CN106241397A - Autoclave aerated concrete building block pallet-free stacking and stacking technology - Google Patents
Autoclave aerated concrete building block pallet-free stacking and stacking technology Download PDFInfo
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- CN106241397A CN106241397A CN201610825070.XA CN201610825070A CN106241397A CN 106241397 A CN106241397 A CN 106241397A CN 201610825070 A CN201610825070 A CN 201610825070A CN 106241397 A CN106241397 A CN 106241397A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
- B65G57/22—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
- B65G57/24—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets
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Abstract
Autoclave aerated concrete building block pallet-free stacking and stacking technology, belongs to concrete segment packing process field.It is characterized in that: realized by full-automatic packaging system, each clamp for stacking (302) individually controls folding by circuit respectively；Palletization step: 1), arrange in building block buttress the arrangement of every layer of building block reversely, quantity and the size of handling hole；2), base is turned over；Realize the continuous overturning by row of multiple rows of building block；3), marshalling；Spelling group by row, until spelling group completes the quantity of one layer of building block buttress；4) successively piling；Pass sequentially through mechanical arm stacking mechanism (3) to be piled up on lower floor's building block buttress by follow-up building block buttress；5), reserved handling hole is set；6), packing.The whole course of conveying of the present invention, without using pallet, eliminates substantial amounts of pallet, can directly be carried by fork truck, it is not necessary to pallet, thoroughly eliminates the effect of pallet, saves substantial amounts of production cost.
Description
Technical field
Autoclave aerated concrete building block pallet-free stacking and stacking technology, belongs to concrete segment packing process field.
Background technology
Autoclave aerated concrete building block is under country-driven energy-conserving and environment-protective policy, a kind of novel energy-saving of release
Brick, this brick can not only improve building wall material amount, and energy-conserving and environment-protective, reduction product cost.For this novel product, state
Interior packing entrucking majority is divided into several single region, the most individually carries out, and the equipment of there is no can go out steam from building block one
Pressure still just can the most automatically be packed, until being packaged into the finished product of convenient transport.
Even if having other equipment can realize the simple packing of building block, but it being high to there is most equipment failure rate, from
The problem that dynamicization degree is low, long-term substantial amounts of work, particularly, current all of building block packing process is required to use substantial amounts of
Pallet, is carried building block by pallet and carries, and the pallet amount of use is big and is not easily recycled, and production efficiency is low, produce and
Hand labor cost puts into relatively big, and the problem of turnover inefficiency needs solution badly.
Summary of the invention
The technical problem to be solved is: overcome the deficiencies in the prior art, it is provided that a kind of without using pallet, complete
The autoclave aerated concrete building block pallet-free stacking and stacking technology of process automation packing molding.
The technical solution adopted for the present invention to solve the technical problems is: this autoclave aerated concrete building block pallet-free piling
Technique, it is characterised in that: being realized by full-automatic packaging system, this full-automatic packaging system includes blank turning machine structure, mechanical arm code
Stack machine structure and packing mechanism, blank turning machine structure is provided with switching mechanism and the translation mechanism driving building block to move and drives translation mechanism
The lifting mechanism of lifting, the outfan of blank turning machine structure connects packing mechanism, is provided with between blank turning machine structure outfan and packing mechanism
Mechanical arm stacking mechanism；Described mechanical arm stacking mechanism includes mechanical arm and clamp for stacking, is propped up by fixture below mechanical arm
Multiple clamp for stackings be arrangeding in parallel installed by frame, and each clamp for stacking individually controls folding by circuit respectively；
Concrete palletization step is as follows:
1), building block is set and piles up neatly arragement direction and the quantity of interior every layer of building block, and the positions and dimensions of handling hole；
2), base is turned over
By translation mechanism, by row or block-by-block is delivered at switching mechanism in polylith building block, when the building block of previous row arrives upset
Time at mechanism, the building block of a row behind promotes under the effect of lifting mechanism, departs from and the mechanism of translation mechanism below, its
The translation idle running of lower section；
3), marshalling
According to various sizes of its putting position of building block layout, above-mentioned switching mechanism is utilized to adjust the putting angle of building block
Degree, after the building block of previous row completes rotary movement, then recovers and the contacting of translation mechanism, continuation under the drive of lifting mechanism
Mobile, by that analogy, it is achieved the continuous overturning by row of multiple rows of building block, spelling group the most by row, until spelling group completes one layer of building block buttress
Layout；
4) successively piling
When the quantity of building block reaches the size of one layer of building block buttress, by mechanical arm stacking mechanism, this layer of building block buttress clamping is turned
Move to the input of packing mechanism, wait next layer of building block buttress, pass sequentially through mechanical arm stacking mechanism by follow-up building block buttress heap
Build on lower floor's building block buttress；
5), during by mechanical arm stacking mechanism successively piling, when arriving the building block layer that handling hole is set, control
The amount of action of the clamp for stacking below mechanical arm, chooses and is provided with the corresponding clamp for stacking specifying position of building block to carry out gripping dynamic
Making, the clamp for stacking of remaining position is failure to actuate, and sky is walked, and the clamp for stacking being failure to actuate is piled up neatly in whole building block after completing piling action
Interior formation is as the cavity of the handling hole of building block bag or through hole；Residue is not provided with the building block layer such as step 4 of handling hole) as described in by
Layer piling；
6), packing
After piling completes, the baling press arranged in the two directions by packing mechanism carries out two-way packing, is finally completed
Output.
