INSTRUCTION MANUAL FOR
MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
WOO SUNG
MOTOR AUTOMATIC CONTROL
SYSTEM (HEEM-SERIES)
Contents
page
GENERAL & TECHNICAL INFORMATION 1
OUT-LINE DIMENSION 2
TIME SETTING 3
INSTALLATION 4
SYSTEM STRUCTURE & FUNCTION 5~8
SCHEMATIC DIAGRAM 9 ~ 10
OPERATION FLOW CHART 11 ~ 15
AUTO-CHANGEOVER FOR 3PUMP SYSTEM 16
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
GENERAL & TECHNICAL INFORMATION
1. General
For ship automation with unattended machinery spaces, each essential auxiliary is provided with
a stand-by, so that should a trouble, such as an abnormal stop or low pressure, develop in the
operating auxiliary, then an automatic changeover to the stand-by auxiliary will take place.
The HEEM system is a solid-state controller for motors to drive such two or more auxiliary,
respectively. In addition to the automatic changeover function, this system has a sequential start
control function after blackout (power outage), and provides the abnormal stop signal in the
event of a motor abnormal stop due to overload or blackout.
2. Feature
. It reduces the size of motor starter units.
. It replaces a relay control complex in the starter unit by a solid-state control circuitry of
high reliability, making inspection/maintenance very simple and easy.
. It reduces the number of interlocking wires between the starter units.
. It has watchdog in control circuit so that its circuit never fall down except for power black
out.
3. Specification
GENERAL & MECHANICAL
Ambient Temperature 5 ~ 55℃
External connection I/O Jack(5pin Femail connector)
Mounting Surface mounting type
Accessibility Front
Name plate Acryl plate
Enclosure 1. Material : Steel plate
2. Color : Black
3. Front : Acryl Plate & I/O Jack
4. Side & Rear : Fixed Plate
5. Bottom : Opened
Power 9VAC
Power Consumption 3.6VA for control of one motor.
(1) One main contactor closing signal, normally open dry
contact(ON to close) rated 1A 110VAC or 0.5A 220VAC.
ELECTRICAL CONSTRUCTION
(2) One stand-by indication signal, normally open dry contact
(ON in stand-by condition), rated 0.2A 24VDC(resistive)
Output Signals/Motor or 0.3A 110VAC(resistive).
(3) One abnormal stop signal, normally open dry contact of relay
(relay is de-energized and contact is open in the event of
abnormal stop), rated 0.2A 24VDC (resistive) or 0.3A
110VAC (resistive).
(1) 1.0 second timer to prevent misoperations due to chattering
Fixed Timers
of pressure switch.
(1) 0.5-40 second timer to control parallel running period under
low pressure condition.
(2) 0.5-40 second timer to allow a pressure build-up during
Adjustable Timers
motor start pariod(inhibits stand-by start)
(3) 00-100 second timer for sequential start control, with coarse
and fine adjustments.
1
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
OUT-LINE DIMENSION
2
1
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01 23 4
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FRONT VIEW
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SIDE VIEW "A" DETAIL
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H
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4
(NAME PLATE)
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1.MATERIAL : ACRYL
2.GROUND COLOR : GREY
3.LETTER COLOR : BLACK
1
4
2
8
8
(CASE)
1.MATERIAL : STEEL PLATE
2.PAINT COLOR (MUNSELL
CODE)
① FEC040 (BLACK)
T
Y
P
E
② POWDER COATING
2
7
③ THICKNESS :MIN.40 MICRON
3 WEIGHT : 958g
TOP VIEW
2
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
TIME SETTING
(1) (2) (3)
② ① ① ② ① ② ③
(Front view)
I/O SIGNAL CABLE CONNECTION
(CN1 ~ CN4)
NAME DESCRIPTION
(1) Parallel Running Timer Section
① Timer Light Turns on as soon as the timer starts and turns off
when the timer counts up the set time.
② Setting Trimmer Adjusted to set the desired parallel running time
in the event of a low pressure trouble.
(2) Pressure Build-up Timer Section
① Timer Light Turns on as soon as the timer starts and turns off
when the timer counts up the set time.
② Setting Trimmer Adjusted to set the desired time to allow a pressure
build-up during the starting period.
(3) Sequential Start Timer Section
① Timer Light Turns on as soon as the timer starts and turns off
when the timer counts up the set time.
