CN103065541A - Pendulum shear line three-dimension analogue simulation system and achieving method - Google Patents
Pendulum shear line three-dimension analogue simulation system and achieving method Download PDFInfo
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- CN103065541A CN103065541A CN2013100003787A CN201310000378A CN103065541A CN 103065541 A CN103065541 A CN 103065541A CN 2013100003787 A CN2013100003787 A CN 2013100003787A CN 201310000378 A CN201310000378 A CN 201310000378A CN 103065541 A CN103065541 A CN 103065541A
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- 238000004088 simulation Methods 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000012549 training Methods 0.000 claims abstract description 29
- 238000010008 shearing Methods 0.000 claims abstract description 20
- 238000009966 trimming Methods 0.000 claims description 57
- 229910000831 Steel Inorganic materials 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 17
- 239000010959 steel Substances 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 14
- 230000000007 visual effect Effects 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 230000007423 decrease Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 239000004973 liquid crystal related substance Substances 0.000 abstract description 3
- 230000000149 penetrating effect Effects 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005094 computer simulation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007794 visualization technique Methods 0.000 description 1
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Abstract
The invention discloses a pendulum shear line three-dimension analogue simulation system and a achieving method. The pendulum shear line three-dimension analogue simulation system comprises an operational table panel module, a display module, multiple working platforms and an analogue platform module. An operation switch, an operation button, a signal terminal plate, a circuit wiring plate and other hardware equipment are integrated in the operational table panel module. The display module is composed of a main liquid crystal display and an auxiliary liquid crystal display. Multiple working platforms comprise a feeding module, an aligning module, a strip penetrating module, a straightening machine intromitting module, a shearing module and a stacking module. The three-dimension analogue platform module uses three-dimension virtual analogue software to machine a three-dimension model of an on-spot pendulum shear line operating environment. Meanwhile, a data collecting system is used for collecting all sorts of electrical signals and logical linkage of pendulum shearing can be formed with a programmable logic controller (PLC) and a control signal and a logical linkage result are provided to an upper level three-dimension image analogue platform. Actual pendulum shearing actions are simulated by the three-dimension control system. The practical training operational system can shorten operation training time of workers, reduce training cost and improve training efficiency.
Description
Technical field
The present invention relates to the training of iron and steel shear line, examination and production field, particularly a kind ofly be operating as platform with dynamic similation, show three-dimensional visual simulation system and the implementation method of each operation link with the Three-Dimensional Dynamic image.
Background technology
At present, in the enterprise of steel board processing, the pendulum trimming is large-scale modern equipment, and is not only expensive, and with high content of technology, and use and operation easier are large.In case misoperation occurs, understand cause damage of equipment and then cause enterprise to stop production, bring loss to enterprise.Reality is, the skilled employee who grasps pendulum trimming operative technique is skillfully limited, and often occurs to flow, and this has higher requirement to new technical operation staff training.And traditional training platform is to adopt each action of signal imitation pendulum trimming mostly, and the operating process that not only can not undergo deepens the impression, nor can come by three-dimensional visualization technique the working link of the whole pendulum trimming of omnidistance understanding directly perceived.
Summary of the invention
The object of the invention provides a kind of operating system and the implementation method that can finish with the Three-Dimensional Dynamic image simulation training on operation of pendulum trimming.A kind of pendulum trimming three-dimensional visual simulation system and implementation method specifically are provided, the production run of putting trimming can be simulated by the operator's console button by this system, and show different push button function by the three-dimensional artificial console module in the mode of Three-Dimensional Dynamic figure, can help the user to finish coil of strip material loading, centering, threading, enter the simulated operation of a series of unit flow processs such as straightener, shearing, stacking, to improve employee's operative technique level, the important means of increasing work efficiency.