Carried out the building block ricked separating by destacking mechanism, destacking, and the building block after separating is delivered to below one
Continuing on to next station on the blank turning machine structure of side, overturn building block by blank turning machine structure, the size according to building block is adaptive
Adjust the angles of building block, in order to follow-up piling, after piling, be directly transferred to baling press by mechanical arm stacking mechanism
Structure, carries out omnibearing two-way packing by packing mechanism to the building block after piling, forms building block finished product and directly exports.Whole
Flow process is smooth and easy, connecting good, it is not necessary to the auxiliary of extras, directly can start working at still kettle, decrease in centre
The link turning, carrying, improves work efficiency, saves production cost, and whole-course automation controls, and reduces labor intensity.
Being primarily directed to autoclaved fly ash brick and autoclave aerated concrete building block realizes unmanned the intervention, pallet-free is consigned, and makes
Automatically packing with robot, whole course of conveying, without using pallet, eliminates substantial amounts of pallet, sets below mechanical arm
Put multiple clamp for stacking be arrangeding in parallel, also, it is preferred that, each clamp for stacking is individually controlled folding by circuit respectively,
I.e. when carrying out piling work, the clamp for stacking optionally choosing several appointment position carries out gripping action, chooses several
The clamp for stacking specifying position is failure to actuate, and sky is walked, and i.e. may be implemented in whole building block is piled up neatly and forms cavity or through hole, and these through holes
Can be used as handling hole when follow-up building block bag is carried, directly can be carried by fork truck, it is not necessary to pallet, thoroughly save
The effect of pallet, saves substantial amounts of production cost.
Described full-automatic packaging system also includes that destacking mechanism, described destacking mechanism include that destacking fixture, fixture are solid
Determining frame, draw-off mechanism, lifting Rolling motor and pan drive motor, draw-off mechanism, lifting cylinder are installed in fixture fixed mount top
Motor and pan drive motor, bottom connects destacking fixture by draw-off mechanism one end, and pan drive motor two ends connect translation
Translation travelling wheel in support, fixture fixed mount two ends are provided with lifting travelling wheel, are slided by translating bracket and pacify in fixture fixed mount top
Dress.
Drive fixture fixed mount to realize the translation of horizontal plane by pan drive motor, thus realize destacking fixture flexibly
Capture the purpose of building block on steaming maintaining vehicle, flexible captures the position coordinates of building block, it is to avoid conventional destacking fixture can only
Capture the drawback of the building block of same position；It is provided with lifting travelling wheel at fixture fixed mount two ends so that fixture fixed mount also may be used simultaneously
Drive destacking fixture vertically moving, the height of building block that fixture can capture can be adjusted flexibly.
Described blank turning machine structure includes blank turning machine frame, object carrying support, switching mechanism, translational drive mechanism and lifting mechanism,
Described translation mechanism is chain, and chain connects translational drive mechanism, and translational drive mechanism includes chain, drive sprocket and driving
Motor, the many groups of drive sprockets be arrangeding in parallel and chain are arranged on the top of blank turning machine frame, are turning over base according to building block conveying direction
Also being sequentially provided with lifting mechanism, switching mechanism and piling limited support in frame, blank turning machine top of the trellis is provided with and organizes more chain and puts down
Many groups object carrying support that row is arranged, one group of load being movably arranged on blank turning machine frame of connection is fixed on the top of described lifting mechanism
Thing support.
