CN101097661A - Operation training simulator suitable for computer numerical control machine tool - Google Patents
Operation training simulator suitable for computer numerical control machine tool Download PDFInfo
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- CN101097661A CN101097661A CNA2006101398952A CN200610139895A CN101097661A CN 101097661 A CN101097661 A CN 101097661A CN A2006101398952 A CNA2006101398952 A CN A2006101398952A CN 200610139895 A CN200610139895 A CN 200610139895A CN 101097661 A CN101097661 A CN 101097661A
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- 238000012549 training Methods 0.000 title claims abstract description 69
- 238000004088 simulation Methods 0.000 claims abstract description 52
- 230000009471 action Effects 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 9
- 239000004973 liquid crystal related substance Substances 0.000 claims description 2
- 238000012545 processing Methods 0.000 description 26
- 238000000034 method Methods 0.000 description 16
- 238000010586 diagram Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 12
- 230000006378 damage Effects 0.000 description 6
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- 238000005520 cutting process Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000011960 computer-aided design Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000008676 import Effects 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
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- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000011112 process operation Methods 0.000 description 2
- 230000035807 sensation Effects 0.000 description 2
- 208000019901 Anxiety disease Diseases 0.000 description 1
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- 238000003754 machining Methods 0.000 description 1
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Abstract
An operation training simulator suitable for Computer Numerical Control (CNC) machine tool comprises a physical control device, a software simulator, a transmission device and a simulation display device; wherein, the entity control device is used for inputting and executing operation action commands; the software simulator is connected with the entity control device and generates execution operation action simulation according to an execution operation action command input by the entity control device; the transmission device is connected with the entity control device and the software simulator; the simulation display device is connected with the software simulator and displays the simulation of the execution operation action generated by the software simulator.
Description
Technical field
The relevant machine tool operation training of the present invention analogue means, and particularly relevant a kind of operation training analogue means that is applicable to the computer numerical value control tool machine.
Background technology
Because the complexity of machine tool part processing along with the progress of Information technology industry, develops outstanding many CAD (computer aided design) and manufacturing (computer aid design and computer aid manufacturing; CAD/CAM) software, for example " Pro-E ", " I-DEAS " or " Gibbs CAM " or the like CAD/CAM program making processing simulation softward.Because the processing simulation softward can be simulated process in advance, simulation material or the structure operation of processing in advance is so that debug and improvement, and then prevent that the mistake in the actual processing operation from producing, and avoid causing the infringement of board and workpiece, therefore widely be applied to manufacturing industry at present.
Processing simulation softward perfect in shape and function now is powerful, but the program directive operations complexity after the simulation personnel need to be familiar with software operation earlier, could be familiar with simulation processing situation.Be applied at present the material and the structure analysis at product design initial stage more.Because the operation of simulation machining software has complicacy to a certain degree, and it focuses on and produces computer Numerical Control (CNC) procedure code, add that this kind processing simulation softward cost is quite high, therefore relatively be not suitable for training first-line CNC machine tool site operation personnel, avoid expending the too much personnel training time and increase personnel costs.
Though use the processing simulation softward to train the beginner can reduce the danger and the cost of training and operation, need not actual process tool and workpiece simultaneously and make operation practice, be safe for the personnel that learn.
Yet, this use is generally processed simulation softward to newly advancing the mode that personnel (or student) train, though can avoid the risk of damage of practical operation equipment and cost (as, improper infringement that equipment is produced of the material of actual processing usefulness or personnel operation or the like), and the simulation machining software be all the graphical operation interface, newly advance the personnel (or student) inexperienced, owing to do not touch the operation interface of actual CNC machine tool, therefore before reality processing operation, newly advance operation interface that personnel (or student) can actual be familiar with the CNC machine tool with reduction process operation careless mistake for making, often still needing arranges the time in addition again imposes linking education, and the CNC machine tool operation face of direct control reality is operated to be familiar with the adapting to CNC machine tool.Yet, so, not only elongate the training time, also improved personnel training's cost.General education and training unit (as technical title school or duty instruction center) is subject to one-house show, is to save equipment cost, when carrying out the teaching of CNC machine tool, usually can see that the multidigit student squeezes on a CNC machine tool next door to process teaching, exercise in turn.Though this mode can make the student directly be familiar with the CNC machine tool, because many people machine altogether, under the restriction of time, make the student still limited to the effect that the CNC machine tool reaches certain process operation familiarity.
