CN104795236B - A kind of full-automatic manufacture method of network transformer - Google Patents
A kind of full-automatic manufacture method of network transformer Download PDFInfo
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- CN104795236B CN104795236B CN201510185094.9A CN201510185094A CN104795236B CN 104795236 B CN104795236 B CN 104795236B CN 201510185094 A CN201510185094 A CN 201510185094A CN 104795236 B CN104795236 B CN 104795236B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004804 winding Methods 0.000 claims abstract description 23
- 210000001217 buttock Anatomy 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 210000004247 hand Anatomy 0.000 claims 1
- 239000003292 glue Substances 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
The present invention proposes a kind of full-automatic manufacture method of network transformer, comprises the following steps：Enamel-covered wire inlet wire, pre- broken string, T1 before line twisted wire, T1 around line, break unnecessary twisted wire, tap and T2 twisted wire before line, finally by winding mechanism by the twisted wire having twisted on T2 ring.The full-automatic manufacture method of inventive network transformator, can thoroughly replace artificial coiling and manufacture network transformer, production efficiency is high, and the qualification rate of product is high, realize providing a great convenience for the dress glue shell and the automatization twining foot of back segment operation simultaneously.
Description
Technical field
The present invention relates to a kind of network transformer manufacture method, especially relate to a kind of full-automatic manufacturer of network transformer
Method.
Technical background
World today's network is ubiquitous, and network transformer becomes as the Main electronic parts of the network equipment, past network
Depressor includes also in artificial production status entirely, manpower production procedure：Manually around T1 ring；The artificial tap of T1 ring, twisted wire；T2 ring is solid
It is scheduled on special fixture, and manually around T2 ring.
With the progress of technology, the coiling of T1 ring can be realized come automatization by machine, but T2 ring is in coiling
Before, due to needing after the wiretapping after winding T1 twisted wire again, then carry out T2 again around line, technique is complex, because
The manufacture of this present network transformer generally requires first to complete the coiling of T1 ring with machine, then manually carries out coiling to T2 ring.
Both the above method, its process cost is high, efficiency is low, and product quality is difficult to ensure that.
Content of the invention
In order to solve the deficiencies in the prior art, the present invention provides a kind of full-automatic manufacture method of network transformer, including with
Lower step：
S1：Enamel-covered wire is drawn to pre- broken position by drawing guider by enamel-covered wire inlet wire；
S2：Pre- break, prejudge setting the enamel-covered wire prejudging distance, and enamel-covered wire to prejudge position different；
S3：T1 twisted wire before line, before carrying out T1 cincture line, stranded wire apparatus twisted wire is passed through at enamel-covered wire two ends；
S4：T1 around line, by coil winding machine wherein one end twisted wire of the enamel-covered wire of twisted wire on T1 ring, then make
Take off the T1 ring after winding with mechanical hand；
S5：Remove unnecessary twisted wire, mechanism disconnects unnecessary twisted wire by breaking；
S6：Tap, will need two enamel-covered wires around T2 ring to find out by thread-dividing mechanism；
S7：T2 twisted wire before the line, by twisting mechanism by the two lines finding in S6 twisted wire；
T2 twisted wire before the line, by twisting mechanism by find in S6 two enamel-covered wire twisted wires；
S8：T2 around line, by winding mechanism by the twisted wire in S7 on T2 ring.
Further, the pre- broken string described in described step S2, it prejudges position can enamel-cover line length list as needed
Solely adjust.
Further, the pre- broken string described in step S2, diametrically prejudges 30%-70% in enamel-covered wire.
Further, the tap described in step S6, its thread-dividing mechanism passes through the different length of determined enamel-covered wire in step S2
Spend and to find out required enamel-covered wire.
Further, the joint number of twisted wire described in step S7 and length can set according to product requirement.
Further, in step S8, T2 is further comprising the steps of around line：
S81：Feed mechanism has separated the T1 ring of two piece buttock lines twisted wire and sent into T2 winding mechanism by T2 ring and, and by T1 ring
The twisted wire having twisted is placed in the top of T2 ring；
S82：Crochet hook rises and passes through T2 ring, makes crochet hook reach the top of twisted wire described in step S81；
S83：By swinging twisted wire, twisted wire is made to enter hook；S84：Crochet hook declines, and drives twisted wire to pass through T2 ring, then will wear
Cross the twisted wire after T2 ring by hold down gag so that the end of a thread stretches tensioning；
S85：Rotate T2 ring winding displacement；
S86：By rotary apparatuss, twisted wire head is gone to above T2 ring, crochet hook rises simultaneously；
S87：Repeat step S84-S86 is until complete the coiling of T2 ring.