The many groups of drive sprockets be arrangeding in parallel and chain are arranged on the top of blank turning machine frame, and the top of whole blank turning machine frame leads to
Too much group chain forms a delivery platform, the polylith building block after destacking by chain by rows be delivered to tipper by row
At structure, when the building block of previous row reaches at switching mechanism, the building block of a row behind is propped up by loading under the effect of lifting mechanism
Frame drives and promotes, and disengaging contacts with chain, rests on the position of lifting mechanism, and chain idle running below, treats that it is previous
After the building block of row completes rotary movement, then under the drive of lifting mechanism, reply the connection with chain, continue to move to, with this type of
Pushing away, it is achieved the continuous overturning by row of multiple rows of building block, and be independent of each other, final realization concentrates piling.Front-seat building block upset, heel row
Building block promotes, and whole flow process is smooth and easy, continuous, it is not necessary to stops follow-up destacking because of front-seat upset, does not also result in building block
Pile up, achieve whole building block cleverly and turn over the seriality of base, course of conveying.
Described switching mechanism includes turning over base pawl and turning over base motor, and the clutch end turning over base motor connects what rotation was installed
Turning over base pawl, the described base pawl that turns over is cross or groined type setting, and the center turning over base pawl of cross or groined type setting sets
There is rotating shaft.Cross or groined type turn over the accuracy that base pawl can ensure that building block overturns, it is to avoid overturn situation not in place.
Described packing mechanism includes the lateral transfer support that vertically splices and longitudinally fed support, lateral transfer support and
The top of the input of longitudinally fed support is respectively equipped with one group of gantry baling press, and top is respectively equipped with and organizes more and rotates installation
Carrying roller, lateral transfer support and longitudinally fed support junction are provided with handler structure.
Lateral transfer support and the splicing of longitudinally fed support vertical, and connect at lateral transfer support and longitudinally fed support
Place is provided with handler structure, can realize the overall complete packing of building block, and without after the packing having carried out two sides, in profit
The drawback overturn with other equipment, the product directly complying with streamline flows out direction, and the perfection completing both direction turns to, overall
Packing.
Compared with prior art, the present invention is had the beneficial effect that
1, through still kettle building block finished product out, steaming maintaining vehicle it is transported to the initial of full-automatic packaging system along ground rail
End location, carries out automatic destacking by system detection to it after location, and building block the most directly carries after still kettle is steam-cured
To going out to pile up neatly outfan, the destacking mechanism being arranged on out above buttress outfan carry out the building block ricked separating, destacking, and will
Building block after separation is delivered on the blank turning machine structure of side below continue on to next station, is built by the upset of blank turning machine structure
Block, according to the angles of the size of building block adaptive adjustment building block, in order to follow-up piling, directly by machine after piling
Mechanical arm stacking mechanism is transferred to packing mechanism, by packing mechanism, the building block after piling carries out omnibearing two-way packing,
Form building block finished product directly to export.Whole flow process is smooth and easy, connecting good, it is not necessary to the auxiliary of extras, directly at still kettle
Can start working, decrease middle transfer, the link of carrying, improve work efficiency, save production cost, whole-process automatic
Change and control, reduce labor intensity.
2, whole course of conveying is without using pallet, eliminates substantial amounts of pallet, arranges multiple parallel set below mechanical arm
The clamp for stacking put, also, it is preferred that, each clamp for stacking is individually controlled folding by circuit respectively, i.e. carries out piling
During work, the clamp for stacking optionally choosing several appointment position carries out gripping action, chooses the code of several appointment position
Buttress fixture is failure to actuate, and sky is walked, and forms cavity or through hole, and these through holes can be used as follow-up in i.e. may be implemented in whole building block buttress
Handling hole when building block bag is carried, can directly be carried by fork truck, it is not necessary to pallet, thoroughly eliminates the work of pallet
With, save substantial amounts of production cost.
Accompanying drawing explanation
Fig. 1 is the annexation schematic diagram of full-automatic packaging system.
Fig. 2 is destacking mechanism structural representation.
Fig. 3 is automatic blank turning machine structural representation.
Fig. 4 is that mechanical arm fixture installs relation schematic diagram.
Fig. 5 is automatic packing machine structural representation.
Wherein, 1, destacking mechanism 101, translation track 102, lifting sliding rail 103, pan drive motor 104, lifting rolling
Cylinder motor 105, steel wire rope 106, fixture fixed mount 107, destacking fixture 108, mounting bracket 109, translating bracket 110,
Translation travelling wheel 111, lifting travelling wheel 2, blank turning machine structure 201,202, driving motor 203 of chain, turn over base motor 204,
Turn over 205, No. two driving motors of base pawl, 207, No. four driving motors 208 of 206, No. three driving motors, lifting motor 209, carry
Thing support 210, drive sprocket 211, piling limited support 212, blank turning machine frame 3, mechanical arm stacking mechanism 301, mechanical arm
302, clamp for stacking 303, fixture mount 4, packing mechanism 401, carrying roller the 402, first baling press 403, handler structure
404, the second baling press 405, lateral transfer support 406, longitudinally fed support 5, block conveyor structure 501, steaming maintaining vehicle
502, track.
