"A" Service Check( 6000Kms (15days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
Mc1 M1A
Task 1. Underfloor ility
1 Bogie 1. Visually Examine the following for damage and 3C - 131000 - 01 X X
security
(a) Lateral dampers.
(b) Safety earth cables (body/bogie and journal
box/frame).
(c) Axle end earth cables.
3. Visually Check Journal box for mechanical damage
or fractures
4. Visually Check the security of front covers and the
integrity of the cover seal
5. Visually Examine primary suspension for security
and damage and signs of bonding failure
6. Visually Examine secondary air springs; check for
damage
7. Visually Examine brake pipe work including fittings,
the brake unit and pad carriers for damaged, worn or
missing parts.
8. visually Check air suspension levelling valves and
links for security, damage.
9. Visually check the traction motors and traction motor
cable harnesses for damage and security and remove
any debris from the traction motor intake grilles (Motor
bogies only).

10. Visually check the gearbox, motor/gearbox coupling

and safety nose for damage, security, any oil leaks
from the gearbox and grease leakage from the coupling
(motor bogies)
11. Visually check the bogie frame for cracks
12. Visually examine the wheelset for signs of
movement between wheel & axle and for evidence of
the wheel overheating or derailment damage
13. Visually examine axles for any signs of corrosion or
surface damage.
14. Visually examine the Disc brake and brake caliper
unit for damage and security
15. Visually examine the levelling valve screw rod and
support brackets for damage and misalignment

2 Brake Pad Holder 1. Check that no pad may be thinner than 5mm at any 3C - 131620 - 01 X X
point.
2. Check if Brake pads wears one-sidedly
3 Wheelset Visually Examine 3C - 132000 - 01 X X
1. axle and wheel for paint peeling-off and crack. Paint
as necessary.
4 Current Collector 1. Check presence of carbon shoe 3C - 151100 - 01 X
Device 2. Check that the fuses have not operate
5 Filter Reactor 1. Check the mounting bolts for tightness 3C - 152400 - 01 X
2. Check the mounting points for damage or crack
3. Check the damage of lead wire, frame and wire net
condition.
6 Traction Motor Inspection 3C - 152700 - 02 X
Check if there is damage or not.
Clean
Clean the wirenet air filter by air.
Task 2. Cab
7 Driver's Seat Safety Inspection 3C - 124500 - 01 X
-Seat Folding
-Seat Sliding
-Seat Height Adjust
-A/rest Folding
Task 3. Interior
Task 4. Exterior
8 Windows Check if the window glasses (Windscreen and 3C - 122100 - 01 X X
Bodyside windows glasses) are broken or cracked, or
the glazing sealing is damaged
9 Water Container 1 Unscrew cap, and fill water container to the very top 3C - 124760 - 01 X
mark with the washing liquid
2 Screw on cap tight again by hand
Task 5. Roof
Task 6. Functional Checks
10 Brake and Pneumatic covered by daily start-up 3C - 160000 - 01 X X No MWI
System

Page:1/168
"A" Service Check( 6000Kms (15days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
Mc1 M1A
11 Brake and Pneumatic during starting up, includes automatic test of WSP 3C - 160000 - 02 XilityX
System
12 FLANGE LUBRICATION STICKS - Min.2 Sticks Available
13 COMPRESSOR VACCUM INDICATOR - for Red Plunger Visibility
14 COUPLER KNOB Position - Normal
15 ALL PNEUMATIC COCKS – Normal & Tied
16 CABLE - For Rubbing, Damage and Properly Secured
17 HOSE- For Rubbing, Damage and Properly Secured
FUNCTIONAL CHECK
HEAD LIGHT, TAIL LIGHT, FLASHER LIGHT, DRIVER CONSOLE LIGHT, CAB MAIN LIGHT – Check for
18 LIGHT Correct Operation
SALOON LIGHT – Check for Correct Cperation
SUN VISOR – Check for Correct Operation
T.O. SEAT, ASST. T.O. SEAT, FOOT REST – Check for Correct Operation
WIPER SYSTEM - Check for Correct operation
19 GENERAL
HORN – Check for Correct Operation
System Status Indicator: No Faults
Check Glowing of all Lamp (Indicating Panel, OP 4, 5 & 6) by lamp test

PA/PIS Station, Special & Emergency Message announcement & Display in TNI- DIF, PIB & Speaker By TMS &
20 MCP

CCTV All CAMERA View on CCTV MONITOR & Camera Status in TMS
21

SALOON DOOR OPERATION :

1. Check Opening & Closing Status in TMS & Physically
2. Check Chime Sound During Opening & Closing
3. Check DOL & DIL Function During Opening, Closing & in Fully Opened Condition
4. Check ADCR, DPR & EB Status in TMS & Indicator Panel During Opening & Closing

CAB SIDE DOOR OPERATION :

22 DOORS 1. Check Proper Opening & Closing by Sq. Key & Handle
2. Check Door & ADCR Status in TMS
3. Check Play after Closing within tolerence (<= 4mm)

PARTITION DOOR OPERATION :

1. Check Proper Opening & Closing by Sq. Key & Handle
2. Check Door Status in TMS
3. Check for Play after Closing

MR PRESSURE (9-10 Bar) - From GAUGE & TMS in Steady Condition

BP PRESSURE (5 Bar) - From GAUGE
SERVICE BRAKE (SB-1.7 bar, FSB-2.3 bar) - From GAUGE AND TMS

EMERGENCY BRAKE APPLICATION - FROM TBC, DSD, EBPB1 & EBPB2

(DMC Cv1= 3.1~3.4bar, Cv2=2.9~3.3bar. TC Cv1&2=2.8~3.1bar)
23 BRAKES & PNEUMATICS

BACK-UP BRAKE OPERATION BY DBV (EB apply=3.5bar & release=4.8 bar)

PARKING BRAKE OPERATION - Applies below 3.5 bar & releases above 4.5 bar Check From GAUGE,
INDICATOR & TMS

CHECK TMS FUNCTION :

1. DISPLAY CHECK – Normal
24 TMS
2. TRANSMISSION CHECK - Normal
FAULTS IN CURRENT FAULT LIST – No faults i.e. clear of all faults

Page:2/168
"A" Service Check( 6000Kms (15days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
Mc1 M1A
ility

Page:3/168
Remark

Page:4/168
 Remark

FUNCTIONAL CHECK

Page:5/168
Remark

Page:6/168
"B1" Service Check(18000Kms(45days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
Task 1. Underfloor ility
1 Bogie 1. Visually Examine the following for damage and 3C - 131000 - 01 X X
security
(a) Lateral dampers.
(b) Safety earth cables (body/bogie and journal
box/frame).
(c) Axle end earth cables.
3. Visually Check Journal box for mechanical damage
or fractures
4. Visually Check the security of front covers and the
integrity of the cover seal
5. Visually Examine primary suspension for security
and damage and signs of bonding failure
6. Visually Examine secondary air springs; check for
damage
7. Visually Examine brake pipe work including fittings,
the brake unit and pad carriers for damaged, worn or
missing parts.
8. visually Check air suspension levelling valves and
links for security, damage.
9. Visually check the traction motors and traction motor
cable harnesses for damage and security and remove
any debris from the traction motor intake grilles (Motor
bogies only).

10. Visually check the gearbox, motor/gearbox coupling

and safety nose for damage, security, any oil leaks
from the gearbox and grease leakage from the coupling
(motor bogies)
11. Visually check the bogie frame for cracks
12. Visually examine the wheelset for signs of
movement between wheel & axle and for evidence of
the wheel overheating or derailment damage
13. Visually examine axles for any signs of corrosion or
surface damage.
14. Visually examine the Disc brake and brake caliper
unit for damage and security
15. Visually examine the levelling valve screw rod and
support brackets for damage and misalignment

2 Driving Gear 1. Check oil level at the oil sight glass 3C - 131500 - 02 X
2. Check the gear unit on the input and output sides as
to leakage
3 Brake Pad Holder 1. Check that no pad may be thinner than 5mm at any 3C - 131620 - 01 X X
point.
2. Check if Brake pads wears one-sidedly
4 Hose Pipes 1. Inspect the hose in order to check if there are no 3C - 131640 - 01 X X
signs of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
2. check for leakages.
5 Wheelset Visually Examine 3C - 132000 - 01 X X
1. axle and wheel for paint peeling-off and crack. Paint
as necessary.
6 0 Visually Examine 3C - 132000 - 02 X X
1. Flat spots
2. Flaking and chipping
3. Crosswise crack on wheel tread surface
4. Longitudinal crack on wheel tread surface
7 Air Spring Inspect 3C - 133210 - 01 X X
1 the external rubber surface for damage and cracks.
2 Clean dirt or oil deposits from the air spring using
clean water.
8 Current Collector Device 1. Check presence of carbon shoe 3C - 151100 - 01 X
2. Check that the fuses have not operate
9 Current Collector Device 1. Cleaning the entire CCD 3C - 151100 - 02 X
2. Check
- the wear limit has not been reached.
- the shoes are wearing uniformly.
- Chipped, scratched, or cracked carbon.
- Missing or partially destroyed carbon.

Page:7/168
"B1" Service Check(18000Kms(45days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
10 HSCB Check condition of box cover, mounting brackets and 3C - 152100 - 02 Xility
fasteners
(a) Check the High Speed Circuit Breaker box for
damage to the box, the covers, the fasteners and the
FRP cover
(b) Check the connector is securely fitted
(c) Check the earth strap mounting point for signs of
damage
(d) Check the earth strap for signs of damage

11 MS Box Check conditions of external cover, fanstening and bar 3C - 152300 - 02 X

of power circuit.
12 Filter Reactor 1. Check the mounting bolts for tightness 3C - 152400 - 01 X
2. Check the mounting points for damage or crack
3. Check the damage of lead wire, frame and wire net
condition.
13 Traction Motor Inspection 3C - 152700 - 02 X
Check if there is damage or not.
Clean
Clean the wirenet air filter by air.
14 Traction Motor Inspection 3C - 152700 - 03 X
Check the loosening bolt and retighten.
Check the grease leakage.
15 PWM generator 1 Check the PWM Generator unit for signs of damage 3C - 153100 - 01 X
2 Check Connector for damage or loosening
3 Check all screws and nuts for loosening
16 Dry-Type Air Filter 1. Check the vacuum indicator on the intake housing of 3C - 161120 - 02 X
the air filter for the red flag being visible.
2. Make sure that the dust discharge valve is clear
Task 2. Cab
17 Footrest Ass'y Inspect 3C - 124210 - 01 X
1 the security of the footrest fixings.
2 the footrest functions normally.
18 Miniature Circuit Breaker Inspect 3C - 124410 - 01 X
Panel 1 1 the component is damaged or deteriorated
2 the MCB is secured in the DIN rail
3 the letters of any label are missing
4 the condition of the cable connection
19 Miniature Circuit Breaker Inspect 3C - 124420 - 01 X
Panel 2 1 the component is damaged or deteriorated
2 the MCB is secured in the DIN rail
3 the letters of any label are missing
4 the condition of the cable connection
20 Driver's Seat Safety Inspection 3C - 124500 - 01 X
-Seat Folding
-Seat Sliding
-Seat Height Adjust
-A/rest Folding
21 Auxiliary Seat Inspect the security of the seat frame fastenings and 3C - 124600 - 01 X
the brackets fastenings
Test unfolding/folding
22 Display Controller 1 Check Connectors Condition. 3C - 1A1400 - 01 X
(a) Check the connectors insulating materials for
defect, damage and contamination
(b) Check the condition of the pins and sockets for
defect and damage
2 Check connecting cables for signs of damage

Page:8/168
"B1" Service Check(18000Kms(45days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
Task 3. Interior ility
23 Passenger Seat Inspect 3C - 123400 - 01 X X
1 outer surfaces for damage or scratching
2 seat pans, seat lower covers and seat brackets to
ensure security of mountings
3 major scratches or cracks of the rubber seal between
the seat back and the window panel, and also between
the seat edge and the draught screen glazing panel

24 Grabpole & Rail Inspect 3C - 123510 - 01 X X

1the grabpole and grabrail outer surfaces for damage
or scratching
2 any tube or parts shows a major permanent
deformation
3 any slack fixing screws or bolts
4 a fracture over 3 mm in length

25 Doorway & Gangway Inspect 3C - 123550 - 01 X X

grabhandle 1 the doorway grabhandle outer surfaces for damage
or scratching
2 any tube or parts shows a major permanent
deformation
3 any slack fixing screws or bolts
4 a fracture over 3 mm in length

26 Straphanger Inspect the joint between the straphanger and grabrail 3C - 123560 - 01 X X
for any slack fixing bolts.
27 Draughtscreen Glasses Inspect 3C - 123580 - 01 X X
1 the condition of the draughtscreen glass.
2 the condition of the fixing of the upper and lower
parts of the draughtscreen glass for any slack fixing
bolts and/or rubber packing
28 Bulkhead panels Inspect 3C - 123590 - 01 X X
1 the condition of the draughtscreen paint of the
surface for any scratches
2 the condition of the bulkhead panel fixings for any
slack fixing
29 Fire Extinguisher Check 3C - 123700 - 01 X X
1. the fire extinguisher is in place
2. the fire extinguisher has not been used, replace as
necessary.
3. Extinguisher is fully charged.
4. Extinguisher expiry date.

30 Gangway half 1. Visually inspect Corrugated bellows 3C - 141000 - 01 X X

- Broken aluminium profiles
- Fabric torn out of bellows frames
- Tears or holes in fabric
- Uneven fit of screw-on frame at wagon-interface
- Damaged or worn rubber sealing profile of couple and
screw-on frame
2. Visually inspect Bridge plates
- Sluggishness of rod hinge
- Floor flaps of couple frame sided bridge plate do not
rest properly on wagon sided bridge plate
- Sliding ledges damaged/ worn
3 Check loose ceiling plates
4 Visually inspect Sliding wall
- Tears in gap coverings
- Firm Fit
- Felt strip worn

Task 4. Exterior
31 Windows Check if the window glasses (Windscreen and 3C - 122100 - 01 X X
Bodyside windows glasses) are broken or cracked, or
the glazing sealing is damaged
32 Wiper Blade Swing back the wiper arm from the windscreen 3C - 124740 - 01 X
Inspect
1 wiper blade for wear and external damage
2 rubber lip for damage
3 The joints of wiper blade for free movement
4 The joint bolt used to fasten wiper blade to the wiper
arm must be correctly fastened.

Page:9/168
"B1" Service Check(18000Kms(45days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
33 Water Container 1 Unscrew cap, and fill water container to the very top 3C - 124760 - 01 Xility
mark with the washing liquid
2 Screw on cap tight again by hand
34 Front Automatic Coupler 1. Rough cleaning 3C - 142100 - 01 X
2. Check the entire coupler for visible damage
35 Coupler Head 1. Grease coupler head 3C - 142110 - 01 X
2. Checkif springs are broken.
36 Air Pipe Connections Clean sockets and gaskets (BP/MRP )with oil free 3C - 142130 - 01 X
compressed air or grease free rag.
37 Coupler shank Check the buffer for leakage of oil and grease. 3C - 142140 - 01 X
38 Muff coupling Visually check if bores of lower muff are filled with 3C - 142190 - 01 X
grease.
39 Muff coupling Visually check if bores of lower muff are filled with 3C - 142260 - 01 X
grease.
Task 5. Roof
40 DC Arrester 1 Clean the porcelain surface. 3C - 152200 - 01 X
2 Check the porcelain surface for any crack.
3 Check by hand all high tension connections for
looseness.
41 Air Filter Air Filters - Cleaning 3C - 191800 - 01 X X
42 Air Filter Air Filters - Cleaning 3C - 192800 - 01 X
43 Emergency Air Damper 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192900 - 01 X
Assembly console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Open the grill in front of the emergency damper in
the cabin
4. Clean the emergency air damper fan with bristle
brush or cloth
5. Check the emergency air damper for any damage
6. Check whether the emergency motor is running
when the HVAC unit is shut down
7. Ensure that fan blower is working when emergency
motor is running
8. Check whether damper door assembly is opened
9. Ensure that all electrical connections to the
emergency motor are properly connected.
10. Close the grill of the emergency air damper
11. Switch ON all control power supply circuit breakers
at the driver console.
12. Switch ON all power supply circuit breakers in the
electrical cubicle.
13. Check the emergency motor for any noise or
disturbances

Task 6. Functional Checks

44 Master controller 1. Check cable insulation and terminal lugs for signs of 3C - 153200 - 01 X
damage such as cracking, rubbing, etc.
2. Check Driver's Controller Handle and Mode Selector
handle for signs of damage such as cracking,
excessive wearing, etc.
3. Check springs, gears, cams, etc for signs of wear or
damage.
4. Confirm that with the Key switch in the OFF position,
the Driver's Controller Handle is in the maximum brake
position and Mode selector handle is in OFF
positioned. Neither handle can be moved out of these
positions.
5. Insert the Drivers key into the key switch and confirm
that the key switch can be turned to the ON Position.
Confirm that the Drivers key can not be removed in the
ON position.

Page:10/168
"B1" Service Check(18000Kms(45days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
6. Confirm that the Driver's Controller Handle can be ility
moved from the maximum brake position through to
maximum powering position only with the Mode
Selector handle in the positions of "Supervisory
manual", "Restricted manual", "Yard manual",
"Wash/Coupling" and "Reverse".
7. Master Controller cannot be moved from Bmax when
mode selector is on the position of ATO.
8. Confirm that the Driver's Controller Handle can be
operated smoothly and without excessive force.

45 Brake and Pneumatic covered by daily start-up 3C - 160000 - 01 X X

System
46 Brake and Pneumatic during starting up, includes automatic test of WSP 3C - 160000 - 02 X X
System
47 Passenger access door Check and analysis of all failures transmitted to the 3C - 181000 - 01 X X
train system
48 Passenger access door Check 3C - 181000 - 02 X X
1. all passenger access doors open simultaneously
with a normal sliding plug motion and with no abnormal
noise
2. all passenger access doors close simultaneously
with a smooth sliding motion ending at reduced speed
3. the recovery of “All doors closed” and “All doors
locked” on monitoring lines

49 Passenger access door Obstacle on closing 3C - 181000 - 03 X X

1. the door being opened, initiate a closing command
while placing a 15 x100 mm obstacle between door-
leaves at mid height.
2. Verify the closing cycle
3. Verify that if obstacle is removed before the end of
programmed obstacle sequence the door continues
closing until closed and locked position is reached.
Obstacle on opening
1. The door being closed, initiate an opening command
while preventing one door leaf from opening.
2. Verify the closing cycle
3. Verify that if obstacle is removed before the end of
programmed obstacle sequence the door continues
opening until fully opened position.

50 Central Unit 1. Check PCB status 3C - 1A1100 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2. Check connector and cable conditions
(a) Check the connector insulating materials for any
defects, damage and contamination
(b) Check the condition of the pins and sockets for
defect and damage
3. Check connecting cables for damage

51 Local Unit 1 Check PCB status 3C - 1A1200 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

Page:11/168
"B1" Service Check(18000Kms(45days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
52 Video Display Unit 1 Check Screen Condition 3C - 1A1300 - 01 Xility
(a) Check screen for damage.
- Visually check the screen for cracks and deformation
of the screen surface.
- Unusual discolouring which maybe caused by heat or
heavy impact.
- Check for water and moisture.
(b) Check operation of Video Display Unit.
- Check the touch panel operation using “Display
check” on Maintenance screen.
- Check the screen movement.
2 Check Connector Condition.
(a) Check connector insulating materials for defect,
damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for signs of damage.

53 Interface Unit ( For DT Car) 1 Check PCB status 3C - 1A1500 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

54 Interface Unit ( For M Car) 1 Check PCB status 3C - 1A1600 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

Page:12/168
 Remark

Page:13/168
 Remark

Page:14/168
 Remark

Page:15/168
 Remark

Page:16/168
 Remark

Page:17/168
 Remark

Page:18/168
"B2" Service Check(36000kms(90days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
Task 1. Underfloor ility
1 Bogie 1. Visually Examine the following for damage and 3C - 131000 - 01 X X
security
(a) Lateral dampers.
(b) Safety earth cables (body/bogie and journal
box/frame).
(c) Axle end earth cables.
3. Visually Check Journal box for mechanical damage
or fractures
4. Visually Check the security of front covers and the
integrity of the cover seal
5. Visually Examine primary suspension for security
and damage and signs of bonding failure
6. Visually Examine secondary air springs; check for
damage
7. Visually Examine brake pipe work including fittings,
the brake unit and pad carriers for damaged, worn or
missing parts.
8. visually Check air suspension levelling valves and
links for security, damage.
9. Visually check the traction motors and traction motor
cable harnesses for damage and security and remove
any debris from the traction motor intake grilles (Motor
bogies only).

10. Visually check the gearbox, motor/gearbox coupling

and safety nose for damage, security, any oil leaks
from the gearbox and grease leakage from the coupling
(motor bogies)
11. Visually check the bogie frame for cracks
12. Visually examine the wheelset for signs of
movement between wheel & axle and for evidence of
the wheel overheating or derailment damage
13. Visually examine axles for any signs of corrosion or
surface damage.
14. Visually examine the Disc brake and brake caliper
unit for damage and security
15. Visually examine the levelling valve screw rod and
support brackets for damage and misalignment

2 Driving Gear 1. Check oil level at the oil sight glass 3C - 131500 - 02 X
2. Check the gear unit on the input and output sides as
to leakage
3 Brake Pad Holder 1. Check that no pad may be thinner than 5mm at any 3C - 131620 - 01 X X
point.
2. Check if Brake pads wears one-sidedly
4 Hose Pipes 1. Inspect the hose in order to check if there are no 3C - 131640 - 01 X X
signs of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
2. check for leakages.
5 Wheelset Visually Examine 3C - 132000 - 01 X X
1. axle and wheel for paint peeling-off and crack. Paint
as necessary.
6 Wheelset Visually Examine 3C - 132000 - 02 X X
1. Flat spots
2. Flaking and chipping
3. Crosswise crack on wheel tread surface
4. Longitudinal crack on wheel tread surface
7 Air Spring Inspect 3C - 133210 - 01 X X
1 the external rubber surface for damage and cracks.
2 Clean dirt or oil deposits from the air spring using
clean water.
8 Current Collector Device 1. Check presence of carbon shoe 3C - 151100 - 01 X
2. Check that the fuses have not operate
9 Current Collector Device 1. Cleaning the entire CCD 3C - 151100 - 02 X
2. Check
- the wear limit has not been reached.
- the shoes are wearing uniformly.
- Chipped, scratched, or cracked carbon.
- Missing or partially destroyed carbon.

10 Current Collector Device Carbon shoe - Replacement 3C - 151110 - 06 X

Page:19/168
"B2" Service Check(36000kms(90days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
11 HSCB Check condition of box cover, mounting brackets and 3C - 152100 - 02 Xility
fasteners
(a) Check the High Speed Circuit Breaker box for
damage to the box, the covers, the fasteners and the
FRP cover
(b) Check the connector is securely fitted
(c) Check the earth strap mounting point for signs of
damage
(d) Check the earth strap for signs of damage

12 MS Box Check conditions of external cover, fanstening and bar 3C - 152300 - 02 X

of power circuit.
13 Filter Reactor 1. Check the mounting bolts for tightness 3C - 152400 - 01 X
2. Check the mounting points for damage or crack
3. Check the damage of lead wire, frame and wire net
condition.
14 VVVF Inverter 1 Check of box cover and fasteners 3C - 152500 - 03 X
(a) Check that the covers fit correctly and do not have
any damage
(b) Check that the cover locks do not have any signs of
damage
(c) Check that the interior of VVVF Inverter Box is free
from dirt
(d) Confirm that the cooling fins are free from
contamination
2 Check of box exterior, mounting brackets, and earth
strap
(a) Check that the exterior of VVVF Inverter Box does
not have any signs of corrosion, deformation, or other
damage
(b) Check that the box-mounting brackets do not have
any cracks or damage
(c) Check that the box welds do not have any signs of
cracks
(d) Confirm that the earth strap does not have any
signs of damage

15 Traction Motor Inspection 3C - 152700 - 02 X

Check if there is damage or not.
Clean
Clean the wirenet air filter by air.
16 Traction Motor Inspection 3C - 152700 - 03 X
Check the loosening bolt and retighten.
Check the grease leakage.
17 PWM generator 1 Check the PWM Generator unit for signs of damage 3C - 153100 - 01 X
2 Check Connector for damage or loosening
3 Check all screws and nuts for loosening
18 Dry-Type Air Filter 1. Check the vacuum indicator on the intake housing of 3C - 161120 - 02 X
the air filter for the red flag being visible.
2. Make sure that the dust discharge valve is clear
19 HOSE PIPES (A02) Inspect the hose in order to check if there are no signs 3C - 161C00 - 02 X
of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
20 HOSE PIPES (B10, B25, Inspect the hose in order to check if there are no signs 3C - 162E00 - 02 X X
B43, B44) of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
21 HOSE PIPES (U03) Inspect the hose in order to check if there are no signs 3C - 167300 - 02 X
of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
22 HOSE PIPES (W03) Inspect the hose in order to check if there are no signs 3C - 168300 - 02 X
of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.

Page:20/168
"B2" Service Check(36000kms(90days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
23 Auxiliary Power 1 Check 3C - 171100 - 03 ilityX
Supply(APS) Box - the covers fit correctly and and do not have any
damage
- the cover locks do not have any signs of damage
- the interior of the APS box is free from dirt
- the exterior of APS box does not have any signs of
corrosion, deformation, or other damage
- the box-mounting brackets do not have any cracks
or damage
- the box welds do not have any signs of cracks
- the air filter does not have any signs of damage
2 Clean the air filter with compressed air or water

Task 2. Cab
24 Footrest Ass'y Inspect 3C - 124210 - 01 X
1 the security of the footrest fixings.
2 the footrest functions normally.
25 Miniature Circuit Breaker Inspect 3C - 124410 - 01 X
Panel 1 1 the component is damaged or deteriorated
2 the MCB is secured in the DIN rail
3 the letters of any label are missing
4 the condition of the cable connection
26 Miniature Circuit Breaker Inspect 3C - 124420 - 01 X
Panel 2 1 the component is damaged or deteriorated
2 the MCB is secured in the DIN rail
3 the letters of any label are missing
4 the condition of the cable connection
27 Driver's Seat Safety Inspection 3C - 124500 - 01 X
-Seat Folding
-Seat Sliding
-Seat Height Adjust
-A/rest Folding
28 Driver's Seat Check 3C - 124500 - 02 X
-Cush pad segment
-Operations parts
29 Auxiliary Seat Inspect the security of the seat frame fastenings and 3C - 124600 - 01 X
the brackets fastenings
Test unfolding/folding
30 Display Controller 1 Check Connectors Condition. 3C - 1A1400 - 01 X
(a) Check the connectors insulating materials for
defect, damage and contamination
(b) Check the condition of the pins and sockets for
defect and damage
2 Check connecting cables for signs of damage

31 Network Video Check disk error and virus 3C - 1B2100 - 02 X

Recorder(NVR)
Task 3. Interior
32 Passenger Seat Inspect 3C - 123400 - 01 X X
1 outer surfaces for damage or scratching
2 seat pans, seat lower covers and seat brackets to
ensure security of mountings
3 major scratches or cracks of the rubber seal between
the seat back and the window panel, and also between
the seat edge and the draught screen glazing panel

33 Grabpole & Rail Inspect 3C - 123510 - 01 X X

1the grabpole and grabrail outer surfaces for damage
or scratching
2 any tube or parts shows a major permanent
deformation
3 any slack fixing screws or bolts
4 a fracture over 3 mm in length

34 Doorway & Gangway Inspect 3C - 123550 - 01 X X

grabhandle 1 the doorway grabhandle outer surfaces for damage
or scratching
2 any tube or parts shows a major permanent
deformation
3 any slack fixing screws or bolts
4 a fracture over 3 mm in length

Page:21/168
"B2" Service Check(36000kms(90days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
35 Straphanger Inspect the joint between the straphanger and grabrail 3C - 123560 - 01 XilityX
for any slack fixing bolts.
36 Draughtscreen Glasses Inspect 3C - 123580 - 01 X X
1 the condition of the draughtscreen glass.
2 the condition of the fixing of the upper and lower
parts of the draughtscreen glass for any slack fixing
bolts and/or rubber packing
37 Bulkhead panels Inspect 3C - 123590 - 01 X X
1 the condition of the draughtscreen paint of the
surface for any scratches
2 the condition of the bulkhead panel fixings for any
slack fixing
38 Fire Extinguisher Check 3C - 123700 - 01 X X
1. the fire extinguisher is in place
2. the fire extinguisher has not been used, replace as
necessary.
3. Extinguisher is fully charged.
4. Extinguisher expiry date.

