CN103760492A - Method for online testing performance of lead-acid storage cells of transformer substation - Google Patents
Method for online testing performance of lead-acid storage cells of transformer substation Download PDFInfo
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Abstract
Description
技术领域technical field
本发明一种变电站铅酸蓄电池在线性能测试方法,涉及变电站直流电源监测领域。The invention relates to an on-line performance testing method of a substation lead-acid storage battery, which relates to the field of substation direct current power supply monitoring.
背景技术Background technique
电力系统中的变电站直流电源部分,由蓄电池组、充电模块、直流屏等设备组成。蓄电池作为直流备用电源通常处于浮充状态,一旦交流失电,蓄电池能为直流系统供电。目前,变电站用蓄电池大都应用的是“免维护电池”即:阀控密封铅酸蓄电池(VRLA)。所谓“免维护”只是无需加水、加酸、换液等维护。而对蓄电池性能状态的检测,也仅仅是测量蓄电池组的浮充电压、电流等;无法准确测量出蓄电池的真实容量。预测蓄电池的可使用时间,这就使得阀控密封铅酸蓄电池组的运行存在着很多安全隐患,严重影响到直流系统的安全运行。The DC power supply part of the substation in the power system is composed of battery packs, charging modules, DC screens and other equipment. As a DC backup power supply, the battery is usually in a floating charge state. Once the AC power fails, the battery can supply power to the DC system. At present, most of the batteries used in substations are "maintenance-free batteries", namely: valve-regulated sealed lead-acid batteries (VRLA). The so-called "maintenance-free" means that there is no need to add water, add acid, change fluid and other maintenance. The detection of the performance state of the battery is only to measure the floating charge voltage and current of the battery pack; the real capacity of the battery cannot be accurately measured. Predicting the usable time of the battery causes many potential safety hazards in the operation of the valve-regulated sealed lead-acid battery pack, which seriously affects the safe operation of the DC system.
现有的蓄电池性能测试方法如下:The existing battery performance testing methods are as follows:
1)、测量浮充电压法:1) Method for measuring float voltage:
直接用万用表手工测量,或是通过监测设备测量蓄电池的浮充电压。浮充电压的测量,可以防止浮充电压的过高和过低。但实践证明,阀控密封铅酸蓄电池具有端电压与容量无相关性。从静态的浮充电压,无法准确判断出蓄电池的性能好坏。Manually measure directly with a multimeter, or measure the floating charge voltage of the battery through monitoring equipment. The measurement of the float voltage can prevent the float voltage from being too high or too low. But practice has proved that VRLA batteries have no correlation between terminal voltage and capacity. From the static floating charge voltage, it is impossible to accurately judge the performance of the battery.
2)、交流阻抗/电导测试法:2), AC impedance/conductance test method:
阻抗测试:在电池组两端加载一个已知频率和幅度的交流电流,测量每个单体/元的交流压降。交流电压的测量值取自每个单体正负极的最大值(或平均值、最大值),用欧姆定律计算阻抗。电导测试:对单体/元加载一个已知频率和幅度的电压,测其交流电流的响应值。电导是所测的交流电流除以电压值。缺点是:阻抗或者电导与蓄电池容量并没有线性的对应关系,测量出结果后还需要对数据进行分析。Impedance test: Load an AC current of known frequency and amplitude across the battery pack, and measure the AC voltage drop of each cell/unit. The measured value of the AC voltage is taken from the maximum value (or average value, maximum value) of the positive and negative poles of each monomer, and the impedance is calculated using Ohm's law. Conductance test: load a voltage of known frequency and amplitude on the monomer/element, and measure the response value of its alternating current. Conductance is the measured AC current divided by the voltage value. The disadvantage is that there is no linear correspondence between impedance or conductance and battery capacity, and the data needs to be analyzed after the measurement results are obtained.
3)、内阻测试法:3) Internal resistance test method:
内阻测试:对单体/元两端加一负载,测量其电流和电压的阶梯变化值,将电压的变化值除以电流的变化值就是内阻值。瞬间大电流放电测试内阻值,由于采用的直流法,可以很好的解决蓄电池寄生电容影响的问题。因为采用的是大电流测试,也解决了精度和充电器纹波电流干扰的问题。缺点是:对于串联起来的蓄电池组开路电池对相邻电池内阻的测试影响很大,此外内阻与容量没有完全线性的对应关系,内阻测试后仍然需要人工分析,对蓄电池状况进行判断。Internal resistance test: add a load to both ends of the monomer/element, measure the step change value of its current and voltage, divide the change value of voltage by the change value of current to get the internal resistance value. Instantaneous large current discharge test internal resistance value, due to the use of direct current method, can well solve the problem of the influence of battery parasitic capacitance. Because a large current test is used, it also solves the problems of accuracy and charger ripple current interference. Disadvantages are: for the battery pack connected in series, the open-circuit battery has a great influence on the test of the internal resistance of adjacent batteries. In addition, the internal resistance and capacity do not have a completely linear correspondence. After the internal resistance test, manual analysis is still required to judge the battery condition.
4)、电压法:4), voltage method:
电压法主要测量开路电压和负载电压的大小,开路电压以及负载电压的降低都表明容量的不足。开路电压与蓄电池容量有较好的对应关系,缺点是:开路电压的测量必须在蓄电池离线状态下进行,并且要持续稳定两个小时以上,无法投入到现行的变电站蓄电池。The voltage method mainly measures the size of the open circuit voltage and the load voltage, and the decrease of the open circuit voltage and the load voltage indicates that the capacity is insufficient. The open circuit voltage has a good correspondence with the battery capacity. The disadvantage is that the measurement of the open circuit voltage must be carried out in the offline state of the battery, and it must be stable for more than two hours, so it cannot be put into the current substation battery.
此外,还有瞬时放电法和交流相位法。瞬时放电法能检测单体蓄电池真实内阻,但是由于蓄电池组串联在一起,如果出现开路电池,则影响串联附近蓄电池的测试结果。交流相位法是一种蓄电池有效在线实时检测方法,但是在实践应用过程中由于元件容差、充电机纹波等各种干扰的影响使检测结果可信度大大降低。In addition, there are instantaneous discharge method and AC phase method. The instantaneous discharge method can detect the true internal resistance of a single battery, but since the battery packs are connected in series, if an open-circuit battery appears, it will affect the test results of the batteries near the series. The AC phase method is an effective on-line real-time detection method for batteries, but in the actual application process, the reliability of the detection results is greatly reduced due to the influence of various disturbances such as component tolerances and charger ripple.
发明内容Contents of the invention
有鉴于此,本发明提供一种变电站铅酸蓄电池在线性能测试方法,采用瞬时放电法和交流相位法相结合的方法。能实时测量每个单体蓄电池的内阻、容量等性能参数,以期能够在蓄电池劣化早期及时发现性能劣化电池。避免由于出现蓄电池劣化积累、加剧,而导致严重直流系统事故。In view of this, the present invention provides an on-line performance testing method of a lead-acid storage battery in a substation, which adopts a method combining an instantaneous discharge method and an AC phase method. It can measure the internal resistance, capacity and other performance parameters of each single battery in real time, so as to detect the battery with degraded performance in the early stage of battery deterioration. Avoid serious DC system accidents due to the accumulation and aggravation of battery deterioration.
本发明采取的技术方案为:一种变电站铅酸蓄电池在线性能测试方法,通过瞬时放电法获取每个蓄电池单体的容量,通过交流相位法检测出每个蓄电池单体的内阻,而交流相位法对瞬时放电法修正,消除了瞬时放电法中对开路电池邻域的干扰,实现蓄电池组性能的实时在线无损检测。The technical solution adopted by the present invention is: an online performance test method for lead-acid batteries in substations. The capacity of each battery cell is obtained by the instantaneous discharge method, and the internal resistance of each battery cell is detected by the AC phase method, and the AC phase The method corrects the instantaneous discharge method, eliminates the interference to the neighborhood of the open-circuit battery in the instantaneous discharge method, and realizes the real-time online nondestructive testing of the performance of the battery pack.