Detailed description of the invention
Fig. 1～5 is that the present invention will be further described for highly preferred embodiment of the present invention, below in conjunction with the accompanying drawings 1～5.
Referring to the drawings 1～5: autoclave aerated concrete building block pallet-free stacking and stacking technology, realized by full-automatic packaging system,
This full-automatic packaging system includes blank turning machine structure 2, mechanical arm stacking mechanism 3 and packing mechanism 4, and blank turning machine structure 2 is provided with upset
Mechanism and the translation mechanism driving building block to move and the lifting mechanism driving translation mechanism lifting, the outfan of blank turning machine structure 2 is even
Take turn-up mechanism 4, between blank turning machine structure 2 outfan and packing mechanism 4, be provided with mechanical arm stacking mechanism 3；Mechanical arm stacking mechanism 3
Including mechanical arm 301 and clamp for stacking 302, below mechanical arm 301, by fixture mount 303, multiple piling be arrangeding in parallel is installed
Fixture 302, each clamp for stacking 302 individually controls folding by circuit respectively.
Destacking mechanism 1 includes destacking fixture 107, fixture fixed mount 106, draw-off mechanism, lifting Rolling motor 104 and translation
Driving motor 103, draw-off mechanism, lifting Rolling motor 104 and pan drive motor 103 are installed in fixture fixed mount 106 top, under
Portion connects destacking fixture 107 by draw-off mechanism one end, and pan drive motor 103 two ends connect the translation in translating bracket 109
Travelling wheel 110, fixture fixed mount 106 two ends are provided with lifting travelling wheel 111, are slided by translating bracket 109 in fixture fixed mount 106 top
Install.Translation slide mechanism includes mounting bracket 108, translation track 101 and lifting sliding rail 102, and translation track 101 level is in peace
Dress support 108 top, lifting sliding rail 102 is vertically fixed in the inner side of mounting bracket 108.
Blank turning machine structure 2 includes blank turning machine frame 212, object carrying support 209, switching mechanism, translational drive mechanism and lifting mechanism,
Translation mechanism is chain 201, and chain 201 connects translational drive mechanism；Translational drive mechanism includes drive sprocket 210 and drives electricity
Machine, chain 201 is arranged on the top of blank turning machine frame 212 by the many groups of drive sprockets be arrangeding in parallel and chain 201, according to building block
Conveying direction is also sequentially provided with lifting mechanism, switching mechanism and piling limited support 211, blank turning machine frame on blank turning machine frame 212
212 tops are provided with and organize many groups object carrying support 209 that chain 201 be arranged in parallel more, and the top of lifting mechanism is fixing connects one group
The object carrying support 209 being movably arranged on blank turning machine frame 212.
Switching mechanism includes turning over base pawl 204 and turning over base motor 203, and the clutch end turning over base motor 203 connects rotation peace
Be contained on blank turning machine frame 212 turns over base pawl 204, turns over base pawl 204 and arranges for cross or groined type, and cross or groined type are arranged
The center turning over base pawl 204 be provided with rotating shaft.
Packing mechanism 4 includes lateral transfer support 405 and the longitudinally fed support 406 vertically spliced, lateral transfer support
405 and the top of input of longitudinally fed support 406 be respectively equipped with one group of gantry baling press, top is respectively equipped with and organizes more and turns
The dynamic carrying roller 401 installed, lateral transfer support 405 and longitudinally fed support 406 junction are provided with handler structure 403.
Mechanical arm stacking mechanism 3 includes mechanical arm 301 and clamp for stacking 302, passes through fixture mount below mechanical arm 301
303 install multiple clamp for stackings 302 be arrangeding in parallel, and each clamp for stacking 302 individually controls folding by circuit respectively.Building block
Conveying mechanism 5 includes that steaming maintaining vehicle 501 and track 502, steaming maintaining vehicle 501 end face are loading surface, and basal sliding is arranged on track 502
On.