39 Gangway half 1. Visually inspect Corrugated bellows 3C - 141000 - 01 X X

- Broken aluminium profiles
- Fabric torn out of bellows frames
- Tears or holes in fabric
- Uneven fit of screw-on frame at wagon-interface
- Damaged or worn rubber sealing profile of couple and
screw-on frame
2. Visually inspect Bridge plates
- Sluggishness of rod hinge
- Floor flaps of couple frame sided bridge plate do not
rest properly on wagon sided bridge plate
- Sliding ledges damaged/ worn
3 Check loose ceiling plates
4 Visually inspect Sliding wall
- Tears in gap coverings
- Firm Fit
- Felt strip worn

Task 4. Exterior
40 Windows Check if the window glasses (Windscreen and 3C - 122100 - 01 X X
Bodyside windows glasses) are broken or cracked, or
the glazing sealing is damaged
41 Wiper Blade Swing back the wiper arm from the windscreen 3C - 124740 - 01 X
Inspect
1 wiper blade for wear and external damage
2 rubber lip for damage
3 The joints of wiper blade for free movement
4 The joint bolt used to fasten wiper blade to the wiper
arm must be correctly fastened.

42 Water Container 1 Unscrew cap, and fill water container to the very top 3C - 124760 - 01 X
mark with the washing liquid
2 Screw on cap tight again by hand
43 Front Automatic Coupler 1. Rough cleaning 3C - 142100 - 01 X
2. Check the entire coupler for visible damage
44 Front Automatic Coupler Check height of coupler, if necessary adjust 3C - 142100 - 02 X
45 Coupler Head 1. Grease coupler head 3C - 142110 - 01 X
2. Checkif springs are broken.
46 Coupler Head 1. Uncouple coupler lock manually several times and 3C - 142110 - 02 X
slowly release.
2. The coupler lock has to return to the stop without
jamming
47 Coupler Head Repair anti-corrosive coating of coupler face, male and 3C - 142110 - 03 X
female cone
48 Air Pipe Connections Clean sockets and gaskets (BP/MRP )with oil free 3C - 142130 - 01 X
compressed air or grease free rag.
49 Coupler shank Check the buffer for leakage of oil and grease. 3C - 142140 - 01 X
50 Muff coupling Visually check if bores of lower muff are filled with 3C - 142190 - 01 X
grease.
51 Semipermanent Coupler 1. Rough cleaning 3C - 142200 - 01 X
2. Check the entire coupler for visible damage
52 Coupler shank Check gangway support plate for damage and tight 3C - 142220 - 01 X
seat

Page:22/168
"B2" Service Check(36000kms(90days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
53 Muff coupling Visually check if bores of lower muff are filled with 3C - 142260 - 01 ilityX
grease.
Task 5. Roof
54 DC Arrester 1 Clean the porcelain surface. 3C - 152200 - 01 X
2 Check the porcelain surface for any crack.
3 Check by hand all high tension connections for
looseness.
55 Air Filter Air Filters - Cleaning 3C - 191800 - 01 X X
56 Air Filter Air Filters - Cleaning 3C - 192800 - 01 X
57 Emergency Air Damper 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192900 - 01 X
Assembly console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Open the grill in front of the emergency damper in
the cabin
4. Clean the emergency air damper fan with bristle
brush or cloth
5. Check the emergency air damper for any damage
6. Check whether the emergency motor is running
when the HVAC unit is shut down
7. Ensure that fan blower is working when emergency
motor is running
8. Check whether damper door assembly is opened
9. Ensure that all electrical connections to the
emergency motor are properly connected.
10. Close the grill of the emergency air damper
11. Switch ON all control power supply circuit breakers
at the driver console.
12. Switch ON all power supply circuit breakers in the
electrical cubicle.
13. Check the emergency motor for any noise or
disturbances

Task 6. Functional Checks

58 Master controller 1. Check cable insulation and terminal lugs for signs of 3C - 153200 - 01 X
damage such as cracking, rubbing, etc.
2. Check Driver's Controller Handle and Mode Selector
handle for signs of damage such as cracking,
excessive wearing, etc.
3. Check springs, gears, cams, etc for signs of wear or
damage.
4. Confirm that with the Key switch in the OFF position,
the Driver's Controller Handle is in the maximum brake
position and Mode selector handle is in OFF
positioned. Neither handle can be moved out of these
positions.
5. Insert the Drivers key into the key switch and confirm
that the key switch can be turned to the ON Position.
Confirm that the Drivers key can not be removed in the
ON position.

6. Confirm that the Driver's Controller Handle can be

moved from the maximum brake position through to
maximum powering position only with the Mode
Selector handle in the positions of "Supervisory
manual", "Restricted manual", "Yard manual",
"Wash/Coupling" and "Reverse".
7. Master Controller cannot be moved from Bmax when
mode selector is on the position of ATO.
8. Confirm that the Driver's Controller Handle can be
operated smoothly and without excessive force.

59 Brake and Pneumatic covered by daily start-up 3C - 160000 - 01 X X

System
60 Brake and Pneumatic during starting up, includes automatic test of WSP 3C - 160000 - 02 X X
System
61 Passenger access door Check and analysis of all failures transmitted to the 3C - 181000 - 01 X X
train system

Page:23/168
"B2" Service Check(36000kms(90days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
62 Passenger access door Check 3C - 181000 - 02 XilityX
1. all passenger access doors open simultaneously
with a normal sliding plug motion and with no abnormal
noise
2. all passenger access doors close simultaneously
with a smooth sliding motion ending at reduced speed
3. the recovery of “All doors closed” and “All doors
locked” on monitoring lines

63 Passenger access door Obstacle on closing 3C - 181000 - 03 X X

1. the door being opened, initiate a closing command
while placing a 15 x100 mm obstacle between door-
leaves at mid height.
2. Verify the closing cycle
3. Verify that if obstacle is removed before the end of
programmed obstacle sequence the door continues
closing until closed and locked position is reached.
Obstacle on opening
1. The door being closed, initiate an opening command
while preventing one door leaf from opening.
2. Verify the closing cycle
3. Verify that if obstacle is removed before the end of
programmed obstacle sequence the door continues
opening until fully opened position.

64 Central Unit 1. Check PCB status 3C - 1A1100 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2. Check connector and cable conditions
(a) Check the connector insulating materials for any
defects, damage and contamination
(b) Check the condition of the pins and sockets for
defect and damage
3. Check connecting cables for damage

65 Local Unit 1 Check PCB status 3C - 1A1200 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

66 Video Display Unit 1 Check Screen Condition 3C - 1A1300 - 01 X

(a) Check screen for damage.
- Visually check the screen for cracks and deformation
of the screen surface.
- Unusual discolouring which maybe caused by heat or
heavy impact.
- Check for water and moisture.
(b) Check operation of Video Display Unit.
- Check the touch panel operation using “Display
check” on Maintenance screen.
- Check the screen movement.
2 Check Connector Condition.
(a) Check connector insulating materials for defect,
damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for signs of damage.

Page:24/168
"B2" Service Check(36000kms(90days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
67 Interface Unit ( For DT Car) 1 Check PCB status 3C - 1A1500 - 01 Xility
(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

68 Interface Unit ( For M Car) 1 Check PCB status 3C - 1A1600 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

69 LCD touch screen Monitor Check for correct operation 3C - 1B2200 - 01 X

70 Saloon IP Camera Check for correct operation 3C - 1B2300 - 01 X X
71 PoE switching HUB Check for correct operation 3C - 1B2400 - 01 X X

Page:25/168
 Remark

Page:26/168
 Remark

Page:27/168
 Remark

Page:28/168
 Remark

Page:29/168
 Remark

Page:30/168
 Remark

Page:31/168
 Remark

Page:32/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
Task 1. Underfloor ility
1 Low Tension Junction Box 1 Check if the component is damaged or deteriorated. 3C - 113100 - 01 X X
2 Inspect that bolts of Terminal Block and Receptacle
have not loosened.
3 Check if Receptacle and Terminal Block fasten in DIN
Rail.
4 Inspect that the component labelling are existing.
5 Check the cable connection state.

2 High Tension Connector 1 Check to see if the component is damaged or 3C - 113200 - 01 X X

deteriorated.
2 Inspect that bolts of Receptacle have not loosened,
Retighten the bolts if loose.
3 Check if Receptacle fasten in plate.
4 Inspect that the component labelling are existing.
5 Check the cable connection state.

3 Traction Motor Connector 1 Check if the component is damaged or deteriorated. 3C - 113300 - 01 X

2 Inspect that bolts of T/M connector have not
loosened, Retighten the bolts if neccessary.
3 Inspect that the component labelling are existing.
4 Collector Shoe Junction Box 1 Check if the component is damaged or deteriorated. 3C - 113500 - 01 X
2 Inspect that bolts of busbar have not loosened.
Retighten the bolts if neccessary.
3 Inspect that the component labelling are existing.
5 Bogie 1. Visually Examine the following for damage and 3C - 131000 - 01 X X
security
(a) Lateral dampers.
(b) Safety earth cables (body/bogie and journal
box/frame).
(c) Axle end earth cables.
3. Visually Check Journal box for mechanical damage
or fractures
4. Visually Check the security of front covers and the
integrity of the cover seal
5. Visually Examine primary suspension for security
and damage and signs of bonding failure
6. Visually Examine secondary air springs; check for
damage
7. Visually Examine brake pipe work including fittings,
the brake unit and pad carriers for damaged, worn or
missing parts.
8. visually Check air suspension levelling valves and
links for security, damage.
9. Visually check the traction motors and traction motor
cable harnesses for damage and security and remove
any debris from the traction motor intake grilles (Motor
bogies only).

10. Visually check the gearbox, motor/gearbox coupling

and safety nose for damage, security, any oil leaks
from the gearbox and grease leakage from the coupling
(motor bogies)
11. Visually check the bogie frame for cracks
12. Visually examine the wheelset for signs of
movement between wheel & axle and for evidence of
the wheel overheating or derailment damage
13. Visually examine axles for any signs of corrosion or
surface damage.
14. Visually examine the Disc brake and brake caliper
unit for damage and security
15. Visually examine the levelling valve screw rod and
support brackets for damage and misalignment

6 Center Pivot Visually inspect 3C - 131300 - 01 X X

1 the security of bolts and nuts between center pivot
and carbody bolster.
2 the security of interface between center pivot and
center pivot lower casting.
3 casting of center pivot and center pivot lower casting
about crack and paint condition

7 Center Pivot Visually check each mono link for straightness and 3C - 131300 - 02 X X
spherical bush for damage.

Page:33/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
8 Center Pivot 1. Check for damage or severe oil leaks. (i.e. oil 3C - 131300 - 03 XilityX
running down outer tube)
2. Check the rubber bushes for debonding or play
9 Center Pivot Visually check each rubber buffer stop for cracking or 3C - 131300 - 04 X X
any de-bonding of the rubber
10 Driving Gear 1. Check oil level at the oil sight glass 3C - 131500 - 02 X
2. Check the gear unit on the input and output sides as
to leakage
11 Brake Pad Holder 1. Check that no pad may be thinner than 5mm at any 3C - 131620 - 01 X X
point.
2. Check if Brake pads wears one-sidedly
12 Hose Pipes 1. Inspect the hose in order to check if there are no 3C - 131640 - 01 X X
signs of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
2. check for leakages.
13 Brake Disc Check for 3C - 131650 - 01 X X
1. hair cracks, incipient cracks, through-crack
2. scorch marks, material deposits and flaking
3. security of bolted fasteners
4. wear
14 ATC Pick Up Coil Check that the height is within 127 ± 2 mm under tare 3C - 131740 - 02 X
inflated condition
15 Wheelset Visually Examine 3C - 132000 - 01 X X
1. axle and wheel for paint peeling-off and crack. Paint
as necessary.
16 Wheelset Visually Examine 3C - 132000 - 02 X X
1. Flat spots
2. Flaking and chipping
3. Crosswise crack on wheel tread surface
4. Longitudinal crack on wheel tread surface
17 Wheelset 1 Inspect hair cracks, incipient cracks, and through- 3C - 132000 - 06 X X
cracks
2 Inspect scorch marks, material deposits and flaking
3 Inspect the bolted fasteners
4 check the wear limit "T"
5 measure the concave wear "H"
6 Measure the slanting wear "S"

18 Primary Suspension Check primary spring if 3C - 133100 - 01 X X

1. the articles are strong swelled
2. the debonding of the rubber to the metal is more as
10mm deep
3. Important mechanical damages occur
4. only 70% of the original rubber layer thickness
remains in the compression direction
5. more than 10 cracks per cm² appear on the rubber
surface

19 Air Spring Inspect 3C - 133210 - 01 X X

1 the external rubber surface for damage and cracks.
2 Clean dirt or oil deposits from the air spring using
clean water.
20 Vertical damper system 1. Check the Vertical damper piston and dust tubes for 3C - 133300 - 01 X X
damage
2. Check the piston tube for any sign of serious oil
leakage
3. Check the rubber bushes for debonding
4. Check for security of bolts and nuts

21 Current Collector Device 1. Check presence of carbon shoe 3C - 151100 - 01 X

2. Check that the fuses have not operate
22 Current Collector Device 1. Cleaning the entire CCD 3C - 151100 - 02 X
2. Check
- the wear limit has not been reached.
- the shoes are wearing uniformly.
- Chipped, scratched, or cracked carbon.
- Missing or partially destroyed carbon.

23 Current Collector Device Inspect : 3C - 151100 - 03 X

- fuse box
- braid
- flexible stops conditions
- flexible articulations conditions
Page:34/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
24 Current Collector Device Carbon shoe - Replacement 3C - 151110 - 06 Xility
25 HSCB Check condition of box cover, mounting brackets and 3C - 152100 - 02 X
fasteners
(a) Check the High Speed Circuit Breaker box for
damage to the box, the covers, the fasteners and the
FRP cover
(b) Check the connector is securely fitted
(c) Check the earth strap mounting point for signs of
damage
(d) Check the earth strap for signs of damage

26 MS Box Check conditions of external cover, fanstening and bar 3C - 152300 - 02 X

of power circuit.
27 Filter Reactor 1. Check the mounting bolts for tightness 3C - 152400 - 01 X
2. Check the mounting points for damage or crack
3. Check the damage of lead wire, frame and wire net
condition.
28 Filter Reactor Inspection&Clean 3C - 152400 - 02 X
Check the damage of lead wire, frame and wire net
condition.
Clean the wire net
Check lossened bolt by hammering method and re-
tighten the loosened bolt.

29 VVVF Inverter 1 Check of box cover and fasteners 3C - 152500 - 03 X

(a) Check that the covers fit correctly and do not have
any damage
(b) Check that the cover locks do not have any signs of
damage
(c) Check that the interior of VVVF Inverter Box is free
from dirt
(d) Confirm that the cooling fins are free from
contamination
2 Check of box exterior, mounting brackets, and earth
strap
(a) Check that the exterior of VVVF Inverter Box does
not have any signs of corrosion, deformation, or other
damage
(b) Check that the box-mounting brackets do not have
any cracks or damage
(c) Check that the box welds do not have any signs of
cracks
(d) Confirm that the earth strap does not have any
signs of damage

30 Traction Motor Inspection 3C - 152700 - 02 X

Check if there is damage or not.
Clean
Clean the wirenet air filter by air.
31 Traction Motor Inspection 3C - 152700 - 03 X
Check the loosening bolt and retighten.
Check the grease leakage.
32 Traction Motor Clean 3C - 152700 - 04 X
Blowing off dust in the rotor hole.
33 PWM generator 1 Check the PWM Generator unit for signs of damage 3C - 153100 - 01 X
2 Check Connector for damage or loosening
3 Check all screws and nuts for loosening
34 Dry-Type Air Filter 1. Check the vacuum indicator on the intake housing of 3C - 161120 - 02 X
the air filter for the red flag being visible.
2. Make sure that the dust discharge valve is clear
35 HOSE PIPES (A02) Inspect the hose in order to check if there are no signs 3C - 161C00 - 02 X
of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
36 AIR FILTER (B01) Take out the screw plug or open the drain cock, and 3C - 162100 - 03 X X
discharge the liquid collected
37 BRAKE CONTROL (B06) Read-out of diagnosis memory 3C - 162500 - 03 X X
38 HOSE PIPES (B10, B25, Inspect the hose in order to check if there are no signs 3C - 162E00 - 02 X X
B43, B44) of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.

Page:35/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
39 HOSE PIPES (U03) Inspect the hose in order to check if there are no signs 3C - 167300 - 02 Xility
of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
40 HOSE PIPES (W03) Inspect the hose in order to check if there are no signs 3C - 168300 - 02 X
of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
41 Auxiliary Power 1 Check 3C - 171100 - 03 X
Supply(APS) Box - the covers fit correctly and and do not have any
damage
- the cover locks do not have any signs of damage
- the interior of the APS box is free from dirt
- the exterior of APS box does not have any signs of
corrosion, deformation, or other damage
- the box-mounting brackets do not have any cracks
or damage
- the box welds do not have any signs of cracks
- the air filter does not have any signs of damage
2 Clean the air filter with compressed air or water

Task 2. Cab
42 Relay Panel 1 Check to see if the component is damaged or 3C - 114000 - 01 X
deteriorated.
2 Inspect the bolts of the relay and contactor to see if
any have loosened.
3 Inspect that the component labelling are existing.
4 Check the cable connection state.
5 Check to see if the relay and contactor make a noise.

43 Electrical Distribution Board 1 Check if the component is damaged or deteriorated. 3C - 115000 - 01 X

(EDB) 2 Inspect that bolts of Relay and Contactor have
loosened
3 Check if MCB and Diode fasten in DIN Rail.
4 Check that the letter of label is removed.
5 Check the cable connection state.
6 Check if Relay and Contactor make a noise.

44 Miniature Circuit 1 Check if the component is damaged or deteriorated. 3C - 116000 - 01 X

Breaker(MCB) Panel 2 Inspect that bolts of Relay and Contactor have
loosened
3 Check if MCB and Diode fasten in DIN Rail.
4 Check that the letter of label is removed.
5 Check the cable connection state.
6 Check if Relay and Contactor make a noise.

45 DC-DC Converter Panel 1 Check to see if the component is damaged or 3C - 117000 - 01 X

deteriorated.
2 Inspect the bolts of the DC-DC converter to see if any
have loosened.
3 Inspect that the component labelling are existing.
4 Check the cable connection state.
5 Check to see if the dc-dc converter makes a noise.

46 Footrest Ass'y Inspect 3C - 124210 - 01 X

1 the security of the footrest fixings.
2 the footrest functions normally.
47 Miniature Circuit Breaker Inspect 3C - 124410 - 01 X
Panel 1 1 the component is damaged or deteriorated
2 the MCB is secured in the DIN rail
3 the letters of any label are missing
4 the condition of the cable connection
48 Miniature Circuit Breaker Inspect 3C - 124420 - 01 X
Panel 2 1 the component is damaged or deteriorated
2 the MCB is secured in the DIN rail
3 the letters of any label are missing
4 the condition of the cable connection
49 Driver's Seat Safety Inspection 3C - 124500 - 01 X
-Seat Folding
-Seat Sliding
-Seat Height Adjust
-A/rest Folding

Page:36/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
50 Driver's Seat Check 3C - 124500 - 02 Xility
-Cush pad segment
-Operations parts
51 Auxiliary Seat Inspect the security of the seat frame fastenings and 3C - 124600 - 01 X
the brackets fastenings
Test unfolding/folding
52 Display Controller 1 Check Connectors Condition. 3C - 1A1400 - 01 X
(a) Check the connectors insulating materials for
defect, damage and contamination
(b) Check the condition of the pins and sockets for
defect and damage
2 Check connecting cables for signs of damage

53 Network Video Check disk error and virus 3C - 1B2100 - 02 X

Recorder(NVR)
54 PoE switching HUB Remove dust 3C - 1B2400 - 02 X X
Task 3. Interior
55 Passenger Seat Inspect 3C - 123400 - 01 X X
1 outer surfaces for damage or scratching
2 seat pans, seat lower covers and seat brackets to
ensure security of mountings
3 major scratches or cracks of the rubber seal between
the seat back and the window panel, and also between
the seat edge and the draught screen glazing panel

56 Grabpole & Rail Inspect 3C - 123510 - 01 X X

1the grabpole and grabrail outer surfaces for damage
or scratching
2 any tube or parts shows a major permanent
deformation
3 any slack fixing screws or bolts
4 a fracture over 3 mm in length

57 Doorway & Gangway Inspect 3C - 123550 - 01 X X

grabhandle 1 the doorway grabhandle outer surfaces for damage
or scratching
2 any tube or parts shows a major permanent
deformation
3 any slack fixing screws or bolts
4 a fracture over 3 mm in length

58 Straphanger Inspect the joint between the straphanger and grabrail 3C - 123560 - 01 X X
for any slack fixing bolts.
59 Draughtscreen Glasses Inspect 3C - 123580 - 01 X X
1 the condition of the draughtscreen glass.
2 the condition of the fixing of the upper and lower
parts of the draughtscreen glass for any slack fixing
bolts and/or rubber packing
60 Bulkhead panels Inspect 3C - 123590 - 01 X X
1 the condition of the draughtscreen paint of the
surface for any scratches
2 the condition of the bulkhead panel fixings for any
slack fixing
61 Fire Extinguisher Check 3C - 123700 - 01 X X
1. the fire extinguisher is in place
2. the fire extinguisher has not been used, replace as
necessary.
3. Extinguisher is fully charged.
4. Extinguisher expiry date.

Page:37/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
62 Gangway half 1. Visually inspect Corrugated bellows 3C - 141000 - 01 XilityX
- Broken aluminium profiles
- Fabric torn out of bellows frames
- Tears or holes in fabric
- Uneven fit of screw-on frame at wagon-interface
- Damaged or worn rubber sealing profile of couple and
screw-on frame
2. Visually inspect Bridge plates
- Sluggishness of rod hinge
- Floor flaps of couple frame sided bridge plate do not
rest properly on wagon sided bridge plate
- Sliding ledges damaged/ worn
3 Check loose ceiling plates
4 Visually inspect Sliding wall
- Tears in gap coverings
- Firm Fit
- Felt strip worn

63 Passenger access door EDD and EEA 3C - 181000 - 04 X X

1. Rotate the handle 90º clockwise.
2. Check that door is free to be opened manually.
3. Reset the handle manually.
4. Close the door manually with some speed.
5. Check that door is locked and it is no longer possible
to open it manually.

64 Cab Side Door 1 With the cab side door closed and from inside the 3C - 182000 - 01 X
cab, check rotation the main lock handle on the cab
side door between in and out.
2 Check that the door unlocks and can be opened into
the cab.
3 Check that the main lock springs back when the
handle is released in the door open position.
4 Close the door and check that it closes correctly.
5 Check the door is manually operated door type.
6 Check the Two rollers connected with panel and
those operate on the upper track rail.
7 Check the The bottom guiders are operated on
bottom rail simultaneously with the action of the two
rollers.
8 Check the door can withstand rough handling
including slam-open and slam close by operation and
maintenance personnel.
9 Check the stoppers are possible to completely buff
for opening power.
6 Check the Auto-Locking mechanism
7 Visually check if there are any damaged areas on the
access panel.

65 Saloon to Cab Door 1 With the partition door closed, Check the hinged 3C - 183000 - 01 X
single leaf is located on right side of walkway from
saloon side.
2 Check that the door unlocks and can be opened into
the cab.
3 Check that this leaf consists of a door handle located
on cab side
4 Close the door and check that it met correctly
between tongue of locking door and limit switch.
5 With the partition door closed, Check the door leaf is
opened into the cab by an square special key form the
saloon side.
6 Check that the door can be locked, bolted or wedged
from either side of the door to prevent opening.
7 Check that the visual and audible alarm is turned on
automatically when Saloon to cab door in the
unoccupied cab is opened.
8 Check the door leaf is normally kept closed with the
partition wall.
9 Check the door is mounted on a vertical structure in
backwall cubicle by full piano hinge
10 Visually check if there are any damaged areas on
the access panel.

Page:38/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
Task 4. Exterior ility
66 Windows Check if the window glasses (Windscreen and 3C - 122100 - 01 X X
Bodyside windows glasses) are broken or cracked, or
the glazing sealing is damaged
67 Wiper Arm Lubricate all moving parts with universal grease 3C - 124720 - 01 X
1 the cone boring between the wiper arm and wiper
bearing or bearing pin.
2 the moving surfaces between the wiper arm and
wiper blade, and also on the mating surfaces of the
tension spring

68 Wiper Blade Swing back the wiper arm from the windscreen 3C - 124740 - 01 X
Inspect
1 wiper blade for wear and external damage
2 rubber lip for damage
3 The joints of wiper blade for free movement
4 The joint bolt used to fasten wiper blade to the wiper
arm must be correctly fastened.

69 Water Container 1 Unscrew cap, and fill water container to the very top 3C - 124760 - 01 X
mark with the washing liquid
2 Screw on cap tight again by hand
70 Front Automatic Coupler 1. Rough cleaning 3C - 142100 - 01 X
2. Check the entire coupler for visible damage
71 Front Automatic Coupler Check height of coupler, if necessary adjust 3C - 142100 - 02 X
72 Coupler Head 1. Grease coupler head 3C - 142110 - 01 X
2. Checkif springs are broken.
73 Coupler Head 1. Uncouple coupler lock manually several times and 3C - 142110 - 02 X
slowly release.
2. The coupler lock has to return to the stop without
jamming
74 Coupler Head Repair anti-corrosive coating of coupler face, male and 3C - 142110 - 03 X
female cone
75 Air Pipe Connections Clean sockets and gaskets (BP/MRP )with oil free 3C - 142130 - 01 X
compressed air or grease free rag.
76 Coupler shank Check the buffer for leakage of oil and grease. 3C - 142140 - 01 X
77 Muff coupling Visually check if bores of lower muff are filled with 3C - 142190 - 01 X
grease.
78 Semipermanent Coupler 1. Rough cleaning 3C - 142200 - 01 X
2. Check the entire coupler for visible damage
79 Coupler shank Check gangway support plate for damage and tight 3C - 142220 - 01 X
seat
80 Muff coupling Visually check if bores of lower muff are filled with 3C - 142260 - 01 X
grease.

Page:39/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
Task 5. Roof ility
81 DC Arrester 1 Clean the porcelain surface. 3C - 152200 - 01 X
2 Check the porcelain surface for any crack.
3 Check by hand all high tension connections for
looseness.
82 Condenser Coil 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191300 - 02 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove any physical blockade from the condenser
coil surface
4. Wash the condenser coil with warm to hot water and
a small quantity of detergent.
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
6. Switch ON all power supply circuit breakers in the
electrical panel assembly.

83 Air Filter Air Filters - Cleaning 3C - 191800 - 01 X X

84 Discharge Check Valve 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191C10 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove condenser coil
4. Check the joints and fittings of check valves for any
leaks or damage
5. Install condenser coil
6. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
7. Switch ON all power supply circuit breakers in the
electrical panel assembly.

85 Filter Drier 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191C40 - 01 X X
mounting panel assembly
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Ensure the clamps are p the filter drier.
4. Check the pipe-joints and fittings of filter drier for any
leaks.
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
6. Switch ON all power supply circuit breakers in the
electrical panel assembly

86 Liquid Moisture Indicator 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191C50 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the return air damper assembly.
4. Visually check the refrigerant level in sight glass
5. Check moisture indicator on the sight glass
6. Install the return air damper assembly
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
8. Switch ON all power supply circuit breakers in the
electrical panel assembly.