Another kind of existing training patterns, be control enclosure with machine tool by pulling down on the board, can keep actual operation feeling.The student that undergoes training can import the processing conditions instruction on the entity control enclosure, yet board can't produce the process operation of any reality.Come training and operation by this way, still lack telepresenc, thereby results of learning are had a greatly reduced quality.
Also having a kind of existing training patterns promptly is study (on-job-training in the employing work; OJT) mode.Manufacturing industry is newly advanced CNC machine tool operating personnel's time, the mode of learning in the employing work mostly for shortening training at present.Newly advance operating personnel's familiar operation CNC machine tool in the shortest time though the mode of learning of OJT can make, and possess actual processing work capacity, the risk of this mode and cost are quite high.
Shorten the training time for asking, the dealer is except need are born the rapidoprint cost (as tool wear, workpiece loss etc.) that newly advances operating personnel and train consumption, more will be in the face of newly advancing operating personnel because of operating the improper risk that causes equipment damage, as collide and tool damage, or newly advancing operating personnel produces danger and causes personnel's injury because of familiarity is not enough.
Therefore, need a kind of operation training analogue means of machine tool at present, and make newly to advance operating personnel (or the student that undergoes training) and can under safety has the operation of anxiety, directly and fast not be familiar with CNC machine tool operation interface.
Summary of the invention
The purpose of this invention is to provide a kind of CNC machine tool operation training analogue means with actual tool machine operation face, utilize an entity control device and a software simulator, provide a real operation interface so that the student who is trained can directly be come the cutting process of training and operation machine tool by the entity control device.
Another object of the present invention provides a kind of operation training analogue means of machine tool simple to operate, is trained the student need not remember complicated software program instructions, and can simulate the operated tool machine by direct control entity control device.
Another purpose of the present invention provides a kind of machine tool operation training analogue means, can improve the skilled operation degree of the student that undergoes training (newly advancing operating personnel), owing to have the entity control device, and but this entity control device of direct control is finished the action of simulation processing, the student is easier to understand outside the relation of board in the process and processing instruction, also can increases the proficiency that the student operates the CNC tool station.
A further object of the present invention provides a kind of machine tool operation training analogue means, and it can be saved the training cost and reduce operational risk.
According to above-mentioned purpose of the present invention, a kind of CNC machine tool operation training analogue means is proposed, consist predominantly of an entity control device and a software simulator, so can allow the trainee obtain real operation sense by this entity control device.Simultaneously, also can save the expendable material that produces because of training and operation,, and prevent because of the misoperation generation in when training the potential danger factor for personnel or board as the cost of cutter and workpiece.Compare with the existing mode of using actual board to carry out operation training, this device can provide the trainee to train under the environment of a safety, not only can remove the potential danger factor, can improve the effect of study simultaneously.
This operation training analogue means includes an entity control device, a software simulator, a transmitting device and an analog display unit; Wherein, this entity control device includes a control face, and this control face includes the executable operations action command of an executable operations panel for the input tool machine; This software simulator is linked to this entity control device, and produces the executable operations action simulation of machine tool according to the executable operations action command of being imported via this entity control device; This transmitting device links this entity control device and this software simulator; This analog display unit, it is linked to this software simulator and shows the executable operations action simulation that this this software simulator produces.
Therefore, this operation training analogue means is a kind of safe, economic and convenient trainer that uses.The trainee can be directly and this entity control device of practical operation and observe instant simulation processing action via this analog display unit simultaneously.Therefore, use this operation training analogue means not only can reduce the operator when the practical operation board,, also prevented because of the potential danger factor of misoperation generation simultaneously personnel or board because of lacking experience or the misoperation that is caused of being unfamiliar with to instructing.In addition, this operation training analogue means does not have the consumption of material when being used in operation training, as the loss of cutter, the loss of exercise workpiece, thereby, the person of undergoing training need not be considered the cost of any aforementioned consumptive material when repeating to practise, this device also can be saved the training time simultaneously.
