CN105576318A - Multi-parameter comprehensive determination method for determining consistency of electric automobile retired lithium batteries - Google Patents
Multi-parameter comprehensive determination method for determining consistency of electric automobile retired lithium batteries Download PDFInfo
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Abstract
本发明涉及一种确定电动汽车退役锂电池一致性的多参数综合判定方法,以电动汽车退役锂电池为研究对象,通过外观检查、容量测定、脉冲特征曲线以及电化学阻抗谱测试等多方面性能指标进行表征,将退役动力电池进行逐步筛选分级,评估各退役电池性能的一致性,为越来越多的退役动力电池后序的梯次利用奠定基础。
The invention relates to a multi-parameter comprehensive judgment method for determining the consistency of the decommissioned lithium battery of an electric vehicle. Taking the decommissioned lithium battery of an electric vehicle as the research object, the performance of the decommissioned lithium battery is tested through appearance inspection, capacity measurement, pulse characteristic curve and electrochemical impedance spectrum test. Indicators are used to characterize, and the decommissioned power batteries are gradually screened and graded to evaluate the consistency of the performance of each decommissioned battery, laying the foundation for the sequential utilization of more and more decommissioned power batteries.
Description
技术领域technical field
本发明涉及一种电池检测方法,特别涉及一种确定电动汽车退役锂电池一致性的多参数综合判定方法。The invention relates to a battery detection method, in particular to a multi-parameter comprehensive judgment method for determining the consistency of a decommissioned lithium battery of an electric vehicle.
背景技术Background technique
随着电动汽车的逐步产业化,我国电动车的产量快速增长,而电动汽车动力电池的保有量也会随之急剧增加。2015年国内新能源汽车销量达33万多辆,同比增长4倍。通常情况下,为确保汽车的安全性以及使用性能,电动汽车厂商要求当动力电池的容量衰减至70~80%时就要进行替换。然而,退役动力电池仍有一定的剩余容量和使用寿命,仍然可以在其它领域进一步使用来挖掘其剩余价值,如用于电动自行车、游览车等的电源,一般生活照明电源,或者用于电力储能,包括可再生能源输出功率平滑、偏远地区分布式供电、充换电站储能、电能质量调节等领域。由于动力电池在役时所处的环境较复杂,导致锂电池的性能衰减程度不同,从而增加了电池之间的不一致性。因此,如果要对退役动力电池进行再利用,有必要对退役动力电池的性能进行研究,评估电池之间的一致性,并进行筛选和分组,以便在安全的前提下最大限度地利用退役电池的剩余容量。With the gradual industrialization of electric vehicles, the output of electric vehicles in my country has grown rapidly, and the stock of electric vehicle power batteries will also increase sharply. In 2015, domestic sales of new energy vehicles reached more than 330,000, a four-fold increase from the previous year. Normally, in order to ensure the safety and performance of the vehicle, electric vehicle manufacturers require that the power battery be replaced when the capacity of the power battery has decayed to 70-80%. However, decommissioned power batteries still have a certain remaining capacity and service life, and can still be further used in other fields to tap their residual value, such as power supplies for electric bicycles, tour buses, etc., general life lighting power supplies, or power storage Energy, including renewable energy output power smoothing, distributed power supply in remote areas, charging and swapping station energy storage, power quality regulation and other fields. Due to the complex environment in which the power battery is in service, the performance degradation of the lithium battery is different, which increases the inconsistency between the batteries. Therefore, if decommissioned power batteries are to be reused, it is necessary to conduct research on the performance of decommissioned power batteries, evaluate the consistency between batteries, and perform screening and grouping in order to maximize the use of decommissioned batteries under the premise of safety. The remaining capacity.
目前,国内外众多学者对退役动力电池的研究主要集中在电池衰减机理分析,电池性能测试以及电池梯次利用技术经济性模型等方面。王朝峰以及谭俐等以退役动力电池和报废动力电池为研究对象,发现由于电极活性物质和导电剂的溶解与脱落,电极材料晶粒变化,以及负极表面SEI膜重复再生导致动力锂离子电池性能衰减。MatthieuDubarry等通过动态响应测试、量化容量衰减和峰值功率下容量衰减这类非破坏型分析方法得出退役动力锂电池容量衰减主要原因是电极中锂的流失。徐晶等研究比较了混合脉冲功率特性(HPPC)测试法,电化学阻抗测试法以及电流转换法测量退役动力电池内阻特性的优缺点和相关性。JeremyNeubauer等从动力电池初始成本高入手分析动力电池二次利用的必要性,认为此举将延长动力电池生命周期,降低电池成本,有利于环保电动汽车的市场推广。At present, the research of many scholars at home and abroad on decommissioned power batteries mainly focuses on the analysis of battery attenuation mechanism, battery performance testing, and battery cascade utilization technology and economic model. Taking decommissioned power batteries and scrapped power batteries as research objects, Wang Chaofeng and Tan Li found that the performance of power lithium-ion batteries was significantly reduced due to the dissolution and shedding of electrode active materials and conductive agents, the change of electrode material grains, and the repeated regeneration of the SEI film on the surface of the negative electrode. attenuation. MatthieuDubarry et al. used non-destructive analysis methods such as dynamic response test, quantified capacity decay and capacity decay under peak power to conclude that the main reason for the capacity decay of decommissioned power lithium batteries is the loss of lithium in the electrodes. Xu Jing et al. compared the advantages, disadvantages and correlations of the hybrid pulse power characteristic (HPPC) test method, electrochemical impedance test method and current conversion method to measure the internal resistance characteristics of decommissioned power batteries. Jeremy Neubauer and others analyzed the necessity of secondary utilization of power batteries from the high initial cost of power batteries, and believed that this would prolong the life cycle of power batteries, reduce battery costs, and benefit the market promotion of environmentally friendly electric vehicles.
