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Helicon-X3 Chapter 4 TT System Drawings RevB

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0% found this document useful (0 votes)
28 views16 pages

Helicon-X3 Chapter 4 TT System Drawings RevB

Helicon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

INSTALLATION MANUAL

Rev.date: 31.01.2011, 14.02.2011 Bow 1 / Bow 2


UN no.: Title of drawing: Type of drawing: Drawing/Doc. no.: Rev.:

Tunnel Thruster, Operator Units Cable Diagram PE74935 B


Tunnel Thruster, Control & Alarm Units Cable Diagram PE74936 A
Tunnel Thruster, Cable List 10S001197-200_TT_Cable B

1 Electronic Unit, Cabinet Rittal AE1090 Dimensional Sketch PE90001 A

10 I/O Unit, Cabinet Rittal AE1060 Dimensional Sketch PE90023 A

112 Starter, System Oil Pump Dimensional Sketch PS30776 A


112 Starter, System Oil Pump Circuit Diagram PS30777 A

134 Connection box, hydraulic module Circuit Diagram PE72995

Rolls-Royce Marine AS
dept. Propulsion - Ulstein
10S001197-200_TT_DWG.xls Page 1 of 1
CABLE LIST 10S001197-200
Bow 1 / Bow 2

FUNCTION SIGNAL IO CABLE NO.

Note!
Cable list shows cables for one installation only. All cables should be multiplied with the number of installations if not otherwise stated.

Connections to/from External Control and Alarm systems

UN1
Electronic Unit Ship Supply
Ship Supply 230V AC F1: 2 Core 1 TT 001 Core 1
Main 230V AC F1: 4 Core 2 Core 2

UN1
Electronic Unit Ship Supply
Ship Supply +24V DC F2: 2 Core 1 TT 002 Core 1
Backup 0V Ref. F2: 4 Core 2 Core 2

UN1
Electronic Unit Alarm System
Warning/ Fail Do P1: 5 Core 1 Core 1
Normal Control (open=alarm) P1: 6 Core 2 Core 2
TT 020
Warning/ Fail Do P2: 5 Core 3 Core 3
Backup Control (open=alarm) P2: 6 Core 4 Core 4

UN1
Electronic Unit UN991
RR Acon / Icon Ethernet NET3: 1 Core 1 Core 1
NET3: 2 Core 2 TT 021 Core 2
NET3: 3 Core 3 Core 3
NET3: 6 Core 4 Core 4

UN1
Electronic Unit Voyage Data Recorder
Serial Line RS422 TX- COM1: 1 Core 1 Core 1
VDR TX+ COM1: 2 Core 2 TT 022 Core 2
gnd COM1: 5 Core 3 Core 3

UN1
Electronic Unit Conning
Serial Line RS422 TX- COM3: 1 Core 1 Core 1
Conning TX+ COM3: 2 Core 2 TT 023 Core 2
gnd COM3: 5 Core 3 Core 3

Selector switch
UN1 Man/DP/JS
Enable joystick Di M21: 14 Core 1 Core 1
(closed=enable) PM21: 14 (+) Core 2 Core 2
TT 026
Enable DP Di M21: 15 Core 3 Core 3
(closed=enable) PM21: 15 (+) Core 4 Core 4

Connections between UN1 and UN10

UN1 UN10
Electronic Unit I/O Unit
Main Supply +24V DC PM: 5 (+) Core 1 TT 100 Core 1 F1: +
0V Ref. PM: 5 (-) Core 2 Core 2 PM: -

UN1 UN10
Electronic Unit I/O Unit
Communication bus CAN-bus Can-H XM: 1 Core 1 TT 101 Core 1 XM: 1
Normal Control Can-L XM: 2 Core 2 Core 2 XM: 2
gnd XM: 3 Core 3 Core 3 XM: 3

UN1 UN10
Electronic Unit I/O Unit
Backup Supply +24V DC PB: 5 (+) Core 1 TT 102 Core 1 F2: +
0V Ref. PB: 5 (-) Core 2 Core 2 PB: -

