CN104111425A - Fuel cell cold starting partition performance test system and test method - Google Patents
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Abstract
本发明涉及一种燃料电池冷启动分区性能测试系统及测试方法,所述测试系统包括燃料电池、氧化剂供给单元、燃料供给单元、装夹单元、加湿单元、冷却管、高低温箱、分区测试板、负载单元、数据采集单元和数据处理单元;所述测试方法为:分区测试板替代燃料电池的阳极板;使高低温箱内的温度达到设定的低温环境温度;给燃料电池提供氧化剂和燃料,使其正常工作;数据采集单元实时采集各埋入电阻两端压降、各温度电阻的电压以及流过温度电阻的电流;数据处理单元根据接收到的信号计算燃料电池内部各分区的电流密度分布以及各时刻的分区温度,获得电流密度分布图和温度分布图。与现有技术相比,本发明具有操作方便、可实现可视化测量、稳定性高等优点。
The invention relates to a fuel cell cold start zone performance test system and test method, the test system includes a fuel cell, an oxidant supply unit, a fuel supply unit, a clamping unit, a humidification unit, a cooling pipe, a high and low temperature box, and a zone test board , a load unit, a data acquisition unit and a data processing unit; the test method is: the partition test board replaces the anode plate of the fuel cell; the temperature in the high and low temperature box reaches the set low temperature ambient temperature; the fuel cell is provided with oxidant and fuel , to make it work normally; the data acquisition unit collects the voltage drop across each embedded resistor, the voltage of each temperature resistor and the current flowing through the temperature resistor in real time; the data processing unit calculates the current density of each partition inside the fuel cell according to the received signal The distribution and the temperature of each zone at each moment are obtained to obtain the current density distribution map and the temperature distribution map. Compared with the prior art, the invention has the advantages of convenient operation, visual measurement, high stability and the like.
Description
技术领域technical field
本发明涉及燃料电池领域,尤其是涉及一种燃料电池冷启动分区性能测试系统及测试方法。The invention relates to the field of fuel cells, in particular to a fuel cell cold start zone performance test system and a test method.
背景技术Background technique
随着化石等传统能源的紧缺与全球气候不断变暖,人类面临着巨大的能源危机与生存危机。亟需寻求新型、高效、清洁能源来逐步替代传统能源以应对能源危机。燃料电池以其优异的性能成为世界各个国家研究的热点,在发电,移动电源,车载电源上发挥了巨大作用。燃料电池汽车的研究日益深入,但其商业化仍然存在技术瓶颈问题,除了电池耐久性和成本因素,提高低温启动性能也是关键问题之一。With the shortage of traditional energy sources such as fossils and the continuous warming of the global climate, human beings are facing a huge energy crisis and survival crisis. It is urgent to seek new, efficient and clean energy to gradually replace traditional energy to deal with the energy crisis. Due to its excellent performance, fuel cells have become a research hotspot in various countries in the world, and have played a huge role in power generation, mobile power supply, and vehicle power supply. The research on fuel cell vehicles is getting deeper and deeper, but there are still technical bottlenecks in its commercialization. In addition to battery durability and cost factors, improving low-temperature start-up performance is also one of the key issues.
当燃料电池内局部温度低于冰点时,燃料电池工作产生的水会发生冻结。在电池内的温度上升到零度之前,催化层内的水如果发生冻结,电化学反应将会因局部反应区域的冰封而停止,同时冰的形成由于体积膨胀可能会对膜电极组件的结构产生严重的破坏。其中温度分布主要影响燃料电池内部热量分布及水的结冰,电流密度分布主要影响水的生成速率及水分布。因此,搭建一个燃料电池冷启动分区测试平台、测量燃料电池冷启动分区的电流密度分布和温度分布、探究不同条件下燃料电池冷启动分区性能对提高质子交换膜燃料电池的性能和寿命起着关键作用。When the local temperature inside the fuel cell is below freezing point, the water produced by the fuel cell will freeze. Before the temperature in the battery rises to zero, if the water in the catalytic layer freezes, the electrochemical reaction will be stopped due to the ice seal in the local reaction area, and the formation of ice may affect the structure of the membrane electrode assembly due to volume expansion. Serious damage. Among them, the temperature distribution mainly affects the heat distribution inside the fuel cell and the freezing of water, and the current density distribution mainly affects the water generation rate and water distribution. Therefore, building a fuel cell cold start zone test platform, measuring the current density distribution and temperature distribution of the fuel cell cold start zone, and exploring the performance of the fuel cell cold start zone under different conditions are key to improving the performance and life of the proton exchange membrane fuel cell. effect.