电动汽车动力电池使用工况差异较大,单从内阻、电性能的评估很难正确评判电池内部的一致性,如何对退役动力电池进行逐步筛选分级,评估各退役电池性能的一致性,至今没有很好的地解决方法,但却是退役动力电池余能再利用的关键。The operating conditions of electric vehicle power batteries are quite different, and it is difficult to correctly judge the internal consistency of batteries from the evaluation of internal resistance and electrical performance alone. How to gradually screen and grade retired power batteries and evaluate the consistency of performance of each retired battery There is no good solution, but it is the key to reuse the remaining energy of decommissioned power batteries.
发明内容Contents of the invention
本发明是针对电动汽车退役锂电池再利用的问题,提出了一种确定电动汽车退役锂电池一致性的多参数综合判定方法,以退役锂动力电池为研究对象,通过外观形貌、容量测定、脉冲特征曲线以及电化学阻抗谱测试等多方面性能指标进行表征,将退役动力电池进行逐步筛选分级,评估各退役电池性能的一致性。The present invention aims at the problem of reuse of decommissioned lithium batteries of electric vehicles, and proposes a multi-parameter comprehensive judgment method for determining the consistency of decommissioned lithium batteries of electric vehicles. The pulse characteristic curve and electrochemical impedance spectroscopy test and other performance indicators are used to characterize, and the decommissioned power batteries are gradually screened and graded to evaluate the consistency of the performance of each decommissioned battery.
本发明的技术方案为:一种确定电动汽车退役锂电池一致性的多参数综合判定方法,从外观检查、容量测试、脉冲特性曲线分析、电化学阻抗谱测试四个部分综合判定电动汽车退役锂电池的一致性,具体判定如下:The technical solution of the present invention is: a multi-parameter comprehensive judgment method for determining the consistency of the retired lithium battery of an electric vehicle. The consistency of the battery is determined as follows:
1)外观检查:存在变形或者鼓包情况的电池、存在破损或者漏液的电池、存在严重锈蚀或者极柱损坏的电池被剔除,不可再利用;1) Appearance inspection: batteries with deformation or swelling, batteries with damage or leakage, batteries with serious corrosion or pole damage are rejected and cannot be reused;
2)容量测试:经外观检查选出来的动力电池进行容量检测,容量测试方法为先用1xI3恒流充电到3.65V后进行恒压充电,当电流减小降低到0.1xI3时电池停止充电,然后静置1小时,最后用1xI3进行放电,直到放电终止电压达到2.70V,根据1xI3的电流值和放电时间数据计算电池容量,容量以Ah计,其中I3为1/3C倍率电流;2) Capacity test: The power battery selected by visual inspection is tested for capacity. The capacity test method is to first charge with 1xI 3 constant current to 3.65V and then perform constant voltage charging. When the current decreases to 0.1xI 3 , the battery stops charging , then stand still for 1 hour, and finally discharge with 1xI 3 until the end-of-discharge voltage reaches 2.70V, calculate the battery capacity according to the current value of 1xI 3 and the discharge time data, the capacity is in Ah, where I 3 is the 1/3C rate current ;
I3的标定:按假设电池容量未衰减、衰减到80%、衰减到67%三种标定条件,用上述容量测试方法来测试电池的容量,测试的容量代入下面公式计算各电池容量平均相对误差率δ,Calibration of I 3 : According to three calibration conditions assuming that the battery capacity is not attenuated, attenuated to 80%, and attenuated to 67%, use the above capacity test method to test the capacity of the battery, and substitute the tested capacity into the following formula to calculate the average relative error of each battery capacity rate δ,
为三种标定条件下的容量平均值,Δ为平均值与各组值之间差的绝对值,得到各电池容量平均相对误差率δ,取测得的容量平均相对误差率范围最小的标定条件下的电池容量为标定后的容量,以此容量标定I3电流值; is the average value of the capacity under the three calibration conditions, Δ is the absolute value of the difference between the average value and each group value, and the average relative error rate δ of each battery capacity is obtained, and the calibration condition with the smallest average relative error rate range of the measured capacity is taken The battery capacity below is the calibrated capacity, and the I 3 current value is calibrated with this capacity;
3)脉冲特性曲线分析:电池按不同倍率脉冲充放电,比较各个电池的充放电电压曲线,充放电过程为:锂电池按照1/3C恒流充电到3.65V后进行恒压充电至0.1xI3,静置2小时;1C放电10s,静置40s;3C放电10s,静置40s;5C放电10s,静置40s;1C充电10s,静置40s;最后,按照1/3C恒流充电到3.65V后进行恒压充电至0.1xI3,脉冲充放电结束;得到脉冲充放电电压曲线,以5C倍率放电时电压大于2.7V、介于2.7-2.5V之间、小于2.5V来判断电池一致性,电压大于2.7V的电池归为一组,电压介于2.7-2.5V的电池归为另一组,电压小于2.5V的电池剔除,2.7V是电池测试放电终止电压,2.5V是电池厂商设定的最低放电安全电压;3) Pulse characteristic curve analysis: the battery is charged and discharged according to different rate pulses, and the charge and discharge voltage curves of each battery are compared. The charge and discharge process is: the lithium battery is charged to 3.65V at a constant current of 1/3C, and then charged at a constant voltage to 0.1xI 3 , stand still for 2 hours; 1C discharge for 10s, stand still for 40s; 3C discharge for 10s, stand for 40s; 5C discharge for 10s, stand for 40s; Afterwards, carry out constant voltage charging to 0.1xI 3 , and the pulse charge and discharge ends; obtain the pulse charge and discharge voltage curve, and when the discharge rate is 5C, the voltage is greater than 2.7V, between 2.7-2.5V, and less than 2.5V to judge the consistency of the battery. Batteries with a voltage greater than 2.7V are grouped into one group, batteries with a voltage between 2.7-2.5V are classified into another group, and batteries with a voltage lower than 2.5V are excluded. 2.7V is the end-of-discharge voltage of the battery test, and 2.5V is set by the battery manufacturer. The lowest safe discharge voltage;