87 Electrical Panel Assembly 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E20 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove PLC mounting panel assembly
4. Remove electrical control panel assembly
5. Check for any loose connections and physical
damage
6. Ensure that all electrical connections are properly
connected
7. Fix the electrical control panel assembly
8. Fix the PLC mounting panel assembly
9. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
10. Switch ON all power supply circuit breakers in the
electrical panel assembly

Page:40/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
88 Circuit Breaker 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E21 - 01 XilityX
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the PLC mounting panel assembly
4. Remove the electrical control panel assembly
5. Check for loose connections
6. Clean the dust on the component
7. Replace all the obviously worn, heat affected or
defective circuit breakers
8. Fix the electrical control panel assembly
9. Fix the PLC mounting panel assembly
10. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
11. Switch ON all power supply circuit breakers in the
electrical panel assembly

89 Relays 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E33 - 01 X X

mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove PLC mounting panel assembly
4. Loosen and remove six M6 bolts along with washer
set fixed to the front cover panel of the PLC mounting
panel to open the front cover panel
5. Check for loose connections
6. Clean the dust on the component with a soft bristle
brush (with the metal part insulated) or use a vacuum
cleaner.
7. Replace all the obviously worn, heat affected or
defective electrical relays.
8. Fix and tighten the six M6 bolts along with washer
set fixed to the front cover panel of the PLC mounting
panel
9. Fix the PLC mounting panel assembly
10. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
11. Switch ON all power supply circuit breakers in the
electrical panel assembly

90 Condenser Coil Condenser Coil - Cleaning 3C - 192300 - 02 X

91 Air Filter Air Filters - Cleaning 3C - 192800 - 01 X
92 Emergency Air Damper 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192900 - 01 X
Assembly console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Open the grill in front of the emergency damper in
the cabin
4. Clean the emergency air damper fan with bristle
brush or cloth
5. Check the emergency air damper for any damage
6. Check whether the emergency motor is running
when the HVAC unit is shut down
7. Ensure that fan blower is working when emergency
motor is running
8. Check whether damper door assembly is opened
9. Ensure that all electrical connections to the
emergency motor are properly connected.
10. Close the grill of the emergency air damper
11. Switch ON all control power supply circuit breakers
at the driver console.
12. Switch ON all power supply circuit breakers in the
electrical cubicle.
13. Check the emergency motor for any noise or
disturbances

Page:41/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
93 Discharge Check Valve 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192C10 - 01 Xility
console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check the joints and fittings of check valves for any
leaks or damage
4. Switch ON all control power supply circuit breakers
at the driver console.
5. Switch ON all power supply circuit breakers in the
electrical cubicle.

94 Filter Drier 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192C40 - 01 X
console.
2. Switch OFF all circuit breakers on the electrical
cubicle.
3. Remove the return air filter assembly
4. Ensure the clamps are holding the filter drier
5. Check the pipe-joints and fittings of filter drier for any
leaks
6. Check moisture indicator on the sight glass
7. Install the return air filter assembly
8. Switch ON all control power supply circuit breakers
at the driver console.
9. Switch ON all power supply circuit breakers in the
electrical cubicle

95 Liquid Moisture Indicator 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192C50 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove the return air filter assembly
4. Visually check the refrigerant level in sight glass
5. Check moisture indicator on the sight glass to find
any excessive moisture in the system.
6. Install the return air filter assembly
7. Switch ON all control power supply circuit breakers
at the driver console.
8. Switch ON all power supply circuit breakers in the
electrical cubicle.

96 Circuit Breaker 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E21 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly
3. Remove electrical cubicle assembly
4. Unlock the latch of the electrical cubicle assembly
5. Check for loose connections
6. Clean the dust on the component with a soft bristle
brush (with the metal part insulated) or use a vacuum
cleaner.
7. Replace all the obviously worn, heat affected or
defective circuit breakers
8. Lock the latch of the electrical cubicle assembly
9. Fix the electrical cubicle assembly
10. Switch ON all control power supply circuit breakers
at driver console.
11. Switch ON all power supply circuit breakers in the
electrical cubicle

Page:42/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
97 Relays 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E26 - 01 Xility
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly.
3. Remove electrical cubicle assembly
4. Unlock the latch of the electrical cubicle assembly
and open electrical cab cover assembly.
5. Check for loose connections
6. Clean the dust on the component with a soft bristle
brush (with the metal part insulated) or use a vacuum
cleaner
7. Replace all the obviously worn, heat affected or
defective electrical relays
8. Lock the latch of the electrical cubicle assembly
9. Fix the electrical cubicle assembly
10. Switch ON all control power supply circuit breakers
at driver console.
11. Switch ON all power supply circuit breakers in the
electrical cubicle.

Task 6. Functional Checks

98 Levelling Valve 1 Ensure that MR pressure is normal (8 to 10 bar). 3C - 133410 - 01 X X
2 Close the concerned cock L6A and L6B (marked as
ASCO) at both bogies.
3 Discharge both air springs by operating the drain
cocks (L10.1) mounted at the bottom of surge
reservoirs (L10) at both bogies.
4 Close the drain cocks (L10.1) and open the
concerned cock L6A and L6B.
5 Check if the lever of levelling valve is moving upward
and stops when the lever is parallel to axis "x"

99 Master controller 1. Check cable insulation and terminal lugs for signs of 3C - 153200 - 01 X
damage such as cracking, rubbing, etc.
2. Check Driver's Controller Handle and Mode Selector
handle for signs of damage such as cracking,
excessive wearing, etc.
3. Check springs, gears, cams, etc for signs of wear or
damage.
4. Confirm that with the Key switch in the OFF position,
the Driver's Controller Handle is in the maximum brake
position and Mode selector handle is in OFF
positioned. Neither handle can be moved out of these
positions.
5. Insert the Drivers key into the key switch and confirm
that the key switch can be turned to the ON Position.
Confirm that the Drivers key can not be removed in the
ON position.

6. Confirm that the Driver's Controller Handle can be

moved from the maximum brake position through to
maximum powering position only with the Mode
Selector handle in the positions of "Supervisory
manual", "Restricted manual", "Yard manual",
"Wash/Coupling" and "Reverse".
7. Master Controller cannot be moved from Bmax when
mode selector is on the position of ATO.
8. Confirm that the Driver's Controller Handle can be
operated smoothly and without excessive force.

100 Brake and Pneumatic covered by daily start-up 3C - 160000 - 01 X X

System
101 Brake and Pneumatic during starting up, includes automatic test of WSP 3C - 160000 - 02 X X
System
102 Brake and Pneumatic functions emergency brake valve, passenger brake, 3C - 160000 - 03 X X
System emergency brake override, driver's brake valve, if
applicable direct brake
103 Brake and Pneumatic Effectiveness of brake equipment (incl. contact of 3C - 160000 - 04 X X
System discs, test operating device und parking brake (incl.
aux. release), regulation of brake (dir./ind.), cylinder
filling and releasing times, assimilation
104 Brake and Pneumatic Function Test Pantograph Control 3C - 160000 - 05 X X
System

Page:43/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
105 Passenger access door Check and analysis of all failures transmitted to the 3C - 181000 - 01 XilityX
train system
106 Passenger access door Check 3C - 181000 - 02 X X
1. all passenger access doors open simultaneously
with a normal sliding plug motion and with no abnormal
noise
2. all passenger access doors close simultaneously
with a smooth sliding motion ending at reduced speed
3. the recovery of “All doors closed” and “All doors
locked” on monitoring lines

107 Passenger access door Obstacle on closing 3C - 181000 - 03 X X

1. the door being opened, initiate a closing command
while placing a 15 x100 mm obstacle between door-
leaves at mid height.
2. Verify the closing cycle
3. Verify that if obstacle is removed before the end of
programmed obstacle sequence the door continues
closing until closed and locked position is reached.
Obstacle on opening
1. The door being closed, initiate an opening command
while preventing one door leaf from opening.
2. Verify the closing cycle
3. Verify that if obstacle is removed before the end of
programmed obstacle sequence the door continues
opening until fully opened position.

108 Passenger access door EED and EEA 3C - 181000 - 04 X X

1. Rotate the handle 90º clockwise.
2. Verify that the door is unlocked and that it can be
opened manually.
3. Reset the handle.
4. Check that door closes at low speed.
5. Check that the door has recovered its normal
operation and responds to train lines and local
commands.

109 Passenger access door 1. Activate the lock out with the crew-key 3C - 181000 - 05 X X
2. Verify that the door cannot be opened manually.
3. Check that the door does not respond to opening
command.
4. Reset the lock out to normal operation.
5. Check that the door operates normally.

110 Passenger access door 1. With door closed and locked put the hands between 3C - 181000 - 06 X X
central rubbers and push to open both door leaves.
2. Push until the end of both push-back strokes and
check that clearance is approximately 50 mm. The
force must not exceed 120N at full stroke.
3. Release door leaves. Door leaves should return to
its position leaving the door perfectly closed.

Page:44/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
111 Smoke Detector 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D90 - 01 XilityX
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove the return air damper assembly
4. Check for any damage on the smoke detector
5. Ensure the smoke detector is free from the dust
6. Check for loose connections of the smoke detector
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
8. Switch ON all power supply circuit breakers in the
electrical panel assembly
9. Connect the Portable Test Unit (PTU) to the PTU
interface at the front of the PLC mounting panel
assembly.
10. Press the “Reset Push Button” to create alarm
signal
11. Create an adequate smoke in the proximity of the
smoke detector
12. Check the PTU screen for the “Smoke Detected”
fault message

13. Check whether the emergency air damper and

fresh air damper is closed when the smoke detected
message was indicated on PTU screen
14. Check that the smoke detector Light, located at the
reset push button on the PLC mounting panel
assembly.
15. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
16. Switch OFF all circuit breakers on electrical panel
assembly
17. Install the return air damper assembly
18. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
19. Switch ON all power supply circuit breakers in the
electrical panel assembly

112 Contactor 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E22 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove PLC mounting panel assembly
4. Remove electrical control panel assembly
5. Check for loose connections on the contactors
6. Clean the dust on the component with a brush
7. Connect PTE to the HVAC unit and switch the
contactor to operate through PTE.
8. Observe operation of the contactors and check for
noisy operation and that there is 24 Vdc supply to the
coils.
9. Check for vibration, chattering and poor contact due
to damaged contacts in the contactors
10. Fix the electrical control panel assembly
11. Fix the PLC mounting panel assembly
12. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
13. Switch ON all power supply circuit breakers in the
electrical panel assembly

Page:45/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
113 PLC Mounting Panel 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E30 - 01 XilityX
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Connect PTE to RS232 Port in PLC (Programmable
Logic Controller).
4. Check and ensure the supply voltage of 24 Vdc at
PLC
5. Check the input signals of PLC from the breakers,
contactors
6. Check the digital output from the PLC
7. Disconnect the supply voltage to PLC
8. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
9. Switch ON all power supply circuit breakers in the
electrical panel assembly

114 DC Converter 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E32 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove PLC mounting panel assembly
4. Loosen and remove six M6 bolts along with washer
set fixed to the front cover panel of the PLC mounting
panel to open the front cover panel
5. Check for loose or short circuit to the DC converter
connections.
6. Check the input voltage with multi-meter
7. Check the output voltage of the converter
8. Fix and tighten the six M6 bolts along with washer
set fixed to the front cover panel of the PLC mounting
panel
9. Fix the PLC mounting panel assembly
10. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
11. Switch ON all power supply circuit breakers in the
electrical panel assembly.

115 Main Control Switch 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E34 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the return air damper assembly
4. Check the Main Control Switch (MCS) for any
damage and loose connection.
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
6. Switch ON all power supply circuit breakers in the
electrical panel assembly.
7. Check whether HVAC unit is disabled when the main
switch is located at the OFF position.
8. Check whether the HVAC unit is automatically
running when the main switch is located at ON position.
9. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
10. Switch OFF all circuit breakers on electrical panel
assembly
11. Install the return air damper assembly
12. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
13. Switch ON all power supply circuit breakers in the
electrical panel assembly

Page:46/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
116 Pressure Gauge 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D90 - 01 Xility
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove the return air filter assembly
4. Access the service access valves through the return
air plenum.
5. Connect calibrated pressure gauges to the service
access valves
6. Switch ON all control power supply circuit breakers
at the driver console.
7. Switch ON all power supply circuit breakers in the
electrical cubicle.
8. Open isolation valves
9. During operation, monitor the suction and discharge
pressures in the corresponding pressure gauges and
calibrated pressure gauges.
10. If there is a variation in the values of the pressure,
replace the pressure gauges
11. Close isolation valves
12. Switch OFF Main Control Switch (MCS) at the
driver console.
13. Switch OFF all circuit breakers on electrical cubicle

14. Remove the calibrated pressure gauge from the

service access valves
15. Install the return air filter assembly
16. Switch ON all control power supply circuit breakers
at the driver console.
17. Switch ON all power supply circuit breakers in the
electrical cubicle

117 Electrical Cubicle Assembly 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E20 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly
3. Connect PTE (Portable Test Equipment) to RS232
Port in electrical cubicle assembly
4. Check and ensure the supply voltage of 24 Vdc at
cubicle
5. Check the input signals of cubicle from the breakers,
contactors
6. Check the digital output from the cubicle
7. Disconnect the supply voltage to electrical cubicle
8. Switch ON all control power supply circuit breakers
at driver console.
9. Switch ON all power supply circuit breakers in the
electrical cubicle.

Page:47/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
118 Contactor 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E22 - 01 Xility
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly
3. Remove electrical cubicle assembly
4. Unlock the latch of the electrical cubicle assembly
5. Check for loose connections on the contactors
6. Clean the dust on the component with a brush
7. Connect PTE to the HVAC unit and switch the
contactor to operate through PTE
8. Observe operation of the contactors and check for
noisy operation and that there is 24 Vdc supply to the
coils.
9. If the voltage is correct but the contactor does not
energize, the contactor is defective and must be
replaced
10. Check for vibration, chattering and poor contact
due to damaged contacts in the contactors
11. Lock the latch of the electrical cubicle assembly
12. Fix the electrical cubicle assembly
13. Switch ON all control power supply circuit breakers
at driver console.
14. Switch ON all power supply circuit breakers in the
electrical cubicle.

119 DC Converter 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E25 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly.
3. Remove electrical cubicle assembly
4. Unlock the latch of the electrical cubicle assembly
5. Check for loose or short circuit to the DC converter
connections
6. Check the input voltage with multi-meter. Ensure it
should be 72 Vdc
7. Check the output voltage of the converter Ensure
that the output voltage is 24 Vdc
8. Lock the latch of the electrical cubicle assembly
9. Fix the electrical cubicle assembly
10. Switch ON all control power supply circuit breakers
at driver console
11. Switch ON all power supply circuit breakers in the
electrical cubicle

120 Central Unit 1. Check PCB status 3C - 1A1100 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2. Check connector and cable conditions
(a) Check the connector insulating materials for any
defects, damage and contamination
(b) Check the condition of the pins and sockets for
defect and damage
3. Check connecting cables for damage

121 Local Unit 1 Check PCB status 3C - 1A1200 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

Page:48/168
"B4" Service Check(72000kms(180))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
122 Video Display Unit 1 Check Screen Condition 3C - 1A1300 - 01 Xility
(a) Check screen for damage.
- Visually check the screen for cracks and deformation
of the screen surface.
- Unusual discolouring which maybe caused by heat or
heavy impact.
- Check for water and moisture.
(b) Check operation of Video Display Unit.
- Check the touch panel operation using “Display
check” on Maintenance screen.
- Check the screen movement.
2 Check Connector Condition.
(a) Check connector insulating materials for defect,
damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for signs of damage.

123 Interface Unit ( For DT Car) 1 Check PCB status 3C - 1A1500 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

124 Interface Unit ( For M Car) 1 Check PCB status 3C - 1A1600 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

125 Network Video 1. System operation status check 3C - 1B2100 - 01 X

Recorder(NVR) 2. Remove dust
126 LCD touch screen Monitor Check for correct operation 3C - 1B2200 - 01 X
127 Saloon IP Camera Check for correct operation 3C - 1B2300 - 01 X X
128 PoE switching HUB Check for correct operation 3C - 1B2400 - 01 X X

Page:49/168
 Remark

Page:50/168
 Remark

Page:51/168
 Remark

Page:52/168
 Remark

Page:53/168
 Remark

Page:54/168
 Remark

Page:55/168
 Remark

Page:56/168
 Remark

Page:57/168
 Remark

Page:58/168
 Remark

Page:59/168
 Remark

Page:60/168
 Remark

Page:61/168
 Remark

Page:62/168
 Remark

Page:63/168
 Remark

Page:64/168
 Remark

Page:65/168
 Remark

Page:66/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
Task 1. Underfloor ility
1 Low Tension Junction Box 1 Check if the component is damaged or deteriorated. 3C - 113100 - 01 X X X
2 Inspect that bolts of Terminal Block and Receptacle
have not loosened.
3 Check if Receptacle and Terminal Block fasten in DIN
Rail.
4 Inspect that the component labelling are existing.
5 Check the cable connection state.

2 High Tension Connector 1 Check to see if the component is damaged or 3C - 113200 - 01 X X X

deteriorated.
2 Inspect that bolts of Receptacle have not loosened,
Retighten the bolts if loose.
3 Check if Receptacle fasten in plate.
4 Inspect that the component labelling are existing.
5 Check the cable connection state.

3 Traction Motor Connector 1 Check if the component is damaged or deteriorated. 3C - 113300 - 01 X X

2 Inspect that bolts of T/M connector have not
loosened, Retighten the bolts if neccessary.
3 Inspect that the component labelling are existing.
4 Collector Shoe Junction Box 1 Check if the component is damaged or deteriorated. 3C - 113500 - 01 X X
2 Inspect that bolts of busbar have not loosened.
Retighten the bolts if neccessary.
3 Inspect that the component labelling are existing.
5 Bogie 1. Visually Examine the following for damage and 3C - 131000 - 01 X X X
security
(a) Lateral dampers.
(b) Safety earth cables (body/bogie and journal
box/frame).
(c) Axle end earth cables.
3. Visually Check Journal box for mechanical damage
or fractures
4. Visually Check the security of front covers and the
integrity of the cover seal
5. Visually Examine primary suspension for security
and damage and signs of bonding failure
6. Visually Examine secondary air springs; check for
damage
7. Visually Examine brake pipe work including fittings,
the brake unit and pad carriers for damaged, worn or
missing parts.
8. visually Check air suspension levelling valves and
links for security, damage.
9. Visually check the traction motors and traction motor
cable harnesses for damage and security and remove
any debris from the traction motor intake grilles (Motor
bogies only).

10. Visually check the gearbox, motor/gearbox coupling

and safety nose for damage, security, any oil leaks
from the gearbox and grease leakage from the coupling
(motor bogies)
11. Visually check the bogie frame for cracks
12. Visually examine the wheelset for signs of
movement between wheel & axle and for evidence of
the wheel overheating or derailment damage
13. Visually examine axles for any signs of corrosion or
surface damage.
14. Visually examine the Disc brake and brake caliper
unit for damage and security
15. Visually examine the levelling valve screw rod and
support brackets for damage and misalignment

6 Center Pivot Visually inspect 3C - 131300 - 01 X X X

1 the security of bolts and nuts between center pivot
and carbody bolster.
2 the security of interface between center pivot and
center pivot lower casting.
3 casting of center pivot and center pivot lower casting
about crack and paint condition

7 Center Pivot Visually check each mono link for straightness and 3C - 131300 - 02 X X X
spherical bush for damage.
8 Center Pivot 1. Check for damage or severe oil leaks. (i.e. oil 3C - 131300 - 03 X X X
running down outer tube)
2. Check the rubber bushes for debonding or play
9 Center Pivot Visually check each rubber buffer stop for cracking or 3C - 131300 - 04 X X X
any de-bonding of the rubber
10 Driving Gear 1. Check oil level at the oil sight glass 3C - 131500 - 02 X X
2. Check the gear unit on the input and output sides as
to leakage
11 Driving Gear 1. Unscrew the breather, wash it with pure benzine and 3C - 131500 - 03 X X
blow compressed air through it
2. Clean and check the housing for cracks
3. Check the rubber element of the torque reaction arm
for cracks and chipping.
4. Regual oil renewals

Page:67/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
12 Driving Gear Refill Grease 3C - 131500 - 09 Xility X
13 Brake Calip. Unit The following servicing steps must be taken regularly to 3C - 131610 - 01 X X X
ensure that the brake caliper units will be maintained in
an orderly condition until the next overhaul.
1 Poke out the breather hole with a rod-like tool.
2 Inspect the brake caliper unit, especially the bellows,
for damage.

14 Brake Pad Holder 1. Check that no pad may be thinner than 5mm at any 3C - 131620 - 01 X X X
point.
2. Check if Brake pads wears one-sidedly
15 Hose Pipes 1. Inspect the hose in order to check if there are no 3C - 131640 - 01 X X X
signs of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
2. check for leakages.
16 Brake Disc Check for 3C - 131650 - 01 X X X
1. hair cracks, incipient cracks, through-crack
2. scorch marks, material deposits and flaking
3. security of bolted fasteners
4. wear
17 ATC Pick Up Coil Check that the height is within 127 ± 2 mm under tare 3C - 131740 - 02 X X
inflated condition
18 Wheelset Visually Examine 3C - 132000 - 01 X X X
1. axle and wheel for paint peeling-off and crack. Paint
as necessary.
19 Wheelset Visually Examine 3C - 132000 - 02 X X X
1. Flat spots
2. Flaking and chipping
3. Crosswise crack on wheel tread surface
4. Longitudinal crack on wheel tread surface
20 Wheelset 1 Inspect hair cracks, incipient cracks, and through- 3C - 132000 - 06 X X X
cracks
2 Inspect scorch marks, material deposits and flaking
3 Inspect the bolted fasteners
4 check the wear limit "T"
5 measure the concave wear "H"
6 Measure the slanting wear "S"

21 Primary Suspension Check primary spring if 3C - 133100 - 01 X X X

1. the articles are strong swelled
2. the debonding of the rubber to the metal is more as
10mm deep
3. Important mechanical damages occur
4. only 70% of the original rubber layer thickness
remains in the compression direction
5. more than 10 cracks per cm² appear on the rubber
surface

22 Secondary Suspension 1 Check the wheel diameter. 3C - 133200 - 01 X X X

2 Wheel wear packers should be inserted for every
wheel wear of 5 mm
3 Levelling valve link should be moved for every wheel
wear of 5 mm
4 Wheel wear packer should be inserted between link
bush and anti-roll bar arm at half wheel wear 20 mm

23 Air Spring Inspect 3C - 133210 - 01 X X X

1 the external rubber surface for damage and cracks.
2 Clean dirt or oil deposits from the air spring using
clean water.
24 Vertical damper system 1. Check the Vertical damper piston and dust tubes for 3C - 133300 - 01 X X X
damage
2. Check the piston tube for any sign of serious oil
leakage
3. Check the rubber bushes for debonding
4. Check for security of bolts and nuts

25 Current Collector Device 1. Check presence of carbon shoe 3C - 151100 - 01 X X

2. Check that the fuses have not operate
26 Current Collector Device 1. Cleaning the entire CCD 3C - 151100 - 02 X X
2. Check
- the wear limit has not been reached.
- the shoes are wearing uniformly.
- Chipped, scratched, or cracked carbon.
- Missing or partially destroyed carbon.

27 Current Collector Device Inspect : 3C - 151100 - 03 X X

- fuse box
- braid
- flexible stops conditions
- flexible articulations conditions
28 Current Collector Device Check 3C - 151100 - 04 X X
- current collecting force
- carbon shoe stroke
- tightening torques
29 Current Collector Device Carbon shoe - Replacement 3C - 151110 - 06 X X

Page:68/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
30 HSCB Check condition of box cover, mounting brackets and 3C - 152100 - 02 Xility X
fasteners
(a) Check the High Speed Circuit Breaker box for
damage to the box, the covers, the fasteners and the
FRP cover
(b) Check the connector is securely fitted
(c) Check the earth strap mounting point for signs of
damage
(d) Check the earth strap for signs of damage

31 HSCB Check damage or deterioration of electrical cables 3C - 152100 - 03 X X

32 MS Box Check conditions of external cover, fanstening and bar 3C - 152300 - 02 X X
of power circuit.
33 Filter Reactor 1. Check the mounting bolts for tightness 3C - 152400 - 01 X X
2. Check the mounting points for damage or crack
3. Check the damage of lead wire, frame and wire net
condition.
34 Filter Reactor Inspection&Clean 3C - 152400 - 02 X X
Check the damage of lead wire, frame and wire net
condition.
Clean the wire net
Check lossened bolt by hammering method and re-
tighten the loosened bolt.

35 VVVF Inverter 1 Check of box cover and fasteners 3C - 152500 - 03 X X

(a) Check that the covers fit correctly and do not have
any damage
(b) Check that the cover locks do not have any signs of
damage
(c) Check that the interior of VVVF Inverter Box is free
from dirt
(d) Confirm that the cooling fins are free from
contamination
2 Check of box exterior, mounting brackets, and earth
strap
(a) Check that the exterior of VVVF Inverter Box does
not have any signs of corrosion, deformation, or other
damage
(b) Check that the box-mounting brackets do not have
any cracks or damage
(c) Check that the box welds do not have any signs of
cracks
(d) Confirm that the earth strap does not have any
signs of damage

36 VVVF Inverter 1. Check of bus bar 3C - 152500 - 04 X X

(a) Check surface of the bus bars does not have any
signs of damage such as discolouring, cracking,
peeling, etc
2. Check of terminal and cable
(a) Check the cable insulation and the terminals do not
have any signs of damage such as discolouring,
cracking, peeling, etc
(b) Check by hand that the terminations are tight
3. Check of insulating material
(a) Check the insulated mounting panels, the terminals,
and the posts do not have any signs of damage such
as discolouring, cracking, peeling, delaminating, etc

37 Traction Motor Inspection 3C - 152700 - 02 X X

Check if there is damage or not.
Clean
Clean the wirenet air filter by air.
38 Traction Motor Inspection 3C - 152700 - 03 X X
Check the loosening bolt and retighten.
Check the grease leakage.
39 Traction Motor Clean 3C - 152700 - 04 X X
Blowing off dust in the rotor hole.
40 PWM generator 1 Check the PWM Generator unit for signs of damage 3C - 153100 - 01 X X
2 Check Connector for damage or loosening
3 Check all screws and nuts for loosening
41 COMPRESSOR SET (A01) Cleaning the coolers and cylinder cooling ribs 3C - 161100 - 02 X
42 COMPRESSOR SET (A01) Examine 3C - 161100 - 03 X
1. spring wire shock absorbers for fractured wire
strands.
2. rubber shock absorbers for cracking or
embrittlement.
43 Dry-Type Air Filter Exchanging the filter element in the dry-type air filter 3C - 161110 - 01 X
After every fifth filter element replacement, exchange
safety element
44 Dry-Type Air Filter 1. Check the vacuum indicator on the intake housing of 3C - 161120 - 02 X
the air filter for the red flag being visible.
2. Make sure that the dust discharge valve is clear
45 Vaccum Indicator 1. Clean the vacuum indicator externally with a damp 3C - 161120 - 02 X
cloth.
2. Check the housing for crack and damag.