Further, removing unnecessary twisted wire described in step S5 is to be realized by breaking unnecessary twisted wire, by line breaking machine
The end of a thread line tail of the T1 ring that structure one is pushed down after winding described in step S4, the T1 after winding is blocked in the other end of broken string mechanism
Ring, then applies an outside pulling force, when pulling force is more than the pull-off force designing, unnecessary twisted wire head is removed.
The beneficial of the present invention is, using the full-automatic manufacture method of inventive network transformator, can thoroughly replace artificial
Coiling manufactures network transformer, and production efficiency is high, and the qualification rate of product is high, simultaneously the dress glue shell for back segment operation and twine foot from
Dynamicization realization provides a great convenience.
Brief description
Fig. 1 is a kind of full-automatic manufacture method flow chart of network transformer of the present invention；
Fig. 2 is the enamel-covered wire view after step S1 enamel-covered wire inlet wire in Fig. 1；
Fig. 3 is the enamel-covered wire view after the pre- broken string of step S2 enamel-covered wire in Fig. 1；
Fig. 4 is the enamel-covered wire view after T1 twisted wire before line in step S3 in Fig. 1；
Fig. 5 is the enamel-covered wire after T1 cincture line in step S4 in Fig. 1 and T1 ring status schematic diagram；
Fig. 6 is the enamel-covered wire and T1 ring status schematic diagram after breaking twisted wire in step S5 in Fig. 1；
Fig. 7 is the enamel-covered wire and T1 ring status schematic diagram after tap in step S6 in Fig. 1；
Fig. 8 is the enamel-covered wire after T2 twisted wire before line in step S7 in Fig. 1 and T1 ring status schematic diagram；
Fig. 9 is the enamel-covered wire after T2 cincture line in step S8 in Fig. 1, T1 ring and T2 ring status schematic diagram.
In figure：1- enamel-covered wire；2-T1 ring；3-T2 ring.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, below in conjunction with drawings and Examples, right
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is used only for explaining the present invention, and
It is not used in the restriction present invention.
Refer to Fig. 1, a kind of full-automatic manufacture method of network transformer of the present invention, comprise the following steps：
S1：Enamel-covered wire is drawn to pre- broken position by drawing guider, after enamel-covered wire inlet wire by enamel-covered wire inlet wire
Enamel-cover line states are as shown in Fig. 2 enamel-covered wire 1 is in exceptionally straight state；
S2：Pre- broken string, that is, every one section of distance setting (enamel-cover line length around a network transformer product needed
Degree) enamel-covered wire is thrust in its diametric(al) by a part by cutting die or punch die, every enamel-covered wire thrust position difference, enamel-cover
Its state after the pre- broken string of line is as shown in figure 3, (the two neighboring vertical line of in figure is not representing enamel-covered wire to interrupt, but has in the middle of representing
The enamel-covered wire of a part of random length, similarly hereinafter)；
S3：T1 twisted wire before line, before carrying out T1 cincture line, stranded wire apparatus twisted wire is passed through at enamel-covered wire two ends, that is, exists
Carry out T1 before line, enamel-covered wire two ends are twisted into rightabout twisted wire by stranded wire apparatus, after T1 twisted wire before line
Enamel-covered wire 1 state is as shown in Figure 4；
S4：T1 around line, that is, by coil winding machine wherein one end twisted wire of the enamel-covered wire of two ends twisted wire around T1 ring
On, then take off the T1 ring after winding using mechanical hand, the enamel-covered wire 1 after T1 cincture line and T1 ring 2 state are as shown in Figure 5；
S5：Remove unnecessary twisted wire, mechanism disconnects unnecessary twisted wire by breaking, that is, pass through one, mechanism of broken string and push down step S4
Described in wind after T1 ring the end of a thread line tail, broken string mechanism other end block the T1 ring after winding, then apply one to
Outer pulling force, when pulling force is more than the pull-off force designing, twisted wire is separated with the T1 ring winding in pre- broken position, after breaking twisted wire
Enamel-covered wire 1 and T1 ring 2 state as shown in Figure 6；
S6：Tap, will need two enamel-covered wires around T2 ring to find out by thread-dividing mechanism, breaks the paint after twisted wire
Envelope curve 1 and T1 ring 2 state are as shown in Figure 7；
S7：The two lines finding in S6 are twisted into twisted wire, twisted wire joint number by twisting mechanism by T2 twisted wire before line
Depend on job instruction with density, the enamel-covered wire after T2 twisted wire before line and 1T1 ring 2 state are as shown in Figure 8；
S8：T2 around line, that is, passes through winding mechanism by the twisted wire twisting in S7 on T2 ring, enamel-cover after line for the T2
Line 1, T1 ring 2 and T2 ring 3 state are as shown in Figure 9.
