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CN104868694A - Outer-rotor electromagnetic brake - Google Patents

Outer-rotor electromagnetic brake Download PDF

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Publication number
CN104868694A
CN104868694A CN201510265554.9A CN201510265554A CN104868694A CN 104868694 A CN104868694 A CN 104868694A CN 201510265554 A CN201510265554 A CN 201510265554A CN 104868694 A CN104868694 A CN 104868694A
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CN
China
Prior art keywords
outer rotor
electromagnetic brake
inner stator
annular
stator
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510265554.9A
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Chinese (zh)
Inventor
邹继斌
禹国栋
徐永向
李勇
尚静
胡建辉
刘承军
赵猛
江善林
赵博
王骞
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Harbin Institute of Technology Shenzhen
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Harbin Institute of Technology Shenzhen
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Publication date
Application filed by Harbin Institute of Technology Shenzhen filed Critical Harbin Institute of Technology Shenzhen
Priority to CN201510265554.9A priority Critical patent/CN104868694A/en
Publication of CN104868694A publication Critical patent/CN104868694A/en
Pending legal-status Critical Current

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  • Braking Arrangements (AREA)

Abstract

外转子电磁式制动器。本发明涉及一种外转子电磁式制动器。电磁式制动器多为接触式制动器,即通过摩擦盘的作用产生制动转矩,而摩擦盘长时间使用一定会产生磨损,从而使得系统的可靠性降低。所述的内定子(3)上设置绕制在环形线圈架上的环形励磁线圈(1),所述的环形励磁线圈(1)的绕制方向与所述的电机输出轴(4)垂直,所述的内定子(3)上设置外转子(2),所述的外转子(2)上设置电动机机壳(5),所述的外转子(2)设置在所述的电机输出轴(4)上,所述的电动机机壳(5)的左侧、内定子(3)的左侧、外转子(2)的左侧与所述的电机输出轴(4)均通过螺丝(7)连接后端盖(6)。本发明用于电磁式制动器。

Outer rotor electromagnetic brake. The invention relates to an outer rotor electromagnetic brake. Electromagnetic brakes are mostly contact brakes, that is, the braking torque is generated through the action of the friction disc, and the friction disc will wear out after long-term use, which will reduce the reliability of the system. The inner stator (3) is provided with an annular excitation coil (1) wound on an annular coil frame, the winding direction of the annular excitation coil (1) is perpendicular to the motor output shaft (4), The outer rotor (2) is set on the inner stator (3), the motor casing (5) is set on the outer rotor (2), and the outer rotor (2) is set on the output shaft of the motor ( 4), the left side of the motor casing (5), the left side of the inner stator (3), the left side of the outer rotor (2) and the motor output shaft (4) are all connected by screws (7) Attach rear end cap (6). The invention is used for an electromagnetic brake.

Description

外转子电磁式制动器Outer rotor electromagnetic brake

技术领域 technical field

本发明涉及一种外转子电磁式制动器。 The invention relates to an outer rotor electromagnetic brake.

背景技术 Background technique

随着自动控制领域的发展,许多新型的制动器结构也随之而生。它们的作用大多是当伺服系统发出停转命令时可以使得运动部件以较短的时间停止,例如电动汽车使用的盘式制动器、碟式制动器,电梯停转时所使用的电磁结构制动器等;现今的电磁式制动器多为接触式制动器,即通过摩擦盘的作用产生制动转矩,而摩擦盘长时间使用一定会产生磨损,从而使得系统的可靠性降低。 With the development of the field of automatic control, many new brake structures have emerged. Most of their functions are to stop the moving parts in a short time when the servo system issues a stop command, such as disc brakes and disc brakes used in electric vehicles, electromagnetic structure brakes used when elevators stop, etc.; Most of the current electromagnetic brakes are contact brakes, that is, the braking torque is generated through the action of the friction disc, and the friction disc will definitely wear out after long-term use, which will reduce the reliability of the system.

发明内容 Contents of the invention

本发明的目的是提供一种外转子与内定子无接触式,免去了摩擦力的作用,同时制动器的结构为外转子结构,与普通的内转子结构相比,具有更大的制动转矩。 The purpose of the present invention is to provide a non-contact type between the outer rotor and the inner stator, which avoids the effect of friction, and at the same time, the structure of the brake is an outer rotor structure, which has a larger braking rotation speed than the ordinary inner rotor structure. moment.