Page:69/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
46 Three-Phase Motor 1. Check the ventilation openings (fan hood) and 3C - 161130 - 02 ilityX
cooling ribs for dirt deposits and clean as required.
2. Check the state of shaft seals.
47 Humidity Indicator Check if the colour of the indicator must be orange. 3C - 161320 - 02 X
Exchange the indicator if it turns brownish.
48 SILENCER (A14) Check the silencer for obstructions at the annular gap 3C - 161900 - 02 X
49 THREE-WAY COCK (A17) 1. Disassembly 3C - 161B00 - 03 X
2. Cleaning and inspection
3. Replacement of madatory parts
4. Assembly
5. Testing
50 HOSE PIPES (A02) Inspect the hose in order to check if there are no signs 3C - 161C00 - 02 X
of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
51 AIR FILTER (B01) 1. Remove filter elements and clean them in a cold 3C - 162100 - 02 X X X
cleaning substance
2. Install filter elements
3. Leakage testing
52 AIR FILTER (B01) Take out the screw plug or open the drain cock, and 3C - 162100 - 03 X X X
discharge the liquid collected
53 BRAKE CONTROL (B06) Read-out of diagnosis memory 3C - 162500 - 03 X X X
54 HOSE PIPES (B10, B25, Inspect the hose in order to check if there are no signs 3C - 162E00 - 02 X X X
B43, B44) of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
55 PIPELINE FILTER (L01) cleaning sieve element 3C - 165100 - 01 X X X
56 HOSE PIPES (U03) Inspect the hose in order to check if there are no signs 3C - 167300 - 02 X X
of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
57 HOSE PIPES (W03) Inspect the hose in order to check if there are no signs 3C - 168300 - 02 X X
of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
58 Auxiliary Power 1 Check 3C - 171100 - 03 X
Supply(APS) Box - the covers fit correctly and and do not have any
damage
- the cover locks do not have any signs of damage
- the interior of the APS box is free from dirt
- the exterior of APS box does not have any signs of
corrosion, deformation, or other damage
- the box-mounting brackets do not have any cracks
or damage
- the box welds do not have any signs of cracks
- the air filter does not have any signs of damage
2 Clean the air filter with compressed air or water

59 Auxiliary Power 1. Confirm that the cooling fins are free from 3C - 171100 - 04 X
Supply(APS) Box contamination. Clean the cooling fins with a stiff brush
and compressed air
2. Confirm that the earth strap does not have any signs
of damage.
3. Check that
- the surface of the bus bars does not have any signs
of damage such as discolouring, cracking, peeling, etc
- Check visually that the cable insulation and the
terminals do not have any signs of damage such as
discolouring, cracking, peeling, etc.
- Check by hand that the terminals are tight.
- the cable insulation and the terminals do not have
any signs of damage such as discolouring, cracking,
peeling, etc
- the insulated mounting panels, the terminals, and
the posts do not have any signs of damage such as
discoloring, cracking, peeling, delaminating, etc

60 Battery Supply System 1. Check cell covers and cell terminals for electrolyte 3C - 172000 - 01 X
leakage from filling circuits
2. Check hydraulic connectors and couplings without
shutoff for damage.
3. Check filling hose connections between battery
blocks for damage.
4. Remove cell terminal covers and check all electrical
connections between blocks for hot spots.
5. Check the connection cable to positive and negative
terminals.
6. Check the cleanness of the battery (no metal
objects, or dust or water on the blocks).
7. Charger voltage checking (111.72 V )
8. Individual cell voltage checking (0.5V )

61 Battery Supply System Water Topping Up 3C - 172000 - 02 X

Task 2. Cab

Page:70/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
62 Relay Panel 1 Check to see if the component is damaged or 3C - 114000 - 01 Xility X
deteriorated.
2 Inspect the bolts of the relay and contactor to see if
any have loosened.
3 Inspect that the component labelling are existing.
4 Check the cable connection state.
5 Check to see if the relay and contactor make a noise.

63 Electrical Distribution Board 1 Check if the component is damaged or deteriorated. 3C - 115000 - 01 X X

(EDB) 2 Inspect that bolts of Relay and Contactor have
loosened
3 Check if MCB and Diode fasten in DIN Rail.
4 Check that the letter of label is removed.
5 Check the cable connection state.
6 Check if Relay and Contactor make a noise.

64 Miniature Circuit 1 Check if the component is damaged or deteriorated. 3C - 116000 - 01 X X

Breaker(MCB) Panel 2 Inspect that bolts of Relay and Contactor have
loosened
3 Check if MCB and Diode fasten in DIN Rail.
4 Check that the letter of label is removed.
5 Check the cable connection state.
6 Check if Relay and Contactor make a noise.

65 DC-DC Converter Panel 1 Check to see if the component is damaged or 3C - 117000 - 01 X X

deteriorated.
2 Inspect the bolts of the DC-DC converter to see if any
have loosened.
3 Inspect that the component labelling are existing.
4 Check the cable connection state.
5 Check to see if the dc-dc converter makes a noise.

66 Footrest Ass'y Inspect 3C - 124210 - 01 X X

1 the security of the footrest fixings.
2 the footrest functions normally.
67 Miniature Circuit Breaker Inspect 3C - 124410 - 01 X X
Panel 1 1 the component is damaged or deteriorated
2 the MCB is secured in the DIN rail
3 the letters of any label are missing
4 the condition of the cable connection
68 Miniature Circuit Breaker Inspect 3C - 124420 - 01 X X
Panel 2 1 the component is damaged or deteriorated
2 the MCB is secured in the DIN rail
3 the letters of any label are missing
4 the condition of the cable connection
69 Driver's Seat Safety Inspection 3C - 124500 - 01 X X
-Seat Folding
-Seat Sliding
-Seat Height Adjust
-A/rest Folding
70 Driver's Seat Check 3C - 124500 - 02 X X
-Cush pad segment
-Operations parts
71 Auxiliary Seat Inspect the security of the seat frame fastenings and 3C - 124600 - 01 X X
the brackets fastenings
Test unfolding/folding
72 Display Controller 1 Check Connectors Condition. 3C - 1A1400 - 01 X X
(a) Check the connectors insulating materials for
defect, damage and contamination
(b) Check the condition of the pins and sockets for
defect and damage
2 Check connecting cables for signs of damage

73 Network Video Check disk error and virus 3C - 1B2100 - 02 X X

Recorder(NVR)
74 PoE switching HUB Remove dust 3C - 1B2400 - 02 X X X
Task 3. Interior
75 Passenger Seat Inspect 3C - 123400 - 01 X X X
1 outer surfaces for damage or scratching
2 seat pans, seat lower covers and seat brackets to
ensure security of mountings
3 major scratches or cracks of the rubber seal between
the seat back and the window panel, and also between
the seat edge and the draught screen glazing panel

76 Grabpole & Rail Inspect 3C - 123510 - 01 X X X

1the grabpole and grabrail outer surfaces for damage
or scratching
2 any tube or parts shows a major permanent
deformation
3 any slack fixing screws or bolts
4 a fracture over 3 mm in length

Page:71/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
77 Doorway & Gangway Inspect 3C - 123550 - 01 XilityX X
grabhandle 1 the doorway grabhandle outer surfaces for damage
or scratching
2 any tube or parts shows a major permanent
deformation
3 any slack fixing screws or bolts
4 a fracture over 3 mm in length

78 Straphanger Inspect the joint between the straphanger and grabrail 3C - 123560 - 01 X X X
for any slack fixing bolts.
79 Draughtscreen Glasses Inspect 3C - 123580 - 01 X X X
1 the condition of the draughtscreen glass.
2 the condition of the fixing of the upper and lower
parts of the draughtscreen glass for any slack fixing
bolts and/or rubber packing
80 Bulkhead panels Inspect 3C - 123590 - 01 X X X
1 the condition of the draughtscreen paint of the
surface for any scratches
2 the condition of the bulkhead panel fixings for any
slack fixing
81 Fire Extinguisher Check 3C - 123700 - 01 X X X
1. the fire extinguisher is in place
2. the fire extinguisher has not been used, replace as
necessary.
3. Extinguisher is fully charged.
4. Extinguisher expiry date.

82 Gangway half 1. Visually inspect Corrugated bellows 3C - 141000 - 01 X X X

- Broken aluminium profiles
- Fabric torn out of bellows frames
- Tears or holes in fabric
- Uneven fit of screw-on frame at wagon-interface
- Damaged or worn rubber sealing profile of couple and
screw-on frame
2. Visually inspect Bridge plates
- Sluggishness of rod hinge
- Floor flaps of couple frame sided bridge plate do not
rest properly on wagon sided bridge plate
- Sliding ledges damaged/ worn
3 Check loose ceiling plates
4 Visually inspect Sliding wall
- Tears in gap coverings
- Firm Fit
- Felt strip worn

83 Passenger access door EDD and EEA 3C - 181000 - 04 X X X

1. Rotate the handle 90º clockwise.
2. Check that door is free to be opened manually.
3. Reset the handle manually.
4. Close the door manually with some speed.
5. Check that door is locked and it is no longer possible
to open it manually.

84 Passenger access door Cleaning & Greasing 3C - 181000 - 08 X X X

85 Passenger access door Check door operator, driving arm, door hanger device, 3C - 181000 - 12 X X X
door leaves, EED and EAD according to 3C-181000-12

86 Cab Side Door 1 With the cab side door closed and from inside the 3C - 182000 - 01 X X
cab, check rotation the main lock handle on the cab
side door between in and out.
2 Check that the door unlocks and can be opened into
the cab.
3 Check that the main lock springs back when the
handle is released in the door open position.
4 Close the door and check that it closes correctly.
5 Check the door is manually operated door type.
6 Check the Two rollers connected with panel and
those operate on the upper track rail.
7 Check the The bottom guiders are operated on
bottom rail simultaneously with the action of the two
rollers.
8 Check the door can withstand rough handling
including slam-open and slam close by operation and
maintenance personnel.
9 Check the stoppers are possible to completely buff
for opening power.
6 Check the Auto-Locking mechanism
7 Visually check if there are any damaged areas on the
access panel.

Page:72/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
87 Saloon to Cab Door 1 With the partition door closed, Check the hinged 3C - 183000 - 01 Xility X
single leaf is located on right side of walkway from
saloon side.
2 Check that the door unlocks and can be opened into
the cab.
3 Check that this leaf consists of a door handle located
on cab side
4 Close the door and check that it met correctly
between tongue of locking door and limit switch.
5 With the partition door closed, Check the door leaf is
opened into the cab by an square special key form the
saloon side.
6 Check that the door can be locked, bolted or wedged
from either side of the door to prevent opening.
7 Check that the visual and audible alarm is turned on
automatically when Saloon to cab door in the
unoccupied cab is opened.
8 Check the door leaf is normally kept closed with the
partition wall.
9 Check the door is mounted on a vertical structure in
backwall cubicle by full piano hinge
10 Visually check if there are any damaged areas on
the access panel.

88 Saloon Air Conditioning Leakage Test 3C - 191000 - 04 X X X

Task 4. Exterior
89 Windows Check if the window glasses (Windscreen and 3C - 122100 - 01 X X X
Bodyside windows glasses) are broken or cracked, or
the glazing sealing is damaged
90 Wiper Arm Lubricate all moving parts with universal grease 3C - 124720 - 01 X X
1 the cone boring between the wiper arm and wiper
bearing or bearing pin.
2 the moving surfaces between the wiper arm and
wiper blade, and also on the mating surfaces of the
tension spring

91 Wiper Blade Swing back the wiper arm from the windscreen 3C - 124740 - 01 X X
Inspect
1 wiper blade for wear and external damage
2 rubber lip for damage
3 The joints of wiper blade for free movement
4 The joint bolt used to fasten wiper blade to the wiper
arm must be correctly fastened.

92 Water Container 1 Unscrew cap, and fill water container to the very top 3C - 124760 - 01 X X
mark with the washing liquid
2 Screw on cap tight again by hand
93 Front Automatic Coupler 1. Rough cleaning 3C - 142100 - 01 X X
2. Check the entire coupler for visible damage
94 Front Automatic Coupler Check height of coupler, if necessary adjust 3C - 142100 - 02 X X
95 Front Automatic Coupler Visually examine 3C - 142100 - 03 X X
1. the surface painting for paint peeling-off and
corrosion. Paint as necessary.
2. Check if coupler is in line with the horizontal vehicle
axis.
3. Slew the coupler horizontally and vertically.
4. Check re-centring function of the coupler
5. Check hoses for porosity
6. Check all pneumatic parts for air tightness by
applying suds with a brush

96 Coupler Head 1. Grease coupler head 3C - 142110 - 01 X X

2. Checkif springs are broken.
97 Coupler Head 1. Uncouple coupler lock manually several times and 3C - 142110 - 02 X X
slowly release.
2. The coupler lock has to return to the stop without
jamming
98 Coupler Head Repair anti-corrosive coating of coupler face, male and 3C - 142110 - 03 X X
female cone
99 Coupler Head Measure coupler lock backlash 3C - 142110 - 04 X X
- admissible play of the coupler lock is 2.0 mm
100 Coupler Head Drain holes with stiff wire 3C - 142110 - 05 X X
101 Air Pipe Connections Clean sockets and gaskets (BP/MRP )with oil free 3C - 142130 - 01 X X
compressed air or grease free rag.
102 Coupler shank Check the buffer for leakage of oil and grease. 3C - 142140 - 01 X X
103 Coupler shank 1. Sliding surface of the regenerative buffer 3C - 142140 - 02 X X
104 Rubber cushion drawgear 1. Check screws for tight seat - tab washers (if any) 3C - 142150 - 01 X X
must seat solidly at the screw head
2. Open drain holes
105 Centring device 1. Check locking screws for tight seat using a torque 3C - 142160 - 01 X X
wrench. Recommended torque: refer to section Align
coupler horizontally.
2. Open drain holes
106 Pneumatic components 1. Check screws for tight seat 3C - 142170 - 01 X X
2. Clean valve sieves with oil-free compressed air
107 Electrical components Check screws for tight seat 3C - 142180 - 01 X X

Page:73/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
108 Muff coupling Visually check if bores of lower muff are filled with 3C - 142190 - 01 Xility X
grease.
109 Muff coupling 1. Check screw connections for tight seat using a 3C - 142190 - 02 X X
torque wrench (145 Nm).
2. Open drain holes
110 Earthing Check earth wires for tight seat - the paint marking 3C - 1421A0 - 01 X X
must remain intact
111 Cover Check screws for tight seat 3C - 1421B0 - 01 X X
112 Semipermanent Coupler 1. Rough cleaning 3C - 142200 - 01 X
2. Check the entire coupler for visible damage
113 Semipermanent Coupler Visually examine 3C - 142200 - 02 X
1. the surface painting for paint peeling-off and
corrosion. Paint as necessary.
2. Only when the semipermanent coupler halves are
separated, slew the coupler horizontally and vertically
114 Air Pipe Connections Only when the semipermanent coupler halves are 3C - 142210 - 01 X
separated, clean sockets and gaskets with oil free
compressed air or grease free rag.
115 Coupler shank Check gangway support plate for damage and tight 3C - 142220 - 01 X
seat
116 Muff coupling Visually check if bores of lower muff are filled with 3C - 142260 - 01 X
grease.
117 Muff coupling 1. Check screw connections for tight seat using a 3C - 142260 - 02 X
torque wrench (300 Nm).
2. Open drain holes
118 Earting Check earth wires for tight seat - the paint marking 3C - 142270 - 01 X
must remain intact
Task 5. Roof
119 DC Arrester 1 Clean the porcelain surface. 3C - 152200 - 01 X X
2 Check the porcelain surface for any crack.
3 Check by hand all high tension connections for
looseness.
120 Brake Resister Check 3C - 152600 - 02 X X
1. No bolts are evidently loose and no mechanical parts
are damaged.
2. Ceramic spacers and insulators are not visibly
cracked.
3. No foreign bodies are present between resistor
elements and inside resistor frame.
4. the resistor elements and connections are not
warped, twisted or distored and do not show signs of
oeverheating or possible touching points.
5. resistor elements and insulating materials are
sufficiently clean.

121 Condenser Fan Assembly 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191200 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Clean the condenser fan with dry compressed air
4. Rotate condenser fan assembly motor with hand and
ensure that only a light force is required to rotate it.
5. Run the HVAC system for few minutes. Ensure that
the condenser fan is rotating in the correct direction
and there is no abnormal noise/vibration from the
condenser fan during operation.
6. Ensure all electrical connections are properly
connected.
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
8. Switch ON all power supply circuit breakers in the
electrical panel assembly

122 Condenser Coil 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191300 - 02 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove any physical blockade from the condenser
coil surface
4. Wash the condenser coil with warm to hot water and
a small quantity of detergent.
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
6. Switch ON all power supply circuit breakers in the
electrical panel assembly.

Page:74/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
123 Evaporator Coil 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191400 - 01 XilityX X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove heater bank assembly to access evaporator
coil
4. Check the evaporator coil for any damages to the
fins
5. Wash the evaporator coil with warm to hot water and
a small quantity of detergent.
6. Clean the drain tray with wet cloth
7. Ensure that draining is done completely through the
drain tube
8. Install the heater bank assembly
9. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
10. Switch ON all power supply circuit breakers in the
electrical panel assembly.

124 Supply Air Blower Assembly 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191600 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Check the supply air blower for any physical
damage.
4. Clean the supply air blower with compressed air.
5. Rotate supply air blower motor with hand and ensure
that only a light force is required to rotate it.
6. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
7. Switch ON all power supply circuit breakers in the
electrical panel assembly.
8. Run the HVAC unit for few minutes and ensure that
there is no unusual noise from the supply air blower

125 Fresh Air Damper Assembly 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191700 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Check and replace fresh air filter.
4. Clean the fresh air dampers and damper motor with
dry compressed air
5. Check the fresh air dampers for any damage
6. Check the damper motor for any noise or
disturbances
7. Ensure that all electrical connections to the damper
motor are properly connected.
8. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
9. Switch ON all power supply circuit breakers in the
electrical panel assembly.

126 Air Filter Air Filters - Cleaning 3C - 191800 - 01 X X X

127 Emergency Air Damper 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191900 - 01 X X X
Assembly mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Clean the emergency air damper and damper motor
with dry compressed air.
4. Check the emergency air damper for any damage
5. Check the damper motor for any noise or
disturbances
6. Ensure that all electrical connections to the damper
motor are properly connected.
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
8. Switch ON all power supply circuit breakers in the
electrical panel assembly.

128 Discharge Check Valve 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191C10 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove condenser coil
4. Check the joints and fittings of check valves for any
leaks or damage
5. Install condenser coil
6. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
7. Switch ON all power supply circuit breakers in the
electrical panel assembly.

Page:75/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
129 TX Valve 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191C20 - 01 XilityX X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Check for leaks and damages of pipes and joints in
TX valve assembly
4. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
5. Switch ON all power supply circuit breakers in the
electrical panel assembly.

130 Solenoid Valve 1. Run the HVAC unit till the air-conditioning system 3C - 191C30 - 01 X X X
gets stabilized
2. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
3. Switch OFF all circuit breakers on electrical panel
assembly.
4. Observe the temperature on both sides of solenoid
valve
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
6. Switch ON all power supply circuit breakers in the
electrical panel assembly.

131 Filter Drier 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191C40 - 01 X X X
mounting panel assembly
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Ensure the clamps are p the filter drier.
4. Check the pipe-joints and fittings of filter drier for any
leaks.
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
6. Switch ON all power supply circuit breakers in the
electrical panel assembly

132 Liquid Moisture Indicator 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191C50 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the return air damper assembly.
4. Visually check the refrigerant level in sight glass
5. Check moisture indicator on the sight glass
6. Install the return air damper assembly
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
8. Switch ON all power supply circuit breakers in the
electrical panel assembly.

133 Electrical Panel Assembly 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E20 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove PLC mounting panel assembly
4. Remove electrical control panel assembly
5. Check for any loose connections and physical
damage
6. Ensure that all electrical connections are properly
connected
7. Fix the electrical control panel assembly
8. Fix the PLC mounting panel assembly
9. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
10. Switch ON all power supply circuit breakers in the
electrical panel assembly

134 Circuit Breaker 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E21 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the PLC mounting panel assembly
4. Remove the electrical control panel assembly
5. Check for loose connections
6. Clean the dust on the component
7. Replace all the obviously worn, heat affected or
defective circuit breakers
8. Fix the electrical control panel assembly
9. Fix the PLC mounting panel assembly
10. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
11. Switch ON all power supply circuit breakers in the
electrical panel assembly

Page:76/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
135 Relays 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E33 - 01 XilityX X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove PLC mounting panel assembly
4. Loosen and remove six M6 bolts along with washer
set fixed to the front cover panel of the PLC mounting
panel to open the front cover panel
5. Check for loose connections
6. Clean the dust on the component with a soft bristle
brush (with the metal part insulated) or use a vacuum
cleaner.
7. Replace all the obviously worn, heat affected or
defective electrical relays.
8. Fix and tighten the six M6 bolts along with washer
set fixed to the front cover panel of the PLC mounting
panel
9. Fix the PLC mounting panel assembly
10. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
11. Switch ON all power supply circuit breakers in the
electrical panel assembly

136 Cab Air Conditioning Leak Testing of Refrigeration System 3C - 192000 - 04 X X

137 Condenser Coil Condenser Coil - Cleaning 3C - 192300 - 02 X X
138 Evaporator Coil 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192400 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove cab heater assembly to access evaporator
coil
4. Check the evaporator coil for any damages to the
fins
5. Wash the evaporator coil with warm to hot water and
a small quantity of detergent.
6. Ensure that draining is done completely through the
cab drain tube
7. Install the cab heater assembly
8. Switch ON all control power supply circuit breakers
at the driver console.
9. Switch ON all power supply circuit breakers in the
electrical cubicle.

139 Supply Air Blower Assembly 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192600 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check the supply air blower for any physical damage
4. Clean the supply air blower with compressed air
5. Rotate supply air blower motor with hand and ensure
that only a light force is required to rotate it.
6. Switch ON all control power supply circuit breakers
at the driver console.
7. Switch ON all power supply circuit breakers in the
electrical cubicle.
8. Run the HVAC unit for few minutes and ensure that
there is no unusual noise from the supply air blower

140 Fresh Air Damper Assembly 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192700 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove the fresh air damper assembly
4. Check and replace fresh air filter
5. Clean the fresh air dampers and damper motor with
dry compressed air
6.Check the fresh air dampers for any damage
7. Check the damper motor for any noise or
disturbances
8. Ensure that all electrical connections to the damper
motor are properly connected.
9. Install the fresh air damper assembly
10. Switch ON all control power supply circuit breakers
at the driver console.
11. Switch ON all power supply circuit breakers in the
electrical cubicle

141 Air Filter Air Filters - Cleaning 3C - 192800 - 01 X X

Page:77/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
142 Emergency Air Damper 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192900 - 01 Xility X
Assembly console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Open the grill in front of the emergency damper in
the cabin
4. Clean the emergency air damper fan with bristle
brush or cloth
5. Check the emergency air damper for any damage
6. Check whether the emergency motor is running
when the HVAC unit is shut down
7. Ensure that fan blower is working when emergency
motor is running
8. Check whether damper door assembly is opened
9. Ensure that all electrical connections to the
emergency motor are properly connected.
10. Close the grill of the emergency air damper
11. Switch ON all control power supply circuit breakers
at the driver console.
12. Switch ON all power supply circuit breakers in the
electrical cubicle.
13. Check the emergency motor for any noise or
disturbances

143 Discharge Check Valve 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192C10 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check the joints and fittings of check valves for any
leaks or damage
4. Switch ON all control power supply circuit breakers
at the driver console.
5. Switch ON all power supply circuit breakers in the
electrical cubicle.

144 TX Valve 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192C20 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check for leaks and damages of pipes and joints in
TX valve assembly
4. Switch ON all control power supply circuit breakers
at the driver console.
5. Switch ON all power supply circuit breakers in the
electrical cubicle

145 Solenoid Valve 1. Run the HVAC unit till the air-conditioning system 3C - 192C30 - 01 X X
gets stabilized
2. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
3. Switch OFF all circuit breakers on electrical panel
assembly.
4. Observe the temperature on both sides of solenoid
valve
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
6. Switch ON all power supply circuit breakers in the
electrical panel assembly.

146 Filter Drier 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192C40 - 01 X X
console.
2. Switch OFF all circuit breakers on the electrical
cubicle.
3. Remove the return air filter assembly
4. Ensure the clamps are holding the filter drier
5. Check the pipe-joints and fittings of filter drier for any
leaks
6. Check moisture indicator on the sight glass
7. Install the return air filter assembly
8. Switch ON all control power supply circuit breakers
at the driver console.
9. Switch ON all power supply circuit breakers in the
electrical cubicle

147 Liquid Moisture Indicator 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192C50 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove the return air filter assembly
4. Visually check the refrigerant level in sight glass
5. Check moisture indicator on the sight glass to find
any excessive moisture in the system.
6. Install the return air filter assembly
7. Switch ON all control power supply circuit breakers
at the driver console.
8. Switch ON all power supply circuit breakers in the
electrical cubicle.

Page:78/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
148 Circuit Breaker 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E21 - 01 Xility X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly
3. Remove electrical cubicle assembly
4. Unlock the latch of the electrical cubicle assembly
5. Check for loose connections
6. Clean the dust on the component with a soft bristle
brush (with the metal part insulated) or use a vacuum
cleaner.
7. Replace all the obviously worn, heat affected or
defective circuit breakers
8. Lock the latch of the electrical cubicle assembly
9. Fix the electrical cubicle assembly
10. Switch ON all control power supply circuit breakers
at driver console.
11. Switch ON all power supply circuit breakers in the
electrical cubicle

149 Relays 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E26 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly.
3. Remove electrical cubicle assembly
4. Unlock the latch of the electrical cubicle assembly
and open electrical cab cover assembly.
5. Check for loose connections
6. Clean the dust on the component with a soft bristle
brush (with the metal part insulated) or use a vacuum
cleaner
7. Replace all the obviously worn, heat affected or
defective electrical relays
8. Lock the latch of the electrical cubicle assembly
9. Fix the electrical cubicle assembly
10. Switch ON all control power supply circuit breakers
at driver console.
11. Switch ON all power supply circuit breakers in the
electrical cubicle.

Task 6. Functional Checks

150 Remote Control 1 Apply the parking brake. 3C - 131630 - 01 X X X
2 Activate the emergency release gear of the brake
cylinder with the remote control. The brake unit must
then go to the release position.
151 Levelling Valve 1 Ensure that MR pressure is normal (8 to 10 bar). 3C - 133410 - 01 X X X
2 Close the concerned cock L6A and L6B (marked as
ASCO) at both bogies.
3 Discharge both air springs by operating the drain
cocks (L10.1) mounted at the bottom of surge
reservoirs (L10) at both bogies.
4 Close the drain cocks (L10.1) and open the
concerned cock L6A and L6B.
5 Check if the lever of levelling valve is moving upward
and stops when the lever is parallel to axis "x"

152 Master controller 1. Check cable insulation and terminal lugs for signs of 3C - 153200 - 01 X X
damage such as cracking, rubbing, etc.
2. Check Driver's Controller Handle and Mode Selector
handle for signs of damage such as cracking,
excessive wearing, etc.
3. Check springs, gears, cams, etc for signs of wear or
damage.
4. Confirm that with the Key switch in the OFF position,
the Driver's Controller Handle is in the maximum brake
position and Mode selector handle is in OFF
positioned. Neither handle can be moved out of these
positions.
5. Insert the Drivers key into the key switch and confirm
that the key switch can be turned to the ON Position.
Confirm that the Drivers key can not be removed in the
ON position.

6. Confirm that the Driver's Controller Handle can be

moved from the maximum brake position through to
maximum powering position only with the Mode
Selector handle in the positions of "Supervisory
manual", "Restricted manual", "Yard manual",
"Wash/Coupling" and "Reverse".
7. Master Controller cannot be moved from Bmax when
mode selector is on the position of ATO.
8. Confirm that the Driver's Controller Handle can be
operated smoothly and without excessive force.

153 Brake and Pneumatic covered by daily start-up 3C - 160000 - 01 X X X

System
154 Brake and Pneumatic during starting up, includes automatic test of WSP 3C - 160000 - 02 X X X
System

Page:79/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
155 Brake and Pneumatic functions emergency brake valve, passenger brake, 3C - 160000 - 03 XilityX X
System emergency brake override, driver's brake valve, if
applicable direct brake
156 Brake and Pneumatic Effectiveness of brake equipment (incl. contact of 3C - 160000 - 04 X X X
System discs, test operating device und parking brake (incl.
aux. release), regulation of brake (dir./ind.), cylinder
filling and releasing times, assimilation
157 Brake and Pneumatic Function Test Pantograph Control 3C - 160000 - 05 X X X
System
158 Brake and Pneumatic Function Test Air Volume Compressor 3C - 160000 - 06 X X X
System
159 Brake and Pneumatic opening pressure overflow valve 3C - 160000 - 07 X X X
System
160 Brake and Pneumatic main reservoir, MRE, if applicable BP, brake cylinders 3C - 160000 - 08 X X X
System and if applicable driver's brake valve (in closed
condition)
161 SAFETY VALVE (A03, A05) Venting and function test I 3C - 161200 - 02 X
162 AIR DRYER UNIT (A04) The dew point reading must be below the boundary 3C - 161300 - 02 X
curve of 35% relative humidity at the prevailing ambient
temperature
163 AIR DRYER UNIT (A04) 1. Check if the valve magnet shuttle audibly every two 3C - 161300 - 03 X
minutes and a short blast of air is discharged from the
exhaust port at every second changeover.
2. Check the main reservoir checked for water
3. Making sure that the silencer’s drainage port is clear

164 BALLCOCK (A11) 1. Turn the cock handle to open position. Compressed 3C - 161700 - 02 X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

165 DRAIN VALVE (A13) Check if the drain valve is operated whenever the 3C - 161800 - 02 X
compressor is cut-out.
The operation of the drain valve can be sensed by
short venting noise.
166 BALLCOCK (B04) 1. Turn the cock handle to open position. Compressed 3C - 162300 - 02 X X X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

167 BALLCOCK (B22, B41, B42) 1. Turn the cock handle to open position. Compressed 3C - 162A00 - 02 X X X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

168 INDICATOR (B26) When the brake pressure is absent, check if a green 3C - 162B00 - 02 X X X
flag are visible in the window.
When the brake pressure is applied, check if a red flag
with a black dot are visible in the window.
169 BALLCOCK (D05) 1. Turn the cock handle to open position. Compressed 3C - 163500 - 02 X X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

170 BALLCOCK (D06) 1. Turn the cock handle to open position. Compressed 3C - 163600 - 02 X X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

171 GAUGE (D11, D12, D13) After reaching the working pressure and turning on the 3C - 163800 - 02 X X
power supply, check if pressure gauge is working
correctly.

