CN203740175U - Fully-automatic brick unloading baler - Google Patents

Abstract

The fully automatic brick unloading and packing machine is composed of a depalletizing machine, a stacking machine, a robot, a marshalling machine, another robot, and a packing machine, which are connected end to end in sequence. The side of the car reaches the top of the stacking machine. The stacking machine has four stations, one of which is under the depalletizer, and the other symmetrical station is adjacent to one end of the marshalling machine. One robot, the other end of the marshalling machine is adjacent to the baler, and another robot is arranged between the marshalling machine and the baler. The fully automatic brick unloading and packing machine solves the problem of bonding of sintered bricks and deformation of brick piles caused by sintering, realizes fully automatic unmanned unloading and packing of sintered bricks, liberates workers from heavy physical labor, and solves labor difficulties in the industry The problem.

Description

Fully automatic unloading brick packing machine

Technical field

The utility model belongs to the technical field of new wall material mechanical equipment, in particular to a fully automatic brick unloading packing machine which can automatically unload, group and pack sintered bricks from a kiln car. the

Background technique

The existing production process of sintered bricks is as follows: after the raw materials for making bricks are made into adobes, a certain gap is separated, put on the kiln car, and then enter the kiln for drying and roasting. After the adobes are fired into finished products, they are removed from the kiln car Unload them, close them in a certain order, and stack them in the brick storage yard or directly load them on the brick truck. the

Most domestic sintered bricks adopt a one-time stacking firing process (the bricks are stacked once, drying and roasting are completed). Since the firing temperature of the sintered bricks is close to the critical temperature, the surface of the bricks will soften to a certain extent, resulting in the bonding between the upper and lower bricks and the deformation of the brick stack. (The deformation of the brick pile tends to increase from bottom to top), which has become a serious obstacle to directly unloading bricks by machinery; at present, the work of unloading the burnt bricks from the kiln car and loading them on the brick transporter has always been done manually. Bricks just out of the kiln have a certain temperature and a lot of dust. The brick unloading site is generally not indoors. The working conditions for workers are very difficult, and it is difficult to recruit workers. At the same time, the cost of unloading bricks and loading them is a big burden for brick-making enterprises. the

Existing patent documents disclose very few brick unloading machines for fired bricks, which have limitations to varying degrees, and cannot effectively solve the problems of brick bonding and brick stack deformation, and cannot fully realize fully automatic brick unloading and packing of fired bricks. the

Although there are similar equipment in foreign countries, the brick-making process is different from that in China. Most of the bricks are fired twice (the bricks are dried first, and then baked). The bricks will not bond and the brick stack will not be deformed. There is no need to consider the bonding of bricks and the deformation of brick stacks; most of the domestic one-stack firing, the problem of bonding and brick stack deformation is much more serious than the second-stack firing, so imported equipment cannot be used for unloading bricks in the domestic one-stack firing process, and Imported equipment is complicated to operate, untimely supply of spare parts, high maintenance costs, long cycle, especially expensive prices make it difficult to popularize in China. the

The domestic research and development of automatic brick unloading baler has just started, so far there has been no real automatic unloading brick baler technical equipment or related technical information publicity. the

Contents of the invention

In order to solve the fully automatic brick unloading and packing in the existing sintered brick production, the utility model provides a fully automatic brick unloading and packing machine. Deformation can also realize fully automatic and unmanned brick unloading and packaging, and automatically bundle bricks into brick stacks one by one, which is convenient for on-site stacking and mechanized loading. the

The technical solution adopted by the utility model to solve its technical problems is: the fully automatic brick unloading baler is composed of a depalletizer, a stacker, a robot, a marshalling machine, another robot, and a baler, which are connected end to end in sequence. The depalletizer straddles the kiln car, the tail protrudes from the side of the kiln car, and reaches above the first station of the whole stacker. The whole stacker has four stations, one of which is under the depalletizer, and the other is symmetrical. The position is adjacent to one end of the marshalling machine, a robot is arranged between the stacker and the marshalling machine, the other end of the marshalling machine is adjacent to the baler, and another robot is arranged between the marshalling machine and the baler; its working process is: unloading The stacker unloads the burnt bricks from the kiln car one at a time and puts them on the stacker for shaping. A robot removes the bricks one layer at a time from the stack of bricks that have been shaped by the stacker and puts them on the stacker. On the marshalling machine, the marshalling machine first closes the bricks horizontally and vertically tightly, and then divides the bricks into the specified number of blocks according to the needs of the baler, and another robot grabs the bricks grouped by the marshalling machine. After the bricks on the baler reach the predetermined number of layers, the rollers under the baler move forward to drive the bricks forward, and the head of the baler packs the bricks horizontally in sequence, and then the brick stack changes 90 degrees. Another baler head packs the brick stack longitudinally. the