UN1 UN10
Electronic Unit I/O Unit
Communication bus CAN-bus Can-H XB: 1 Core 1 TT 103 Core 1 XB: 1
Backup Control Can-L XB: 2 Core 2 Core 2 XB: 2
gnd XB: 3 Core 3 Core 3 XB: 3

10S001197-200_TT_Cable.xls Rolls-Royce Marine AS


Date: 14.02.2011 dept. Propulsion - Ulstein Page 1 of 8
CABLE LIST 10S001197-200
Bow 1 / Bow 2

FUNCTION SIGNAL IO CABLE NO.

Connections to/from Fore Slave Bridge

UN1 - Bow 1 UN60


Electronic Unit Control Lever
Power Supply +24V DC PM: 6 (+) Core 1 TT 130 Core 1 X5: 1
Normal Control 0V Ref. PM: 6 (-) Core 2 Bow 1 only Core 2 X5: 2

UN1 - Bow 2 UN60


Electronic Unit Control Lever
Power Supply +24V DC PM: 6 (+) Core 1 TT 130 Core 1 X7: 1
Normal Control 0V Ref. PM: 6 (-) Core 2 Bow 2 only Core 2 X7: 2

UN1 - Bow 1 UN60


Electronic Unit Control Lever
Communication bus CAN-bus Can-H XM: 4 Core 1 Core 1 X5: 3
Normal Control Can-L XM: 5 Core 2 TT 131 Core 2 X5: 4
gnd XM: 6 Core 3 Bow 1 only Core 3 X5: 5

UN1 - Bow 2 UN60


Electronic Unit Control Lever
Communication bus CAN-bus Can-H XM: 4 Core 1 Core 1 X7: 3
Normal Control Can-L XM: 5 Core 2 TT 131 Core 2 X7: 4
gnd XM: 6 Core 3 Bow 2 only Core 3 X7: 5

UN1 - Bow 1 UN60


Electronic Unit Control Lever
Power Supply +24V DC PB: 6 (+) Core 1 TT 132 Core 1 X5: 6
Backup Control 0V Ref. PB: 6 (-) Core 2 Bow 1 only Core 2 X5: 7

UN1 - Bow 2 UN60


Electronic Unit Control Lever
Power Supply +24V DC PB: 6 (+) Core 1 TT 132 Core 1 X7: 6
Backup Control 0V Ref. PB: 6 (-) Core 2 Bow 2 only Core 2 X7: 7

UN1 - Bow 1 UN60


Electronic Unit Control Lever
Communication bus CAN-bus Can-H XB: 4 Core 1 TT 133 Core 1 X5: 8
Backup Control Can-L XB: 5 Core 2 Bow 1 only Core 2 X5: 9
gnd XB: 6 Core 3 Core 3 X5: 10

UN1 - Bow 2 UN60


Electronic Unit Control Lever
Communication bus CAN-bus Can-H XB: 4 Core 1 TT 133 Core 1 X7: 8
Backup Control Can-L XB: 5 Core 2 Bow 2 only Core 2 X7: 9
gnd XB: 6 Core 3 Core 3 X7: 10

UN1 - Bow 1 UN61


Electronic Unit Indicator
Power Supply to indicators +24V DC PB: 8 (+) Core 1 Core 1 X10: 1
+24V DC PB: 9 (+) Core 2 Core 2 X10: 1
0V Ref. PB: 8 (-) Core 3 TT 135 Core 3 X10: 2
0V Ref. PB: 9 (-) Core 4 Bow 1 only Core 4 X10: 2