目前发表的专利及论文中还没有关于燃料电池冷启动分区性能测试方面的内容,大都只是侧重燃料电池冷启动整体性能的测试。因此建立一种燃料电池冷启动分区性能测试系统,对于考察燃料电池冷启动下内部物质传递与局部电化学反应耦合的变化规律、考察燃料电池内部水热分布特性及优化燃料电池的水热操作条件等研究具有很大的指导意义。Currently published patents and papers do not have any content on the performance test of the fuel cell cold start zone, and most of them only focus on the test of the overall performance of the fuel cell cold start. Therefore, the establishment of a fuel cell cold start partition performance test system is useful for investigating the change law of internal mass transfer and local electrochemical reaction coupling under fuel cell cold start, investigating the internal water and heat distribution characteristics of fuel cells, and optimizing the hydrothermal operating conditions of fuel cells. etc. research has great guiding significance.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种燃料电池冷启动分区性能测试系统及测试方法,用于测试冷启动时燃料电池各个分区的电流密度和温度,具有操作方便、可实现可视化测量、稳定性高等优点。The object of the present invention is to provide a fuel cell cold start zone performance test system and test method in order to overcome the above-mentioned defects in the prior art, which is used to test the current density and temperature of each fuel cell zone during cold start, and has the advantages of convenient operation, It can realize the advantages of visual measurement and high stability.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种燃料电池冷启动分区性能测试系统,所述的燃料电池包括依次连接的阳极板、膜电极和阴极板,所述的测试系统包括燃料电池、氧化剂供给单元、燃料供给单元、装夹单元、加湿单元、冷却管、高低温箱、分区测试板、负载单元、数据采集单元和数据处理单元,所述的分区测试板在测试时替代阳极板与燃料电池的膜电极连接,并通过装夹单元夹紧,所述的冷却管与燃料电池的阴极板连接,所述的燃料电池、分区测试板、装夹单元和冷却管均设置在高低温箱内,所述的分区测试板、数据采集单元、数据处理单元依次连接,所述的氧化剂供给单元、燃料供给单元分别连接加湿单元,所述的加湿单元与冷却管连接,所述的负载单元与燃料电池连接。A fuel cell cold start partition performance test system, the fuel cell includes an anode plate, a membrane electrode and a cathode plate connected in sequence, the test system includes a fuel cell, an oxidant supply unit, a fuel supply unit, a clamping unit, Humidification unit, cooling pipe, high and low temperature box, partition test board, load unit, data acquisition unit and data processing unit. The partition test board replaces the anode plate and is connected to the membrane electrode of the fuel cell during the test, and is connected through the clamping unit Clamping, the cooling tube is connected to the cathode plate of the fuel cell, the fuel cell, the partition test board, the clamping unit and the cooling pipe are all arranged in the high and low temperature box, the partition test board, the data acquisition unit The data processing unit is connected sequentially, the oxidant supply unit and the fuel supply unit are respectively connected to the humidification unit, the humidification unit is connected to the cooling pipe, and the load unit is connected to the fuel cell.
所述的高低温箱用于模拟燃料电池冷启动环境。The high and low temperature box is used to simulate the cold start environment of the fuel cell.
所述的分区测试板包括上板和下板,所述的上板表面刻有用于替代阳极的流道,上板被分割为若干个相互绝缘的分区,所述的各分区与下板间设有埋入电阻,所述的埋入电阻通过金属柱分别连接分区与下板,所述的金属柱通过采样线与数据采集单元连接,所述的上板下方设有多个串联的温度电阻,所述的温度电阻与数据采集单元连接。The partition test board includes an upper board and a lower board, the surface of the upper board is engraved with flow channels for replacing anodes, the upper board is divided into several partitions insulated from each other, and the partitions and the lower board are provided with There are embedded resistors, the embedded resistors are respectively connected to the partition and the lower board through the metal pillars, the metal pillars are connected to the data acquisition unit through the sampling line, and a plurality of temperature resistors connected in series are arranged under the upper board, The temperature resistance is connected with the data acquisition unit.