步骤1:蓄电池组挂接在充电机上,由充电机给直流负载供电,蓄电池组处于浮充状态,实现对蓄电池瞬时放电法测试内阻;Step 1: The battery pack is connected to the charger, and the charger supplies power to the DC load. The battery pack is in the state of floating charging, and the internal resistance of the battery is tested by the instantaneous discharge method;
步骤2:低频交流信号发生器产生的交流小信号,经耦合驱动电路放大后加到蓄电池组两端,测出单体蓄电池两端的交流电压V0,由于蓄电池内部阻抗的存在,使得蓄电池的输出交流电流波形与其输入波形之间产生了一个相位差,通过测量不同容量的蓄电池的输入输出电压波形相位差,计算出电池的内阻。Step 2: The AC small signal generated by the low-frequency AC signal generator is amplified by the coupling drive circuit and then applied to both ends of the battery pack to measure the AC voltage V0 at both ends of the single battery. Due to the existence of the internal impedance of the battery, the output of the battery is AC There is a phase difference between the current waveform and its input waveform, and the internal resistance of the battery is calculated by measuring the phase difference of the input and output voltage waveforms of batteries with different capacities.
所述步骤1中:蓄电池组包括多个蓄电池单体,将多个蓄电池单体分为两组,每组利用大功率电阻作为放电负载,控制器分时控制两个固态继电器,完成瞬时放电操作,同时采用电压传感器和电流传感器采集每个蓄电池单体的放电前后的放电电压和放电电流。In said step 1: the battery pack includes a plurality of battery cells, and the multiple battery cells are divided into two groups, each group uses a high-power resistor as a discharge load, and the controller controls two solid state relays in time-sharing to complete the instantaneous discharge operation , while using a voltage sensor and a current sensor to collect the discharge voltage and discharge current of each battery cell before and after discharge.
所述步骤2中:用信号发生器产生正弦波信号,通过一个隔直电容加到蓄电池组上,经过蓄电池组的信号再经过一个接地电阻和一个隔直电容接地,测量蓄电池输入输出信号的相位差,根据相位差计算阻抗。In said step 2: use a signal generator to generate a sine wave signal, add it to the battery pack through a DC blocking capacitor, and then pass the signal of the battery pack to ground through a grounding resistor and a DC blocking capacitor to measure the phase of the input and output signals of the battery The impedance is calculated from the phase difference.
采用差分面积法计算两波形相位差。The difference area method is used to calculate the phase difference of the two waveforms.
本发明一种变电站铅酸蓄电池在线性能测试方法,技术效果如下:The present invention is a substation lead-acid storage battery online performance testing method, and the technical effects are as follows:
1)、将瞬时放电法和交流相位法两种方法互为补充修正,形成综合评价系统。通过瞬时放电法获取每个单体电池的内阻,而交流相位法对瞬时放电法的修正,消除了瞬时放电法中对开路电池邻域的干扰,有效实现的蓄电池性能的实时在线无损检测。1) The instantaneous discharge method and the AC phase method are supplemented and corrected to form a comprehensive evaluation system. The internal resistance of each single battery is obtained by the instantaneous discharge method, and the correction of the instantaneous discharge method by the AC phase method eliminates the interference to the neighborhood of the open-circuit battery in the instantaneous discharge method, and effectively realizes the real-time online non-destructive testing of battery performance.
2)、利用瞬时放电法和交流相位法精确测试变电站铅酸蓄电池内阻;2) Using the instantaneous discharge method and the AC phase method to accurately test the internal resistance of the lead-acid battery in the substation;
3)、、能够变电站铅酸蓄电池容量小范围变化时精确检测出来;3) It can accurately detect when the capacity of lead-acid batteries in substations changes in a small range;
4)、能够在突然出现开路电池等极端情况下,及时挑出劣化电池而不影响其他电池的测量;4) In extreme cases such as sudden open-circuit batteries, it is possible to pick out deteriorated batteries in time without affecting the measurement of other batteries;
5)、能够在蓄电池劣化早期及时发现性能劣化电池,避免由于出现蓄电池劣化积累、加剧,而导致严重直流系统事故。5) It is possible to detect performance-deteriorated batteries in the early stage of battery deterioration, so as to avoid serious DC system accidents due to the accumulation and aggravation of battery deterioration.
附图说明Description of drawings
下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
图1为基本电池模型示意图;Figure 1 is a schematic diagram of a basic battery model;
图2为蓄电池交流阻抗等效模型图;Figure 2 is an equivalent model diagram of battery AC impedance;
图3为蓄电池交流阻抗简化等效模型;Figure 3 is a simplified equivalent model of battery AC impedance;
图4为蓄电池阻抗复平面图;Fig. 4 is the complex plane diagram of battery impedance;
图5为蓄电池交流等效阻抗模型;Figure 5 is the battery AC equivalent impedance model;
图6为蓄电池电池容量与内阻间的关系;Figure 6 is the relationship between battery capacity and internal resistance;
图7为瞬时放电法电池等效模型;Fig. 7 is the battery equivalent model of instantaneous discharge method;
图8为瞬时放电法测试电路图;Fig. 8 is the test circuit diagram of instantaneous discharge method;
图9为蓄电池放电特性曲线;Fig. 9 is the battery discharge characteristic curve;
图10为瞬时放电法测试电路;Fig. 10 is the test circuit of instantaneous discharge method;
图11为交流比例法等效串联电路;Figure 11 is the equivalent series circuit of the AC proportional method;
图12为交流相位法原理框图;Fig. 12 is a schematic block diagram of the AC phase method;
图13为本发明的信号采集子系统原理图;Fig. 13 is a schematic diagram of the signal acquisition subsystem of the present invention;
图14为过零比较法的原理图;Fig. 14 is a schematic diagram of the zero-crossing comparison method;
图15为相位差测量波形图;Figure 15 is a phase difference measurement waveform diagram;
图16为本发明过零比较器原理图;Fig. 16 is a schematic diagram of the zero-crossing comparator of the present invention;
图17为本发明面积法求相位差波形图;Fig. 17 is the phase difference waveform diagram obtained by the area method of the present invention;
图18为本发明交流法测试原理图。Fig. 18 is a schematic diagram of the AC method test of the present invention.
具体实施方式Detailed ways
原理分析:Principle analysis:
现有的蓄电池在线监测方法的优缺点可知:二次电压法(瞬时放电法)对单体检测准确。但是在有开路单体电池时,或者整组中有某个单体性能较差时,实验对比发现会对串联在该单体附近的几个单体造成严重检测误差。交流相位法可以有效修正二次电压法不足。因此本发明采用二次电压法和交流相位法结合起来,综合分析评价蓄电池每个单体性能的方案。得出每个单体的电压、内阻、和参考剩余寿命。The advantages and disadvantages of the existing battery on-line monitoring method can be seen: the secondary voltage method (instantaneous discharge method) is accurate for monomer detection. However, when there is an open-circuit single cell, or when there is a single cell in the whole group with poor performance, the experimental comparison shows that it will cause serious detection errors to several cells connected in series near the single cell. The AC phase method can effectively correct the deficiency of the secondary voltage method. Therefore, the present invention combines the secondary voltage method and the AC phase method to comprehensively analyze and evaluate the performance of each monomer of the storage battery. The voltage, internal resistance, and reference remaining life of each cell are obtained.