上述的目的通过以下的技术方案实现:Above-mentioned purpose realizes by following technical scheme:

一种外转子电磁式制动器,其组成包括:环形励磁线圈1、内定子3、外转子2、轴承4、后盖壳6,所述的内定子3的外侧壁上开有环形凹槽,所述的环形凹槽的内表面上设置绕制在环形线圈架上的环形励磁线圈1,所述的环形励磁线圈1的绕制方向与所述的电机输出轴4垂直,所述的内定子3上设置有外转子2,所述的外转子2的一侧通过轴承4与后盖壳6相连接,所述的外转子2设置在电动机机壳5内,所述的电动机机壳5的一侧与后盖壳6可拆卸连接,内定子3与后盖壳6连接。 An outer rotor electromagnetic brake, which consists of: a ring-shaped excitation coil 1, an inner stator 3, an outer rotor 2, a bearing 4, and a rear cover shell 6. The outer wall of the inner stator 3 is provided with an annular groove. The inner surface of the annular groove is provided with an annular excitation coil 1 wound on an annular coil frame, the winding direction of the annular excitation coil 1 is perpendicular to the output shaft 4 of the motor, and the inner stator 3 An outer rotor 2 is arranged on the top, and one side of the outer rotor 2 is connected with the rear cover shell 6 through a bearing 4. The outer rotor 2 is arranged in the motor casing 5, and one part of the motor casing 5 The side is detachably connected with the rear cover shell 6, and the inner stator 3 is connected with the rear cover shell 6.

所述的外转子电磁式制动器,所述的定子2的内圆周面上以及转子3的外圆周面上分别均匀分布设置有多个齿槽,所述的定子2的各个齿槽的宽度相等,所述的转子3的各个齿槽的宽度也相等。 In the outer rotor electromagnetic brake, a plurality of cogs are evenly distributed on the inner circumferential surface of the stator 2 and the outer circumferential surface of the rotor 3, and the widths of the respective cogs of the stator 2 are equal. The widths of the tooth slots of the rotor 3 are also equal.

所述的外转子电磁式制动器,每个所述的内定子3与每个所述的外转子2一一对应。 In the outer rotor electromagnetic brake, each inner stator 3 corresponds to each outer rotor 2 one by one.

有益效果:Beneficial effect:

1.本发明的制动器为外转子结构,与内转子制动器相比,制动器的制动转矩较大。 1. The brake of the present invention has an outer rotor structure, and compared with an inner rotor brake, the braking torque of the brake is larger.

2.本发明的制动器未使用摩擦盘部件,制动原理是利用外转子与内定子的齿槽作用所产生的磁阻转矩,大大提高了系统的可靠性。 2. The brake of the present invention does not use a friction disc component, and the braking principle is to use the reluctance torque generated by the cogging between the outer rotor and the inner stator, which greatly improves the reliability of the system.

3.本发明的制动器的控制方式简单,在绕组中通入直流电即可产生制动转矩,未使用复杂的控制电路。 3. The control mode of the brake of the present invention is simple, and the braking torque can be generated by feeding direct current into the winding, without using complicated control circuits.

附图说明:Description of drawings:

附图1是本发明的结构示意图。 Accompanying drawing 1 is a structural representation of the present invention.

附图2是附图1的右视图。 Accompanying drawing 2 is the right view of accompanying drawing 1.

附图3是附图1的左视图。 Accompanying drawing 3 is the left view of accompanying drawing 1.

具体实施方式:Detailed ways:

实施例1Example 1

结合附图1说明,一种外转子电磁式制动器,其组成包括:环形励磁线圈1、内定子3、外转子2、轴承4、后盖壳6,所述的内定子3的外侧壁上开有环形凹槽,所述的环形凹槽的内表面上设置绕制在环形线圈架上的环形励磁线圈1,所述的环形励磁线圈1的绕制方向与所述的电机输出轴4垂直,所述的内定子3上设置有外转子2,所述的外转子2的一侧通过轴承4与后盖壳6相连接,所述的外转子2设置在电动机机壳5内,所述的电动机机壳5的一侧与后盖壳6可拆卸连接,内定子3与后盖壳6连接。所述的外转子2电机输出轴相连接。 In conjunction with accompanying drawing 1, an outer rotor electromagnetic brake is composed of: an annular excitation coil 1, an inner stator 3, an outer rotor 2, a bearing 4, and a rear cover shell 6; There is an annular groove, the inner surface of the annular groove is provided with an annular excitation coil 1 wound on the annular coil frame, the winding direction of the annular excitation coil 1 is perpendicular to the motor output shaft 4, The inner stator 3 is provided with an outer rotor 2, one side of the outer rotor 2 is connected to the rear cover shell 6 through a bearing 4, the outer rotor 2 is arranged in the motor casing 5, and the One side of the motor casing 5 is detachably connected with the back cover shell 6 , and the inner stator 3 is connected with the back cover shell 6 . The outer rotor 2 is connected to the motor output shaft.