This device is being undergone training the student in learning process, and the environment of undergoing training of safety not only is provided, and the also expenditure of the consumables cost that reduces simultaneously more can increase the effect of learning training.The student does not understand the action step of machine tool if undergo training, can be via repeating, observe simulated action, after making the student that undergoes training to understand the machine tool action really, the practical operation machine tool effectively will newly advance operating personnel or student and drop to minimum because of operating the improper situation that causes equipment damage and the familiarity deficiency personnel that cause to injure again.
Description of drawings
For above-mentioned and other purposes of the present invention, characteristics, advantage and embodiment can be become apparent, below in conjunction with accompanying drawing preferred embodiment of the present invention is elaborated, wherein:
Fig. 1 is the system's block schematic diagram according to preferred embodiment of the present invention.
Fig. 2 is the combination synoptic diagram according to preferred embodiment of the present invention.
Fig. 3 is the synoptic diagram according to an entity control device of another preferred embodiment of the present invention.
Fig. 4 is the synoptic diagram of another preferred embodiment of an executable operations panel of entity control device among Fig. 3.
Fig. 5 is the combination synoptic diagram according to another preferred embodiment of entity control device of the present invention.
Fig. 6 is according to user mode synoptic diagram of the present invention.
Embodiment
Please refer to Fig. 1 and shown in Figure 2, Fig. 1 is the system's block schematic diagram according to preferred embodiment of the present invention.Fig. 2 is the combination synoptic diagram according to preferred embodiment of the present invention.One operation training simulation system 100 of preferred embodiment of the present invention is for the operation of training simulation CNC machine tool.It includes an entity control device 150, a transmitting device 120, a software simulator 160 and an analog display unit 170.
This entity control device 150 also includes a control face 110 and a disk display apparatus 117.This entity control device 150 provides an operation interface, and this operation interface is identical with the control interface of actual tool machine, thereby this entity control device 150 can provide a kind of real and actual sensation of controlling in training process.
This control face 110 can comprise an executable operations panel, this executable operations panel is used to switch various operator schemes, controls the action of different cut conditions and control executive routine etc., and has the required button of operation tool machine, switch, control code input and editor's a operation interface etc., can be for operational code (operation code) or executable operations action command, for example Numerical Control (NC of the motor-driven do instruction of direct input tool; Numerical control) sign indicating number, the condition of the motor-driven work of setting/control simulation tool.
In Fig. 2, this executable operations panel can include: a procedure Selection device 111, an operator scheme selecting arrangement 112, a tool feed adjusting gear 113, a cutter selecting arrangement 114, a tool displacement device 115 and a Numerical Control (numerical control; NC) sign indicating number input media 116.
Tool feeding adjusting gear 113 can be selected the cutting speed of the cutter of the motor-driven work of simulation tool.Cutter selecting arrangement 114 can provide the simulation process employed tool category, as turning cutting tool, milling cutter or drilling tool or the like.Tool displacement device 115 can directly move the cutter of simulation CNC machine tool action.NC sign indicating number input media 116 can utilize the NC sign indicating number that the cutter manner of execution of simulation CNC machine tool is simulated control.
This analog display unit 170 can use the screen of a computer 130, and simultaneously, this this entity control device 150 of transmitting device 120 connections and this computer 130 are so that the control signal of this entity control device 150 can be sent to this computer 130.This transmitting device 120 can be wired transmission device, and as RS-232, RS-422, RS-485 transmission line or Local Area Network framework (LAN), as second network too, this transmitting device 120 also can be radio transmitting device.
This software simulator 160 is the inputs according to the executable operations panel, is implemented in this computer 130 and by its execution.This software simulator 160 produces correspondence and instant executable operations action simulation according to the input of executable operations panel, and shows these executable operations action simulations by this analog display unit 170.For example, when the student that undergoes training by executable operations panel input feed instruction, this software simulator 160 can be to should the feed instruction simulating the operation of Tool advance immediately.Thereby the executable operations panel can provide the student that undergoes training a kind of true and actual operation sense, and by observing this analog display unit 170, the student that undergoes training can understand the action situation immediately, and can revise machined parameters immediately simultaneously.The student that undergoes training can exempt to be in the exercise environment of potential danger, simultaneously, does not more have the problem of consumables associated therewith expense.
