CAPACITANCE LIQUIDS/SOLIDS
Instruction Manual
June 2001
POINTEK CLS 100
POINTEK CLS 100
Safety Guidelines
Warning notices must be observed to ensure personal safety as well as that of others, and to
protect the product and the connected equipment. These warning notices are accompanied
by a clarification of the level of caution to be observed.
Qualified Personnel
This device/system may only be set up and operated in conjunction with this manual.
Qualified personnel are only authorized to install and operate this equipment in accordance
with established safety practices and standards.
Warning: This product can only function properly and safely if it is correctly transported,
stored, installed, set up, operated, and maintained.
Note: Always use product in accordance with specifications.
Copyright Siemens Milltronics Process
Instruments Inc. 2000. All Rights Reserved
Disclaimer of Liability
This document is available in bound version and in
electronic version. We encourage users to
purchase authorized bound manuals, or to view
electronic versions as designed and authored by
Siemens Milltronics Process Instruments Inc.
Siemens Milltronics Process Instruments Inc. will
not be responsible for the contents of partial or
whole reproductions of either bound or electronic
versions.
While we have verified the contents of
this manual for agreement with the
instrumentation described, variations
remain possible. Thus we cannot
guarantee full agreement. The
contents of this manual are regularly
reviewed and corrections are included
in subsequent editions. We welcome
all suggestions for improvement.
Technical data subject to change.
MILLTRONICSis a registered trademark of Siemens Milltronics Process Instruments Inc.
Contact SMPI Technical Publications at the following address:
Technical Publications
Siemens Milltronics Process Instruments Inc.
1954 Technology Drive, P.O. Box 4225
Peterborough, Ontario, Canada, K9J 7B1
Email: techpubs@siemens-milltronics.com
For the library of SMPI instruction manuals, visit: www.siemens-milltronics.com
Siemens Milltronics Process Instruments Inc. 2001
Table of Contents
Introduction to the Pointek CLS 100 ................................................................
..........................................................................
.......................................... 2
Pointek CLS 100 Features .........................................................................................2
Pointek CLS 100 Applications ..................................................................................2
Specifications ................................................................
................................................................................................
................................................................................
................................................ 3
Installation ................................................................
................................................................................................
......................................................................................
...................................................... 5
Location .........................................................................................................................5
Outline and Dimension ................................................................
................................................................................................
.................................................................
................................. 6
Cable Version...............................................................................................................6
Enclosure Version.......................................................................................................7
Mounting ................................................................
................................................................................................
.........................................................................................
......................................................... 8
Installation Features and Restrictions ..................................................................8
Process Cautions ..................................................................................................... 10
Connections................................
Connections ................................................................
................................................................................................
..................................................................................
.................................................. 11
Cable Version............................................................................................................ 11
Enclosure Version.................................................................................................... 11
Alarm Output Status................................................................................................ 12
Definitions .................................................................................................................. 12
Power / Alarm Wiring ............................................................................................. 13
Solid State Switch Application............................................................................. 14
Connection Diagram Hazardous Location..................................................... 15
Connection Drawing Non-Hazardous Location........................................... 16
Operation ................................................................
................................................................................................
......................................................................................
...................................................... 17
Setup ........................................................................................................................... 17
Start Up....................................................................................................................... 17
Alarm Output ............................................................................................................. 18
Troubleshooting ................................................................
................................................................................................
...........................................................................
........................................... 20
Maintenance ............................................................................................................. 20
Appendix: Approvals ................................
................................................................
................................................................
...................................................................
................................... 21
Index ................................................................
................................................................................................
..............................................................................................
.............................................................. 22
Page 1
Pointek CLS 100
7ML19985AU01.1
Introduction to the Pointek CLS 100
Note: Pointek CLS 100 is to be used only in the manner outlined in this instruction manual.
The Pointek CLS 100 capacitance level switch provides 4 or 20 mA output and solid state
switch contact for detection of high and low process material levels. When the measured
material approaches or contacts the switch's probe, an increase in capacitance is sensed
and a high level alarm can be triggered. If a low level alarm is required then the lack of
material contact is sensed and this condition triggers the low level alarm.