实施例2Example 2

结合附图1、2说明,实施例1所述的外转子电磁式制动器,所述的定子2的内圆周面上以及转子3的外圆周面上分别均匀分布设置有多个齿槽,所述的定子2的各个齿槽的宽度相等,所述的转子3的各个齿槽的宽度也相等。 In conjunction with accompanying drawings 1 and 2, for the outer rotor electromagnetic brake described in Embodiment 1, a plurality of tooth slots are evenly distributed on the inner circumferential surface of the stator 2 and the outer circumferential surface of the rotor 3, respectively. The width of each tooth slot of the stator 2 is equal, and the width of each tooth slot of the rotor 3 is also equal.

实施例3Example 3

结合附图1、2说明,实施例1所述的外转子电磁式制动器,每个所述的内定子3与每个所述的外转子2一一对应。 In conjunction with accompanying drawings 1 and 2, the outer rotor electromagnetic brake described in Embodiment 1 has a one-to-one correspondence between each of the inner stators 3 and each of the outer rotors 2 .

沿着制动器的轴向方向,外转子及内定子轴向中段的环形中空结构设置有环形激磁线圈,环形激磁线圈的绕制方向与轴向垂直。齿槽的数目必须相同,本文制动器设计的齿槽数为16,也可以根据设计需求改变外转子及内定子圆周方向齿槽的数目;环形激磁线圈的通电方式为直流;制动器的外转子、内定子及环形绕组线圈均为同轴设置。 Along the axial direction of the brake, the annular hollow structure in the axial middle section of the outer rotor and the inner stator is provided with an annular excitation coil, and the winding direction of the annular excitation coil is perpendicular to the axial direction. The number of slots must be the same. The number of slots designed for the brake in this paper is 16, and the number of slots in the circumferential direction of the outer rotor and inner stator can also be changed according to the design requirements; the energization mode of the annular excitation coil is DC; Both the sub and the toroidal winding coils are set coaxially.

本发明产生制动转矩的原理是采用激磁线圈通入直流电后所产生的磁阻转矩,同时外转子及内定子在机械上是无接触的,提高了系统的效率及可靠性。本发明适用于各种伺服电机系统中。 The principle of the invention to generate the braking torque is to use the reluctance torque generated after the excitation coil is fed with direct current, and at the same time, the outer rotor and the inner stator are mechanically non-contact, which improves the efficiency and reliability of the system. The invention is applicable to various servo motor systems.

当制动器激磁线圈通入直流电时,在内定子中产生磁动势F m ,磁力线首先通过制动器一侧的内定子轭、内定子齿、工作气隙、外转子齿及外转子轭在经过另一侧的定转子齿、轭等部位形成闭合回路。本发明是以制动器的外转子及内定子的齿数等于16为例,并且保持齿宽及槽宽相同,同样也可以设计为其他齿数以满足不同场合对于转矩范围的要求。 When the excitation coil of the brake is supplied with direct current, a magnetomotive force F m is generated in the inner stator, and the magnetic line of force first passes through the inner stator yoke, inner stator teeth, working air gap, outer rotor teeth and outer rotor yoke on the other side of the brake. The stator and rotor teeth, yoke and other parts on the side form a closed loop. In the present invention, the number of teeth of the outer rotor and the inner stator of the brake is equal to 16 as an example, and the tooth width and the slot width are kept the same, and other numbers of teeth can also be designed to meet the requirements of different occasions for the torque range.

本发明的工作原理:由于外转子及内定子齿槽效应的存在,气隙磁导的变化率不均匀,在激磁线圈磁动势的作用下即可产生磁阻转矩,即制动器的制动转矩。 The working principle of the present invention: due to the existence of the cogging effect of the outer rotor and the inner stator, the change rate of the air gap permeability is not uniform, and the reluctance torque can be generated under the action of the magnetomotive force of the excitation coil, that is, the braking force of the brake torque.

