DATE : 16-09-

MHE DAILY UPDATE 2025

PREVENTIVE MAINTENANCE ( PM ) BREAKDOWN ( BD )
TOTAL ASSET

Desc PLAN ACTUAL EDC FOR REMARKS EDC FOR

Desc Total Working BD PENDING PM Desc RECEIVED CLOSED PENDING PM REMARKS

FLT 133 120 13 FLT 5 4 18-09-2025 FLT 5 3 17-09-2025

TT 136 130 4
TT 3 1 18-09-2025 TT 8 6 17-09-2025

BATT 428 428 - BATT 18 22 - BATT 1 1 -

CHAR 183 180 3 CHAR 6 6 - CHAR - - -

BREAKDOWN
PREVENTIVE MAINTENANCE 01-09-2025 TO 31-09-2025 REPEATED CONCERN0 01-09-2025 TO 31-09-
01-09-2025 TO 31-09-2025 2025
120 12
450 428
101 99
400 100
87 84 10
350
80
300 8
253
250
60
200 180 6
150 123 40
28 28 4
100
65 56 20
50 26 27 5 5 2
0 0
FLT TT BATT CHARG FLT TT BATT CHARG
0
Plan ACTUAL 1
Rceived closed
r i es
Se
No of Issue
Confidential C
 FORKLIFT DAILY BREAKDOWN DETAILS

SL. VEHICLE Vehicle Attended

Shift SHOP Concern details Action Taken Replaced parts Qty Required Parts Qty Remarks
No. NO status by

VEHICLE BRAKE JAMMED, SO VEHICLE BRAKE DRUM HEATED. GUNA & UNDER
1 B 2032 LINE-1 BRAKE JAMMED OK
AIRLOCK RELEASED. KIRUBA OBSERVATION

F/R SWITCH VEHICLE FORWARD AND REVERSE NOT MOVING ISSUE. SO F/R SWITCH
2 B 252 STAMPING 1 OK KIRUBA
ISSUE F/R SWITCH REPLACED FROM 1892. VEHICLE OK. (OLD) 1892

KEY SWITCH VEHICLE KEY SWITCH ISSUE, SO KEYSWITCH REPLACED NEW. KEY SWITCH
3 B 256 PWT-2 1 OK VASU
ISSUE VEHICLE OK. (NEW)

VEHICLE UNIVERSAL JOINT BOLT FIXED 2 NO'S.VEHICLE TOP 1ST SHIFT

GUAD THREADING DONE AND BOLT FIXED. PENDIN GUNA,VAS FOLLOW UP
4 B 867 STAMPING LONG BD
PENDING WORK : HYD FUNTION CHECKING PROCESS G U EDC : 17-09-
PENDING 2025

1ST SHIFT
STEERING CYLINDER OIL LEAK THEN SEAL REPLACED .REAR
STEERING PENDIN PRAKASH, FOLLOW UP
5 C 260 LINE2 OIL LEAK ISSUE AXLE BEARING DAMAGE STARING ,LH SIDE OVER SHAKING 1
CYLINDR SEAL G BALAJI EDC : 17-09-
2025

Confidential C
 TOW TRUCK DAILY BREAKDOWN DETAILS
Required Vehicle
SL. No. Shift SHOP VEHILE NO Concern details Action Taken Replaced parts Qty Qty Attended by Remarks
Parts status
VEHICLE ACCELATER CABLE CLAMP WELDING AND WIRING
V.MAHESH/
1 A+G RECOVERY CEX-35 RR RECOVERY ROUTING DONE AND F/R SWITCH SCREW REPLACED OK OK
D.TAMIZH
VEHICLE FULL CLEANED OK

2 A+G RECOVERY CEX-72 R RECOVERY VEHICLE SEAT ASSY ISSUE SO NEW SEAT ASSY REPLACED AND SEAT ASSY 1 OK V.MAHESH/
CLEANED OK 12V LINE CHECKED OK D.TAMIZH
12V FUNCTION NOT LINE ISSUE CORRECTED OK AND MIRROR POSITION ISSUE V.MAHESH/
3 A+G AS CEX-27 OK
WORKING BOLT WELDING AND FIXED OK D.TAMIZH
VEHICLE POWER CABLE ISSUE SO CORRECTED AND 10A FUSE
4 B T/C-2 SCM CEX-21 R MOVING ISSUE FAILER SO REPLACED DONE F/R SWITCH LINE CUT REPLACED 10A FUSE 1 OK V.MAHES
OK KEY SET CONNECTED ISSUE CORRECTED OK

