CN104868693A - Hybrid excitation type brake with velocity measurement function - Google Patents
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Abstract
带有测速功能的混合励磁式制动器。本发明涉及一种带有测速功能的混合励磁式制动器。摩擦盘的使用必然会降低制动器的使用寿命,从而造成制动失败,影响周围设备的使用安全。所述的电机输出轴上设置有与其同轴的转子,所述的转子外侧面连接两块永磁磁钢,所述的转子设置在两个定子内部,且转子与两个定子同轴设置 ,两个定子与两块永磁磁钢一一对应,所述的两个定子之间设置有绕制在环形线圈架上的环形励磁线圈,且所述的环形励磁线圈的绕制方向与所述的电机输出轴轴向相垂直,所述的两个定子与所述的环形励磁线圈均设置在电动机机壳内,所述的电动机机壳上沿径向开有工作气隙,所述的电动机机壳的一侧与后盖壳拆卸连接。本发明用于混合励磁式制动器。
Hybrid excitation brake with speed measurement function. The invention relates to a hybrid excitation brake with speed measuring function. The use of friction discs will inevitably reduce the service life of the brake, thereby causing brake failure and affecting the use safety of surrounding equipment. The output shaft of the motor is provided with a rotor coaxial with it, the outer surface of the rotor is connected with two pieces of permanent magnetic steel, the rotor is arranged inside the two stators, and the rotor and the two stators are arranged coaxially, The two stators correspond to the two pieces of permanent magnetic steel one by one, and the annular excitation coil wound on the annular coil frame is arranged between the two stators, and the winding direction of the annular excitation coil is the same as that of the The axial direction of the motor output shaft is perpendicular to each other, the two stators and the annular excitation coil are all arranged in the motor casing, and a working air gap is opened in the radial direction on the described motor casing, and the described motor One side of the casing is disassembled and connected with the rear cover shell. The invention is used for a hybrid excitation brake.
Description
技术领域 technical field
本发明涉及一种带有测速功能的混合励磁式制动器。 The invention relates to a hybrid excitation brake with speed measuring function.
背景技术 Background technique
在现今工业自动化系统中,制动器已经应用在工业中的各个角落,如航天机械臂的姿态保持,汽车轮胎制动器,电梯制动器等;现今的常用的制动器多为电励磁结构,它们的工作原理大多使用机械弹簧压缩衔铁,通过衔铁及摩擦盘的作用来产生制动转矩。摩擦盘的使用必然会降低制动器的使用寿命,从而造成制动失败,影响周围设备的使用安全。同时对于电励磁结构的制动器,要想得到较大的制动转矩,就必须增大电磁式制动器的电负荷,从而使得制动器的铜耗增大,造成能源的浪费。此外,现有的制动器在非制动状态下不具有测速功能,无法测得电机的转速。 In today's industrial automation systems, brakes have been used in every corner of the industry, such as attitude maintenance of aerospace robotic arms, automobile tire brakes, elevator brakes, etc.; most of the commonly used brakes today are electric excitation structures, and their working principles are mostly used The mechanical spring compresses the armature, and the braking torque is generated through the action of the armature and the friction disc. The use of friction discs will inevitably reduce the service life of the brake, thereby causing brake failure and affecting the use safety of surrounding equipment. At the same time, for a brake with an electric excitation structure, in order to obtain a larger braking torque, the electric load of the electromagnetic brake must be increased, thereby increasing the copper consumption of the brake and resulting in a waste of energy. In addition, the existing brake does not have a speed measurement function in a non-braking state, and cannot measure the speed of the motor.
发明内容 Contents of the invention
本发明的目的是提供一种不仅能提高现有的电磁式制动器的制动转矩,同时在非制动状态下还可以进行同轴电机测速的带有测速功能的混合励磁式制动器。 The object of the present invention is to provide a hybrid excitation brake with a speed measuring function which can not only improve the braking torque of the existing electromagnetic brake, but also can measure the speed of the coaxial motor in the non-braking state.