The depalletizer includes: a depalletizer frame, a longitudinal drive, a horizontal drive, a lifting plate, a turntable, and a fixture, wherein: the frame straddles the kiln car and is fixed on the foundation, and the tail end protrudes from the side of the kiln car to reach the first One station, guide rails are fixed on the depalletizing frame, and the longitudinal driving can move longitudinally along the rack guide rails; the longitudinal driving is fixed with horizontal guide rails, and the horizontal driving can move horizontally along the longitudinal driving guide rails, and the longitudinal and horizontal driving can make the fixture reach Any position of the kiln car; a lifting plate is set on the horizontal carriage, the turntable is fixed under the lifting plate, and the fixture is fixed under the turntable. The fixture can go up and down with the lifting plate and rotate around the turntable. In order to avoid the deformation of the brick stack after sintering (the deformation of the brick stack tends to enlarge from bottom to top), the clamp enters the brick joint from the side and clamps the brick stack from the bottom to avoid the most deformed part of the brick stack. the

The whole stacker includes: an underframe, a circular track, a movable frame for an inner shaping machine, a fixed frame for an inner shaping machine, a movable frame for an outer shaping machine, and a fixed frame for an outer shaping machine. The stacking station, shaping station, grabbing station, and preparation station can rotate 360 degrees around the circular track, and each station can rotate 90 degrees at a time. The movable frame of the inner shaping machine, the fixed frame of the inner shaping machine, and the outer shaping machine The movable frame of the machine and the fixed frame of the outer shaping machine are fixed at the second station; the brick unloading machine puts the brick stack on the first station, the bottom frame rotates 90 degrees, and the movable frame of the inner shaping machine at the second station and the movable frame of the outer shaping machine to shape the brick stack, the movable frame of the inner shaping machine is a movable flat plate, which can move toward the brick stack along the guide rail of the fixed frame of the inner shaping machine, and the fixed frame of the inner shaping machine is fixed on the inner side of the circular track The movable frame of the outer shaping machine is a three-sided flat shelf, which surrounds the brick stack from three sides, and the two flat plates on both sides can move towards the middle, and the movable frame of the outer shaping machine can move forward along the guide rail of the fixed frame of the outer shaping machine to reach the brick stack , the outer shaping fixing frame, fixed on the outside of the circular track; the bonding and deformation of the brick stacks are pushed by the flat plate to achieve loosening and shaping; then the bottom frame is rotated 90 degrees, and the shaped brick stacks reach the third station; The first robot includes: the robot body and the robot grabbing tray. Each layer picks up bricks from the third station of the stacker and puts them on the marshalling machine; the fourth station is the preparation station. the

The marshalling machine includes: a sewing machine, a first-level brick transportation platform, a slitting and slitting machine, a grouping machine, a second-level brick transportation platform, and a grabbing station. Wherein: the seam joint machine is composed of two sets of belt conveyors interspersed with each other and with different rotating speeds, one end of which is adjacent to the whole stacker, and the other end is connected with the slitting and slitting machine through the first-level brick transporting platform; the first-level brick transporting platform It is composed of a group of square tubes that can be raised and lowered in the belt joint of the jointing machine and can walk between the jointing machine and the slitting and slitting machine. The jointing machine uses the different speeds of the two belts to horizontally move the bricks during the sintering The reserved gap is eliminated; then the bricks enter the slitting and slitting machine. The slitting and slitting machine is composed of two sets of rollers with different speeds, one end is close to the jointing machine, and the other end is crossed with the grouping machine; It is composed of a group of belt conveyors interspersed with each other and with different speeds. One end crosses the slitting and slitting machine, and the other end is adjacent to the grabbing station; It is composed of square tubes walking between the grouping machine and the grabbing station; the slitting and slitting machine first combines the bricks longitudinally, and then divides them into several strips vertically according to the needs, and then the brick row continues to move forward, and is divided into packaging on the grouping machine. The number of blocks; the secondary brick transport platform transports the brick groups on the grouping machine to the grabbing station. the

There are two robots, including: a robot body and a robot gripper; the one robot is configured between the stacker and the marshalling machine, and clamps the bricks from the third station of the stacker one layer at a time. Put it on the marshalling machine; another robot is arranged between the marshalling machine and the baler, grabs the bricks that have been divided into strips on the marshalling machine, and puts them on the baler. the