所述的埋入电阻个数、温度电阻个数及分区个数相同。The number of embedded resistors, the number of temperature resistors and the number of partitions are the same.
所述的上板两端设有用于连接数据采集单元的接口。Both ends of the upper board are provided with interfaces for connecting the data acquisition unit.
所述的分区测试板上设有用于装夹定位的圆孔。The partition test board is provided with round holes for clamping and positioning.
所述的装夹单元包括挡板和顶缸,顶缸固定在挡板内部,通过控制顶缸的伸缩实现分区测试板的装夹。The clamping unit includes a baffle and a top cylinder, the top cylinder is fixed inside the baffle, and the clamping of the partition test board is realized by controlling the expansion and contraction of the top cylinder.
一种燃料电池冷启动分区性能测试方法,包括以下步骤:A fuel cell cold start partition performance test method, comprising the following steps:
1)分区测试板替代燃料电池的阳极板,并通过装夹单元固定在燃料电池上;1) The partition test plate replaces the anode plate of the fuel cell, and is fixed on the fuel cell by a clamping unit;
2)设定高低温箱的低温环境温度,并使高低温箱内的温度达到设定的低温环境温度;2) Set the low temperature ambient temperature of the high and low temperature box, and make the temperature in the high and low temperature box reach the set low temperature ambient temperature;
3)氧化剂供给单元、燃料供给单元分别通过加湿单元和冷却管向高低温箱内的燃料电池提供氧化剂和燃料,燃料电池连接负载单元,正常工作;3) The oxidant supply unit and the fuel supply unit respectively provide oxidant and fuel to the fuel cell in the high and low temperature box through the humidification unit and the cooling pipe, and the fuel cell is connected to the load unit and works normally;
4)数据采集单元实时采集各埋入电阻两端压降、各温度电阻的电压以及流过温度电阻的电流,并将采集的信号传输给数据处理单元;4) The data acquisition unit collects the voltage drop across each embedded resistor, the voltage of each temperature resistor, and the current flowing through the temperature resistor in real time, and transmits the collected signal to the data processing unit;
5)数据处理单元根据接收到的信号计算燃料电池内部各分区的电流密度分布以及各时刻的分区温度,输出并显示电流密度分布图和温度分布图。5) The data processing unit calculates the current density distribution of each zone inside the fuel cell and the zone temperature at each time according to the received signal, and outputs and displays the current density distribution map and the temperature distribution map.
所述的燃料电池内部各分区的电流密度分布根据各埋入电阻两端压降和相应的埋入电阻的阻值计算得到。The current density distribution of each partition inside the fuel cell is calculated according to the voltage drop across each embedded resistor and the resistance value of the corresponding embedded resistor.
所述的各时刻的分区温度的计算方法为:The calculation method of the partition temperature at each moment is as follows:
首先根据该时刻下每个温度电阻电压和流过温度电阻的电流计算出该温度点下各温度电阻的阻值,然后通过电阻温升公式求出该时刻的分区温度。First, calculate the resistance value of each temperature resistor at this temperature point according to the voltage of each temperature resistor at this moment and the current flowing through the temperature resistor, and then calculate the partition temperature at this moment by the resistance temperature rise formula.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1)本发明使用分区测试板测量燃料电池冷启动时内部各个分区电流密和温度分布,同时实现燃料电池电流密度和温度分布可视化测量,操作方便。1) The present invention uses a partition test board to measure the current density and temperature distribution of each partition inside the fuel cell during cold start, and realizes the visual measurement of the current density and temperature distribution of the fuel cell at the same time, and is easy to operate.
2)本发明利用高低温箱及冷却管等手段能够模拟低温下燃料电池冷启动状况,不受外部环境限制。2) The present invention uses means such as high and low temperature boxes and cooling pipes to simulate the cold start of the fuel cell at low temperatures without being restricted by the external environment.