Page:80/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
172 BALLCOCK (L04, L09) 1. Turn the cock handle to open position. Compressed 3C - 165400 - 02 XilityX X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

173 BALLCOCK (L05) 1. Turn the cock handle to open position. Compressed 3C - 165500 - 02 X X X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

174 BALLCOCK (P01) 1. Turn the cock handle to open position. Compressed 3C - 166100 - 02 X X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

175 BALLCOCK (U01) 1. Turn the cock handle to open position. Compressed 3C - 167100 - 02 X X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

176 BALLCOCK (W01) 1. Turn the cock handle to open position. Compressed 3C - 168100 - 02 X X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

177 Passenger access door Check and analysis of all failures transmitted to the 3C - 181000 - 01 X X X
train system
178 Passenger access door Check 3C - 181000 - 02 X X X
1. all passenger access doors open simultaneously
with a normal sliding plug motion and with no abnormal
noise
2. all passenger access doors close simultaneously
with a smooth sliding motion ending at reduced speed
3. the recovery of “All doors closed” and “All doors
locked” on monitoring lines

179 Passenger access door Obstacle on closing 3C - 181000 - 03 X X X

1. the door being opened, initiate a closing command
while placing a 15 x100 mm obstacle between door-
leaves at mid height.
2. Verify the closing cycle
3. Verify that if obstacle is removed before the end of
programmed obstacle sequence the door continues
closing until closed and locked position is reached.
Obstacle on opening
1. The door being closed, initiate an opening command
while preventing one door leaf from opening.
2. Verify the closing cycle
3. Verify that if obstacle is removed before the end of
programmed obstacle sequence the door continues
opening until fully opened position.

180 Passenger access door EED and EEA 3C - 181000 - 04 X X X

1. Rotate the handle 90º clockwise.
2. Verify that the door is unlocked and that it can be
opened manually.
3. Reset the handle.
4. Check that door closes at low speed.
5. Check that the door has recovered its normal
operation and responds to train lines and local
commands.

181 Passenger access door 1. Activate the lock out with the crew-key 3C - 181000 - 05 X X X
2. Verify that the door cannot be opened manually.
3. Check that the door does not respond to opening
command.
4. Reset the lock out to normal operation.
5. Check that the door operates normally.

Page:81/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
182 Passenger access door 1. With door closed and locked put the hands between 3C - 181000 - 06 XilityX X
central rubbers and push to open both door leaves.
2. Push until the end of both push-back strokes and
check that clearance is approximately 50 mm. The
force must not exceed 120N at full stroke.
3. Release door leaves. Door leaves should return to
its position leaving the door perfectly closed.

183 Passenger access door Doors closed: 3C - 181000 - 07 X X X

1. Check there is no clearance all along the central
tighseal.
2. Verify gaps between door leaves and outer skin of
car-body.
3. Check gap between slider and lower guide on each
door leaf.
4. Verify proper operation of acoustic seals.
Doors opened:
5. Check V-shape at mid height ( >1400 )

184 Passenger access door Check of input/output DCU with maintenance software 3C - 181000 - 09 X X X
(MONa)
185 Passenger access door 1. Pull one of the leaves using a dynamometer. 3C - 181000 - 10 X X X
- During opening: take the measurement on full travel
- During closing: start from the door opened position
until the door closed position
2. Max. Force values should not exceed 100 N
186 Passenger access door 1. Check if the opening time is 2.5 ±0.5s 3C - 181000 - 11 X X X
2. Check if the closing time is 2.5 ±0.5s
187 Saloon Air Conditioning 1. Ensure that all circuit breakers are switched ON one 3C - 191000 - 01 X X X
at a time
2. The system will start in Automatic Mode
3. Connect the PTE via the PTE port in the electrical
cubicle
4. On the PTE display screen, check that all the
temperature probes
5. On the PTE display screen, check that the pressure
transducers
6. Check by observation for the existence of airflow
7. Via the PTE, click on the TEST COOL function and
allow the unit to run for 10 to 20minutes.
8. Check for cool air coming out of the supply air
opening
9. Via the PTE, click on the TEST HEAT function and
allow the unit to run for 10 to 20minutes.
10. Check for warm air coming out of the supply air
opening

188 Compressor Assembly 1. Run the HVAC unit under stable conditions for 20 3C - 191100 - 01 X X X
minutes (minimum).
2. Check for unusual noise from compressor assembly
during operation
3. If any unusual noise observed, check the HP and LP
pressures via the PTE.
4. If there is any abnormal reading of the suction and
discharge pressures, check the compressor.
5. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
6. Switch OFF all circuit breakers on electrical panel
assembly
7. Check the compressor
8. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
9. Switch ON all power supply circuit breakers in the
electrical panel assembly.

Page:82/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
189 Pressure Transducer 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D10 - 01 XilityX X
mounting panel assembly
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove the return air damper assembly
4. Check the pressure transducer for any damages.
5. Connect PTE (Portable Test Equipment) to RS232
Port in PLC (Programmable Logic Controller) and run in
the test mode.
6. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
7. Switch ON all power supply circuit breakers in the
electrical panel assembly.
8. During operation monitor the pressures in pressure
transducer and pressure gauge.
9. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
10. Switch OFF all circuit breakers on electrical panel
assembly.
11. Install the return air damper assembly.
12. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
13. Switch ON all power supply circuit breakers in the
electrical panel assembly

190 Pressure Switch 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D20 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove the return air damper assembly
4. Check for any damage of the pressure switch.
5. Connect the Portable Test Unit (PTU) to the PTU
interface at the front of the PLC mounting panel
assembly
6. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
7. Switch ON all power supply circuit breakers in the
electrical panel assembly
8. Ensure the adequate pressures are created in the
compressor
9. Check whether the HVAC unit is shut down when
abnormal pressures are created.
10. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly
11. Switch OFF all circuit breakers on electrical panel
assembly.
12. Disconnect PTU from the PLC mounting panel
assembly
13. Install the return air damper assembly
14. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
15. Switch ON all power supply circuit breakers in the
electrical panel assembly

191 Humidity Sensor 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D40 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the return air damper assembly
4. Check the humidity sensor for any damage.
5. Check for any loose connections
6. Place external calibrated humidity sensor close to
the humidity sensor in return air damper assembly.
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
8. Switch ON all power supply circuit breakers in the
electrical panel assembly
9. Connect the Portable Test Unit (PTU) to the PTU
interface at the front of the PLC mounting panel
assembly.
10. Monitor the humidity readings on PLC and
calibrated humidity sensor If readings are within ± 1
tolerance then the sensor is properly functioning
11. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
12. Switch OFF all circuit breakers on electrical panel
assembly

13. Install the return air damper assembly

14. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
15. Switch ON all power supply circuit breakers in the
electrical panel assembly

Page:83/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
192 Air Flow Sensor 1. Check for any loose connections 3C - 191D50 - 01 XilityX X
2. Check for any damage of the airflow sensor
3. Run the HVAC unit till the air-conditioning system
gets stabilized
4. Ensure the adequate air flow near airflow sensor
near supply air assembly
5. Check whether the PLC indicated the airflow
6. Ensure there is no airflow near the airflow sensor
near supply air assembly
7. Check the PLC for indication

193 Fresh Air Temperature 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D60 - 01 X X X
Sensor mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Check for any loose connections
4. Check the temperature sensors for any damage
5. Place external calibrated temperature sensor close
to the fresh air temperature sensor.
6. Connect PTE to RS232 port in PLC (Programmable
Logic Controller) and run in the test mode
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
8. Switch ON all power supply circuit breakers in the
electrical panel assembly
9. HVAC should be operated manually when PTE
device is in test mode
10. Monitor the temperature on PLC with external
calibrated temp sensor
11. If readings are within ± 1°C, the sensors are
properly functioning

194 Return Air Temperature 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D70 - 01 X X X
Sensor mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove the return air damper
4. Check for any loose connections
5. Check the temperature sensors for any damage
6. Place external calibrated temperature sensor close
to the return air temperature sensor.
7. Connect PTE to RS232 port in PLC (Programmable
Logic Controller) and run in the test mode
8. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
9. Switch ON all power supply circuit breakers in the
electrical panel assembly
10. HVAC should be operated manually when PTE
device is in test mode
12. Monitor the temperature on PLC with external
calibrated temp sensor
12. If readings are within ± 1°C, the sensors are
properly functioning
13. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.

14. Switch OFF all circuit breakers on electrical panel

assembly
15. Install the return air damper
16. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
17. Switch ON all power supply circuit breakers in the
electrical panel assembly

195 Supply Air Temperature 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D80 - 01 X X X
Sensor mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Check for any loose connections
4. Check the temperature sensors for any damage
5. Place external calibrated temperature sensor close
to the Supply air temperature sensor.
6. Connect PTE to RS232 port in PLC (Programmable
Logic Controller) and run in the test mode
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
8. Switch ON all power supply circuit breakers in the
electrical panel assembly
9. HVAC should be operated manually when PTE
device is in test mode
10. Monitor the temperature on PLC with external
calibrated temp sensor
11. If readings are within ± 1°C, the sensors are
properly functioning

Page:84/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
196 Smoke Detector 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D90 - 01 XilityX X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove the return air damper assembly
4. Check for any damage on the smoke detector
5. Ensure the smoke detector is free from the dust
6. Check for loose connections of the smoke detector
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
8. Switch ON all power supply circuit breakers in the
electrical panel assembly
9. Connect the Portable Test Unit (PTU) to the PTU
interface at the front of the PLC mounting panel
assembly.
10. Press the “Reset Push Button” to create alarm
signal
11. Create an adequate smoke in the proximity of the
smoke detector
12. Check the PTU screen for the “Smoke Detected”
fault message

13. Check whether the emergency air damper and

fresh air damper is closed when the smoke detected
message was indicated on PTU screen
14. Check that the smoke detector Light, located at the
reset push button on the PLC mounting panel
assembly.
15. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
16. Switch OFF all circuit breakers on electrical panel
assembly
17. Install the return air damper assembly
18. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
19. Switch ON all power supply circuit breakers in the
electrical panel assembly

197 Pressure Gauge 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191DA0 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the return air damper assembly
4. Access the service access valves through the return
air plenum.
5. Connect calibrated pressure gauges to the service
access valves
6. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
7. Switch ON all power supply circuit breakers in the
electrical panel assembly
8. Open isolation valves
9. During operation, monitor the suction and discharge
pressures in the corresponding pressure gauges and
calibrated pressure gauges.
10. Close isolation valves
11. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly
12. Switch OFF all circuit breakers on electrical panel
assembly

13. Remove the calibrated pressure gauge from the

service access valves
14. Install the return air damper assembly.
15. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
16. Switch ON all power supply circuit breakers in the
electrical panel assembly.

Page:85/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
198 Contactor 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E22 - 01 XilityX X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove PLC mounting panel assembly
4. Remove electrical control panel assembly
5. Check for loose connections on the contactors
6. Clean the dust on the component with a brush
7. Connect PTE to the HVAC unit and switch the
contactor to operate through PTE.
8. Observe operation of the contactors and check for
noisy operation and that there is 24 Vdc supply to the
coils.
9. Check for vibration, chattering and poor contact due
to damaged contacts in the contactors
10. Fix the electrical control panel assembly
11. Fix the PLC mounting panel assembly
12. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
13. Switch ON all power supply circuit breakers in the
electrical panel assembly

199 PLC Mounting Panel 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E30 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Connect PTE to RS232 Port in PLC (Programmable
Logic Controller).
4. Check and ensure the supply voltage of 24 Vdc at
PLC
5. Check the input signals of PLC from the breakers,
contactors
6. Check the digital output from the PLC
7. Disconnect the supply voltage to PLC
8. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
9. Switch ON all power supply circuit breakers in the
electrical panel assembly

200 DC Converter 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E32 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove PLC mounting panel assembly
4. Loosen and remove six M6 bolts along with washer
set fixed to the front cover panel of the PLC mounting
panel to open the front cover panel
5. Check for loose or short circuit to the DC converter
connections.
6. Check the input voltage with multi-meter
7. Check the output voltage of the converter
8. Fix and tighten the six M6 bolts along with washer
set fixed to the front cover panel of the PLC mounting
panel
9. Fix the PLC mounting panel assembly
10. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
11. Switch ON all power supply circuit breakers in the
electrical panel assembly.

201 Main Control Switch 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E34 - 01 X X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the return air damper assembly
4. Check the Main Control Switch (MCS) for any
damage and loose connection.
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
6. Switch ON all power supply circuit breakers in the
electrical panel assembly.
7. Check whether HVAC unit is disabled when the main
switch is located at the OFF position.
8. Check whether the HVAC unit is automatically
running when the main switch is located at ON position.
9. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
10. Switch OFF all circuit breakers on electrical panel
assembly
11. Install the return air damper assembly
12. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
13. Switch ON all power supply circuit breakers in the
electrical panel assembly

Page:86/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
202 Cab Air Conditioning 1. Ensure that all circuit breakers are switched ON one 3C - 192000 - 01 Xility X
at a time
2. The system will start in Automatic Mode
3. Connect the PTE via the PTE port in the electrical
cubicle
4. On the PTE display screen, check that all the
temperature probes
5. On the PTE display screen, check that the pressure
transducers
6. Check by observation for the existence of airflow
7. Via the PTE, click on the TEST COOL function and
allow the unit to run for 10 to 20minutes.
8. Check for cool air coming out of the supply air
opening
9. Via the PTE, click on the TEST HEAT function and
allow the unit to run for 10 to 20minutes.
10. Check for warm air coming out of the supply air
opening

203 Compressor Assembly 1. Run the HVAC unit under stable conditions for 20 3C - 192100 - 01 X X
minutes (minimum).
2. Check for unusual noise from compressor assembly
during operation
3. If any unusual noise observed, check the HP and LP
pressures via the PTE.
4. If there is any abnormal reading of the suction and
discharge pressures, check the compressor.
5. Switch OFF Main Control Switch (MCS) at the driver
console.
6. Switch OFF all circuit breakers on electrical cubicle
7. Check the compressor
8. Switch ON all control power supply circuit breakers
at the driver console.
9. Switch ON all power supply circuit breakers in the
electrical cubicle

204 Condenser Fan Assembly 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192200 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Clean the condenser fan with dry compressed air
4. Rotate condenser fan assembly motor with hand and
ensure that only a light force is required to rotate it.
5. Run the HVAC system for few minutes. Ensure that
the condenser fan is rotating in the correct direction
and there is no abnormal noise/vibration from the
condenser fan during operation.
6. Ensure all electrical connections are properly
connected
7. Switch ON all control power supply circuit breakers
at the driver console.
8. Switch ON all power supply circuit breakers in the
electrical cubicle.

205 Pressure Transducer 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D10 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove the return air filter assembly
4. Check the pressure transducer for any damages
5. Connect PTE (Portable Test Equipment) to RS232
Port in electrical cubicle assembly and run in the test
mode.
6. Switch ON Main Control Switch (MCS) at the driver
console.
7. Switch ON all power supply circuit breakers in the
electrical cubicle
8. During operation monitor the pressures in pressure
transducer and pressure gauge.
9. If there is any abnormal reading, check for any leaks
in the refrigerant unit.
10. Switch OFF Main Control Switch (MCS) at the
driver console.
11. Switch OFF all circuit breakers on electrical cubicle.
12. Install the return air filter assembly
13. Switch ON all control power supply circuit breakers
at the driver console.
14. Switch ON all power supply circuit breakers in the
electrical cubicle

Page:87/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
206 Pressure Switch 1. Switch OFF Main Control Switch (MCS) at driver 3C - 192D20 - 01 Xility X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly.
3. Remove the return air filter assembly
4. Check for any damage of the pressure switch
5. Connect PTE (Portable Test Equipment) to RS232
Port in electrical cubicle assembly
6. Switch ON all control power supply circuit breakers
at the driver console.
7. Switch ON all power supply circuit breakers in the
electrical cubicle
8. Ensure the adequate pressures are created in the
compressor
9. Check whether the HVAC unit is shut down when
abnormal pressures are created.
10. Switch OFF Main Control Switch (MCS) at driver
console.
11. Switch OFF all circuit breakers on electrical cubicle
12. Disconnect PTE from electrical cubicle assembly
13. Install the return air filter assembly
14. Switch ON all control power supply circuit breakers
at driver console.
15. Switch ON all power supply circuit breakers in the
electrical cubicle.

207 Humidity Sensor 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D40 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove the return air filter assembly
4. Check the humidity sensor for any physical damage.
5. Check for any loose connections
6. Place external calibrated humidity sensor close to
the humidity sensor in return air filter assembly.
7. Connect PTE (Portable Test Equipment) to RS232
Port in electrical cubicle assembly
8. Switch ON all control power supply circuit breakers
at the driver console.
9. Switch ON all power supply circuit breakers in the
electrical cubicle.
10. Monitor the humidity readings with calibrated
humidity sensor If readings are within ± 1 tolerance
then the sensor is properly functioning
11. Switch OFF Main Control Switch (MCS) at the
driver console.
12. Switch OFF all circuit breakers on electrical cubicle.

13. Disconnect PTE from the port in the electrical

cubicle assembly
14. Install the return air filter assembly
15. Switch ON all control power supply circuit breakers
at the driver console
16. Switch ON all power supply circuit breakers in the
electrical cubicle.

208 Air Flow Sensor 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D50 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check for any loose connections
4. Check for any damage of the airflow sensor
5. Remove the return air filter assembly
6. Connect PTE (Portable Test Equipment) to RS232
Port in electrical cubicle assembly.
7. Switch ON all control power supply circuit breakers
at the driver console.
8. Switch ON all power supply circuit breakers in the
electrical cubicle.
9. Run the HVAC unit in the test mode
10. Ensure the adequate air flow near airflow sensor
near supply air assembly
11. Check whether the PTU indicated the airflow
12. Ensure there is no airflow near the airflow sensor
near supply air assembly
13. Check the PTU for indication of airflow

Page:88/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
14. Switch OFF Main Control Switch (MCS) at the ility
driver console.
15. Switch OFF all circuit breakers on electrical cubicle.
16. Install the return air filter assembly
17. Switch ON all control power supply circuit breakers
at the driver console.
18. Switch ON all power supply circuit breakers in the
electrical cubicle.

209 Fresh Air Temperature 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D60 - 01 X X
Sensor console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check for any loose connections
4. Check the temperature sensors for any damage
5. Place external calibrated temperature sensor close
to the fresh air temperature sensor.
6. Connect PTE to RS232 port in PLC (Programmable
Logic Controller) and run in the test mode
7. Switch ON all control power supply circuit breakers
at the driver console
8. Switch ON all power supply circuit breakers in the
electrical cubicle
9. HVAC should be operated manually when PTE
device is in test mode
10. Monitor the temperature on PLC with external
calibrated temp sensor
11. If readings are within ± 1°C, the sensors are
properly functioning

210 Return Air Temperature 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D70 - 01 X X
Sensor console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Remove the return air damper
4. Check for any loose connections
5. Check the temperature sensors for any damage
6. Place external calibrated temperature sensor close
to the return air temperature sensor.
7. Connect PTE to RS232 port in PLC (Programmable
Logic Controller) and run in the test mode
8. Switch ON all control power supply circuit breakers
at the driver console
9. Switch ON all power supply circuit breakers in the
electrical cubicle
10. HVAC should be operated manually when PTE
device is in test mode
12. Monitor the temperature on PLC with external
calibrated temp sensor
12. If readings are within ± 1°C, the sensors are
properly functioning
13. Switch OFF Main Control Switch (MCS) at the
driver console.

14. Switch OFF all circuit breakers on electrical cubicle

15. Install the return air damper
16. Switch ON all control power supply circuit breakers
at the driver console
17. Switch ON all power supply circuit breakers in the
electrical cubicle

211 Supply Air Temperature 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D80 - 01 X X
Sensor console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check for any loose connections
4. Check the temperature sensors for any damage
5. Place external calibrated temperature sensor close
to the Supply air temperature sensor.
6. Connect PTE to RS232 port in PLC (Programmable
Logic Controller) and run in the test mode
7. Switch ON all control power supply circuit breakers
at the driver console
8. Switch ON all power supply circuit breakers in the
electrical cubicle
9. HVAC should be operated manually when PTE
device is in test mode
10. Monitor the temperature on PLC with external
calibrated temp sensor
11. If readings are within ± 1°C, the sensors are
properly functioning

Page:89/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
212 Pressure Gauge 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D90 - 01 Xility X
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove the return air filter assembly
4. Access the service access valves through the return
air plenum.
5. Connect calibrated pressure gauges to the service
access valves
6. Switch ON all control power supply circuit breakers
at the driver console.
7. Switch ON all power supply circuit breakers in the
electrical cubicle.
8. Open isolation valves
9. During operation, monitor the suction and discharge
pressures in the corresponding pressure gauges and
calibrated pressure gauges.
10. If there is a variation in the values of the pressure,
replace the pressure gauges
11. Close isolation valves
12. Switch OFF Main Control Switch (MCS) at the
driver console.
13. Switch OFF all circuit breakers on electrical cubicle

14. Remove the calibrated pressure gauge from the

service access valves
15. Install the return air filter assembly
16. Switch ON all control power supply circuit breakers
at the driver console.
17. Switch ON all power supply circuit breakers in the
electrical cubicle

213 Electrical Cubicle Assembly 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E20 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly
3. Connect PTE (Portable Test Equipment) to RS232
Port in electrical cubicle assembly
4. Check and ensure the supply voltage of 24 Vdc at
cubicle
5. Check the input signals of cubicle from the breakers,
contactors
6. Check the digital output from the cubicle
7. Disconnect the supply voltage to electrical cubicle
8. Switch ON all control power supply circuit breakers
at driver console.
9. Switch ON all power supply circuit breakers in the
electrical cubicle.

214 Contactor 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E22 - 01 X X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly
3. Remove electrical cubicle assembly
4. Unlock the latch of the electrical cubicle assembly
5. Check for loose connections on the contactors
6. Clean the dust on the component with a brush
7. Connect PTE to the HVAC unit and switch the
contactor to operate through PTE
8. Observe operation of the contactors and check for
noisy operation and that there is 24 Vdc supply to the
coils.
9. If the voltage is correct but the contactor does not
energize, the contactor is defective and must be
replaced
10. Check for vibration, chattering and poor contact
due to damaged contacts in the contactors
11. Lock the latch of the electrical cubicle assembly
12. Fix the electrical cubicle assembly
13. Switch ON all control power supply circuit breakers
at driver console.
14. Switch ON all power supply circuit breakers in the
electrical cubicle.

Page:90/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
215 DC Converter 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E25 - 01 Xility X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly.
3. Remove electrical cubicle assembly
4. Unlock the latch of the electrical cubicle assembly
5. Check for loose or short circuit to the DC converter
connections
6. Check the input voltage with multi-meter. Ensure it
should be 72 Vdc
7. Check the output voltage of the converter Ensure
that the output voltage is 24 Vdc
8. Lock the latch of the electrical cubicle assembly
9. Fix the electrical cubicle assembly
10. Switch ON all control power supply circuit breakers
at driver console
11. Switch ON all power supply circuit breakers in the
electrical cubicle

216 Central Unit 1. Check PCB status 3C - 1A1100 - 01 X X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2. Check connector and cable conditions
(a) Check the connector insulating materials for any
defects, damage and contamination
(b) Check the condition of the pins and sockets for
defect and damage
3. Check connecting cables for damage

217 Local Unit 1 Check PCB status 3C - 1A1200 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

218 Video Display Unit 1 Check Screen Condition 3C - 1A1300 - 01 X X

(a) Check screen for damage.
- Visually check the screen for cracks and deformation
of the screen surface.
- Unusual discolouring which maybe caused by heat or
heavy impact.
- Check for water and moisture.
(b) Check operation of Video Display Unit.
- Check the touch panel operation using “Display
check” on Maintenance screen.
- Check the screen movement.
2 Check Connector Condition.
(a) Check connector insulating materials for defect,
damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for signs of damage.

219 Interface Unit ( For DT Car) 1 Check PCB status 3C - 1A1500 - 01 X X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

Page:91/168
"B8" Service Check(150000kms((360days))

Task Equipment Maintenance Action MWI No. Car Result Remark

No Applicab
MC1 TC MC2
220 Interface Unit ( For M Car) 1 Check PCB status 3C - 1A1600 - 01 ilityX
(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

221 Network Video 1. System operation status check 3C - 1B2100 - 01 X X

Recorder(NVR) 2. Remove dust
222 LCD touch screen Monitor Check for correct operation 3C - 1B2200 - 01 X X
223 Saloon IP Camera Check for correct operation 3C - 1B2300 - 01 X X X
224 PoE switching HUB Check for correct operation 3C - 1B2400 - 01 X X X

Page:92/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
Task 1. Underfloor ility
1 Low Tension Junction Box 1 Check if the component is damaged or deteriorated. 3C - 113100 - 01 X X
2 Inspect that bolts of Terminal Block and Receptacle
have not loosened.
3 Check if Receptacle and Terminal Block fasten in DIN
Rail.
4 Inspect that the component labelling are existing.
5 Check the cable connection state.

2 High Tension Connector 1 Check to see if the component is damaged or 3C - 113200 - 01 X X

deteriorated.
2 Inspect that bolts of Receptacle have not loosened,
Retighten the bolts if loose.
3 Check if Receptacle fasten in plate.
4 Inspect that the component labelling are existing.
5 Check the cable connection state.

3 Traction Motor Connector 1 Check if the component is damaged or deteriorated. 3C - 113300 - 01 X

2 Inspect that bolts of T/M connector have not
loosened, Retighten the bolts if neccessary.
3 Inspect that the component labelling are existing.
4 Collector Shoe Junction Box 1 Check if the component is damaged or deteriorated. 3C - 113500 - 01 X
2 Inspect that bolts of busbar have not loosened.
Retighten the bolts if neccessary.
3 Inspect that the component labelling are existing.
5 Bogie 1. Visually Examine the following for damage and 3C - 131000 - 01 X X
security
(a) Lateral dampers.
(b) Safety earth cables (body/bogie and journal
box/frame).
(c) Axle end earth cables.
3. Visually Check Journal box for mechanical damage
or fractures
4. Visually Check the security of front covers and the
integrity of the cover seal
5. Visually Examine primary suspension for security
and damage and signs of bonding failure
6. Visually Examine secondary air springs; check for
damage
7. Visually Examine brake pipe work including fittings,
the brake unit and pad carriers for damaged, worn or
missing parts.
8. visually Check air suspension levelling valves and
links for security, damage.
9. Visually check the traction motors and traction motor
cable harnesses for damage and security and remove
any debris from the traction motor intake grilles (Motor
bogies only).

10. Visually check the gearbox, motor/gearbox coupling

and safety nose for damage, security, any oil leaks
from the gearbox and grease leakage from the coupling
(motor bogies)
11. Visually check the bogie frame for cracks
12. Visually examine the wheelset for signs of
movement between wheel & axle and for evidence of
the wheel overheating or derailment damage
13. Visually examine axles for any signs of corrosion or
surface damage.
14. Visually examine the Disc brake and brake caliper
unit for damage and security
15. Visually examine the levelling valve screw rod and
support brackets for damage and misalignment

6 Center Pivot Visually inspect 3C - 131300 - 01 X X

1 the security of bolts and nuts between center pivot
and carbody bolster.
2 the security of interface between center pivot and
center pivot lower casting.
3 casting of center pivot and center pivot lower casting
about crack and paint condition

7 Center Pivot Visually check each mono link for straightness and 3C - 131300 - 02 X X
spherical bush for damage.

Page:93/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
8 Center Pivot 1. Check for damage or severe oil leaks. (i.e. oil 3C - 131300 - 03 XilityX
running down outer tube)
2. Check the rubber bushes for debonding or play
9 Center Pivot Visually check each rubber buffer stop for cracking or 3C - 131300 - 04 X X
any de-bonding of the rubber
10 Driving Gear 1. Check oil level at the oil sight glass 3C - 131500 - 02 X
2. Check the gear unit on the input and output sides as
to leakage
11 Driving Gear 1. Unscrew the breather, wash it with pure benzine and 3C - 131500 - 03 X
blow compressed air through it
2. Clean and check the housing for cracks
3. Check the rubber element of the torque reaction arm
for cracks and chipping.
4. Regual oil renewals

12 Driving Gear Refill Grease 3C - 131500 - 09 X

13 Brake Calip. Unit The following servicing steps must be taken regularly to 3C - 131610 - 01 X X
ensure that the brake caliper units will be maintained in
an orderly condition until the next overhaul.
1 Poke out the breather hole with a rod-like tool.
2 Inspect the brake caliper unit, especially the bellows,
for damage.

