CN102696967A - Senile series miscellaneous grains-miscellaneous bean cooking-free noodle and preparation method thereof - Google Patents
Senile series miscellaneous grains-miscellaneous bean cooking-free noodle and preparation method thereof Download PDFInfo
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- CN102696967A CN102696967A CN201210209047XA CN201210209047A CN102696967A CN 102696967 A CN102696967 A CN 102696967A CN 201210209047X A CN201210209047X A CN 201210209047XA CN 201210209047 A CN201210209047 A CN 201210209047A CN 102696967 A CN102696967 A CN 102696967A
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- millet
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Abstract
本发明公开的是老年型系列杂粮杂豆免煮面与其制备方法,属于农产品精深加工的技术领域,特别涉及以小麦、玉米为主料,以燕麦、荞麦、大麦中的1种或几种,或和糜子、高粱、小米中的1种或几种,或和红豆、蚕豆、绿豆中1种或几种为辅料,以硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标为产品质量检测指标,优化出主辅料的预处理、调配混合、挤压膨化、成型烘干等核心技术参数,创新性地研制出用温水或纯净水直接浸泡15~35min即可食用的一系列老年型杂粮杂豆免煮面,不仅具有质地柔软、易于咀嚼和消化、营养均衡、速食便捷、绿色安全等的特点,而且还特别适合一切人为不可抗拒自然灾害和特殊环境下的老年型救灾应急食品需求。The invention discloses a series of non-cooked noodles with miscellaneous grains and beans and a preparation method thereof, which belong to the technical field of deep processing of agricultural products, and particularly relate to one or more of oats, buckwheat and barley with wheat and corn as the main ingredients. Or with one or more of millet, sorghum, and millet, or with one or more of red beans, broad beans, and mung beans as an auxiliary material, with hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness The 7 physical property indicators are product quality inspection indicators, and the core technical parameters such as pretreatment, blending and mixing of main and auxiliary materials, extrusion and puffing, molding and drying have been optimized. A series of non-cooked noodles with aged miscellaneous grains and beans not only has the characteristics of soft texture, easy to chew and digest, balanced nutrition, convenient fast food, green and safe, but also especially suitable for all man-made irresistible natural disasters and special environments The emergency food needs of the elderly in disaster relief.
Description
技术领域 technical field
本发明属于农产品精深加工的技术领域,涉及公开老年型系列杂粮杂豆免煮面与其制备方法。The invention belongs to the technical field of intensive processing of agricultural products, and relates to the disclosure of aged-type non-cooked noodles with miscellaneous grains and beans and a preparation method thereof.
背景技术 Background technique
(一)老年人的营养膳食需求分析(1) Analysis of nutritional and dietary needs of the elderly
对于老年人而言,随着年龄的增加,体力活动减少,消化功能也衰减,热能供给也应逐渐减少。老年人代谢功能降低,消化器官生理功能有不同程度的减退,咀嚼功能和胃肠蠕动减弱,消化液分泌减少,机体营养成分吸收利用下降。老年人生理功能的种种改变,促使老年人的营养和饮食需求也发生了变化。老年人每日营养需求量见表1所示。For the elderly, with the increase of age, physical activity decreases, digestive function also decreases, and heat energy supply should also gradually decrease. The metabolic function of the elderly is reduced, the physiological functions of the digestive organs are reduced to varying degrees, the chewing function and gastrointestinal motility are weakened, the secretion of digestive juice is reduced, and the absorption and utilization of nutrients in the body are reduced. Various changes in the physiological functions of the elderly have prompted changes in the nutritional and dietary needs of the elderly. The daily nutritional requirements of the elderly are shown in Table 1.
表1老年人每日营养需求量Table 1 Daily nutritional requirements of the elderly
蛋白质的需求——老年人由于机体细胞衰亡和各种代谢,蛋白质会不可避免地丢失,容易出现氮的负平衡,应该多摄取优质蛋白质。蛋白质营养状况良好,还可以增强老年人抵御疾病的能力。老年人蛋白质的需求量由于机体吸收能力下降使得其供给量一般较成年人要高10%左右。老年人每千克体重供给蛋白质1.27g或占每日总热能的15%。Protein requirements - the elderly will inevitably lose protein due to body cell decay and various metabolisms, and are prone to negative nitrogen balance, so they should take in more high-quality protein. Protein nutrition is good, and it can also enhance the ability of the elderly to resist disease. The protein demand of the elderly is generally about 10% higher than that of adults due to the decline of the body's absorption capacity. The elderly provide 1.27g of protein per kilogram of body weight or 15% of the total daily calories.
碳水化合物的需求——碳水化合物是膳食能量的主要来源,宜占膳食总能量的50~60%,老年人的脂肪摄入量减少,相应地碳水化合物的量应适当增多。应选择复合碳水化合物的淀粉类为主食,且多选择粗杂粮。Carbohydrate requirements - Carbohydrates are the main source of dietary energy, which should account for 50-60% of the total dietary energy. The fat intake of the elderly should be reduced, and the amount of carbohydrates should be increased accordingly. Should choose complex carbohydrate starch as the staple food, and choose more coarse grains.
脂肪的需求——老年人代谢脂肪能力降低,为避免动脉粥样硬化的发生以及心血管疾病的发生,不易进食过多的脂肪,应以每日脂肪摄入量占供热量的20~25%为宜。Fat demand - the ability of the elderly to metabolize fat is reduced. In order to avoid the occurrence of atherosclerosis and cardiovascular disease, it is not easy to eat too much fat. The daily fat intake should account for 20-25 of the calories. % is appropriate.
膳食纤维的需求——老年人的消化吸收功能也会减退,食用膳食纤维含量高的食物可以促进消化,因为膳食纤维的吸水溶胀性能有利于增加食糜的体积,刺激胃肠道的蠕动。荞麦中纤维含量丰富高出玉米8%,是小麦和大米的8倍之多。燕麦的水溶性膳食纤维含量特别高,复配后可以提高谷物食品纤维含量,还有清肠排毒的特殊功效。膳食纤维的摄入量和某些疾病有直接的关系,足够的膳食纤维摄入可以显著降低糖尿病、心血管疾病、结肠癌的发病率,但是膳食纤维摄入太多又可导致营养物质的丢失。每天摄入中等量的膳食纤维,既可以减少便秘,又可改善肠肌的强度,对老年人很理想。Dietary fiber needs - the digestion and absorption function of the elderly will also decline. Eating foods with high dietary fiber content can promote digestion, because the water absorption and swelling properties of dietary fiber are conducive to increasing the volume of chyme and stimulating the peristalsis of the gastrointestinal tract. The fiber content in buckwheat is 8% higher than that of corn, and 8 times that of wheat and rice. The content of water-soluble dietary fiber in oatmeal is particularly high. After compounding, it can increase the fiber content of cereal food, and it also has the special effect of clearing the intestines and detoxifying. The intake of dietary fiber is directly related to certain diseases. Sufficient dietary fiber intake can significantly reduce the incidence of diabetes, cardiovascular disease, and colon cancer, but too much dietary fiber intake can lead to loss of nutrients . Daily intake of a moderate amount of dietary fiber can not only reduce constipation, but also improve the strength of intestinal muscles, which is ideal for the elderly.
矿物质的需求——老年人钙的分解增强,易引起钙的负平衡。容易出现脱钙、骨质疏松、骨折,有研究表明,钙在防治骨质疏松、高血压病等常见病方面有积极作用,所以老年人需要增加容易吸收并含钙较高的食物。有老年人尤其是女性应注意增加含钙量高的食品搭配。老年人对铁的吸收利用能力下降,造血功能减退,血红蛋白含量减少,易出现缺铁性贫血,饮食中要注意含铁食物丰富的食品摄人。记忆力减退是衰老过程中最常见的和最早出现的症状之一。食物中的很多种营养素都有改善记忆力的功效,例如维E是脑功能卫士,保护神经细胞膜和脑组织免受破坏脑力的自由基的侵袭,延长寿命,减缓衰老;锌能增强记忆力和智力,防止老年痴呆;钙可以活跃神经介质,提高记忆效率;缺镁,人体卵磷脂的合成会受到抑制,引起疲惫、记忆力减退。皂苷可以改善睡眠。Mineral needs - the decomposition of calcium in the elderly is enhanced, which can easily cause a negative balance of calcium. Decalcification, osteoporosis, and fractures are prone to occur. Studies have shown that calcium plays a positive role in preventing and treating common diseases such as osteoporosis and hypertension. Therefore, the elderly need to increase foods that are easy to absorb and contain high calcium. The elderly, especially women, should pay attention to increasing the food mix with high calcium content. The ability of the elderly to absorb and utilize iron decreases, the hematopoietic function decreases, the hemoglobin content decreases, and iron-deficiency anemia is prone to occur. In the diet, attention should be paid to the intake of iron-rich foods. Memory loss is one of the most common and earliest symptoms of the aging process. Many nutrients in food have the effect of improving memory. For example, vitamin E is a guardian of brain function, protecting nerve cell membranes and brain tissue from free radicals that damage brain power, prolonging life and slowing down aging; zinc can enhance memory and intelligence. Prevent senile dementia; calcium can activate nerve media and improve memory efficiency; magnesium deficiency will inhibit the synthesis of human lecithin, causing fatigue and memory loss. Saponins may improve sleep.
(二)中国是杂粮杂豆的主产国之一,素有“小杂粮王国”之称,尤其是营养保健功效显著的燕麦、荞麦、薏米等杂粮杂豆的资源广泛,完全满足开发老年人食品的特殊要求。(2) China is one of the main producers of miscellaneous grains and beans, known as the "Kingdom of Small Miscellaneous Grains", especially the resources of oats, buckwheat, barley and other miscellaneous grains and beans with remarkable nutritional and health effects, which fully meet the needs of the development of food for the elderly special requirements.
杂粮杂豆通常是指小麦、水稻、大豆、玉米和薯类以外的粮豆作物,主要包括粟类(谷子、糜子等)、麦类(大麦、燕麦等)、荞麦类(甜荞、苦荞)和杂豆类(蚕豆、绿豆等)。。随着生活水平的提高和营养保健意识的增强,人们逐渐认识到了杂粮杂豆的优越性,对其需求量正以每年15%的速度递增,且在膳食结构中的比重不断增大。杂粮杂豆除营养价值高外,还含有特殊的功能性成分,如膳食纤维、维生素、矿物元素与各种植物营养素(多酚类化合物-酚酸、花青素、原花色素、类黄酮、植物甾醇、二十八烷醇等)等,主要列举几个主要适合于老年人食品开发的杂粮杂豆如下:Miscellaneous grains and beans usually refer to grain and bean crops other than wheat, rice, soybean, corn and potato, mainly including millet (millet, millet, etc.), wheat (barley, oats, etc.), buckwheat (sweet buckwheat, tartary buckwheat, etc.) ) and miscellaneous beans (broad beans, mung beans, etc.). . With the improvement of living standards and the enhancement of nutrition and health awareness, people have gradually realized the superiority of miscellaneous grains and miscellaneous beans, and their demand is increasing at a rate of 15% per year, and their proportion in the dietary structure is constantly increasing. In addition to high nutritional value, miscellaneous grains and miscellaneous beans also contain special functional ingredients, such as dietary fiber, vitamins, mineral elements and various phytonutrients (polyphenolic compounds-phenolic acids, anthocyanins, proanthocyanidins, flavonoids, Phytosterols, octacosanol, etc.), etc., mainly list several grains and beans that are mainly suitable for the development of food for the elderly as follows:
燕麦——美国《时代》周刊评出的十大健康食品中,燕麦名列第五,燕麦的医疗价值和保健作用得到大众的认可。燕麦维生素和矿物质含量很丰富,特别是VB1居谷类粮食之首,是谷类中最好的全价营养食品。燕麦含有禾谷类作物中独有的皂甙,对降低胆固醇、甘油三脂、β脂蛋白具有一定功效。燕麦所含大量的纤维素,有清肠排毒的特殊功效,有利于减少直肠癌、脂肪肝和心血管疾病的患病率。燕麦糖分含量低,而且又是果糖衍生的多糖,是糖尿病患者的极佳食物。Oatmeal—Oatmeal ranks fifth among the top ten health foods selected by Time magazine in the United States. The medical value and health care function of oatmeal are recognized by the public. Oatmeal is rich in vitamins and minerals, especially V B1 , which ranks first among cereal grains, and is the best complete nutritional food among cereals. Oats contain unique saponins in cereal crops, which have certain effects on lowering cholesterol, triglycerides, and beta lipoproteins. Oatmeal contains a lot of cellulose, which has the special effect of clearing the intestines and detoxifying, and is beneficial to reduce the incidence of rectal cancer, fatty liver and cardiovascular diseases. Oatmeal is low in sugar and is a fructose-derived polysaccharide, making it an excellent food for diabetics.
