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INJECTION PUMP MODELDBGFCC635- 1AJ
SUPERSEDES MODEL
SPECIFICATION
CUSTOMER PART NO. 30551$
EDITION NO. 11 DATED 12-8-69 CUSTOMER’S NAME B ADDRESS:
He.rcules Engine Divn.
ENGINE D-590 FULL LOAD RPM 2600 Hupp Corporation
APPLICATION GOV. REGULATION ISSUED BY: .I. “.+&han Canton 2, Ohio
_._ .._._.. %

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED RPM O
‘ ANE. PUMP

TEST STAN0 / 10 PRESS-PSI

I
1. INJECTION LINES ‘/,z” I.D. BY 20” LON 8. CHECK POINT 1200 40-45
2. TEST OIL TEMPERATURE llO-115°F. 9. CHECK POINT 1600 48-53
3. N02ZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. 10. CHECK POINT 2600 66-71
4. USE H.M.S. CALIBRATING OIL 11. SET TORQUE SCREW
PUMP OPEIPATING SPEED HALF ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGlNE FUEL CONSUMPTION85.5 t/lb, 2600 RPM at 13. HIGH IDLE (WOT) 2800
PUMP ACCESSORIES 14. GOVERNOR CUT-OFF 2850
1. Delivery Valve LE.. LOW IDLE 500 24-29
2. Speed Advance 16. TRANSFER PUMP PRESSURE (WOT)
3. 17. CHECK SHUT-OFF (WOT) 400
4. 18. MINIMUM CRANKING SPEED DELIVERY 150
PUMP SETTINGS (t .
ITEMS APPLY TO SERVICE ONLY)
1. ROLLER TO ROLLER DIMENSION 1.973 +.0005
2. GOVERNOR LINKAGE GAP ,125” TO ,165” L9. NAME PLATE LEFT SIDE VIEWING E P.
t(USE GAGE NO. 1.3389) 20. TIMED LEPT SIDE VIEWING E.P.
i3. OPE?ATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. TIMED TO CAH (For beginning of injection)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AN 22. GOVERNOR CONTROL COVER TO BE STAMPED VOLTS.
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM END PLATE)
4. CHEOK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RP,, 24. SPECIAL NOTES:
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOS, a. Assemble Adjustable Throttle Lever In Ll-L pOSitiOn per
5. ADJlJST TRANSFER PUMP PRESSURE (WOT) XL-400 - S./B. 164. Assemble S.O. Lever in same position.
16. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEPlE b. Pump to be tested with Fitting 115530 installed
7. AUTO ADVANCE SPEED RESPONSIVE
a. AIIVANCE MOVEMENT 4’
CAM
RPM
MOVEMENT

b. -1500-1600 2.
c. 2200-2409 Finish 25. SEALING WIRES: PART NO. 10408 5 REQUIRED
(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)
d. _

- -
,/-. P 1.
z
E
‘Q
BUT, low idle adj. screw ] I-
USHER, low .Ldle adjam. _
1
SCREW, low idle adj. 1 1 ZAL, low idle screw

aR n I
SCKEW, cover hold down 1 2202 II n u I
LOCKWASilEli. cover screw 1 1582
15330 1 :ONNECTOR ASSY., return line
13521 3 IASHEK, cover hold down screw
12153 1 :OVER, governor control
GASKET, governor cover 1 2054
SEAL, pilot tube 1,3622 11331 2 #CREW, head locking
SEAL, drivs shaft 104 53
SHAFT, drive I

1 5238
1 :AP, torque screw
1 IUT, torque screw
XAL, torque screw
: ;CREW. torque

WASUER, torq. s<.rew hole 1 0464 1 (ING, drive shaft ret0

SCREh’, torq. SC!. hole plug 1 2?59
SCREV, name plalre 1 0401 1 KJUSINC ASSEMBLY
PLATE, nane 1 0394 2 BUSHING, throttle shaft
GASKET, timing Line cover 1 0574 1 TUBE, pilot
SCREW, timing line cover I.0584
COVER,
_.. _. timing l:.ne ILO567

I =

HYD.HEAD h ROTOR ASSY. ?#

1
2 PLUNGER, rotor (basic)‘
“se 11087 thru llO9’?Standard)
or 11097 thru 11100(oversize)
ROLLER, cam 2 1114. as indicated on rotor S.B.60R
SHOE, cam roller 2 1.1137 1 VALVE, delivery S.B. 143R
or 13820 (oversize) as req’d.
CAM RING l 10371 1 1 SPRING, delivery valve
1 STOP. deliver,. valve
1 SCRE;, deli&y valve ref.
1 WIRE, Vent
SEAL, hydraulic head 11301 i
SCREW, hydraulic head plug
SWING. leaf 11191 , . 2
SCREW, leaf sprin,: adj. 1 WIRE. vent wire ret
1117: j .
1 SCREW, hydraulic head plug

CONNECTOR, fuel line 6 1133( 5 _

12 16221 i - 1 RING, rotor retainer
WASHER, fuel line connector
5 1136( 5 _ 2 RETAINER, rotor
SCREW, fuel line ~connector

.* INDENTED ITEMS INCLUDED

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