CN104795240B

CN104795240B - Full-automatic T2 ring wire-winding method of network transformer

Info

Publication number: CN104795240B
Application number: CN201510185950.0A
Authority: CN
Inventors: 陈新裕; 吉东亚; 吴金辉
Original assignee: Heng Nuo Science And Technology Ltd Of Zhuhai City
Current assignee: Heng Nuo Science And Technology Ltd Of Zhuhai City
Priority date: 2015-04-16
Filing date: 2015-04-16
Publication date: 2017-04-26
Anticipated expiration: 2035-04-16
Also published as: CN104795240A

Abstract

The invention provides a full-automatic T2 ring wire-winding method of a network transformer. The full-automatic T2 ring wire-winding method of the network transformer comprises the following steps that a feeding mechanism feeds a T2 ring and a T1 ring provided with two branched tail wires and stranded wires into a T2 wire-winding mechanism; the stranded wires of the T1 ring are arranged above the T2 ring; a hooked needle rises and penetrates through the T2 ring to reach the position above the stranded wires in the step S1; the stranded wires swing to be hooked by a hook; the hooked needle descends and drives the stranded wires to penetrate through the T2 ring and then enables the wire ends to be strengthened and tensioned through a pressing device; the rowed wires of the T2 ring are turned; the ends of the stranded wires are turned to the position above the T2 ring through a rotating device, and meanwhile the hooked needle rises; the steps are repeated till T2 ring wire winding is completed. The full-automatic T2 ring wire-winding method of the network transformer can thoroughly replace network transformer manufacture through manual wire winding, production efficiency and the pass percent of a product are high, and great convenience is brought to automatic rubber housing installation and pin wrapping in a later-stage process.

Description

A kind of T2 ring Full-automatic coiling methods of network transformer

Technical field

The present invention relates to a kind of network transformer manufacture method, full-automatic more particularly, to a kind of T2 rings of network transformer Method for winding.

Technical background

World today's network is ubiquitous, network transformer as the network equipment Main electronic parts, past network become Depressor includes also in complete artificial production status, manpower production procedure：Manually around T1 rings；The artificial tap of T1 rings, twisted wire；T2 rings are consolidated Special fixture is scheduled on, and it is artificial around T2 rings.

With the progress of technology, the coiling of T1 rings can automate realization by machine, but the coiling of T2 rings Before, due to needing T1 the twisted wire again after the wiretapping after ring, T2 is then carried out again around line, technique is complex, because The manufacture of this present network transformer generally requires first to complete the coiling of T1 rings with machine, then manually to T2 rings carries out coiling.

Both the above method, its process cost is high, efficiency is low, and product quality is difficult to ensure that.

The content of the invention

In order to solve the deficiencies in the prior art, the present invention provides a kind of T2 ring Full-automatic coiling methods of network transformer, Comprise the following steps：

S1：Feed mechanism is by T2 rings and has separated the T1 rings of two buttock lines and twisted wire and sends into T2 winding mechanisms, and by T1 rings The twisted wire for having twisted is placed in the top of T2 rings；

S2：Crochet hook rises and through T2 rings, makes crochet hook reach the top of twisted wire described in step S1；

S3：By swinging twisted wire, twisted wire is set to enter hook；

S4：Crochet hook declines, and drives twisted wire through T2 rings, then will be caused by hold down gag through the twisted wire after T2 rings The end of a thread stretches tensioning；

S5：Rotate T2 ring winding displacements；

S6：Twisted wire head is gone to by T2 rings top by whirligig, while crochet hook rises；

S7：Repeat step S4-S6 is until complete the coiling of T2 rings.

Further, the joint number and length of twisted wire described in step S1 can set according to product requirement.

Further, the number of turns of the coiling of T2 rings can be adjusted according to actual needs.

Further, also include before step S1

Step S0:Two most long buttock lines are found out from the buttock line for winding the T1 rings after twisted wire, then by this two buttock lines Twisted wire.

Closer, the joint number of the buttock line twisted wire can be adjusted according to actual needs.

The beneficial of the present invention is, using the T2 ring Full-automatic coiling methods of inventive network transformer, can thoroughly to take Network transformer is manufactured for artificial coiling, production efficiency is high, the qualification rate of product is high, while dress glue shell for back segment operation and twining The automation of pin is realized providing a great convenience.

Description of the drawings

Fig. 1 is a kind of T2 ring Full-automatic coiling method flow diagrams of network transformer of the invention；

Fig. 2 is that feed mechanism has separated T2 rings and paint after the T1 ring feedings of two buttock lines and twisted wire in step S1 in Fig. 1 The view of envelope curve, T1 rings and T2 rings；

Fig. 3 is that crochet hook rises and through T2 rings in step S2 in Fig. 1, makes crochet hook reach the upper of twisted wire described in step S81 The view of enamel-covered wire, T1 rings, T2 rings and crochet hook behind side；

Fig. 4 is the view that step S3 median caudal filament enters the enamel-covered wire after hook, T1 rings, T2 rings and crochet hook in Fig. 1；

Fig. 5 is that the crochet hook of coiling hand in step S4 in Fig. 1 declines, and drives buttock line through T2 rings, then will be through T2 rings Buttock line afterwards be pressed on wool felt after enamel-covered wire, T1 rings, the view of T2 rings and crochet hook；

Fig. 6 is the view of enamel-covered wire when rotating T2 ring winding displacements in Fig. 1 in step S5, T1 rings, T2 rings and crochet hook；

Fig. 7 is that twisted wire head is gone to into T2 rings top by whirligig in step S6 in Fig. 1, while the paint after crochet hook rises The view of envelope curve, T1 rings, T2 rings and crochet hook.

