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MHEs PM Activity - Aug-2020

Material handling equipment pm
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0% found this document useful (0 votes)
62 views28 pages

MHEs PM Activity - Aug-2020

Material handling equipment pm
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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INDEX SHEET

SR NO. DESCRIPTION

1MHEs LIST AND CAPACITY

2MHEs PM SCHEDULE
Inhouse PM MHEs Lists
Sr.no PM sheet revesion Code Equip name No
1 FMPL/CKN/MACHINE/PM/MHE/1 Rev-1.0 Transfer Car
2 FMPL/CKN/MACHINE/PM/MHE/2 Rev-1.0 Towing Truck 1
3 FMPL/CKN/MACHINE/PM/MHE/3 Rev-1.0 Towing Truck 2
4 FMPL/CKN/MACHINE/PM/MHE/4 Rev-1.0 Order Picker 1
5 FMPL/CKN/MACHINE/PM/MHE/5 Rev-1.0 Order Picker 2
6 FMPL/CKN/MACHINE/PM/MHE/6 Rev-1.0 Order Picker 3
7 FMPL/CKN/MACHINE/PM/MHE/7 Rev-1.0 Satcker 2
8 FMPL/CKN/MACHINE/PM/MHE/8 Rev-1.0 Satcker 3
9 FMPL/CKN/MACHINE/PM/MHE/9 Rev-1.0 Satcker 6
10 FMPL/CKN/MACHINE/PM/MHE/10 Rev-1.0 Satcker 10
11 FMPL/CKN/MACHINE/PM/MHE/11 Rev-1.0 Buggy Car
PM MHEs Lists
Sr.no Equip name No
1 Transfer Car
2 Towing Truck 1
3 Towing Truck 2
4 Order Picker 1
5 Order Picker 2
6 Order Picker 3
7 Satcker 2
8 Satcker 3
9 Satcker 6
10 Satcker 10
11 Buggy Car
MHEs PM SCHEDULE FOR 2020
FREQUENCY - M
C No. JAN FEB MARCH APRIL MAY JUNE JULY AUG SEP
1 @ @ @ @ @ @ @ @ @
2 @ @ @ @ @ @ @ @ @
3 @ @ @ @ @ @ @ @ @
4 @ @ @ @ @ @ @ @ @
5 @ @ @ @ @ @ @ @ @
6 @ @ @ @ @ @ @ @ @
7 @ @ @ @ @ @ @ @ @
8 @ @ @ @ @ @ @ @ @
9 @ @ @ @ @ @ @ @ @
10 @ @ @ @ @ @ @ @ @
11 @ @ @ @ @ @ @ @ @
FREQUENCY - MONTHLY
OCT NOV DEC
@ @ @
@ @ @
@ @ @
@ @ @
@ @ @
@ @ @
@ @ @
@ @ @
@ @ @
@ @ @
@ @ @
Forbes Marshall Private Limited
Chakan
Critical Spare Lists for MHEs
s.n. Description Qty
1 Controller for Order Picker 1
Joy Stick for Order Picker 1

Schneider make relay 4C/O 24VDC 6 Amp without indicator


2 for MHE NEXT Make/Model NO - MXEOPO3 Order picker 1

Diode IN4007 for MHE NEXT Make/Model NO -


3 50
MXEOPO3 Order picker
Schneider make Relay base for MHE NEXT
4 5
Make/Model NO - MXEOPO3 Order picker
5 Curtis Contactor SW 80 1
6
7
8
9
10
11
12
13
14
FORBES MARSHALL PVT LTD
CHAKAN
PM CHECKSHEET
Equipment :- Transfer Car Equipment Tag :- Transfer Car no 1 Month :- Sep-2020
Make - Serial No - Capacity - Year Manufacture - Dept - Boiler bay 2