荞麦——荞麦在粮食作物中可说是“全能冠军“”,具有“消炎粮食”的美称。荞麦以其独特的风味、丰富的营养历来是我国传统食品的重要原料。研究表明,甜荞有保肝肾、降血糖及增强免疫功能。日本的研究机构发现荞麦粉中含8种蛋白酶催化剂,能阻碍白血病细胞增殖,有望研制成治疗白血病的新药。荞麦中含有其他粮食作物所不具备的芦丁,芦丁是黄酮类复合物,具有多方面的生理活性,甜荞的芦丁含量一般0.02~0.789%之间,苦荞在1.08~6.6%之间。Buckwheat——Buckwheat can be said to be the "all-around champion" among grain crops, and has the reputation of "anti-inflammatory grain". Buckwheat has always been an important raw material of traditional food in China because of its unique flavor and rich nutrition. Studies have shown that sweet buckwheat has Protect liver and kidney, lower blood sugar and enhance immune function. Japanese research institutions found that buckwheat flour contains 8 kinds of protease catalysts, which can hinder the proliferation of leukemia cells, and it is expected to be developed into a new drug for treating leukemia. Buckwheat contains aloe that is not available in other food crops. Ding, rutin is a flavonoid compound with various physiological activities. The rutin content of sweet buckwheat is generally between 0.02% and 0.789%, and that of tartary buckwheat is between 1.08% and 6.6%.
大麦——我国传统医学认为麦芽可入药,具有健胃和消食作用。焦大麦具有清暑祛湿和解渴生津的作用,大麦茶以其独特的魅力赢得了“东方咖啡”的美誉,民间常以大麦作为糖尿病、便秘、高血压及消暑热的食疗佳品。大麦含有淀粉酶、纤维素酶、蛋白酶、氧化还原酶、甘油磷酸酶和核酸酶等多种酶,且大麦是可溶性纤维极佳的来源,并含有皂甙,能促进肠蠕动,降低胆固醇和低密度脂蛋白水平。大麦含有大量生理活性成分,如β-葡聚糖、生育三烯酚和酚类化合物等。生育三烯酚具有抗氧化抗癌的功能,还可抑制胆固醇合成,对预防和治疗心血管疾病有一定作用。Barley—Chinese traditional medicine believes that malt can be used as medicine, which has the functions of invigorating the stomach and digesting food. Scorched barley has the functions of clearing away heat and dampness, quenching thirst and promoting body fluid. Barley tea has won the reputation of "Oriental coffee" for its unique charm. Folks often use barley as a good food therapy for diabetes, constipation, high blood pressure and summer heat. Barley contains various enzymes such as amylase, cellulase, protease, oxidoreductase, glycerol phosphatase and nuclease, and barley is an excellent source of soluble fiber, and contains saponins, which can promote intestinal peristalsis, lower cholesterol and low density lipoprotein levels. Barley contains a large number of physiologically active components, such as β-glucan, tocotrienol and phenolic compounds. Tocotrienol has the function of anti-oxidation and anti-cancer, and can also inhibit the synthesis of cholesterol, which has a certain effect on the prevention and treatment of cardiovascular diseases.
高粱——高粱的外种皮中含有大量的多酚类化合物,包括酚酸、黄酮类化合物、原花青素等,这些化合物具有很强的抗氧化活性。高粱经加工后麸皮可提取高粱醇溶蛋白,研究表明,高粱醇溶蛋白的胰凝乳蛋白酶水解物可作为一种对血管紧张素I转化酶有抑制活性的优质肽资源来开发。Sorghum - The outer testa of sorghum contains a large amount of polyphenolic compounds, including phenolic acids, flavonoids, proanthocyanidins, etc. These compounds have strong antioxidant activity. Kafirin can be extracted from sorghum bran after processing. Studies have shown that chymotrypsin hydrolyzate of kafirin can be developed as a high-quality peptide resource with inhibitory activity on angiotensin I converting enzyme.
糜子(黄米)——糜子脱壳称为黄米,糜子经过加工,可制成老人、儿童和病患者的营养食品。糜子具有一定的药用价值,是我国传统的中草药之一。糜子壳中含有丰富的多酚类物质,具有较强的抗氧化能力,可作为天然抗氧化剂的原料。Millet (yellow rice)—the shelled millet is called yellow rice, and millet can be processed to make nutritious food for the elderly, children and the sick. Millet has certain medicinal value and is one of the traditional Chinese herbal medicines in my country. The millet shell is rich in polyphenols, which has strong antioxidant capacity and can be used as a raw material for natural antioxidants.
小米——我国传统上,小米除用做中药配方外,还可以配制药疗食品。小米与其它物质调配,采用现代食品科学技术和方法,制成新风味、新口感、营养更均衡的新产品。小米具有较高的维生素含量,对于提高人体抵抗力非常有益,可防止皮肤病的发生。小米还含有较多的矿物质,具有补血壮体、防止克山病和大骨节病等作用。小米中膳食纤维含量丰富,可促进人体消化,高膳食纤维可降低糖尿病、结肠癌、动脉硬化的发病率。Millet——Traditionally in our country, besides being used as a traditional Chinese medicine formula, millet can also be used to prepare medicinal food. Millet is blended with other substances, and modern food science technology and methods are used to make new products with new flavor, new taste and more balanced nutrition. Millet has a high vitamin content, which is very beneficial for improving the body's resistance and preventing the occurrence of skin diseases. Millet also contains more minerals, which has the functions of nourishing blood and strengthening the body, preventing Keshan disease and Kaschin-Beck disease. Millet is rich in dietary fiber, which can promote human digestion. High dietary fiber can reduce the incidence of diabetes, colon cancer, and arteriosclerosis.
红小豆——红小豆被誉为粮食中的“红色珍珠”,经济价值居五谷杂粮之首,故有“金豆”之美称。既是调节人们生活的营养品,又是食品饮料加工业的重要原料之一。红小豆高蛋白、低脂肪,人体所必需的8种氨基酸的含量都高于禾谷类作物的2~3倍,含有多种维生素和矿物质,叶酸含量比较丰富。红小豆中含有多酚、单宁、植酸、皂甙等多种生物活性物质。红小豆是医食两用作物,现代医学证明,红小豆对金黄色葡萄球菌、痢疾杆菌和伤寒杆菌都有明显的抑制和杀灭作用,可用于治疗疥疮、顽癣等症。有研究表明,红小豆提取物可保护肝脏,对肝脏损伤有潜在的保护作用。Adzuki bean——Adzuki red bean is known as the "red pearl" in grains, and its economic value ranks first among all grains, so it has the reputation of "golden beans". It is not only a nutritional product that regulates people's lives, but also one of the important raw materials for the food and beverage processing industry. Red bean is high in protein and low in fat. The content of 8 kinds of amino acids necessary for the human body is 2 to 3 times higher than that of cereal crops. It contains a variety of vitamins and minerals, and is rich in folic acid. Adzuki bean contains polyphenols, tannins, phytic acid, saponins and other biologically active substances. Red bean is a dual-purpose crop for medicine and food. Modern medicine has proved that red bean has obvious inhibitory and killing effects on Staphylococcus aureus, Shigella and typhoid bacillus, and can be used to treat scabies and stubborn ringworm. Studies have shown that red bean extract can protect the liver and has a potential protective effect on liver damage.
蚕豆——蚕豆除含有各种常见营养成分外,还含卵磷脂、磷脂酰乙醇胺、磷脂酰肌醇、半乳糖基甘油二酯和磷脂。同时,蚕豆中还含有胆碱、哌啶-2-酸、腐胺、精味素、精胺、去甲精胺、抗坏血酸、巢菜碱甙和伴巢菜碱甙、植物凝集素等物质。发芽的蚕豆是γ-氨基丁酸(GABA)的优良来源,γ-氨基丁酸是一种重要的抑制性神经递质,具有很高的生理活性,具有降血压、降血氨的作用,还能提高脑活力。Broad Beans - In addition to various common nutrients, broad beans also contain lecithin, phosphatidylethanolamine, phosphatidylinositol, galactosyl diglycerides and phospholipids. At the same time, broad beans also contain substances such as choline, piperidine-2-acid, putrescine, monosodium glutamate, spermine, norspermine, ascorbic acid, vescaine glycosides and vescaine glycosides, and plant lectins. Germinated broad beans are an excellent source of γ-aminobutyric acid (GABA), which is an important inhibitory neurotransmitter with high physiological activity and the effect of lowering blood pressure and blood ammonia. Can improve brain vitality.
绿豆——几千年来,绿豆被制成花色多样,风味独特的各色食品。绿豆中蛋白含量高,并含有多种维生素和矿物质,具有良好的食用价值和药用价值,有“济世之良谷”的说法,是人类理想的营养保健食品。绿豆含有生物碱、香豆素、牡荆素、β-谷甾醇等生物活性物质。绿豆皮中含有单宁,能凝固微生物原生质,有抗菌止血的作用,还含有大量抗氧化生物活性物质。绿豆可解百毒,能促进体内毒物的排出,维持机体的正常代谢功能。Mung beans - for thousands of years, mung beans have been made into various foods with various colors and unique flavors. Mung bean has high protein content, and contains a variety of vitamins and minerals. It has good edible value and medicinal value. It has the saying of "good grain for the world", and it is an ideal nutritional and health food for human beings. Mung beans contain biologically active substances such as alkaloids, coumarin, vitexin, and β-sitosterol. Mung bean skin contains tannins, which can coagulate microbial protoplasm, have antibacterial and hemostatic effects, and also contain a large amount of antioxidant bioactive substances. Mung beans can detoxify, promote the discharge of toxins in the body, and maintain the normal metabolic function of the body.
需要特殊强调的是——燕麦、绿豆、红小豆、大麦、荞麦含钙较多;大麦、红小豆、荞麦、玉米、绿豆的膳食纤维含量较高;绿豆、红小豆、燕麦、高粱的蛋白质含量较高;红小豆、绿豆、荞麦、黄米、玉米的维生素E含量较高;大麦、黑米、荞麦、黄米、燕麦含锌较多;荞麦、黄米、燕麦、大麦、黑米、红小豆含镁较多;燕麦、大麦、绿豆、红小豆含有皂苷;红小豆、燕麦、绿豆、大麦、高粱含铁较多,因此,这些杂粮杂豆完全满足开发老年人食品的特殊要求。What needs special emphasis is that oats, mung beans, red beans, barley, and buckwheat contain more calcium; barley, red beans, buckwheat, corn, and mung beans have higher dietary fiber content; mung beans, red beans, oats, and sorghum have protein content Higher; red beans, mung beans, buckwheat, yellow rice, and corn have higher vitamin E content; barley, black rice, buckwheat, yellow rice, and oats contain more zinc; buckwheat, yellow rice, oats, barley, black rice, red Adzuki beans contain more magnesium; oats, barley, mung beans, and red beans contain saponins; red beans, oats, mung beans, barley, and sorghum contain more iron. Therefore, these miscellaneous grains and beans fully meet the special requirements of developing food for the elderly.
(三)倘若能够依据老年人的食品营养需求和膳食宝塔的基本原理,在传统面条生产工艺的基础上,添加一定比例燕麦、荞麦、薏米等杂粮杂豆,进而开发出冷水浸泡后直接食用,集营养性、功能性于一身的新型面条制品——老年型系列杂粮杂豆免煮面,市场前景将十分广阔。(3) If it is possible to add a certain proportion of oats, buckwheat, barley and other miscellaneous grains and beans on the basis of the traditional noodle production process based on the nutritional needs of the elderly and the basic principles of the dietary pagoda, and then develop a cold water soaking and eating directly, A new type of noodle product that integrates nutrition and functionality—senile-type non-cooked noodles with miscellaneous grains and beans will have a very broad market prospect.