3)本发明通过控制装夹单元实现燃料电池自动化装夹,同时装夹压力均匀,操作方便。3) The present invention realizes the automatic clamping of the fuel cell by controlling the clamping unit, and at the same time, the clamping pressure is uniform and the operation is convenient.
附图说明Description of drawings
图1为本发明测试系统的电路原理图;Fig. 1 is the circuit schematic diagram of test system of the present invention;
图2为分区测试板结构图;Figure 2 is a structural diagram of the partition test board;
图3为分区测试板剖视图;Fig. 3 is a sectional view of the partition test board;
图4为本发明测试方法的流程图;Fig. 4 is the flowchart of testing method of the present invention;
图5为本发明燃料和氧化剂冷却示意图。Fig. 5 is a schematic diagram of fuel and oxidant cooling in the present invention.
图中:1、燃料电池;2、分区测试板;3、装夹单元;4、冷却管;5、高低温箱;6、氧化剂供给单元;7、燃料供给单元;8、加湿单元;9、数据采集单元;10、数据处理单元;11、负载单元;12、膜电极;13、阴极板;14、排气管,A、未反应燃料及氧化剂;21、接口;22、反应区域;23、流道;24、圆孔;25、温度电阻;26、金属柱;27、采样线;28、埋入电阻。In the figure: 1. Fuel cell; 2. Partition test board; 3. Clamping unit; 4. Cooling pipe; 5. High and low temperature box; 6. Oxidant supply unit; 7. Fuel supply unit; 8. Humidification unit; 9. Data acquisition unit; 10. Data processing unit; 11. Load unit; 12. Membrane electrode; 13. Cathode plate; 14. Exhaust pipe, A. Unreacted fuel and oxidant; 21. Interface; 22. Reaction area; 23. Flow channel; 24, round hole; 25, temperature resistance; 26, metal column; 27, sampling line; 28, embedded resistance.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。本实施例以本发明技术方案为前提进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is carried out on the premise of the technical solution of the present invention, and detailed implementation and specific operation process are given, but the protection scope of the present invention is not limited to the following embodiments.
如图1所示,一种燃料电池冷启动分区性能测试系统,所述的测试系统包括燃料电池1、氧化剂供给单元6、燃料供给单元7、装夹单元3、加湿单元8、冷却管4、高低温箱5、分区测试板2、负载单元11、数据采集单元9和数据处理单元10,所述的燃料电池包括依次连接的阳极板、膜电极12和阴极板13,所述的分区测试板2在测试时替代阳极板与燃料电池1的膜电极12连接,并通过装夹单元3夹紧,所述的冷却管4与燃料电池1的阴极板13连接,所述的燃料电池1、分区测试板2、装夹单元3和冷却管4均设置在高低温箱5内,所述的分区测试板2、数据采集单元9、数据处理单元10依次连接,所述的氧化剂供给单元6、燃料供给单元7分别连接加湿单元8,所述的加湿单元8与冷却管4连接,所述的负载单元11与燃料电池1连接。加湿单元8和冷却管4均设有两个,分别对应连接。本测试系统能够模拟低温下燃料电池冷启动状况,测量燃料电池冷启动时分区性能参数,操作简单,同时实现燃料电池电流密度和温度分布可视化测量。燃料电池1上连接有用于排出未反应燃料及氧化剂A的排气管14。As shown in Figure 1, a fuel cell cold start zone performance test system, the test system includes a fuel cell 1, an oxidant supply unit 6, a fuel supply unit 7, a clamping unit 3, a humidification unit 8, a cooling pipe 4, High and low temperature box 5, partition test board 2, load unit 11, data acquisition unit 9 and data processing unit 10, described fuel cell includes sequentially connected anode plate, membrane electrode 12 and cathode plate 13, described partition test board 2 During the test, the anode plate is replaced with the membrane electrode 12 of the fuel cell 1 and clamped by the clamping unit 3. The cooling tube 4 is connected with the cathode plate 13 of the fuel cell 1. The fuel cell 1, partition The test board 2, the clamping unit 3 and the cooling pipe 4 are all arranged in the high and low temperature box 5, the partition test board 2, the data acquisition unit 9, and the data processing unit 10 are connected in sequence, and the oxidant supply unit 6, fuel The supply unit 7 is respectively connected to the humidification unit 8 , the humidification unit 8 is connected to the cooling pipe 4 , and the load unit 11 is connected to the fuel cell 1 . There are two humidifying units 8 and two cooling pipes 4, which are respectively connected correspondingly. The test system can simulate the cold start condition of the fuel cell at low temperature, measure the performance parameters of the fuel cell partition during the cold start, the operation is simple, and at the same time realize the visual measurement of the fuel cell current density and temperature distribution. An exhaust pipe 14 for exhausting unreacted fuel and oxidant A is connected to the fuel cell 1 .