② Setting Trimmer A fine adjustment to set the desired time delay for
sequential start, adjusted after the time range is
selected with the switch started below.
③ Time Range Switch A 10-position (0-9) switch to select the adjustable
range with the time setting trimmer.
Don’t turn the switch to A,B,C,D,E,F position
if you turn this position sequential start time
is same to position 9.
* Time setting NOTE :
COARSE FINE
1. First set COARSE, then FINE.
0 00 to 10 SEC. 2. Scale of FINE is linear, and error at its maximum
③ COARSE(10position 1 10 to 20 setting is ±10%.
-Time range switch) 2 20 to 30 3. When the blackout condition is restored to normal
3 30 to 40 HEEM-2,3 takes about 1 or 2 seconds to become
② FINE(variable 4 40 to 50 fully operational (time required for power build-up,
-resistor) 5 50 to 60 internal circuit resetting, and program execution idle
6 60 to 70 time) Add this functional delay to the setting to obtain
7 70 to 80 the actual time-delay. That is, the sequential start
8 80 to 90 signal is produced with a 1-2 second time-delay even
9 90 to 100 when the timer is set to the minimum time-delay.
3
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
* When making a time setting, remove the front nameplate/dustcover to
gain access to the trimmer and switch.
After the time setting, be sure to replace this cover.
INSTALLATION
* The HEEM-2,3 module is installed
on the bottom partition of each
starter unit compartment.
* Inspection and adjustments are
possible by opening the front
panel door of the starter unit
compartment.
4
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
SYSTEM STRUCTURE & FUNCTION
The HEEM system is applied to the automatic change-over system.
In this system, 2 or 3 motor starters are monitored and communicate with each other, and in case
some trouble occurs to the motor that is running single or parallel, the stand-by motor is started instead
of the running motor.
Automatic Changeover
(1) If the operating auxiliary's motor is stopped by a low voltage or overload, the stand-by auxiliary's
motor is automatically started.
(2) If the operating auxiliary develops a low pressure trouble, the stand-by auxiliary's motor
is automatically started. After their parallel running period preset on the parallel running timer,
the motor of the auxiliary in low pressure trouble will be automatically stopped.
The pressure build-up timer inhibits the stand-by auxiliary's motor from starting due to chattering
of the pressure switch or on low pressure during the starting period of the other auxiliary.
Sequential Start
If power to the auxiliaries motors is restored after it was lost (blackout), the previously operating
motors will be started one after another according to the timing preset on their respective
sequential start timers. These timers have each a 10-position switch for coarse time setting
and a trimmer for fine time setting to cover a wide range of time setting from 00 to 100 seconds.
1. HEEM-2 system(2 stand-by start)
1-1. Manual Control
Confirm that the select switches on No.1 and No.2 starters are set to the "MANU" position.
The following describes, as an example, the case where the motor of No.1 auxiliary is manually
controlled from its starter.
1-1-1 Start and Running
Closing the power source circuit breaker(52) or switch(89) turns on the power indicator lamp(LP).
Pushing the "START" button(3C) next energizes the starting relay(4), which, in turn, energizes the run
contactor(88) and the motor of No.1 auxiliary starts. Since the relay 4 self-holding, releasing
the "START" button(3C) does not stop the motor, but it continues to run.
1-1-2 Stop
Pushing the "STOP" button(3-O) energizes the stop relay(5), which then de-energizes the starting relay
The running contactor(88) thus drops out and stops the motor.
When the motor is stopped by pushing the "STOP" button(3-O), the abnormal stop signal is not produc
1-1-3 Abnormal Stop
(a) Overload
Operation of the thermal overload relay(51) de-energizes the starting relay(4), turning off the
running contactor(88) and stopping the motor. At the same time, the abnormal stop signal
is produced. This abnormal stop signal is reset when the motor is re-started
or the "STOP" button is pushed after the trouble is cleared.
(b) Blackout
Should a blackout occur when the motor (No.1) is running, the starting relay(4) and running
contactor(88) will drop out and the motor will be stopped. At the same time, the abnormal
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WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
SYSTEM STRUCTURE & FUNCTION
stop siganl will be produced. Since this signal is produced in response to the loss of power
the abnormal stop signal will be produced from the operating motor side (No.1).
When the main power is restored afterwards and the sequential start timer counts up the set time,
the motor or No.1 auxiliary will be re-started and the abnormal stop signal
(both No.1 and No.2) will be automatically reset.