近年来,我国面食发展迅速,但仍然以传统面条(包括挂面、湿面、方便面等)为主体产品形式,均是以面粉为主要原料,呈现出口感单一、营养价值低、工业化程度低等局面。虽然方便面、干脆面等产品系列化开发和工业化发展迅猛,但是热水浸泡、浸泡的容器成本与安全问题所引起的食用局限性和长期食用所引起的营养失衡性等问题也彰显突出。In recent years, my country's pasta has developed rapidly, but traditional noodles (including dried noodles, wet noodles, instant noodles, etc.) are still the main product form, all of which use flour as the main raw material, showing a situation of single taste, low nutritional value, and low degree of industrialization. . Although the series development and industrialization of instant noodles and crispy noodles are developing rapidly, problems such as food limitations caused by hot water soaking and soaking container costs and safety issues and nutritional imbalances caused by long-term consumption are also prominent.
此外,需要特殊强调——当地震、洪灾、旱灾等人为不可抗拒的特殊时刻,一般都是桶装水、瓶装水、牛奶、面包、饼干、香肠、方便面、八宝粥等方便食品作为救灾应急食品。虽然这些食品在一定时间内能够缓解部分人群的一定食物的营养补充问题。但是对于老年人这一特殊人群来说,上述应急救援食品在各种营养素含量、易消化程度、易吸收程度等多方面均不能完全满足老年人食品的特殊需求。另外,方便面凭借其重量轻、体积小、保质期长、开水浸泡直接食用或者直接干食、含有油包和蔬菜包等特征而优于其他救灾应急首选食品,但是它的最大缺陷就是必须热水浸泡才可食用问题,在缺水或者水源污染的特定条件不能满足应急救灾食品的必要条件。In addition, it needs to be specially emphasized-when earthquakes, floods, droughts and other man-made special moments are irresistible, bottled water, bottled water, milk, bread, biscuits, sausages, instant noodles, eight-treasure porridge and other convenience foods are generally used as emergency food for disaster relief. Although these foods can alleviate the nutritional supplement problem of certain food of part crowd within a certain period of time. However, for the special population of the elderly, the above-mentioned emergency rescue food cannot fully meet the special needs of the elderly in terms of various nutrient content, digestibility, and absorption. In addition, instant noodles are superior to other first-choice foods for disaster relief and emergency because of their light weight, small size, long shelf life, direct consumption after soaking in boiling water or direct dry food, and containing oil and vegetable packages, but their biggest defect is that they must be soaked in hot water The problem is that it cannot meet the necessary conditions for emergency relief food under the specific conditions of water shortage or water source pollution.
(四)免煮面质量检测方法。(4) Quality testing methods for no-cook noodles.
采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,其中质构仪的参数设定如下:The CT3 texture analyzer is used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. The parameters of the texture analyzer are set as follows:
目标值:3~10mm;Target value: 3~10mm;
出发点负载:5g;Starting point load: 5g;
测试速度:0.5~1mm/s;Test speed: 0.5~1mm/s;
探头:选用TA5或TA26线性切割探头;Probe: use TA5 or TA26 linear cutting probe;
夹具:选用TA-DSE夹具。Fixture: use TA-DSE fixture.
将检测结果按照如下公式计算产品质量综合评分,满分为10分。The test results are calculated according to the following formula to calculate the comprehensive score of product quality, with a full score of 10 points.
综合评分=(硬度/最高硬度)×0.15+(粘性/最高粘性)×0.15+(回复性/最高回复性)×0.10+(内聚性/最高内聚性)×0.10+(弹性/最高弹性)×0.15+(胶着性/最高胶着性)×0.10+(咀嚼性/最高咀嚼性)×0.25。Comprehensive score = (hardness/highest hardness)×0.15+(viscosity/highest viscosity)×0.15+(recovery/highest recovery)×0.10+(cohesion/highest cohesion)×0.10+(elasticity/highest elasticity )×0.15+(gluingness/highest stickiness)×0.10+(chewiness/highest chewiness)×0.25.
因此,本发明公开的是老年型系列杂粮杂豆免煮面与其制备方法,属于农产品精深加工的技术领域,特别涉及依据食品营养学、膳食宝塔、老年人的营养需求特点、应急与救灾食品的特殊营养素需求等基本原理,以小麦、玉米为主料,以燕麦、荞麦、大麦中的1种或几种,或和糜子、高粱、小米中的1种或几种,或和红豆、蚕豆、绿豆中1种或几种为辅料,以硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标为产品质量检测指标,优化出主辅料的预处理、调配混合、挤压膨化、成型烘干等核心技术参数,创新性地研制出用温水或纯净水直接浸泡15~35min即可食用的一系列适用于老年人食用的杂粮杂豆免煮面,不仅具有质地柔软、易于咀嚼和消化、营养均衡、速食便捷、绿色安全等老年人食品的特点,而且还特别适合地震、洪涝灾害等一切人为不可抗拒自然灾害和特殊环境下的老年型救灾应急食品需求。Therefore, the present invention discloses a series of non-cooked noodles with miscellaneous grains and beans and a preparation method thereof, which belong to the technical field of intensive processing of agricultural products, and particularly relate to the preparation of foods based on food nutrition, diet pagoda, nutritional requirements of the elderly, emergency and disaster relief foods, etc. Basic principles such as special nutrient requirements, with wheat and corn as the main ingredients, with one or more of oats, buckwheat, and barley, or with one or more of millet, sorghum, and millet, or with red beans, broad beans, One or several kinds of mung beans are used as auxiliary materials, and the seven physical properties of hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness are used as product quality inspection indicators to optimize the pretreatment, blending and mixing of main and auxiliary materials. Core technical parameters such as extrusion, molding and drying, innovatively developed a series of non-cooked noodles with miscellaneous grains and beans suitable for the elderly that can be eaten directly by soaking in warm or pure water for 15-35 minutes, not only has a soft texture , Easy to chew and digest, balanced nutrition, fast food convenience, green safety and other characteristics of food for the elderly, but also especially suitable for all man-made irresistible natural disasters such as earthquakes and floods and emergency food needs for the elderly in special environments.
本发明的技术优势主要体现在以下两个方面:The technical advantages of the present invention are mainly reflected in the following two aspects:
第一,本发明专利产品是依据食品营养学、膳食宝塔、老年人的营养需求特点、应急与救灾食品的特殊营养素需求等基本原理,创新性地研制出用温水或纯净水直接浸泡15~35min即可食用的一系列适用于老年人食用的杂粮杂豆免煮面,不仅具有质地柔软、易于咀嚼和消化、营养均衡、速食便捷、绿色安全等老年人食品的特点,而且还特别适合地震、洪涝灾害等一切人为不可抗拒自然灾害和特殊环境下的老年型救灾应急食品需求。First, the patented product of the present invention is based on the basic principles of food nutrition, diet pagoda, the characteristics of the nutritional needs of the elderly, and the special nutrient requirements of emergency and disaster relief foods. A series of ready-to-eat non-cooked noodles with miscellaneous grains and beans suitable for the elderly, not only has the characteristics of soft texture, easy to chew and digest, balanced nutrition, convenient instant food, green and safe food for the elderly, but also especially suitable for earthquakes , floods and other irresistible natural disasters and the elderly's emergency food needs for disaster relief under special circumstances.
第二,本发明专利产品是以小麦粉、玉米粉或玉米粒为主料,配以燕麦、荞麦、大麦中的1种或几种,或和黄米、高粱、小米中的1种或几种,或和红豆、蚕豆、绿豆中1种或几种为辅料,不仅充分发掘各种杂粮杂豆的营养保健功能,应用现代食品高新技术将杂粮杂豆资源转化为适应市场需求的健康食品与功能食品具有非常广阔的前景。Second, the patented product of the present invention is mainly made of wheat flour, corn flour or corn kernels, with one or more of oats, buckwheat, and barley, or with one or more of yellow rice, sorghum, and millet. , or with one or more of red beans, broad beans, and mung beans as auxiliary materials, not only fully explore the nutritional and health functions of various grains and beans, but also apply modern food high-tech to transform the resources of miscellaneous grains and beans into healthy food and functions that meet market demand Food has very broad prospects.
第三,本发明专利的核心技术包括各种原料的营养配比和挤压膨化技术2部分,不仅实质性地攻克了杂粮杂豆食品生产的口感粗糙、色泽不良、味道欠佳等共性问题,而且本专利产品可在硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标实现了量化衡量和品质控制,为工业化推广和产业转化奠定坚实基础。Third, the core technology of the patent of the present invention includes two parts: the nutritional ratio of various raw materials and the extrusion technology, which not only substantially overcomes the common problems of rough taste, poor color, and poor taste in the production of miscellaneous grains and miscellaneous beans. Moreover, this patented product can realize quantitative measurement and quality control in seven physical properties indexes of hardness, viscosity, recovery, cohesion, elasticity, adhesiveness and chewiness, laying a solid foundation for industrialization promotion and industrial transformation.
综上所述,纵观国内外相关研究与技术报道,未见有关适合于老年人食用的杂粮杂豆免煮面与其制备方法,本发明专利隶属首创。To sum up, looking at the relevant research and technical reports at home and abroad, there is no such thing as non-cooked noodles with miscellaneous grains and beans suitable for the elderly and its preparation method, and the patent of the present invention belongs to the first initiative.
发明内容 Contents of the invention
申请发明所需要解决的技术问题是:公开老年型系列杂粮杂豆免煮面与其制备方法。The technical problem to be solved in the application for the invention is: to disclose the aged-type series non-cooked noodles with miscellaneous grains and beans and its preparation method.
申请发明的技术方案是:The technical solution of the application for invention is:
1.老年型系列杂粮杂豆免煮面,组分包括小麦粉、玉米粉,其特征在于,组分还有燕麦粉、荞麦粉、大麦粉中的1种或几种,或和黄米粉、高粱粉、小米粉中的1种或几种,或和红豆粉、蚕豆粉、绿豆粉中1种或几种;所述的小麦粉为市售面粉;所述的玉米粉为市售玉米粉,或者由含水率低于14%的玉米粒经筛选、清洗、脱皮去脐、烘干、粉碎得到的;所述的燕麦粉、荞麦粉、大麦粉、黄米粉、高粱粉、小米粉,是依次将含水率低于14%的燕麦、荞麦、大麦、黄米、高粱、小米,分别经筛选、清洗、烘干、粉碎得到的;所述的红豆粉、粉、绿豆粉,是依次将含水率低于14%的红豆、蚕豆、绿豆,分别经筛选、清洗、脱皮、烘干、粉碎得到的;老年型系列杂粮杂豆免煮面中主料和辅料所占比例为,主料和辅料添加总比例和为100%,主料占总重量的50~70%,辅料占总重量的30~50%;主料各组分及其含量为,小麦粉40~55%、玉米粉10~15%;辅料各组分及其含量可以为,燕麦粉0~10%、荞麦粉0~5%、大麦粉0~5%,黄米粉0~5%、高粱粉0~5%、小米粉0~10%,红豆粉0~5%、蚕豆粉0~5%、绿豆粉0~5%;或者辅料各组分及其含量为,燕麦粉0~15%、大麦粉0~5%,黄米粉0~10%、小米粉0~10%,红豆粉0~10%、绿豆粉0~5%;或者辅料各组分及其含量为,燕麦粉0~15%、荞麦粉0~5%,黄米粉0~10%、高粱粉0~10%,红豆粉0~10%、蚕豆粉0~5%;或者辅料各组分及其含量为,荞麦粉0~15%、大麦粉0~5%,高粱粉0~10%、小米粉0~10%,蚕豆粉0~10%、绿豆粉0~5%;或者辅料各组分及其含量为,燕麦粉、荞麦粉、大麦粉中任意一种0~20%,或和黄米粉、高粱粉、小米粉中任意一种0~20%,或和红豆粉、蚕豆粉、绿豆粉中任意一种0~20%。1. Aged-type series miscellaneous grains miscellaneous beans non-cooked noodles, the ingredients include wheat flour and corn flour, characterized in that the ingredients also include one or more of oat flour, buckwheat flour, and barley flour, or mixed with yellow rice flour and sorghum One or more of rice flour and millet flour, or one or more of red bean flour, broad bean flour, and mung bean flour; the wheat flour is commercially available flour; the corn flour is commercially available corn flour, or It is obtained by screening, cleaning, peeling, dehulling, drying and pulverizing corn kernels with a moisture content lower than 14%; the oat flour, buckwheat flour, barley flour, yellow rice flour, sorghum flour and millet flour are prepared in sequence Oats, buckwheat, barley, yellow rice, sorghum, and millet with a moisture content of less than 14% are obtained by screening, washing, drying, and crushing respectively; 14% of red beans, broad beans, and mung beans are obtained by screening, cleaning, peeling, drying, and crushing respectively; The ratio sum is 100%, the main material accounts for 50-70% of the total weight, and the auxiliary materials account for 30-50% of the total weight; the components and contents of the main material are 40-55% of wheat flour and 10-15% of corn flour; Each component of the auxiliary material and its content can be 0-10% of oat flour, 0-5% of buckwheat flour, 0-5% of barley flour, 0-5% of yellow rice flour, 0-5% of sorghum flour, 0-10% of millet flour %, red bean powder 0-5%, broad bean powder 0-5%, mung bean powder 0-5%; or the components and contents of auxiliary materials are: oat flour 0-15%, barley flour 0-5%, yellow rice flour 0% ~10%, millet flour 0~10%, red bean flour 0~10%, mung bean flour 0~5%; 0-10% of rice flour, 0-10% of sorghum flour, 0-10% of red bean flour, 0-5% of broad bean flour; or the components and contents of auxiliary materials are: buckwheat flour 0-15%, barley flour 0-5% , sorghum flour 0-10%, millet flour 0-10%, broad bean flour 0-10%, mung bean flour 0-5%; 0-20% of seed, or 0-20% of any one of yellow rice flour, sorghum flour, and millet flour, or 0-20% of any one of red bean flour, broad bean flour, and mung bean flour.
