UENR3219 August 2012
18
14
19
3
PUMP OR MOTOR FLUID CONDITIONER
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
MAIN AUX
SPRING
CONTROL VALVES
RESTRICTION
LINE RESTRICTION (FIXED)
PUMP (2 - SECTION)
PUMP (VARIABLE & PRESSURE COMPENSATED)
VARIABILITY
Component Location
Description
Accumulator Gp - Hydraulic (Charged) Control Gp - Joystick (LH) Control Gp - Joystick (RH) Filter & Valve Gp - Pilot (Hydraulic Oil) Filter Gp - Oil (Hydraulic, Case Drain) Filter Gp - Oil (Hydraulic, Main Return) Manifold Gp - Control (Pilot Oil) Motor Gp - Piston (Left) Motor Gp - Piston (Right) Motor Gp - Swing Pump Gp - Piston Radiator & Hydraulic Oil Cooler Gp Screen Gp - Hydraulic Switch As - Pressure (Implement) Swivel Gp Tank & Filter Gp - Hydraulic Valve Gp - Check (Cololer Bypass) Valve Gp - Main Control Valve Gp - Pilot Valve Gp - Pressure Reducing (Boom, Swing Priority) Valve Gp - Shuttle (B) Valve Gp - Travel Counterbalance (Left) Valve Gp - Travel Counterbalance (Right) Switch As - Pressure (Implement) Valve Gp - Solenoid & Pressure Reducing
SPRING (ADJUSTABLE)
LINE RESTRICTION (VARIABLE)
PRESSURE COMPENSATION
HYDRAULIC PNEUMATIC ENERGY TRIANGLES
LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)
ATTACHMENT
Part Number
164-6981 297-0533 297-0532 158-8987 289-8194 259-0869 215-5037 357-1821 357-1821 170-9893 391-9442 390-8828 394-4278 309-5768 162-4696 395-1575 171-0002 420-2241 369-8503 310-0210 164-6979 349-9520 349-9520 309-5768 238-0751
Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Schematic Location
B-4 A-8 A-7 B-3 A-3 A-4 B-5 F-8 F-7 F-6 A-3 C-2 A-4 E-5 E-7 A-4 C-12 D-4 B-8 C-3 C-6 E-8 E-7 C-4 C-4 F-3
VALVE ENVELOPES
VALVES
VALVE PORTS
ONE POSITION
TWO POSITION
THREE POSITION
TWO - WAY
THREE - WAY
FOUR - WAY
CONTROL VALVES
AB A B
CHECK VALVES
P T NORMAL POSITION
P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED
FLUID STORAGE RESERVOIRS
VENTED
PRESSURIZED
RETURN ABOVE FLUID LEVEL
RETURN BELOW FLUID LEVEL
312D2 Excavator Hydraulic System - Attachment
KLE1-UP MGJ1-UP
MEASUREMENT
ROTATING SHAFTS
PRESSURE
TEMPERATURE
FLOW
UNIDIRECTIONAL
BIDIRECTIONAL
COMBINATION CONTROLS
SOLENOID
SOLENOID OR MANUAL
SOLENOID & PILOT
SOLENOID & PILOT OR MANUAL
SERVO
THERMAL
DETENT
Attachment: Universal Quick Coupler
MANUAL CONTROL SYMBOLS
Valve Gp - Solenoid & Manifold (Quick Coupler) 328-2035
PUSH - PULL LEVER
MANUAL SHUTOFF
GENERAL MANUAL
PUSH BUTTON
PEDAL
SPRING
RELEASED PRESSURE
PILOT CONTROL SYMBOLS
REMOTE SUPPLY PRESSURE
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
COMPLETE
INTERNAL SUPPLY PRESSURE
ACCUMULATORS
CROSSING & JOINING LINES
HYDRAULIC & PNEUMATIC CYLINDERS
SPRING LOADED
GAS CHARGED
LINES CROSSING
LINES JOINING
SINGLE ACTING
DOUBLE ACTING
HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED
INTERNAL PASSAGEWAYS
INFINITE POSITIONING
3 POSITION
2 POSITION
UNIDIRECTIONAL
UNIDIRECTIONAL
Universal Quick Coupler
BIDIRECTIONAL
BIDIRECTIONAL
FLOW IN ONE DIRECTION
PARALLEL FLOW
CROSS FLOW
21
20
17
2012 Caterpillar, All Rights Reserved
FLOW IN EITHER DIRECTION
Printed in U.S.A.