The baler includes: a baler frame, a baler head, and a push head; the baler frame is "L"-shaped, wherein: there are rollers on the baler frame, and the rollers can be actively rotated under the drive of the motor to transport bricks , there are two baler heads, one is the horizontal baler head, which is set in the "L" longitudinal direction; the other is the longitudinal baler head, which is set in the "L" horizontal direction, and the first baler head is horizontal to the brick stack. Packing, and then the brick stack is driven by the push head to turn 90 degrees in the original direction, and the other packer head packs the brick stack longitudinally. the

In the above equipment, the robot used is an existing product. the

The beneficial effects of the utility model are:

1. Fully automatic brick unloading and packing machine, which solves the bonding and deformation of brick piles caused by sintering of sintered bricks, realizes fully automatic unmanned unloading and packing of sintered bricks, liberates workers from heavy physical labor, and solves the problem in the industry Difficulty in employment;

2. Save a lot of brick unloading and loading costs for the enterprise, reduce production costs, and enhance market competitiveness;

3. After the bricks are packed into packages, more than two-thirds of the brick stacking site can be saved, and mechanized loading can be realized, which saves loading time and reduces loading costs;

4. The mechanism is simple, the failure rate is low, the operation is easy to learn, and it is suitable for popularization in brick factories;

5. With high degree of automation and high efficiency, it can meet the needs of efficient production in the domestic brick and tile industry;

6. Strong versatility, when changing brick type and packing stacking type, only need to make simple settings;

7. The price is cheap, which is convenient for domestic promotion and popularization. the

Description of drawings

Below in conjunction with accompanying drawing and embodiment the utility model is described further. the

Fig. 1 is a perspective view of the utility model. the

Figure 2 is a perspective view of the depalletizer after hiding one side frame and two uprights. the

Fig. 3 is a perspective view of the whole stacker. the

Fig. 4 is a perspective view of the marshalling machine. the

Fig. 5 is a perspective view of the baler. the

Fig. 6 is a perspective view of the robot. the

In the figure 10. Depalletizer, 11. Depalletizer frame, 12. Longitudinal driving, 13. Horizontal driving, 14. Lifting disc, 15. Turntable, 16. Clamp, 20. Whole stacker, 21. Underframe, 22 .Circular track, 23. Internal shaping machine movable frame, 24. Internal shaping machine fixed frame, 25. External shaping machine movable frame, 26. External shaping machine fixed frame, 30. Marshalling machine, 31. Seaming machine, 32. One Level transport brick platform, 33. Slitting and slitting machine, 34. Grouping machine, 35. Secondary brick transport platform, 36. Grabbing station, 40. Packing machine, 41. Packing rack, 42. Packing machine head, 43. Push head, 50. Robot, 51. Robot body, 52. Robot gripper. the

Detailed ways

Example 1

The utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can understand. the

The fully automatic brick unloading baler provided by the utility model has a structure as shown in Figure 1, by the depalletizer 10, the whole stacker 20, a robot 50, a marshalling machine 30, another robot 50, and a baler 40, in order It consists of end-to-end connection, and its working process is as follows: the unloading machine 10 straddles the kiln car, unloads the burnt bricks from the kiln car one by one, and puts them on the whole stacking machine 20 for shaping. One of the robots 50, Take off the bricks one layer at a time from the pile of bricks that have been reshaped by the whole stacker 20, and put them on the marshalling machine 30. The marshalling machine 30 first closes up the horizontal seams between the bricks and tightens the vertical strips, and then according to According to the shape and quantity required by the baler 40, the bricks are divided into the specified number of bars, and another robot 50 grabs the brick group that has been divided into 30 blocks by the marshalling machine and puts it on the baler 40. The bricks on the baler 40 After the pile reaches the predetermined number of layers, the lower roller of the baler 40 rotates to drive the brick pile forward, and the horizontal baler head 42 packs the brick pile horizontally in turn, and then the movement direction of the brick pile is changed by 90 degrees, and the longitudinal baler head 42 packs the brick pile vertically. . the