2.老年型系列杂粮杂豆免煮面的制备方法,其特征在于,以小麦粉、玉米粉或玉米粒为主料,以燕麦、荞麦、大麦、黄米、高粱、小米、红豆、蚕豆、绿豆中的1种或几种为辅料,经主辅料的预处理、调配混合、挤压膨化、成型烘干的工艺过程制得;2. The preparation method of non-cooked noodles with miscellaneous grains and beans of the aged type series is characterized in that wheat flour, corn flour or corn kernels are used as main ingredients, and oats, buckwheat, barley, yellow rice, sorghum, millet, red beans, broad beans, and mung beans are used. One or several of them are auxiliary materials, which are obtained through the process of pretreatment of main auxiliary materials, blending, extrusion, molding and drying;
1)所述的主辅料预处理,包括将市售小麦粉过100~300目筛子收集得到小麦粉;将市售玉米粉过100~300目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至100~300目制得玉米粉;依次将含水率低于14%的燕麦、荞麦、大麦、黄米、高粱、小米,分别经筛选、清洗、烘干、粉碎至100~300目制得燕麦粉、荞麦粉、大麦粉、黄米粉、高粱粉、小米粉;依次将含水率低于14%的红豆、蚕豆、绿豆,分别经筛选、清洗、脱皮、烘干、粉碎至100~300目制得含皮量低于1%的红豆粉、蚕豆粉、绿豆粉;1) The pretreatment of main and auxiliary materials includes collecting wheat flour through a 100-300-mesh sieve from commercially available wheat flour; passing through a 100-300-mesh sieve from commercially available corn flour or sieving corn kernels with a moisture content lower than 14%, Washing, drying, and crushing to 100-300 meshes to obtain corn flour; successively screen, wash, dry, and crush oats, buckwheat, barley, yellow rice, sorghum, and millet with a moisture content of less than 14% to 100 meshes ~300 meshes to prepare oat flour, buckwheat flour, barley flour, yellow rice flour, sorghum flour, and millet flour; successively screen red beans, broad beans, and mung beans with a moisture content of less than 14%, respectively screen, wash, peel, dry, and pulverize Red bean powder, broad bean powder, and mung bean powder with a skin content of less than 1% are produced to 100-300 mesh;
2)所述的调配混合,是按照调配比例主料和辅料添加总比例和为100%,主料占总重量的50~70%,其各组分及其含量为,小麦粉40~55%、玉米粉10~15%;辅料占总重量的30~50%,其各组分及其含量可以为,燕麦粉0~10%、荞麦粉0~5%、大麦粉0~5%,黄米粉0~5%、高粱粉0~5%、小米粉0~10%,红豆粉0~5%、蚕豆粉0~5%、绿豆粉0~5%;或者辅料各组分及其含量为,燕麦粉0~15%、大麦粉0~5%,黄米粉0~10%、小米粉0~10%,红豆粉0~10%、绿豆粉0~5%;或者辅料各组分及其含量为,燕麦粉0~15%、荞麦粉0~5%,黄米粉0~10%、高粱粉0~10%,红豆粉0~10%、蚕豆粉0~5%;或者辅料各组分及其含量为,荞麦粉0~15%、大麦粉0~5%,高粱粉0~10%、小米粉0~10%,蚕豆粉0~10%、绿豆粉0~5%;或者辅料各组分及其含量为,燕麦粉、荞麦粉、大麦粉中任意一种0~20%,或和黄米粉、高粱粉、小米粉中任意一种0~20%,或和红豆粉、蚕豆粉、绿豆粉中任意一种0~20%;依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌2~10min后,再向拌粉机中加入主料和辅料总重量的15~25%的水,充分搅拌5~25min后制得调配混合粉料,备用;2) The deployment and mixing is based on the deployment ratio. The total ratio of main ingredients and auxiliary materials is 100%. The main ingredients account for 50-70% of the total weight. The components and their contents are: Corn flour 10-15%; auxiliary materials account for 30-50% of the total weight, and its components and their contents can be, oat flour 0-10%, buckwheat flour 0-5%, barley flour 0-5%, yellow rice flour 0-5%, sorghum flour 0-5%, millet flour 0-10%, red bean flour 0-5%, broad bean flour 0-5%, mung bean flour 0-5%; or the components and contents of auxiliary materials are, Oat flour 0-15%, barley flour 0-5%, yellow rice flour 0-10%, millet flour 0-10%, red bean flour 0-10%, mung bean flour 0-5%; or the components and contents of auxiliary materials 0-15% of oat flour, 0-5% of buckwheat flour, 0-10% of yellow rice flour, 0-10% of sorghum flour, 0-10% of red bean flour, and 0-5% of broad bean flour; The content is 0-15% of buckwheat flour, 0-5% of barley flour, 0-10% of sorghum flour, 0-10% of millet flour, 0-10% of broad bean flour, and 0-5% of mung bean flour; or each group of auxiliary materials The composition and content are 0-20% of any one of oat flour, buckwheat flour, and barley flour, or 0-20% of any one of yellow rice flour, sorghum flour, and millet flour, or 0-20% of any one of red bean flour, broad bean flour, 0% to 20% of any kind of mung bean powder; Weigh various main materials and auxiliary materials in turn, and place them in the mixer one by one, stir fully for 2 to 10 minutes, then add the total weight of the main materials and auxiliary materials to the mixer 15-25% of water, fully stirred for 5-25 minutes to prepare mixed powder, and set aside;
3)所述的挤压膨化,是将调配混合粉料送入双螺杆膨化机进行分段加热挤压膨化,膨化机进口段加热温度设定为45~70℃,膨化机中间段加热温度设定为120~160℃,膨化机出口段加热温度设定为140~190℃;膨化机主机转速设定为500~1500r/min;膨化机的喂料速率控制在1000~2500kg/h范围内;膨化机出口处安装免煮面条的设计模具使其膨化挤出物料直径为1~3mm细条,每2~5m切断后挂晾;3) The extrusion and puffing is to send the prepared mixed powder into the twin-screw extruder for segmental heating and extrusion puffing. The heating temperature of the inlet section of the puffing machine is set at 45-70° C. The heating temperature at the outlet section of the extruder is set at 120-160°C, and the heating temperature at the exit section of the extruder is set at 140-190°C; the speed of the main engine of the extruder is set at 500-1500r/min; the feeding rate of the extruder is controlled within the range of 1000-2500kg/h; Install the non-cooking noodle design mold at the exit of the puffing machine so that the puffed and extruded material has a diameter of 1-3mm thin strips, which are cut every 2-5m and hung to dry;
4)所述的成型烘干,是将2~5m长条切断至20~30cm后,采用热风干燥方式烘干免煮面,电子自动控温60~90℃,干燥温度时间1~4小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分。4) The molding drying is to cut the 2-5m long strips to 20-30cm, then dry the no-cook noodles by hot air drying, electronically automatically control the temperature at 60-90°C, and the drying temperature time is 1-4 hours. Until its water content is below 5%, it is quickly packaged to avoid moisture absorption, and the finished non-cooking noodles can be obtained. The CT3 texture analyzer is used to test the seven physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness, and the comprehensive score of the product is calculated according to the formula.
3.根据权利要求1~2所述的小麦粉、玉米粉、燕麦粉、荞麦粉、大麦粉、黄米粉、高粱粉、小米粉、红豆粉、蚕豆粉、绿豆粉,其特征在于,每种粉料都必须经过100~300目筛子过滤后方可使用,否则会严重影响到免煮面产品的口感、质感、复水后的柔韧性。3. according to claim 1~2 described wheat flour, corn flour, oat flour, buckwheat flour, barley flour, yellow rice flour, sorghum flour, millet flour, red bean flour, broad bean flour, mung bean flour, it is characterized in that each flour The ingredients must be filtered through a 100-300-mesh sieve before use, otherwise it will seriously affect the taste, texture, and flexibility of the no-cook noodle product after rehydration.
4.根据权利要求1~2所述的玉米粉,其特征在于,可以选用市售玉米粉,也可以由含水率低于14%的玉米粒经筛选、清洗、脱皮去脐、烘干、粉碎得到的。4. The corn flour according to claims 1 to 2, characterized in that commercially available corn flour can be selected, or corn grains with a moisture content lower than 14% can be screened, cleaned, peeled and navel removed, dried and pulverized owned.
5.根据权利要求1~2所述的燕麦粉、荞麦粉、大麦粉、黄米粉、高粱粉、小米粉,其特征在于,将含水率低于14%的燕麦、荞麦、大麦、黄米、高粱、小米经筛选、清洗、烘干、粉碎得到的。5. oat flour, buckwheat flour, barley flour, yellow rice flour, sorghum flour, and millet flour according to claims 1 to 2, characterized in that oat, buckwheat, barley, yellow rice, Sorghum and millet are obtained by screening, washing, drying and crushing.
6.根据权利要求1~2所述的红豆粉、蚕豆粉、绿豆粉,其特征在于,分别将含水率低于14%的红豆、蚕豆、绿豆依次经筛选、清洗、脱皮、烘干、粉碎得到的,且红豆粉、蚕豆粉、绿豆粉中含皮量均要低于1%。6. The red bean powder, broad bean powder, and mung bean powder according to claims 1 to 2, characterized in that red beans, broad beans, and mung beans with a water content lower than 14% are successively screened, cleaned, peeled, dried, and pulverized obtained, and the skin content in red bean powder, broad bean powder and mung bean powder is all lower than 1%.
7.根据权利要求1~2所述的老年型系列杂粮杂豆免煮面的组分,其特征在于,组分包括小麦粉,玉米粉,或和燕麦粉、荞麦粉、大麦粉中的1种或几种,或和黄米粉、高粱粉、小米粉中的1种或几种,或和红豆粉、蚕豆粉、绿豆粉中1种或几种组分。7. The components of the aged-type series miscellaneous grains miscellaneous beans non-cooked noodles according to claims 1-2, characterized in that the components include wheat flour, corn flour, or one of oat flour, buckwheat flour, and barley flour Or several, or with one or more of yellow rice flour, sorghum flour, and millet flour, or with one or more of red bean flour, broad bean flour, and mung bean flour.