所述的高低温箱5用于模拟燃料电池冷启动环境,将燃料电池放入高低温箱中测试。The high and low temperature box 5 is used to simulate the cold start environment of the fuel cell, and the fuel cell is put into the high and low temperature box for testing.
如图2-图3所示,所述的分区测试板2包括上板和下板,上板上表面与膜电极接触的反应区域22及下板下表面渡金,其它部分由绝缘材料制成。所述的上板表面的反应区域22上刻有用于替代阳极的流道23,上板被分割为若干个相互绝缘的分区,使得分区之间电流不会横向流动,所述的各分区与下板间设有埋入电阻28,所述的埋入电阻28通过金属柱26分别连接分区与下板,所述的金属柱26通过采样线27与数据采集单元9连接,所述的上板下方设有多个串联的温度电阻25,所述的温度电阻25与数据采集单元9连接,温度电阻不和上下板相连。所述的埋入电阻个数、温度电阻个数及分区个数相同,均为n。As shown in Figures 2-3, the partition test board 2 includes an upper plate and a lower plate, the reaction area 22 on the upper surface of the upper plate and the lower surface of the lower plate are in contact with the membrane electrode, and the other parts are made of insulating materials. . The reaction area 22 on the surface of the upper plate is engraved with a flow channel 23 for replacing the anode, and the upper plate is divided into several mutually insulated partitions so that the current between the partitions will not flow laterally. Embedded resistors 28 are arranged between the boards, and the embedded resistors 28 are respectively connected to the partition and the lower board through the metal pillars 26. The metal pillars 26 are connected to the data acquisition unit 9 through the sampling lines 27. A plurality of temperature resistors 25 connected in series are provided, the temperature resistors 25 are connected to the data acquisition unit 9, and the temperature resistors are not connected to the upper and lower boards. The number of embedded resistors, the number of temperature resistors and the number of partitions are the same, all of which are n.
所述的上板两端设有用于连接数据采集单元9的接口21。分区测试板2上设有两个用于装夹定位的圆孔24。Both ends of the upper board are provided with interfaces 21 for connecting to the data acquisition unit 9 . The partition test board 2 is provided with two circular holes 24 for clamping and positioning.
所述的装夹单元3包括挡板和顶缸,顶缸固定在挡板内部,通过控制顶缸的伸缩实现分区测试板的装夹。The clamping unit 3 includes a baffle and a top cylinder, the top cylinder is fixed inside the baffle, and the clamping of the partition test board is realized by controlling the expansion and contraction of the top cylinder.
如图4所示,一种燃料电池冷启动分区性能测试方法,包括以下步骤:As shown in Figure 4, a fuel cell cold start partition performance test method includes the following steps:
1)分区测试板2替代燃料电池1的阳极板,并通过装夹单元3固定在燃料电池1上;1) The partition test board 2 replaces the anode plate of the fuel cell 1, and is fixed on the fuel cell 1 through the clamping unit 3;
2)设定高低温箱5的低温环境温度,并使高低温箱5内的温度达到设定的低温环境温度;2) setting the low temperature environment temperature of the high and low temperature box 5, and making the temperature in the high and low temperature box 5 reach the set low temperature environment temperature;
3)氧化剂供给单元6、燃料供给单元7分别通过加湿单元8和冷却管4向高低温箱5内的燃料电池1提供氧化剂和燃料,燃料电池1连接负载单元11,正常工作;3) The oxidant supply unit 6 and the fuel supply unit 7 provide oxidant and fuel to the fuel cell 1 in the high and low temperature box 5 through the humidification unit 8 and the cooling pipe 4 respectively, and the fuel cell 1 is connected to the load unit 11 and works normally;
4)数据采集单元9实时采集各埋入电阻两端压降、各温度电阻的电压以及流过温度电阻的电流,并将采集的信号传输给数据处理单元10;4) The data acquisition unit 9 collects the voltage drop across each embedded resistor, the voltage of each temperature resistor, and the current flowing through the temperature resistor in real time, and transmits the collected signal to the data processing unit 10;
5)数据处理单元10根据接收到的信号计算燃料电池内部各分区的电流密度分布以及各时刻的分区温度,输出并显示电流密度分布图和温度分布图。5) The data processing unit 10 calculates the current density distribution of each zone inside the fuel cell and the zone temperature at each time according to the received signal, and outputs and displays the current density distribution map and the temperature distribution map.