Described depalletizing machine 10 is shown in Figure 2, comprises: depalletizing frame 11, longitudinal driving 12, lateral driving 13, lifting disc 14, rotating disc 15, fixture 16, wherein: depalletizing frame 11 straddles kiln car and fixes On the foundation, guide rails are fixed on the depalletizing frame 11, and the longitudinal driving 12 can move longitudinally along the guide rails on the depalletizing frame 11. The longitudinal driving 12 is fixed with a horizontal guide rail, and the horizontal driving 13 can move along the guide rails on the longitudinal driving 12. Horizontal movement; the horizontal driving 13 is provided with a lifting disc 14, the lower side of the lifting disc 14 is fixed with a turntable 15, and the lower side of the turntable 15 is fixed with a clamp 16, and the clamp 16 can be lifted up and down with the lifting disc 14, and can rotate around the turntable 15; in order to avoid deformation of the brick pile after sintering (the deformation of the brick stack is enlarged from bottom to top), the clamp 16 enters the brick seam from the side, and clamps the brick stack from the bottom, so as to avoid the most deformed part of the brick stack top. the

Described whole stacker 20 is shown in Figure 3, comprises: underframe 21, annular track 22, inner shaping machine movable frame 23, inner shaping machine fixed frame 24, outer shaping machine movable frame 25, outer shaping machine fixed frame 26, Among them: the bottom frame 21 has four stations, which are depalletizing station, shaping station, grasping station, and preparation station in turn, which can rotate around the circular track 22, and each station turns 90 degrees at a time; the depalletizer 10 put the brick stack on the first station of the whole stacker 20, the bottom frame 21 rotates 90 degrees, and the inner shaping machine movable frame 23 and the outer shaping machine movable frame 25 of the second station carry out shaping to the brick stack, so The movable frame 23 of the internal shaping machine is a movable flat plate, which can move towards the brick pile along the fixed frame 24 of the internal shaping machine. The shelf surrounds the brick stack from three sides, and the flat plates on both sides can move to the middle. The outer plastic machine movable frame 25 can move forward along the guide rail of the outer plastic machine fixed frame 26 to reach the brick stack, and the outer plastic fixed frame 25 is fixed. On the outside of the circular track 22. The bonding and deformation of the brick stacks are pushed by the flat plate to achieve loosening and shaping; then the bottom frame is rotated 90 degrees again, and the shaped brick stacks reach the third station, where a robot 50 is shown in Figure 6, one layer at a time Bricks are clamped from the third station of the whole stacker 20 and put on the marshalling machine 30; the fourth station is a preparation station. the

Described marshalling machine 30 is as shown in Figure 4, comprises: seaming machine 31, one-level brick transportation platform 32, joint strip slitting machine 33, grouping machine 34, secondary transportation brick platform 35, grasping station 36, wherein : The seaming machine 31 is made up of two groups of belt conveyors with different speeds, utilizes the different speeds of the two belts to eliminate the horizontal gaps reserved in the sintering process of the bricks; Bricks are lifted up according to a certain number of pieces, and transported to the slitting and slitting machine 33. The slitting and slitting machine 33 is composed of two groups of rollers with different rotating speeds. The brick row moves on, and on the grouping machine 34, the secondary brick transport platform 35 lifts the bricks divided into strips according to the required number of blocks, and transports them to the grasping station 36. the

Described another robot 50 as shown in Figure 6, comprises: robot body 51, robot grasping tray 52, grabs the brick group that divides the block on the marshalling machine 30 grasping station 36, puts on the packing machine 40 . the

Described baler 40 as shown in Figure 5, comprises baler frame 41, baler head 42, pushing head 43, wherein: roller is arranged on baler frame 41, and roller can rotate actively under motor drive, transports brick pile, There are two baler heads 42. The first baler head 42 packs the brick piles horizontally, and then the brick piles are pushed by the pushing head 43 to turn 90 degrees in the original direction, and the other baler head 42 pairs the brick piles vertically. Pack. the

Example 2

The fully automatic brick unloading baler differs from Embodiment 1 in that: the placement of the marshalling machine 30 can be vertical or parallel to the kiln car track according to the actual situation on site; According to the actual situation on site, it can be vertical or parallel to the kiln car track. the

Other parts not specified in detail are prior art. Although the foregoing embodiment has described the utility model in detail, it is only a part of the embodiments of the present invention, rather than all embodiments, and people can also obtain other embodiments according to the present embodiment without inventive step. Examples all belong to the protection scope of the present utility model. the

Claims (7)

1. full automaticity unloads brick compress, it is characterized in that: full automaticity unloads brick compress by unpiler (10), whole stack machine (20), a robot (50), braiding machine (30), another robot (50), compress (40), composition successively joins end to end, described unpiler (10) is across kiln car, the outstanding kiln car of tail end side, arrive whole stack machine (20) top, whole stack machine (20) has four stations, one of them station is following at unpiler (10), another symmetrical station is adjacent with braiding machine (30) one end, between whole stack machine (20) and braiding machine (30), configure a robot (50), braiding machine (30) other end is adjacent with compress (40), between braiding machine (30) and compress (40), configure another robot (50).