12V FUNCTION NOT VEHICLE CHECKED HEAD LIGHT WIRING MELT WIRING
5 B T/C-2 LOG TT-125 OK V.MAHES
WORKING CORRECTED OK

VEHICLE GEAR BOX ALL BOLT NUT EYE MARKED DONE AND
FIXED TO VEHICLE. BOTTAM SHAFT ALL BOLT NUT REPLACED
STEERING COLUMN BOLT NUT REPLACED AND 12V WIRING HAND V.MAHES/
B RECOVERY CEX-04 R RECOVERY
CHECKED CORRECTED AND 36 V CONVETER REPLACED OK 36V CONVETER
6 1 BRAKE 1 OK
J.SURESH
AND WIRING CORRECTED AND TAIL LAMP LINE CHECKED CABLE
AND MOVING OK

7 B BODY SHOP CEX-76 MOVING ISSUE VEHICLE CHECKED GEAR BOX CHAIN CUT ISSUE PENDING V.MAHESH EDC2025
: 17-09-

KEY SWITCH 1
COMPLETE WIRING REMOVED 36V WIRING REWORKING IN
PROGRESS AND CONTACTOR MOUNTED OKAY FUSE AND FUSE
WIRING NOT OK 36V NEW CONVERTOR RECEIVED. 2
8 C B/S SCM CEX43 HOLDER PENDING KARTHIKEYA EDC2025
: 17-09-
VEHICLE PARKED IN MHE PENDING WORK : WIRING LINE REWORK AND CHEKCING N
PROCESS 36V CONVERTOR 1
BOX CONNECTOR 1

Confidential C
DATE : 17-09- Today Vehicle
2025 plan
ACTIVITY DETAILS
SL. No. DEP SHOP & VEHICLE NO Activity Other concerns Remarks
PWT 2 - 1823
B/S SCM - 2031
1 FLT TRIM 1 SYNCHRO – 1834 PM activity No
BLANKING- 868
2 ASDU – L1091

T/C SCM II – CEX:65

2 TT MHE – TT:106 PM activity No
T/C SCM II – CEX:159
3 BATTERY 18 NOS PM activity No

DATE : 18-09- Tomorrow PM Vehicle

2025 plan
ACTIVITY DETAILS

SL. No. DEP SHOP & VEHICLE NO Activity Other concerns Remarks

TRIM 2 WH - 284
AS PART - 245
1 FLT PM activity No
CKD - 157
TRIM 1 WH – 2026,154

CEX:30 – T/C SCM II

2 TT CEX:180 – B/S STAMPING PM activity No
CEX:013 – B/S STORE

3 BATTERY 18 NOS PM activity No

Kindly request your support to release the vehicles for Preventive Maintenance
Confidential C
 FORKLIFT – DAILY PM ACTIVITY FORKLIFT – YEARLY PM ACTIVITY
6 APR MAY JUN JULY AUG SEP OCT NOV DEC JAN FEB MAR
PLAN 123 123 123 123 123 123 123 123 123 123 123 123
ACTUAL 123
123 122 113 120 65
55 55 5 55 55 55 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 55 (AD – 5)
5

140
4 4 4 4 4
4 123 123 123 123 123 123
123 122 123
120 120
113
3 3 3 3
3 100

80
2
2
65
60

1 40
1

20

0
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 ..
P. 0
APR MAY JUNE JULY AUG SEP OCT NOV DEC JAN FEB MAR
NCE
VA
PLAN ACTUAL AD PLAN ACTUAL Confidential C
 TOWTRUCK – DAILY PM ACTIVITY TOWTRUCK – YEARLY PM ACTIVITY

3.5 APR MAY JUN JULY AUG SEP OCT NOV DEC JAN FEB MAR
PLAN
86 56 86 62 88 56 88 56 88 56 88 56
ACTUAL
3 3 3 3 3 3 3 3 3 33 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 86 55 84 73 75 26
3

100

90 86 86 86 86 86 86
2.5 86 84
80
73 75
2 2 2 2 2 2 2 2 70
2 62
60 56 56 56 56 56
55
50
1.5
40

1 1 1 1 1 1 30
1 26
20

10
0.5
0
APR MAY JUNE JULY AUG SEP OCT NOV DEC JAN FEB MAR

0 PLAN ACTUAL Series3 Series4

0 Series5 Series6 Series7 Series8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Series9 Series10 Series11 Series12

PLAN ACTUAL Confidential C

 BATTERY – DAILY PM ACTIVITY BATTERY – YEARLY PM ACTIVITY
30
APR MAY JUN JULY AUG SEP OCT NOV DEC JAN FEB MAR

PLAN 435 435 435 448 428 428

25 ACTUAL 431 429 400 425 421 253

25
23
22 500
21
448
20 19 450 435 435 435 428 428
431 429 425
18
1818
1818 18 18 18 18 18 18 18
1818
1818 18
1818 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18
16 17 400 400
16
350 357
15