Please refer to Fig. 3 and shown in Figure 4, Fig. 3 is the synoptic diagram according to an entity control device of another preferred embodiment of the present invention.Fig. 4 is the synoptic diagram of another preferred embodiment of an executable operations panel of entity control device among Fig. 3.The configuration of inputting interfaces such as the button on the control face 110, switch, adjustment button, pilot lamp can adjust according to the actual processing machine operation interface configuration that simulated.For example, when the processing machine that simulated was lathe, the interface configurations of this control face 110 can be identical with the control interface of actual lathe; When the processing machine that simulated was milling machine, the interface configurations of this control face 110 can to mill face identical with the control of actual lathe.So these input interface devices 111,112,113,114,115 described in the earlier figures 2 can be according to different demand adjustment configurations with 116.Configuration state shown in the figure, only for convenience of description, the interface configurations of this control face 110 is not limited to situation shown in the figure.
Please refer to shown in Figure 5ly, it is the combination synoptic diagram according to another preferred embodiment of entity control device of the present invention.Wherein, another preferred embodiment of entity control device 150b also comprises a housing 140, and a keyboard 142, and entity control device 150b is that the NC sign indicating number input media 116 with first preferred embodiment among Fig. 2 is embodied as this keyboard 142.This keyboard 142 also is connected with this housing 140 by a slot 141.
Please refer to shown in Figure 6ly, Fig. 6 is according to user mode synoptic diagram of the present invention.Operation training simulation system 100 can be installed on the machine tool 700, and this entity control device 150 comprises this software simulator 160, and it is installed in the appropriate location of machine tool 700.This analog display unit 170 can use large-sized liquid crystal, plasma scope or 3 d display device.
This analog display unit 170 is positioned over machine tool 700 Working position (cutter of machine tool 700 and relevant apparatus thereof are all to remove) originally.So when the student that undergoes training passed through these entity control device 150 operation practices, this analog display unit 170 can show instant dynamic similation, has more the sense of reality.When using 3 d display device for example during a laser projection display apparatus, can be by tridimensional laser projection with the executable operations action simulation video picture of board in machine tool 700 Working position originally, more can reach three-dimensional and real sensation.
As from the foregoing, when using trainer's operation tool machine of the present invention, because the present invention has entity control device 150, and can be by the actual act situation of software simulator 160 graphical simulation tool machine boards and cutter, simulation shows the practical situation of processing, comprise process time, the feed situation, cutting situation or the like, even add man-hour thin portion at ordinary times and can't know the demonstration part, by analog display unit 170, all amplified observation, the situation of actual impression operation CNC machine tool, make the operating personnel that undergo training can directly instant or observation that repeats and the process of inspecting the CNC machine tool, the familiarity that improves the skilled operation degree and deepen the CNC machine tool is moved, therefore using the present invention has greatest help to the adaptation of really operating the CNC machine tool in the future.
By the invention described above preferred embodiment as can be known, using the present invention has the following advantages.
1. because the present invention has the entity control device,, therefore when practical operation CNC machine tool, do not have the adjustment of operation interface as the operation interface of simulation processing.
2. because the present invention utilizes the entity control device to cooperate analog display unit to show actual processing situation and figure, add the practical situation that can show processing man-hour in simulation, comprise process time, feed situation, cutting situation or the like, even add man-hour thin portion at ordinary times and can't know and show that part all amplified observation, the situation that makes student's (as newly advancing operating personnel) can observe practical operation CNC machine tool in detail has greatest help for the adaptation of really operating the CNC machine tool in the future.
3. because the present invention utilizes the entity control device, can be directly used in training and newly advance the actual machining process of personnel or education student simulated operation CNC machine tool, the complicated simulation machining software programmed instruction of study that do not need to take time is again simulated process, shortens the training time that is connected education.
4. because the present invention utilizes the entity control device, can directly apply to manufacturing industry training and newly advance the instruction student of personnel or technical education unit, effectively personnel or the student skilled operation degree to machine tool is newly advanced in raising.
5. use the present invention and newly advance personnel or education student's usefulness, can effectively reduce equipment cost and reduce the training consumables cost as training.
6. using the present invention can drop to minimum because of operating the improper situation that causes equipment damage and the familiarity deficiency personnel that cause to injure with newly advancing operating personnel or student.