Check Points Activity Status Comment


Safety
Emergecy Switch Check Emergecy Switch Operational
Sensor Check Revese forward Sendor
Working Alram Check Working Alram operational
Mechanical
Drive motor Check drive motor condition
Tightening Tightening all nuts and bolts
Wear and Tear Check all parts for wear and tear, if replacement is required
Cleaning Clean all Equipment
Noise Check for any noise while operation
Battery
BDI Check BDI Operational
Electrolyte & gravity Check Electrolyte Level & Specific gravity
Battery Voltage Check Battery Voltage/Cell Voltage/ Battery leakage current
Petroleum Jelly Clean and apply Petroleum Jelly to Terminals
Pendent
Pendent condition Check pendent condition physical damage, push button spring issue
Push Button Check all Push button reverse farward operational
Electrical
Ammeter Check Ammeter operational
Control Cable Check Control Cables and Power cables Connection
Contactor Check Contactor and Tips
Controller Check Controller and Blue Indicator singnels
Key Switch Check Key Switch Operational
Wiring Check all wiring - Battery, connector, controller, drive motor
Charger check charger operational and condition
Wheels
Wheels Condition Check Condition of wheels
Track Check Track Condition

Activity performed by :- Date of activity :-

Prepared by :- Sachin Belambe Verified by :- Vijay Kshrisagar Approved by :- Rahul lande


FMPL/CKN/MACHINE/PM/MHE/1 Rev-1.0

Battery Details
Make - Battery Year Manufacture - Voltage - AH - Cell no - Battery Type -
battery cell SR no Battery cell Voltage Specific gravity Distilled water Level
Cell no 1
Cell no 2
Cell no 3
Cell no 4
Cell no 5
Cell no 6
Cell no 7
Cell no 8
Cell no 9
Cell no 10
Cell no 11
Cell no 12
FORBES MARSHALL PVT LTD
CHAKAN
PM CHECKSHEET
Equipment :- Towing Truck Equipment Tag :- Towing Truck no 1 Month :- Sep-2020
Make - Serial No - Capacity - Year Manufacture - Dept - RMS

Check Points Activity Status Comment


Safety
Emergecy Switch Check Emergecy Switch Operational
Horns Check Front Horn/Reverse Horn
Working Alram Check Working Alram operational
Lamps Check Indicator Lamps/Head lamps/Revoling Lamp
Seat Belt Check Belt Operational
Battery
BDI Check BDI Operational
Battery Voltage Check Battery Voltage/Cell Voltage/Battery leakage current
Petroleum Jelly Clean and apply Petroleum Jelly to Terminals
Mechanical
Tightening Tightening all nuts and bolts
Wear and Tear Check all parts for wear and tear, if replacement is required
Cleaning Clean all Equipment
Accelerator padel Check Accelerator padel Operational
Painting Check all side Equipment painting
Noise Check for any noise while operation
Electrical
Control Cable Check Control Cables and Power cables Connection
Wiring Check all wiring - Battery, connector, controller, drive motor
Switches Check Direction Switch/Lighting and Indicator Switch/Horn switch
Contactor Check Contactor and Tips
Controller Check Controller and Blue Indicator singnels
Speed High low Switch Check Speed High low Switch
Key Switch Check Key Switch Operational
Charger check charger operational and condition
Motor
Carbon Bruses Check Carbon Bruches, Commulator & Terminals
Noise Check Noise Level
Foundations Check Front Foundations/Mountings
Brake
Brake & Hand Brake Check Effect of Brake and Hand Brake
Brake Oil Check Brake Oil level
Steering
Steering Check Steering ease Operation
Steering oil level Check steering Oil Level (Gear Box & Oil Tank)
Wheels
Wheels Condition Check Condition of wheels
Wheel Hubs Check Wheel hubs/ Nut & Studs

Activity performed by :- Date of activity :-

Prepared by :- Sachin Belambe Verified by :- Vijay Kshrisagar Approved by :- Rahul lande