Concrete palletization step is as follows:
1, arragement direction and the quantity of the interior every layer of building block of building block buttress are set, and need to arrange the position of handling hole and handling
The size in hole；
2, base is turned over
By translation mechanism (chain 201), by row or block-by-block is delivered at switching mechanism, when the block of previous row in polylith building block
When block arrives at switching mechanism, the building block of a row behind promotes under the effect of lifting mechanism, departs from and translation machine below
The mechanism of structure (chain 201), translation idle running below；
3, marshalling
According to various sizes of its putting position of building block layout, above-mentioned switching mechanism is utilized to adjust the putting angle of building block
Degree, after the building block of previous row completes rotary movement, then recovers and the contacting of translation mechanism, continuation under the drive of lifting mechanism
Mobile, by that analogy, it is achieved the continuous overturning by row of multiple rows of building block, spelling group the most by row, until spelling group completes one layer of building block buttress
Layout；
4, successively piling
When the quantity of building block reaches the size of one layer of building block buttress, by mechanical arm stacking mechanism 3 by this layer of building block buttress clamping
It is transferred to the input of packing mechanism 4, undetermined, wait next layer of building block buttress, pass sequentially through mechanical arm stacking mechanism 3 by follow-up
Building block buttress is piled up on lower floor's building block buttress；
5, during by mechanical arm stacking mechanism 3 successively piling, when arriving the building block layer that handling hole is set, control
The amount of action of the clamp for stacking 302 below mechanical arm 301, chooses the corresponding clamp for stacking 302 specifying position being provided with building block
Carrying out gripping action, the clamp for stacking 302 of remaining position is failure to actuate, and sky is walked, and the clamp for stacking 302 being failure to actuate completes piling and moves
In whole building block is piled up neatly, cavity or the through hole of the handling hole as building block bag is formed after work；Residue is not provided with the building block layer of handling hole
Successively piling as described in step 4；
6, packing
After piling completes, the baling press arranged in the two directions by packing mechanism 4 carries out two-way packing, is finally completed
Output.
Concrete, full-automatic packaging system, including block conveyor structure 5, destacking mechanism 1, blank turning machine structure 2 and packing mechanism
4, block conveyor structure 5 one end connects still kettle, and the other end piles up neatly outfan for going out, and described destacking mechanism 1 passes through translation gliding
Mechanism is vertically across going out to pile up neatly above outfan and blank turning machine structure 2 input, and is going out buttress output by translation slide mechanism
Alternating translational between end and blank turning machine structure 2 input, and the upper vertical lifting at blank turning machine structure 2 input, blank turning machine structure 3
Outfan connects packing mechanism 4, is provided with mechanical arm stacking mechanism 3 between blank turning machine structure 2 outfan and packing mechanism 4.
The operation principle of full-automatic packaging system and work process: become through still kettle autoclave aerated concrete building block out
Product, are transported to the initial end location of the present invention, are carried out it by system detection after location by steaming maintaining vehicle 501 along track 502
Automatic destacking, is discharged on the pipeline of system self, transports subsequent processing by pipeline afterwards and carries out automatic turning base marshalling,
Being arranged the building block after turning over base by the detection switch at each position, Intelligent robotic manipulator carries out science piling to it, afterwards will
The building block good with handling hole piling is transported at baling press the most automatically pack by supply line, carries out secondary more certainly
Dynamic packing, packed after whole bag building block is carried out turnover transport by lifting utensil.
1, specific works process is as follows: destacking
Building block to be packed is transported to unstacking station by steaming maintaining vehicle 501 along track 502, and destacking mechanism 1 receives the signal that puts in place
After, pan drive motor 103 starts, and fixture fixed mount 106 runs above unstacking station along translation track 101, behind location,
Lifting Rolling motor 104 starts, steel wire rope 105 the fixture fixed mount 106 drawn, along lifting sliding rail 102 slide downward, makes to unload
After buttress fixture 107 drop to building block ground floor predeterminated position, destacking fixture 107 starts clamping, and lifting Rolling motor 104 reversely opens
Dynamic, ground floor building block separates lifting with building block buttress, and pan drive motor 103 reverse starting simultaneously, fixture fixed mount 106 is along translation
Track 101 marches to above blank turning machine structure 2, and lifting Rolling motor 104 is again started up, and fixture fixed mount 106 drives destacking fixture
107 decline along lifting sliding rail 102, until ground floor building block touches the chain 201 of blank turning machine structure 2, destacking fixture 107 starts to be put
Open building block, so far, complete destacking action.
2, base marshalling is turned over
After building block is fallen on the chain 201 of blank turning machine structure 2, a driving motor 202 starts, and building block is carried by chain 201
To turning over base pawl 204 station, turn over base motor 203 simultaneously and start, complete the previous row of building block and turn over base, simultaneously No. two driving motor 205 Hes
No. three driving motors 206 start, and make to turn over the complete row's building block of base and continue to move along a station along chain 201, by that analogy,
After suitable packing quantity is accumulated in building block, No. three driving motors 206 start with No. four driving motors 207 simultaneously, this group are built
Block is jointly delivered to blank turning machine structure 2 afterbody and treats, at yard region piling limited support 211, so far to complete to turn over base marshalling action.