RPM Indicator 4-20mA Ao BM21: 25 Core 5 Core 5 X10: 9


Ref. PBM21: 25 (-) Core 6 Core 6 X10: 10

UN1 - Bow 2 UN61


Electronic Unit Indicator
Power Supply to indicators +24V DC PB: 8 (+) Core 1 Core 1 X11: 1
+24V DC PB: 9 (+) Core 2 Core 2 X11: 1
0V Ref. PB: 8 (-) Core 3 TT 135 Core 3 X11: 2
0V Ref. PB: 9 (-) Core 4 Bow 2 only Core 4 X11: 2

RPM Indicator 4-20mA Ao BM21: 25 Core 5 Core 5 X11: 9


Ref. PBM21: 25 (-) Core 6 Core 6 X11: 10

UN62 Frequency Converter


Emergency Stop Panel RR PES
Emergency Stop X1: 4 Core 1 TT 136 Core 1 X4: 1
Bow tunnel thruster 1 (closed=stop) X1: 9 Core 2 Bow 1 only Core 2 X4: 2

UN62 Frequency Converter


Emergency Stop Panel RR PES
Emergency Stop X2: 4 Core 1 TT 136 Core 1 X4: 1
Bow tunnel thruster 2 (closed=stop) X2: 9 Core 2 Bow 2 only Core 2 X4: 2

10S001197-200_TT_Cable.xls Rolls-Royce Marine AS


Date: 14.02.2011 dept. Propulsion - Ulstein Page 2 of 8
CABLE LIST 10S001197-200
Bow 1 / Bow 2

FUNCTION SIGNAL IO CABLE NO.

Connections to/from Port Wing Bridge

UN72 UN62
Emergency Stop Panel Emergency Stop Panel
Emergency Stop X1: 4 Core 1 TT 146 Core 1 X1: 5
Port Azipull thruster (closed=stop) X1: 9 Core 2 Bow 1 only Core 2 X1: 10

UN72 UN62
Emergency Stop Panel Emergency Stop Panel
Emergency Stop X2: 4 Core 1 TT 146 Core 1 X2: 5
Starboard Azipull thruster (closed=stop) X2: 9 Core 2 Bow 2 only Core 2 X2: 10

Connections to/from Starboard Wing Bridge

UN82 UN72
Emergency Stop Panel Emergency Stop Panel
Emergency Stop X1: 4 Core 1 TT 156 Core 1 X1: 5
Port Azipull thruster (closed=stop) X1: 9 Core 2 Bow 1 only Core 2 X1: 10

UN82 UN72
Emergency Stop Panel Emergency Stop Panel
Emergency Stop X2: 4 Core 1 TT 156 Core 1 X2: 5
Starboard Azipull thruster (closed=stop) X2: 9 Core 2 Bow 2 only Core 2 X2: 10

10S001197-200_TT_Cable.xls Rolls-Royce Marine AS


Date: 14.02.2011 dept. Propulsion - Ulstein Page 3 of 8
CABLE LIST 10S001197-200
Bow 1 / Bow 2

FUNCTION SIGNAL IO CABLE NO.

Connections to/from Aft Main Bridge

UN60 UN40
Control Lever Control Lever
Power Supply +24V DC X5: 1 Core 1 TT 170 Core 1 X7: 1
Normal Control 0V Ref. X5: 2 Core 2 Bow 1 only Core 2 X7: 2

UN60 UN40
Control Lever Control Lever
Power Supply +24V DC X5: 1 Core 1 TT 170 Core 1 X5: 1
Normal Control 0V Ref. X5: 2 Core 2 Bow 2 only Core 2 X5: 2

UN60 UN40
Control Lever Control Lever
Communication bus CAN-bus Can-H X5: 3 Core 1 Core 1 X7: 3
Normal Control Can-L X5: 4 Core 2 TT 171 Core 2 X7: 4
gnd X5: 5 Core 3 Bow 1 only Core 3 X7: 5

UN60 UN40
Control Lever Control Lever
Communication bus CAN-bus Can-H X5: 3 Core 1 Core 1 X5: 3
Normal Control Can-L X5: 4 Core 2 TT 171 Core 2 X5: 4
gnd X5: 5 Core 3 Bow 2 only Core 3 X5: 5