FMPL/CKN/MACHINE/PM/MHE/2 Rev-1.0

Battery Details
Make - Battery Year Manufacture - Voltage - AH - Cell no - Battery Type -
battery cell SR no Battery cell Voltage Specific gravity Distilled water Level
Cell no 1
Cell no 2
Cell no 3
Cell no 4
Cell no 5
Cell no 6
Cell no 7
Cell no 8
Cell no 9
Cell no 10
Cell no 11
Cell no 12
FORBES MARSHALL PVT LTD
CHAKAN
PM CHECKSHEET
Equipment :- Towing Truck Equipment Tag :- Towing Truck no 2 Month :- Sep-2020
Make - PUMA Model no - TT-20 Serial No - 19.12.03 Capacity - 2 T Year Manufacture - 2020 Dept - RMS

Check Points Activity Status Comment


Safety
Emergecy Switch Check Emergecy Switch Operational
Horns Check Front Horn/Reverse Horn
Working Alram Check Working Alram operational
Lamps Check Indicator Lamps/Head lamps/Revoling Lamp
Seat Belt Check Belt Operational
Battery
BDI Check BDI Operational
Battery Voltage Check Battery Voltage/Cell Voltage/Battery leakage current
Petroleum Jelly Clean and apply Petroleum Jelly to Terminals
Mechanical
Tightening Tightening all nuts and bolts
Wear and Tear Check all parts for wear and tear, if replacement is required
Cleaning Clean all Equipment
Accelerator padel Check Accelerator padel Operational
Painting Check all side Equipment painting
Noise Check for any noise while operation
Electrical
Control Cable Check Control Cables and Power cables Connection
Wiring Check all wiring - Battery, connector, controller, drive motor
Switches Check Direction Switch/Lighting and Indicator Switch/Horn switch
Contactor Check Contactor and Tips
Controller Check Controller and Blue Indicator singnels
Speed High low Switch Check Speed High low Switch
Key Switch Check Key Switch Operational
Charger check charger operational and condition
Motor
Carbon Bruses Check Carbon Bruches, Commulator & Terminals
Noise Check Noise Level
Foundations Check Front Foundations/Mountings
Brake
Brake & Hand Brake Check Effect of Brake and Hand Brake
Brake Oil Check Brake Oil level
Steering
Steering Check Steering ease Operation
Steering oil level Check steering Oil Level (Gear Box & Oil Tank)
Wheels
Wheels Condition Check Condition of wheels
Wheel Hubs Check Wheel hubs/ Nut & Studs

Activity performed by :- Date of activity :-

Prepared by :- Sachin Belambe Verified by :- Vijay Kshrisagar Approved by :- Rahul lande


FMPL/CKN/MACHINE/PM/MHE/3 Rev-1.0

Battery Details
Make - Battery Year Manufacture - Voltage - AH - Cell no - Battery Type -
battery cell SR no Battery cell Voltage Specific gravity Distilled water Level
Cell no 1
Cell no 2
Cell no 3
Cell no 4
Cell no 5
Cell no 6
Cell no 7
Cell no 8
Cell no 9
Cell no 10
Cell no 11
Cell no 12
FORBES MARSHALL PVT LTD
CHAKAN
PM CHECKSHEET
Equipment :- Order Picker Equipment Tag :- Order Picker no 1 Month :- Aug-2020
Make - MHE NEXT Model - MXEOPO3, Serial No - 2015/08/0057 Capacity - 0.3T Year Manufacture - 2015 Dept - SSD WIP