蓄电池内阻包括:欧姆电阻和极化电阻。欧姆内阻包括:电池内部的电极、隔膜、电解液、连接条和极柱等全部零部件的电阻。极化内阻是与蓄电池内部电化学反应中电极极化相当的电阻。根据对蓄电池内阻的不同理解,可以建立不同的蓄电池模型。常见的有基本模型和交流阻抗等效模型,下面来分析这两种模型:Battery internal resistance includes: ohmic resistance and polarization resistance. Ohmic internal resistance includes: the resistance of all components such as electrodes, diaphragms, electrolytes, connecting bars and poles inside the battery. The polarization internal resistance is the resistance equivalent to the electrode polarization in the electrochemical reaction inside the battery. According to different understandings of the internal resistance of the battery, different battery models can be established. The common ones are the basic model and the AC impedance equivalent model. Let's analyze these two models:
1、常见的电池模型如图1所示,该模型由一个理想电池E0(其电压为E0)和一个等效内阻r组成,V0是电池的端电压,I为流过电池的电流。根据全电路欧姆定律可得:1. The common battery model is shown in Figure 1. This model consists of an ideal battery E0 (its voltage is E0) and an equivalent internal resistance r. V0 is the terminal voltage of the battery, and I is the current flowing through the battery. According to the whole circuit Ohm's law:
I=V0-E0/r (1)I=V0-E0/r (1)
该模型没有考虑因电池荷电状态的变化、电解液浓度的变化,以及硫酸盐形成等因素而导致的电池内阻变化。该模型只适用于假设可以从电池中得到无限能量,或者电池荷电状态并不重要的情况。The model does not take into account changes in the internal resistance of the battery due to changes in the battery state of charge, changes in electrolyte concentration, and sulfate formation. This model is only suitable if it is assumed that infinite energy is available from the battery, or if the battery state of charge is not important.
2、蓄电池交流阻抗等效模型:如图2所示,C为正负电极双电层电容等效值,RΩ为蓄电池的欧姆内阻。欧姆内阻由电极材料、隔膜、电解液、接线柱的电阻组成。影响到蓄电池的输出特性、充放电时的温升等。电池的总法拉第阻抗Z可以由实部R和虚部X表示,即:2. The AC impedance equivalent model of the battery: as shown in Figure 2, C is the equivalent value of the electric double layer capacitance of the positive and negative electrodes, and R Ω is the ohmic internal resistance of the battery. The ohmic internal resistance is composed of the electrode material, the diaphragm, the electrolyte, and the resistance of the terminal. It affects the output characteristics of the battery, the temperature rise during charging and discharging, etc. The total Faradaic impedance Z of the battery can be represented by the real part R and the imaginary part X, namely:
Z=R-jX (2)Z=R-jX (2)
当交流电频率足够低时,可以认为电极反应是可逆的,此时电极反应速度受扩散过程控制,X和R之间存在如下关系:When the frequency of alternating current is low enough, the electrode reaction can be considered to be reversible. At this time, the electrode reaction speed is controlled by the diffusion process, and the following relationship exists between X and R:
X=R-RΩ-Rt+2λ2Cd (3)X=RR Ω -R t +2λ 2 C d (3)
因而将不同频率下测得的X和R做复平面图,会得到斜率为45°的直线。当交流电频率足够高时,可以认为电极反应是完全不可逆的。此时电极反应速度主要受电池传输电阻Rt的控制,此时蓄电池等效模型可简化为如图3所示。RC为等效极化电阻,是化学极化和浓差极化的电阻,牵涉到电极的有效面积、电极过程动力学和离子传输特性,其特性不符合欧姆定律。Therefore, if the X and R measured at different frequencies are plotted in the complex plane, a straight line with a slope of 45° will be obtained. When the alternating current frequency is high enough, the electrode reaction can be considered to be completely irreversible. At this time, the electrode reaction speed is mainly controlled by the battery transfer resistance Rt, and the battery equivalent model can be simplified as shown in Figure 3. R C is the equivalent polarization resistance, which is the resistance of chemical polarization and concentration polarization. It involves the effective area of the electrode, the kinetics of the electrode process and the ion transport characteristics, and its characteristics do not conform to Ohm's law.
此时,X和R之间存在如下关系:At this point, there is the following relationship between X and R:
因而X-R复平面图为半圆。Therefore, the X-R complex plane is a semicircle.
综上分析可知,蓄电池阻抗的复平面图可由图4来表示。From the above analysis, we can see that the complex plane diagram of battery impedance can be represented by Figure 4.
本发明采用的是蓄电池交流等效阻抗Z模型,如图5所示。The present invention adopts the battery AC equivalent impedance Z model, as shown in FIG. 5 .
图中:R1、R2———正、负电极的极化电阻;In the figure: R 1 , R 2 —— Polarization resistance of positive and negative electrodes;
C1、C2———正、负电极的极化电容;C 1 , C 2 —— Polarized capacitance of positive and negative electrodes;
L———引线电感;L——lead inductance;
RΩ———电池欧姆电阻。R Ω —— battery ohmic resistance.
蓄电池欧姆电阻RΩ表征了电池的荷电程度。The battery ohmic resistance RΩ characterizes the charge level of the battery.
为了简化测量通常从等效阻抗Z中仅分离纯电阻R(R由R1、R2、RΩ构成),R和RΩ之间呈线形关系,故可用R间接地表征电池荷电程度。In order to simplify the measurement, only the pure resistance R (R is composed of R1, R2, and R Ω ) is usually separated from the equivalent impedance Z. There is a linear relationship between R and R Ω , so R can be used to indirectly characterize the battery charge level.
通过对电池内阻和容量的关系做出的大量实验,发现可以通过监测电池的内阻来间接地反映电池的容量状况。一般而言,电池的容量越大,内阻就越小。因此,可以通过蓄电池内阻的测量,对电池的容量进行在线评估。电池容量与内阻间的关系如图6所示,因此检测内阻能够判定蓄电池剩余容量的大小。从而分析蓄电池的性能好坏,发现蓄电池运行中的各项安全隐患,为保证蓄电池稳定、可靠的运行提供了重要的保障。Through a large number of experiments on the relationship between the internal resistance and capacity of the battery, it is found that the capacity of the battery can be indirectly reflected by monitoring the internal resistance of the battery. Generally speaking, the larger the capacity of the battery, the smaller the internal resistance. Therefore, the capacity of the battery can be evaluated online by measuring the internal resistance of the battery. The relationship between battery capacity and internal resistance is shown in Figure 6, so detecting internal resistance can determine the remaining capacity of the battery. In this way, the performance of the battery is analyzed, and various potential safety hazards in the operation of the battery are found, which provides an important guarantee for ensuring the stable and reliable operation of the battery.
通过对电池内阻和容量的关系做出的大量实验,发现可以通过监测电池的内阻来间接地反映电池的容量状况。一般而言,电池的容量越大,内阻就越小,因此可以通过蓄电池内阻的测量,对电池的容量进行在线评估。电池容量与内阻间的关系如图6所示,因此检测内阻能够判定蓄电池剩余容量的大小,从而分析蓄电池的性能好坏,发现蓄电池运行中的各项安全隐患,为保证蓄电池稳定、可靠的运行提供了重要的保障。Through a large number of experiments on the relationship between the internal resistance and capacity of the battery, it is found that the capacity of the battery can be indirectly reflected by monitoring the internal resistance of the battery. Generally speaking, the larger the capacity of the battery, the smaller the internal resistance, so the battery capacity can be evaluated online by measuring the internal resistance of the battery. The relationship between battery capacity and internal resistance is shown in Figure 6. Therefore, detecting the internal resistance can determine the remaining capacity of the battery, thereby analyzing the performance of the battery and discovering various safety hazards in the operation of the battery. In order to ensure the stability and reliability of the battery The operation provides an important guarantee.