上述的目的通过以下的技术方案实现:Above-mentioned purpose realizes by following technical scheme:
一种带有测速功能的混合励磁式制动器,其组成包括:永磁磁钢7、环形励磁线圈1、两个定子2、转子3、电机输出轴4,所述的电机输出轴4上设置有与其同轴的转子3,所述的转子3外侧面连接两块永磁磁钢7,所述的转子3设置在两个定子2内部,且转子3与两个定子2同轴设置 ,两个定子2与两块永磁磁钢7一一对应,所述的两个定子2之间设置有绕制在环形线圈架上的环形励磁线圈1,且所述的环形励磁线圈1的绕制方向与所述的电机输出轴4轴向相垂直,所述的两个定子2与所述的环形励磁线圈1均设置在电动机机壳5内,所述的电动机机壳5上沿径向开有工作气隙8,所述的电动机机壳5的一侧与后盖壳6可拆卸连接。 A hybrid excitation brake with speed measuring function, which consists of: permanent magnet steel 7, annular excitation coil 1, two stators 2, rotor 3, motor output shaft 4, the motor output shaft 4 is provided with The rotor 3 coaxial with it, the outer surface of the rotor 3 is connected with two pieces of permanent magnetic steel 7, the rotor 3 is arranged inside the two stators 2, and the rotor 3 is arranged coaxially with the two stators 2, the two The stator 2 is in one-to-one correspondence with two pieces of permanent magnetic steel 7, and the annular excitation coil 1 wound on the annular coil frame is arranged between the two stators 2, and the winding direction of the annular excitation coil 1 is Perpendicular to the axial direction of the motor output shaft 4, the two stators 2 and the annular field coil 1 are all arranged in the motor casing 5, and the motor casing 5 is radially opened with Working air gap 8, one side of the motor casing 5 is detachably connected with the rear cover shell 6.
所述的带有测速功能的混合励磁式制动器,所述的定子2的内圆周面上以及转子3的外圆周面上分别均匀分布设置有多个齿槽,定子2的内圆周面上的每相邻两个齿槽之间的部分为定子齿,转子3的外圆周面上的每相邻两个齿槽之间的部分为转子齿,所述的定子2的各个齿槽的宽度相等,所述的转子3的各个齿槽的宽度也相等,定子2的内圆周面上的多个齿槽与转子3的外圆周面上的多个齿槽一一对应设置。 In the hybrid excitation brake with a speed measuring function, a plurality of tooth slots are evenly distributed on the inner peripheral surface of the stator 2 and the outer peripheral surface of the rotor 3, and each slot on the inner peripheral surface of the stator 2 The part between two adjacent tooth slots is a stator tooth, the part between every two adjacent tooth slots on the outer peripheral surface of the rotor 3 is a rotor tooth, and the width of each tooth slot of the stator 2 is equal, The width of each slot of the rotor 3 is also equal, and the slots on the inner peripheral surface of the stator 2 correspond to the slots on the outer peripheral surface of the rotor 3 one by one.
所述的带有测速功能的混合励磁式制动器,两块所述的永磁磁钢7设置在所述的转子3的同一轴线的一对齿上。 In the hybrid excitation brake with speed measuring function, the two permanent magnets 7 are arranged on a pair of teeth on the same axis of the rotor 3 .
所述的带有测速功能的混合励磁式制动器,每块所述的永磁磁钢7设置在所述的转子3的多个齿槽上,或者设置在转子3的多个转子齿上。 In the hybrid excitation brake with speed measuring function, each piece of permanent magnet steel 7 is set on multiple tooth slots of the rotor 3 or on multiple rotor teeth of the rotor 3 .
所述的带有测速功能的混合励磁式制动器,所述的永磁磁钢7横向设置在转子齿的齿顶端。 In the hybrid excitation brake with speed measuring function, the permanent magnetic steel 7 is arranged laterally on the top of the rotor teeth.
所述的带有测速功能的混合励磁式制动器,所述的永磁磁钢7竖向设置在转子齿上。 In the hybrid excitation brake with speed measuring function, the permanent magnetic steel 7 is vertically arranged on the rotor teeth.