Check Points Activity Status Comment


Safety
Emergecy Switch Check Emergecy Switch Operational
Horns Check Front Horn/Reverse Horn
Safety Enclosure Rod Check Safety Enclosure side rod both side (For Operator)
Lifting Lock Check Lifting Lock (Maintenance Purpose)
Safety Enclosure door Check Safety Enclosure door front side (For Operator)
Battery
BDI Check BDI Operational
Electrolyte & gravity Check Electrolyte Level & Specific gravity
Battery Voltage Check Battery Voltage/Cell Voltage/Battery leakage current
Petroleum Jelly Clean and apply Petroleum Jelly to Terminals
Mechanical
Tightening Tightening all nuts and bolts
Wear and Tear Check all parts for wear and tear, if replacement is required
Cleaning Clean all Equipment
Wheels Check Castor Wheels (Steering wheel) & Drive wheels
Painting Check all side Equipment painting
Noise Check for any noise while operation
Electrical
Control Cable Check Control Cables and Power cables Connection
Wiring Check all wiring - Battery, connector, controller, drive motor
Switches Check Direction Switch/Lighting and Indicator Switch/Horn switch
Contactor Check Contactor and Tips
Controller Check Controller and Blue Indicator singnels
Key Switch Check Key Switch Operational
Charger check charger operational and condition
Motor
Carbon Bruses Check Carbon Bruches, Commulator & Terminals
Noise Check Noise Level
Foundations Check Front Foundations/Mountings
Hydraulics
Lift Cylinder Check Lift Cylinder
Hydraulics Hoses Check Hydraulics Hoses
Control valve Check Control valve
Hydraulics Motor Check Hydraulics Motor
Hydraulics Oil Check Hydraulics Oil Level
Mast
Mast Lubrication Check Mast Lubrication
Mast Roller Check mast Roller
Mast chain mast Chain
Joystick
Mode Check Hydraulics and Traction mode Operational
Steering lever Check sSteering lever working all side
Foundations Check Joystick Foundations

Activity performed by :- Date of activity :-

Prepared by :- Sachin Belambe Verified by :- Vijay Kshrisagar Approved by :- Rahul lande


FMPL/CKN/MACHINE/PM/MHE/4 Rev-1.0

Battery Details
Make - Battery Year Manufacture - Voltage - AH - Cell no - Battery Type -
battery cell SR no Battery cell Voltage Specific gravity Distilled water Level
Cell no 1
Cell no 2
Cell no 3
Cell no 4
Cell no 5
Cell no 6
FORBES MARSHALL PVT LTD
CHAKAN
PM CHECKSHEET
Equipment :- Order Picker Equipment Tag :- Order Picker no 2 Month :- Sep-2020
Make - MHE NEXT Model - MXEOPO3, Serial No - 2015/08/0058 Capacity - 0.3 T Year Manufacture - 2015 Dept - RMS

Check Points Activity Status Comment


Safety
Emergecy Switch Check Emergecy Switch Operational
Horns Check Front Horn/Reverse Horn
Safety Enclosure Rod Check Safety Enclosure side rod both side (For Operator)
Lifting Lock Check Lifting Lock (Maintenance Purpose)
Safety Enclosure door Check Safety Enclosure door front side (For Operator)
Battery
BDI Check BDI Operational
Electrolyte & gravity Check Electrolyte Level & Specific gravity
Battery Voltage Check Battery Voltage/Cell Voltage/Battery leakage current
Petroleum Jelly Clean and apply Petroleum Jelly to Terminals
Mechanical
Tightening Tightening all nuts and bolts
Wear and Tear Check all parts for wear and tear, if replacement is required
Cleaning Clean all Equipment
Wheels Check Castor Wheels (Steering wheel) & Drive wheels
Painting Check all side Equipment painting
Noise Check for any noise while operation
Electrical
Control Cable Check Control Cables and Power cables Connection
Wiring Check all wiring - Battery, connector, controller, drive motor
Switches Check Direction Switch/Lighting and Indicator Switch/Horn switch
Contactor Check Contactor and Tips
Controller Check Controller and Blue Indicator singnels
Key Switch Check Key Switch Operational
Charger check charger operational and condition
Motor
Carbon Bruses Check Carbon Bruches, Commulator & Terminals
Noise Check Noise Level
Foundations Check Front Foundations/Mountings
Hydraulics
Lift Cylinder Check Lift Cylinder
Hydraulics Hoses Check Hydraulics Hoses
Control valve Check Control valve
Hydraulics Motor Check Hydraulics Motor
Hydraulics Oil Check Hydraulics Oil Level
Mast
Mast Lubrication Check Mast Lubrication
Mast Roller Check mast Roller
Mast chain mast Chain
Joystick
Mode Check Hydraulics and Traction mode Operational
Steering lever Check sSteering lever working all side
Foundations Check Joystick Foundations