The top of whole blank turning machine frame 212 forms a delivery platform by many group chains 201, the polylith building block after destacking
By chain 201 by rows be delivered at switching mechanism by row, when the building block of previous row reaches at switching mechanism, after
The building block of one row is driven lifting, disengaging to contact with chain 201, rest on by object carrying support 209 under the effect of lifting mechanism
The position of lifting mechanism, and chain 201 below dallies, after the building block of its previous row completes rotary movement, then in lifting
Mechanism drives lower reply and the connection of chain, continues to move to, by that analogy, it is achieved the continuous overturning by row of multiple rows of building block, and
Being independent of each other again, final realization concentrates piling.Front-seat building block upset, heel row building block promotes, and whole flow process is smooth and easy, continuous, it is not necessary to
Stop follow-up destacking because of front-seat upset, also do not result in the accumulation of building block, achieve whole building block cleverly and turn over base, defeated
Pass through the seriality of journey.
3, piling
One group of building block runs to behind yard region, and mechanical arm stacking mechanism 3 starts, and mechanical arm 301 drives clamp for stacking 302
To this group building block clamp base position, behind mechanical arm 301 location, clamp for stacking 302 starts, gripping reorganization building block, simultaneously mechanical arm 301
Starting, put this group building block to packing mechanism 4 piling station, clamp for stacking 302 starts, and decontrols building block, circulates successively, the completeest
Become piling action.
Concrete, multiple clamp for stacking 302 be arrangeding in parallel is set below mechanical arm 301, also, it is preferred that, by each
Clamp for stacking 302 individually controls folding by circuit respectively, i.e. when carrying out piling work, optionally chooses several appointment
The clamp for stacking 302 of position carries out gripping action, and the clamp for stacking 302 choosing several appointment position is failure to actuate, and sky is walked, Ji Keshi
Form cavity or through hole in present whole building block buttress, and these through holes can be used as handling when follow-up building block bag is carried
Hole, can directly be carried by fork truck, it is not necessary to pallet, thoroughly eliminates the effect of pallet, saves substantial amounts of production cost.
4, two-way packing
Segment palletizing is to after predetermined number, and carrying roller 401 starts, and by longitudinally fed support 406, brick contracted affreightment is delivered to first dozen
Chartered plane 402 carries out 1 packing, and after 1 time has been packed, carrying roller 401 continues to start, and delivers to turn to station by brick contracted affreightment, i.e. pushes away buttress
At mechanism 403, now drive the electric motor starting of handler structure 403 translation, building block buttress is pushed on lateral transfer support 405,
Lateral transfer support 405 input carries out 2 packings by the second baling press 404, and after 2 times have been packed, edge successively is piled up neatly in building block
Output, so far completes packing action.
The above, be only presently preferred embodiments of the present invention, is not the restriction that the present invention makees other form, appoints
What those skilled in the art changed possibly also with the technology contents of the disclosure above or be modified as equivalent variations etc.
Effect embodiment.But every without departing from technical solution of the present invention content, the technical spirit of the foundation present invention is to above example institute
Any simple modification, equivalent variations and the remodeling made, still falls within the protection domain of technical solution of the present invention.
Claims (5)
1. autoclave aerated concrete building block pallet-free stacking and stacking technology, it is characterised in that: being realized by full-automatic packaging system, this is complete
Automatic packaging system includes blank turning machine structure (2), mechanical arm stacking mechanism (3) and packing mechanism (4), and blank turning machine structure (2) is provided with
Switching mechanism and drive the translation mechanism that moves of building block and drive the lifting mechanism of translation mechanism lifting, blank turning machine structure (2) defeated
Go out end and connect packing mechanism (4), between blank turning machine structure (2) outfan and packing mechanism (4), be provided with mechanical arm stacking mechanism (3)；
Described mechanical arm stacking mechanism (3) includes that mechanical arm (301) and clamp for stacking (302), mechanical arm (301) lower section pass through fixture
Multiple clamp for stacking (302) be arrangeding in parallel installed by support (303), and each clamp for stacking (302) is individually controlled by circuit respectively
Folding processed；
Concrete palletization step is as follows:
1), building block is set and piles up neatly arragement direction and the quantity of interior every layer of building block, and the positions and dimensions of handling hole；
2), base is turned over
By translation mechanism, by row or block-by-block is delivered at switching mechanism in polylith building block, when the building block of previous row arrives switching mechanism
During place, the building block of a row behind promotes under the effect of lifting mechanism, departs from and the mechanism of translation mechanism below, below
Translation idle running；
3), marshalling
According to various sizes of its putting position of building block layout, utilize above-mentioned switching mechanism to adjust the angles of building block, treat
After the building block of previous row completes rotary movement, then recover and the contacting of translation mechanism under the drive of lifting mechanism, continue to move to,
By that analogy, it is achieved the continuous overturning by row of multiple rows of building block, spelling group the most by row, until spelling group completes the volume of one layer of building block buttress
Row；
4) successively piling
When the quantity of building block reaches the size of one layer of building block buttress, by mechanical arm stacking mechanism (3), this layer of building block buttress clamping is turned
Move to the input of packing mechanism (4), wait next layer of building block buttress, pass sequentially through mechanical arm stacking mechanism (3) by follow-up block
Block buttress is piled up on lower floor's building block buttress；
5), during by mechanical arm stacking mechanism (3) successively piling, when arriving the building block layer that handling hole is set, control
The amount of action of the clamp for stacking (302) of mechanical arm (301) lower section, chooses the corresponding clamp for stacking specifying position being provided with building block
(302) carrying out gripping action, the clamp for stacking (302) of remaining position is failure to actuate, and sky is walked, the clamp for stacking (302) being failure to actuate
In whole building block is piled up neatly, cavity or the through hole of the handling hole as building block bag is formed after completing piling action；Residue is not provided with handling
The building block layer such as step 4 in hole) as described in successively piling；
6), packing
After piling completes, the baling press arranged in the two directions by packing mechanism (4) carries out two-way packing, is finally completed defeated
Go out.