所述的带有测速功能的混合励磁式制动器,所述的永磁磁钢7横向设置在两个定子齿之间的齿根顶端上。 In the hybrid excitation brake with speed measuring function, the permanent magnetic steel 7 is arranged laterally on the top of the dedendum between the two stator teeth.
所述的带有测速功能的混合励磁式制动器,所述的永磁磁钢7设置在两个转子齿之间的齿根上。 In the hybrid excitation brake with speed measuring function, the permanent magnetic steel 7 is arranged on the dedendum between two rotor teeth.
有益效果:Beneficial effect:
1.本发明的制动器转子上设置有一对永磁体,在电励磁的基础上增加了永磁励磁。永磁体的引入可以增加制动器的输出转矩。 1. The rotor of the brake of the present invention is provided with a pair of permanent magnets, and the permanent magnet excitation is added on the basis of the electric excitation. The introduction of permanent magnets can increase the output torque of the brake.
2.本发明的制动器的绕组不通电时,由于制动器和电机主轴相连,当电机旋转时,在制动器的绕组内可以产生单相的感应电势,从而可以测得电机的转速。 2. When the winding of the brake of the present invention is not energized, since the brake is connected with the motor main shaft, when the motor rotates, a single-phase induced potential can be generated in the winding of the brake, thereby the rotating speed of the motor can be measured.
3.本发明的电机的结构简单,控制方便,可靠性高。 3. The motor of the present invention has simple structure, convenient control and high reliability.
附图说明:Description of drawings:
附图1是本发明的结构示意图。 Accompanying drawing 1 is a structural representation of the present invention.
附图2是附图1的右视图。 Accompanying drawing 2 is the right view of accompanying drawing 1.
附图3是附图1的左视图。 Accompanying drawing 3 is the left view of accompanying drawing 1.
附图4是永磁磁钢横向设置在转子齿上的安放示意图。 Accompanying drawing 4 is a schematic diagram of the placement of permanent magnetic steel laterally arranged on the rotor teeth.
附图5是永磁磁钢竖向设置在转子齿上的安放示意图。 Accompanying drawing 5 is a schematic diagram of placement of permanent magnetic steel vertically arranged on rotor teeth.
附图6是永磁磁钢横向设置在两个定子之间的安放示意图。 Accompanying drawing 6 is a schematic diagram of the placement of permanent magnetic steel placed laterally between two stators.
附图7是永磁磁钢设置在两个转子之间的安放示意图。 Accompanying drawing 7 is the placement schematic diagram of permanent magnet steel being arranged between two rotors.
具体实施方式:Detailed ways:
实施例1Example 1
结合附图1、3说明,一种带有测速功能的混合励磁式制动器,其组成包括:永磁磁钢7、环形励磁线圈1、两个定子2、转子3、电机输出轴4,所述的电机输出轴4上设置有与其同轴的转子3,所述的转子3外侧面连接两块永磁磁钢7,所述的转子3设置在两个定子2内部,且转子3与两个定子2同轴设置 ,两个定子2与两块永磁磁钢7一一对应,所述的两个定子2之间设置有绕制在环形线圈架上的环形励磁线圈1,且所述的环形励磁线圈1的绕制方向与所述的电机输出轴4轴向相垂直,所述的两个定子2与所述的环形励磁线圈1均设置在电动机机壳5内,所述的电动机机壳5上沿径向开有工作气隙8,所述的电动机机壳5的一侧与后盖壳6可拆卸连接。 In conjunction with accompanying drawings 1 and 3, a hybrid excitation brake with speed measuring function is composed of: permanent magnet steel 7, annular excitation coil 1, two stators 2, rotor 3, motor output shaft 4, the The motor output shaft 4 is provided with a rotor 3 coaxial with it, the outer surface of the rotor 3 is connected with two pieces of permanent magnetic steel 7, the rotor 3 is arranged inside the two stators 2, and the rotor 3 and the two The stator 2 is coaxially arranged, and the two stators 2 correspond to the two permanent magnets 7 one by one. The annular excitation coil 1 wound on the annular coil frame is arranged between the two stators 2, and the described The winding direction of the ring-shaped excitation coil 1 is perpendicular to the axial direction of the motor output shaft 4, and the two stators 2 and the ring-shaped excitation coil 1 are all arranged in the motor casing 5. The motor casing A working air gap 8 is formed radially on the casing 5 , and one side of the motor casing 5 is detachably connected to the rear cover casing 6 .