Wherein, in step S8, T2 is further comprising the steps of around line：S81：Feed mechanism has separated two piece tails by T2 ring and
The T1 ring of line twisted wire sends into T2 winding mechanism, and the twisted wire that T1 ring has been twisted is placed in the top of T2 ring；
S82：Crochet hook rises and passes through T2 ring, makes crochet hook reach the top of twisted wire described in step S81；
S83：By swinging twisted wire, twisted wire is made to enter hook；S84：Crochet hook declines, and drives twisted wire to pass through T2 ring, then will wear
Cross the twisted wire after T2 ring by hold down gag so that the end of a thread stretches tensioning；
S85：Rotate T2 ring winding displacement；
S86：By rotary apparatuss, twisted wire head is gone to above T2 ring, crochet hook rises simultaneously；
S87：Repeat step S84-S86 is until complete the coiling of T2 ring.
Wherein, pre- broken string as described in step S2, it thrusts the determination of position can enamel-cover line length list as needed
Solely adjust, so it is ensured that the length of every enamel-covered wire is different or length wherein any two or many is identical.
Wherein, in described step S2, enamel-covered wire is thrust 30%-70% in its diametric(al) by cutting die or punch die, the ratio thrusting
Example determines the pull-off force that subsequent step S5 interrupts line mechanism, and the pull-off force that is, step S5 interrupts line mechanism is according in step S2
Enamel-covered wire is thrust what ratio to be adjusted in its diametric(al) by cutting die or punch die.
Wherein, the tap described in step S6, thread-dividing mechanism by different enamel-cover line lengths determined by step S2 Lai
Search the buttock line of different length.
Wherein, in step S7, twisted wire joint number and density can be adjusted according to job instruction.
It should be appreciated that these are only the preferred embodiments of the present invention it is impossible to therefore limit the scope of the claims of the present invention,
Equivalent structure or equivalent flow conversion that every utilization description of the invention and accompanying drawing content are made, or be directly or indirectly used in
Other related technical fields, are included within the scope of the present invention.
Claims (7)
1. a kind of full-automatic manufacture method of network transformer is it is characterised in that comprise the following steps：
S1：Enamel-covered wire is drawn to pre- broken position by drawing guider by enamel-covered wire inlet wire；
S2：Pre- break, prejudge setting the enamel-covered wire prejudging distance, and enamel-covered wire to prejudge position different；
S3：T1 twisted wire before line, before the step carrying out T1 cincture line, stranded wire apparatus twisted wire is passed through at enamel-covered wire two ends；
S4：T1 around line, by coil winding machine wherein one end twisted wire of the enamel-covered wire of twisted wire on T1 ring, then using machine
Tool handss take off the T1 ring after winding；
S5：Remove unnecessary twisted wire, mechanism disconnects unnecessary twisted wire by breaking；
S6：Tap, will need two enamel-covered wires around T2 ring to find out by thread-dividing mechanism；
S7：T2 twisted wire before the line, by twisting mechanism by the two lines finding in S6 twisted wire；
S8：T2 around line, by winding mechanism by the twisted wire in S7 on T2 ring.
2. the full-automatic manufacture method of network transformer according to claim 1 is it is characterised in that prejudging described in step S2
Line, it is prejudged position and can enamel-cover line length as needed individually adjust.
3. the full-automatic manufacture method of network transformer according to claim 1 is it is characterised in that prejudging described in step S2
Line, diametrically prejudges 30%-70% in enamel-covered wire.
4. the full-automatic manufacture method of network transformer according to claim 1 is it is characterised in that taking out described in step S6
Head, its thread-dividing mechanism finds out required enamel-covered wire by the different length of enamel-covered wire determined in step S2.
5. the full-automatic manufacture method of network transformer according to claim 1 is it is characterised in that twisted wire described in step S7
Joint number and length can be set according to product requirement.
