CN104921277A - Preparation system of cellulose food material with precisely quantified straw powder - Google Patents
Preparation system of cellulose food material with precisely quantified straw powder Download PDFInfo
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- CN104921277A CN104921277A CN201510338194.0A CN201510338194A CN104921277A CN 104921277 A CN104921277 A CN 104921277A CN 201510338194 A CN201510338194 A CN 201510338194A CN 104921277 A CN104921277 A CN 104921277A
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- alkaline hydrolysis
- stalk powder
- preparation system
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- metering device
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- 239000000463 material Substances 0.000 title claims abstract description 32
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 239000010902 straw Substances 0.000 title abstract description 8
- 239000001913 cellulose Substances 0.000 title abstract description 4
- 229920002678 cellulose Polymers 0.000 title abstract description 4
- 235000013305 food Nutrition 0.000 title abstract description 4
- 238000005904 alkaline hydrolysis reaction Methods 0.000 claims abstract description 33
- 150000001350 alkyl halides Chemical class 0.000 claims abstract description 22
- 238000003860 storage Methods 0.000 claims abstract description 21
- 239000004744 fabric Substances 0.000 claims description 18
- 239000000835 fiber Substances 0.000 claims description 12
- 238000011002 quantification Methods 0.000 claims description 11
- 235000003563 vegetarian diet Nutrition 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 10
- 239000003513 alkali Substances 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 3
- 235000013325 dietary fiber Nutrition 0.000 abstract description 8
- 238000006243 chemical reaction Methods 0.000 abstract 2
- 238000013461 design Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000011343 solid material Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 229920002488 Hemicellulose Polymers 0.000 description 1
- 229920001202 Inulin Polymers 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 240000000111 Saccharum officinarum Species 0.000 description 1
- 235000007201 Saccharum officinarum Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 241001464837 Viridiplantae Species 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
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- 229940029339 inulin Drugs 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
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- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 230000000243 photosynthetic effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
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- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 210000000813 small intestine Anatomy 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Coloring Foods And Improving Nutritive Qualities (AREA)
Abstract
The invention discloses a preparation system of cellulose food material with precisely quantified straw powder, mainly solving the problem that there is no equipment suitable for producing dietary fiber from straw in the prior art. The preparation system comprises an alkaline hydrolysis tank and a reaction tank connected in sequence. A straw powder inlet and a solution inlet are arranged at the top end of the alkaline hydrolysis tank, and an alkaline hydrolysis solution outlet and an outlet for material produced after alkaline hydrolysis are arranged at the bottom end of the alkaline hydrolysis tank. A haloalkane inlet and an inlet for material produced after alkaline hydrolysis are arranged at the top end of the reaction tank. The outlet for material produced after alkaline hydrolysis is communicated with the inlet for material produced after alkaline hydrolysis through a one-way timing valve. A straw powder temporary storage barrel is arranged on the straw powder inlet, and is communicated with the straw powder inlet through a first metering device. A haloalkane temporary storage barrel is arranged on the haloalkane inlet, and is communicated with the haloalkane inlet through a second metering device. The preparation system disclosed in the invention has the advantages of simple structure, convenient operation, low cost and the like.
Description
Technical field
The present invention relates to a kind of preparation system, what be specifically related to is the preparation system of stalk powder accurate quantification fiber type vegetarian diet material.
Background technology
Stalk is the general name of ripe crops cauline leaf (fringe) part.Be often referred to wheat, paddy rice, corn, potato class, rape, cotton, sugarcane and other crops (the being generally coarse food grain) remainder after results seed.The photosynthetic product of crops has and is over halfly present in stalk, and stalk is rich in nitrogen, phosphorus, potassium, calcium, magnesium and organic matter etc., and be that one has multiduty reproducible living resources, stalk is also a kind of roughage.Feature is crude fiber content high (30%-40%), and containing lignin etc.
According to the definition of " GBZ 21922-2008 food nutrient composition basic terms ", dietary fiber refer to naturally occurring in plant, extract or the polymer of carbohydrate of synthesis, its degree of polymerization DP >=3, can not be digested and assimilated by human small intestine, material to human body unsoundness meaning.Comprise cellulose, hemicellulose, pectin, inulin and some other dietary fiber monomer component etc.
Cellulose is the abundantest on the earth, reproducible natural resources, is present in a large amount of abundant green plants, is the inexhaustible resource of nature.There is inexpensive, degradable, the features such as pollution are not produced to environment.And solving the energy that the mankind face, significant in resources and environment problem.