8.根据权利要求1~2所述的调配混合,其特征在于,主料和辅料添加总比例和为100%,主料占总重量的50~70%,辅料占总重量的30~50%。8. The compounding and mixing according to claims 1-2, characterized in that the sum of the main materials and auxiliary materials is 100%, the main materials account for 50-70% of the total weight, and the auxiliary materials account for 30-50% of the total weight .
9.根据权利要求1~2所述的调配混合、权利要求7所述的组分和权利要求8所述的调配混合,其特征在于,主料各组分及其含量为,小麦粉40~55%、玉米粉10~15%;辅料各组分及其含量可以为,燕麦粉0~10%、荞麦粉0~5%、大麦粉0~5%,黄米粉0~5%、高粱粉0~5%、小米粉0~10%,红豆粉0~5%、蚕豆粉0~5%、绿豆粉0~5%;或者辅料各组分及其含量为,燕麦粉0~15%、大麦粉0~5%,黄米粉0~10%、小米粉0~10%,红豆粉0~10%、绿豆粉0~5%;或者辅料各组分及其含量为,燕麦粉0~15%、荞麦粉0~5%,黄米粉0~10%、高粱粉0~10%,红豆粉0~10%、蚕豆粉0~5%;或者辅料各组分及其含量为,荞麦粉0~15%、大麦粉0~5%,高粱粉0~10%、小米粉0~10%,蚕豆粉0~10%、绿豆粉0~5%;或者辅料各组分及其含量为,燕麦粉、荞麦粉、大麦粉中任意一种0~20%,或和黄米粉、高粱粉、小米粉中任意一种0~20%,或和红豆粉、蚕豆粉、绿豆粉中任意一种0~20%。9. The compounding and mixing according to claims 1 to 2, the components as claimed in claim 7 and the compounding and mixing as claimed in claim 8, characterized in that, each component of the main ingredient and its content are: wheat flour 40 to 55 %, corn flour 10-15%; the components and contents of auxiliary materials can be, oat flour 0-10%, buckwheat flour 0-5%, barley flour 0-5%, yellow rice flour 0-5%, sorghum flour 0% ~5%, millet powder 0~10%, red bean powder 0~5%, broad bean powder 0~5%, mung bean powder 0~5%; Wheat flour 0-5%, yellow rice flour 0-10%, millet flour 0-10%, red bean flour 0-10%, mung bean flour 0-5%; , buckwheat flour 0-5%, yellow rice flour 0-10%, sorghum flour 0-10%, red bean flour 0-10%, broad bean flour 0-5%; 15%, barley flour 0-5%, sorghum flour 0-10%, millet flour 0-10%, broad bean flour 0-10%, mung bean flour 0-5%; or the components and contents of auxiliary materials are oat flour 0-20% of any one of , buckwheat flour, and barley flour, or 0-20% of any one of yellow rice flour, sorghum flour, and millet flour, or 0-20% of any one of red bean flour, broad bean flour, and mung bean flour 20%.
10.根据权利要求2所述的挤压膨化,其特征在于,采用分段加热挤压膨化技术,膨化机进口段加热温度设定为45~70℃,膨化机中间段加热温度设定为120~160℃,膨化机出口段加热温度设定为140~190℃。10. The extrusion puffing according to claim 2, characterized in that, the section heating extrusion puffing technology is adopted, the heating temperature of the inlet section of the puffing machine is set at 45-70°C, and the heating temperature of the middle section of the puffing machine is set at 120°C ~160°C, the heating temperature at the exit section of the extruder is set at 140~190°C.
11.根据权利要求2所述的挤压膨化,其特征在于,膨化机主机转速设定为500~150011. The extrusion puffing according to claim 2, characterized in that, the speed of the main machine of the puffing machine is set at 500-1500
r/min;膨化机的喂料速率控制在1000~2500kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达1~3mm。r/min; the feeding rate of the extruder is controlled within the range of 1000-2500kg/h; a circular mold is installed at the exit of the extruder, so that the extruded extrudates are thin strips with a diameter of 1-3mm.
12.根据权利要求2所述的的成型烘干,其特征在于,是将2~5m长条切断至20~30cm后,采用热风干燥方式烘干免煮面,电子自动控温60~90℃,干燥温度时间1~4小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分。12. The molding drying according to claim 2, characterized in that after cutting the 2-5m long strips to 20-30cm, the non-cooking noodles are dried by hot air drying, and the electronic automatic temperature control is 60-90°C , drying at a temperature of 1 to 4 hours, until the water content is below 5%, packaged quickly to avoid moisture absorption, and the finished non-cooked noodles can be obtained. The CT3 texture analyzer is used to test the seven physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness, and the comprehensive score of the product is calculated according to the formula.
申请发明技术效果:Technical effect of the invention applied for:
(1)本发明是以小麦粉、玉米粉或玉米粒为主料;燕麦、荞麦、大麦中的1种或几种,或和黄米、高粱、小米中的1种或几种,或和红豆、蚕豆、绿豆中1种或几种为辅料,采用杂粮杂豆营养配伍和挤压膨化技术,研制出老年人为适用对象,直接浸泡于室温水中15~35min即可食用的系列免煮面产品,特别适合地震、洪涝灾害等一切人为不可抗拒自然灾害和特殊环境下的食品需求。(1) The present invention is based on wheat flour, corn flour or corn kernels; one or more of oats, buckwheat, barley, or one or more of yellow rice, sorghum, millet, or red beans One or several kinds of broad beans and mung beans are used as auxiliary materials, and the nutritional compatibility of miscellaneous grains and miscellaneous beans and extrusion puffing technology are used to develop a series of non-cooking noodle products that are suitable for the elderly and can be eaten directly by soaking in room temperature water for 15-35 minutes. It is especially suitable for all man-made irresistible natural disasters such as earthquakes and floods and the food demand in special environments.
(2)本发明攻克了杂粮杂豆食品生产的口感粗糙、色泽不良、味道欠佳等共性问题,而且本专利产品可在硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标实现了量化衡量和品质控制,设计的工艺路线简捷,设备投入少,工业化推广可行。(2) The present invention overcomes the common problems such as rough taste, bad color, and bad taste in the production of miscellaneous grains and miscellaneous beans, and the patented product can improve hardness, viscosity, resilience, cohesion, elasticity, adhesiveness, and chewiness. Quantitative measurement and quality control have been realized for 7 physical property indexes, the designed process route is simple and simple, the investment in equipment is small, and industrialization promotion is feasible.
具体实施方式 Detailed ways
实施例1:Example 1:
将市售小麦粉过100目筛子收集得到小麦粉;将市售玉米粉过200目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至200目制得玉米粉;依次将含水率低于14%的燕麦、荞麦、大麦、黄米、高粱、小米,分别经筛选、清洗、烘干、粉碎至200目制得燕麦粉、荞麦粉、大麦粉、黄米粉、高粱粉、小米粉;依次将含水率低于14%的红豆、绿豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的红豆粉、绿豆粉;主料各组分及其含量为,小麦粉40%、玉米粉10%;辅料各组分及其含量可以为,燕麦粉10%、荞麦粉5%、大麦粉5%,黄米粉5%、高粱粉5%、小米粉10%,红豆粉5%、绿豆粉5%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌5min后,再向拌粉机中加入主料和辅料总重量的15%的水,充分搅拌15min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为45℃,膨化机中间段加热温度设定为120℃,膨化机出口段加热温度设定为140℃。膨化机主机转速设定为500r/min;膨化机的喂料速率控制在2500kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达1mm,每2m切断后挂晾。将2m长条切断至20cm后,采用热风干燥方式烘干免煮面,电子自动控温60℃,干燥温度时间4小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为7.76。Collecting commercially available wheat flour through a 100-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 200-mesh sieve or sieving, cleaning, drying, and crushing corn kernels with a moisture content lower than 14% to 200-mesh to obtain corn flour; Oats, buckwheat, barley, yellow rice, sorghum, and millet with a moisture content of less than 14% are screened, washed, dried, and crushed to 200 mesh respectively to obtain oat flour, buckwheat flour, barley flour, yellow rice flour, and sorghum flour , millet flour; red beans and mung beans with a moisture content of less than 14% are screened, washed, peeled, dried, and crushed to 300 mesh in turn to obtain red bean flour and mung bean flour with a skin content of less than 1%; main ingredients Each component and its content are 40% wheat flour and 10% corn flour; each component and its content of auxiliary materials can be 10% oat flour, 5% buckwheat flour, 5% barley flour, 5% yellow rice flour, and 5% sorghum flour %, millet flour 10%, red bean flour 5%, mung bean flour 5%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 5 minutes, add 15% water of the total weight of the main ingredients and auxiliary materials to the powder mixer, and mix thoroughly for 15 minutes to prepare the blend Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 45°C, the heating temperature of the middle section of the extruder is set at 120°C, and the heating temperature of the outlet section of the extruder is set at 140°C. The speed of the main machine of the extruder is set at 500r/min; the feeding rate of the extruder is controlled within the range of 2500kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 1mm, and every 2m Hang to dry after cutting. After cutting the 2m long strips to 20cm, dry the no-cook noodles with hot air drying method, electronic automatic temperature control at 60°C, drying temperature for 4 hours, until the water content is below 5%, package quickly to avoid moisture absorption, and you can get Finished no-cook noodles. The CT3 texture analyzer was used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 7.76.
实施例2:Example 2:
将市售小麦粉过200目筛子收集得到小麦粉;将市售玉米粉过200目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至200目制得玉米粉;依次将含水率低于14%的燕麦、荞麦、大麦、黄米、高粱、小米,分别经筛选、清洗、烘干、粉碎至200目制得燕麦粉、荞麦粉、大麦粉、黄米粉、高粱粉、小米粉;依次将含水率低于14%的红豆、蚕豆、绿豆,分别经筛选、清洗、脱皮、烘干、粉碎至200目制得含皮量低于1%的红豆粉、蚕豆粉、绿豆粉;主料各组分及其含量为,小麦粉55%、玉米粉15%;辅料各组分及其含量可以为,燕麦粉5%、荞麦粉5%、大麦粉5%,黄米粉2%、高粱粉3%、小米粉5%,红豆粉1%、蚕豆粉3%、绿豆粉2%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌2min后,再向拌粉机中加入主料和辅料总重量的25%的水,充分搅拌10min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为50℃,膨化机中间段加热温度设定为130℃,膨化机出口段加热温度设定为150℃。膨化机主机转速设定为700r/min;膨化机的喂料速率控制在2400kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达2mm,每2m切断后挂晾。将2m长条切断至25cm后,采用热风干燥方式烘干免煮面,电子自动控温65℃,干燥温度时间3.5小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为6.03。Collecting commercially available wheat flour through a 200-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 200-mesh sieve or sifting, washing, drying, and crushing corn kernels with a moisture content lower than 14% to 200-mesh to obtain corn flour; Oats, buckwheat, barley, yellow rice, sorghum, and millet with a moisture content of less than 14% are screened, washed, dried, and crushed to 200 mesh respectively to obtain oat flour, buckwheat flour, barley flour, yellow rice flour, and sorghum flour , millet flour; red beans, broad beans, and mung beans with a moisture content of less than 14% are screened, washed, peeled, dried, and crushed to 200 meshes in turn to obtain red bean flour, broad bean flour, Mung bean flour; the main ingredients and their contents are: 55% wheat flour and 15% corn flour; the ingredients and their contents of auxiliary materials can be: 5% oat flour, 5% buckwheat flour, 5% barley flour, and 2 %, sorghum flour 3%, millet flour 5%, red bean flour 1%, broad bean flour 3%, mung bean flour 2%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 2 minutes, add 25% water of the total weight of the main ingredients and auxiliary materials to the powder mixer, and mix thoroughly for 10 minutes to prepare the blend Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 50°C, the heating temperature of the middle section of the extruder is set at 130°C, and the heating temperature of the outlet section of the extruder is set at 150°C. The speed of the main machine of the extruder is set at 700r/min; the feeding rate of the extruder is controlled within the range of 2400kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 2mm, and every 2m Hang to dry after cutting. After cutting the 2m strips to 25cm, dry the no-cook noodles with hot air drying method, the electronic automatic temperature control is 65°C, and the drying temperature time is 3.5 hours, until the water content is below 5%. Pack it quickly to avoid moisture absorption, and you can get Finished no-cook noodles. The CT3 texture analyzer was used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 6.03.