UN60 UN40
Control Lever Control Lever
Power Supply +24V DC X5: 6 Core 1 TT 172 Core 1 X7: 6
Backup Control 0V Ref. X5: 7 Core 2 Bow 1 only Core 2 X7: 7

UN60 UN40
Control Lever Control Lever
Power Supply +24V DC X5: 6 Core 1 TT 172 Core 1 X5: 6
Backup Control 0V Ref. X5: 7 Core 2 Bow 2 only Core 2 X5: 7

UN60 UN40
Control Lever Control Lever
Communication bus CAN-bus Can-H X5: 8 Core 1 Core 1 X7: 8
Backup Control Can-L X5: 9 Core 2 TT 173 Core 2 X7: 9
gnd X5: 10 Core 3 Bow 1 only Core 3 X7: 10

UN60 UN40
Control Lever Control Lever
Communication bus CAN-bus Can-H X5: 8 Core 1 Core 1 X5: 8
Backup Control Can-L X5: 9 Core 2 TT 173 Core 2 X5: 9
gnd X5: 10 Core 3 Bow 2 only Core 3 X5: 10

UN61 UN41
Indicator Indicator
Power Supply to indicators +24V DC X10: 3 Core 1 Core 1 X10: 1
+24V DC X10: 3 Core 2 Core 2 X10: 1
0V Ref. X10: 4 Core 3 TT 175 Core 3 X10: 2
0V Ref. X10: 4 Core 4 Bow 1 only Core 4 X10: 2

RPM Indicator 4-20mA X10: 11 Core 5 Core 5 X10: 9


Ref. X10: 12 Core 6 Core 6 X10: 11

UN61 UN41
Indicator Indicator
Power Supply to indicators +24V DC X11: 3 Core 1 Core 1 X11: 1
+24V DC X11: 3 Core 2 Core 2 X11: 1
0V Ref. X11: 4 Core 3 TT 175 Core 3 X11: 2
0V Ref. X11: 4 Core 4 Bow 2 only Core 4 X11: 2

RPM Indicator 4-20mA X11: 11 Core 5 Core 5 X11: 9


Ref. X11: 12 Core 6 Core 6 X11: 11

UN42 UN82
Emergency Stop Panel Emergency Stop Panel
Emergency Stop X1: 4 Core 1 TT 176 Core 1 X1: 5
Bow tunnel thruster 1 (closed=stop) X1: 6 Core 2 Bow 1 only Core 2 X1: 10

UN42 UN82
Emergency Stop Panel Emergency Stop Panel
Emergency Stop X2: 4 Core 1 TT 176 Core 1 X2: 5
Bow tunnel thruster 2 (closed=stop) X2: 6 Core 2 Bow 2 only Core 2 X2: 10

10S001197-200_TT_Cable.xls Rolls-Royce Marine AS


Date: 14.02.2011 dept. Propulsion - Ulstein Page 4 of 8
CABLE LIST 10S001197-200
Bow 1 / Bow 2

FUNCTION SIGNAL IO CABLE NO.

Drive System - Cable interface

UN10 Frequency Converter


I/O Unit RR PES
Start Thruster Do M13-1: 6 Core 1 Core 1 -X4: 5
(closed=start) M13-1: 8 Core 2 Core 2 -X4: 6
TT 200
Stop Thruster Do M13-1: 3 Core 3 Core 3 -X4: 7
(closed=stop) M13-1: 5 Core 4 Core 4 -X4: 8

UN10 Frequency Converter


I/O Unit RR PES
RPM Order NC 4-20mA Ao X2: 3 Core 1 Core 1 -X6: 17
ref. X2: 4 Core 2 Core 2 -X6: 18