Pointek CLS 100 Features
NPT, BSPT process connections
Corrosion resistant construction, Kynar and 316 stainless steel wetted parts
Non-polarized, solid-state switch
4 or 20, and 20 or 4 mA loop alarm output
Pointek CLS 100 Applications
Liquids, slurries, powders, granules, and solids
Foods and pharmaceuticals
Chemical and petrochemical
Relatively high pressure and temperature
Hazardous areas
7ML19985AU01.1
Pointek CLS 100
Page 2
Specifications
Electrical/Instrument
Power
standard:
intrinsically safe:
Alarm Output:
mA:
solid state switch:
repeatability:
mode:
10 33V dc
10 30V dc
4/20 mA loop or 20/4 mA 2-wire loop
standard:
40 Vdc / 28 Vac
100 mA max
2 VA max
intrinsically safe:
30V dc
2mm (0.08")
high or low
Mechanical
common:
cable version:
enclosure version:
probe / wetted, 316 stainless steel process connection and
1
Kynar sensor
body / housing, 316 stainless steel
process connection, 3/4" NPT or 1" BSPT
1m (3.3 ft) of 4 conductor, 22 AWG, shielded, polyester
jacket
body: impact proof ABS
lid: translucent ABS
internal 5-point terminal block
NPT wiring entrance (PG 13 on special order)
Environmental
location:
altitude:
ambient temperature:
ingress protection:
installation category:
pollution degree:
indoor/outdoor
2000m max
-40 to 85 C (-40 to 185 F)
Type 4X / NEMA 4X / IP65
II
4
Process
dielectric constant (r):
temperature
pressure (vessel)
1.5 min
40 to 110 C (40 to 230 F)
0 absolute to 1000 kPa (10 bar or 146 psi) gauge, nominal
Kynar is a registered trade mark of ELF Atochem
Page 3
Pointek CLS 100
7ML19985AU01.1
Approvals
cable version:
enclosure version:
7ML19985AU01.1
CSA
CENELEC
FM
KEMA
CSA
CENELEC
FM
KEMA
Pointek CLS 100
Page 4
Installation
Location
Notes
Installation shall only be performed by qualified personnel and in accordance with local
governing regulations.
This product is susceptible to electrostatic shock. Follow proper grounding procedures.
The Pointek CLS 100 is normally mounted into the vessel top (high detection alarm) or through
the tank wall at the detection level (high or low detection alarm).
Horizontal
Angle
Vertical
Page 5
Pointek CLS 100
7ML19985AU01.1
Outline and Dimension
Cable Version
Ground Post
36mm (1.4)
Cable Relief
Power LED (green)
Output Status
LED (red)
Sensitivity Trimpot
Sensor status
LED (yellow)
Cable 5mm (0.2)
Trimpot Cap
45mm
(1.8)
Process
Connection
120mm
(4.7)
7ML19985AU01.1
Pointek CLS 100
Page 6
Enclosure Version
80mm
(3.2)
Power LED
(green)
Cable Entrance
Sensitivity Trimpot
65mm
(2.6)
Sensor Status
LED (yellow)
Output Status
LED (red)
Terminal Block
65mm
(2.6)
Process Connection
204mm
(8.0)
Page 7
Pointek CLS 100
7ML19985AU01.1
Mounting
Installation Features and Restrictions
Please note the following installation features and restrictions to ensure that your unit
operates properly.
Note: All sample mounting diagrams show the Cable version but apply to the Enclosure
version also.
Standpipes
< 50mm (2)
> 100mm
(4)
Multiple Units
Side View
End View
100mm
(4) min
100mm
(4) min
100mm
(4) min
Sensors must be 100mm apart.
7ML19985AU01.1
Mount diagonally if vertical space is restricted.
Pointek CLS 100
Page 8
Wall Restriction
50mm
(2) min
50mm
(2) min
Page 9
Pointek CLS 100
7ML19985AU01.1
Process Cautions
Caution: Keep out of path of falling
material.
Caution: Consider material surface
configuration when installing unit.
Caution: protect probe from falling material.
Caution: avoid areas where material build up occurs.
7ML19985AU01.1
Pointek CLS 100
Page 10
Connections
Cable Version
white
white
red
black
solid state switch, normally open unpowered
V supply / mA loop modulator (4 or 20 mA)
Enclosure Version
Terminal Operation
mA current loop (+V or -V)
mA current loop (-V or +V)
ground
solid state switch
solid state switch
Cable Equivalent
red wire
black wire
cable shield
white wire
white wire
Note: The mA current loop can be wired in either polarity to determine high or low level
operation as shown in the examples starting on page 13.
Page 11
Pointek CLS 100
7ML19985AU01.1
Alarm Output Status
Alarm Status
High
(fail safe)
High
(non fail safe)
Low
(fail safe)
Low
(non fail safe)
Covered
Yellow LED ON
Red LED OFF
4mA
SSS* = open
Red LED ON
20mA
SSS = closed
Red LED ON
20mA
SSS = closed
Red LED OFF
4mA
SSS = open
Uncovered
Yellow LED OFF
Red LED ON
20mA
SSS = closed
Red LED OFF
4mA
SSS = open
Red LED OFF
4mA
SSS = open
Red LED ON
20mA
SSS = closed
Power
Connection
Black wire + V
Red wire + V
Red wire + V
Black wire + V
Note: *SSS is the solid state switch
Definitions
Alarm Conditions as defined below can be detected in a fail-safe or non fail-safe mode.