4)电化学阻抗谱:利用瑞士AutolabPGSTAT302型电化学工作站对退役电池进行电化学阻抗测试,电化学阻抗测试频率在0.01Hz~100kHz之间,利用ZSimpWin软件对电化学阻抗的测试数据进行等效电路拟合,通过拟合参数分析电池内部电化学阻抗特性,用欧姆内阻Rs、电荷转移电阻Rct和锂离子扩散系数DLi+来给电池分组,其中锂离子扩散系数DLi+反映浓差极化阻抗的的大小,DLi+值越小,浓差极化越大,锂离子扩散系数DLi+的计算公式为:4) Electrochemical impedance spectroscopy: Use the Swiss AutolabPGSTAT302 electrochemical workstation to perform electrochemical impedance tests on decommissioned batteries. The electrochemical impedance test frequency is between 0.01Hz and 100kHz. Use ZSimpWin software to perform equivalent circuits on the electrochemical impedance test data. Fitting, analyze the internal electrochemical impedance characteristics of the battery by fitting parameters, use the ohmic internal resistance R s , charge transfer resistance R ct and lithium ion diffusion coefficient D Li+ to group the batteries, where the lithium ion diffusion coefficient D Li+ reflects the concentration difference The smaller the D Li+ value is, the larger the concentration polarization will be. The formula for calculating the lithium ion diffusion coefficient D Li+ is:
其中理想气体常数R=8.314J/(mol·K),绝对温度T=298.15K,A为电极的横截面积,n为电子转移数,F为法拉第常数F=96487C/mol,C为电极中锂离子的浓度,σ为Warburg韦伯因子,σ与阻抗谱的实部Zre的关系如下:Among them, the ideal gas constant R=8.314J/(mol K), the absolute temperature T=298.15K, A is the cross-sectional area of the electrode, n is the electron transfer number, F is the Faraday constant F=96487C/mol, C is the electrode The concentration of lithium ions, σ is the Warburg Weber factor, and the relationship between σ and the real part Z re of the impedance spectrum is as follows:
Zre=Rs+Rct+σω-1/2,ω为进行电化学阻抗测试过程中的角频率,ω=2πf,f是EIS测试中的频率。Z re =R s +R ct +σω −1/2 , ω is the angular frequency during the electrochemical impedance test, ω=2πf, f is the frequency during the EIS test.
本发明的有益效果在于:本发明确定电动汽车退役锂电池一致性的多参数综合判定方法,为退役动力电池的再利用提供了适合的筛选方法,为现在越来越多的退役动力电池后序的梯次利用奠定基础。The beneficial effect of the present invention is that: the present invention determines the multi-parameter comprehensive judgment method of the consistency of the decommissioned lithium battery of electric vehicles, provides a suitable screening method for the reuse of decommissioned power batteries, and provides more and more decommissioned power batteries for the post-sequence Lay the foundation for step-by-step utilization.
附图说明Description of drawings
图1为本发明20个外观合格的退役电池实际容量图;Fig. 1 is the actual capacity diagram of 20 decommissioned batteries with qualified appearance of the present invention;
图2为本发明20个外观合格的退役锂电池的平均实际容量分布图;Fig. 2 is the average actual capacity distribution figure of the decommissioned lithium batteries of 20 qualified outward appearances of the present invention;
图3为本发明部分退役电池的脉冲充放电电压曲线图;Fig. 3 is the pulse charging and discharging voltage curve diagram of part of the decommissioned battery of the present invention;
图4为本发明有代表性的退役锂电池的电化学阻抗谱图;Fig. 4 is the electrochemical impedance spectrogram of the representative decommissioned lithium battery of the present invention;
图5为本发明退役锂电池的电化学阻抗谱等效电路模型图;Fig. 5 is the electrochemical impedance spectroscopy equivalent circuit model diagram of decommissioned lithium battery of the present invention;
图6为本发明退役电池容量与欧姆内阻Rs、电荷转移电阻Rct分布图;Fig. 6 is a distribution diagram of the decommissioned battery capacity, ohmic internal resistance R s and charge transfer resistance R ct of the present invention;
图7为本发明扩散系数DLi+值与容量关系图。Fig. 7 is a graph showing the relationship between the diffusion coefficient D Li+ value and the capacity of the present invention.
具体实施方式detailed description
以从某电动汽车上淘汰退役的60个磷酸铁锂动力电池为例,其标称容量为15Ah。Take the 60 lithium iron phosphate power batteries eliminated from an electric vehicle as an example, and their nominal capacity is 15Ah.
确定电动汽车退役锂电池一致性的多参数综合判定方法,包括外观检查、容量测试、脉冲特性曲线分析、电化学阻抗谱测试四个部分,具体阐述如下:The multi-parameter comprehensive judgment method for determining the consistency of retired lithium batteries for electric vehicles includes four parts: appearance inspection, capacity test, pulse characteristic curve analysis, and electrochemical impedance spectroscopy test. The details are as follows:
1、外观检查后剔除不可利用的一部分退役锂动力电池,以下三类退役电池不能进行梯次再利用,而只能拆解回收利用:(1)存在变形或者鼓包情况的电池;(2)存在破损或者漏液的电池;(3)存在严重锈蚀或者极柱损坏的电池。1. After the visual inspection, some unusable retired lithium power batteries are removed. The following three types of retired batteries cannot be reused in stages, but can only be disassembled and recycled: (1) Batteries with deformation or swelling; (2) Damaged or leaking batteries; (3) batteries with severe corrosion or pole damage.