3、瞬时放电法测试原理及实现:3. The principle and implementation of instantaneous discharge method test:
瞬时放电法就是通过对电池进行瞬间大电流放电,测量电池上的瞬间电压降,通过欧姆定律计算出电池内阻。在瞬间直流情况下,电池的等效模型可认为由电压源和内阻串联(戴维南等效模型)所构成,如图7所示。其中Rin:蓄电池内阻;I:瞬时电流;RL:负载电阻。蓄电池内阻计算公式:Rin=ΔU/I;ΔU为蓄电池瞬时放电前后电压变化量。测试电路如图8,开关合上,延迟一段时间后,电流达到稳定状态,记录电流值I,电压值U1。断开开关K后记录瞬间恢复的电压值U2,同时记录全过程蓄电池两端电压波动情况。之所以要延迟一段时间后再进行下一步的测试,主要是因为在合闸的过程中,由于有电容的存在,不可避免的会有冲击电流产生。为了减小冲击电流对测试结果的影响,所以就采用了一定的时间延迟。同时,这个短暂的延迟,也可以让电池从刚开始的剧烈化学反应中渐渐趋于一个相对的平衡状态。The instantaneous discharge method is to discharge the battery with a large current instantaneously, measure the instantaneous voltage drop on the battery, and calculate the internal resistance of the battery through Ohm's law. In the case of instantaneous DC, the equivalent model of the battery can be considered to be composed of a voltage source and an internal resistance connected in series (Thevenin equivalent model), as shown in Figure 7. Among them, Rin: battery internal resistance; I: instantaneous current; RL: load resistance. Calculation formula for battery internal resistance: R in =ΔU/I; ΔU is the voltage change before and after instantaneous discharge of the battery. The test circuit is shown in Figure 8, the switch is closed, and after a delay for a period of time, the current reaches a steady state, and the current value I and the voltage value U 1 are recorded. After disconnecting the switch K, record the instantaneously recovered voltage value U 2 , and at the same time record the voltage fluctuations at both ends of the battery during the whole process. The reason why it is necessary to delay the next test for a period of time is mainly because in the process of switching on, due to the existence of capacitance, there will inevitably be an inrush current. In order to reduce the impact of the impact current on the test results, a certain time delay is adopted. At the same time, this short delay can also allow the battery to gradually tend to a relative equilibrium state from the initial violent chemical reaction.
蓄电池在充满电后,处在浮充状态时记录其内阻值并由此绘制电压波动图。当蓄电池用不同数值的电流放电时,其端电压下降的情况也不同。图9给出了同一蓄电池在不同放电电流情况下放电特性曲线。由图9可见,放电电流越大,在放电的全过程中端电压下降得越低,并且下降的速度越快,这是因为放电电流很大时,反应区内硫酸的消耗也很大,但补充的速度却很小。因此极板孔隙内电解液密度必定下降得更低和更快。而且放电电流大时,在内阻上的压降也大,故端电压下降快,提前出现放电终了现象,所以蓄电池放电电流越大,放电的持续时间越短。但是,放电电流超过一定的范围后,内阻的变化就不是很大了,此时就应该考虑到大电流放电对电池的损害问题了。After the battery is fully charged, record its internal resistance when it is in the floating charge state, and draw a voltage fluctuation diagram accordingly. When the battery is discharged with different values of current, the terminal voltage drop is also different. Figure 9 shows the discharge characteristic curves of the same storage battery under different discharge current conditions. It can be seen from Figure 9 that the greater the discharge current, the lower the terminal voltage drops during the entire discharge process, and the faster the drop rate, this is because when the discharge current is large, the consumption of sulfuric acid in the reaction zone is also large, but The replenishment rate is very small. Therefore, the electrolyte density in the plate pores must drop lower and faster. Moreover, when the discharge current is large, the voltage drop on the internal resistance is also large, so the terminal voltage drops rapidly, and the phenomenon of discharge termination occurs in advance, so the larger the discharge current of the battery, the shorter the discharge duration. However, when the discharge current exceeds a certain range, the change in internal resistance is not very large. At this time, the damage to the battery caused by high current discharge should be considered.
所以从实验来看,利用瞬时大电流放电进行内阻测试时,允许的放电电流范围应选在0.3~0.5Co(Co指蓄电池的容量)内,这样既可以获得有较好的精度,同时也可以避免对电池的伤害。从实验和分析可知,这种方法可以有效的避免交流噪声的影响,从而达到较好的测试精度,同时也避开了传统的长时间的放电,可以很快的得到测试结果。Therefore, from the experimental point of view, when using instantaneous large current discharge for internal resistance test, the allowable discharge current range should be selected within 0.3 ~ 0.5Co (Co refers to the capacity of the battery), so that better accuracy can be obtained, and at the same time Can avoid damage to the battery. From the experiment and analysis, we can know that this method can effectively avoid the influence of AC noise, so as to achieve better test accuracy, and also avoid the traditional long-time discharge, and get the test results quickly.
实施例:Example:
本发明一种变电站铅酸蓄电池在线性能测试方法,通过瞬时放电法获取每个蓄电池单体的容量,通过交流相位法检测出每个蓄电池单体的内阻,而交流相位法对瞬时放电法修正,消除了瞬时放电法中对开路电池邻域的干扰,实现蓄电池性能的实时在线无损检测。The present invention is an on-line performance testing method of a lead-acid battery in a substation. The capacity of each battery cell is obtained by the instantaneous discharge method, and the internal resistance of each battery cell is detected by the AC phase method, and the AC phase method corrects the instantaneous discharge method. , eliminating the interference to the neighborhood of the open-circuit battery in the instantaneous discharge method, and realizing real-time online non-destructive testing of battery performance.
本发明测试电路如图10所示。变电站蓄电池组挂接在充电机上,通常由充电机给直流负载供电,蓄电池组处于浮充状态,为了实现对蓄电池瞬时放电法测试内阻。本发明以单体12V蓄电池为例,整组蓄电池共18只,将18只蓄电池组分为两组,每组利用12Ω的大功率电阻作为放电负载,控制器分时控制两个固态继电器,完成瞬时放电操作。同时采用电压和电流传感器采集每个蓄电池放电前后的电压和放电电流,通过公式计算每个蓄电池内阻,采用这种电路的主要原因是避免充电机的误放电。The test circuit of the present invention is shown in FIG. 10 . The battery pack in the substation is connected to the charger, which usually supplies power to the DC load. The battery pack is in a floating charge state. In order to test the internal resistance of the battery by the instantaneous discharge method. The present invention takes the single 12V storage battery as an example. There are 18 batteries in the whole group. The 18 batteries are divided into two groups. Each group uses a 12Ω high-power resistor as the discharge load. The controller controls two solid-state relays in time-sharing to complete Instantaneous discharge operation. At the same time, the voltage and current sensors are used to collect the voltage and discharge current of each battery before and after discharge, and the internal resistance of each battery is calculated by the formula. The main reason for using this circuit is to avoid the wrong discharge of the charger.
从理论上说,蓄电池放电过程中有三种电压状态,如图11所示,这里的电压变化量有两个:①给试验电路加上负载的瞬间,电池电压的跌落值;②断开负载的瞬间,电池电压的恢复值。实验过程中,在合闸瞬间电压和电流都容易引入很大的冲击,导致较大的误差,因此统一采用电压的跌落值,而此时电流也基本上达到了稳态,实际测试过程中,在放电开启2两秒以后测试一次电压,断开放电模块后立即测试一次电压,得到图11中的ΔU,进而利用图7中的内阻计算公式进行计算,Rin=ΔU/I。Theoretically speaking, there are three voltage states during the discharge process of the battery, as shown in Figure 11, where there are two voltage changes: ① the drop value of the battery voltage when the load is applied to the test circuit; ② the drop value of the battery voltage when the load is disconnected Instantly, the battery voltage recovers to its value. During the experiment, the voltage and current at the moment of switching on are easy to introduce a large impact, resulting in a large error, so the voltage drop value is uniformly used, and the current has basically reached a steady state at this time. In the actual test process, Test the voltage once 2 seconds after the discharge is turned on, and test the voltage immediately after disconnecting the discharge module to obtain ΔU in Figure 11, and then use the internal resistance calculation formula in Figure 7 to calculate, R in =ΔU/I.