2. full automaticity according to claim 1 unloads brick compress, it is characterized in that: unpiler (10) comprises destacking frame (11), longitudinally driving (12), horizontal driving (13), lifting disk (14), rotating disk (15), fixture (16), described destacking frame (11) strides across kiln car and is fixed on ground, the outstanding kiln car of tail end side, arrive first station of dent puller (20), destacking frame is fixed with guide rail on (11), and longitudinally driving (12) can be along destacking frame (11) guide rail longitudinal movement; Longitudinally in driving (12), be fixed with cross slide way, laterally driving (13) (12) the guide rail transverse shifting of can longitudinally driving a vehicle; Laterally in driving (13), be provided with lifting disk (14), lifting disk (14) is fixed rotating disk (15) below, rotating disk (15) is stationary fixture (16) below, fixture (16) can, with lifting disk (14) lifting, can rotate around rotating disk (15); Described fixture (16) bottom is provided with fixing device.

3. full automaticity according to claim 1 unloads brick compress, it is characterized in that: whole stack machine (20) comprises underframe (21), circular orbit (22), interior dent puller tressel (23), interior dent puller fixed mount (24), outer dent puller tressel (25), outer dent puller fixed mount (26), described underframe (21) has destacking, shaping, crawl, four stations of preparation, can be around circular orbit (22) rotation, each station once turn 90 degrees; Described interior dent puller tressel (23), interior dent puller fixed mount (24), outer dent puller tressel (25), outer dent puller fixed mount (26), be fixed on second station, described interior dent puller tressel (23) is a removable flat board, can move to piled bricks along the guide rail of interior dent puller fixed mount (24), interior dent puller fixed mount (24), is fixed on circular orbit (22) inner side; Outer dent puller tressel (25) is three dull and stereotyped shelfs, two sides, both sides flat board can be to middle piled bricks motion, outer dent puller tressel (25) can be along the forwards piled bricks motion of the guide rail of outer dent puller fixed mount (26), outer plastic fixed mount (25), is fixed on circular orbit (22) outside.

4. full automaticity according to claim 1 unloads brick compress, it is characterized in that: braiding machine (30) comprises linking machine (31), one-level fortune brick platform (32), closes bar banding machine (33), sizer (34), secondary fortune brick platform (35), capture station (36); Described linking machine (31) interts mutually by two groups, the belt feeder of different rotating speeds forms, and its one end is adjacent with whole stack machine (20), and the other end is transported brick platform (32) and closed bar banding machine (33) and be connected by one-level; One-level fortune brick platform (32) also can and close the square tube of walking between bar banding machine (33) at linking machine (31) by one group of liftable in linking machine (31) belt seam and form; Close bar banding machine (33) and formed by the roller of two groups of different rotating speeds, the adjacent linking machine in one end (31), the other end intersects with sizer (34); Sizer (34) interts mutually by two groups, the belt feeder of different rotating speeds forms, one end with close bar banding machine (33) and intersect, its other end is adjacent with crawl station (36); Secondary fortune brick platform (35) also can and capture the square tube of walking between station (36) at sizer (34) by one group of liftable in sizer (34) belt seam and form.

5. full automaticity according to claim 1 unloads brick compress, it is characterized in that: robot (50) comprises robot body (51), robot catching plate (52), a described robot (50), is configured between dent puller (20) and braiding machine (30); Another robot (50) is configured between braiding machine (30) and compress (40).

6. full automaticity according to claim 1 unloads brick compress, it is characterized in that: compress (40) comprises packing frame (41), packing head (42), cut somebody's hair (43), described packing frame (41) is " L " type, on it, be provided with under driven by motor can active rotation roller, packing head (42) has two, one is horizontal packing head (42), be arranged on " L " longitudinally on; Another is the head (42) of longitudinally packing, and arranges with " L " transversely.

7. full automaticity according to claim 1 unloads brick compress, it is characterized in that: the putting of described braiding machine (30), in the situation that equipment connecting relation is constant, according to on-the-spot actual conditions, with kiln car track can vertical, also can be parallel; Putting of described compress (40), in the situation that equipment connecting relation is constant, according to on-the-spot actual conditions, with kiln car track can vertical, also can be parallel.