退役后的锂动力电池不一致性问题凸显。电池物化性能变化有可能通过外观特征就能表现出来,如变形、鼓包、破损、漏液、锈蚀、极柱损坏等情况,存在这些特征的退役锂电池不能再利用了。在这60个退役电池中筛选出20个外观形貌较好的电池,并将其分别标记为1-20号。The inconsistency of lithium power batteries after decommissioning is prominent. Changes in physical and chemical properties of batteries may be manifested through appearance characteristics, such as deformation, bulging, damage, leakage, rust, pole damage, etc. Decommissioned lithium batteries with these characteristics cannot be reused. From the 60 retired batteries, 20 batteries with better appearance were selected and marked as 1-20 respectively.
2、容量测试:2. Capacity test:
利用美国BitrodeMCV2-200-5型单体电池测试系统对经外观检查分析筛选出来的动力电池进行容量检测,先用1xI3(I3为1/3C倍率电流)恒流充电到3.65V后进行恒压充电,当电流减小降低到0.1xI3时电池停止充电,然后静置1小时,最后用1xI3进行放电,直到放电终止电压达到2.70V,根据1xI3(A)的电流值和放电时间数据计算电池容量(以Ah计)。Use the American Bitrode MCV2-200-5 single battery test system to test the capacity of the power battery screened out through appearance inspection and analysis. First charge it to 3.65V with a constant current of 1xI 3 (I 3 is a 1/3C rate current) to 3.65V. Voltage charging, when the current decreases to 0.1xI 3 , the battery stops charging, then stands still for 1 hour, and finally discharges with 1xI 3 until the end-of-discharge voltage reaches 2.70V, according to the current value and discharge time of 1xI 3 (A) The data calculates the battery capacity (in Ah).
退役动力电池实际容量必有一定程度的衰减,因此需要对其容量进行重新标定。然而,由于不确定退役电池容量衰减到何种程度,容量测定时设定的充放电电流1xI3也就没法设定。参照《智能电网用储能电池性能测试技术规范》的测试要求,我们分别假设电池容量未衰减(15Ah)、衰减到80%(12Ah)、衰减到67%(10Ah)这三种情况来标定电池的实际容量,即此时将I3设定为5A、4A、3.3A来进行容量测试,看看同一种电池在上述三种情况下的实际容量的差异性。得到的20个外观合格的退役电池实际容量如图1所示。The actual capacity of the decommissioned power battery must have a certain degree of attenuation, so its capacity needs to be recalibrated. However, due to the uncertainty of the degree to which the capacity of the decommissioned battery has decayed, the charge and discharge current 1xI 3 set during capacity measurement cannot be set. Referring to the test requirements of "Technical Specifications for Performance Testing of Energy Storage Batteries for Smart Grid", we assume that the battery capacity has not decayed (15Ah), decayed to 80% (12Ah), and decayed to 67% (10Ah) to calibrate the battery The actual capacity, that is, set I3 to 5A, 4A, 3.3A at this time to conduct a capacity test, to see the difference in the actual capacity of the same battery in the above three cases. The actual capacity of the 20 decommissioned batteries with qualified appearance is shown in Figure 1.
按10Ah、12Ah、15Ah三种容量标定的各电池容量平均相对误差率δ采用公式(1)进行计算。The average relative error rate δ of each battery capacity calibrated according to the three capacities of 10Ah, 12Ah and 15Ah is calculated by formula (1).
为三种标定条件下的容量平均值,Δ为平均值与各组值之间差的绝对值。经过计算,按10Ah、12Ah、15Ah三种容量标定的各电池容量平均相对误差率δ分别介于-6.93~3.61%、-1.30%~4.85%、-3.02%~3.55,可以看出12Ah条件下测得的容量误差范围较小。图2为20个外观合格的退役锂电池的平均实际容量分布图。将这些电池按容量等级分为3组,12-14Ah组的有1、2、3、4、8、9、10、12、15、16、17、19、20号电池,共13个;10-12Ah组的有5、7、14号电池,共3个;8-10Ah组的有6、11、13、18,共4个,以便于后续的性能评估和分级。同时,以这20个退役动力锂电池为总体,研究了其容量的分布特性。通过"统计产品与服务解决方案"软件(StatisticalProductandServiceSolutions,SPSS)的计算,我们得到:电池容量的均值为12.06Ah,标准差(方差的算术平方根)为1.71。对20个样本容量数据进行非参数检验,假设样本的容量服从正态分布,当sig(显著性系数)大于0.05时说明数据服从指定的分布,即正态分布。由于本次样本数量N<2000,采用S-W检验对这20个样本容量数据进行非参数检验,得出的结果为:sig=1.151>0.05,说明这20个样本容量分布符合正态分布。正态分布是说明电池容量呈钟型分布,在样本数量越来越大时,样本的平均值趋近于一个固定的值,就是分布的期望值,这就是大数定律或中心极限定律的内容;最终在样本中会发现,在期望值附近出现的样本频率较高,离期望值越远出现的频率越小。 is the average value of capacity under three calibration conditions, and Δ is the absolute value of the difference between the average value and the values of each group. After calculation, the average relative error rate δ of each battery capacity calibrated according to the three capacities of 10Ah, 12Ah, and 15Ah is between -6.93% to 3.61%, -1.30% to 4.85%, and -3.02% to 3.55, respectively. It can be seen that under the condition of 12Ah The measured capacity error range is small. Figure 2 is a distribution map of the average actual capacity of 20 retired lithium batteries with acceptable appearance. Divide these batteries into 3 groups according to the capacity level, 12-14Ah group has 1, 2, 3, 4, 8, 9, 10, 12, 15, 16, 17, 19, 20 batteries, a total of 13; 10 -The 12Ah group has 5, 7, and 14 batteries, a total of 3; the 8-10Ah group has 6, 11, 13, 18, a total of 4, in order to facilitate subsequent performance evaluation and classification. At the same time, taking these 20 retired power lithium batteries as a whole, the distribution characteristics of their capacity were studied. Through the calculation of the "Statistical Product and Service Solutions" software (Statistical Product and Service Solutions, SPSS), we get: the mean value of the battery capacity is 12.06Ah, and the standard deviation (arithmetic square root of the variance) is 1.71. A non-parametric test is performed on 20 sample size data, assuming that the sample size obeys a normal distribution. When the sig (significance coefficient) is greater than 0.05, it means that the data obeys the specified distribution, that is, the normal distribution. Since the sample size N<2000 this time, the SW test was used to conduct a non-parametric test on the data of the 20 sample volumes, and the result was: sig=1.151>0.05, indicating that the distribution of the 20 sample volumes conformed to the normal distribution. The normal distribution means that the battery capacity has a bell-shaped distribution. When the number of samples increases, the average value of the samples tends to a fixed value, which is the expected value of the distribution. This is the law of large numbers or the law of central limit; In the end, it will be found in the sample that the frequency of samples appearing near the expected value is higher, and the farther away from the expected value, the smaller the frequency of occurrence.