In figure：1- enamel-covered wires；2-T1 rings；3-T2 rings；4- crochet hooks；5- wool felts.

Specific embodiment

In order that the objects, technical solutions and advantages of the present invention become more apparent, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that specific embodiment described herein is used only for explaining the present invention, and It is not used in the restriction present invention.

Fig. 1 is referred to, a kind of T2 ring Full-automatic coiling methods of network transformer of the invention are comprised the following steps：

S1：Feed mechanism is by T2 rings and has separated the T1 rings of two buttock lines and twisted wire and sends into T2 winding mechanisms, and by T1 rings The twisted wire for having twisted is placed in the top of T2 rings, wherein the T1 rings for winding enamel-covered wire separate two buttock lines and have wound twisted wire, T2 rings It is fixed on T2 on the drum, feed mechanism is by T2 rings and winds enamel-covered wire 1, T1 rings 2 and T2 rings 3 after the T1 ring feedings of enamel-covered wire State it is as shown in Figure 2；

Also include step S0 before execution step S1:Two most long tails are found out from the buttock line for winding the T1 rings after twisted wire Line, then by this two buttock line twisted wires.The joint number of the twisted wire can be adjusted according to actual needs.

S2：The crochet hook of coiling hand is through T2 rings 3 and rises so that the twisted wire being hooked to up to buttock line described in step S1 of crochet hook Top, state such as Fig. 3 institutes of the crochet hook 5 of coiling hand enamel-covered wire 1, T1 rings 2, T2 rings 3 and crochet hook 4 through T2 rings 3 and after rising Show；

S3：Buttock line enters hook, by swinging twisted wire, makes twisted wire enter hook, and buttock line enters the enamel-covered wire after hook 1, T1 rings 2, the and of T2 rings 3 The state of crochet hook 5 is as shown in Figure 4；

S4：Crochet hook declines, and drives twisted wire through T2 rings, then will be caused by hold down gag through the twisted wire after T2 rings The end of a thread stretches tensioning.The crochet hook of coiling hand declines, and drives buttock line through T2 rings, then will be pressed to through the buttock line after T2 rings So that the end of a thread stretches tensioning on wool felt 4.The crochet hook of coiling hand declines, and drives buttock line through T2 rings, then will be through T2 Buttock line after ring be pressed on wool felt after enamel-covered wire 1, T1 rings 2, T2 rings 3 and crochet hook 5 state it is as shown in Figure 5；

S5：T2 drives T2 rings to rotate winding displacement around drum, T2 around drum drive T2 rings to rotate winding displacement when enamel-covered wire 1, The state of T1 rings 2, T2 rings 3 and crochet hook 5 is as shown in Figure 6；

S6：Coiling hand turns clockwise, and the end of a thread is gone to into the top of T2 rings 3, while the crochet hook 5 of coiling hand rises, coiling hand Turn clockwise, the end of a thread is gone to into T2 rings top, the enamel-covered wire 1, T1 rings 2, T2 rings 3 and crochet hook 5 after the rising of crochet hook 5 of coiling hand State it is as shown in Figure 7；

S7：Repeat step S4-S6 is until complete the coiling of T2 rings.

Wherein, twisted wire joint number and density of the buttock line described in step S1 around city depends on job instruction.

Wherein, T2 can be adjusted according to actual needs around the number of turns of line in step S7.

It should be appreciated that these are only the preferred embodiments of the present invention, it is impossible to therefore the scope of the claims of the invention is limited, Equivalent structure or equivalent flow conversion that every utilization description of the invention and accompanying drawing content are made, or be directly or indirectly used in Other related technical fields, are included within the scope of the present invention.

Claims

1. a kind of T2 ring Full-automatic coiling methods of network transformer, it is characterised in that comprise the following steps：

S1：Feed mechanism is by T2 rings and has separated the T1 rings feeding T2 winding mechanisms of two buttock lines and twisted wire, and T1 rings are twisted Good twisted wire is placed in the top of T2 rings；

S3：By swinging twisted wire, twisted wire is set to enter hook；

S4：Crochet hook declines, and drives twisted wire through T2 rings, then will cause the end of a thread by hold down gag through the twisted wire after T2 rings Stretch tensioning；Crochet hook declines, and drives buttock line through T2 rings, the buttock line after T2 rings then will be passed through to be pressed on wool felt so that Obtain the end of a thread and stretch tensioning；

S5：Rotate T2 ring winding displacements；

S7：Repeat step S4-S6 is until complete the coiling of T2 rings.

2. T2 ring Full-automatic coiling methods of network transformer according to claim 1, it is characterised in that institute in step S1 Stating the joint number and length of twisted wire can set according to product requirement.

3. T2 ring Full-automatic coiling methods of network transformer according to claim 1, it is characterised in that the coiling of T2 rings The number of turns can be adjusted according to actual needs.

4. T2 ring Full-automatic coiling methods of network transformer according to claim 1, it is characterised in that before step S1 Also include

Step S0:Two most long buttock lines are found out from the buttock line for winding the T1 rings after twisted wire, then by this two buttock line twisted wires.

5. T2 ring Full-automatic coiling methods of network transformer according to claim 4, it is characterised in that the buttock line is twisted The joint number of line can be adjusted according to actual needs.