实施例3:Example 3:
将市售小麦粉过200目筛子收集得到小麦粉;将市售玉米粉过200目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至200目制得玉米粉;依次将含水率低于14%的燕麦、大麦、黄米、高粱、小米,分别经筛选、清洗、烘干、粉碎至200目制得燕麦粉、大麦粉、黄米粉、高粱粉、小米粉;依次将含水率低于14%的绿豆、蚕豆,分别经筛选、清洗、脱皮、烘干、粉碎至200目制得含皮量低于1%的绿豆粉、蚕豆粉;主料各组分及其含量为,小麦粉45%、玉米粉13%;辅料各组分及其含量可以为,燕麦粉8%、大麦粉4%,黄米粉6%、高粱粉2%、小米粉10%,红豆粉2%、绿豆粉5%、蚕豆粉5%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌6min后,再向拌粉机中加入主料和辅料总重量的18%的水,充分搅拌12min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为60℃,膨化机中间段加热温度设定为140℃,膨化机出口段加热温度设定为160℃。膨化机主机转速设定为700r/min;膨化机的喂料速率控制在2200kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达3mm,每3m切断后挂晾。将3m长条切断至20cm后,采用热风干燥方式烘干免煮面,电子自动控温65℃,干燥温度时间3.5小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为9.37。Collecting commercially available wheat flour through a 200-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 200-mesh sieve or sifting, washing, drying, and crushing corn kernels with a moisture content lower than 14% to 200-mesh to obtain corn flour; The oats, barley, yellow rice, sorghum, and millet with a moisture content of less than 14% are respectively screened, washed, dried, and crushed to 200 meshes to obtain oat flour, barley flour, yellow rice flour, sorghum flour, and millet flour; Mung beans and broad beans with a water content lower than 14% are screened, washed, peeled, dried, and crushed to 200 mesh respectively to obtain mung bean powder and broad bean powder with a skin content of less than 1%; the components of the main ingredients and their The content is 45% of wheat flour and 13% of corn flour; the components and contents of auxiliary materials can be 8% of oat flour, 4% of barley flour, 6% of yellow rice flour, 2% of sorghum flour, 10% of millet flour, and 2% of red bean flour %, mung bean powder 5%, broad bean powder 5%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 6 minutes, add 18% water of the total weight of the main ingredients and auxiliary materials to the powder mixer, and mix thoroughly for 12 minutes to prepare the blend Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 60°C, the heating temperature of the middle section of the extruder is set at 140°C, and the heating temperature of the outlet section of the extruder is set at 160°C. The speed of the main machine of the extruder is set at 700r/min; the feeding rate of the extruder is controlled within the range of 2200kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 3mm, and every 3m Hang to dry after cutting. After cutting the 3m strips to 20cm, dry the no-cook noodles with hot air drying method, the electronic automatic temperature control is 65°C, and the drying temperature time is 3.5 hours, until the water content is below 5%. Pack it quickly to avoid moisture absorption, and you can get it Finished no-cook noodles. The CT3 texture analyzer was used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 9.37.
实施例4:Example 4:
将市售小麦粉过100目筛子收集得到小麦粉;将市售玉米粉过300目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至300目制得玉米粉;依次将含水率低于14%的燕麦、大麦、黄米、小米,分别经筛选、清洗、烘干、粉碎至100目制得燕麦粉、大麦粉、黄米粉、小米粉;依次将含水率低于14%的红豆、绿豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的红豆粉、绿豆粉;主料各组分及其含量为,小麦粉46%、玉米粉10%;辅料各组分及其含量可以为,燕麦粉15%、大麦粉3%,黄米粉8%、小米粉8%,红豆粉8%、绿豆粉2%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌6min后,再向拌粉机中加入主料和辅料总重量的17%的水,充分搅拌15min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为65℃,膨化机中间段加热温度设定为130℃,膨化机出口段加热温度设定为160℃。膨化机主机转速设定为800r/min;膨化机的喂料速率控制在1800kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达2mm,每4m切断后挂晾。将4m长条切断至30cm后,采用热风干燥方式烘干免煮面,电子自动控温90℃,干燥温度时间1小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为8.43。Collecting commercially available wheat flour through a 100-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 300-mesh sieve or sieving, cleaning, drying, and crushing corn kernels with a moisture content lower than 14% to 300-mesh to obtain corn flour; Oats, barley, yellow rice, and millet with a moisture content of less than 14% are screened, washed, dried, and crushed to 100 mesh respectively to obtain oat flour, barley flour, yellow rice flour, and millet flour; 14% red beans and mung beans are screened, washed, peeled, dried, and crushed to 300 meshes to obtain red bean powder and mung bean powder with a skin content of less than 1%; the main ingredients and their contents are: wheat flour 46 %, corn flour 10%; each component of auxiliary material and its content can be, oat flour 15%, barley flour 3%, yellow rice flour 8%, millet flour 8%, red bean flour 8%, mung bean flour 2%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 6 minutes, add water of 17% of the total weight of the main ingredients and auxiliary materials to the powder mixer, and mix thoroughly for 15 minutes to prepare the blend Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 65°C, the heating temperature of the middle section of the extruder is set at 130°C, and the heating temperature of the outlet section of the extruder is set at 160°C. The speed of the main machine of the extruder is set at 800r/min; the feeding rate of the extruder is controlled within the range of 1800kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 2mm, and every 4m Hang to dry after cutting. After cutting the 4m strips to 30cm, dry the no-cook noodles with hot air drying method, electronic automatic temperature control at 90°C, drying temperature for 1 hour, until the water content is below 5%, package quickly to avoid moisture absorption, and you can get Finished no-cook noodles. The CT3 texture analyzer was used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 8.43.
实施例5:Example 5:
将市售小麦粉过300目筛子收集得到小麦粉;将市售玉米粉过300目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至300目制得玉米粉;依次将含水率低于14%的燕麦、大麦、黄米、小米,分别经筛选、清洗、烘干、粉碎至100目制得燕麦粉、大麦粉、黄米粉、小米粉;依次将含水率低于14%的红豆、绿豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的红豆粉、绿豆粉;主料各组分及其含量为,小麦粉48%、玉米粉12%;辅料各组分及其含量可以为,燕麦粉5%、大麦粉3%,黄米粉10%、小米粉10%,红豆粉10%、绿豆粉2%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌6min后,再向拌粉机中加入主料和辅料总重量的15%的水,充分搅拌15min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为60℃,膨化机中间段加热温度设定为130℃,膨化机出口段加热温度设定为160℃。膨化机主机转速设定为800r/min;膨化机的喂料速率控制在2100kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达3mm,每3m切断后挂晾。将3m长条切断至30cm后,采用热风干燥方式烘干免煮面,电子自动控温90℃,干燥温度时间1小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为6.86。Collecting commercially available wheat flour through a 300-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 300-mesh sieve or sifting, washing, drying, and crushing corn kernels with a moisture content lower than 14% to 300-mesh to obtain corn flour; Oats, barley, yellow rice, and millet with a moisture content of less than 14% are screened, washed, dried, and crushed to 100 mesh respectively to obtain oat flour, barley flour, yellow rice flour, and millet flour; 14% red beans and mung beans are screened, washed, peeled, dried, and crushed to 300 meshes to obtain red bean powder and mung bean powder with a skin content of less than 1%; the main ingredients and their contents are: wheat flour 48 %, corn flour 12%; each component of auxiliary material and its content can be, oat flour 5%, barley flour 3%, yellow rice flour 10%, millet flour 10%, red bean flour 10%, mung bean flour 2%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 6 minutes, add 15% water of the total weight of the main ingredients and auxiliary materials to the powder mixer, and mix thoroughly for 15 minutes to prepare the blend Mix the powder and set aside. The segmental heating and extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 60°C, the heating temperature of the middle section of the extruder is set at 130°C, and the heating temperature of the outlet section of the extruder is set at 160°C. The speed of the main machine of the extruder is set at 800r/min; the feeding rate of the extruder is controlled within the range of 2100kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 3mm, and every 3m Hang to dry after cutting. After cutting the 3m strips to 30cm, dry the no-cook noodles with hot air drying method, the electronic automatic temperature control is 90°C, and the drying temperature is 1 hour until the water content is below 5%. Pack it quickly to avoid moisture absorption, and you can get it Finished no-cook noodles. The CT3 texture analyzer was used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 6.86.
实施例6:Embodiment 6:
将市售小麦粉过300目筛子收集得到小麦粉;将市售玉米粉过200目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至200目制得玉米粉;依次将含水率低于14%的燕麦、大麦、黄米、小米,分别经筛选、清洗、烘干、粉碎至300目制得燕麦粉、大麦粉、黄米粉、小米粉;依次将含水率低于14%的红豆、绿豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的红豆粉、绿豆粉;主料各组分及其含量为,小麦粉40%、玉米粉12%;辅料各组分及其含量可以为,燕麦粉10%、大麦粉3%,黄米粉10%、小米粉10%,红豆粉10%、绿豆粉5%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌6min后,再向拌粉机中加入主料和辅料总重量的25%的水,充分搅拌15min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为70℃,膨化机中间段加热温度设定为140℃,膨化机出口段加热温度设定为160℃。膨化机主机转速设定为800r/min;膨化机的喂料速率控制在1000kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达3mm,每5m切断后挂晾。将5m长条切断至30cm后,采用热风干燥方式烘干免煮面,电子自动控温80℃,干燥温度时间2小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为5.84。Collecting commercially available wheat flour through a 300-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 200-mesh sieve or sieving, cleaning, drying, and crushing corn kernels with a moisture content lower than 14% to 200-mesh to obtain corn flour; Oats, barley, yellow rice, and millet with a moisture content of less than 14% are screened, washed, dried, and crushed to 300 mesh respectively to obtain oat flour, barley flour, yellow rice flour, and millet flour; 14% red beans and mung beans are screened, washed, peeled, dried, and crushed to 300 meshes to obtain red bean powder and mung bean powder with a skin content of less than 1%; the main ingredients and their contents are: wheat flour 40 %, corn flour 12%; each component of auxiliary material and its content can be, oat flour 10%, barley flour 3%, yellow rice flour 10%, millet flour 10%, red bean flour 10%, mung bean flour 5%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 6 minutes, add 25% of the total weight of the main ingredients and auxiliary materials into the powder mixer. Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 70°C, the heating temperature of the middle section of the extruder is set at 140°C, and the heating temperature of the outlet section of the extruder is set at 160°C. The speed of the main machine of the extruder is set at 800r/min; the feeding rate of the extruder is controlled within the range of 1000kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 3mm, and every 5m Hang to dry after cutting. After cutting the 5m strips to 30cm, dry the no-cook noodles with hot air drying method, electronic automatic temperature control at 80°C, drying temperature for 2 hours, until the water content is below 5%, package quickly to avoid moisture absorption, and you can get Finished no-cook noodles. The CT3 texture analyzer was used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 5.84.