1-2. Automatic Changeover
The select switches on No.1 and No.2 starters should be set to the "AUTO" or "AUTO CHANGE"
position. The following describes, as an example, the case where No.1 auxiliary is a
first-running machine and No.2 is a stand-by machine.
First, push No.1's "START" button to start it ; the starting relay(4) is energized, the running
contactor(88) is truned on, and the motor of No.1 auxiliary is started.
The output contact of HEEM-2 module for No.1 also turns on to keep the starting relay(4)
energized; the motor thus continues to run.
When No.1 is put into operation HEEM-2 system automatically puts No.2 into a stand-by condition
and HEEM-2 module for No.2 sends out ST-BY signal.
NOTE : If you want to change from the manual mode with one of the auxiliaries in operation to the
autochange mode, position their select switches from "MANU" to "AUTO" or "AUTO CHANGE".
The running machine is unaffected by these switch operations but continues to run as it was,
where as the other machine is automatically put into a stand-by condition.
a) Abnormal Stop (due to overload or loss of control power)
If the running No.1 is stopped due to an overload or loss of control power, then HEEM-2 module for
No.1 will immediately relay this abnormal stop condition to No.2 side, whose output contact turns on
to start the motor of No.2 auxiliary. The abnormal stop signal will be also produced from No.1 side.
After the trouble of No.1 side (overload or loss of control power) is cleared, the "STOP" button for
No.1 is pushed to reset the abnormal stop signal. No.1 will remain stopped and will be automatically
put into a stand-by condition.
b) Low Pressure
If the running No.1 develops a low pressure condition and the pressure switch(PS) turns on and
remains on for 1 second or more, No.2 will be automatically started and run in parallel with No.1.
When the parallel running timer for No.1 counts up the set time, No.1 (first-running machine) is
automatically stopped. At the same time, the abnormal stop signal is produced from No.1 side.
After the started No.2 has established the required pressure and the pressure switch(PS) turns off,
the "STOP" button for No.1 is pushed to reset the abnormal stop signal. This also puts No.1 into
a stand-by condition.
1-3. Sequential Start
Should a blackout occur when No.1 is running and No.2 is in stand-by condition as mentioned in 6-2
above, then No.1 is stopped. No.1 abnormal stop signal is produced. No.2 abnormal stop signal is
also produced, though it is not operating, due to loss of power.
When the main power is restored and the sequential start timer counts up the set time, No.1 is
automatically re-started and No.1 and No.2 abnormal stop signals are reset.
No.2 enters into a stand-by condition again.
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WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
SYSTEM STRUCTURE & FUNCTION
2. HEEM-3 system(3 stand-by start)
2-1. Manual Control
For manual operation of one or both of No.1, No.2 and No.3 starters the "MANU-AUTO CHANGE"
selector switches on applicable controller should be set to "MANUAL" position.
2-1-1 Start and Running
Closing the power source circuit breaker(52) or switch(89) turns on the power indicator lamp(LP).
Pushing the "START" button(3C) next energizes the starting relay(4), which, in turn, energizes the
runn'g contactor(88) and the motor of No.1 auxiliary starts. Since the relay 4 self-holding, releasing
the "START" button(3C) does not stop the motor, but it continues to run.
2-1-2 Stop
Pushing the "STOP" button(3-O) energizes the stop relay(5), which then de-energizes the starting
relay(4). The running contactor(88) thus drops out and stops the motor. When the motor is stopped
by pushing the "STOP" button(3-O), the abnormal stop signal is not produced.
2-1-3 Abnormal Stop
(a) Overload
Operation of the thermal overload relay(51) de-energizes the starting relay(4), turning off the
running contactor(88) and stopping the motor. At the same time, the abnormal stop signal
is produced. This abnormal stop signal is reset when the motor is re-started
or the "STOP" button is pushed after the trouble is cleared.
(b) Blackout
Should a blackout occur when the motor (No.1) is running, the starting relay(4) and running
contactor(88) will drop out and the motor will be stopped. At the same time, the abnormal
stop siganl will be produced. Since this signal is produced in response to the loss of power
the abnormal stop signal will be produced from the operating motor side (No.1).
When the main power is restored afterwards and the sequential start timer counts up the set time,
the motor or No.1 auxiliary will be re-started and the abnormal stop signal
will be automatically reset.