Fail Safe
The sensor connection arrangement of the CLS 100 is fail-safe if the output status is in
alarm status when power fails, which is an open contact state.
The sensor connection arrangement of the CLS 100 switches to the alarm status when
power fails, which is an open contact state.
High Alarm
Condition in which the material has reached a maximum level for the process (probe
covered).
Low Alarm
Condition in which the material has reached a minimum level for the process (probe
uncovered).
7ML19985AU01.1
Pointek CLS 100
Page 12
Power / Alarm Wiring
Note: For terminal block equivalents see Enclosure Version on page 11.
Standard Version - Non Intrinsically Safe
LOW Alarm
Polarity as required for
desired operation
10-33 V dc
HIGH Alarm
Polarity as required for
desired operation
+
-
10-33 V dc
4 / 20 mA Loop Alarm
Rmax = V supply 10 V
20 ma
*For example,
250 gives 1 or 5 volt dc switch
voltage to PLC.
V supply
1033V dc
Page 13
Pointek CLS 100
7ML19985AU01.1
Solid State Switch Application
Standard Version - Non Intrinsically Safe
Solid state switch,
40 Vdc / 28 Vac,
100 mA max
2 VA max
10-33 V dc
Protection Diodes
Always use a protection diode when driving an external relay with the solid state switch. This
prevents possible switch damage due to inductive spikes generated by the relay coil.
Orient the diode based on the current flow.
Enclosure Version
See pg. 13 for cable
equivalents.
External
Relay
Enclosure Version
See pg. 13 for cable
equivalents.
Protection Diode (customer
supplied)
External
Relay
Protection Diode (customer
supplied)
7ML19985AU01.1
Pointek CLS 100
Page 14
Connection Diagram Hazardous Location
Page 15
Pointek CLS 100
7ML19985AU01.1
Connection Drawing Non-Hazardous Location
7ML19985AU01.1
Pointek CLS 100
Page 16
Operation
Unscrew the clip to access the terminals.
Setup
Note: Setup can be done in the field with the Pointek CLS mounted into process, or in the
shop prior to mounting.
Start Up
After the CLS is properly mounted and wired, apply power to the unit. The green LED lights to
indicate the unit is powered and operational.
Indicators
Three LEDs indicate the following:
Yellow =sensor status:
When the trim pot is properly set, this LED
indicates when the sensor is in contact with the
process material (material capacitance is greater
than the setpoint).
This LED is off when the sensor is out of contact
with the process material (material capacitance is
less than the setpoint).
Page 17
Red = output status:
This LED indicaties the mA loop alarm and solid
state switch contact status. Refer to
Alarm Output Status on page 12.
Green = power:
This LED is on when the Pointek CLS is properly
powered.
Pointek CLS 100
7ML19985AU01.1
Alarm Output
Setpoint Adjustment
As a reference, and to assist in adjusting the alarm setpoint for reliable and accurate
detection of the process material, we have classified the materials and applications into three
cases.
Follow the setup procedure associated to the case outline describing your application.
Case 1
General applications, characterized by the following:
dry solids
low viscosity liquids
Case 2
Demanding applications, characterized by the following:
hygroscopic / wet solids
high viscosity and high conductivity liquids
Case 3
Interface detection:
e.g. liquid A / liquid B, foam / liquid
Trim Pot Placement
20-turn trimpot
Case 1
Preparation
Ensure that the green LED is ON.
If yellow LED is ON, turn the trimpot CCW (counter clockwise) until the yellow LED goes
OFF, otherwise go to step 1 below.
1.
2.
With sensor uncovered and a minimum 100 mm free space all around, turn the trimpot
CW (clockwise) until the yellow LED just goes ON.
Turn the trimpot CCW until the yellow LED just goes OFF.
7ML19985AU01.1
Pointek CLS 100
Page 18
Case 2
Preparation
Ensure that the green LED is ON.
Turn the trimpot CCW (counter clockwise), until the yellow LED just goes OFF.
Configuration
1. Adjust the material level of the process so that the sensor is immersed, the yellow LED
should be ON.
2. Adjust the material level of the process so that the sensor is uncovered, but retains
significant (as much as possible) build up of material on the sensor.
3. Adjust the trimpot CCW until yellow LED goes OFF. To get the true feel for the correct
position, please adjust the trimpot CW then CCW several times to ensure that the yellow
LED is OFF. (This adjustment is very sensitive, and we recommend this practice exercise
so you can fine tune the trimpot movement until the yellow LED L1 turns OFF with
minimal adjustment.)
Case 3
Preparation
Ensure that the green LED is ON.
Turn the trimpot CCW (counter clockwise), until the yellow LED just goes OFF.