The present invention's pendulum trimming three-dimensional visual simulation system includes:
-operating table surface plate module is sent operational order by the operating table surface action button;
-display module includes basic display unit and slave display, basic display unit display operation flow nodes, slave display display operation push button function image;
-a plurality of workbenches, include operating switch, action button, signal end daughter board, electric crossover board and a plurality of PLC controller be used to controlling described operating table surface block motion mode, a plurality of workbench operation Simulation Control softwares obtain control signal realizes the pendulum trimming with the operational simulation platform feature control with the PLC communication;
The implementation method of the present invention's pendulum trimming three-dimensional visual simulation system comprises the steps:
(1) user turns on the power switch, and with system debug to duty, according to the working point of pendulum shearing flow journey on the slave display, prompting operation person uses different action buttons, and watches the actual shearing motion picture of each function button at basic display unit;
(2) material loading: the operator's console at pendulum trimming simulation training platform rotates " mandrel shifts near, shifts out " button, system offers upper graphics Simulation platform with control signal and the chain result of logic, goes out the actual act that mandrel shifts near, shifts out by the three-dimensional artificial Control system simulation; At last basic display unit show in the feeding process mandrel shift near treat trolley with in the steel course of action, in the ruuning situation that shows whole piece pendulum trimming from display;
(3) centering: the operator's console at pendulum trimming simulation training platform is clicked " drawing the material guide plate rises, descends " button, goes out to draw the actual act that the material guide plate rises, descends by the graphics Simulation platform simulation; Draw the course of action that the material guide plate descends after drawing course of action that the material guide plate rises when showing threading steel on the basic display unit and entering straightener with steel; The literal interpretation and the points for attention that show simultaneously this step at virtual interface; Show the ruuning situation that whole piece is put trimming the virtual environment from display;
(4) threading: at the associative operation button of the operator's console click " threading " of putting trimming simulation training platform, system offers upper graphics Simulation platform with control signal and the chain result of logic, by a series of actual act that simulate crossing process;
(5) enter straightener: click " pinch roll rises, descends " button at the operator's console of pendulum trimming simulation training platform, go out the actual act that pinch roll rises, descends by the three-dimensional artificial Control system simulation, on the basic display unit indicating strip send into pinch roll rises behind the straightener course of action and with steel before not entering straightener the decline pinch roll the course of action of sending into straightener with steel, and show the text prompt information of correlation step at display, show the ruuning situation of whole piece pendulum trimming from display;
(6) shear: press " pendulum trimming automatic shearing " button at pendulum trimming simulation training platform, gone out to put the actual act of trimming automatic shearing by the three-dimensional artificial Control system simulation, show at basic display unit at last and put the course of action of cutting automatic shearing in the production operation process, in the ruuning situation that shows whole piece pendulum trimming from display;
(7) stacking: press " magnetic belt forward " button at pendulum trimming simulation training platform, the positive handle of demonstration magnetic belt is sheared the course of action that the plate that gets off is delivered to piling bed on the basic display unit, shows the ruuning situation of whole piece pendulum trimming from display:
(8) EO: powered-down, shutoff operation system.
Useful benefit of the present invention:
(1) shortens employee's training on operation time, enhancement training efficient;
(2) computer simulation operating system has reduced the purchase of entity production line, reduces cost;
(3) show each operating process node and push button function with image, strengthen staffs training interest;
(4) dynamic three-dimensional display simulation is deepened the employee and is operated impression, improves operating ability.
Description of drawings
Fig. 1 is structural representation of the present invention.
Embodiment
See also shown in Figure 1, the present invention's pendulum trimming three-dimensional visual simulation system includes: operating table surface plate module 2, display module 5, three-dimensional artificial console module 1 and a plurality of workbench 3, wherein a plurality of work flat 3 comprise six concrete shearing work modules: feeding module, the centering module, the threading module, the straightener module, shear module, the stacking module, operate a plurality of workbench modules 3 by the control knob on the operating table surface plate module 2 and gauge tap, and show different push button function by three-dimensional artificial console module 1 in the mode of Three-Dimensional Dynamic figure, thereby finish the production simulation of whole shear line, and by showing in the principal and subordinate's liquid crystal display on display module 5, be convenient to observe the practical operation effect, get more information about the operating process of pendulum trimming.
The implementation method of the present invention's pendulum trimming three-dimensional visual simulation system may further comprise the steps:
(1), open pendulum trimming three-dimensional visual simulation system, select different function buttons according to the pendulum shearing flow journey of slave display, main flow process and play button comprise: material loading, centering, threading, enter straightener, shearing and stacking;
(2), material loading: the operator's console at pendulum trimming simulation training platform rotates " mandrel shifts near, shifts out " button, system offers upper graphics Simulation platform with control signal and the chain result of logic, goes out the actual act that mandrel shifts near, shifts out by the three-dimensional artificial Control system simulation; At last basic display unit show in the feeding process mandrel shift near treat trolley with in the steel course of action, in the ruuning situation that shows whole piece pendulum trimming from display.