14 Brake Pad Holder 1. Check that no pad may be thinner than 5mm at any 3C - 131620 - 01 X X
point.
2. Check if Brake pads wears one-sidedly
15 Hose Pipes 1. Inspect the hose in order to check if there are no 3C - 131640 - 01 X X
signs of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
2. check for leakages.
16 Brake Disc Check for 3C - 131650 - 01 X X
1. hair cracks, incipient cracks, through-crack
2. scorch marks, material deposits and flaking
3. security of bolted fasteners
4. wear
17 ATC Pick Up Coil Check that the height is within 127 ± 2 mm under tare 3C - 131740 - 02 X
inflated condition
18 Wheelset Visually Examine 3C - 132000 - 01 X X
1. axle and wheel for paint peeling-off and crack. Paint
as necessary.
19 Wheelset Visually Examine 3C - 132000 - 02 X X
1. Flat spots
2. Flaking and chipping
3. Crosswise crack on wheel tread surface
4. Longitudinal crack on wheel tread surface
20 Wheelset 1 Inspect hair cracks, incipient cracks, and through- 3C - 132000 - 06 X X
cracks
2 Inspect scorch marks, material deposits and flaking
3 Inspect the bolted fasteners
4 check the wear limit "T"
5 measure the concave wear "H"
6 Measure the slanting wear "S"

21 Primary Suspension Check primary spring if 3C - 133100 - 01 X X

1. the articles are strong swelled
2. the debonding of the rubber to the metal is more as
10mm deep
3. Important mechanical damages occur
4. only 70% of the original rubber layer thickness
remains in the compression direction
5. more than 10 cracks per cm² appear on the rubber
surface

22 Secondary Suspension 1 Check the wheel diameter. 3C - 133200 - 01 X X

2 Wheel wear packers should be inserted for every
wheel wear of 5 mm
3 Levelling valve link should be moved for every wheel
wear of 5 mm
4 Wheel wear packer should be inserted between link
bush and anti-roll bar arm at half wheel wear 20 mm

Page:94/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
23 Air Spring Inspect 3C - 133210 - 01 XilityX
1 the external rubber surface for damage and cracks.
2 Clean dirt or oil deposits from the air spring using
clean water.
24 Vertical damper system 1. Check the Vertical damper piston and dust tubes for 3C - 133300 - 01 X X
damage
2. Check the piston tube for any sign of serious oil
leakage
3. Check the rubber bushes for debonding
4. Check for security of bolts and nuts

25 Current Collector Device 1. Check presence of carbon shoe 3C - 151100 - 01 X

2. Check that the fuses have not operate
26 Current Collector Device 1. Cleaning the entire CCD 3C - 151100 - 02 X
2. Check
- the wear limit has not been reached.
- the shoes are wearing uniformly.
- Chipped, scratched, or cracked carbon.
- Missing or partially destroyed carbon.

27 Current Collector Device Inspect : 3C - 151100 - 03 X

- fuse box
- braid
- flexible stops conditions
- flexible articulations conditions
28 Current Collector Device Check 3C - 151100 - 04 X
- current collecting force
- carbon shoe stroke
- tightening torques
29 Current Collector Device Carbon shoe - Replacement 3C - 151110 - 06 X
30 Current Collector Device Flexible Braids, Stops, Articulations - Replacement 3C - 151110 - 07 X
31 HSCB Check condition of box cover, mounting brackets and 3C - 152100 - 02 X
fasteners
(a) Check the High Speed Circuit Breaker box for
damage to the box, the covers, the fasteners and the
FRP cover
(b) Check the connector is securely fitted
(c) Check the earth strap mounting point for signs of
damage
(d) Check the earth strap for signs of damage

32 HSCB Check damage or deterioration of electrical cables 3C - 152100 - 03 X

33 MS Box Check conditions of external cover, fanstening and bar 3C - 152300 - 02 X
of power circuit.
34 Filter Reactor 1. Check the mounting bolts for tightness 3C - 152400 - 01 X
2. Check the mounting points for damage or crack
3. Check the damage of lead wire, frame and wire net
condition.
35 Filter Reactor Inspection&Clean 3C - 152400 - 02 X
Check the damage of lead wire, frame and wire net
condition.
Clean the wire net
Check lossened bolt by hammering method and re-
tighten the loosened bolt.

Page:95/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
36 VVVF Inverter 1 Check of box cover and fasteners 3C - 152500 - 03 Xility
(a) Check that the covers fit correctly and do not have
any damage
(b) Check that the cover locks do not have any signs of
damage
(c) Check that the interior of VVVF Inverter Box is free
from dirt
(d) Confirm that the cooling fins are free from
contamination
2 Check of box exterior, mounting brackets, and earth
strap
(a) Check that the exterior of VVVF Inverter Box does
not have any signs of corrosion, deformation, or other
damage
(b) Check that the box-mounting brackets do not have
any cracks or damage
(c) Check that the box welds do not have any signs of
cracks
(d) Confirm that the earth strap does not have any
signs of damage

37 VVVF Inverter 1. Check of bus bar 3C - 152500 - 04 X

(a) Check surface of the bus bars does not have any
signs of damage such as discolouring, cracking,
peeling, etc
2. Check of terminal and cable
(a) Check the cable insulation and the terminals do not
have any signs of damage such as discolouring,
cracking, peeling, etc
(b) Check by hand that the terminations are tight
3. Check of insulating material
(a) Check the insulated mounting panels, the terminals,
and the posts do not have any signs of damage such
as discolouring, cracking, peeling, delaminating, etc

38 Traction Motor Inspection 3C - 152700 - 02 X

Check if there is damage or not.
Clean
Clean the wirenet air filter by air.
39 Traction Motor Inspection 3C - 152700 - 03 X
Check the loosening bolt and retighten.
Check the grease leakage.
40 Traction Motor Clean 3C - 152700 - 04 X
Blowing off dust in the rotor hole.
41 PWM generator 1 Check the PWM Generator unit for signs of damage 3C - 153100 - 01 X
2 Check Connector for damage or loosening
3 Check all screws and nuts for loosening
42 COMPRESSOR SET (A01) Cleaning the coolers and cylinder cooling ribs 3C - 161100 - 02 X
43 COMPRESSOR SET (A01) Examine 3C - 161100 - 03 X
1. spring wire shock absorbers for fractured wire
strands.
2. rubber shock absorbers for cracking or
embrittlement.
44 Dry-Type Air Filter Exchanging the filter element in the dry-type air filter 3C - 161110 - 01 X
After every fifth filter element replacement, exchange
safety element
45 Dry-Type Air Filter 1. Check the vacuum indicator on the intake housing of 3C - 161120 - 02 X
the air filter for the red flag being visible.
2. Make sure that the dust discharge valve is clear
46 Vaccum Indicator 1. Clean the vacuum indicator externally with a damp 3C - 161120 - 02 X
cloth.
2. Check the housing for crack and damag.
47 Three-Phase Motor 1. Check the ventilation openings (fan hood) and 3C - 161130 - 02 X
cooling ribs for dirt deposits and clean as required.
2. Check the state of shaft seals.
48 Pressure Switch Check the power socket and the screwed joint of the 3C - 161310 - 02 X
pressure switch for tightness.
49 Humidity Indicator Check if the colour of the indicator must be orange. 3C - 161320 - 02 X
Exchange the indicator if it turns brownish.
50 SILENCER (A14) Check the silencer for obstructions at the annular gap 3C - 161900 - 02 X

Page:96/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
51 THREE-WAY COCK (A17) 1. Disassembly 3C - 161B00 - 03 ilityX
2. Cleaning and inspection
3. Replacement of madatory parts
4. Assembly
5. Testing
52 HOSE PIPES (A02) Inspect the hose in order to check if there are no signs 3C - 161C00 - 02 X
of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
53 AIR FILTER (B01) 1. Remove filter elements and clean them in a cold 3C - 162100 - 02 X X
cleaning substance
2. Install filter elements
3. Leakage testing
54 AIR FILTER (B01) Take out the screw plug or open the drain cock, and 3C - 162100 - 03 X X
discharge the liquid collected
55 BRAKE CONTROL (B06) Read-out of diagnosis memory 3C - 162500 - 03 X X
56 HOSE PIPES (B10, B25, Inspect the hose in order to check if there are no signs 3C - 162E00 - 02 X X
B43, B44) of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
57 PIPELINE FILTER (L01) cleaning sieve element 3C - 165100 - 01 X X
58 HOSE PIPES (U03) Inspect the hose in order to check if there are no signs 3C - 167300 - 02 X
of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
59 HOSE PIPES (W03) Inspect the hose in order to check if there are no signs 3C - 168300 - 02 X
of damage (deformations, dents, flaws, corrosion,
leaks, wear) or rubbing and the hose is bent or
pinched.
60 Auxiliary Power 1 Check 3C - 171100 - 03 X
Supply(APS) Box - the covers fit correctly and and do not have any
damage
- the cover locks do not have any signs of damage
- the interior of the APS box is free from dirt
- the exterior of APS box does not have any signs of
corrosion, deformation, or other damage
- the box-mounting brackets do not have any cracks
or damage
- the box welds do not have any signs of cracks
- the air filter does not have any signs of damage
2 Clean the air filter with compressed air or water

61 Auxiliary Power 1. Confirm that the cooling fins are free from 3C - 171100 - 04 X
Supply(APS) Box contamination. Clean the cooling fins with a stiff brush
and compressed air
2. Confirm that the earth strap does not have any signs
of damage.
3. Check that
- the surface of the bus bars does not have any signs
of damage such as discolouring, cracking, peeling, etc
- Check visually that the cable insulation and the
terminals do not have any signs of damage such as
discolouring, cracking, peeling, etc.
- Check by hand that the terminals are tight.
- the cable insulation and the terminals do not have
any signs of damage such as discolouring, cracking,
peeling, etc
- the insulated mounting panels, the terminals, and
the posts do not have any signs of damage such as
discoloring, cracking, peeling, delaminating, etc

Page:97/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
62 Battery Supply System 1. Check cell covers and cell terminals for electrolyte 3C - 172000 - 01 ilityX
leakage from filling circuits
2. Check hydraulic connectors and couplings without
shutoff for damage.
3. Check filling hose connections between battery
blocks for damage.
4. Remove cell terminal covers and check all electrical
connections between blocks for hot spots.
5. Check the connection cable to positive and negative
terminals.
6. Check the cleanness of the battery (no metal
objects, or dust or water on the blocks).
7. Charger voltage checking (111.72 V )
8. Individual cell voltage checking (0.5V )

63 Battery Supply System Water Topping Up 3C - 172000 - 02 X

Task 2. Cab
64 Relay Panel 1 Check to see if the component is damaged or 3C - 114000 - 01 X
deteriorated.
2 Inspect the bolts of the relay and contactor to see if
any have loosened.
3 Inspect that the component labelling are existing.
4 Check the cable connection state.
5 Check to see if the relay and contactor make a noise.

65 Electrical Distribution Board 1 Check if the component is damaged or deteriorated. 3C - 115000 - 01 X

(EDB) 2 Inspect that bolts of Relay and Contactor have
loosened
3 Check if MCB and Diode fasten in DIN Rail.
4 Check that the letter of label is removed.
5 Check the cable connection state.
6 Check if Relay and Contactor make a noise.

66 Miniature Circuit 1 Check if the component is damaged or deteriorated. 3C - 116000 - 01 X

Breaker(MCB) Panel 2 Inspect that bolts of Relay and Contactor have
loosened
3 Check if MCB and Diode fasten in DIN Rail.
4 Check that the letter of label is removed.
5 Check the cable connection state.
6 Check if Relay and Contactor make a noise.

67 DC-DC Converter Panel 1 Check to see if the component is damaged or 3C - 117000 - 01 X

deteriorated.
2 Inspect the bolts of the DC-DC converter to see if any
have loosened.
3 Inspect that the component labelling are existing.
4 Check the cable connection state.
5 Check to see if the dc-dc converter makes a noise.

68 Footrest Ass'y Inspect 3C - 124210 - 01 X

1 the security of the footrest fixings.
2 the footrest functions normally.
69 Miniature Circuit Breaker Inspect 3C - 124410 - 01 X
Panel 1 1 the component is damaged or deteriorated
2 the MCB is secured in the DIN rail
3 the letters of any label are missing
4 the condition of the cable connection
70 Miniature Circuit Breaker Inspect 3C - 124420 - 01 X
Panel 2 1 the component is damaged or deteriorated
2 the MCB is secured in the DIN rail
3 the letters of any label are missing
4 the condition of the cable connection
71 Driver's Seat Safety Inspection 3C - 124500 - 01 X
-Seat Folding
-Seat Sliding
-Seat Height Adjust
-A/rest Folding
72 Driver's Seat Check 3C - 124500 - 02 X
-Cush pad segment
-Operations parts
73 Auxiliary Seat Inspect the security of the seat frame fastenings and 3C - 124600 - 01 X
the brackets fastenings
Test unfolding/folding

Page:98/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
74 Display Controller 1 Check Connectors Condition. 3C - 1A1400 - 01 Xility
(a) Check the connectors insulating materials for
defect, damage and contamination
(b) Check the condition of the pins and sockets for
defect and damage
2 Check connecting cables for signs of damage

75 Network Video Check disk error and virus 3C - 1B2100 - 02 X

Recorder(NVR)
76 PoE switching HUB Remove dust 3C - 1B2400 - 02 X X
Task 3. Interior
77 Passenger Seat Inspect 3C - 123400 - 01 X X
1 outer surfaces for damage or scratching
2 seat pans, seat lower covers and seat brackets to
ensure security of mountings
3 major scratches or cracks of the rubber seal between
the seat back and the window panel, and also between
the seat edge and the draught screen glazing panel

78 Grabpole & Rail Inspect 3C - 123510 - 01 X X

1the grabpole and grabrail outer surfaces for damage
or scratching
2 any tube or parts shows a major permanent
deformation
3 any slack fixing screws or bolts
4 a fracture over 3 mm in length

79 Doorway & Gangway Inspect 3C - 123550 - 01 X X

grabhandle 1 the doorway grabhandle outer surfaces for damage
or scratching
2 any tube or parts shows a major permanent
deformation
3 any slack fixing screws or bolts
4 a fracture over 3 mm in length

80 Straphanger Inspect the joint between the straphanger and grabrail 3C - 123560 - 01 X X
for any slack fixing bolts.
81 Draughtscreen Glasses Inspect 3C - 123580 - 01 X X
1 the condition of the draughtscreen glass.
2 the condition of the fixing of the upper and lower
parts of the draughtscreen glass for any slack fixing
bolts and/or rubber packing
82 Bulkhead panels Inspect 3C - 123590 - 01 X X
1 the condition of the draughtscreen paint of the
surface for any scratches
2 the condition of the bulkhead panel fixings for any
slack fixing
83 Fire Extinguisher Check 3C - 123700 - 01 X X
1. the fire extinguisher is in place
2. the fire extinguisher has not been used, replace as
necessary.
3. Extinguisher is fully charged.
4. Extinguisher expiry date.

84 Gangway half 1. Visually inspect Corrugated bellows 3C - 141000 - 01 X X

- Broken aluminium profiles
- Fabric torn out of bellows frames
- Tears or holes in fabric
- Uneven fit of screw-on frame at wagon-interface
- Damaged or worn rubber sealing profile of couple and
screw-on frame
2. Visually inspect Bridge plates
- Sluggishness of rod hinge
- Floor flaps of couple frame sided bridge plate do not
rest properly on wagon sided bridge plate
- Sliding ledges damaged/ worn
3 Check loose ceiling plates
4 Visually inspect Sliding wall
- Tears in gap coverings
- Firm Fit
- Felt strip worn

Page:99/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
85 Passenger access door EDD and EEA 3C - 181000 - 04 XilityX
1. Rotate the handle 90º clockwise.
2. Check that door is free to be opened manually.
3. Reset the handle manually.
4. Close the door manually with some speed.
5. Check that door is locked and it is no longer possible
to open it manually.

86 Passenger access door Cleaning & Greasing 3C - 181000 - 08 X X

87 Passenger access door Check door operator, driving arm, door hanger device, 3C - 181000 - 12 X X
door leaves, EED and EAD according to 3C-181000-12

88 Cab Side Door 1 With the cab side door closed and from inside the 3C - 182000 - 01 X
cab, check rotation the main lock handle on the cab
side door between in and out.
2 Check that the door unlocks and can be opened into
the cab.
3 Check that the main lock springs back when the
handle is released in the door open position.
4 Close the door and check that it closes correctly.
5 Check the door is manually operated door type.
6 Check the Two rollers connected with panel and
those operate on the upper track rail.
7 Check the The bottom guiders are operated on
bottom rail simultaneously with the action of the two
rollers.
8 Check the door can withstand rough handling
including slam-open and slam close by operation and
maintenance personnel.
9 Check the stoppers are possible to completely buff
for opening power.
6 Check the Auto-Locking mechanism
7 Visually check if there are any damaged areas on the
access panel.

89 Saloon to Cab Door 1 With the partition door closed, Check the hinged 3C - 183000 - 01 X
single leaf is located on right side of walkway from
saloon side.
2 Check that the door unlocks and can be opened into
the cab.
3 Check that this leaf consists of a door handle located
on cab side
4 Close the door and check that it met correctly
between tongue of locking door and limit switch.
5 With the partition door closed, Check the door leaf is
opened into the cab by an square special key form the
saloon side.
6 Check that the door can be locked, bolted or wedged
from either side of the door to prevent opening.
7 Check that the visual and audible alarm is turned on
automatically when Saloon to cab door in the
unoccupied cab is opened.
8 Check the door leaf is normally kept closed with the
partition wall.
9 Check the door is mounted on a vertical structure in
backwall cubicle by full piano hinge
10 Visually check if there are any damaged areas on
the access panel.

90 Saloon Air Conditioning Leakage Test 3C - 191000 - 04 X X

Task 4. Exterior
91 Windows Check if the window glasses (Windscreen and 3C - 122100 - 01 X X
Bodyside windows glasses) are broken or cracked, or
the glazing sealing is damaged
92 Wiper Arm Lubricate all moving parts with universal grease 3C - 124720 - 01 X
1 the cone boring between the wiper arm and wiper
bearing or bearing pin.
2 the moving surfaces between the wiper arm and
wiper blade, and also on the mating surfaces of the
tension spring

Page:100/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
93 Wiper Blade Swing back the wiper arm from the windscreen 3C - 124740 - 01 Xility
Inspect
1 wiper blade for wear and external damage
2 rubber lip for damage
3 The joints of wiper blade for free movement
4 The joint bolt used to fasten wiper blade to the wiper
arm must be correctly fastened.

94 Water Container 1 Unscrew cap, and fill water container to the very top 3C - 124760 - 01 X
mark with the washing liquid
2 Screw on cap tight again by hand
95 Front Automatic Coupler 1. Rough cleaning 3C - 142100 - 01 X
2. Check the entire coupler for visible damage
96 Front Automatic Coupler Check height of coupler, if necessary adjust 3C - 142100 - 02 X
97 Front Automatic Coupler Visually examine 3C - 142100 - 03 X
1. the surface painting for paint peeling-off and
corrosion. Paint as necessary.
2. Check if coupler is in line with the horizontal vehicle
axis.
3. Slew the coupler horizontally and vertically.
4. Check re-centring function of the coupler
5. Check hoses for porosity
6. Check all pneumatic parts for air tightness by
applying suds with a brush

98 Coupler Head 1. Grease coupler head 3C - 142110 - 01 X

2. Checkif springs are broken.
99 Coupler Head 1. Uncouple coupler lock manually several times and 3C - 142110 - 02 X
slowly release.
2. The coupler lock has to return to the stop without
jamming
100 Coupler Head Repair anti-corrosive coating of coupler face, male and 3C - 142110 - 03 X
female cone
101 Coupler Head Measure coupler lock backlash 3C - 142110 - 04 X
- admissible play of the coupler lock is 2.0 mm
102 Coupler Head Drain holes with stiff wire 3C - 142110 - 05 X
103 Air Pipe Connections Clean sockets and gaskets (BP/MRP )with oil free 3C - 142130 - 01 X
compressed air or grease free rag.
104 Air Pipe Connections Replace gasket in socket 3C - 142130 - 02 X
105 Coupler shank Check the buffer for leakage of oil and grease. 3C - 142140 - 01 X
106 Coupler shank 1. Sliding surface of the regenerative buffer 3C - 142140 - 02 X
107 Coupler shank Check rubber rings for damage, replace if necessary 3C - 142140 - 03 X
108 Rubber cushion drawgear 1. Check screws for tight seat - tab washers (if any) 3C - 142150 - 01 X
must seat solidly at the screw head
2. Open drain holes
109 Centring device 1. Check locking screws for tight seat using a torque 3C - 142160 - 01 X
wrench. Recommended torque: refer to section Align
coupler horizontally.
2. Open drain holes
110 Pneumatic components 1. Check screws for tight seat 3C - 142170 - 01 X
2. Clean valve sieves with oil-free compressed air
111 Electrical components Check screws for tight seat 3C - 142180 - 01 X
112 Muff coupling Visually check if bores of lower muff are filled with 3C - 142190 - 01 X
grease.
113 Muff coupling 1. Check screw connections for tight seat using a 3C - 142190 - 02 X
torque wrench (145 Nm).
2. Open drain holes
114 Earthing Check earth wires for tight seat - the paint marking 3C - 1421A0 - 01 X
must remain intact
115 Cover Check screws for tight seat 3C - 1421B0 - 01 X
116 Semipermanent Coupler 1. Rough cleaning 3C - 142200 - 01 X
2. Check the entire coupler for visible damage
117 Semipermanent Coupler Visually examine 3C - 142200 - 02 X
1. the surface painting for paint peeling-off and
corrosion. Paint as necessary.
2. Only when the semipermanent coupler halves are
separated, slew the coupler horizontally and vertically
118 Air Pipe Connections Only when the semipermanent coupler halves are 3C - 142210 - 01 X
separated, clean sockets and gaskets with oil free
compressed air or grease free rag.
119 Coupler shank Check gangway support plate for damage and tight 3C - 142220 - 01 X
seat
Page:101/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
120 Muff coupling Visually check if bores of lower muff are filled with 3C - 142260 - 01 ilityX
grease.
121 Muff coupling 1. Check screw connections for tight seat using a 3C - 142260 - 02 X
torque wrench (300 Nm).
2. Open drain holes
122 Earting Check earth wires for tight seat - the paint marking 3C - 142270 - 01 X
must remain intact
Task 5. Roof
123 DC Arrester 1 Clean the porcelain surface. 3C - 152200 - 01 X
2 Check the porcelain surface for any crack.
3 Check by hand all high tension connections for
looseness.
124 Brake Resister Check 3C - 152600 - 02 X
1. No bolts are evidently loose and no mechanical parts
are damaged.
2. Ceramic spacers and insulators are not visibly
cracked.
3. No foreign bodies are present between resistor
elements and inside resistor frame.
4. the resistor elements and connections are not
warped, twisted or distored and do not show signs of
oeverheating or possible touching points.
5. resistor elements and insulating materials are
sufficiently clean.

125 Brake Resister Cleaning 3C - 152600 - 03 X

1. Uninstall brake resistor
2. Diassemble the upper heat shield panel.
3. Clean thoroughly with high pressure water steam.
Ohmic Value
4. Check the resistance value with a digital Ohm-meter
(0.77 Ohm ± 5%)
Insulation Test
5. Check insulation resistance with a 100V Megger in
dray condition should be above 50 MOhm.
6. Check the tightening torque of bolts and nuts.

126 Condenser Fan Assembly 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191200 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Clean the condenser fan with dry compressed air
4. Rotate condenser fan assembly motor with hand and
ensure that only a light force is required to rotate it.
5. Run the HVAC system for few minutes. Ensure that
the condenser fan is rotating in the correct direction
and there is no abnormal noise/vibration from the
condenser fan during operation.
6. Ensure all electrical connections are properly
connected.
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
8. Switch ON all power supply circuit breakers in the
electrical panel assembly

127 Condenser Coil 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191300 - 02 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove any physical blockade from the condenser
coil surface
4. Wash the condenser coil with warm to hot water and
a small quantity of detergent.
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
6. Switch ON all power supply circuit breakers in the
electrical panel assembly.

Page:102/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
128 Evaporator Coil 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191400 - 01 XilityX
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove heater bank assembly to access evaporator
coil
4. Check the evaporator coil for any damages to the
fins
5. Wash the evaporator coil with warm to hot water and
a small quantity of detergent.
6. Clean the drain tray with wet cloth
7. Ensure that draining is done completely through the
drain tube
8. Install the heater bank assembly
9. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
10. Switch ON all power supply circuit breakers in the
electrical panel assembly.

129 Supply Air Blower Assembly 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191600 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Check the supply air blower for any physical
damage.
4. Clean the supply air blower with compressed air.
5. Rotate supply air blower motor with hand and ensure
that only a light force is required to rotate it.
6. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
7. Switch ON all power supply circuit breakers in the
electrical panel assembly.
8. Run the HVAC unit for few minutes and ensure that
there is no unusual noise from the supply air blower

130 Fresh Air Damper Assembly 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191700 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Check and replace fresh air filter.
4. Clean the fresh air dampers and damper motor with
dry compressed air
5. Check the fresh air dampers for any damage
6. Check the damper motor for any noise or
disturbances
7. Ensure that all electrical connections to the damper
motor are properly connected.
8. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
9. Switch ON all power supply circuit breakers in the
electrical panel assembly.

131 Air Filter Air Filters - Cleaning 3C - 191800 - 01 X X

132 Emergency Air Damper 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191900 - 01 X X
Assembly mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Clean the emergency air damper and damper motor
with dry compressed air.
4. Check the emergency air damper for any damage
5. Check the damper motor for any noise or
disturbances
6. Ensure that all electrical connections to the damper
motor are properly connected.
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
8. Switch ON all power supply circuit breakers in the
electrical panel assembly.

Page:103/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
133 Discharge Check Valve 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191C10 - 01 XilityX
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove condenser coil
4. Check the joints and fittings of check valves for any
leaks or damage
5. Install condenser coil
6. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
7. Switch ON all power supply circuit breakers in the
electrical panel assembly.

134 TX Valve 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191C20 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Check for leaks and damages of pipes and joints in
TX valve assembly
4. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
5. Switch ON all power supply circuit breakers in the
electrical panel assembly.

135 Solenoid Valve 1. Run the HVAC unit till the air-conditioning system 3C - 191C30 - 01 X X
gets stabilized
2. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
3. Switch OFF all circuit breakers on electrical panel
assembly.
4. Observe the temperature on both sides of solenoid
valve
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
6. Switch ON all power supply circuit breakers in the
electrical panel assembly.

136 Filter Drier 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191C40 - 01 X X
mounting panel assembly
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Ensure the clamps are p the filter drier.
4. Check the pipe-joints and fittings of filter drier for any
leaks.
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
6. Switch ON all power supply circuit breakers in the
electrical panel assembly

137 Liquid Moisture Indicator 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191C50 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the return air damper assembly.
4. Visually check the refrigerant level in sight glass
5. Check moisture indicator on the sight glass
6. Install the return air damper assembly
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
8. Switch ON all power supply circuit breakers in the
electrical panel assembly.