3、脉冲特性曲线分析:3. Pulse characteristic curve analysis:
对退役锂动力电池进行大电流脉冲充放电研究其特性曲线是一种评估电池一致性的直观精确的方法。利用电池本身对高倍率电流的反馈,将退役动力电池经过一系列的充放电和静置步骤后,测出的充放电曲线能够真实地反映电池在实际工作时候电压的变化情况。测试步骤如下:任选2个锂电池按照1/3C恒流充电到3.65V后进行恒压充电至0.1xI3,静置2小时;1C放电10s,静置40s;3C放电10s,静置40s;5C放电10s,静置40s;1C充电10s,静置40s;最后,按照1/3C恒流充电到3.65V后进行恒压充电至0.1xI3,脉冲充放电结束。此时的1/3C是按4A来充电,此后都按新标定的容量来测试。It is an intuitive and accurate method to evaluate the consistency of batteries by studying the characteristic curves of high-current pulse charge and discharge of retired lithium power batteries. Using the feedback of the battery itself to the high-rate current, the decommissioned power battery is subjected to a series of charge-discharge and static steps, and the measured charge-discharge curve can truly reflect the voltage change of the battery during actual operation. The test steps are as follows: choose 2 lithium batteries to be charged to 3.65V according to 1/3C constant current, then charge to 0.1xI 3 at constant voltage, and stand for 2 hours; discharge at 1C for 10s, and stand for 40s; ;Discharge at 5C for 10s, then rest for 40s; charge at 1C for 10s, and rest for 40s; finally, charge to 3.65V with a constant current of 1/3C, then charge at a constant voltage to 0.1xI 3 , and the pulse charge and discharge ends. At this time, 1/3C is charged according to 4A, and then it is tested according to the newly calibrated capacity.
将电池按不同倍率脉冲充放电,比较各个电池的充放电电压曲线。图3为部分退役电池的脉冲充放电电压曲线。从图3可以发现,尽管通过容量分组时这5个电池(1、3、4、9、12)分在一组,容量较接近,在低倍率充放电时电压也基本保持一致,但是在3C和5C等大倍率放电时,1号电池与其他4个电池电压表现出明显的不一致性,放电倍率越大其不一致性越明显。The battery is charged and discharged according to different rate pulses, and the charge and discharge voltage curves of each battery are compared. Figure 3 is the pulse charge and discharge voltage curve of some retired batteries. It can be seen from Figure 3 that although the five batteries (1, 3, 4, 9, 12) are grouped together by capacity, the capacity is relatively close, and the voltage is basically the same when charging and discharging at low rates, but at 3C When discharged at a high rate such as 5C, the voltage of No. 1 battery and the other 4 batteries showed obvious inconsistency, and the greater the discharge rate, the more obvious the inconsistency.
