CN104795240A - Full-automatic T2 ring wire-winding method of network transformer - Google Patents

Abstract

The invention provides a full-automatic T2 ring wire-winding method of a network transformer. The full-automatic T2 ring wire-winding method of the network transformer comprises the following steps that a feeding mechanism feeds a T2 ring and a T1 ring provided with two branched tail wires and stranded wires into a T2 wire-winding mechanism; the stranded wires of the T1 ring are arranged above the T2 ring; a hooked needle rises and penetrates through the T2 ring to reach the position above the stranded wires in the step S1; the stranded wires swing to be hooked by a hook; the hooked needle descends and drives the stranded wires to penetrate through the T2 ring and then enables the wire ends to be strengthened and tensioned through a pressing device; the rowed wires of the T2 ring are turned; the ends of the stranded wires are turned to the position above the T2 ring through a rotating device, and meanwhile the hooked needle rises; the steps are repeated till T2 ring wire winding is completed. The full-automatic T2 ring wire-winding method of the network transformer can thoroughly replace network transformer manufacture through manual wire winding, production efficiency and the pass percent of a product are high, and great convenience is brought to automatic rubber housing installation and pin wrapping in a later-stage process.

Description

A kind of T2 ring Full-automatic coiling method of network transformer

Technical field

The present invention relates to a kind of network transformer manufacture method, especially relate to a kind of T2 ring Full-automatic coiling method of network transformer.

Technical background

World today's network is ubiquitous, and network transformer is as the Main electronic parts of the network equipment, and past network transformer is also in total man's work production status, and manpower production procedure comprises: artificial around T1 ring; The artificial tap of T1 ring, twisted wire; T2 ring is fixed on special fixture, and artificial around T2 ring.

Along with the progress of technology, the coiling of T1 ring can carry out automation by machine and realize, but before the coiling of T2 ring, owing to needing twisted wire again after the wiretapping of T1 after ring, and then carry out T2 around line, technique is comparatively complicated, and therefore now the manufacture of network transformer often needs the coiling first completing T1 ring with machine, then manually carries out coiling to T2 ring.

Above two kinds of methods, its process cost is high, efficiency is low, and product quality is difficult to ensure.

Summary of the invention

In order to solve the deficiencies in the prior art, the invention provides a kind of T2 ring Full-automatic coiling method of network transformer, comprising the following steps:

S1: feed mechanism is by T2 ring and separated two buttock lines and the T1 ring of twisted wire feeding T2 winding mechanism, and the twisted wire that T1 ring has twisted is placed in the top of T2 ring;

S2: crochet hook rises and passes T2 ring, makes crochet hook arrive the top of twisted wire described in step S1;

S3: by swinging twisted wire, make twisted wire enter hook;

S4: crochet hook declines, and drives twisted wire to pass T2 ring, then makes the stretching tensioning of the end of a thread by through the twisted wire after T2 ring by hold down gag;

S5: rotate T2 ring winding displacement;

S6: twisted wire head is forwarded to above T2 ring by whirligig, crochet hook rises simultaneously;

S7: repeat step S4-S6 until complete the coiling of T2 ring.

Further, the joint number of twisted wire described in step S1 and length can set according to product requirement.

Further, the number of turns of the coiling of T2 ring can regulate according to actual needs.

Further, also comprise before step S1

Step S0: find out two buttock lines the longest from the buttock line winding the T1 ring after twisted wire, then by these two buttock line twisted wires.

Closer, the joint number of described buttock line twisted wire can regulate according to actual needs.

Of the present inventionly usefully to be, adopt the T2 ring Full-automatic coiling method of network transformer of the present invention, thoroughly can replace artificial coiling and manufacture network transformer, production efficiency is high, the qualification rate of product is high, simultaneously for the dress glue shell of back segment operation realizes providing a great convenience with the automation twining pin.

Accompanying drawing explanation

Fig. 1 is the T2 ring Full-automatic coiling method flow diagram of a kind of network transformer of the present invention;

Fig. 2 be in Fig. 1 in step S1 feed mechanism by T2 ring with separated two buttock lines and the view of enamelled wire, T1 ring and T2 ring after the T1 ring material loading of twisted wire;

Fig. 3 is that in Fig. 1, in step S2, crochet hook rises and passes T2 ring, makes crochet hook arrive the view of enamelled wire, T1 ring, T2 ring and crochet hook behind the top of twisted wire described in step S81;

Fig. 4 is the view that in Fig. 1, step S3 median caudal filament enters enamelled wire, T1 ring, T2 ring and crochet hook after hook;

Fig. 5 is that the crochet hook of coiling hand in step S4 in Fig. 1 declines, and drives buttock line to pass T2 ring, then will be pressed to the view of the enamelled wire after on wool felt, T1 ring, T2 ring and crochet hook through the buttock line after T2 ring;

Fig. 6 is the view of enamelled wire, T1 ring, T2 ring and crochet hook when rotating T2 ring winding displacement in Fig. 1 in step S5;

Twisted wire head forwards to above T2 ring by whirligig in step S6 in Fig. 1 by Fig. 7, the view of enamelled wire, T1 ring, T2 ring and crochet hook after crochet hook rising simultaneously.