The utilization of Chinese farmers to crop material has excellent history of a specified duration, just because the past level of agricultural production is low, yield poorly, stalk quantity is few, stalk removes a small amount of for packing ring, pasture, outside part is made compost for heap, major part has all been burnt as fuel, and the gas generated after straw burning has air and greatly endangers.Along with the development of agricultural production, China is since the eighties in 20th century, and grain yield significantly improves, and stalk quantity is also many, and thus atmospheric environment also receives great impact.
Based on above-mentioned situation, in order to alleviate atmosphere pollution, increasing the edible range of stalk, improving its comprehensive utilization value, the technique utilizing stalk to produce dietary fiber to have started pay close attention to by people.
Summary of the invention
The object of the invention is to solve in prior art does not have a kind of equipment being applicable to stalk production dietary fiber, the preparation system of the stalk powder accurate quantification fiber type vegetarian diet material providing a kind of structure simple, easy and simple to handle.
For solving above-mentioned shortcoming, technical scheme of the present invention is as follows:
The preparation system of stalk powder accurate quantification fiber type vegetarian diet material, comprise the alkaline hydrolysis tank and retort that connect in turn, the stalk powder entrance that described alkaline hydrolysis upper end is provided with and solution inlet, this alkaline hydrolysis tank bottom is provided with alkali solution liquid and exports and material outlet after alkaline hydrolysis; Described retort top is provided with material inlet after alkyl halide entrance and alkaline hydrolysis; After this alkaline hydrolysis, material outlet is communicated with material inlet after alkaline hydrolysis by unidirectional Timed valve; This stalk powder entrance is provided with stalk powder temporary storage barrel, and this stalk powder temporary storage barrel is communicated with stalk powder entrance by the first metering device; Described alkyl halide entrance is provided with alkyl halide temporary storage barrel, and this alkyl halide temporary storage barrel is communicated with alkyl halide entrance by the second metering device.
By design of the present invention, effectively can produce dietary fiber for stalk and provide Equipment Foundations, and this equipment is simple, input cost is low, is applicable to very much processing step prepared by alkaline process, operates very simple.
Further, described first metering device and the second metering device are by funnel-form batch box, for placing the installing rack of batch box, be arranged on the gauge table of meter measuring tank weight on installing rack, and be separately positioned at the dust-proof cloth composition of the cloth at the upper and lower two ends of batch box.
By above-mentioned first metering device and the design of the second metering device, effectively can add the weight of solid material in tank body by Measurement accuracy, make addition more accurate, and then effectively improve the accuracy of operation; Arranging of the dust-proof cloth of cloth effectively avoids airborne dust simultaneously, while adding the degree of accuracy, effectively avoids solid dust in adition process to be occurred by the situation that operator sucks, and ensures that operating personnel's is healthy.
In order to improve automaticity, reduce manual operation, reduce the situation of manual operation error, described funnel-form batch box bottom is also provided with Timed valve.Described stalk powder temporary storage barrel bottom is provided with cut-offs valve with first of the first metering device UNICOM, and this alkyl halide temporary storage barrel bottom is also provided with cut-offs valve with second of the second metering device UNICOM.
For the ease of operation, the dust-proof cloth one end of described cloth is fixed on funnel-form batch box edge, and the other end is provided with tether.
The present invention compared with prior art, has the following advantages and beneficial effect:
1, the present invention is by the design of each parts, and effectively can produce dietary fiber for stalk and provide Equipment Foundations, and this equipment is simple, input cost is low, is applicable to very much processing step prepared by alkaline process, operates very simple;
2, the present invention is by the first metering device and the design of the second metering device, effectively can add the weight of solid material in tank body by Measurement accuracy, makes addition more accurate, and then effectively improves the accuracy of operation;
3, the present invention effectively avoids airborne dust by arranging of the dust-proof cloth of cloth, while adding the degree of accuracy, effectively avoids solid dust in adition process to be occurred by the situation that operator sucks, and ensures that operating personnel's is healthy.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Wherein, the parts name that in figure, Reference numeral is corresponding is called:
1-alkaline hydrolysis tank, 2-retort, 3-stalk powder entrance, 4-solution inlet, 5-alkali solution liquid exports, 6-alkyl halide entrance, the unidirectional Timed valve of 7-, 8-alkyl halide temporary storage barrel, 9-batch box, 10-installing rack, 11-gauge table, the dust-proof cloth of 12-cloth, 13-Timed valve, 14-first cut-offs valve, and 15-second cut-offs valve.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing thereof, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
Embodiment 1
The preparation system of stalk powder accurate quantification fiber type vegetarian diet material, as shown in Figure 1, comprise the alkaline hydrolysis tank 1 and retort 2 that connect in turn, the stalk powder entrance 3 that described alkaline hydrolysis tank 1 top is provided with and solution inlet 4, this alkaline hydrolysis tank 1 bottom be provided with alkali solution liquid outlet 5 and alkaline hydrolysis after material outlet; Described retort 2 top is provided with material inlet after alkyl halide entrance 6 and alkaline hydrolysis; After this alkaline hydrolysis, material outlet is communicated with material inlet after alkaline hydrolysis by unidirectional Timed valve; This stalk powder entrance 3 is provided with stalk powder temporary storage barrel 7, and this stalk powder temporary storage barrel 7 is communicated with stalk powder entrance 3 by the first metering device; Described alkyl halide entrance 6 is provided with alkyl halide temporary storage barrel 8, and this alkyl halide temporary storage barrel 8 is communicated with alkyl halide entrance 6 by the second metering device.