随着放电电流的增加,由于退役电池的劣化程度不同导致其极化程度(或极化内阻)不同,电池的不一致性也就凸显出来了。在图3中,1C倍率放电时1号电池与其它4个电池的最大电压差为0.013V;在3C和5C倍率放电时1号电池与其它4个电池的最大电压差分别为0.101V和0.23V;在1C倍率充电时1号电池与其它4个电池的最大电压差重新降为0.02V。这说明电池在实际工作时,即使欧姆内阻一致,电池内部复杂的物理化学变化所导致的极化内阻差异性会显著影响电池工作电压的一致性。表1为退役电池不同脉冲充放电倍率下的电压,单位为V,As the discharge current increases, the degree of polarization (or polarization internal resistance) is different due to the different degrees of deterioration of retired batteries, and the inconsistency of the batteries is also highlighted. In Figure 3, the maximum voltage difference between No. 1 battery and the other 4 batteries is 0.013V at 1C rate discharge; the maximum voltage difference between No. 1 battery and the other 4 batteries is 0.101V and 0.23V at 3C and 5C rate discharge respectively. V; when charging at 1C rate, the maximum voltage difference between No. 1 battery and the other 4 batteries is reduced to 0.02V again. This shows that when the battery is actually working, even if the ohmic internal resistance is consistent, the difference in polarization internal resistance caused by the complex physical and chemical changes inside the battery will significantly affect the consistency of the battery's operating voltage. Table 1 shows the voltage of decommissioned batteries under different pulse charge and discharge rates, the unit is V,
表1Table 1
表1为退役锂电池脉冲不同充放电倍率下的电压(取脉冲5s的电压数值)。从表1可以看出,这20个电池在放电情况下1C倍率时的最大电压差为0.263V,3C倍率时的最大电压差为0.41V,5C倍率时的最大电压差为0.505V,充电情况下1C倍率时的最大电压差为0.081V,随着电流的增大,电池之间电压差越大,当电流减小时电压差随之减小。以5C倍率放电时电压大于2.7V、介于2.7-2.5V之间、小于2.5V为判断电池一致性的依据,分为3组。从表1可以看出,电压大于2.7V的电池有1、2、3、5、7、8、9、11、12、13、14、16、18、19号,电压介于2.7-2.5V之间的有4、6、10、15、17号,电压小于2.5V的有20号电池。2.7V是我们电池测试放电终止电压,2.5V是电池厂商设定的最低放电安全电压。Table 1 shows the voltage of the decommissioned lithium battery under different pulse charge and discharge rates (take the voltage value of the pulse 5s). It can be seen from Table 1 that the maximum voltage difference of these 20 batteries is 0.263V at 1C rate, 0.41V at 3C rate, and 0.505V at 5C rate. The maximum voltage difference at 1C rate is 0.081V. As the current increases, the voltage difference between the batteries increases, and when the current decreases, the voltage difference decreases. The battery consistency is judged based on the voltage greater than 2.7V, between 2.7-2.5V, and less than 2.5V when discharged at a rate of 5C, and is divided into 3 groups. As can be seen from Table 1, batteries with a voltage greater than 2.7V are 1, 2, 3, 5, 7, 8, 9, 11, 12, 13, 14, 16, 18, and 19, and the voltage is between 2.7-2.5V There are 4, 6, 10, 15, and 17 batteries among them, and 20 batteries with a voltage less than 2.5V. 2.7V is the end-of-discharge voltage of our battery test, and 2.5V is the lowest safe discharge voltage set by the battery manufacturer.
4、电化学阻抗谱:4. Electrochemical impedance spectroscopy:
利用瑞士AutolabPGSTAT302型电化学工作站对退役电池进行电化学阻抗测试。电化学阻抗测试频率在0.01Hz~100kHz之间。利用ZSimpWin软件对电化学阻抗的测试数据进行等效电路拟合,通过拟合参数研究电池内部电化学阻抗特性。The electrochemical impedance test was carried out on the decommissioned batteries by using the Swiss Autolab PGSTAT302 electrochemical workstation. The electrochemical impedance test frequency is between 0.01Hz and 100kHz. Use ZSimpWin software to perform equivalent circuit fitting on the test data of electrochemical impedance, and study the internal electrochemical impedance characteristics of the battery through fitting parameters.
为了进一步探讨退役电池的一致性问题,对这20个电池进行了电化学阻抗谱研究。图4为有代表性的退役锂电池的电化学阻抗谱图。在图4中,第4象限的直线部分是由电感引起的电池系统存在滞后的电流,即为感抗作用的体现,因此可推断被测退役锂电池电化学阻抗等效电路中应有一个感抗元件L存在;在高频段对应于Zim为0时的Zre值为与传质有关的欧姆内阻Rs,Zim为电化学阻抗谱中的虚部,即纵轴,Zre为电化学阻抗谱中的实部,即横轴,Rs为欧姆内阻;低频段反映锂离子在活性材料颗粒内部的固体扩散过程,表征为一条斜线,低频段的斜线由韦伯(Warburg)阻抗ZW元件表示。因为所测的电池低频区斜线的斜率不是45°,并不是标准的韦伯阻抗,因此,在等效电路中的ZW替换为一般的常相位角元件QZw。中频段与低频段的交界处没有明确的交界点,因为在这区域中电池同时存在着浓差极化和电化学极化,高频容抗弧对应于电荷转移电阻Rct和电极双电层电容QCdl。因此,退役锂电池的电化学阻抗谱等效电路模型如图5所示,常相位角元件QZw和电荷转移电阻Rct串连后与电极双电层电容QCdl并联,然后串连欧姆内阻Rs和电感L。In order to further explore the consistency of decommissioned batteries, electrochemical impedance spectroscopy was carried out on these 20 batteries. Figure 4 is the electrochemical impedance spectroscopy of a representative decommissioned lithium battery. In Figure 4, the straight line part of the fourth quadrant is the hysteresis current in the battery system caused by inductance, which is the embodiment of inductive reactance. Therefore, it can be inferred that there should be an inductance in the electrochemical impedance equivalent circuit of the decommissioned lithium battery under test. The resistance element L exists; in the high frequency band, the Z re value corresponds to the ohmic internal resistance R s related to mass transfer when Z im is 0, Z im is the imaginary part in the electrochemical impedance spectrum, that is, the vertical axis, and Z re is The real part in the electrochemical impedance spectrum, that is, the horizontal axis, R s is the ohmic internal resistance; the low frequency band reflects the solid diffusion process of lithium ions inside the active material particles, which is characterized by a slanted line. ) Impedance Z W component said. Because the slope of the slope line in the low-frequency region of the battery measured is not 45°, which is not a standard Weber impedance, therefore, Z W in the equivalent circuit is replaced by a general constant phase angle element Q Zw . There is no clear junction point at the junction of the mid-frequency band and the low-frequency band, because in this area the battery has concentration polarization and electrochemical polarization at the same time, and the high-frequency capacitive reactance arc corresponds to the charge transfer resistance R ct and the electrode double layer capacitance Q Cdl . Therefore, the equivalent circuit model of the electrochemical impedance spectroscopy of the decommissioned lithium battery is shown in Figure 5. The constant phase angle element Q Zw and the charge transfer resistance R ct are connected in series, then connected in parallel with the electrode electric double layer capacitance Q Cdl , and then connected in series within the ohm resistance R s and inductance L.