所述的燃料电池内部各分区的电流密度分布根据各埋入电阻两端压降和相应的埋入电阻的阻值计算得到。The current density distribution of each partition inside the fuel cell is calculated according to the voltage drop across each embedded resistor and the resistance value of the corresponding embedded resistor.
所述的各时刻的分区温度的计算方法为:当燃料电池工作时,数据采集单元给其中布置的电源给温度电阻供电,由于温度电阻随温度升高而上升,通过数据采集单元采集每个温度电阻电压和流过温度电阻的电流计算出该温度点下各温度电阻的阻值,然后通过电阻温升公式求出该时刻的分区温度。The calculation method of the partition temperature at each moment is as follows: when the fuel cell is working, the data acquisition unit supplies power to the power supply arranged therein for the temperature resistance, and since the temperature resistance rises with the temperature rise, each temperature is collected by the data acquisition unit The resistance value of each temperature resistance at the temperature point is calculated by the resistance voltage and the current flowing through the temperature resistance, and then the partition temperature at this moment is calculated by the resistance temperature rise formula.
图5为本发明燃料和氧化剂冷却示意图。蛇形的冷却管放置在高低温箱中,燃料及氧化剂进气温度T1,通过冷却管后温度降到T2,和高低温箱内部温度相同,模拟低温环境下燃料电池进气。对于25cm2单电池,最大气体流量3L/min,质量流量大约3g/min,由空气带来热量Q1:Fig. 5 is a schematic diagram of fuel and oxidant cooling in the present invention. The serpentine cooling tube is placed in the high and low temperature box, the fuel and oxidant intake temperature T1, after passing through the cooling tube, the temperature drops to T2 , which is the same as the internal temperature of the high and low temperature box, simulating the fuel cell intake in a low temperature environment. For a 25cm 2 cell, the maximum gas flow rate is 3L/min, the mass flow rate is about 3g/min, and the heat Q 1 is brought by the air:
Q1=c×mg×AT=c×mg×(T1-T2)Q 1 =c×m g ×AT=c×m g ×(T 1 -T 2 )
氧化剂冷却管内径燃料管内径冷却管用的铝合金材料,导热系数162W/(m*K),由于冷却管外是强制对流,导热系数20~100W/(m*K)不好确定,所以按最小导热系数计算,按传热过程计算(Q2=Q1)得出氧化剂冷却管大致长度1.0416m,燃料冷却管大致长度1.38mm。为了安全起见,实际采用氧化剂冷却管长2.3m,燃料冷却管长3.6m,满足计算传热要求。所采用的流体传热公式:Oxidant cooling pipe inner diameter fuel pipe inner diameter The aluminum alloy material used for the cooling pipe has a thermal conductivity of 162W/(m*K). Since the outside of the cooling pipe is forced convection, the thermal conductivity of 20-100W/(m*K) is not easy to determine, so it is calculated according to the minimum thermal conductivity and heat transfer The process calculation (Q2=Q1) shows that the approximate length of the oxidant cooling pipe is 1.0416m, and the approximate length of the fuel cooling pipe is 1.38mm. For the sake of safety, the actual length of the oxidant cooling pipe is 2.3m, and the length of the fuel cooling pipe is 3.6m, which meet the calculation heat transfer requirements. The fluid heat transfer formula used is:
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