Activity performed by :- Date of activity :-

Prepared by :- Sachin Belambe Verified by :- Vijay Kshrisagar Approved by :- Rahul lande


FMPL/CKN/MACHINE/PM/MHE/5 Rev-1.0

Battery Details
Make - Battery Year Manufacture - Voltage - AH - Cell no - Battery Type -
battery cell SR no Battery cell Voltage Specific gravity Distilled water Level
Cell no 1
Cell no 2
Cell no 3
Cell no 4
Cell no 5
Cell no 6
FORBES MARSHALL PVT LTD
CHAKAN
PM CHECKSHEET
Equipment :- Order Picker Equipment Tag :- Order Picker no 3 Month :- Sep-2020
Make - Nilkamal Serial No - NKVOPO345EP Capacity - 0.3ton Year Manufacture - 2016 Dept - RMS

Check Points Activity Status Comment


Safety
Emergecy Switch Check Emergecy Switch Operational
Horns Check Front Horn/Reverse Horn
Safety Enclosure Rod Check Safety Enclosure side rod both side (For Operator)
Lifting Lock Check Lifting Lock (Maintenance Purpose)
Safety Enclosure door Check Safety Enclosure door front side (For Operator)
Battery
BDI Check BDI Operational
Electrolyte & gravity Check Electrolyte Level & Specific gravity
Battery Voltage Check Battery Voltage/Cell Voltage/Battery leakage current
Petroleum Jelly Clean and apply Petroleum Jelly to Terminals
Mechanical
Tightening Tightening all nuts and bolts
Wear and Tear Check all parts for wear and tear, if replacement is required
Cleaning Clean all Equipment
Wheels Check Castor Wheels (Steering wheel) & Drive wheels
Painting Check all side Equipment painting
Noise Check for any noise while operation
Electrical
Control Cable Check Control Cables and Power cables Connection
Wiring Check all wiring - Battery, connector, controller, drive motor
Switches Check Direction Switch/Lighting and Indicator Switch/Horn switch
Contactor Check Contactor and Tips
Controller Check Controller and Blue Indicator singnels
Key Switch Check Key Switch Operational
Charger check charger operational and condition
Motor
Carbon Bruses Check Carbon Bruches, Commulator & Terminals
Noise Check Noise Level
Foundations Check Front Foundations/Mountings
Hydraulics
Lift Cylinder Check Lift Cylinder
Hydraulics Hoses Check Hydraulics Hoses
Control valve Check Control valve
Hydraulics Motor Check Hydraulics Motor
Hydraulics Oil Check Hydraulics Oil Level
Mast
Mast Lubrication Check Mast Lubrication
Mast Roller Check mast Roller
Mast chain mast Chain
Joystick
Mode Check Hydraulics and Traction mode Operational
Steering lever Check sSteering lever working all side
Foundations Check Joystick Foundations

Activity performed by :- Date of activity :-

Prepared by :- Sachin Belambe Verified by :- Vijay Kshrisagar Approved by :- Rahul lande


FMPL/CKN/MACHINE/PM/MHE/6 Rev-1.0

Battery Details
Make - Battery Year Manufacture - Voltage - AH - Cell no - Battery Type -
battery cell SR no Battery cell Voltage Specific gravity Distilled water Level
Cell no 1
Cell no 2
Cell no 3
Cell no 4
Cell no 5
Cell no 6
FORBES MARSHALL PVT LTD
CHAKAN
PM CHECKSHEET
Equipment :- Stacker Equipment Tag :- Stacker no 2 Month :- Sep-2020
Make - Godrej Model - ESW 1560 Serial No - 13080120 Capacity - 1 ton Year Manufacture - 2013 Dept - Spare