在图4中,7、12和14号电池在脉冲放电试验中被分为一组,被认为一致性较好。然而,从电化学阻抗谱图中可以看出7号电池与12和14号电池之间还是有比较大的差异性,特别是在阻抗谱的低频扩散部分。通过图5的等效电路将这20个退役锂电池的等效电路元件参数解析出来,得到欧姆内阻Rs值和电荷转移电阻Rct值,将这20个电池的容量、Rs值和Rct值绘制成图6。我们以欧姆内阻Rs、电荷转移电阻Rct值均小于7mΩ,介于8-10mΩ,大于10mΩ为判断电池一致性的依据进行分组。从图6可以看出,Rs和Rct值均小于7mΩ的电池由1、2、4、7、8、9、10、11、12、13、14、15、16、17、19、20号,介于8-10mΩ的电池有3、6、18号,大于10mΩ的电池有5号。In Fig. 4, batteries No. 7, No. 12 and No. 14 are grouped into one group in the pulse discharge test, which is considered to have better consistency. However, it can be seen from the electrochemical impedance spectrum that there are still relatively large differences between the No. 7 battery and the No. 12 and No. 14 batteries, especially in the low-frequency diffusion part of the impedance spectrum. Through the equivalent circuit in Figure 5, the parameters of the equivalent circuit components of these 20 decommissioned lithium batteries were analyzed to obtain the ohmic internal resistance R s value and the charge transfer resistance R ct value, and the capacity, R s value and The R ct values are plotted in Fig. 6. We use the ohmic internal resistance R s and the charge transfer resistance R ct to be less than 7mΩ, between 8-10mΩ, and greater than 10mΩ as the basis for judging the battery consistency. From Figure 6, it can be seen that the batteries with Rs and Rct values less than 7mΩ are composed of 1, 2, 4, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 19, 20 No. 3, 6, and 18 for batteries between 8-10mΩ, and No. 5 for batteries greater than 10mΩ.
除了欧姆内阻Rs、电荷转移电阻Rct值以外,浓差极化阻抗是影响电池容量衰减的更重要因素,而锂离子扩散系数DLi+可以反映浓差极化阻抗的的大小,DLi+值越小,浓差极化越大。锂离子扩散系数DLi+的计算公式为:In addition to the ohmic internal resistance R s and the charge transfer resistance R ct , the concentration polarization impedance is a more important factor affecting the capacity fading of the battery, and the lithium ion diffusion coefficient D Li+ can reflect the concentration polarization impedance, D Li+ The smaller the value, the greater the concentration polarization. The calculation formula of lithium ion diffusion coefficient D Li+ is:
其中:理想气体常数R=8.314J/(mol·K),绝对温度T=298.15K,电极的横截面积A=0.01m3,电子转移数n=1,法拉第常数F=96487C/mol,C为电极中锂离子的浓度(磷酸铁锂的浓度为7.69×103mol/m3),σ为Warburg韦伯因子。而σ与Zre具有如下关系:Among them: ideal gas constant R=8.314J/(mol K), absolute temperature T=298.15K, cross-sectional area of electrode A=0.01m 3 , electron transfer number n=1, Faraday constant F=96487C/mol, C is the concentration of lithium ions in the electrode (the concentration of lithium iron phosphate is 7.69×10 3 mol/m 3 ), and σ is the Warburg Weber factor. And σ has the following relationship with Z re :
Zre=Rs+Rct+σω-1/2(3)Z re =R s +R ct +σω -1/2 (3)
其中:ω为进行电化学阻抗测试过程中的角频率,ω=2πf,f是EIS测试中的频率,Zre为与ω对应的阻抗谱的实部,Rs为欧姆内阻,Rct为电荷转移电阻。根据公式(3),以ω-1/2为横坐标,Zre为纵坐标作图,得到的直线的斜率即为Warburg因子σ,再将σ代入公式(2)计算得出锂离子扩散系数。表2为20个退役锂电池中锂离子的σ值和扩散系数DLi+值,其扩散系数DLi+值与容量关系如图7所示。从图7可以看出,电池容量与锂离子扩散系数呈正相关。以扩散系数DLi+值大于6×10-14cm2/s为判断电池一致性的依据。以此为依据,从表2可以看出,1、2、3、4、5、7、8、9、10、11、12、14、15、16、17、19、20号电池的一致性较好,而6、13、18号电池的DLi+值均小于4×10-14cm2/s。Among them: ω is the angular frequency during the electrochemical impedance test, ω=2πf, f is the frequency in the EIS test, Z re is the real part of the impedance spectrum corresponding to ω, R s is the ohmic internal resistance, and R ct is charge transfer resistance. According to formula (3), with ω -1/2 as the abscissa and Z re as the ordinate, the slope of the obtained line is the Warburg factor σ, and then σ is substituted into formula (2) to calculate the lithium ion diffusion coefficient . Table 2 shows the σ value and diffusion coefficient D Li+ value of lithium ions in 20 retired lithium batteries. The relationship between the diffusion coefficient D Li+ value and capacity is shown in Figure 7. It can be seen from Figure 7 that the battery capacity is positively correlated with the lithium ion diffusion coefficient. The consistency of the battery is judged based on the diffusion coefficient D Li+ value greater than 6×10 -14 cm 2 /s. Based on this, it can be seen from Table 2 that the consistency of batteries 1, 2, 3, 4, 5, 7, 8, 9, 10, 11, 12, 14, 15, 16, 17, 19, and 20 Better, and the D Li+ values of batteries No. 6, No. 13 and No. 18 are all less than 4×10 -14 cm 2 /s.