交流相位法是通过测量蓄电池对注入它的一定频率的交流信号的电压反馈来测量蓄电池的内阻。交流法的优点有:无需放电,是最安全的内阻测试方式;可以在充电﹑放电等任何状态下对蓄电池进行内阻测试;能够反应蓄电池的极化内阻;通过选择信号频率可以适应不同种类的蓄电池。目前已有的交流法有交流比例法和交流相位法。The AC phase method is to measure the internal resistance of the battery by measuring the voltage feedback of the battery to an AC signal of a certain frequency injected into it. The advantages of the AC method are: no need to discharge, it is the safest way to test the internal resistance; it can test the internal resistance of the battery in any state such as charging and discharging; it can reflect the polarization internal resistance of the battery; it can adapt to different conditions by selecting the signal frequency. types of batteries. The existing AC methods include the AC proportional method and the AC phase method.
(1)交流比例法:(1) AC ratio method:
采用交流比例法测量蓄电池的内阻,即把蓄电池与高精密电阻串联,等效串联电路如图11所示。使用专用芯片测量和比较蓄电池和精密电阻对交流信号分压的有效值,便可计算蓄电池的内阻。图11中Rθ是高精密电阻,虚线内为蓄电池的等效电路,RΩ为蓄电池的欧姆内阻,Rc为极化内阻,C为极间电容,则蓄电池的等效阻抗为:The internal resistance of the battery is measured by the AC ratio method, that is, the battery is connected in series with a high-precision resistor, and the equivalent series circuit is shown in Figure 11. The internal resistance of the battery can be calculated by using a special-purpose chip to measure and compare the effective value of the AC signal voltage division between the battery and the precision resistor. In Figure 11, R θ is a high-precision resistance, the dotted line is the equivalent circuit of the battery, R Ω is the ohmic internal resistance of the battery, Rc is the polarization internal resistance, and C is the inter-electrode capacitance, then the equivalent impedance of the battery is:
Z=RΩ+Rc/(1+JωCRc) (5)Z= RΩ +Rc/(1+JωCRc) (5)
式中:RΩ为信号发生电路的电阻。交流信号流过串联电路的电流为:Where: R Ω is the resistance of the signal generation circuit. The current of the AC signal flowing through the series circuit is:
I=Ui/(Z+Rθ)=u2/Rθ (6)I=Ui/(Z+R θ )=u2/R θ (6)
式(6)中的变量皆为复数形式并存在比例关系,对其进行取模运算,比例关系依然有交流信号u1和u2的模分别是它们的有效值V1和V2,因此,只要测量出蓄电池和高精密电阻对交流信号分压的有效值,便可计算出蓄电池的等效阻抗的模:The variables in formula (6) are all complex numbers and have a proportional relationship. If the modulus operation is performed on them, the proportional relationship still has the modulus of the AC signals u1 and u2 are their effective values V1 and V2 respectively. Therefore, as long as the battery is measured And the effective value of the high-precision resistance to the voltage division of the AC signal, the modulus of the equivalent impedance of the battery can be calculated:
|Z|=U1|Rθ/|U2| (7)|Z|=U1|R θ /|U2| (7)
它是蓄电池欧姆内阻、极化内阻和极间电容的综合,可以作为蓄电池等效内阻:It is a combination of battery ohmic internal resistance, polarization internal resistance and inter-electrode capacitance, which can be used as the equivalent internal resistance of the battery:
|Z|=V1Rθ/V2 (8)|Z|=V1R θ /V2 (8)
(2)交流相位法:(2) AC phase method:
交流相位法在线测量蓄电池的内阻,即对电池注入一个低频交流电流信号。工程中对这个注入信号的频率和大小都有限制条件以确保不影响蓄电池性能,然后测出蓄电池两端的低频交流电压V0和流过的低频交流电流Is以及两者的相位差α,根据公式Z=V0/Is,R=Zcosα,从而计算出电池的内阻,其原理图见图12所示。交流法由于无需放电,不用处于静态或脱机,可以实现完全的在线监测管理。避免了对设备运行安全性的影响。同时由于施加的低频交流信号频率很低,电流也很小,故不会对电源系统的性能造成不利影响。The AC phase method measures the internal resistance of the battery online, that is, injects a low-frequency AC current signal into the battery. In the project, there are restrictions on the frequency and magnitude of the injected signal to ensure that the performance of the battery is not affected, and then the low-frequency AC voltage V 0 and the low-frequency AC current Is flowing through the battery and the phase difference α between the two are measured, according to the formula Z=V 0 /Is, R=Zcosα, so as to calculate the internal resistance of the battery, the schematic diagram is shown in Figure 12. Since the AC method does not need to discharge, it does not need to be static or offline, and can realize complete online monitoring and management. The impact on the safety of equipment operation is avoided. At the same time, because the frequency of the applied low-frequency AC signal is very low and the current is very small, it will not adversely affect the performance of the power system.
本发明在交流相位法的基础上采用改进型的蓄电池简化等效电路模型图3,低频交流信号发生器产生的交流小信号经耦合驱动电路放大后加到蓄电池组两端,测出单体蓄电池两端的交流电压V0,由于蓄电池内部阻抗的存在,使得蓄电池的输出交流电流波形与其输入波形之间产生了一个相位差,且该相位差随蓄电池内阻的增大而减小,而蓄电池内阻随容量减小而增大。所以蓄电池输入输出信号的相位差会随容量的减少而减小。通过测量不同容量的蓄电池的输入输出电压波形相位差就可计算出电池的内阻。交流法由于无需放电,不用处于静态或脱机,可以实现完全的在线监测管理,避免了对设备运行安全性的影响。Based on the AC phase method, the present invention adopts the simplified equivalent circuit model of the storage battery as shown in Figure 3. The AC small signal generated by the low-frequency AC signal generator is amplified by the coupling drive circuit and then added to both ends of the storage battery pack to measure the single storage battery The AC voltage V0 at both ends, due to the existence of the internal impedance of the battery, produces a phase difference between the output AC current waveform of the battery and its input waveform, and the phase difference decreases with the increase of the internal resistance of the battery, while the internal resistance of the battery increases with decreasing capacity. Therefore, the phase difference of the input and output signals of the battery will decrease as the capacity decreases. The internal resistance of the battery can be calculated by measuring the phase difference of the input and output voltage waveforms of batteries with different capacities. Since the AC method does not need to be discharged, it does not need to be static or offline, and it can realize complete online monitoring and management, avoiding the impact on the safety of equipment operation.
同时由于施加的低频信号频率很低,施加的交流电流也很小,故不会对电源系统的性能造成不利影响。具体实现过程如下:用信号发生器(ICL8038芯片)产生正弦波信号,通过一个隔直电容加到蓄电池组上,经过蓄电池组的信号再经过一个约10Ω的接地电阻和一个隔直电容接地。隔直电容很小,约为1uF。要测量蓄电池的阻抗,就必须测量蓄电池输入输出信号的相位差,根据相位差计算阻抗。图13为本发明的信号采集子系统原理图。At the same time, since the frequency of the applied low-frequency signal is very low, the applied AC current is also very small, so it will not adversely affect the performance of the power supply system. The specific implementation process is as follows: Use a signal generator (ICL8038 chip) to generate a sine wave signal, add it to the battery pack through a DC blocking capacitor, and then pass through a grounding resistor of about 10Ω and a DC blocking capacitor to ground the signal passing through the battery pack. The DC blocking capacitor is small, about 1uF. To measure the impedance of the battery, it is necessary to measure the phase difference of the input and output signals of the battery, and calculate the impedance according to the phase difference. Fig. 13 is a schematic diagram of the signal acquisition subsystem of the present invention.