Page:104/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
138 Electrical Panel Assembly 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E20 - 01 XilityX
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove PLC mounting panel assembly
4. Remove electrical control panel assembly
5. Check for any loose connections and physical
damage
6. Ensure that all electrical connections are properly
connected
7. Fix the electrical control panel assembly
8. Fix the PLC mounting panel assembly
9. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
10. Switch ON all power supply circuit breakers in the
electrical panel assembly

139 Circuit Breaker 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E21 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the PLC mounting panel assembly
4. Remove the electrical control panel assembly
5. Check for loose connections
6. Clean the dust on the component
7. Replace all the obviously worn, heat affected or
defective circuit breakers
8. Fix the electrical control panel assembly
9. Fix the PLC mounting panel assembly
10. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
11. Switch ON all power supply circuit breakers in the
electrical panel assembly

140 Relays 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E33 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove PLC mounting panel assembly
4. Loosen and remove six M6 bolts along with washer
set fixed to the front cover panel of the PLC mounting
panel to open the front cover panel
5. Check for loose connections
6. Clean the dust on the component with a soft bristle
brush (with the metal part insulated) or use a vacuum
cleaner.
7. Replace all the obviously worn, heat affected or
defective electrical relays.
8. Fix and tighten the six M6 bolts along with washer
set fixed to the front cover panel of the PLC mounting
panel
9. Fix the PLC mounting panel assembly
10. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
11. Switch ON all power supply circuit breakers in the
electrical panel assembly

141 Cab Air Conditioning Leak Testing of Refrigeration System 3C - 192000 - 04 X

142 Condenser Coil Condenser Coil - Cleaning 3C - 192300 - 02 X

Page:105/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
143 Evaporator Coil 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192400 - 01 Xility
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove cab heater assembly to access evaporator
coil
4. Check the evaporator coil for any damages to the
fins
5. Wash the evaporator coil with warm to hot water and
a small quantity of detergent.
6. Ensure that draining is done completely through the
cab drain tube
7. Install the cab heater assembly
8. Switch ON all control power supply circuit breakers
at the driver console.
9. Switch ON all power supply circuit breakers in the
electrical cubicle.

144 Supply Air Blower Assembly 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192600 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check the supply air blower for any physical damage
4. Clean the supply air blower with compressed air
5. Rotate supply air blower motor with hand and ensure
that only a light force is required to rotate it.
6. Switch ON all control power supply circuit breakers
at the driver console.
7. Switch ON all power supply circuit breakers in the
electrical cubicle.
8. Run the HVAC unit for few minutes and ensure that
there is no unusual noise from the supply air blower

145 Fresh Air Damper Assembly 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192700 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove the fresh air damper assembly
4. Check and replace fresh air filter
5. Clean the fresh air dampers and damper motor with
dry compressed air
6.Check the fresh air dampers for any damage
7. Check the damper motor for any noise or
disturbances
8. Ensure that all electrical connections to the damper
motor are properly connected.
9. Install the fresh air damper assembly
10. Switch ON all control power supply circuit breakers
at the driver console.
11. Switch ON all power supply circuit breakers in the
electrical cubicle

146 Air Filter Air Filters - Cleaning 3C - 192800 - 01 X

Page:106/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
147 Emergency Air Damper 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192900 - 01 Xility
Assembly console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Open the grill in front of the emergency damper in
the cabin
4. Clean the emergency air damper fan with bristle
brush or cloth
5. Check the emergency air damper for any damage
6. Check whether the emergency motor is running
when the HVAC unit is shut down
7. Ensure that fan blower is working when emergency
motor is running
8. Check whether damper door assembly is opened
9. Ensure that all electrical connections to the
emergency motor are properly connected.
10. Close the grill of the emergency air damper
11. Switch ON all control power supply circuit breakers
at the driver console.
12. Switch ON all power supply circuit breakers in the
electrical cubicle.
13. Check the emergency motor for any noise or
disturbances

148 Discharge Check Valve 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192C10 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check the joints and fittings of check valves for any
leaks or damage
4. Switch ON all control power supply circuit breakers
at the driver console.
5. Switch ON all power supply circuit breakers in the
electrical cubicle.

149 TX Valve 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192C20 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check for leaks and damages of pipes and joints in
TX valve assembly
4. Switch ON all control power supply circuit breakers
at the driver console.
5. Switch ON all power supply circuit breakers in the
electrical cubicle

150 Solenoid Valve 1. Run the HVAC unit till the air-conditioning system 3C - 192C30 - 01 X
gets stabilized
2. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
3. Switch OFF all circuit breakers on electrical panel
assembly.
4. Observe the temperature on both sides of solenoid
valve
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
6. Switch ON all power supply circuit breakers in the
electrical panel assembly.

151 Filter Drier 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192C40 - 01 X
console.
2. Switch OFF all circuit breakers on the electrical
cubicle.
3. Remove the return air filter assembly
4. Ensure the clamps are holding the filter drier
5. Check the pipe-joints and fittings of filter drier for any
leaks
6. Check moisture indicator on the sight glass
7. Install the return air filter assembly
8. Switch ON all control power supply circuit breakers
at the driver console.
9. Switch ON all power supply circuit breakers in the
electrical cubicle

Page:107/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
152 Liquid Moisture Indicator 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192C50 - 01 Xility
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove the return air filter assembly
4. Visually check the refrigerant level in sight glass
5. Check moisture indicator on the sight glass to find
any excessive moisture in the system.
6. Install the return air filter assembly
7. Switch ON all control power supply circuit breakers
at the driver console.
8. Switch ON all power supply circuit breakers in the
electrical cubicle.

153 Circuit Breaker 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E21 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly
3. Remove electrical cubicle assembly
4. Unlock the latch of the electrical cubicle assembly
5. Check for loose connections
6. Clean the dust on the component with a soft bristle
brush (with the metal part insulated) or use a vacuum
cleaner.
7. Replace all the obviously worn, heat affected or
defective circuit breakers
8. Lock the latch of the electrical cubicle assembly
9. Fix the electrical cubicle assembly
10. Switch ON all control power supply circuit breakers
at driver console.
11. Switch ON all power supply circuit breakers in the
electrical cubicle

154 Relays 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E26 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly.
3. Remove electrical cubicle assembly
4. Unlock the latch of the electrical cubicle assembly
and open electrical cab cover assembly.
5. Check for loose connections
6. Clean the dust on the component with a soft bristle
brush (with the metal part insulated) or use a vacuum
cleaner
7. Replace all the obviously worn, heat affected or
defective electrical relays
8. Lock the latch of the electrical cubicle assembly
9. Fix the electrical cubicle assembly
10. Switch ON all control power supply circuit breakers
at driver console.
11. Switch ON all power supply circuit breakers in the
electrical cubicle.

Task 6. Functional Checks

155 Remote Control 1 Apply the parking brake. 3C - 131630 - 01 X X
2 Activate the emergency release gear of the brake
cylinder with the remote control. The brake unit must
then go to the release position.
156 Levelling Valve 1 Ensure that MR pressure is normal (8 to 10 bar). 3C - 133410 - 01 X X
2 Close the concerned cock L6A and L6B (marked as
ASCO) at both bogies.
3 Discharge both air springs by operating the drain
cocks (L10.1) mounted at the bottom of surge
reservoirs (L10) at both bogies.
4 Close the drain cocks (L10.1) and open the
concerned cock L6A and L6B.
5 Check if the lever of levelling valve is moving upward
and stops when the lever is parallel to axis "x"

Page:108/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
157 Master controller 1. Check cable insulation and terminal lugs for signs of 3C - 153200 - 01 Xility
damage such as cracking, rubbing, etc.
2. Check Driver's Controller Handle and Mode Selector
handle for signs of damage such as cracking,
excessive wearing, etc.
3. Check springs, gears, cams, etc for signs of wear or
damage.
4. Confirm that with the Key switch in the OFF position,
the Driver's Controller Handle is in the maximum brake
position and Mode selector handle is in OFF
positioned. Neither handle can be moved out of these
positions.
5. Insert the Drivers key into the key switch and confirm
that the key switch can be turned to the ON Position.
Confirm that the Drivers key can not be removed in the
ON position.

6. Confirm that the Driver's Controller Handle can be

moved from the maximum brake position through to
maximum powering position only with the Mode
Selector handle in the positions of "Supervisory
manual", "Restricted manual", "Yard manual",
"Wash/Coupling" and "Reverse".
7. Master Controller cannot be moved from Bmax when
mode selector is on the position of ATO.
8. Confirm that the Driver's Controller Handle can be
operated smoothly and without excessive force.

158 Brake and Pneumatic covered by daily start-up 3C - 160000 - 01 X X

System
159 Brake and Pneumatic during starting up, includes automatic test of WSP 3C - 160000 - 02 X X
System
160 Brake and Pneumatic functions emergency brake valve, passenger brake, 3C - 160000 - 03 X X
System emergency brake override, driver's brake valve, if
applicable direct brake
161 Brake and Pneumatic Effectiveness of brake equipment (incl. contact of 3C - 160000 - 04 X X
System discs, test operating device und parking brake (incl.
aux. release), regulation of brake (dir./ind.), cylinder
filling and releasing times, assimilation
162 Brake and Pneumatic Function Test Pantograph Control 3C - 160000 - 05 X X
System
163 Brake and Pneumatic Function Test Air Volume Compressor 3C - 160000 - 06 X X
System
164 Brake and Pneumatic opening pressure overflow valve 3C - 160000 - 07 X X
System
165 Brake and Pneumatic main reservoir, MRE, if applicable BP, brake cylinders 3C - 160000 - 08 X X
System and if applicable driver's brake valve (in closed
condition)
166 SAFETY VALVE (A03, A05) Venting and function test I 3C - 161200 - 02 X
167 AIR DRYER UNIT (A04) The dew point reading must be below the boundary 3C - 161300 - 02 X
curve of 35% relative humidity at the prevailing ambient
temperature
168 AIR DRYER UNIT (A04) 1. Check if the valve magnet shuttle audibly every two 3C - 161300 - 03 X
minutes and a short blast of air is discharged from the
exhaust port at every second changeover.
2. Check the main reservoir checked for water
3. Making sure that the silencer’s drainage port is clear

169 Pressure Switch Pressurize the tower; the pressure switch must throw at 3C - 161310 - 03 X
2.7±0.5 bar.
170 BALLCOCK (A11) 1. Turn the cock handle to open position. Compressed 3C - 161700 - 02 X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

171 DRAIN VALVE (A13) Check if the drain valve is operated whenever the 3C - 161800 - 02 X
compressor is cut-out.
The operation of the drain valve can be sensed by
short venting noise.
Page:109/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
172 BALLCOCK (B04) 1. Turn the cock handle to open position. Compressed 3C - 162300 - 02 XilityX
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

173 BALLCOCK (B22, B41, B42) 1. Turn the cock handle to open position. Compressed 3C - 162A00 - 02 X X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

174 INDICATOR (B26) When the brake pressure is absent, check if a green 3C - 162B00 - 02 X X
flag are visible in the window.
When the brake pressure is applied, check if a red flag
with a black dot are visible in the window.
175 BALLCOCK (D05) 1. Turn the cock handle to open position. Compressed 3C - 163500 - 02 X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

176 BALLCOCK (D06) 1. Turn the cock handle to open position. Compressed 3C - 163600 - 02 X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

177 GAUGE (D11, D12, D13) After reaching the working pressure and turning on the 3C - 163800 - 02 X
power supply, check if pressure gauge is working
correctly.
178 BALLCOCK (L04, L09) 1. Turn the cock handle to open position. Compressed 3C - 165400 - 02 X X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

179 BALLCOCK (L05) 1. Turn the cock handle to open position. Compressed 3C - 165500 - 02 X X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

180 BALLCOCK (P01) 1. Turn the cock handle to open position. Compressed 3C - 166100 - 02 X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

Page:110/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
181 BALLCOCK (U01) 1. Turn the cock handle to open position. Compressed 3C - 167100 - 02 Xility
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

182 BALLCOCK (W01) 1. Turn the cock handle to open position. Compressed 3C - 168100 - 02 X
air freely passes through the isolating cock.
2. Turn the cock handle to closed position. The supply
of compressed air will be cut off and the venting noise
can be heard.
3. The cock handle must be easy to turn without
jerking.

183 Passenger access door Check and analysis of all failures transmitted to the 3C - 181000 - 01 X X
train system
184 Passenger access door Check 3C - 181000 - 02 X X
1. all passenger access doors open simultaneously
with a normal sliding plug motion and with no abnormal
noise
2. all passenger access doors close simultaneously
with a smooth sliding motion ending at reduced speed
3. the recovery of “All doors closed” and “All doors
locked” on monitoring lines

185 Passenger access door Obstacle on closing 3C - 181000 - 03 X X

1. the door being opened, initiate a closing command
while placing a 15 x100 mm obstacle between door-
leaves at mid height.
2. Verify the closing cycle
3. Verify that if obstacle is removed before the end of
programmed obstacle sequence the door continues
closing until closed and locked position is reached.
Obstacle on opening
1. The door being closed, initiate an opening command
while preventing one door leaf from opening.
2. Verify the closing cycle
3. Verify that if obstacle is removed before the end of
programmed obstacle sequence the door continues
opening until fully opened position.

186 Passenger access door EED and EEA 3C - 181000 - 04 X X

1. Rotate the handle 90º clockwise.
2. Verify that the door is unlocked and that it can be
opened manually.
3. Reset the handle.
4. Check that door closes at low speed.
5. Check that the door has recovered its normal
operation and responds to train lines and local
commands.

187 Passenger access door 1. Activate the lock out with the crew-key 3C - 181000 - 05 X X
2. Verify that the door cannot be opened manually.
3. Check that the door does not respond to opening
command.
4. Reset the lock out to normal operation.
5. Check that the door operates normally.

188 Passenger access door 1. With door closed and locked put the hands between 3C - 181000 - 06 X X
central rubbers and push to open both door leaves.
2. Push until the end of both push-back strokes and
check that clearance is approximately 50 mm. The
force must not exceed 120N at full stroke.
3. Release door leaves. Door leaves should return to
its position leaving the door perfectly closed.

Page:111/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
189 Passenger access door Doors closed: 3C - 181000 - 07 XilityX
1. Check there is no clearance all along the central
tighseal.
2. Verify gaps between door leaves and outer skin of
car-body.
3. Check gap between slider and lower guide on each
door leaf.
4. Verify proper operation of acoustic seals.
Doors opened:
5. Check V-shape at mid height ( >1400 )

190 Passenger access door Check of input/output DCU with maintenance software 3C - 181000 - 09 X X
(MONa)
191 Passenger access door 1. Pull one of the leaves using a dynamometer. 3C - 181000 - 10 X X
- During opening: take the measurement on full travel
- During closing: start from the door opened position
until the door closed position
2. Max. Force values should not exceed 100 N
192 Passenger access door 1. Check if the opening time is 2.5 ±0.5s 3C - 181000 - 11 X X
2. Check if the closing time is 2.5 ±0.5s
193 Saloon Air Conditioning 1. Ensure that all circuit breakers are switched ON one 3C - 191000 - 01 X X
at a time
2. The system will start in Automatic Mode
3. Connect the PTE via the PTE port in the electrical
cubicle
4. On the PTE display screen, check that all the
temperature probes
5. On the PTE display screen, check that the pressure
transducers
6. Check by observation for the existence of airflow
7. Via the PTE, click on the TEST COOL function and
allow the unit to run for 10 to 20minutes.
8. Check for cool air coming out of the supply air
opening
9. Via the PTE, click on the TEST HEAT function and
allow the unit to run for 10 to 20minutes.
10. Check for warm air coming out of the supply air
opening

194 Compressor Assembly 1. Run the HVAC unit under stable conditions for 20 3C - 191100 - 01 X X
minutes (minimum).
2. Check for unusual noise from compressor assembly
during operation
3. If any unusual noise observed, check the HP and LP
pressures via the PTE.
4. If there is any abnormal reading of the suction and
discharge pressures, check the compressor.
5. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
6. Switch OFF all circuit breakers on electrical panel
assembly
7. Check the compressor
8. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
9. Switch ON all power supply circuit breakers in the
electrical panel assembly.

Page:112/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
195 Pressure Transducer 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D10 - 01 XilityX
mounting panel assembly
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove the return air damper assembly
4. Check the pressure transducer for any damages.
5. Connect PTE (Portable Test Equipment) to RS232
Port in PLC (Programmable Logic Controller) and run in
the test mode.
6. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
7. Switch ON all power supply circuit breakers in the
electrical panel assembly.
8. During operation monitor the pressures in pressure
transducer and pressure gauge.
9. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
10. Switch OFF all circuit breakers on electrical panel
assembly.
11. Install the return air damper assembly.
12. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
13. Switch ON all power supply circuit breakers in the
electrical panel assembly

196 Pressure Switch 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D20 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove the return air damper assembly
4. Check for any damage of the pressure switch.
5. Connect the Portable Test Unit (PTU) to the PTU
interface at the front of the PLC mounting panel
assembly
6. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
7. Switch ON all power supply circuit breakers in the
electrical panel assembly
8. Ensure the adequate pressures are created in the
compressor
9. Check whether the HVAC unit is shut down when
abnormal pressures are created.
10. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly
11. Switch OFF all circuit breakers on electrical panel
assembly.
12. Disconnect PTU from the PLC mounting panel
assembly
13. Install the return air damper assembly
14. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
15. Switch ON all power supply circuit breakers in the
electrical panel assembly

Page:113/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
197 Humidity Sensor 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D40 - 01 XilityX
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the return air damper assembly
4. Check the humidity sensor for any damage.
5. Check for any loose connections
6. Place external calibrated humidity sensor close to
the humidity sensor in return air damper assembly.
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
8. Switch ON all power supply circuit breakers in the
electrical panel assembly
9. Connect the Portable Test Unit (PTU) to the PTU
interface at the front of the PLC mounting panel
assembly.
10. Monitor the humidity readings on PLC and
calibrated humidity sensor If readings are within ± 1
tolerance then the sensor is properly functioning
11. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
12. Switch OFF all circuit breakers on electrical panel
assembly

13. Install the return air damper assembly

14. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
15. Switch ON all power supply circuit breakers in the
electrical panel assembly
198 Air Flow Sensor 1. Check for any loose connections 3C - 191D50 - 01 X X
2. Check for any damage of the airflow sensor
3. Run the HVAC unit till the air-conditioning system
gets stabilized
4. Ensure the adequate air flow near airflow sensor
near supply air assembly
5. Check whether the PLC indicated the airflow
6. Ensure there is no airflow near the airflow sensor
near supply air assembly
7. Check the PLC for indication

199 Fresh Air Temperature 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D60 - 01 X X
Sensor mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Check for any loose connections
4. Check the temperature sensors for any damage
5. Place external calibrated temperature sensor close
to the fresh air temperature sensor.
6. Connect PTE to RS232 port in PLC (Programmable
Logic Controller) and run in the test mode
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
8. Switch ON all power supply circuit breakers in the
electrical panel assembly
9. HVAC should be operated manually when PTE
device is in test mode
10. Monitor the temperature on PLC with external
calibrated temp sensor
11. If readings are within ± 1°C, the sensors are
properly functioning

Page:114/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
200 Return Air Temperature 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D70 - 01 XilityX
Sensor mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove the return air damper
4. Check for any loose connections
5. Check the temperature sensors for any damage
6. Place external calibrated temperature sensor close
to the return air temperature sensor.
7. Connect PTE to RS232 port in PLC (Programmable
Logic Controller) and run in the test mode
8. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
9. Switch ON all power supply circuit breakers in the
electrical panel assembly
10. HVAC should be operated manually when PTE
device is in test mode
12. Monitor the temperature on PLC with external
calibrated temp sensor
12. If readings are within ± 1°C, the sensors are
properly functioning
13. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.

14. Switch OFF all circuit breakers on electrical panel

assembly
15. Install the return air damper
16. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
17. Switch ON all power supply circuit breakers in the
electrical panel assembly

201 Supply Air Temperature 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D80 - 01 X X
Sensor mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Check for any loose connections
4. Check the temperature sensors for any damage
5. Place external calibrated temperature sensor close
to the Supply air temperature sensor.
6. Connect PTE to RS232 port in PLC (Programmable
Logic Controller) and run in the test mode
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
8. Switch ON all power supply circuit breakers in the
electrical panel assembly
9. HVAC should be operated manually when PTE
device is in test mode
10. Monitor the temperature on PLC with external
calibrated temp sensor
11. If readings are within ± 1°C, the sensors are
properly functioning

Page:115/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
202 Smoke Detector 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191D90 - 01 XilityX
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove the return air damper assembly
4. Check for any damage on the smoke detector
5. Ensure the smoke detector is free from the dust
6. Check for loose connections of the smoke detector
7. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
8. Switch ON all power supply circuit breakers in the
electrical panel assembly
9. Connect the Portable Test Unit (PTU) to the PTU
interface at the front of the PLC mounting panel
assembly.
10. Press the “Reset Push Button” to create alarm
signal
11. Create an adequate smoke in the proximity of the
smoke detector
12. Check the PTU screen for the “Smoke Detected”
fault message

13. Check whether the emergency air damper and

fresh air damper is closed when the smoke detected
message was indicated on PTU screen
14. Check that the smoke detector Light, located at the
reset push button on the PLC mounting panel
assembly.
15. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
16. Switch OFF all circuit breakers on electrical panel
assembly
17. Install the return air damper assembly
18. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
19. Switch ON all power supply circuit breakers in the
electrical panel assembly

203 Pressure Gauge 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191DA0 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the return air damper assembly
4. Access the service access valves through the return
air plenum.
5. Connect calibrated pressure gauges to the service
access valves
6. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly
7. Switch ON all power supply circuit breakers in the
electrical panel assembly
8. Open isolation valves
9. During operation, monitor the suction and discharge
pressures in the corresponding pressure gauges and
calibrated pressure gauges.
10. Close isolation valves
11. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly
12. Switch OFF all circuit breakers on electrical panel
assembly

13. Remove the calibrated pressure gauge from the

service access valves
14. Install the return air damper assembly.
15. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
16. Switch ON all power supply circuit breakers in the
electrical panel assembly.

Page:116/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
204 Contactor 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E22 - 01 XilityX
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove PLC mounting panel assembly
4. Remove electrical control panel assembly
5. Check for loose connections on the contactors
6. Clean the dust on the component with a brush
7. Connect PTE to the HVAC unit and switch the
contactor to operate through PTE.
8. Observe operation of the contactors and check for
noisy operation and that there is 24 Vdc supply to the
coils.
9. Check for vibration, chattering and poor contact due
to damaged contacts in the contactors
10. Fix the electrical control panel assembly
11. Fix the PLC mounting panel assembly
12. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
13. Switch ON all power supply circuit breakers in the
electrical panel assembly

205 PLC Mounting Panel 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E30 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Connect PTE to RS232 Port in PLC (Programmable
Logic Controller).
4. Check and ensure the supply voltage of 24 Vdc at
PLC
5. Check the input signals of PLC from the breakers,
contactors
6. Check the digital output from the PLC
7. Disconnect the supply voltage to PLC
8. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
9. Switch ON all power supply circuit breakers in the
electrical panel assembly

206 DC Converter 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E32 - 01 X X
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly
3. Remove PLC mounting panel assembly
4. Loosen and remove six M6 bolts along with washer
set fixed to the front cover panel of the PLC mounting
panel to open the front cover panel
5. Check for loose or short circuit to the DC converter
connections.
6. Check the input voltage with multi-meter
7. Check the output voltage of the converter
8. Fix and tighten the six M6 bolts along with washer
set fixed to the front cover panel of the PLC mounting
panel
9. Fix the PLC mounting panel assembly
10. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
11. Switch ON all power supply circuit breakers in the
electrical panel assembly.

Page:117/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
207 Main Control Switch 1. Switch OFF Main Control Switch (MCS) on PLC 3C - 191E34 - 01 XilityX
mounting panel assembly.
2. Switch OFF all circuit breakers on electrical panel
assembly.
3. Remove the return air damper assembly
4. Check the Main Control Switch (MCS) for any
damage and loose connection.
5. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
6. Switch ON all power supply circuit breakers in the
electrical panel assembly.
7. Check whether HVAC unit is disabled when the main
switch is located at the OFF position.
8. Check whether the HVAC unit is automatically
running when the main switch is located at ON position.
9. Switch OFF Main Control Switch (MCS) on PLC
mounting panel assembly.
10. Switch OFF all circuit breakers on electrical panel
assembly
11. Install the return air damper assembly
12. Switch ON Main Control Switch (MCS) on PLC
mounting panel assembly.
13. Switch ON all power supply circuit breakers in the
electrical panel assembly

208 Cab Air Conditioning 1. Ensure that all circuit breakers are switched ON one 3C - 192000 - 01 X
at a time
2. The system will start in Automatic Mode
3. Connect the PTE via the PTE port in the electrical
cubicle
4. On the PTE display screen, check that all the
temperature probes
5. On the PTE display screen, check that the pressure
transducers
6. Check by observation for the existence of airflow
7. Via the PTE, click on the TEST COOL function and
allow the unit to run for 10 to 20minutes.
8. Check for cool air coming out of the supply air
opening
9. Via the PTE, click on the TEST HEAT function and
allow the unit to run for 10 to 20minutes.
10. Check for warm air coming out of the supply air
opening

209 Compressor Assembly 1. Run the HVAC unit under stable conditions for 20 3C - 192100 - 01 X
minutes (minimum).
2. Check for unusual noise from compressor assembly
during operation
3. If any unusual noise observed, check the HP and LP
pressures via the PTE.
4. If there is any abnormal reading of the suction and
discharge pressures, check the compressor.
5. Switch OFF Main Control Switch (MCS) at the driver
console.
6. Switch OFF all circuit breakers on electrical cubicle
7. Check the compressor
8. Switch ON all control power supply circuit breakers
at the driver console.
9. Switch ON all power supply circuit breakers in the
electrical cubicle

Page:118/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
210 Condenser Fan Assembly 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192200 - 01 Xility
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Clean the condenser fan with dry compressed air
4. Rotate condenser fan assembly motor with hand and
ensure that only a light force is required to rotate it.
5. Run the HVAC system for few minutes. Ensure that
the condenser fan is rotating in the correct direction
and there is no abnormal noise/vibration from the
condenser fan during operation.
6. Ensure all electrical connections are properly
connected
7. Switch ON all control power supply circuit breakers
at the driver console.
8. Switch ON all power supply circuit breakers in the
electrical cubicle.

211 Pressure Transducer 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D10 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove the return air filter assembly
4. Check the pressure transducer for any damages
5. Connect PTE (Portable Test Equipment) to RS232
Port in electrical cubicle assembly and run in the test
mode.
6. Switch ON Main Control Switch (MCS) at the driver
console.
7. Switch ON all power supply circuit breakers in the
electrical cubicle
8. During operation monitor the pressures in pressure
transducer and pressure gauge.
9. If there is any abnormal reading, check for any leaks
in the refrigerant unit.
10. Switch OFF Main Control Switch (MCS) at the
driver console.
11. Switch OFF all circuit breakers on electrical cubicle.
12. Install the return air filter assembly
13. Switch ON all control power supply circuit breakers
at the driver console.
14. Switch ON all power supply circuit breakers in the
electrical cubicle

212 Pressure Switch 1. Switch OFF Main Control Switch (MCS) at driver 3C - 192D20 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly.
3. Remove the return air filter assembly
4. Check for any damage of the pressure switch
5. Connect PTE (Portable Test Equipment) to RS232
Port in electrical cubicle assembly
6. Switch ON all control power supply circuit breakers
at the driver console.
7. Switch ON all power supply circuit breakers in the
electrical cubicle
8. Ensure the adequate pressures are created in the
compressor
9. Check whether the HVAC unit is shut down when
abnormal pressures are created.
10. Switch OFF Main Control Switch (MCS) at driver
console.
11. Switch OFF all circuit breakers on electrical cubicle
12. Disconnect PTE from electrical cubicle assembly
13. Install the return air filter assembly
14. Switch ON all control power supply circuit breakers
at driver console.
15. Switch ON all power supply circuit breakers in the
electrical cubicle.

Page:119/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
213 Humidity Sensor 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D40 - 01 Xility
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove the return air filter assembly
4. Check the humidity sensor for any physical damage.
5. Check for any loose connections
6. Place external calibrated humidity sensor close to
the humidity sensor in return air filter assembly.
7. Connect PTE (Portable Test Equipment) to RS232
Port in electrical cubicle assembly
8. Switch ON all control power supply circuit breakers
at the driver console.
9. Switch ON all power supply circuit breakers in the
electrical cubicle.
10. Monitor the humidity readings with calibrated
humidity sensor If readings are within ± 1 tolerance
then the sensor is properly functioning
11. Switch OFF Main Control Switch (MCS) at the
driver console.
12. Switch OFF all circuit breakers on electrical cubicle.