2-2. Automatic Changeover
For automatic operation, the "MANU-AUTO CHANGE" selector switches on No.1, No.2 and
No.3 starters should be set to "AUTO CHANGE" position.
No.1, No.2 or No.3 that starters operating first is the lead unit.
The following explanation is an example of the operation when No.1 starter is place in a lead unit
No.2 starter is placed in a stand-by unit and No.3 starter is placed in a normal power "ON" state
2-2-1 Start and Stand-by
Press the No.1's "START" button to start it ; the starting relay(4) is energized, the running
contactor(88) is truned on, and the motor of No.1 auxiliary is started. The output contact of HEEM-3
module for No.1 also turns on to keep the starting relay(4) energized; the motor thus continues to run.
When No.1 is put into operation HEEM-3 system automatically puts No.2 into a stand-by condition
and HEEM-3 module for No.2 sends out stand-by signal. At this time, if No.2 starter is an abnormal
state. No.3 will be placed in a stand-by mode. Next No.2 starter will be automatically start running
as soon as the loss of power, overload or low pressure condition occurs to No.1 motor, and output a
stand-by started alarm signal. And No.3 starter will be placed in a stand-by mode.
7
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
SYSTEM STRUCTURE & FUNCTION
2-2-2 Abnormal Stop(due to overload or loss of power)
If the running No.1 is stopped due to an overload or loss of control power, then HEEM-3 module for
No.1 will immediately relay this abnormal stop condition to No.2 side, At this time, No.2 motor is
started immediately in a stand-by mode, so running motor is change over from No.1 to No.2 and No.3
is placed in a stand-by mode automatically and No.1 is placed in a steady mode automatically
when it is recovered from the over load.
2-2-3 Low Pressure
If a drop in pressure on running No.1 motor is caused by some reason and continues for a chattering
time No.1 starter will detect the low pressure condition, and No.2 motor will be started and run in
parallel with No.1. The parallel running continues until the parallel run time is over. And when the time
is out. No.1 motor is stopped and place in a steady mode, and No.3 is placed in a stand-by mode, if the
pressure does not reach to the specified value after parallel running is end, No.1 motor will be stopped
And No.2 will be still running outputting an abnormal signal. But at this time No.3 will not be placed in
a stand-by mode.
2-3. Sequential Start
If the blackout(loss of power.) occurs while No.1 motor is running and No.2 motor is placed in a
stand-by mode, and No.3 motor is placed in a steady mode, No.1 motor will stop in abnormal state and
No.2 will be reset from the stand-by mode.
On the recovery of the power, No.1 motor restarts and No.2 is placed in stand-by mode again
But if the power failure or fuse blowout occurs only to No.1, No.2 motor will start instantly No.3 will
be placed in a stand-by mode and No.1 motor will stop in abnormal state, After this even when the
power of No.1 starter is recovered. The sequential timer of No.1 is not operated and No.1 is placed
in a stand-by mode because No.2 is running and No.3 is placed in a stand-by mode
8
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
SCHEMATIC DIAGRAM
1. HEEM-2 system(2 stand-by start)
*NOTE
(CROSS CONNECTION)
NO.1 STR. NO.2 STR.
T.B R2 T.B R2
T.B R3 T.B R3
9
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
SCHEMATIC DIAGRAM
1. HEEM-3 system(3 stand-by start)
10
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
OPERATION FLOW CHART
1. HEEM-2 system(2 stand-by start)
11
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
OPERATION FLOW CHART
2. HEEM-3 system(3 stand-by start)
(In case of No.1 motor lead and No.2 motor st-by, No.3 motor steady operation)
12
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
OPERATION FLOW CHART
2. HEEM-3 system(3 stand-by start)
(In case of No.1 motor lead and No.3 motor st-by, No.2 motor steady operation)
13
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
OPERATION FLOW CHART
2. HEEM-3 system(3 stand-by start)
(In case of No.1, No.2 motor parallel run and No.3 motor stand-by operation)
14
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
OPERATION FLOW CHART
2. HEEM-3 system(3 stand-by start)
(In case of No.1, No.2 motor parallel run and No.3 motor stand-by operation)
15
WOOSUNG MOTOR AUTOMATIC CONTROL SYSTEM
HEEM-SERIES
AUTO-CHANGEOVER FOR 3PUMP SYSTEM
16