Check Points Activity Status Comment


Safety
Emergecy Switch Check Emergecy Switch Operational
Horns Check Front Horn/Reverse Horn
Working Alram Check Working Alram operational
Lamps Check Revoling Lamp
Foot rest Check foot rest Operational
Battery
BDI Check BDI Operational
Battery Voltage Check Battery Voltage/Cell Voltage/Battery leakage current
Petroleum Jelly Clean and apply Petroleum Jelly to Terminals
Mechanical
Tightening Tightening all nuts and bolts
Wear and Tear Check all parts for wear and tear, if replacement is required
Cleaning Clean all Equipment
Brake Check Effect of Brake
Wheels Check Drive Wheels (Steering wheel) & Fork wheels
Painting Check all side Equipment painting
Noise Check for any noise while operation
Electrical
Control Cable Check Control Cables and Power cables Connection
Wiring Check all wiring - Battery, connector, controller, drive motor
Contactor Check Contactor and Tips
Controller Check Controller and Blue Indicator singnels
Key Switch Check Key Switch Operational
Charger check charger operational and condition
Motor
Carbon Bruses Check Carbon Bruches, Commulator & Terminals
Noise Check Noise Level
Foundations Check Front Foundations/Mountings
Tiller Head
UP Down Switch Check Fork UP Down Switch
Direction Switch Check Reverse Farward Switch
Steering handle Check Streering handle
Mast
Mast Lubrication Check Mast Lubrication
Mast Roller Check mast Roller
Mast chain mast Chain

Activity performed by :- Date of activity :-

Prepared by :- Sachin Belambe Verified by :- Vijay Kshrisagar Approved by :- Rahul lande


FMPL/CKN/MACHINE/PM/MHE/7 Rev-1.0

Battery Details
Make - Battery Year Manufacture - Voltage - AH - Cell no - Battery Type -
battery cell SR no Battery cell Voltage Specific gravity Distilled water Level
Cell no 1
Cell no 2
Cell no 3
Cell no 4
Cell no 5
Cell no 6
Cell no 7
Cell no 8
Cell no 9
Cell no 10
Cell no 11
Cell no 12
FORBES MARSHALL PVT LTD
CHAKAN
PM CHECKSHEET
Equipment :- Stacker Equipment Tag :- Stacker no 3 Month :- Sep-2020
Make - Godrej Model - ESW 1560 Serial No - 13080115 Capacity - 1 Ton Year Manufacture - 2014 Dept - SSD/FGS

Check Points Activity Status Comment


Safety
Emergecy Switch Check Emergecy Switch Operational
Horns Check Front Horn/Reverse Horn
Working Alram Check Working Alram operational
Lamps Check Revoling Lamp
Foot rest Check foot rest Operational
Battery
BDI Check BDI Operational
Battery Voltage Check Battery Voltage/Cell Voltage/Battery leakage current
Petroleum Jelly Clean and apply Petroleum Jelly to Terminals
Mechanical
Tightening Tightening all nuts and bolts
Wear and Tear Check all parts for wear and tear, if replacement is required
Cleaning Clean all Equipment
Brake Check Effect of Brake
Wheels Check Drive Wheels (Steering wheel) & Fork wheels
Painting Check all side Equipment painting
Noise Check for any noise while operation
Electrical
Control Cable Check Control Cables and Power cables Connection
Wiring Check all wiring - Battery, connector, controller, drive motor
Contactor Check Contactor and Tips
Controller Check Controller and Blue Indicator singnels
Key Switch Check Key Switch Operational
Charger check charger operational and condition
Motor
Carbon Bruses Check Carbon Bruches, Commulator & Terminals
Noise Check Noise Level
Foundations Check Front Foundations/Mountings
Tiller Head
UP Down Switch Check Fork UP Down Switch
Direction Switch Check Reverse Farward Switch
Steering handle Check Streering handle
Mast
Mast Lubrication Check Mast Lubrication
Mast Roller Check mast Roller
Mast chain mast Chain

Activity performed by :- Date of activity :-

Prepared by :- Sachin Belambe Verified by :- Vijay Kshrisagar Approved by :- Rahul lande