实施例7:Embodiment 7:
将市售小麦粉过100目筛子收集得到小麦粉;将市售玉米粉过200目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至200目制得玉米粉;依次将含水率低于14%的燕麦、荞麦、黄米、高粱,分别经筛选、清洗、烘干、粉碎至100目制得燕麦粉、荞麦粉、黄米粉、高粱粉;依次将含水率低于14%的红豆、蚕豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的红豆粉、蚕豆粉;主料各组分及其含量为,小麦粉45%、玉米粉11%;辅料各组分及其含量可以为,燕麦粉12%、荞麦粉3%,黄米粉8%、高粱粉8%,红豆粉8%、蚕豆粉5%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌6min后,再向拌粉机中加入主料和辅料总重量的25%的水,充分搅拌25min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为60℃,膨化机中间段加热温度设定为140℃,膨化机出口段加热温度设定为180℃。膨化机主机转速设定为900r/min;膨化机的喂料速率控制在1200kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达2mm,每3m切断后挂晾。将3m长条切断至30cm后,采用热风干燥方式烘干免煮面,电子自动控温80℃,干燥温度时间2小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为5.91。Collecting commercially available wheat flour through a 100-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 200-mesh sieve or sieving, cleaning, drying, and crushing corn kernels with a moisture content lower than 14% to 200-mesh to obtain corn flour; The oats, buckwheat, yellow rice, and sorghum with a moisture content of less than 14% are respectively screened, washed, dried, and crushed to 100 mesh to obtain oat flour, buckwheat flour, yellow rice flour, and sorghum flour; 14% of red beans and broad beans are screened, washed, peeled, dried, and crushed to 300 meshes to obtain red bean powder and broad bean powder with a skin content of less than 1%; the components and contents of the main ingredients are, wheat flour 45 %, corn flour 11%; each component of auxiliary material and its content can be, oat flour 12%, buckwheat flour 3%, yellow rice flour 8%, sorghum flour 8%, red bean flour 8%, broad bean flour 5%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 6 minutes, add 25% water of the total weight of the main ingredients and auxiliary materials to the powder mixer, and mix thoroughly for 25 minutes to prepare the blend Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 60°C, the heating temperature of the middle section of the extruder is set at 140°C, and the heating temperature of the outlet section of the extruder is set at 180°C. The speed of the main machine of the extruder is set at 900r/min; the feeding rate of the extruder is controlled within the range of 1200kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 2mm, and every 3m Hang to dry after cutting. After cutting the 3m strips to 30cm, dry the non-cooking noodles with hot air drying method, electronic automatic temperature control at 80°C, drying temperature for 2 hours, until the water content is below 5%, pack quickly to avoid moisture absorption, and you can get Finished no-cook noodles. The CT3 texture analyzer was used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 5.91.
实施例8:Embodiment 8:
将市售小麦粉过200目筛子收集得到小麦粉;将市售玉米粉过300目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至300目制得玉米粉;依次将含水率低于14%的燕麦、荞麦、黄米、高粱,分别经筛选、清洗、烘干、粉碎至100目制得燕麦粉、荞麦粉、黄米粉、高粱粉;依次将含水率低于14%的红豆、蚕豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的红豆粉、蚕豆粉;主料各组分及其含量为,小麦粉42%、玉米粉13%;辅料各组分及其含量可以为,燕麦粉10%、荞麦粉5%,黄米粉8%、高粱粉9%,红豆粉8%、蚕豆粉5%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌5min后,再向拌粉机中加入主料和辅料总重量的23%的水,充分搅拌20min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为65℃,膨化机中间段加热温度设定为150℃,膨化机出口段加热温度设定为180℃。膨化机主机转速设定为1000r/min;膨化机的喂料速率控制在1100kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达2mm,每4m切断后挂晾。将4m长条切断至30cm后,采用热风干燥方式烘干免煮面,电子自动控温80℃,干燥温度时间2小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为6.03。Collecting commercially available wheat flour through a 200-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 300-mesh sieve or sifting, washing, drying, and crushing corn kernels with a moisture content lower than 14% to 300-mesh to obtain corn flour; The oats, buckwheat, yellow rice, and sorghum with a moisture content of less than 14% are respectively screened, washed, dried, and crushed to 100 mesh to obtain oat flour, buckwheat flour, yellow rice flour, and sorghum flour; 14% of red beans and broad beans are screened, washed, peeled, dried, and crushed to 300 meshes to obtain red bean powder and broad bean powder with a skin content of less than 1%; the main ingredients and their contents are: wheat flour 42 %, corn flour 13%; each component of auxiliary material and its content can be, oat flour 10%, buckwheat flour 5%, yellow rice flour 8%, sorghum flour 9%, red bean flour 8%, broad bean flour 5%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 5 minutes, add water of 23% of the total weight of the main ingredients and auxiliary materials to the powder mixer, and mix thoroughly for 20 minutes to prepare the blend Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 65°C, the heating temperature of the middle section of the extruder is set at 150°C, and the heating temperature of the outlet section of the extruder is set at 180°C. The speed of the main machine of the extruder is set at 1000r/min; the feeding rate of the extruder is controlled within the range of 1100kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 2mm, and every 4m Hang to dry after cutting. After cutting the 4m strips to 30cm, dry the no-cook noodles with hot air drying method, the electronic automatic temperature control is 80°C, and the drying temperature time is 2 hours, until the water content is below 5%. Pack it quickly to avoid moisture absorption, and you can get Finished no-cook noodles. The CT3 texture analyzer was used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 6.03.
实施例9:Embodiment 9:
将市售小麦粉过300目筛子收集得到小麦粉;将市售玉米粉过300目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至300目制得玉米粉;依次将含水率低于14%的燕麦、荞麦、黄米、高粱,分别经筛选、清洗、烘干、粉碎至100目制得燕麦粉、荞麦粉、黄米粉、高粱粉;依次将含水率低于14%的红豆、蚕豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的红豆粉、蚕豆粉;主料各组分及其含量为,小麦粉40%、玉米粉12%;辅料各组分及其含量可以为,燕麦粉8%、荞麦粉5%,黄米粉10%、高粱粉10%,红豆粉10%、蚕豆粉5%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌8min后,再向拌粉机中加入主料和辅料总重量的18%的水,充分搅拌20min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为65℃,膨化机中间段加热温度设定为160℃,膨化机出口段加热温度设定为185℃。膨化机主机转速设定为1400r/min;膨化机的喂料速率控制在1300kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达2mm,每2m切断后挂晾。将2m长条切断至30cm后,采用热风干燥方式烘干免煮面,电子自动控温70℃,干燥温度时间3小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为8.21。Collecting commercially available wheat flour through a 300-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 300-mesh sieve or sifting, washing, drying, and crushing corn kernels with a moisture content lower than 14% to 300-mesh to obtain corn flour; The oats, buckwheat, yellow rice, and sorghum with a moisture content of less than 14% are respectively screened, washed, dried, and crushed to 100 mesh to obtain oat flour, buckwheat flour, yellow rice flour, and sorghum flour; 14% of red beans and broad beans are screened, washed, peeled, dried, and crushed to 300 meshes to obtain red bean powder and broad bean powder with a skin content of less than 1%; the main ingredients and their contents are: wheat flour 40 %, corn flour 12%; each component of auxiliary material and its content can be, oat flour 8%, buckwheat flour 5%, yellow rice flour 10%, sorghum flour 10%, red bean flour 10%, broad bean flour 5%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 8 minutes, add 18% water of the total weight of the main ingredients and auxiliary materials to the powder mixer, and stir fully for 20 minutes to prepare the blend Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 65°C, the heating temperature of the middle section of the extruder is set at 160°C, and the heating temperature of the outlet section of the extruder is set at 185°C. The speed of the main machine of the extruder is set at 1400r/min; the feeding rate of the extruder is controlled within the range of 1300kg/h; a circular mold is installed at the exit of the extruder to make the extruded product in a thin strip with a diameter of up to 2mm, and every 2m Hang to dry after cutting. After cutting the 2m strips to 30cm, dry the no-cook noodles with hot air drying method, electronic automatic temperature control at 70°C, drying temperature for 3 hours, until the water content is below 5%, package quickly to avoid moisture absorption, and you can get Finished no-cook noodles. The CT3 texture analyzer was used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 8.21.
实施例10:Example 10:
将市售小麦粉过200目筛子收集得到小麦粉;将市售玉米粉过300目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至300目制得玉米粉;依次将含水率低于14%的荞麦、大麦、黄米、高粱,分别经筛选、清洗、烘干、粉碎至200目制得荞麦粉、大麦粉、高粱粉、小米粉;依次将含水率低于14%的蚕豆、绿豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的蚕豆粉、绿豆粉;主料各组分及其含量为,小麦粉40%、玉米粉13%;辅料各组分及其含量可以为,荞麦粉5%、大麦粉8%,高粱粉10%、小米粉10%,蚕豆粉10%、绿豆粉4%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌10min后,再向拌粉机中加入主料和辅料总重量的20%的水,充分搅拌5min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为50℃,膨化机中间段加热温度设定为150℃,膨化机出口段加热温度设定为185℃。膨化机主机转速设定为1300r/min;膨化机的喂料速率控制在1400kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达2mm,每3m切断后挂晾。将3m长条切断至22cm后,采用热风干燥方式烘干免煮面,电子自动控温75℃,干燥温度时间2.5小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为7.33。Collecting commercially available wheat flour through a 200-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 300-mesh sieve or sifting, washing, drying, and crushing corn kernels with a moisture content lower than 14% to 300-mesh to obtain corn flour; Buckwheat, barley, yellow rice, and sorghum with a moisture content of less than 14% are respectively screened, washed, dried, and crushed to 200 mesh to obtain buckwheat flour, barley flour, sorghum flour, and millet flour; 14% of broad beans and mung beans are respectively screened, washed, peeled, dried, and crushed to 300 meshes to obtain broad bean flour and mung bean flour with a skin content of less than 1%; the components and contents of the main ingredients are, wheat flour 40 %, corn flour 13%; each component of auxiliary material and its content can be, buckwheat flour 5%, barley flour 8%, sorghum flour 10%, millet flour 10%, broad bean flour 10%, mung bean flour 4%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 10 minutes, add 20% water of the total weight of the main ingredients and auxiliary materials to the powder mixer, and mix thoroughly for 5 minutes to prepare the blend Mix the powder and set aside. The segmental heating and extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 50°C, the heating temperature of the middle section of the extruder is set at 150°C, and the heating temperature of the outlet section of the extruder is set at 185°C. The speed of the main machine of the extruder is set at 1300r/min; the feeding rate of the extruder is controlled within the range of 1400kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 2mm, and every 3m Hang to dry after cutting. After cutting the 3m strips to 22cm, dry the no-cook noodles with hot air drying method, the electronic automatic temperature control is 75°C, and the drying temperature time is 2.5 hours, until the water content is below 5%, and it is packaged quickly to avoid moisture absorption, and the product can be obtained Finished no-cook noodles. The CT3 texture analyzer was used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 7.33.
实施例11:Example 11:
将市售小麦粉过100目筛子收集得到小麦粉;将市售玉米粉过200目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至200目制得玉米粉;依次将含水率低于14%的荞麦、大麦、黄米、高粱,分别经筛选、清洗、烘干、粉碎至200目制得荞麦粉、大麦粉、高粱粉、小米粉;依次将含水率低于14%的蚕豆、绿豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的蚕豆粉、绿豆粉;主料各组分及其含量为,小麦粉42%、玉米粉13%;辅料各组分及其含量可以为,荞麦粉8%、大麦粉5%,高粱粉10%、小米粉9%,蚕豆粉8%、绿豆粉5%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌8min后,再向拌粉机中加入主料和辅料总重量的18%的水,充分搅拌5min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为50℃,膨化机中间段加热温度设定为150℃,膨化机出口段加热温度设定为190℃。膨化机主机转速设定为1500r/min;膨化机的喂料速率控制在1400kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达2mm,每3m切断后挂晾。将3m长条切断至22cm后,采用热风干燥方式烘干免煮面,电子自动控温65℃,干燥温度时间3.5小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为9.09。Collecting commercially available wheat flour through a 100-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 200-mesh sieve or sieving, cleaning, drying, and crushing corn kernels with a moisture content lower than 14% to 200-mesh to obtain corn flour; Buckwheat, barley, yellow rice, and sorghum with a moisture content of less than 14% are respectively screened, washed, dried, and crushed to 200 mesh to obtain buckwheat flour, barley flour, sorghum flour, and millet flour; 14% of broad beans and mung beans are respectively screened, washed, peeled, dried, and crushed to 300 meshes to obtain broad bean flour and mung bean flour with a skin content of less than 1%; the components and contents of the main ingredients are, wheat flour 42 %, corn flour 13%; each component of auxiliary material and its content can be, buckwheat flour 8%, barley flour 5%, sorghum flour 10%, millet flour 9%, broad bean flour 8%, mung bean flour 5%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 8 minutes, add 18% water of the total weight of the main ingredients and auxiliary materials to the powder mixer, and mix thoroughly for 5 minutes to prepare the blend Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 50°C, the heating temperature of the middle section of the extruder is set at 150°C, and the heating temperature of the outlet section of the extruder is set at 190°C. The speed of the main machine of the extruder is set at 1500r/min; the feeding rate of the extruder is controlled within the range of 1400kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 2mm, and every 3m Hang to dry after cutting. After cutting the 3m strips to 22cm, dry the no-cook noodles with hot air drying method, the electronic automatic temperature control is 65°C, and the drying temperature time is 3.5 hours, until the water content is below 5%, and it is packaged quickly to avoid moisture absorption, and the product can be obtained Finished no-cook noodles. The CT3 texture analyzer was used to test the seven physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 9.09.