Autoclave aerated concrete building block pallet-free stacking and stacking technology the most according to claim 1, it is characterised in that: described is complete
Automatic packaging system also includes that destacking mechanism (1), destacking mechanism (1) include destacking fixture (107), fixture fixed mount (106), lead
Drawing mechanism, lifting Rolling motor (104) and pan drive motor (103), fixture fixed mount (106) top installation draw-off mechanism,
Lifting Rolling motor (104) and pan drive motor (103), bottom connects destacking fixture (107) by draw-off mechanism one end, flat
Moving the translation travelling wheel (110) driving motor (103) two ends to connect in translating bracket (109), fixture fixed mount (106) two ends are provided with
Lifting travelling wheel (111), fixture fixed mount (106) top is slidably installed by translating bracket (109).
Autoclave aerated concrete building block pallet-free stacking and stacking technology the most according to claim 1, it is characterised in that: described turns over
Base mechanism (2) also includes blank turning machine frame (212), object carrying support (209), translational drive mechanism and lifting mechanism, described translation
Mechanism is chain (201), and chain (201) connects translational drive mechanism, and translational drive mechanism includes drive sprocket (210) and drives
Motor, the many groups of drive sprockets be arrangeding in parallel and chain (201) are arranged on the top of blank turning machine frame (212), carry according to building block
Direction is also sequentially provided with lifting mechanism, switching mechanism and piling limited support (211), blank turning machine frame on blank turning machine frame (212)
(212) top is provided with and organizes many groups object carrying support (209) that chain (201) be arranged in parallel, the top of described lifting mechanism more
One group of object carrying support (209) being movably arranged on blank turning machine frame (212) of fixing connection.
Autoclave aerated concrete building block pallet-free stacking and stacking technology the most according to claim 1, it is characterised in that: described turns over
Rotation mechanism includes turning over base pawl (204) and turning over base motor (203), and the clutch end turning over base motor (203) connects what rotation was installed
Turning over base pawl (204), the described base pawl (204) that turns over is cross or groined type is arranged, and what cross or groined type were arranged turns over base pawl
(204) center is provided with rotating shaft.