FMPL/CKN/MACHINE/PM/MHE/8 Rev-1.0

Battery Details
Make - Battery Year Manufacture - Voltage - AH - Cell no - Battery Type -
battery cell SR no Battery cell Voltage Specific gravity Distilled water Level
Cell no 1
Cell no 2
Cell no 3
Cell no 4
Cell no 5
Cell no 6
Cell no 7
Cell no 8
Cell no 9
Cell no 10
Cell no 11
Cell no 12
FORBES MARSHALL PVT LTD
CHAKAN
PM CHECKSHEET
Equipment :- Stacker Equipment Tag :- Stacker no 6 Month :- Sep-2020
Make - Godrej Model - ESW1560, Serial No - 18080200, Capacity - 1 Ton Year Manufacture - Dept - Forbes Vyncke

Check Points Activity Status Comment


Safety
Emergecy Switch Check Emergecy Switch Operational
Horns Check Front Horn/Reverse Horn
Working Alram Check Working Alram operational
Lamps Check Revoling Lamp
Foot rest Check foot rest Operational
Battery
BDI Check BDI Operational
Battery Voltage Check Battery Voltage/Cell Voltage/Battery leakage current
Petroleum Jelly Clean and apply Petroleum Jelly to Terminals
Mechanical
Tightening Tightening all nuts and bolts
Wear and Tear Check all parts for wear and tear, if replacement is required
Cleaning Clean all Equipment
Brake Check Effect of Brake
Wheels Check Drive Wheels (Steering wheel) & Fork wheels
Painting Check all side Equipment painting
Noise Check for any noise while operation
Electrical
Control Cable Check Control Cables and Power cables Connection
Wiring Check all wiring - Battery, connector, controller, drive motor
Contactor Check Contactor and Tips
Controller Check Controller and Blue Indicator singnels
Key Switch Check Key Switch Operational
Charger check charger operational and condition
Motor
Carbon Bruses Check Carbon Bruches, Commulator & Terminals
Noise Check Noise Level
Foundations Check Front Foundations/Mountings
Tiller Head
UP Down Switch Check Fork UP Down Switch
Direction Switch Check Reverse Farward Switch
Steering handle Check Streering handle
Mast
Mast Lubrication Check Mast Lubrication
Mast Roller Check mast Roller
Mast chain mast Chain

Activity performed by :- Date of activity :-

Prepared by :- Sachin Belambe Verified by :- Vijay Kshrisagar Approved by :- Rahul lande


FMPL/CKN/MACHINE/PM/MHE/9 Rev-1.0

Battery Details
Make - Battery Year Manufacture - Voltage - AH - Cell no - Battery Type -
battery cell SR no Battery cell Voltage Specific gravity Distilled water Level
Cell no 1
Cell no 2
Cell no 3
Cell no 4
Cell no 5
Cell no 6
Cell no 7
Cell no 8
Cell no 9
Cell no 10
Cell no 11
Cell no 12
FORBES MARSHALL PVT LTD
CHAKAN
PM CHECKSHEET
Equipment :- Stacker Equipment Tag :- Stacker no 10 Month :- Sep-2020
Make - CTR Model - CNE1, Serial No - Capacity - 1 Ton Year Manufacture - Dept - Tool Room