RPM Order BC 4-20mA Ao X2: 5 Core 3 Core 3 -X6: 21


ref. X2: 6 Core 4 Core 4 -X6: 22

RPM Feedback NC 4-20mA Ai M23: 20 Core 5 Core 5 -X9: 1


ref. PM23: 20 (-) Core 6 Core 6 -X9: 2
TT 201
RPM Feedback BC 4-20mA Ai BM23: 20 Core 7 Core 7 -X9: 4
ref. PBM23: 20 (-) Core 8 Core 8 -X9: 5

Power Feedback 4-20mA Ai M23: 18 Core 9 Core 9 -X9: 7


(Load drive) ref PM23: 18 (-) Core 10 Core 10 -X9: 8

Spare Core 11 Core 11


Core 12 Core 12

UN10 Frequency Converter


I/O Unit RR PES
Reset Drive Do M23-1: 24 Core 1 Core 1 -X4: 9
(closed=reset) M23-1: 26 Core 2 Core 2 -X4: 10

Propulsion Power Limited Di M13: 25 Core 3 Core 3 -X8: 7


(load reduction) (closed=limited) PM13: 25 (+) Core 4 Core 4 -X8: 9

Local Control Activated Di M23: 14 Core 5 Core 5 -X8: 25


(closed=local control) PM23: 14 (+) Core 6 Core 6 -X8: 27

Drive RPM Running Di M13: 20 Core 7 Core 7 -X8: 64


(closed=running) PM13: 20 (+) Core 8 TT 202 Core 8 -X8: 66

Converter Fault Di M13: 16 Core 9 Core 9 -X8: 19


(Drive Trip Alarm) (closed=fault) PM13: 16 (+) Core 10 Core 10 -X8: 21

Converter Alarm Di M13: 17 Core 11 Core 11 -X8: 13


(Drive Warning) (closed=alarm) PM13: 17 (+) Core 12 Core 12 -X8: 15

Backup control Activated Do X2: 7 Core 13 Core 13 -X4: 25


(closed=backup control) X2: 8 Core 14 Core 14 -X4: 26

Spare Core 15 Core 15


Core 16 Core 16

10S001197-200_TT_Cable.xls Rolls-Royce Marine AS


Date: 14.02.2011 dept. Propulsion - Ulstein Page 5 of 8
CABLE LIST 10S001197-200
Bow 1 / Bow 2

FUNCTION SIGNAL IO CABLE NO.

UN131 Connection Box

UN10 UN134
I/O Unit Connection Box
DPA1, Alarm 0V PM13: 19 (-) Core 1 Core 1 X134: 1
Clogged Lub. Oil Filter signal Di M13: 19 Core 2 Core 2 X134: 2
+24V PM13: 19 (+) Core 3 TT 341 Core 3 X134: 3

PS54, Alarm Di M13: 18 Core 4 Core 4 X134: 5


High Lub. Oil Pressure (open=high press) PM13: 18 (+) Core 5 Core 5 X134: 6

UN112 UN134
Lub Pump Starter Connection Box
PS52, Alarm X112: 19 Core 1 TT 342 Core 1 X134: 10
Low Lub. Oil Pressure (open=low press) X112: 18 Core 2 Core 2 X134: 12

Frequency Converter UN134


RR PES Connection Box
PS53, Interlock -X4: 35 Core 1 TT 343 Core 1 X134: 7
Start/ Autostop Drive Motor (open=stop/interlock) -X4: 36 Core 2 Core 2 X134: 9
Low Lub. Oil Pressure
UN134 DPA1
Connection Box Alarm sensor
DPA1, Alarm X134: 1 Core 1 Core 1 4
Clogged Lub. Oil Filter X134: 2 Core 2 TT 345 Core 2 1
X134: 3 Core 3 Core 3 3

UN134 PS54
Connection Box Alarm sensor
PS54, Alarm X134: 4 Core 1 TT 346 Core 1 3
High Lub. Oil Pressure X134: 5 Core 2 Core 2 2
X134: 6 Core 3 Core 3 1