300
11
250 253
10
200

150
5
100
2
0 50
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 0
APR MAY JUNE JULY AUG SEP OCT NOV DEC JAN FEB MAR

PLAN ACTUAL PLAN ACTUAL

Confidential C
 SPECIAL ACTIVITY
FORKLIFT TOW TRUCK BATTERY

V.NO : 1832
SHOP : TRIM 1
BEFORE AFTER
ACTIVITY : PM SERVICE –MAST UNEVEN OBSERVED, MAST ADJUSTED AND
PM SERVICE COMPLETED.
V.NO : CEX:127N SHOP : PWT 1
SHOP : PWT BATTERY NO : EX.F.174
ACTIVITY : PM SERVICE – REAR WHEEL REGREASE PACKING WORK ACTIVITY : BATTERY HOSE CLEANING WORK COMPLETED.
COMPLETED.

SHOP : BODY SHOP

V.NO : CEX:04 R ACTIVITY : CHARGER
SHOP : RECOVERY CONNECTOR FIXED WITH THE
ACTIVITY : NEW BOTTOM TRAY. BOLT NUT FIXED WITH THE
SHAFT BEARING REPLACED AND TOP AND BOTTOM SIDE OF THE
GEAR BOX FIXED CONNCTOR

BEFORE
AFTER
V.NO : 288
SHOP : TRIM 1
ACTIVITY : PM SERVIVCE – DISPLAY NOT WORKING ISSUE OBSERVED. BDI
FIXED. PM SERVICE COMPLETED.

Confidential C
 DATE :16-09-2025 BATTERY UNLOADING DATA - BELOW 30%
BATTERY
DETAILS QTY % S.NO DATE SHOP SHIFT VEHICLE NO BATTERY NO
PERCENTAGE
S.P GRAVITY VOLTAGE

1 16.09.2025 TRIM-2 C TT.140 EX.43 0% 1110 48.3

TOTAL BATTERY 156 100%
UNLOADED 2 16.09.2025 TRIM-1 A F-399 EX-83 10% 1140 48.1
3 16.09.2025 TRIM-1 A CEX-96 U-J-82 10% 1140 36.1
BELOW 30% 55 35 % 4 16.09.2025 TRIM-1 A CEX-27 EX-OM-09 10% 1140 36.6
5 16.09.2025 TRIM-1 A CEX-158 EX-J-10 10% 1150 35.9
ABOVE 30% 101 65 % 6 16.09.2025 TRIM-1 A CEX-82 EX-J-13 10% 1150 36.1
7 16.09.2025 TRIM-1 A CEX-30 U-J-06 10% 1140 36.2
8 16.09.2025 PWT-2 A CEX-008 EX-01 10% 1140 36.2
9 16.09.2025 TRIM-1 B CEX.78 EX.26 10% 1120 36.1
10 16.09.2025 TRIM-1 B CEX.69 EX.37 10% 1120 35.4
TOTAL BATTERY UNLOADING
11 16.09.2025 TRIM-1 B CEX.158 U.75 10% 1110 34.1
BODY SHOP 56 12 16.09.2025 TRIM-1 B CEX.131 U.69 10% 1120 35.4
TRIM 1 43 13 16.09.2025 PWT-1 B TT.187 EX.31 10% 1140 48.1
14 16.09.2025 TRIM-1 C CEX:07 EX.28 10% 1140 36.3
TRIM 2 34
15 16.09.2025 TRIM-1 C CEX:131 U.J.73 15% 1140 36.2
PWT 1 17
16 16.09.2025 BODYSHOP A F-408 EX-187 16% 1140 48.1
PWT 2 06 17 16.09.2025 BODYSHOP A F-114 EX-24 16% 1150 48.1
TOTAL 156 18 16.09.2025 BODYSHOP A CEX-125 EX-128 16% 1140 36.1
19 16.09.2025 BODYSHOP A F-262 EX-123 16% 1150 48.1
20 16.09.2025 BODYSHOP A F-274 EX-134 16% 1140 48.2
21 16.09.2025 BODYSHOP A F-1894 EX-41 16% 1150 48.1
BELOW 30% ABOVE 30%
22 16.09.2025 BODYSHOP A F-245 EX-136 16% 1140 48.1
BODY SHOP 14 BODY SHOP 42 23 16.09.2025 BODYSHOP A F-276 EX-38 16% 1140 48.1
TRIM 1 19 TRIM 1 24 24 16.09.2025 BODYSHOP A F-377 EX-202 16% 1140 48.4
TRIM 2 17 TRIM 2 17
25 16.09.2025 BODYSHOP A F-1893 EX-31 16% 1150 48.1
26 16.09.2025 BODYSHOP A F-398 EX-41 16% 1150 48.1.
PWT 1 4 PWT 1 13
27 16.09.2025 TRIM-1 A F-1834 EX-51 16% 1160 47.8
PWT 2 1 PWT 2 05 28 16.09.2025 TRIM-1 A F-409 EX-192 16% 1150 47.8
TOTAL 55 TOTAL 101 29 16.09.2025 TRIM-1 A F-1835 EX-171 16% 1140 48.1
30 16.09.2025 TRIM-1 A F-2027 EX-228 16% 1150 48.2
Confidential C
DATE: 16-09-2025 BATTERY UNLOADING DATA - BELOW 30%
S.NO DATE SHOP SHIFT VEHICLE NO BATTERY NO BATTERY PERCENTAGE S.P GRAVITY VOLTAGE