13. Disconnect PTE from the port in the electrical

cubicle assembly
14. Install the return air filter assembly
15. Switch ON all control power supply circuit breakers
at the driver console
16. Switch ON all power supply circuit breakers in the
electrical cubicle.

214 Air Flow Sensor 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D50 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check for any loose connections
4. Check for any damage of the airflow sensor
5. Remove the return air filter assembly
6. Connect PTE (Portable Test Equipment) to RS232
Port in electrical cubicle assembly.
7. Switch ON all control power supply circuit breakers
at the driver console.
8. Switch ON all power supply circuit breakers in the
electrical cubicle.
9. Run the HVAC unit in the test mode
10. Ensure the adequate air flow near airflow sensor
near supply air assembly
11. Check whether the PTU indicated the airflow
12. Ensure there is no airflow near the airflow sensor
near supply air assembly
13. Check the PTU for indication of airflow

14. Switch OFF Main Control Switch (MCS) at the

driver console.
15. Switch OFF all circuit breakers on electrical cubicle.
16. Install the return air filter assembly
17. Switch ON all control power supply circuit breakers
at the driver console.
18. Switch ON all power supply circuit breakers in the
electrical cubicle.

Page:120/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
215 Fresh Air Temperature 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D60 - 01 Xility
Sensor console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check for any loose connections
4. Check the temperature sensors for any damage
5. Place external calibrated temperature sensor close
to the fresh air temperature sensor.
6. Connect PTE to RS232 port in PLC (Programmable
Logic Controller) and run in the test mode
7. Switch ON all control power supply circuit breakers
at the driver console
8. Switch ON all power supply circuit breakers in the
electrical cubicle
9. HVAC should be operated manually when PTE
device is in test mode
10. Monitor the temperature on PLC with external
calibrated temp sensor
11. If readings are within ± 1°C, the sensors are
properly functioning

216 Return Air Temperature 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D70 - 01 X
Sensor console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Remove the return air damper
4. Check for any loose connections
5. Check the temperature sensors for any damage
6. Place external calibrated temperature sensor close
to the return air temperature sensor.
7. Connect PTE to RS232 port in PLC (Programmable
Logic Controller) and run in the test mode
8. Switch ON all control power supply circuit breakers
at the driver console
9. Switch ON all power supply circuit breakers in the
electrical cubicle
10. HVAC should be operated manually when PTE
device is in test mode
12. Monitor the temperature on PLC with external
calibrated temp sensor
12. If readings are within ± 1°C, the sensors are
properly functioning
13. Switch OFF Main Control Switch (MCS) at the
driver console.

14. Switch OFF all circuit breakers on electrical cubicle

15. Install the return air damper
16. Switch ON all control power supply circuit breakers
at the driver console
17. Switch ON all power supply circuit breakers in the
electrical cubicle

Page:121/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
217 Supply Air Temperature 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D80 - 01 Xility
Sensor console.
2. Switch OFF all circuit breakers on electrical cubicle
3. Check for any loose connections
4. Check the temperature sensors for any damage
5. Place external calibrated temperature sensor close
to the Supply air temperature sensor.
6. Connect PTE to RS232 port in PLC (Programmable
Logic Controller) and run in the test mode
7. Switch ON all control power supply circuit breakers
at the driver console
8. Switch ON all power supply circuit breakers in the
electrical cubicle
9. HVAC should be operated manually when PTE
device is in test mode
10. Monitor the temperature on PLC with external
calibrated temp sensor
11. If readings are within ± 1°C, the sensors are
properly functioning

218 Pressure Gauge 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192D90 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle.
3. Remove the return air filter assembly
4. Access the service access valves through the return
air plenum.
5. Connect calibrated pressure gauges to the service
access valves
6. Switch ON all control power supply circuit breakers
at the driver console.
7. Switch ON all power supply circuit breakers in the
electrical cubicle.
8. Open isolation valves
9. During operation, monitor the suction and discharge
pressures in the corresponding pressure gauges and
calibrated pressure gauges.
10. If there is a variation in the values of the pressure,
replace the pressure gauges
11. Close isolation valves
12. Switch OFF Main Control Switch (MCS) at the
driver console.
13. Switch OFF all circuit breakers on electrical cubicle

14. Remove the calibrated pressure gauge from the

service access valves
15. Install the return air filter assembly
16. Switch ON all control power supply circuit breakers
at the driver console.
17. Switch ON all power supply circuit breakers in the
electrical cubicle

219 Electrical Cubicle Assembly 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E20 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly
3. Connect PTE (Portable Test Equipment) to RS232
Port in electrical cubicle assembly
4. Check and ensure the supply voltage of 24 Vdc at
cubicle
5. Check the input signals of cubicle from the breakers,
contactors
6. Check the digital output from the cubicle
7. Disconnect the supply voltage to electrical cubicle
8. Switch ON all control power supply circuit breakers
at driver console.
9. Switch ON all power supply circuit breakers in the
electrical cubicle.

Page:122/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
220 Contactor 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E22 - 01 Xility
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly
3. Remove electrical cubicle assembly
4. Unlock the latch of the electrical cubicle assembly
5. Check for loose connections on the contactors
6. Clean the dust on the component with a brush
7. Connect PTE to the HVAC unit and switch the
contactor to operate through PTE
8. Observe operation of the contactors and check for
noisy operation and that there is 24 Vdc supply to the
coils.
9. If the voltage is correct but the contactor does not
energize, the contactor is defective and must be
replaced
10. Check for vibration, chattering and poor contact
due to damaged contacts in the contactors
11. Lock the latch of the electrical cubicle assembly
12. Fix the electrical cubicle assembly
13. Switch ON all control power supply circuit breakers
at driver console.
14. Switch ON all power supply circuit breakers in the
electrical cubicle.

221 DC Converter 1. Switch OFF Main Control Switch (MCS) at the driver 3C - 192E25 - 01 X
console.
2. Switch OFF all circuit breakers on electrical cubicle
assembly.
3. Remove electrical cubicle assembly
4. Unlock the latch of the electrical cubicle assembly
5. Check for loose or short circuit to the DC converter
connections
6. Check the input voltage with multi-meter. Ensure it
should be 72 Vdc
7. Check the output voltage of the converter Ensure
that the output voltage is 24 Vdc
8. Lock the latch of the electrical cubicle assembly
9. Fix the electrical cubicle assembly
10. Switch ON all control power supply circuit breakers
at driver console
11. Switch ON all power supply circuit breakers in the
electrical cubicle

222 Central Unit 1. Check PCB status 3C - 1A1100 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2. Check connector and cable conditions
(a) Check the connector insulating materials for any
defects, damage and contamination
(b) Check the condition of the pins and sockets for
defect and damage
3. Check connecting cables for damage

223 Local Unit 1 Check PCB status 3C - 1A1200 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

Page:123/168
"B16" Service Check(300000kms(360days))

Task Equipment Maintenance Action MWI No. Car Result

No Applicab
Mc1 M1A
224 Video Display Unit 1 Check Screen Condition 3C - 1A1300 - 01 Xility
(a) Check screen for damage.
- Visually check the screen for cracks and deformation
of the screen surface.
- Unusual discolouring which maybe caused by heat or
heavy impact.
- Check for water and moisture.
(b) Check operation of Video Display Unit.
- Check the touch panel operation using “Display
check” on Maintenance screen.
- Check the screen movement.
2 Check Connector Condition.
(a) Check connector insulating materials for defect,
damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for signs of damage.

225 Interface Unit ( For DT Car) 1 Check PCB status 3C - 1A1500 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

226 Interface Unit ( For M Car) 1 Check PCB status 3C - 1A1600 - 01 X

(a) Check the TMS communication status on Driver
Video Display unit.
(b) Check the DC5V and DC24V power of the PSM
PCB on LED panel.
(c) Check the WDT status of CPU 4D PCB on LED
panel.
2 Check Connector Condition.
(a) Check the connector insulating materials for any
defects, damage and contamination.
(b) Check the condition of the pins and sockets for
defect and damage.
3 Check connecting cables for damage

227 Network Video 1. System operation status check 3C - 1B2100 - 01 X

Recorder(NVR) 2. Remove dust
228 LCD touch screen Monitor Check for correct operation 3C - 1B2200 - 01 X
229 Saloon IP Camera Check for correct operation 3C - 1B2300 - 01 X X
230 PoE switching HUB Check for correct operation 3C - 1B2400 - 01 X X

Page:124/168
 Remark

Page:125/168
 Remark

Page:126/168
 Remark

Page:127/168
 Remark

Page:128/168
 Remark

Page:129/168
 Remark

Page:130/168
 Remark

Page:131/168
 Remark

Page:132/168
 Remark

Page:133/168
 Remark

Page:134/168
 Remark

Page:135/168
 Remark

Page:136/168
 Remark

Page:137/168
 Remark

Page:138/168
 Remark

Page:139/168
 Remark

Page:140/168
 Remark

Page:141/168
 Remark

Page:142/168
 Remark

Page:143/168
 Remark

Page:144/168
 Remark

Page:145/168
 Remark

Page:146/168
 Remark

Page:147/168
 Remark

Page:148/168
 Remark

Page:149/168
 Remark

Page:150/168
 Remark

Page:151/168
 Remark

Page:152/168
 Remark

Page:153/168
 Remark

Page:154/168
 Remark

Page:155/168
 Remark

Page:156/168
 BYPT - Rolling Stock
Format No: BYPT/RS/F/15
DAILY CHECK Revision No. A
w.e.f. : 01-01-2015
TRAIN SET : LOCATION: JOB CARD NO:
DMC -1 TC-1 DMC-2
VISUAL CHECK
1.1 GENERAL CAB APPEARANCE – Properly Cleaned, No Damages etc.
1.2 BLCOS, SCS, DPLCOS, EBSS – Normal & Sealed
1.3 CCDOCS, DMS - Normal
1.4 PUSH BUTTONS, SWITCHES, MCB'S - Normal
1.5 WIND SCREEN & DOOR GLASS – No Crack/Scratch
1.6 T.O. SEAT, ASST. T.O. SEAT - No tear & damages,
1. CAB EQUIPMENT 1.7 FIRST AID BOX – Available, Sealed & Secured
FIRE EXTINGUISHER - Available, Secured & Pressure In Green Zone & Cover is
1.8 Closed Properly
1.9 CCTV, TMS, MCP & DMI MONITORS - No damage
1.10 ALL COVER & PANELS – Closed & Locked

GENERAL SALOON INTERIOR & EXTERIOR (Platform Side) APPEARANCE -

2.1
Properly Cleaned & No Damage
2.2 ALL MCB’S, BIS – Normal In EDB & BCB
2.3 All BIC ( Bogie isolation Cock ) - Normal & Sealed
WINDOW GLASS AND WINDOW GLASS GASKET CONDITION - No
2.4
Crack/Scratch

2.5 PASSENGER SEAT GASKET CONDTION - Properly Cleaned & No Damage

2.6 SALOON LIGHT APPEARANCE - No Damage
2. SALOON
INTERIOR AND 2.7 GRAB POLE AND STRAP HANGER CONDITION - No Damage & Missing
EXTERIOR
2.8 EED SAFETY GLASS – Not Broken, EED/EAD - Normal
2.9 GANGWAY APPEARANCE & SLIDING WALLS ARE SECURED
FIRE EXTINGUISHER - Available, Secured & Pressure In Green Zone & Cover is
2.10
Closed Properly
ALL CUBICLES, COVING PANELS, BIC, HVAC DAMPER PANEL, EMERGENCY
2.11
RAMP BOX COVERS – Closed & Locked

3.1 MS BOX, MS 2 BOX & STINGER BOX - Closed & Normal

3.2 CCD - SHOE are in Place & CCD ARMS are in Up Position
3. UNDERFRAME

FUNCTIONAL CHECK
HEAD LIGHT, TAIL LIGHT, FLASHER LIGHT, DRIVER CONSOLE LIGHT, CAB MAIN
4.1
4. LIGHT LIGHT – Check for Correct Operation
4.2 SALOON LIGHT – Check for Correct Cperation
5.1 SUN VISOR – Check for Correct Operation
5.2 T.O. SEAT, ASST. T.O. SEAT, FOOT REST – Check for Correct Operation
5.3 WIPER SYSTEM - Check for Correct operation
5. GENERAL
5.4 HORN – Check for Correct Operation
5.5 System Status Indicator: No Faults
5.6 Check Glowing of all Lamp (Indicating Panel, OP 4, 5 & 6) by lamp test
Station, Special & Emergency Message announcement & Display in TNI- DIF, PIB
6. PA/PIS 6.1
& Speaker By TMS & MCP

7. CCTV 7.1 All CAMERA View on CCTV MONITOR & Camera Status in TMS
 SALOON DOOR OPERATION :
1. Check Opening & Closing Status in TMS & Physically
2. Check Chime Sound During Opening & Closing
3. Check DOL & DIL Function During Opening, Closing & in Fully Opened
8.1
Condition
4. Check ADCR, DPR & EB Status in TMS & Indicator Panel During Opening &
Closing

8. DOORS CAB SIDE DOOR OPERATION :

1. Check Proper Opening & Closing by Sq. Key & Handle
8.2 2. Check Door & ADCR Status in TMS
3. Check Play after Closing within tolerence (<= 4mm)

PARTITION DOOR OPERATION :

1. Check Proper Opening & Closing by Sq. Key & Handle
8.3
2. Check Door Status in TMS
3. Check for Play after Closing

9. HVAC 9.1 HVAC OPERATION AND ITS CONTROL MODE STATUS

10.1 MR PRESSURE (9-10 Bar) - From GAUGE & TMS in Steady Condition
10.2 BP PRESSURE (5 Bar) - From GAUGE
10.3 SERVICE BRAKE (SB-1.7 bar, FSB-2.3 bar) - From GAUGE AND TMS
EMERGENCY BRAKE APPLICATION - FROM TBC, DSD, EBPB1 & EBPB2
10.4
10. BRAKES & (DMC Cv1= 3.1~3.4bar, Cv2=2.9~3.3bar. TC Cv1&2=2.8~3.1bar)
PNEUMATICS
10.5 BACK-UP BRAKE OPERATION BY DBV (EB apply=3.5bar & release=4.8 bar)

PARKING BRAKE OPERATION - Applies below 3.5 bar & releases above 4.5 bar
10.6
Check From GAUGE, INDICATOR & TMS
11.1 CHECK TMS FUNCTION :
11.2 1. DISPLAY CHECK – Normal
11. TMS
11.3 2. TRANSMISSION CHECK - Normal
11.4 FAULTS IN CURRENT FAULT LIST – No faults i.e. clear of all faults

ON BOARD TEST
DMC-1 TC-1 DMC-2 REMARKS
VVVF
APS
BECU
DCU
HVAC
PA & PIS
CCTV
NOTE: 1 No of Defective item to be noted, *after functional check make normal
Any other observation:

DATE: TIME START: TIME FINISH:

SL. NO NAME DESIGNATION EMP NO. SIGN
 BYPT - Rolling Stock
Format No: BYPT/RS/F/15
72 Hrs Check Revision No. A
w.e.f. : 01-01-2015
TRAIN SET : LOCATION: JOB CARD NO:
DMC -1 TC-1
VISUAL CHECK
1.1 GENERAL CAB APPEARANCE – Properly Cleaned, No Damages etc.
1.2 BLCOS, SCS, DPLCOS, EBSS – Normal & Sealed
1.3 CCDOCS, DMS - Normal
1.4 PUSH BUTTONS, SWITCHES, MCB'S - Normal
1.5 WIND SCREEN & DOOR GLASS – No Crack/Scratch
1.6 T.O. SEAT, ASST. T.O. SEAT - No tear & damages,
1. CAB EQUIPMENT 1.7 FIRST AID BOX – Available, Sealed & Secured

1.8 FIRE EXTINGUISHER - Available, Secured & Pressure In Green Zone & Cover is Closed Properly

1.9 CCTV, TMS, MCP & DMI MONITORS - No damage

1.10 ALL COVER & PANELS – Closed & Locked

2.1 GENERAL SALOON INTERIOR & EXTERIOR APPEARANCE (Platform Side Only) - Properly Cleaned & No Damage

2.2 ALL MCB’S, BIS – Normal In EDB & BCB

2.3 All BIC ( Bogie isolation Cock ) - Normal & Sealed

2.4 WINDOW GLASS AND WINDOW GLASS GASKET CONDITION - No Crack/Scratch

2.5 PASSENGER SEAT GASKET CONDTION - Properly Cleaned & No Damage

2.6 SALOON LIGHT APPEARANCE - No Damage

2. SALOON
INTERIOR AND
2.7 GRAB POLE AND STRAP HANGER CONDITION - No Damage & Missing
EXTERIOR
2.8 EED SAFETY GLASS – Not Broken, EED/EAD - Normal
2.9 GANGWAY APPEARANCE & SLIDING WALLS ARE SECURED

2.10 FIRE EXTINGUISHER - Available, Secured & Pressure In Green Zone & Cover is Closed Properly

2.11 ALL CUBICLES, COVING PANELS, BIC, HVAC DAMPER PANEL, EMERGENCY RAMP BOX COVERS – Closed & Locked

3.1 CCD SHOE - For Crack, Chipping & Wear, CCD ARM for bent & Damage

3.2 FLANGE LUBRICATION STICKS - Min.2 Sticks Available

3.3 WHEELS - For Defect & Abnormal Wear
3.4 BRAKE DISC - For Crack & Defect
3.5 BRAKE PAD - For Abnormal Wear (Accept if thickness is >5mm)
3.6 JOURNAL BOX - For Grease Leakage & Crack
3.7 GEAR BOX - For Oil Leakage and Loose Mounting
3. UNDERFRAME 3.8 TRACTION MOTOR - For Grease Leakage and Loose Mounting
3.9 COMPRESSOR VACCUM INDICATOR - for Red Plunger Visibility
3.10 VERTICAL & HORIZONTAL DAMPER - For Oil Leakage
3.11 COUPLER KNOB Position - Normal
3.12 ALL PNEUMATIC COCKS – Normal & Tied
3.13 NO PNEUMATIC AUDIBLE Leakage
3.14 ALL BOXES, COVERS - For Loose Mounting and Properly Closed
3.15 HOSE & CABLE - For Rubbing, Damage and Properly Secured

FUNCTIONAL CHECK

4.1 HEAD LIGHT, TAIL LIGHT, FLASHER LIGHT, DRIVER CONSOLE LIGHT, CAB MAIN LIGHT – Check for Correct Operation
4. LIGHT
4.2 SALOON LIGHT – Check for Correct Cperation
5.1 SUN VISOR – Check for Correct Operation
5.2 T.O. SEAT, ASST. T.O. SEAT, FOOT REST – Check for Correct Operation
5.3 WIPER SYSTEM - Check for Correct operation
5. GENERAL
5.4 HORN – Check for Correct Operation
5.5 System Status Indicator: No Faults
5.6 Check Glowing of all Lamp (Indicating Panel, OP 4, 5 & 6) by lamp test
6. PA/PIS 6.1 Station, Special & Emergency Message announcement & Display in TNI- DIF, PIB & Speaker By TMS & MCP
 7. CCTV 7.1 All CAMERA View on CCTV MONITOR & Camera Status in TMS

SALOON DOOR OPERATION :

1. Check Opening & Closing Status in TMS & Physically
2. Check Chime Sound During Opening & Closing
8.1
3. Check DOL & DIL Function During Opening, Closing & in Fully Opened Condition
4. Check ADCR, DPR & EB Status in TMS & Indicator Panel During Opening & Closing

CAB SIDE DOOR OPERATION :

8. DOORS 1. Check Proper Opening & Closing by Sq. Key & Handle
8.2 2. Check Door & ADCR Status in TMS
3. Check Play after Closing within tolerence (<= 4mm)

PARTITION DOOR OPERATION :

1. Check Proper Opening & Closing by Sq. Key & Handle
8.3
2. Check Door Status in TMS
3. Check for Play after Closing

10.1 MR PRESSURE (9-10 Bar) - From GAUGE & TMS in Steady Condition
10.2 BP PRESSURE (5 Bar) - From GAUGE
10.3 SERVICE BRAKE (SB-1.7 bar, FSB-2.3 bar) - From GAUGE AND TMS
EMERGENCY BRAKE APPLICATION - FROM TBC, DSD, EBPB1 & EBPB2
10.4
10. BRAKES & (DMC Cv1= 3.1~3.4bar, Cv2=2.9~3.3bar. TC Cv1&2=2.8~3.1bar)
PNEUMATICS
10.5 BACK-UP BRAKE OPERATION BY DBV (EB apply=3.5bar & release=4.8 bar)

10.6 PARKING BRAKE OPERATION - Applies below 3.5 bar & releases above 4.5 bar Check From GAUGE, INDICATOR & TMS

11.1 CHECK TMS FUNCTION :

11.2 1. DISPLAY CHECK – Normal
11. TMS
11.3 2. TRANSMISSION CHECK - Normal
11.4 FAULTS IN CURRENT FAULT LIST – No faults i.e. clear of all faults

ON BOARD TEST
DMC-1 TC-1 DMC-2 REMARKS
VVVF
APS
BECU
DCU
HVAC
PA & PIS
CCTV
NOTE: 1 No of Defective item to be noted, *after functional check make normal
Any other observation:

DATE: TIME START: TIME FINISH:

SL. NO NAME DESIGNATION EMP NO.
olling Stock
No: BYPT/RS/F/15
No. A
1-01-2015

DMC-2
REMARKS
 7 Days Check

TRAIN SET : LOCATION: JOB CARD NO:

VISUAL CHECK
1.1 GENERAL CAB APPEARANCE – Properly Cleaned, No Damages etc.
1.2 BLCOS, SCS, DPLCOS, EBSS – Normal & Sealed
1.3 CCDOCS, DMS - Normal
1.4 PUSH BUTTONS, SWITCHES, MCB'S - Normal
1.5 WIND SCREEN & DOOR GLASS – No Crack/Scratch
1. CAB 1.6 T.O. SEAT, ASST. T.O. SEAT - No tear & damages,
EQUIPMENT 1.7 FIRST AID BOX – Available, Sealed & Secured
1.8 FIRE EXTINGUISHER - Available, Secured & Pressure In Green Zone & Cover is Closed Properly
1.9 CCTV, TMS, MCP & DMI MONITORS - No damage
1.10 ALL COVER & PANELS – Closed & Locked

GENERAL SALOON INTERIOR & EXTERIOR APPEARANCE (Platform Side Only) - Properly Cleaned & No
2.1
Damage
2.2 ALL MCB’S, BIS – Normal In EDB & BCB
2.3 All BIC ( Bogie isolation Cock ) - Normal & Sealed
2.4 WINDOW GLASS AND WINDOW GLASS GASKET CONDITION - No Crack/Scratch
2.5 PASSENGER SEAT GASKET CONDTION - Properly Cleaned & No Damage
2. SALOON 2.6 SALOON LIGHT APPEARANCE - No Damage
INTERIOR AND 2.7 GRAB POLE AND STRAP HANGER CONDITION - No Damage & Missing
EXTERIOR 2.8 EED SAFETY GLASS – Not Broken, EED/EAD - Normal
2.9 GANGWAY APPEARANCE & SLIDING WALLS ARE SECURED
2.10 FIRE EXTINGUISHER - Available, Secured & Pressure In Green Zone & Cover is Closed Properly
ALL CUBICLES, COVING PANELS, BIC, HVAC DAMPER PANEL, EMERGENCY RAMP BOX COVERS – Closed &
2.11
Locked

3.1 CCD SHOE - For Crack, Chipping & Wear, CCD ARM for bent & Damage
3.2 FLANGE LUBRICATION STICKS - Min.2 Sticks Available
3.3 WHEELS - For Defect & Abnormal Wear
3.4 BRAKE DISC - For Crack & Defect
3.5 BRAKE PAD - For Abnormal Wear (Accept if thickness is >5mm)
3.6 JOURNAL BOX - For Grease Leakage & Crack
3.7 GEAR BOX - For Oil Leakage and Loose Mounting
3.8 TRACTION MOTOR - For Grease Leakage and Loose Mounting
3. UNDERFRAME 3.9 COMPRESSOR VACCUM INDICATOR - for Red Plunger Visibility
3.10 VERTICAL & HORIZONTAL DAMPER - For Oil Leakage
3.11 COUPLER KNOB Position - Normal
3.12 ALL PNEUMATIC COCKS – Normal & Tied
3.13 NO PNEUMATIC AUDIBLE Leakage
3.14 ALL BOXES, COVERS - For Loose Mounting and Properly Closed
3.15 HOSE & CABLE - For Rubbing, Damage and Properly Secured
 FUNCTIONAL CHECK
4.1 HEAD LIGHT, TAIL LIGHT, FLASHER LIGHT, DRIVER CONSOLE LIGHT, CAB MAIN LIGHT –
4. LIGHT Operation
4.2 SALOON LIGHT – Check for Correct Cperation
5.1 SUN VISOR – Check for Correct Operation
5.2 T.O. SEAT, ASST. T.O. SEAT, FOOT REST – Check for Correct Operation
5.3 WIPER SYSTEM - Check for Correct operation
5. GENERAL
5.4 HORN – Check for Correct Operation
5.5 System Status Indicator: No Faults
5.6 Check Glowing of all Lamp (Indicating Panel, OP 4, 5 & 6) by lamp test

6. PA/PIS 6.1 Station, Special & Emergency Message announcement & Display in TNI- DIF, PIB & Speaker By TMS & MCP

7. CCTV 7.1 All CAMERA View on CCTV MONITOR & Camera Status in TMS
SALOON DOOR OPERATION :
1. Check Opening & Closing Status in TMS & Physically
2. Check Chime Sound During Opening & Closing
8.1
3. Check DOL & DIL Function During Opening, Closing & in Fully Opened Condition
4. Check ADCR, DPR & EB Status in TMS & Indicator Panel During Opening & Closing

CAB SIDE DOOR OPERATION :

1. Check Proper Opening & Closing by Sq. Key & Handle
8. DOORS 8.2 2. Check Door & ADCR Status in TMS
3. Check Play after Closing within tolerence (<= 4mm)

PARTITION DOOR OPERATION :

1. Check Proper Opening & Closing by Sq. Key & Handle
8.3
2. Check Door Status in TMS
3. Check for Play after Closing

10.1 MR PRESSURE (9-10 Bar) - From GAUGE & TMS in Steady Condition
10.2 BP PRESSURE (5 Bar) - From GAUGE
10.3 SERVICE BRAKE (SB-1.7 bar, FSB-2.3 bar) - From GAUGE AND TMS

EMERGENCY BRAKE APPLICATION - FROM TBC, DSD, EBPB1 & EBPB2

10. BRAKES & 10.4
(DMC Cv1= 3.1~3.4bar, Cv2=2.9~3.3bar. TC Cv1&2=2.8~3.1bar)
PNEUMATICS
10.5 BACK-UP BRAKE OPERATION BY DBV (EB apply=3.5bar & release=4.8 bar)

PARKING BRAKE OPERATION - Applies below 3.5 bar & releases above 4.5 bar Check From GAUGE,
10.6
INDICATOR & TMS
11.1 CHECK TMS FUNCTION :
11.2 1. DISPLAY CHECK – Normal
11. TMS
11.3 2. TRANSMISSION CHECK - Normal
11.4 FAULTS IN CURRENT FAULT LIST – No faults i.e. clear of all faults

ON BOARD TEST
DMC-1 TC-1
VVVF
APS
BECU
DCU
HVAC
PA & PIS
CCTV
NOTE: 1 No of Defective item to be noted, *after functional check make normal
Any other observation:

DATE: TIME START: TIME FINISH:

SL. NO NAME DESIGNATION
 BYPT - Rolling Stock
Format No: BYPT/RS/F/15
Revision No. A
w.e.f. : 01-01-2015

DMC -1 TC-1 DMC-2

ECK

& Cover is Closed Properly

m Side Only) - Properly Cleaned & No

Crack/Scratch
mage

ing

& Cover is Closed Properly

RGENCY RAMP BOX COVERS – Closed &

mage
CHECK
, CAB MAIN LIGHT – Check for Correct

tion

est

TNI- DIF, PIB & Speaker By TMS & MCP

pened Condition
pening & Closing

PB2

4.8 bar)

bove 4.5 bar Check From GAUGE,

TEST
DMC-2
TIME FINISH:
DESIGNATION