实施例2Example 2
结合附图2说明,实施例1所述的带有测速功能的混合励磁式制动器,所述的定子2的内圆周面上以及转子3的外圆周面上分别均匀分布设置有多个齿槽,定子2的内圆周面上的每相邻两个齿槽之间的部分为定子齿,转子3的外圆周面上的每相邻两个齿槽之间的部分为转子齿,所述的定子2的各个齿槽的宽度相等,所述的转子3的各个齿槽的宽度也相等,定子2的内圆周面上的多个齿槽与转子3的外圆周面上的多个齿槽一一对应设置。 In conjunction with accompanying drawing 2, in the hybrid excitation brake with speed measuring function described in embodiment 1, a plurality of cogs are evenly distributed on the inner peripheral surface of the stator 2 and the outer peripheral surface of the rotor 3 respectively, The part between every two adjacent tooth slots on the inner peripheral surface of the stator 2 is a stator tooth, and the part between every two adjacent tooth slots on the outer peripheral surface of the rotor 3 is a rotor tooth. The stator The width of each tooth groove of 2 is equal, and the width of each tooth groove of the rotor 3 is also equal, and the multiple tooth grooves on the inner peripheral surface of the stator 2 and the multiple tooth grooves on the outer peripheral surface of the rotor 3 corresponding settings.
实施例3Example 3
结合附图2说明,实施例1所述的带有测速功能的混合励磁式制动器,两块所述的永磁磁钢7设置在所述的转子3的同一轴线的一对齿上。 In conjunction with accompanying drawing 2, for the hybrid excitation brake with speed measuring function described in Embodiment 1, the two permanent magnets 7 are arranged on a pair of teeth on the same axis of the rotor 3 .
实施例4Example 4
结合附图2说明,实施例1所述的带有测速功能的混合励磁式制动器,每块所述的永磁磁钢7设置在所述的转子3的多个齿槽上,或者设置在转子3的多个转子齿上。 In conjunction with accompanying drawing 2, for the hybrid excitation brake with speed measurement function described in embodiment 1, each piece of permanent magnet steel 7 is arranged on a plurality of tooth slots of the rotor 3, or is arranged on the rotor 3 on multiple rotor teeth.
实施例5Example 5
结合附图4说明,实施例1所述的带有测速功能的混合励磁式制动器,所述的永磁磁钢7横向设置在转子齿的齿顶端。 Referring to Figure 4, the hybrid excitation brake with speed measurement function described in Embodiment 1, the permanent magnetic steel 7 is arranged laterally at the tooth tips of the rotor teeth.
实施例6Example 6
结合附图5说明,实施例1所述的带有测速功能的混合励磁式制动器,所述的永磁磁钢7竖向设置在转子齿上。 Referring to Figure 5, the hybrid excitation brake with speed measurement function described in Embodiment 1, the permanent magnetic steel 7 is vertically arranged on the rotor teeth.
实施例7Example 7
结合附图6说明,实施例1所述的带有测速功能的混合励磁式制动器,所述的永磁磁钢7横向设置在两个定子齿之间的齿根顶端上。 In conjunction with accompanying drawing 6, the hybrid excitation brake with speed measuring function described in embodiment 1, the permanent magnetic steel 7 is arranged laterally on the top of the dedendum between the two stator teeth.
实施例8Example 8
结合附图7说明,实施例1所述的带有测速功能的混合励磁式制动器,所述的永磁磁钢7设置在两个转子齿之间的齿根上。 Referring to Figure 7, the hybrid excitation brake with speed measurement function described in Embodiment 1, the permanent magnetic steel 7 is arranged on the dedendum between the two rotor teeth.