当然,上述说明并非是对本发明的限制,本发明也并不仅限于上述举例,本技术领域的技术人员在本发明的实质范围内所做出的变化、改型、添加或替换,也应属于本发明的保护范围。 Of course, the above descriptions are not intended to limit the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or replacements made by those skilled in the art within the scope of the present invention shall also belong to the present invention. protection scope of the invention.

Claims (3)

1.一种外转子电磁式制动器,其组成包括:环形励磁线圈(1)、内定子(3)、外转子(2)、轴承(4)、后盖壳(6),其特征是:所述的内定子(3)的外侧壁上开有环形凹槽,所述的环形凹槽的内表面上设置绕制在环形线圈架上的环形励磁线圈(1),所述的环形励磁线圈(1)的绕制方向与所述的电机输出轴(4)垂直,所述的内定子(3)上设置有外转子(2),所述的外转子(2)的一侧通过轴承(4)与后盖壳(6)相连接,所述的外转子(2)设置在电动机机壳(5)内,所述的电动机机壳(5)的一侧与后盖壳(6)可拆卸连接,内定子(3)与后盖壳(6)连接。 1. An outer rotor electromagnetic brake, which consists of: a ring-shaped excitation coil (1), an inner stator (3), an outer rotor (2), a bearing (4), and a rear cover shell (6), and is characterized in that: The outer wall of the inner stator (3) is provided with an annular groove, and the inner surface of the annular groove is provided with an annular excitation coil (1) wound on an annular coil frame, and the annular excitation coil ( 1) The winding direction is perpendicular to the motor output shaft (4), the inner stator (3) is provided with an outer rotor (2), and one side of the outer rotor (2) passes through the bearing (4 ) is connected with the rear cover (6), the outer rotor (2) is set in the motor casing (5), and one side of the motor casing (5) is detachable from the rear cover (6) Connection, the inner stator (3) is connected with the rear cover shell (6). 2.根据权利要求1所述的外转子电磁式制动器,其特征是:所述的定子(2)的内圆周面上以及转子(3)的外圆周面上分别均匀分布设置有多个齿槽,所述的定子(2)的各个齿槽的宽度相等,所述的转子(3)的各个齿槽的宽度也相等。 2. The outer rotor electromagnetic brake according to claim 1, characterized in that: the inner peripheral surface of the stator (2) and the outer peripheral surface of the rotor (3) are respectively evenly distributed with a plurality of tooth slots , the width of each tooth slot of the stator (2) is equal, and the width of each tooth slot of the rotor (3) is also equal. 3.根据权利要求1所述的外转子电磁式制动器,其特征是:每个所述的内定子(3)与每个所述的外转子(2)一一对应。 3. The outer rotor electromagnetic brake according to claim 1, characterized in that: each of the inner stators (3) corresponds to each of the outer rotors (2).
CN201510265554.9A 2015-05-23 2015-05-23 Outer-rotor electromagnetic brake Pending CN104868694A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510265554.9A CN104868694A (en) 2015-05-23 2015-05-23 Outer-rotor electromagnetic brake

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Application Number Priority Date Filing Date Title
CN201510265554.9A CN104868694A (en) 2015-05-23 2015-05-23 Outer-rotor electromagnetic brake

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106300707A (en) * 2016-08-28 2017-01-04 安徽安凯汽车股份有限公司 A kind of Test of Rotary Eddy Current Retarder stator support assembly

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004173474A (en) * 2002-11-22 2004-06-17 Isuzu Motors Ltd Eddy current type decelerator
CN202309466U (en) * 2011-11-04 2012-07-04 佛山市南海区东唐电机厂 External rotor DC brushless motor
CN103259386A (en) * 2013-06-03 2013-08-21 江苏大学 Stator fixed type eddy current retarder

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004173474A (en) * 2002-11-22 2004-06-17 Isuzu Motors Ltd Eddy current type decelerator
CN202309466U (en) * 2011-11-04 2012-07-04 佛山市南海区东唐电机厂 External rotor DC brushless motor
CN103259386A (en) * 2013-06-03 2013-08-21 江苏大学 Stator fixed type eddy current retarder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106300707A (en) * 2016-08-28 2017-01-04 安徽安凯汽车股份有限公司 A kind of Test of Rotary Eddy Current Retarder stator support assembly

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Application publication date: 20150826