采集数据时,从每个蓄电池的两端各引出一条线,经过一个隔直电容之后送到多路转换开关,再送到数据采集板卡,可以通过控制多路转换开关来对蓄电池组的每个单体电池进行循环检测。此时得到的相位差不能认为就是由蓄电池内阻产生的。因为在采集蓄电池电压时都接入了隔直电容,即使这些隔直电容的型号,大小,生产厂家都相同,也会存在容差,该容差也会使得蓄电池的输入输出信号产生相位差,所以只采集一次相位差不能确定蓄电池的内阻。蓄电池输入输出信号的相位差会随容量的减小而减小,而隔直电容的容差引起的相位差是不变的,因此我们可以根据相位差的变化来计算蓄电池的内阻。为了获得相位差必须改变蓄电池的容量,即使蓄电池对负载放电。在蓄电池组刚充电完毕时进行一次数据采集,然后对蓄电池放电,每隔一定时间再进行一次数据采集,随着放电时间的增加,相位差会逐渐减小,所以本发明就利用信号采集系统来采集该相位差。检测到的蓄电池的输入输出电压信号的相位差实际上也就是蓄电池电压与电流之间的相位差,结合交流电压幅值,整组电流幅值,根据公式Z=V0/Is,R=Zcosα来计算蓄电池内阻。计算两波形相位差的传统方法是过零点比较法,基本原理如图14所示。采样的两信号经滤波器滤掉各种干扰信号并进行线性放大之后变成一波形正规,幅值适当的正弦信号,如图14中的信号a﹑b,经过零比较器后正弦信号变成方波信号,即信号c﹑d,然后将信号d经反向器变成信号e,最后将两信号送入一与门输出信号f。When collecting data, a line is drawn from both ends of each storage battery, and then sent to the multi-way switch after passing through a DC blocking capacitor, and then sent to the data acquisition board. Each line of the battery pack can be controlled by controlling the multi-way switch. The single battery is tested for cycle. The phase difference obtained at this time cannot be considered to be caused by the internal resistance of the battery. Because DC blocking capacitors are connected when collecting battery voltage, even if the models, sizes, and manufacturers of these DC blocking capacitors are the same, there will still be tolerances, which will also cause phase differences between the input and output signals of the battery. Therefore, the internal resistance of the battery cannot be determined only by collecting the phase difference once. The phase difference of the input and output signals of the battery will decrease with the decrease of the capacity, but the phase difference caused by the tolerance of the DC blocking capacitor is constant, so we can calculate the internal resistance of the battery according to the change of the phase difference. In order to obtain the phase difference, the capacity of the battery must be changed, even if the battery discharges the load. Data acquisition is performed once when the storage battery has just been charged, and then the storage battery is discharged, and data acquisition is performed again at regular intervals. As the discharge time increases, the phase difference will gradually decrease, so the present invention utilizes the signal acquisition system to This phase difference is collected. The detected phase difference of the input and output voltage signals of the battery is actually the phase difference between the battery voltage and current, combined with the amplitude of the AC voltage and the amplitude of the entire set of current, according to the formula Z=V0/Is, R=Zcosα Calculate the internal resistance of the battery. The traditional method for calculating the phase difference between two waveforms is the zero-crossing comparison method, and the basic principle is shown in Figure 14. The two sampled signals are filtered out various interference signals by the filter and linearly amplified to become a sinusoidal signal with regular waveform and appropriate amplitude, such as the signal a﹑b in Figure 14. After passing through the zero comparator, the sinusoidal signal becomes Square wave signal, that is, signal c﹑d, then the signal d is converted into signal e through the inverter, and finally the two signals are sent to an AND gate to output signal f.
过零比较器由两个LM393构成,用于检测两路交流信号的零点。当输入信号大于零时,LM393输出高电平;当输入信号电压小于-5R1/R2时,LM393输出低电平。The zero-crossing comparator consists of two LM393s and is used to detect the zero point of two AC signals. When the input signal is greater than zero, the LM393 outputs a high level; when the input signal voltage is less than -5R1/R2, the LM393 outputs a low level.
△T的计算方法:通过监测电压信号过零点处的时间差来计算,利用嵌入式计算机系统采集信号,当信号为高电平时启动定时器计时,变成低电平时停止计时,此时定时器显示的时间即为△T。由于蓄电池有内阻,所以输入输出信号之间除了存在相位差之外,幅值也会改变,但是蓄电池的内阻很小,与外接的10Ω电阻相比可以忽略它对幅值产生的影响,所以我们认为蓄电池的输入输出信号幅值相等,并将幅值做归一化处理。因此我们设输入蓄电池组的信号为:Calculation method of △T: Calculate by monitoring the time difference at the zero crossing point of the voltage signal, use the embedded computer system to collect the signal, start the timer timing when the signal is high level, stop timing when it becomes low level, and the timer displays The time is ΔT. Due to the internal resistance of the battery, in addition to the phase difference between the input and output signals, the amplitude will also change, but the internal resistance of the battery is very small, and its influence on the amplitude can be ignored compared with the external 10Ω resistor. Therefore, we think that the amplitudes of the input and output signals of the battery are equal, and normalize the amplitudes. Therefore, we set the signal input to the battery pack as:
y1=cos(ωt)+n1(t) (9)y 1 =cos(ωt)+n 1 (t) (9)
从蓄电池组输出的信号为:The signal output from the battery pack is:
y2=cos(ωt+θ)+n2(t) (10)y 2 =cos(ωt+θ)+n 2 (t) (10)
过零点比较法求相位差实际上是求两信号零点或峰值处的时间差,若输入蓄电池组的信号过零点的时间为t1,蓄电池的输出信号过零点时间为t2,则The zero-crossing comparison method to calculate the phase difference is actually to calculate the time difference between the zero point or the peak value of the two signals. If the time of the zero-crossing point of the input signal of the battery pack is t1, and the zero-crossing time of the output signal of the battery pack is t2, then
△T=|t2-t1| (11)△T=|t 2 -t 1 | (11)
设坐标原点在t1处,则Let the origin of the coordinates be at t 1 , then
t1=0 (12)t 1 =0 (12)
y1=1-n1(0) (13)y 1 =1-n 1 (0) (13)
y2=cos(ω△T+θ)+n2(△T) (14)y2=cos(ω△T+θ)+n 2 (△T) (14)
过零点时有y1=y2=0,将y1,y2表达式代入该等式得:When crossing zero, y 1 =y 2 =0, substituting the expressions of y 1 and y 2 into the equation:
cos(ω△T+θ)=1-n1(0)-n2(△T) (15)cos(ω△T+θ)=1-n 1 (0)-n 2 (△T) (15)
θ=arccos[1-n1(0)-n2(△T)]-ω△T (16)θ=arccos[1-n 1 (0)-n 2 (△T)]-ω△T (16)
但是此方法存在一定的缺陷,主要表现为:However, there are certain defects in this method, mainly as follows:
(1)所有元件都存在容差,由容差引起的输入输出信号的相位差会比较大,而蓄电池在容量很大时,输入输出信号的相位差是很小的,因此容差所引起的相位差有可能会将蓄电池内阻所引起的相位差覆盖。(1) All components have tolerances, and the phase difference of input and output signals caused by tolerances will be relatively large. When the battery has a large capacity, the phase difference of input and output signals is very small, so the phase difference caused by tolerances The phase difference may cover the phase difference caused by the internal resistance of the battery.
(2)检测数据对检测对象变化的灵敏度依靠高速的AD采样来保证。因为当相位差的变化量很小时,所对应的时间差△T的变化量也很小,必须要高速AD采样才能获取这个很小的变化量;(2) The sensitivity of the detection data to the change of the detection object is guaranteed by high-speed AD sampling. Because when the variation of the phase difference is very small, the variation of the corresponding time difference △T is also very small, and high-speed AD sampling is necessary to obtain this small variation;
(3)由式(16)可以看出,相位差的表达式中含有噪声部分,检测结果对随机噪声很敏感。(3) It can be seen from formula (16) that the expression of phase difference contains noise part, and the detection result is very sensitive to random noise.