实施例12:Example 12:
将市售小麦粉过300目筛子收集得到小麦粉;将市售玉米粉过200目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至200目制得玉米粉;依次将含水率低于14%的荞麦、大麦、黄米、高粱,分别经筛选、清洗、烘干、粉碎至200目制得荞麦粉、大麦粉、高粱粉、小米粉;依次将含水率低于14%的蚕豆、绿豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的蚕豆粉、绿豆粉;主料各组分及其含量为,小麦粉44%、玉米粉13%;辅料各组分及其含量可以为,荞麦粉5%、大麦粉8%,高粱粉8%、小米粉9%,蚕豆粉8%、绿豆粉5%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌8min后,再向拌粉机中加入主料和辅料总重量的25%的水,充分搅拌5min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为45℃,膨化机中间段加热温度设定为160℃,膨化机出口段加热温度设定为190℃。膨化机主机转速设定为1300r/min;膨化机的喂料速率控制在1300kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达2mm,每4m切断后挂晾。将4m长条切断至24cm后,采用热风干燥方式烘干免煮面,电子自动控温90℃,干燥温度时间1小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为5.89。Collecting commercially available wheat flour through a 300-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 200-mesh sieve or sieving, cleaning, drying, and crushing corn kernels with a moisture content lower than 14% to 200-mesh to obtain corn flour; Buckwheat, barley, yellow rice, and sorghum with a moisture content of less than 14% are respectively screened, washed, dried, and crushed to 200 mesh to obtain buckwheat flour, barley flour, sorghum flour, and millet flour; 14% of broad beans and mung beans are respectively screened, washed, peeled, dried and crushed to 300 meshes to obtain broad bean flour and mung bean flour with a skin content of less than 1%; the main ingredients and their contents are, wheat flour 44 %, corn flour 13%; each component of auxiliary material and its content can be, buckwheat flour 5%, barley flour 8%, sorghum flour 8%, millet flour 9%, broad bean flour 8%, mung bean flour 5%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 8 minutes, add 25% of the total weight of the main ingredients and auxiliary materials into the powder mixer. Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 45°C, the heating temperature of the middle section of the extruder is set at 160°C, and the heating temperature of the outlet section of the extruder is set at 190°C. The speed of the main machine of the extruder is set at 1300r/min; the feeding rate of the extruder is controlled within the range of 1300kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 2mm, and every 4m Hang to dry after cutting. After cutting the 4m strips to 24cm, dry the no-cook noodles with hot air drying method, the electronic automatic temperature control is 90°C, and the drying temperature time is 1 hour, until the water content is below 5%. Pack it quickly to avoid moisture absorption, and you can get it Finished no-cook noodles. The CT3 texture analyzer was used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 5.89.
实施例13:Example 13:
将市售小麦粉过300目筛子收集得到小麦粉;将市售玉米粉过200目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至200目制得玉米粉;依次将含水率低于14%的荞麦、高粱,分别经筛选、清洗、烘干、粉碎至200目制得荞麦粉、高粱粉;依次将含水率低于14%的绿豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的绿豆粉;主料各组分及其含量为,小麦粉40%、玉米粉10%;辅料各组分及其含量可以为,荞麦粉15%,高粱粉15%,绿豆粉20%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌8min后,再向拌粉机中加入主料和辅料总重量的20%的水,充分搅拌10min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为55℃,膨化机中间段加热温度设定为155℃,膨化机出口段加热温度设定为170℃。膨化机主机转速设定为1200r/min;膨化机的喂料速率控制在1400kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达3mm,每4m切断后挂晾。将4m长条切断至25cm后,采用热风干燥方式烘干免煮面,电子自动控温80℃,干燥温度时间2小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为9.13。Collecting commercially available wheat flour through a 300-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 200-mesh sieve or sieving, cleaning, drying, and crushing corn kernels with a moisture content lower than 14% to 200-mesh to obtain corn flour; Buckwheat and sorghum with a moisture content lower than 14% are screened, washed, dried, and crushed to 200 meshes respectively to obtain buckwheat flour and sorghum flour; mung beans with a moisture content lower than 14% are screened, washed, and Peeling, drying, and crushing to 300 meshes to obtain mung bean flour with a skin content of less than 1%; the components and contents of the main ingredients are 40% wheat flour and 10% corn flour; the components and contents of auxiliary materials can be , buckwheat flour 15%, sorghum flour 15%, mung bean flour 20%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 8 minutes, add 20% water of the total weight of the main ingredients and auxiliary materials to the powder mixer, and mix thoroughly for 10 minutes. Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 55°C, the heating temperature of the middle section of the extruder is set at 155°C, and the heating temperature of the outlet section of the extruder is set at 170°C. The speed of the main machine of the extruder is set at 1200r/min; the feeding rate of the extruder is controlled within the range of 1400kg/h; a circular mold is installed at the exit of the extruder to make the extruded product in a thin strip with a diameter of up to 3mm, and every 4m Hang to dry after cutting. After cutting the 4m strips to 25cm, dry the no-cook noodles with hot air drying method, the electronic automatic temperature control is 80°C, and the drying temperature is 2 hours until the water content is below 5%. Pack it quickly to avoid moisture absorption, and you can get it Finished no-cook noodles. The CT3 texture analyzer was used to test the seven physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 9.13.
实施例14:Example 14:
将市售小麦粉过100目筛子收集得到小麦粉;将市售玉米粉过300目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至300目制得玉米粉;依次将含水率低于14%的大麦,黄米分别经筛选、清洗、烘干、粉碎至200目制得大麦粉,黄米粉;依次将含水率低于14%的蚕豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的蚕豆粉;主料各组分及其含量为,小麦粉42%、玉米粉12%;辅料各组分及其含量可以为,大麦粉20%,黄米粉16%,蚕豆粉10%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌7min后,再向拌粉机中加入主料和辅料总重量的16%的水,充分搅拌12min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为65℃,膨化机中间段加热温度设定为165℃,膨化机出口段加热温度设定为160℃。膨化机主机转速设定为900r/min;膨化机的喂料速率控制在1500kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达2mm,每3m切断后挂晾。将3m长条切断至21cm后,采用热风干燥方式烘干免煮面,电子自动控温85℃,干燥温度时间1.5小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为6.33。Collecting commercially available wheat flour through a 100-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 300-mesh sieve or sieving, cleaning, drying, and crushing corn kernels with a moisture content lower than 14% to 300-mesh to obtain corn flour; Barley and yellow rice with a water content lower than 14% are screened, washed, dried, and crushed to 200 meshes respectively to obtain barley flour and yellow rice flour; broad beans with a water content lower than 14% are screened, washed, and Peeling, drying, and crushing to 300 meshes to obtain broad bean flour with a skin content of less than 1%; the components and contents of the main ingredients are 42% wheat flour and 12% corn flour; the components and contents of the auxiliary materials can be , barley flour 20%, yellow rice flour 16%, broad bean flour 10%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 7 minutes, add 16% water of the total weight of the main ingredients and auxiliary materials to the powder mixer, and mix thoroughly for 12 minutes to prepare the blend Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 65°C, the heating temperature of the middle section of the extruder is set at 165°C, and the heating temperature of the outlet section of the extruder is set at 160°C. The speed of the main machine of the extruder is set at 900r/min; the feeding rate of the extruder is controlled within the range of 1500kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 2mm, and every 3m Hang to dry after cutting. After cutting the 3m strips to 21cm, dry the no-cook noodles with hot air drying method, the electronic automatic temperature control is 85°C, and the drying temperature time is 1.5 hours, until the water content is below 5%. Pack it quickly to avoid moisture absorption, and you can get it Finished no-cook noodles. The CT3 texture analyzer was used to test the seven physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 6.33.
实施例15:Example 15:
将市售小麦粉过100目筛子收集得到小麦粉;将市售玉米粉过200目筛子或者由含水率低于14%的玉米粒经筛选、清洗、烘干、粉碎至200目制得玉米粉;依次将含水率低于14%的燕麦、小米,分别经筛选、清洗、烘干、粉碎至200目制得燕麦粉、小米粉;依次将含水率低于14%的红豆,分别经筛选、清洗、脱皮、烘干、粉碎至300目制得含皮量低于1%的红豆粉;主料各组分及其含量为,小麦粉40%、玉米粉11%;辅料各组分及其含量可以为,燕麦粉18%,小米粉18%,红豆粉13%。依次称取各种主料和辅料,并逐一放置于拌粉机中,充分搅拌9min后,再向拌粉机中加入主料和辅料总重量的24%的水,充分搅拌20min后制得调配混合粉料,备用。采用分段加热挤压膨化技术,膨化机进口段加热温度设定为60℃,膨化机中间段加热温度设定为140℃,膨化机出口段加热温度设定为160℃。膨化机主机转速设定为1000r/min;膨化机的喂料速率控制在1600kg/h范围内;膨化机出口处安装圆形模具,使其膨化挤出物呈细条状直径可达1mm,每5m切断后挂晾。将5m长条切断至18cm后,采用热风干燥方式烘干免煮面,电子自动控温90℃,干燥温度时间1小时,直至其含水量至5%以下,迅速包装避免吸潮,即可获得免煮面成品。采用CT3质构仪检测产品的硬度、粘性、回复性、内聚性、弹性、胶着性、咀嚼性7个物性指标,按照公式计算产品的综合评分为6.08。Collecting commercially available wheat flour through a 100-mesh sieve to obtain wheat flour; passing commercially available corn flour through a 200-mesh sieve or sieving, cleaning, drying, and crushing corn kernels with a moisture content lower than 14% to 200-mesh to obtain corn flour; Oats and millet with a moisture content lower than 14% are screened, washed, dried, and crushed to 200 meshes to obtain oat flour and millet flour; red beans with a moisture content lower than 14% are screened, washed, and Peeling, drying, and crushing to 300 meshes to obtain red bean flour with a skin content of less than 1%; the components and contents of the main ingredients are 40% wheat flour and 11% corn flour; the components and contents of the auxiliary materials can be , oat flour 18%, millet flour 18%, red bean flour 13%. Weigh various main ingredients and auxiliary materials one by one, and place them in the powder mixer one by one. After fully stirring for 9 minutes, add water of 24% of the total weight of the main ingredients and auxiliary materials to the powder mixer, and mix thoroughly for 20 minutes to prepare the blend Mix the powder and set aside. The segmental heating extrusion technology is adopted, the heating temperature of the inlet section of the extruder is set at 60°C, the heating temperature of the middle section of the extruder is set at 140°C, and the heating temperature of the outlet section of the extruder is set at 160°C. The main engine speed of the extruder is set at 1000r/min; the feeding rate of the extruder is controlled within the range of 1600kg/h; a circular mold is installed at the outlet of the extruder to make the extruded product in a thin strip with a diameter of up to 1mm, and every 5m Hang to dry after cutting. After cutting the 5m strips to 18cm, dry the no-cook noodles with hot air drying method, the electronic automatic temperature control is 90°C, and the drying temperature is 1 hour until the water content is below 5%. Pack it quickly to avoid moisture absorption, and you can get it Finished no-cook noodles. The CT3 texture analyzer was used to test the 7 physical properties of the product, including hardness, viscosity, recovery, cohesion, elasticity, adhesiveness, and chewiness. According to the formula, the comprehensive score of the product was 6.08.
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