MAIN CONTROL VALVE
1
Tap Locations Pressure, Sampling, and Sensor
Tap Number
AA BB CC DD EE PG SOS
CAB VIEW - TOP
ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)
CC
Description
Drive Pump Delivery Pressure Idler Pump Delivery Pressure Power Shift Pressure Pump Case Pressure Solenoid Pilot Pressure Pilot Pump Delivery Pressure Oil Sampling Port
Schematic Location
B-3 A-3 A-2 A-2 C-4 B-3 B-3
G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR
M
ELECTRIC MOTOR
PRESSURE SWITCH
PRESSURE SWITCH (ADJUSTABLE)
TEMPERATURE SWITCH
ELECTRICAL WIRE
ELECTRICAL SYMBOLS (ELECTRICAL)
PRESSURE SWITCH
TEMPERATURE SWITCH
LEVEL SWITCH
FLOW SWITCH
WIRE NUMBER IDENTIFICATION CODES ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD
HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE
HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD
325-AG135 PK-14
CIRCUIT NUMBER IDENTIFICATION
WIRE COLOR
BB
11
AA
SOS
PG
DD
CIRCUIT NUMBER IDENTIFICATION
WIRE COLOR
WIRE GAUGE
325-PK
MAIN PUMP
WIRE
PREVIOUS STANDARD
WIRE COLOR
8
CIRCUIT NUMBER IDENTIFICATION
325-PK-14
B
WIRE GAUGE
(EXAMPLE VALVE)
26 22 10 15 16 13 6
EE
24 25 23
QUICK COUPLER
QUICK COUPLER
COMPONENT LOCATIONS
30 Page,
12
UENR3219
(Dimensions: 39 inches x 28 inches)
TRAVEL MOTOR (LEFT)
(8) MOTOR GP PISTON (LEFT) 357-1821
(9) MOTOR GP PISTON (RIGHT) 357-1821
SWING MOTOR TRAVEL MOTOR (RIGHT) PR DR UNLOCK LOCK
Pp3 T1 T2
Pp3 T1 T2 BG AG
(10) MOTOR GP SWING 369-9604 (26) VALVE GP SOLENOID & MANIFOLD (QUCK COUPLER) 328-2035 (14) SWITCH AS PRESSURE (IMPLEMENT) 309-5768
C1
C2 VALVE GP 328-2035 BL4 AL2 BL2 BUCKET CYLINDER AL4 AR3 STICK CYLINDER BR3
BOOM CYLINDER
B AG BG BR2 BG
MU
A AR2
(22) VALVE GP TRAVEL COUNTERBALANCE (LEFT) 349-9520
AR1 BR1
AL1 BL1
(15) SWIVEL GP 162-4696
(23) VALVE GP TRAVEL COUNTERBALANCE (RIGHT) 199-0504
bR2
BR2 BR3 AR3 PA1 (OUT) bR3 bR5 (R) AR2 bR4 BR1 PSW PTA (FWD) (FWD) AR1 bR1 bL1
BL1 AL1
bL2 AL2 BL2 BL4 AL4 bL5 (UP) (UP) CP2 bL3 BL3 AL3 bL6 (OUT) (CLOSE) bL4 dB
(18) VALVE GP MAIN CONTROL 420-2241
ATCH BUCKET
STICK(1)
SWING
TRAVEL(L)
TRAVEL(R)
BOOM(1)
R2
HL STICK(R) HR
(Dimensions: 39 inches x 28 inches)
BOOM(2)
UENR3219
R1 (IN) (L) CP1 aR3 aR5 dA PP aR2 aR1 (BACK) PR aL1 aL4 B1 A1 1 (FWD) bR1 T2 (FWD) T4 bL1 7 6 A1 B2 A2 C B (BACK) dST1 PL
STICK(2)
(19) VALVE GP PILOT 369-8503
dA1
(DOWN) (DOWN) aL5 aL2
pB1
dB1
aL3
(IN) aL6
(OPEN) E D
T A F
(17) VALVE GP CHECK (COOLER BYPASS) 171-0002
EE
T P P1 P2 T
30 Page,
(21) VALVE GP SHUTTLE (B) 164-6979
(12) RADIATOR & HYDRAULIC OIL COOLER GP 390-8828
3 P2 Pi1 P-IN PSA2 DR1 PSA1 2
SWING BREAK SOL.