本发明采用差分面积法。即先求出两波形的相位差所对应的面积,然后对面积求积分就可计算出两波形的相位差,如图17所示。输入输出信号送入单片机的两个高速高精度差分通道,采样之后的输出即为两信号的幅值差,测量时对一个周期密集采样,并对两个通道的差分结果的平方累计求和从而得到一个测量值A,该测量值可以近似为两信号差绝对值平方的积分,两信号差绝对值的积分即为相位差所对于的面积。算法如下:The present invention uses the differential area method. That is, the area corresponding to the phase difference of the two waveforms is calculated first, and then the phase difference of the two waveforms can be calculated by integrating the area, as shown in Figure 17. The input and output signals are sent to the two high-speed and high-precision differential channels of the single-chip microcomputer. The output after sampling is the amplitude difference between the two signals. During the measurement, one cycle is intensively sampled, and the squares of the differential results of the two channels are accumulated and summed. A measured value A is obtained, which can be approximated as the integral of the square of the absolute value of the difference between the two signals, and the integral of the absolute value of the difference between the two signals is the area to which the phase difference corresponds. The algorithm is as follows:
设输入信号蓄电池组的信号为y1,Let the signal of the input signal battery pack be y1,
y1=cos(ωt)+n1(t) (17)y 1 =cos(ωt)+n 1 (t) (17)
蓄电池组的输出信号为y2,The output signal of the battery pack is y2,
y2=cos(ωt+θ)+n2(t) (18)y 2 =cos(ωt+θ)+n 2 (t) (18)
输入输出信号差的绝对值平方的积分为:The integral of the square of the absolute value of the difference between the input and output signals is:
将y1y2代入式(19)得:Substitute y 1 y 2 into formula (19) to get:
将式(20)展开得:Expand formula (20) to get:
因为输入输出信号与噪声信号之间无相关性,而噪声信号与任意不相关确定信号乘积的积分为零,故并化简得:Because there is no correlation between the input and output signals and the noise signal, and the integral of the product of the noise signal and any uncorrelated definite signal is zero, it can be simplified to:
由于对两个通道的差分结果的平方累计求和得到一个测量值A可以近似为两信号差绝对值平方的积分,所以:Since the cumulative summation of the squares of the differential results of the two channels obtains a measured value A that can be approximated as the integral of the square of the absolute value of the difference between the two signals, so:
2T-Tcosθ=A (23)2T-Tcosθ=A (23)
式(24)是在一个信号周期内求积分所得到的相位差,若连续采样,在N个周期内求积分,得到结果就是相位差的累计值,此方法与过零比较法比较相位检测结果数据可以放大。同时测量结果中不含有噪声部分,有效的消除了信号噪声引起的误差。Equation (24) is the phase difference obtained by integrating within one signal cycle. If continuous sampling is performed and integrated within N cycles, the result is the cumulative value of the phase difference. This method compares the phase detection results with the zero-crossing comparison method Data can be zoomed in. At the same time, the measurement result does not contain noise, which effectively eliminates the error caused by signal noise.
虽然相位检测结果数据的放大,使得元件容差引起的相位差相对减小,测量结果对电路元器件的容差敏感性大大降低,但是以上的方法无法从根本上消除检测电路中元件容差引起的测量结果。譬如分压电阻选10Ω的铜电阻,则根据国家标准IEC60028-1925规定,其误差为±1%,即±0.1Ω,而电池内阻为毫欧级。检测电路中还有很多电子元件,这些元件的影响都会在测量结果上直接反映出来,因此无法分辨相位差的改变是蓄电池内阻的变化引起的,还是元件容差引起的,所以每套检测系统都必然有一个检测结果的零点漂移,而这个零点漂移远远大于蓄电池内阻,当然更远远大于需要检测的内阻的变化量。Although the amplification of the phase detection result data makes the phase difference caused by the component tolerance relatively reduced, and the sensitivity of the measurement result to the tolerance of the circuit components is greatly reduced, but the above methods cannot fundamentally eliminate the component tolerance caused by the detection circuit. measurement results. For example, if the voltage dividing resistor is 10Ω copper resistor, according to the national standard IEC60028-1925, the error is ±1%, that is, ±0.1Ω, and the internal resistance of the battery is milliohm level. There are many electronic components in the detection circuit, the influence of these components will be directly reflected in the measurement results, so it is impossible to distinguish whether the change of the phase difference is caused by the change of the internal resistance of the battery or the tolerance of the components, so each detection system There must be a zero-point drift of the test results, and this zero-point drift is far greater than the internal resistance of the battery, and of course it is far greater than the change in internal resistance that needs to be detected.
本发明的主要任务是监测使用过程中的蓄电池劣化程度,只要监测系统能有效反应蓄电池的容量,并结合已检测到的温度和单体电压作为修正参数,有效给出当前每个单体电池的容量百分比即可。单片机测量结果A是对相位差面积的近似,但是基于统计查表的方法,只需要一个对应值,不需要精确解算出相位差。设容量与内阻的函数关系为:The main task of the present invention is to monitor the degree of deterioration of the storage battery during use. As long as the monitoring system can effectively reflect the capacity of the storage battery, and combine the detected temperature and cell voltage as a correction parameter, the current value of each single cell can be effectively given. capacity percentage. The measurement result A of the single-chip microcomputer is an approximation of the phase difference area, but based on the method of statistical look-up table, only one corresponding value is needed, and the phase difference does not need to be accurately calculated. Let the functional relationship between capacity and internal resistance be:
C=f(x) (25)C=f(x) (25)
f(x)为单值连续单调递减函数。假设内阻与相位差函数关系为:f(x) is a single-valued continuous monotonically decreasing function. Assume that the relationship between the internal resistance and the phase difference function is:
R=g(x) (26)R=g(x) (26)
g(x)为单值连续单调递减函数,则容量与相位差的函数关系可设为:g(x) is a single-valued continuous monotonically decreasing function, then the functional relationship between capacity and phase difference can be set as:
C=h(x) (27)C=h(x) (27)
C=h(x)为单值连续单调递增函数。所以测量值A与蓄电池容量的映射关系是A值越大,容量越大。C=h(x) is a single-valued continuous monotonically increasing function. Therefore, the mapping relationship between the measured value A and the battery capacity is that the larger the value of A, the larger the capacity.
基于这个思想,本发明采用的方法是先将电池充满,测出这个时候的相位差数据结果,得到一个数据a0,然后放电容量的3%,再测量得一个数据结果a1,依次下去得到a0、a1、a2、a3、……。将a0-a1得到一个数据点b1,a0-a2得到b2,依次下去得到:b1、b2、b3、……。因此b1、b2、b3、……这组数据是蓄电池运行过程中相对于100%容量依次下降3%的相位差变化的数据,有效消除了元件容差引起的零点漂移。假设容差在输入输出信号中引起的相位差分别为φ1,φ2,则相位差的表达式中含有△φ,并且每次测量得到的△φ是相同的,在相减的过程中可以抵消。因此采用这种方法有效消除了元件容差引起的零点漂移,能有效检测蓄电池的健康状况。Based on this idea, the method adopted in the present invention is to first fully charge the battery, measure the phase difference data result at this time, obtain a data a0, and then measure a data result a1 of 3% of the discharge capacity, and then obtain a data result a0, a1, a2, a3,.... Get a data point b1 from a0-a1, get b2 from a0-a2, and then get: b1, b2, b3,.... Therefore, b1, b2, b3, ... This group of data is the data of the phase difference change that decreases by 3% relative to the 100% capacity during the operation of the battery, which effectively eliminates the zero point drift caused by component tolerances. Assuming that the phase difference caused by the tolerance in the input and output signals is φ1 and φ2 respectively, the expression of the phase difference contains Δφ, and the Δφ obtained by each measurement is the same, which can be offset during the subtraction process. Therefore, this method effectively eliminates the zero drift caused by component tolerances, and can effectively detect the health status of the battery.
根据理论研究,本系统进行了以下两种实验:实验室模拟实验和现场在线运行实验。According to theoretical research, the system has carried out the following two kinds of experiments: laboratory simulation experiment and field online operation experiment.
