, each spray time 0.5-2 minutes.
Embodiment 1
The present embodiment is a kind of method using biofilm reactor production antibiotic;
1, it is sterilized with high pressure steam process to reactor;
2, antibiotics production strain is inputted into spray thrower by feed pipe and is sprayed to film surface, grow strain in film surface;
3, seed culture medium is inputted into spray thrower spray spray seed culture medium by feed pipe;
4, production medium is inputted into spray thrower by feed pipe and is sprayed to film surface;
5, it is collected from drainage conduit by product, carries out the separating-purifying of antibiotic.
Embodiment 2
The present embodiment is a kind of method using biofilm reactor production enzyme preparation;
1, it is sterilized with high pressure steam process to reactor;
2, enzyme preparation is produced into strain and film surface is sprayed to by feed pipe input spray thrower, grow strain in film surface;
3, seed culture medium is inputted into spray thrower spray spray seed culture medium by feed pipe;
4, production medium is inputted into spray thrower by feed pipe and is sprayed to film surface;
5, it is collected from drainage conduit by product, carries out the separating-purifying of enzyme preparation.
Embodiment 3
The present embodiment is a kind of method using biofilm reactor production citric acid;
1, it is sterilized with high pressure steam process to reactor;
2, Citric Acid Production strain is inputted into spray thrower by feed pipe and is sprayed to film surface, grow strain in film surface;
3, seed culture medium is inputted into spray thrower spray spray seed culture medium by feed pipe;
4, production medium is inputted into spray thrower by feed pipe and is sprayed to film surface;
5, it is collected from drainage conduit by product, carries out the separating-purifying of citric acid.
Embodiment 4
When the present embodiment handles organic sewage, the organic sewage on a small quantity containing strain is arrived through 2 compartment of terrain of spray thrower spray in advance On the diaphragm 9 of suspension, grow strain on 9 surface of diaphragm;Culture 2-3 days, microorganism is in membrane surface biofilm growth formation; After biofilm formation, organic sewage is inputted into spray thrower 2 by feed pipe and is sprayed to biofilm surface, from reactor vessel 1 Bottom collection handles water.

Claims (5)

1. a kind of biofilm reactor, by reactor vessel (1), biomembrane, spray thrower (2), feed pipe (3), drainage conduit (4), Air inlet pipe (5) and exhaust pipe (6) are constituted;It is characterized by: reactor vessel (1) upper-lower seal, reactor vessel (1) upper end cloth If spray thrower (2), top is set exhaust pipe (6), and the side or bottom of lower end has the air inlet pipe (5) put in container, and bottom is also set There are drainage conduit (4);The internal upper part spacing of the reactor vessel (1) laying several horizontally suspends bar (7);Reaction Lay several struts (8) to the internal middle section spacing of device container (1);On horizontally suspending bar (7) suspension by flexible or The diaphragm (9) that solid sheet material is constituted;The end portion of diaphragm (9) can naturally droop, and can also encounter strut (8) folding Turn, and its folding surface and vertical direction form the angle deviation of 10o-80o;The biomembrane be in advance to reactor vessel (1) into Row sterilizing will produce strain and input connected spray thrower by feed pipe (3) after reactor vessel (1) is cooled to room temperature (2), it is sprayed to above-mentioned diaphragm (9) surface, during which passes through spray thrower (2) again and discontinuously sprays seed culture medium, after a period of time, Strain bio group is set to form one layer of biomembrane in diaphragm (9) surface growth and breeding.
2. a kind of biofilm reactor according to claim 1, it is further characterized in that: the air inlet pipe (5) puts in container Inside is separated by porous.
3. a kind of biofilm reactor according to claim 1, it is further characterized in that: the spray thrower (2) is using basin Shape water distributor carries out porous more head water distributions, is uniformly distributed productive culture base fluid.
4. a kind of biofilm reactor according to claim 1, it is further characterized in that: it is described to reactor vessel (1) into Row sterilizing, is sterilized with high steam.
5. a kind of biofilm reactor according to claim 1, it is further characterized in that: it is described discontinuously to spray seed culture Base, interval time are 1-3 hours primary, each spray time 0.5-2 minutes.
CN201811306785.XA 2018-11-05 2018-11-05 A kind of biofilm reactor Withdrawn CN109319947A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112138508A (en) * 2020-09-08 2020-12-29 同济大学 Purification system and purification method for sulfur-containing organic waste gas

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112138508A (en) * 2020-09-08 2020-12-29 同济大学 Purification system and purification method for sulfur-containing organic waste gas
CN112138508B (en) * 2020-09-08 2021-11-16 同济大学 A kind of purification system and purification method of sulfur-containing organic waste gas

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