5 4 T-OUT2 DR2
aR1
T1 (BACK) TRAVEL(L) TT TP TRAVEL(R)
T3 (BACK)
TRAVEL SPEED CHANGE SOL.
aL1
HYD LOCK SOL.
5 4 4 5
2 1 1 P1 PAC DR3 DR4 Pi2 DR5 T-OUT1 DR6
(25) VALVE GP SOLENOID & PRESSURE REDUCING 238-0751
(24) SWITCH AS PRESURE (IMPLEMENT) 309-5768 (4) FILTER & VALVE GP PILOT (HYDRAULIC OIL) 158-8987
OUT T IN PR
AA
M2
M4
A3
PS
(11) PUMP GP PISTON 391-9442
(20) VALVE GP PRESSURE REDUCING (BOOM, SWING PRIORITY) 310-0210 LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group
A2
Pn2
Attachment Air Line
(2) CONTROL GP JOYSTICK (LH) 297-0533
CALLOUTS
bR3 JL1 (OUT) JLT SWING JR3 (DOWN) BOOM bR2 JR2 (CLOSE)
aL2
JRP
PG
PC S1
YY
Taps (Pressure, Sampling, Sensor - by letter) Components (By number)
STICK JL4 (L) aR2 SWING
BUCKET aL4 JR4 (OPEN) BOOM
(1) ACCUMULATOR GP (7) MANIFOLD GP HYDRAULIC (CHARGED) CONTROL (PILOT OIL) 164-6981 215-5037
PG
52
SOS
DrM
JL2 (R) STICK JL3 (IN) aR3
(5) FILTER GP OIL (HYDRAULIC, CASE DRAIN) 289-8194 (6) FILTER GP OIL (HYDRAULIC, MAIN RETURN) 259-0869
M
S2 Dr
DD
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT PUMP OUTPUT MAIN PUMP OUTPUT LEFT TRAVEL CONTROL AND LEFT TRAVEL CIRCUIT POWER SHIFT CONTROL CIRCUIT SUPPLY LINE STICK CONTROL AND STICK CYLINDER CIRCUIT ATTACHMENT CIRCUIT SWING CONTROL AND SWING MOTOR CIRCUIT DRAIN / RETURN LINE SWING BREAK CONTROL CIRCUIT DRIVE PUMP OUTPUT TRAVEL SPEED CONTROL CIRCUIT BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT RIGHT TRAVEL CONTROL AND RIGHT TRAVEL CIRCUIT BOOM CONTROL AND BOOM CYLINDER CIRCUIT
bL4
BUCKET JRT JR1 (UP) bL2
A1 PL
M5
CC
Pn1 M1 M3 PM
JLP
(3) CONTROL GP JOYSTICK (RH) 297-0532
(16) TANK & FILTER GP HYDRAULIC 395-1575
(13) SCREEN GP HYDRAULIC 394-4278
BB
THIS SCHEMATIC IS FOR THE 312D2 EXCAVATOR HYDRAULIC SYSTEM ATTACHMENT: UNIVERSAL QUICK COUPLER MEDIA NUMBER: UENR3219 SCHEMATIC PART NUMBER: 344-4410, CHANGE: 00, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