Check Points Activity Status Comment


Safety
Emergecy Switch Check Emergecy Switch Operational
Horns Check Front Horn/Reverse Horn
Working Alram Check Working Alram operational
Lamps Check Revoling Lamp
Foot rest Check foot rest Operational
Battery
BDI Check BDI Operational
Battery Voltage Check Battery Voltage/Cell Voltage/Battery leakage current
Petroleum Jelly Clean and apply Petroleum Jelly to Terminals
Mechanical
Tightening Tightening all nuts and bolts
Wear and Tear Check all parts for wear and tear, if replacement is required
Cleaning Clean all Equipment
Brake Check Effect of Brake
Wheels Check Drive Wheels (Steering wheel) & Fork wheels
Painting Check all side Equipment painting
Noise Check for any noise while operation
Electrical
Control Cable Check Control Cables and Power cables Connection
Wiring Check all wiring - Battery, connector, controller, drive motor
Contactor Check Contactor and Tips
Controller Check Controller and Blue Indicator singnels
Key Switch Check Key Switch Operational
Charger check charger operational and condition
Motor
Carbon Bruses Check Carbon Bruches, Commulator & Terminals
Noise Check Noise Level
Foundations Check Front Foundations/Mountings
Tiller Head
UP Down Switch Check Fork UP Down Switch
Direction Switch Check Reverse Farward Switch
Steering handle Check Streering handle
Mast
Mast Lubrication Check Mast Lubrication
Mast Roller Check mast Roller
Mast chain mast Chain

Activity performed by :- Date of activity :-

Prepared by :- Sachin Belambe Verified by :- Vijay Kshrisagar Approved by :- Rahul lande


FMPL/CKN/MACHINE/PM/MHE/10 Rev-1.0

Battery Details
Make - Battery Year Manufacture - Voltage - AH - Cell no - Battery Type -
battery cell SR no Battery cell Voltage Specific gravity Distilled water Level
Cell no 1
Cell no 2
Cell no 3
Cell no 4
Cell no 5
Cell no 6
Cell no 7
Cell no 8
Cell no 9
Cell no 10
Cell no 11
Cell no 12
FORBES MARSHALL PVT LTD
CHAKAN
PM CHECKSHEET
Equipment :- Maini Buggy Equipment Tag :- Maini Buggy 1 Month :- Sep-2020
Make - Serial No - Capacity - Year Manufacture - Dept - Facility Maint.

Check Points Activity Status Comment


Safety
Emergecy Switch Check Emergecy Switch Operational
Horns Check Front Horn/Reverse Horn
Working Alram Check Working Alram operational
Lamps Check Indicator Lamps/Head lamps/Revoling Lamp
Seat Belt Check Belt Operational
Battery
BDI Check BDI Operational
Battery Voltage Check Battery Voltage/Cell Voltage/Battery leakage current
Petroleum Jelly Clean and apply Petroleum Jelly to Terminals
Mechanical
Tightening Tightening all nuts and bolts
Wear and Tear Check all parts for wear and tear, if replacement is required
Cleaning Clean all Equipment
Accelerator padel Check Accelerator padel Operational
Painting Check all side Equipment painting
Noise Check for any noise while operation
Electrical
Control Cable Check Control Cables and Power cables Connection
Wiring Check all wiring - Battery, connector, controller, drive motor
Switches Check Direction Switch/Lighting and Indicator Switch/Horn switch
Contactor Check Contactor and Tips
Controller Check Controller and Blue Indicator singnels
Speed High low Switch Check Speed High low Switch
Key Switch Check Key Switch Operational
Charger check charger operational and condition
Motor
Carbon Bruses Check Carbon Bruches, Commulator & Terminals
Noise Check Noise Level
Foundations Check Front Foundations/Mountings
Brake
Brake & Hand Brake Check Effect of Brake and Hand Brake
Brake Oil Check Brake Oil level
Steering
Steering Check Steering ease Operation
Steering oil level Check steering Oil Level (Gear Box & Oil Tank)
Wheels
Wheels Condition Check Condition of wheels
Wheel Hubs Check Wheel hubs/ Nut & Studs

Activity performed by :- Date of activity :-

Prepared by :- Sachin Belambe Verified by :- Vijay Kshrisagar Approved by :- Rahul lande


FMPL/CKN/MACHINE/PM/MHE/11 Rev-1.0

Battery Details
Make - Battery Year Manufacture - Voltage - AH - Cell no - Battery Type -
battery cell SR no Battery cell Voltage Specific gravity Distilled water Level
Cell no 1
Cell no 2
Cell no 3
Cell no 4
Cell no 5
Cell no 6
Cell no 7
Cell no 8
Cell no 9
Cell no 10
Cell no 11
Cell no 12

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