31 16.09.2025 TRIM-2 A F-260 EX-151 16% 1140 48.1

32 16.09.2025 TRIM-2 A F-2588 EX-217 16% 1140 48.1
33 16.09.2025 TRIM-2 A F-280 EX-135 16% 1140 48.1
34 16.09.2025 PWT-1 A F-505 EX-240 16% 1140 48.1
35 16.09.2025 BODYSHOP A CEX-157 EX-21 20% 1140 36.2
36 16.09.2025 BODYSHOP A TT-77 EX-42 20% 1140 48.2
37 16.09.2025 BODYSHOP A CEX-76 U-J-270 20% 1150 36.1
38 16.09.2025 TRIM-1 A CEX-003 EX-OM-13 20% 1140 36.4
39 16.09.2025 TRIM-2 A CEX-164 EX-OM-J-02 20% 1140 36.1
40 16.09.2025 TRIM-2 A CEX-131 OM-J-12 20% 1150 36.2
41 16.09.2025 TRIM-2 A CEX-62 EX-J-17 20% 1140 36.1
42 16.09.2025 TRIM-2 A TT-83 EX-M-22 20% 1150 48.1
43 16.09.2025 PWT-1 A TT-44 EX-20 20% 1140 48.2
44 16.09.2025 TRIM-1 B F.409 EX.26 20% 1130 48.1
45 16.09.2025 TRIM-2 B F.269 EX.193 20% 1130 48.3
46 16.09.2025 TRIM-2 B F.582 EX.225 20% 1140 48.2
47 16.09.2025 PWT-1 B F.465 EX.465 20% 1160 48.9
48 16.09.2025 TRIM-2 C TT.96 EX.35 20% 1140 48.5
49 16.09.2025 TRIM-2 C TT.01 EX.31 20% 1140 48.1
50 16.09.2025 TRIM-1 C CEX:36 EX.30 20% 1160 36
51 16.09.2025 TRIM-2 B F.268 EX.199 25% 1140 48.2
52 16.09.2025 TRIM-2 B TT.22 EX.161 25% 1150 48.2
53 16.09.2025 TRIM-2 B F.277 EX.58 25% 1140 48.6
54 16.09.2025 TRIM-2 B F.266 EX.119 25% 1150 48.4
55 16.09.2025 TRIM-2 B F.268 EX.151 25% 1150 48.1

Confidential C
MONTH : SEP - 25 SHOPWISE BATTERY UNLOADING DATA - BELOW 30%
BODY SHOP LINE 1 / TRIM 1 LINE 2 / TRIM 2
70 50 60
63
60 58 59 45 41 43 5150 50 4850
60 56 50
52 40 37
49 34 42
50 35 32 33
40 37
40 30 29 34
40
25 23 30
30 25 20 16 19
21 1918 1817
1921 15 20
20 15 16 1514 11 11
10 9 9 9
7 10
10 5
5 3 3 3
0 0 0
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

TOTAL UNLOADING BELOW 30% TOTAL UNLOADING BELOW 30% TOTAL UNLOADING BELOW 30%

PWT 1 PWT 2 / 2ASDU HISTORY OF UNLOADING BELOW 30%

200
30 8 177 170
180 163
7 154 152
24 7 160 150
25 6
21 6 140 130
20 19
20 55 120
16 17 5
4 4 100
15 13 14 4
33 80
9 3 60 58 46
10 8 52
6 2 40 39 32
4 1 1 42
5
21 23 1 20 36
00 000 0 0
0 0
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

TOTAL UNLOADING BELOW 30% TOTAL UNLOADING BELOW 30% TOTAL UNLOADING BELOW 30%
Confidential C