In figure: 1-enamelled wire; 2-T1 ring; 3-T2 ring; 4-crochet hook; 5-wool felt.

Embodiment

In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only for explaining the present invention, being not intended to limit the present invention.

Refer to Fig. 1, the T2 ring Full-automatic coiling method of a kind of network transformer of the present invention, comprises the following steps:

S1: feed mechanism is by T2 ring and separated two buttock lines and the T1 ring of twisted wire feeding T2 winding mechanism, and the twisted wire that T1 ring has twisted is placed in the top of T2 ring, the T1 ring wherein winding enamelled wire separates two buttock lines and has wound twisted wire, T2 ring is fixed on T2 around on drum, feed mechanism by T2 ring and wind enamelled wire T1 ring material loading after enamelled wire 1, T1 ring 2 and T2 ring 3 state as shown in Figure 2;

Also comprise step S0 performing before step S1: from the buttock line of the T1 ring after winding twisted wire, find out two buttock lines the longest, then by these two buttock line twisted wires.The joint number of described twisted wire can regulate according to actual needs.

S2: the crochet hook of coiling hand is through T2 ring 3 and rise, makes the top being hooked to the twisted wire reaching buttock line described in step S1 of crochet hook, and the state of enamelled wire 1, T1 ring 2, T2 ring 3 and crochet hook 4 is as shown in Figure 3 through T2 ring 3 and after rising for the crochet hook 5 of coiling hand;

S3: buttock line enters hook, by swinging twisted wire, make twisted wire enter hook, buttock line enters the state of the enamelled wire 1 after hook, T1 ring 2, T2 ring 3 and crochet hook 5 as shown in Figure 4;

S4: crochet hook declines, and drives twisted wire to pass T2 ring, then makes the stretching tensioning of the end of a thread by through the twisted wire after T2 ring by hold down gag.The crochet hook of coiling hand declines, and drives buttock line to pass T2 ring, is then pressed to through the buttock line after T2 ring on wool felt 4 to make the stretching tensioning of the end of a thread.The crochet hook of coiling hand declines, and drives buttock line to pass T2 ring, is then pressed to the state of the enamelled wire after on wool felt 1, T1 ring 2, T2 ring 3 and crochet hook 5 as shown in Figure 5 by through the buttock line after T2 ring;

S5:T2 drives T2 ring to rotate winding displacement around drum, and the state of enamelled wire 1, T1 ring 2, T2 ring 3 and crochet hook 5 when T2 drives T2 ring to rotate winding displacement around drum as shown in Figure 6;

S6: coiling hand turns clockwise, forwarded to by the end of a thread above T2 ring 3, the crochet hook 5 of the hand of coiling simultaneously rises, and coiling hand turns clockwise, forwarded to by the end of a thread above T2 ring, the state of enamelled wire 1, T1 ring 2, T2 ring 3 and crochet hook 5 after crochet hook 5 rising of coiling hand as shown in Figure 7;

S7: repeat step S4-S6 until complete the coiling of T2 ring.

Wherein, the twisted wire joint number of buttock line described in step S1 around city and density depend on job instruction.

Wherein, in step S7, T2 can regulate according to actual needs around the number of turns of line.

Should be understood that; these are only the preferred embodiments of the present invention; can not therefore limit the scope of the claims of the present invention; every utilize specification of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.

Claims (5)

1. a T2 ring Full-automatic coiling method for network transformer, is characterized in that, comprise the following steps:

S1: feed mechanism is by T2 ring and separated two buttock lines and the T1 ring of twisted wire feeding T2 winding mechanism, and the twisted wire that T1 ring has twisted is placed in the top of T2 ring;

S2: crochet hook rises and passes T2 ring, makes crochet hook arrive the top of twisted wire described in step S1;

S3: by swinging twisted wire, make twisted wire enter hook;

S4: crochet hook declines, and drives twisted wire to pass T2 ring, then makes the stretching tensioning of the end of a thread by through the twisted wire after T2 ring by hold down gag;

S5: rotate T2 ring winding displacement;

S6: twisted wire head is forwarded to above T2 ring by whirligig, crochet hook rises simultaneously;

S7: repeat step S4-S6 until complete the coiling of T2 ring.

2. the T2 ring Full-automatic coiling method of network transformer according to claim 1, it is characterized in that, the joint number of twisted wire described in step S1 and length can set according to product requirement.

3. the T2 ring Full-automatic coiling method of network transformer according to claim 1, it is characterized in that, the number of turns of the coiling of T2 ring can regulate according to actual needs.

4. the T2 ring Full-automatic coiling method of network transformer according to claim 1, is characterized in that, also comprise before step S1

Step S0: find out two buttock lines the longest from the buttock line winding the T1 ring after twisted wire, then by these two buttock line twisted wires.

5. the T2 ring Full-automatic coiling method of network transformer according to claim 4, it is characterized in that, the joint number of described buttock line twisted wire can regulate according to actual needs.