表2Table 2
在对这20个退役锂电池的电化学阻抗谱数据解析之后,分别对其Rs、Rct和DLi+进行非参数检验,分析Rs、Rct和DLi+与电池容量的相关性。由于退役锂电池样本数较小,取精确检验条件下的值,其中Rs的Sig=0.862>0.05,Rct的Sig=0.186>0.05,DLi+的Sig=0.834>0.05,可以认为Rs、Rct和DLi+值均符合正态分布,而由前述分析可知退役电池容量也符合正态分布,均满足对其Pearson相关系数的应用条件,用Pearson相关系数来衡量Rs、Rct和DLi+与电池容量之间的相关性程度。变量的Pearson相关系数的正负表明了相关性的正负性,但其显著性Sig值大于0.05时相关性不成立,小于0.05时相关性成立。经计算得出容量与Rs之间的Pearson相关系数为0.364,但Sig=0.114>0.05,无显著性关系;容量与Rct值之间的Peason相关系数为-0.538,Sig=0.014<0.05,因此容量与Rct之间呈显著中等程度负相关,说明Rct值越大,电池容量越小;容量与DLi+之间的Peason相关系数为0.729,Sig=0.00<0.05,因此容量与DLi之间为强正相关,说明DLi+值越大,电池容量越大。因此,影响退役锂电池容量衰减因素,从阻抗角度分析可知首要是浓差极化阻抗,其次是电荷转移电阻,而欧姆内阻的影响较小。After analyzing the electrochemical impedance spectroscopy data of these 20 retired lithium batteries, non-parametric tests were performed on R s , R ct and D Li+ respectively, and the correlation between R s , R ct and D Li+ and battery capacity was analyzed. Due to the small number of samples of decommissioned lithium batteries, the values under the precise test conditions are taken, among which Sig of R s = 0.862>0.05, Sig of R ct = 0.186>0.05, and Sig of D Li+ = 0.834>0.05. It can be considered that R s , The R ct and D Li+ values both conform to the normal distribution, and the above analysis shows that the capacity of the decommissioned battery also conforms to the normal distribution, and both meet the application conditions of the Pearson correlation coefficient. The Pearson correlation coefficient is used to measure R s , R ct and D The degree of correlation between Li+ and battery capacity. The positive or negative of the Pearson correlation coefficient of the variable indicates the positive or negative of the correlation, but the correlation is not established when the significance Sig value is greater than 0.05, and the correlation is established when it is less than 0.05. The calculated Pearson correlation coefficient between capacity and R s is 0.364, but Sig=0.114>0.05, no significant relationship; the Peason correlation coefficient between capacity and R ct value is -0.538, Sig=0.014<0.05, Therefore, there is a significant negative correlation between capacity and R ct , indicating that the larger the R ct value, the smaller the battery capacity; the Peason correlation coefficient between capacity and D Li+ is 0.729, Sig=0.00<0.05, so the capacity and D Li + There is a strong positive correlation between them, indicating that the larger the D Li+ value, the larger the battery capacity. Therefore, the factors that affect the capacity fading of retired lithium batteries, from the perspective of impedance analysis, it can be seen that the concentration polarization impedance is the first, followed by the charge transfer resistance, while the ohmic internal resistance has less influence.
综合电池容量、脉冲放电电压、电阻、扩散系数的一致性分析,这20个退役锂电池可分为3组,容量介于12-14Ah,脉冲放电电压大于2.7V,欧姆内阻和电荷转移电阻均小于7mΩ且锂离子扩散系数大于6×10-14cm2s-1有1、2、8、9、12、14、16、19号电池,为第1组;容量介于10-14Ah,脉冲放电电压大于2.5V,欧姆内阻和电荷转移电阻均小于10mΩ且锂离子扩散系数大于6×10-14cm2/s有3、4、7、10、15、17号电池,为第2组;剩下的5、6、11、13、18、20号电池为第3组,存在电池容量较低、或脉冲放电电压较小、或电荷转移电阻较大、或锂离子扩散系数较小的情况。对于第1或2组电池来说,从安全角度其电池成组后的充放电制度可以按照该组电池中容量最低的电池来设计。而对于第3组电池而言,由于其电池性能下降较大,一致性也不好,不建议成组再利用。Based on the consistency analysis of battery capacity, pulse discharge voltage, resistance, and diffusion coefficient, the 20 retired lithium batteries can be divided into 3 groups, with a capacity between 12-14Ah, pulse discharge voltage greater than 2.7V, ohmic internal resistance and charge transfer resistance. All of which are less than 7mΩ and the lithium ion diffusion coefficient is greater than 6×10 -14 cm 2 s -1 , there are 1, 2, 8, 9, 12, 14, 16, and 19 batteries, which are the first group; the capacity is between 10-14Ah, The pulse discharge voltage is greater than 2.5V, the ohmic internal resistance and charge transfer resistance are both less than 10mΩ, and the lithium ion diffusion coefficient is greater than 6×10 -14 cm 2 /s. There are 3, 4, 7, 10, 15, and 17 batteries, which are the second group; the remaining No. 5, 6, 11, 13, 18, and 20 batteries are the third group, with low battery capacity, low pulse discharge voltage, large charge transfer resistance, or small lithium ion diffusion coefficient Case. For the first or second set of batteries, from the perspective of safety, the charge and discharge system after the batteries are grouped can be designed according to the battery with the lowest capacity in the set of batteries. For the third group of batteries, due to the large drop in battery performance and poor consistency, it is not recommended to reuse them in groups.
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