(3), centering: the operator's console at pendulum trimming simulation training platform is clicked " drawing the material guide plate rises, descends " button, goes out to draw the actual act that the material guide plate rises, descends by the graphics Simulation platform simulation; Draw the course of action that the material guide plate descends after drawing course of action that the material guide plate rises when showing threading steel on the basic display unit and entering straightener with steel; Show simultaneously literal interpretation and the points for attention of this step at virtual interface, show the ruuning situation that whole piece is put trimming the virtual environment from display;
(4), threading: the associative operation button of clicking " threading " at the operator's console of pendulum trimming simulation training platform, system offers upper graphics Simulation platform with control signal and the chain result of logic, is gone out a series of actual act of crossing process by the three-dimensional artificial Control system simulation;
(5), enter straightener: click " pinch roll rises, descends " button at the operator's console of pendulum trimming simulation training platform, go out the actual act that pinch roll rises, descends by the three-dimensional artificial Control system simulation, on the basic display unit indicating strip send into pinch roll rises behind the straightener course of action and with steel before not entering straightener the decline pinch roll the course of action of sending into straightener with steel, and show the text prompt information of correlation step at display, show the ruuning situation of whole piece pendulum trimming from display;
(6), shear: press " pendulum trimming automatic shearing " button at pendulum trimming simulation training platform, gone out to put the actual act of trimming automatic shearing by the three-dimensional artificial Control system simulation, show at basic display unit at last and put the course of action of cutting automatic shearing in the production operation process, in the ruuning situation that shows whole piece pendulum trimming from display;
(7), stacking: press " magnetic belt forward " button at pendulum trimming simulation training platform, the positive handle of demonstration magnetic belt is sheared the course of action that the plate that gets off is delivered to piling bed on the basic display unit, shows the ruuning situation of whole piece pendulum trimming from display;
(8) EO: powered-down, shutoff operation system.
Claims (2)
1. put trimming three-dimensional visual simulation system for one kind, it is characterized in that: this system includes:
-operating table surface plate module, the operating table surface plate module is sent operational order by the operating table surface action button;
-display apparatus module comprises basic display unit and slave display, basic display unit display operation flow nodes, slave display display operation push button function image;
A plurality of workbenches, include operating switch, action button, signal end daughter board, electric crossover board and a plurality of PLC controller be used to controlling described operating table surface block motion mode, a plurality of workbench operation Simulation Control softwares obtain control signal realizes the pendulum trimming with the operational simulation platform feature control with the PLC communication.
2. implementation method of putting trimming three-dimensional visual simulation system, the method comprises the steps:
(1) user turns on the power switch, and with system debug to duty, according to the working point of pendulum shearing flow journey on the slave display, prompting operation person uses different action buttons, and watches the actual shearing motion picture of each function button at basic display unit;
(2) material loading: the operator's console at pendulum trimming simulation training platform rotates " mandrel shifts near, shifts out " button, system offers upper graphics Simulation platform with control signal and the chain result of logic, goes out the actual act that mandrel shifts near, shifts out by the three-dimensional artificial Control system simulation; At last basic display unit show in the feeding process mandrel shift near treat trolley with in the steel course of action, in the ruuning situation that shows whole piece pendulum trimming from display;
(3) centering: the operator's console at pendulum trimming simulation training platform is clicked " drawing the material guide plate rises, descends " button, goes out to draw the actual act that the material guide plate rises, descends by the graphics Simulation platform simulation; Draw the course of action that the material guide plate descends after drawing course of action that the material guide plate rises when showing threading steel on the basic display unit and entering straightener with steel; The literal interpretation and the points for attention that show simultaneously this step at virtual interface; Show the ruuning situation that whole piece is put trimming the virtual environment from display;
(4) threading: at the associative operation button of the operator's console click " threading " of putting trimming simulation training platform, system offers upper graphics Simulation platform with control signal and the chain result of logic, by a series of actual act that simulate crossing process;
(5) enter straightener: click " pinch roll rises, descends " button at the operator's console of pendulum trimming simulation training platform, go out the actual act that pinch roll rises, descends by the three-dimensional artificial Control system simulation, on the basic display unit indicating strip send into pinch roll rises behind the straightener course of action and with steel before not entering straightener the decline pinch roll the course of action of sending into straightener with steel, and show the text prompt information of correlation step at display, show the ruuning situation of whole piece pendulum trimming from display;
(6) shear: press " pendulum trimming automatic shearing " button at pendulum trimming simulation training platform, gone out to put the actual act of trimming automatic shearing by the three-dimensional artificial Control system simulation, show at basic display unit at last and put the course of action of cutting automatic shearing in the production operation process, in the ruuning situation that shows whole piece pendulum trimming from display;
(7) stacking: press " magnetic belt forward " button at pendulum trimming simulation training platform, the positive handle of demonstration magnetic belt is sheared the course of action that the plate that gets off is delivered to piling bed on the basic display unit, shows the ruuning situation of whole piece pendulum trimming from display:
(8) EO: powered-down, shutoff operation system.
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| CN2013100003787A CN103065541A (en) | 2013-01-02 | 2013-01-02 | Pendulum shear line three-dimension analogue simulation system and achieving method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106951092A (en) * | 2017-03-30 | 2017-07-14 | 辽宁机电职业技术学院 | A kind of simulated teaching software implementation method based on large scale equipment |
| CN107492280A (en) * | 2017-09-29 | 2017-12-19 | 中铁工程装备集团技术服务有限公司 | A kind of shield machine simulation operations platform |
| CN108776997A (en) * | 2018-08-13 | 2018-11-09 | 中铁工程装备集团技术服务有限公司 | Balancing earth-pressure shielding machine simulated training method and platform |
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