Configuration
1. Immerse the sensor in the material that has the lowest dielectric constant. The yellow
LED should be ON.
2. Adjust the trimpot CCW until the yellow LED goes OFF.
3. Immerse the sensor in the material that has the highest dielectric constant; the yellow
LED should come ON.
Note: After completing the setup, replace the trimpot cap. The unit is now in service,
providing level detection of your process.
Page 19
Pointek CLS 100
7ML19985AU01.1
Troubleshooting
Symptom
Observation
Green LED OFF
No switching action
when sensor covered /
uncovered
No switching action
when sensor covered /
uncovered. Previous
checks not effective
Green LED ON
yellow LED continuously
ON
Green LED ON
yellow LED continuously
OFF
Green LED is ON
Yellow LED doesnt
change state as in 2 and 3
above.
Action
Check power connections
and voltage
Reduce the sensitivity by
turning the trimpot CCW
Increase the sensitivity by
turning the trimpot CW
Possible failed sensor
check with supplier
Maintenance
The Pointek CLS requires no maintenance or cleaning.
7ML19985AU01.1
Pointek CLS 100
Page 20
Appendix: Approvals
WRITTEN
We,,
DECLARATION OF CONFORMITY
Siemens Milltronics Process Instruments B.V.
Nikkelstraat 10 - 4823 AB BREDA - The Netherlands
Declare, solely under own responsibility, that the product
Point Level Switch, Pointek
CLS 100
Mentioned in this declaration, complies with the following
standards and/or normative documents:
Requirements
Remarks
Certificate No
Environment
Commercial, light Industrial and industrial
2008949-KRQ/EMC 01-4044
EN 61326: 1998
Product group standard for Electrical equipment
for measurement, control and laboratory use,
from which:
EN 55011: 1998
Emission Class B
EN 61000-4-2: 1995
EN 61000-4-3: 1996
EN 61000-4-4: 1995
EN 61000-4-5: 1995
EN 61000-4-6: 1996
Electrostatic Discharge (ESD) Immunity
Radiated Electro-Magnetic Field Immunity
Electrostatic Fast Transient (EFT) Immunity
Surge Transient Immunity
Conducted Radio-Frequency Disturbances Immunity
ATEX Directive 94/9/EC
Audit Report No 2003068
II 1/ 2 GD EEx d [ia] IIC T6T4
KEMA 00ATEXQ3047
0344
KEMA 00ATEX1038X
T 100 C IP 66
EN 50014: 1992
EN 50020: 1994
EN 50284: 1999
EN 50281-1-1: 1998
General Requirements
Intrinsic Safety i
Special Requirements for Category 1G Equipment
Dust Ignition Proof
The notified body is: N.V. KEMA Utrechtseweg 310 6812 AR Arnhem The
Netherlands
Location::
Date:
Breda
May 28, 2001
Representative Name:: C.S. van Gils
Function::
Managing Director
Remark:
For specific safety specifications, please consult the instrument label.
Page 21
Pointek CLS 100
7ML19985AU01.1
Index
Location................................................................... 7
Low Alarm ............................................................ 14
A
Alarm Output ........................................................20
Alarm Output Status ...........................................14
Alarm Output: ......................................................... 5
Angle........................................................................ 7
Applications............................................................ 4
Approvals..........................................................6, 23
C
Cable Version...................................................8, 13
Connection Diagram Hazardous Location ..17
Connection Drawing Non-Hazardous
Location ...........................................................18
Connections..........................................................13
D
Definitions.............................................................14
E
Electrical/Instrument ............................................ 5
Enclosure Version ...........................................9, 13
Environmental ........................................................ 5
M
Maintenance........................................................ 22
material surface configuration......................... 12
maximum level..................................................... 14
Mechanical............................................................. 5
minimum level...................................................... 14
Mounting............................................................... 10
Multiple Units....................................................... 10
O
Operation .............................................................. 19
P
Power ...................................................................... 5
Power / Alarm Wiring......................................... 15
Process Cautions ................................................ 12
Protection Diodes ............................................... 16
Fail Safe.................................................................14
falling material .....................................................12
Features .................................................................. 4
Setpoint Adjustment ........................................... 20
Setup...................................................................... 19
Solid State Switch Application......................... 16
Standard Version - Non Intrinsically Safe15, 16
Standpipes............................................................ 10
Start Up ................................................................. 19
High Alarm............................................................14
Horizontal................................................................ 7
Trim Pot Placement ............................................ 20
Troubleshooting................................................... 22
Indicators ..............................................................19
inductive spikes ...................................................16
Installation Features and Restrictions ............10
Introduction ............................................................ 4
Vertical .................................................................... 7
W
Wall Restriction ................................................... 11
L
Label Colors............................................................ 9
7ML19985AU01.1
Pointek CLS 100
Page 22