In order to effectively input cost can be saved, described alkali solution liquid outlet 5 is provided with buffer tank, because alkali solution liquid outlet 5 is provided with filter, by effectively the liquid in alkaline hydrolysis tank being separated with solid after filter plate, afterwards effectively solution after alkaline hydrolysis to be discharged from alkali solution liquid outlet 5, again because alkali content in the liquid of discharging after alkaline hydrolysis is higher, if directly discharge wastes raw material greatly, thus reused by the post processing of buffer tank buffer memory, can greatly save material input cost.
Embodiment 2
The main distinction point of the present embodiment and embodiment 1 is: the structure optimizing the first metering device and the second metering device, as shown in Figure 1.
Described first metering device and the second metering device are by funnel-form batch box 9, for placing the installing rack 10 of batch box 9, be arranged on the gauge table 11 of meter measuring tank 9 weight on installing rack 10, and be separately positioned on and form in the dust-proof cloth 12 of the cloth at batch box about 9 two ends.
Embodiment 3
The main distinction point of the present embodiment and embodiment 2 is: the structure optimizing link position place, funnel-form batch box top and bottom, as shown in Figure 1.
Described funnel-form batch box 9 bottom is also provided with Timed valve 13.Described stalk powder temporary storage barrel 7 bottom is provided with cut-offs valve 14 with first of the first metering device UNICOM, and this alkyl halide temporary storage barrel 8 bottom is also provided with cut-offs valve 15 with second of the second metering device UNICOM.
Embodiment 4
The difference of the present embodiment and embodiment 2 or embodiment 3 is, described cloth dust-proof cloth 12 one end is fixed on funnel-form batch box 9 edge, and the other end is provided with tether.
Above-described embodiment is only the preferred embodiments of the present invention, not limiting the scope of the invention, as long as adopt design principle of the present invention, and the change carried out non-creativeness work on this basis and make, all should belong within protection scope of the present invention.
Claims (6)
1. the preparation system of stalk powder accurate quantification fiber type vegetarian diet material, it is characterized in that: comprise the alkaline hydrolysis tank (1) and retort (2) that connect in turn, the stalk powder entrance (3) that described alkaline hydrolysis tank (1) top is provided with and solution inlet (4), this alkaline hydrolysis tank (1) bottom be provided with alkali solution liquid outlet (5) and alkaline hydrolysis after material outlet; Described retort (2) top is provided with material inlet after alkyl halide entrance (6) and alkaline hydrolysis; After this alkaline hydrolysis, material outlet is communicated with material inlet after alkaline hydrolysis by unidirectional Timed valve; This stalk powder entrance (3) is provided with stalk powder temporary storage barrel (7), and this stalk powder temporary storage barrel (7) is communicated with stalk powder entrance (3) by the first metering device; Described alkyl halide entrance (6) is provided with alkyl halide temporary storage barrel (8), and this alkyl halide temporary storage barrel (8) is communicated with alkyl halide entrance (6) by the second metering device.
2. the preparation system of stalk powder accurate quantification fiber type vegetarian diet material according to claim 1, it is characterized in that: described first metering device and the second metering device are by funnel-form batch box (9), for placing the installing rack (10) of batch box (9), be arranged on the gauge table (11) of upper meter measuring tank (9) weight of installing rack (10), and be separately positioned on the dust-proof cloth of cloth (12) composition at the upper and lower two ends of batch box (9).
3. the preparation system of stalk powder accurate quantification fiber type vegetarian diet material according to claim 2, is characterized in that: described funnel-form batch box (9) bottom is also provided with Timed valve (13).