(1)实验室模拟实验(1) Laboratory simulation experiment
实验选用220V直流系统,该系统由18只电池组成,蓄电池的标称电压为12V,容量不等,新旧各异。The experiment uses a 220V DC system, which consists of 18 batteries. The nominal voltage of the batteries is 12V, and the capacity varies from old to new.
在18只电池中选取4只典型电池的数据进行分析。这4只电池分别为1只200Ah的旧电池、1只濒临报废的100Ah电池、1只100Ah报废的电池、1只全新的100Ah电池。Among the 18 batteries, the data of 4 typical batteries were selected for analysis. The four batteries are an old 200Ah battery, a 100Ah battery on the verge of scrapping, a 100Ah scrapped battery, and a brand new 100Ah battery.
表1为蓄电池充满后离线进行瞬时放电实验前后的电压数据,瞬时放电电流为4.8A。Table 1 shows the voltage data before and after the offline instantaneous discharge experiment after the battery is fully charged, and the instantaneous discharge current is 4.8A.
表1离线实验数据:Table 1 offline experimental data:
从表1可知,根据计算得到的内阻,100Ah的1、2和4号电池很好地反应了容量,2号电池由于容量大,计算得到的内阻很小。It can be seen from Table 1 that according to the calculated internal resistance, the 100Ah No. 1, No. 2 and No. 4 batteries reflect the capacity well, and the No. 2 battery has a small calculated internal resistance due to its large capacity.
表2为电池充满后挂上充电机和负载后,在线进行瞬时放电实验后的电压数据。Table 2 shows the voltage data after the online instantaneous discharge experiment after the battery is fully charged and the charger and load are connected.
表2在线实验数据:Table 2 online experimental data:
从表2可知,电池的内阻变化不大,因为电池本身已经充满,浮充状态下电池容量不会有大的变化,故内阻几乎不变。It can be seen from Table 2 that the internal resistance of the battery does not change much, because the battery itself is fully charged, and the battery capacity will not change greatly under the float charge state, so the internal resistance is almost unchanged.
表3和表4为电池以10A电流离线放电12min后,分别在没有挂接充电机和挂接充电机的情况下使用瞬时放电法得到的相关数据,Table 3 and Table 4 are the relevant data obtained by using the instantaneous discharge method when the battery is discharged offline at a current of 10A for 12 minutes, respectively, without and without a charger.
表3离线对比实验的结果:Table 3 The results of the offline comparison experiment:
表4在线对比实验的结果:Table 4 The results of the online comparison experiment:
从表3和表4可知,对于每只电池,当放电12min后,容量下降了2Ah,这样做的目的在于模拟电池容量在小范围内变化能否通过内阻反应出来。对比表1—4的数据,可以得到如下规律:1号和3号电池为报废电池,容量已经非常小了,当离线放电一段时间后,自身电压下降非常快,通过电压即能判断出电池的性能,在这种状况下所得内阻数据,并不具有相关的规律;2号电池虽然是旧电池,容量大,但2Ah的容量变化同样能够通过内阻变化反应出来;4号电池为全新电池,是本对比实验的主要对象,表5为4号电池不同容量时的测试数据。It can be seen from Table 3 and Table 4 that for each battery, after 12 minutes of discharge, the capacity drops by 2Ah. The purpose of this is to simulate whether the change of battery capacity in a small range can be reflected by the internal resistance. Comparing the data in Table 1-4, we can get the following rules: batteries No. 1 and No. 3 are discarded batteries, and their capacity is already very small. When they are discharged offline for a period of time, their own voltage drops very quickly, and the voltage of the batteries can be judged. Performance, the internal resistance data obtained under this condition does not have relevant laws; although the No. 2 battery is an old battery with a large capacity, the capacity change of 2Ah can also be reflected by the internal resistance change; the No. 4 battery is a brand new battery , is the main object of this comparison experiment, and Table 5 shows the test data of the No. 4 battery with different capacities.
表54号电池的内阻与容量对比:Table 54 battery internal resistance and capacity comparison:
从表5可知,当容量少量变化时,通过瞬时放电法测出的内阻变化非常明显。通过类似重复实验,使电池的容量下降至80Ah,在此期间,内阻的线性变化规律与容量的相关性很好(见图4),能很好的证明此方法的可行性。系统实际开发中,将瞬时放电法中的电压值作为判断标准之一,这就保证了系统的可靠性。实际结果表明:容量低的电池,放电时的电压也低。通过上述方法测试得到的容量,满足实际生产的要求,尤其适用于需要早期发现电池容量变化的情况。It can be seen from Table 5 that when the capacity changes a little, the internal resistance change measured by the instantaneous discharge method is very obvious. Through similar repeated experiments, the capacity of the battery was reduced to 80Ah. During this period, the linear change of internal resistance has a good correlation with the capacity (see Figure 4), which can well prove the feasibility of this method. In the actual development of the system, the voltage value in the instantaneous discharge method is used as one of the judgment standards, which ensures the reliability of the system. The actual results show that the battery with low capacity has low voltage during discharge. The capacity obtained by testing the above method meets the requirements of actual production, and is especially suitable for the situation where early detection of changes in battery capacity is required.
(2)现场在线运行实验(2) On-site online running experiment
本项目成果应用于某供电局多个变电站,下面给出在该供电局下辖的某变电站进行的测试数据与实验结论。The results of this project are applied to multiple substations of a power supply bureau. The test data and experimental conclusions carried out in a substation under the jurisdiction of the power supply bureau are given below.
某变电站为110kV电压等级变电站,直流系统所用蓄电池为18只,单体电池标称电压为12V,容量100Ah,本系统测试的初始数据见表19:A substation is a 110kV voltage level substation. The DC system uses 18 batteries. The nominal voltage of the single battery is 12V and the capacity is 100Ah. The initial data of the system test is shown in Table 19:
上述图中,经过本系统的测试所有蓄电池内阻均小于50mΩ,处于正常运行状态。In the above figure, after the test of this system, the internal resistance of all batteries is less than 50mΩ, and they are in a normal operating state.
为了测试本系统实际判断劣化蓄电池的效果,按照电力系统变电站操作管理规定,办理了相关操作票后,将在线运行的蓄电池短时间脱离主系统,并用事先准备好的一只故障蓄电池替换其中的17号蓄电池,故障蓄电池为开路故障电池,无法存储电量。经过系统采用瞬时放电法和交流相位法的测试,得到的测试数据如表20:In order to test the effect of this system on actually judging the deterioration of the battery, according to the power system substation operation management regulations, after handling the relevant operation tickets, the online running battery is separated from the main system for a short time, and 17 of them are replaced with a faulty battery prepared in advance. No. battery, the faulty battery is an open-circuit faulty battery, unable to store power. After the system is tested by the instantaneous discharge method and the AC phase method, the test data obtained are shown in Table 20:
通过系统的测试发现接入的17只蓄电池端电压正常,并且比正常电池电压稍高,但内阻为988mΩ,大大高于其他蓄电池内阻,能够非常明显加以辨别,本系统成功检测出了故障电池,现有很多蓄电池监测设备通过监测单体电池电压的方式无法辨别故障电池。Through the system test, it is found that the terminal voltage of the 17 connected batteries is normal and slightly higher than the normal battery voltage, but the internal resistance is 988mΩ, which is much higher than the internal resistance of other batteries, which can be clearly identified. The system successfully detected the fault Battery, many existing battery monitoring equipment cannot identify faulty batteries by monitoring the voltage of a single battery.
综上所述,本系统通过以上两类实验,较好的解决了蓄电池性能在线监测的问题,采用瞬时放电法和交流相位法相结合的方法能够较精确地测量蓄电池的内阻,进而确定蓄电池容量,从而来判断蓄电池的性能。To sum up, this system has solved the problem of online monitoring of battery performance through the above two types of experiments. The method of combining instantaneous discharge method and AC phase method can accurately measure the internal resistance of the battery, and then determine the capacity of the battery. , so as to judge the performance of the battery.
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