Autoclave aerated concrete building block pallet-free stacking and stacking technology the most according to claim 1, it is characterised in that: described beats
Turn-up mechanism (4) includes lateral transfer support (405) and the longitudinally fed support (406) vertically spliced, lateral transfer support (405)
Being respectively equipped with one group of gantry baling press with the top of the input of longitudinally fed support (406), top is respectively equipped with and organizes more and turns
The dynamic carrying roller (401) installed, lateral transfer support (405) and longitudinally fed support (406) junction are provided with handler structure
(403)。
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| CN201610825070.XA CN106241397B (en) | 2016-09-14 | 2016-09-14 | Autoclave aerated concrete building block pallet-free stacking and stacking technology |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610825070.XA CN106241397B (en) | 2016-09-14 | 2016-09-14 | Autoclave aerated concrete building block pallet-free stacking and stacking technology |
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| Publication Number | Publication Date |
|---|---|
| CN106241397A true CN106241397A (en) | 2016-12-21 |
| CN106241397B CN106241397B (en) | 2018-07-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610825070.XA Active CN106241397B (en) | 2016-09-14 | 2016-09-14 | Autoclave aerated concrete building block pallet-free stacking and stacking technology |
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| CN106542135A (en) * | 2017-01-12 | 2017-03-29 | 山东阳光众泰机械工程有限公司 | A kind of air entrained concrete mixing packaging system |
| CN107021344A (en) * | 2017-06-01 | 2017-08-08 | 李军平 | A kind of air-entrained concrete building block finished product packing production line |
| CN109353835A (en) * | 2018-12-21 | 2019-02-19 | 江苏江桥机械制造有限公司 | A kind of automatic high speed segment palletizing production line |
| CN110040407A (en) * | 2019-04-15 | 2019-07-23 | 徐州德坤电气科技有限公司 | It is a kind of suitable for digital plant or the logistics code fetch unit in Internet of Things warehouse |
| CN110040485A (en) * | 2019-05-21 | 2019-07-23 | 固安精益恒业自动化科技有限公司 | A kind of stripe shape part removal device |
| CN111907779A (en) * | 2020-08-31 | 2020-11-10 | 安徽阜阳富龙建筑材料有限责任公司 | Evaporate and press aerated concrete block and exempt from tray baling equipment |
| CN112340661A (en) * | 2019-08-07 | 2021-02-09 | 王魁 | Multilayer fruit basket tray-free loading, unloading and carrying device |
| CN112430120A (en) * | 2020-11-21 | 2021-03-02 | 固始佳兴新型建材有限公司 | Concrete reinforced block and preparation method thereof |
| CN113562239A (en) * | 2021-07-28 | 2021-10-29 | 山东路友新材料有限公司 | Marshalling does not have tray and stays fork truck hole aerated brick baling line |
| CN114872963A (en) * | 2022-06-07 | 2022-08-09 | 新疆鼎博建材有限公司 | Full-automatic tray-free packaging system for concrete aerated building blocks |
| CN115196080A (en) * | 2022-07-08 | 2022-10-18 | 优客智能装备有限公司 | Full-automatic tray-free packaging and forking process for aerated concrete blocks |
| CN118723596A (en) * | 2024-08-30 | 2024-10-01 | 江苏天元智能装备股份有限公司 | A pallet-free palletizing system and method for building blocks |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106542135A (en) * | 2017-01-12 | 2017-03-29 | 山东阳光众泰机械工程有限公司 | A kind of air entrained concrete mixing packaging system |
| CN107021344A (en) * | 2017-06-01 | 2017-08-08 | 李军平 | A kind of air-entrained concrete building block finished product packing production line |
| CN109353835B (en) * | 2018-12-21 | 2023-10-13 | 江苏江桥机械制造有限公司 | Automatic high-speed building block stacking production line |
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| CN110040407A (en) * | 2019-04-15 | 2019-07-23 | 徐州德坤电气科技有限公司 | It is a kind of suitable for digital plant or the logistics code fetch unit in Internet of Things warehouse |
| CN110040407B (en) * | 2019-04-15 | 2024-02-20 | 徐州德坤电气科技有限公司 | Logistics code-fetching unit suitable for digital factory or Internet of things warehouse |
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| CN112340661A (en) * | 2019-08-07 | 2021-02-09 | 王魁 | Multilayer fruit basket tray-free loading, unloading and carrying device |
| CN111907779B (en) * | 2020-08-31 | 2021-10-01 | 安徽阜阳富龙建筑材料有限责任公司 | Evaporate and press aerated concrete block and exempt from tray baling equipment |
| CN111907779A (en) * | 2020-08-31 | 2020-11-10 | 安徽阜阳富龙建筑材料有限责任公司 | Evaporate and press aerated concrete block and exempt from tray baling equipment |
| CN112430120B (en) * | 2020-11-21 | 2022-10-14 | 固始佳兴新型建材有限公司 | Concrete reinforced block and preparation method thereof |
| CN112430120A (en) * | 2020-11-21 | 2021-03-02 | 固始佳兴新型建材有限公司 | Concrete reinforced block and preparation method thereof |
| CN113562239A (en) * | 2021-07-28 | 2021-10-29 | 山东路友新材料有限公司 | Marshalling does not have tray and stays fork truck hole aerated brick baling line |
| CN114872963A (en) * | 2022-06-07 | 2022-08-09 | 新疆鼎博建材有限公司 | Full-automatic tray-free packaging system for concrete aerated building blocks |
| CN115196080A (en) * | 2022-07-08 | 2022-10-18 | 优客智能装备有限公司 | Full-automatic tray-free packaging and forking process for aerated concrete blocks |
| CN115196080B (en) * | 2022-07-08 | 2024-03-22 | 优客智能装备(浙江)有限公司 | Full-automatic pallet-free packing fork transport process for aerated concrete blocks |
| CN118723596A (en) * | 2024-08-30 | 2024-10-01 | 江苏天元智能装备股份有限公司 | A pallet-free palletizing system and method for building blocks |
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