Though the present invention discloses as above with a preferred embodiment; yet it is not in order to limit the present invention; any person skilled in the art person without departing from the spirit and scope of the present invention; when can doing various change that is equal to and retouching, so protection scope of the present invention is when looking accompanying being as the criterion that the application's claim scope defined.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006101398952A CN101097661B (en) | 2006-05-10 | 2006-09-19 | Operation training simulation device suitable for computer numerical control machine tools |
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| Application Number | Priority Date | Filing Date | Title |
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| CN200610078547 | 2006-05-10 | ||
| CN200610078547.9 | 2006-05-10 | ||
| CN2006101398952A CN101097661B (en) | 2006-05-10 | 2006-09-19 | Operation training simulation device suitable for computer numerical control machine tools |
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| CN101097661A true CN101097661A (en) | 2008-01-02 |
| CN101097661B CN101097661B (en) | 2011-07-06 |
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| CN2006101398952A Expired - Fee Related CN101097661B (en) | 2006-05-10 | 2006-09-19 | Operation training simulation device suitable for computer numerical control machine tools |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101887250B (en) * | 2009-05-12 | 2012-05-30 | 鸿富锦精密工业（深圳）有限公司 | CNC (Computerized Numerical Control) machine tool control device |
| CN102723015A (en) * | 2012-05-29 | 2012-10-10 | 国网电力科学研究院武汉南瑞有限责任公司 | Simulation training system and method for operation and maintenance of distribution network |
| CN103021218A (en) * | 2012-11-09 | 2013-04-03 | 湖州电力局 | Simulation training device and simulation training method for switching operation of power distribution circuit |
| CN104850313A (en) * | 2015-06-05 | 2015-08-19 | 国家电网公司 | Method and device for displaying electric power information |
| CN104932467A (en) * | 2015-05-22 | 2015-09-23 | 李二文 | Method for controlling program-controlled equipment in centralized way |
| CN105374237A (en) * | 2015-12-14 | 2016-03-02 | 洛阳理工学院 | Lathe turning operation training equipment |
| CN109377809A (en) * | 2018-11-28 | 2019-02-22 | 哈工大机器人（山东）智能装备研究院 | The lathe teaching of use system and method that actual situation combines |
| CN115698876A (en) * | 2020-04-07 | 2023-02-03 | 法玛通公司 | Assembly and method for training operators on a numerically controlled machining device, production assembly including such training assembly |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1108597C (en) * | 1997-03-26 | 2003-05-14 | 中国人民解放军93756部队 | Immitation lathe as teaching aid |
| CN2612012Y (en) * | 2002-12-26 | 2004-04-14 | 同济大学计算机辅助设计（Cad）研究中心 | Intelligent Simulator of CNC Machining Center |
-
2006
- 2006-09-19 CN CN2006101398952A patent/CN101097661B/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101887250B (en) * | 2009-05-12 | 2012-05-30 | 鸿富锦精密工业（深圳）有限公司 | CNC (Computerized Numerical Control) machine tool control device |
| CN102723015A (en) * | 2012-05-29 | 2012-10-10 | 国网电力科学研究院武汉南瑞有限责任公司 | Simulation training system and method for operation and maintenance of distribution network |
| CN103021218A (en) * | 2012-11-09 | 2013-04-03 | 湖州电力局 | Simulation training device and simulation training method for switching operation of power distribution circuit |
| CN104932467A (en) * | 2015-05-22 | 2015-09-23 | 李二文 | Method for controlling program-controlled equipment in centralized way |
| CN104932467B (en) * | 2015-05-22 | 2019-10-22 | 李二文 | One kind being used for the central controlled method of program-controlled equipment |
| CN104850313A (en) * | 2015-06-05 | 2015-08-19 | 国家电网公司 | Method and device for displaying electric power information |
| CN105374237A (en) * | 2015-12-14 | 2016-03-02 | 洛阳理工学院 | Lathe turning operation training equipment |
| CN109377809A (en) * | 2018-11-28 | 2019-02-22 | 哈工大机器人（山东）智能装备研究院 | The lathe teaching of use system and method that actual situation combines |
| CN115698876A (en) * | 2020-04-07 | 2023-02-03 | 法玛通公司 | Assembly and method for training operators on a numerically controlled machining device, production assembly including such training assembly |
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| CN101097661B (en) | 2011-07-06 |
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