6. the full-automatic manufacture method of network transformer according to claim 1 is it is characterised in that T2 is around line in step S8
Further comprising the steps of：
S81：Feed mechanism has separated the T1 ring of two piece buttock lines twisted wire and sent into T2 winding mechanism by T2 ring and, and T1 ring is twisted
Good twisted wire is placed in the top of T2 ring；
S82：Crochet hook rises and passes through T2 ring, makes crochet hook reach the top of twisted wire described in step S81；
S83：By swinging twisted wire, twisted wire is made to enter hook；
S84：Crochet hook declines, and drives twisted wire to pass through T2 ring, then will make line through the twisted wire after T2 ring by hold down gag
Head stretches tensioning；
S85：Rotate T2 ring winding displacement；
S86：By rotary apparatuss, twisted wire head is gone to above T2 ring, crochet hook rises simultaneously；
S87：Repeat step S84-S86 is until complete the coiling of T2 ring.
7. the full-automatic manufacture method of network transformer according to claim 1 is it is characterised in that remove described in step S5
Unnecessary twisted wire is to be realized by breaking unnecessary twisted wire, the T1 ring pushed down after winding described in step S4 by one, the mechanism that breaks
The end of a thread line tail, broken string mechanism other end block the T1 ring after winding, then apply an outside pulling force, pulling force be more than set
During the pull-off force counted, unnecessary twisted wire head is removed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510185094.9A CN104795236B (en) | 2015-04-16 | 2015-04-16 | A kind of full-automatic manufacture method of network transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510185094.9A CN104795236B (en) | 2015-04-16 | 2015-04-16 | A kind of full-automatic manufacture method of network transformer |
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| Publication Number | Publication Date |
|---|---|
| CN104795236A CN104795236A (en) | 2015-07-22 |
| CN104795236B true CN104795236B (en) | 2017-03-01 |
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| CN201510185094.9A Active CN104795236B (en) | 2015-04-16 | 2015-04-16 | A kind of full-automatic manufacture method of network transformer |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106998122B (en) * | 2016-01-26 | 2019-04-16 | 王文亮 | Coil winding method with enameled wire end winding and arranging function |
| CN106098362B (en) * | 2016-08-23 | 2017-10-31 | 四川省宜达制衣有限责任公司 | The hand winding device of T1 coils or T2 coils |
| CN106098363B (en) * | 2016-08-23 | 2017-10-31 | 四川省宜达制衣有限责任公司 | The hand winding method of T1 coils or T2 coils |
| CN110085414B (en) * | 2019-06-05 | 2024-02-02 | 绵阳芝麻开门教育咨询有限公司 | Branching device, welding equipment and branching method of network transformer |
| CN115020066A (en) * | 2022-06-15 | 2022-09-06 | 中山展晖电子设备有限公司 | Branching method for T1+ T2 coil on right side of network transformer |
| CN114927307A (en) * | 2022-06-15 | 2022-08-19 | 中山展晖电子设备有限公司 | Branching method for T1+ T2 wire packets on left side of network transformer |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101266880A (en) * | 2008-01-10 | 2008-09-17 | 迪斯曼戴克 | Full-automatic annular winding machine |
| CN102117695A (en) * | 2010-01-04 | 2011-07-06 | 中江县凯创电子厂 | New wire separating and stranding machine |
| CN202153477U (en) * | 2011-07-27 | 2012-02-29 | 柳汉虎 | Multifunctional full automatic annular winding machine |
| CN103578717A (en) * | 2012-08-08 | 2014-02-12 | 富士康(昆山)电脑接插件有限公司 | Transformer and manufacturing method and electric connector thereof |
-
2015
- 2015-04-16 CN CN201510185094.9A patent/CN104795236B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101266880A (en) * | 2008-01-10 | 2008-09-17 | 迪斯曼戴克 | Full-automatic annular winding machine |
| CN102117695A (en) * | 2010-01-04 | 2011-07-06 | 中江县凯创电子厂 | New wire separating and stranding machine |
| CN202153477U (en) * | 2011-07-27 | 2012-02-29 | 柳汉虎 | Multifunctional full automatic annular winding machine |
| CN103578717A (en) * | 2012-08-08 | 2014-02-12 | 富士康(昆山)电脑接插件有限公司 | Transformer and manufacturing method and electric connector thereof |
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| CN104795236A (en) | 2015-07-22 |
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