UN134 PS52
Connection Box Alarm sensor
PS52, Alarm X134: 10 Core 1 TT 347 Core 1 3
Low Lub. Oil Pressure X134: 11 Core 2 Core 2 2
X134: 12 Core 3 Core 3 1

UN134 PS53
Connection Box Pressure switch
PS53, Interlock/Autostop X134: 7 Core 1 TT 348 Core 1 3
Low Lub. Oil Pressure X134: 8 Core 2 Core 2 2
X134: 9 Core 3 Core 3 1

Gravity Tank /Shaft Seal Tank - Alarms

UN10 PS60
I/O Unit Alarm sensor
PS60, Alarm Di M13: 22 Core 1 TT 350 Core 1 1
Low Air Press. Gravity Tank (open=alarm) PM13: 22 (-) Core 2 Core 2 3

UN10 LS51
I/O Unit Alarm sensor
LS51, Alarm Di M13: 21 Core 1 Core 1 5
Low Level Gravity Tank (open=low level) PM13: 21 (+) Core 2 Core 2 6
TT 351
LS51, Alarm Di M13: 15 Core 3 Core 4 1
High Level Gravity Tank (open=high level) PM13: 15 (+) Core 4 Core 5 2

UN10 TS51
I/O Unit Alarm sensor
TS51, Alarm Di M23: 16 Core 1 TT 352 Core 1 1
High Temp. Gravity Tank (open=high temp) PM23: 16 (+) Core 2 Core 2 2

UN10 LS57
I/O Unit Alarm sensor
LS57, Alarm Di M13: 11 Core 1 Core 1 5
Low Level Shaft Seal Tank (open=low level) PM13: 11 (+) Core 2 Core 2 6
TT 353
LS57, Alarm Di M13: 14 Core 3 Core 3 1
High Level Shaft Seal Tank (open=high level) PM13: 14 (+) Core 4 Core 4 2

10S001197-200_TT_Cable.xls Rolls-Royce Marine AS


Date: 14.02.2011 dept. Propulsion - Ulstein Page 6 of 8
CABLE LIST 10S001197-200
Bow 1 / Bow 2

FUNCTION SIGNAL IO CABLE NO.

UN112 Lub. Pump Starter

UN10 UN112
I/O Unit Lub Pump Starter
Start Servo pump (Closed= start) Do X4: 1 Core 1 Core 1 X112: 3
common X4: 2 Core 2 TT 500 Core 2 X112: 2
Stop Servopump (Open=stop) Do X4: 3 Core 3 Core 3 X112: 1

UN10 UN112
I/O Unit Lub Pump Starter
Servo Pump Running Di M13: 23 Core 1 Core 1 X112: 14
(closed=running) PM13: 23 (+) Core 2 Core 2 X112: 15
TT 501
PS52, Alarm Di M23: 15 Core 1 Core 1 X112: 16
Low Pitch Oil Pressure (open=low press) PM23: 15 (+) Core 2 Core 2 X112: 17

UN112
Lub Pump Starter Ship Supply
Main Supply 3x440V-60Hz Q1: 1 Core 1 Core 1 R
Q1: 3 Core 2 TT 502 Core 2 S
Q1: 5 Core 3 Core 3 T

UN112
Lub Pump Starter Lub. Pump Motor
Servo Motor Supply: 3x440V-60Hz F1: 2 Core 1 Core 1 U
F1: 4 Core 2 TT 503 Core 2 V
F1: 6 Core 3 Core 3 W

10S001197-200_TT_Cable.xls Rolls-Royce Marine AS


Date: 14.02.2011 dept. Propulsion - Ulstein Page 7 of 8
CABLE LIST 10S001197-200
Bow 1 / Bow 2

Rev. Date Description of changes:


A 31.01.2011 First issue

B 14.02.2011 TT 023, 146, 156: Added cables


TT 176: Changed cable destination

10S001197-200_TT_Cable.xls Rolls-Royce Marine AS


Date: 14.02.2011 dept. Propulsion - Ulstein Page 8 of 8

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