4. the preparation system of stalk powder accurate quantification fiber type vegetarian diet material according to claim 3, is characterized in that: the dust-proof cloth of described cloth (12) one end is fixed on funnel-form batch box (9) edge, and the other end is provided with tether.
5. the preparation system of the stalk powder accurate quantification fiber type vegetarian diet material according to Claims 2 or 3 or 4, it is characterized in that: described stalk powder temporary storage barrel (7) bottom is provided with cut-offs valve (14) with first of the first metering device UNICOM, this alkyl halide temporary storage barrel (8) bottom is also provided with cut-offs valve (15) with second of the second metering device UNICOM.
6. the preparation system of stalk powder accurate quantification fiber type vegetarian diet material according to claim 5, is characterized in that: described alkali solution liquid outlet (5) is provided with buffer tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510338194.0A CN104921277B (en) | 2015-06-18 | 2015-06-18 | The preparation system of stalk powder accurate quantification fiber type vegetarian diet material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510338194.0A CN104921277B (en) | 2015-06-18 | 2015-06-18 | The preparation system of stalk powder accurate quantification fiber type vegetarian diet material |
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| Publication Number | Publication Date |
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| CN104921277A true CN104921277A (en) | 2015-09-23 |
| CN104921277B CN104921277B (en) | 2017-03-15 |
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| CN201510338194.0A Active CN104921277B (en) | 2015-06-18 | 2015-06-18 | The preparation system of stalk powder accurate quantification fiber type vegetarian diet material |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0421758A2 (en) * | 1989-10-05 | 1991-04-10 | Michigan Biotechnology Institute | Dietary fibres and a process for their production |
| CN1088399A (en) * | 1992-12-22 | 1994-06-29 | 李杭 | Grain stem edible cellulose preparation method and products thereof |
| CN1354623A (en) * | 1998-04-30 | 2002-06-19 | 密执安州大学 | Process and apparatus for treating cellulosic material |
| WO2011142290A1 (en) * | 2010-05-12 | 2011-11-17 | 本田技研工業株式会社 | Method for processing lignocellulose-based biomass |
| CN102578593A (en) * | 2012-02-20 | 2012-07-18 | 淮阴师范学院 | Corn straw core stalk dietary fiber and preparation method thereof |
| CN203440272U (en) * | 2013-09-12 | 2014-02-19 | 河南科技大学 | Device for separating biomass raw materials in wheat straws |
| CN204742507U (en) * | 2015-06-18 | 2015-11-11 | 成都衔石科技有限公司 | System for be used for straw powder preparation fibre vegetarian diet material |
-
2015
- 2015-06-18 CN CN201510338194.0A patent/CN104921277B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0421758A2 (en) * | 1989-10-05 | 1991-04-10 | Michigan Biotechnology Institute | Dietary fibres and a process for their production |
| CN1088399A (en) * | 1992-12-22 | 1994-06-29 | 李杭 | Grain stem edible cellulose preparation method and products thereof |
| CN1354623A (en) * | 1998-04-30 | 2002-06-19 | 密执安州大学 | Process and apparatus for treating cellulosic material |
| WO2011142290A1 (en) * | 2010-05-12 | 2011-11-17 | 本田技研工業株式会社 | Method for processing lignocellulose-based biomass |
| CN102578593A (en) * | 2012-02-20 | 2012-07-18 | 淮阴师范学院 | Corn straw core stalk dietary fiber and preparation method thereof |
| CN203440272U (en) * | 2013-09-12 | 2014-02-19 | 河南科技大学 | Device for separating biomass raw materials in wheat straws |
| CN204742507U (en) * | 2015-06-18 | 2015-11-11 | 成都衔石科技有限公司 | System for be used for straw powder preparation fibre vegetarian diet material |
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| CN104921277B (en) | 2017-03-15 |
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Effective date of registration: 20200121 Address after: 349 pengjia'ao, Zhuxia village, Taimushan Town, Fuding City, Ningde City, Fujian Province Patentee after: Chen Weidi Address before: 610000 No. 9 Tianhe Road, hi tech Development Zone, Sichuan, Chengdu Patentee before: CHENGDU XIANSHI TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20231102 Address after: 274000 a-405 in jinguangcai incubator, No. 2166, Lanzhou Road, high tech Zone, Heze City, Shandong Province Patentee after: Heze smart new material technology Co.,Ltd. Address before: 1633 Lanzhou Road, hi tech Zone, Heze City, Shandong Province Patentee before: SHANDONG ODA COMPOSITE MATERIALS CO.,LTD. |
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