沿着制动器的轴向方向,定转子轴向中段的环形中空结构设置有环形绕组线圈,线圈的绕制方向与轴向垂直。对于定子与转子齿槽的数目必须相同,本发明制动器设计的齿槽数为16,也可以根据实际的设计需求改变定转子圆周方向齿槽的数目。环形励磁线圈的通电方式为直流。制动器的定子、转子、永磁磁钢及环形绕组线圈均为同轴设置。本发明产生制动转矩的原理采用混合励磁式,可以大大提高制动器的出力,同时增加了一种其他制动器未有的新功能,即在非制动状态下可以进行同轴电机测速功能。 Along the axial direction of the brake, the annular hollow structure in the axial middle section of the stator and rotor is provided with an annular winding coil, and the winding direction of the coil is perpendicular to the axial direction. The number of slots in the stator and the rotor must be the same. The number of slots designed for the brake of the present invention is 16, and the number of slots in the circumferential direction of the stator and rotor can also be changed according to actual design requirements. The energization method of the toroidal excitation coil is direct current. The stator, rotor, permanent magnetic steel and ring winding coil of the brake are coaxially arranged. The principle of generating the braking torque of the present invention adopts the hybrid excitation type, which can greatly increase the output of the brake, and at the same time adds a new function that other brakes do not have, that is, the coaxial motor speed measurement function can be performed in the non-braking state.
当制动器绕组通入直流电时,在定子中产生磁动势与永磁磁势发生相互作用,磁力线首先通过制动器一侧的定子轭、定子齿、工作气隙、转子齿及转子轭在经过另一侧的定转子齿、轭等部位形成闭合回路。本发明是以制动器的定转子齿数等于16为例,并且保持齿宽及槽宽相同,同样也可以设计为其他齿数以满足不同场合对于转矩范围的要求。 When the brake winding is fed with direct current, the magnetomotive force generated in the stator interacts with the permanent magnetomotive force, and the magnetic field line first passes through the stator yoke, stator teeth, working air gap, rotor teeth and rotor yoke on one side of the brake, and then passes through the other side. The stator and rotor teeth, yoke and other parts on the side form a closed loop. In the present invention, the number of teeth of the stator and rotor of the brake is equal to 16 as an example, and the tooth width and slot width are kept the same, and it can also be designed as other number of teeth to meet the requirements of torque range in different occasions.
本发明的工作原理:由于定转子齿槽效应的存在,气隙磁导的变化率不均匀,在绕组磁动势及永磁磁动势的作用下即可产生制动转矩,即制动器的制动转矩。制动器断电时,由于其转子与电机同轴相连,此时既可以在制动器的环形绕组端测得感应电势的波形,从而得知电机转速。 The working principle of the present invention: due to the existence of the cogging effect of the stator and rotor, the rate of change of the air gap permeability is not uniform, and the braking torque can be generated under the action of the winding magnetomotive force and the permanent magnet magnetomotive force, that is, the braking torque of the brake braking torque. When the brake is powered off, since its rotor is coaxially connected with the motor, the waveform of the induced potential can be measured at the ring winding end of the brake at this time, so as to know the motor speed.
当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。 Of course, the above descriptions are not intended to limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or replacements made by those skilled in the art within the scope of the present invention shall also belong to the present invention. protection scope of the invention.
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CN110212721A (en) * | 2019-05-17 | 2019-09-06 | 中国科学院上海技术物理研究所 | A kind of combined electrical Magnetic locking device structure |
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CN201107846Y (en) * | 2007-07-04 | 2008-08-27 | 刘新广 | Brake type magnetic clutch |
CN202978499U (en) * | 2012-11-01 | 2013-06-05 | 贵州航天林泉电机有限公司 | Circumferentially fixing structure of high power permanent-magnet motor stator |
CN104578684A (en) * | 2013-10-28 | 2015-04-29 | 扬州安行机电科技有限公司 | Electromagnetic liquid cooling decelerator adopting outer rotor structure |
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CN110212721A (en) * | 2019-05-17 | 2019-09-06 | 中国科学院上海技术物理研究所 | A kind of combined electrical Magnetic locking device structure |
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