CATiLOG PAGE No: 500-905

INJECTION PUMP MODEIL

DBGVCC631- 2DLi
RSEDES MODEL
SPECIFICATION ___Y_^ __-- _.

. A$ 7B ;i,“rilHt PART NC-). 292515

EDwloNNo. 7 DATED l-26*66 CUSTOMER!; NAME B ADDRESS:
Hercules Engine Div”.
Hupp Corporation
ENGINE D-3400 FULL LOAD RPM 1800
,_ APPLICATION canton 2. obia
GOV. REGULATION 10 s ISSUED BY: J. 1cMahon

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS 01 H

‘ ERWISE NOTED RPM MM’ PPA MAX. “IR. TRANS.PUMP
TEST STAND ~I10 STIIOIE BET.GIL. PRLSS..PSI
1. INJECTION LINES 3%” I.D. BY 20” LONC 8. CHECK POINT 12OOi 63-67 1 5 140-45
2. TEST OIL TEMPERATURE llO-115°F. 9. CHECK POINT 51-56
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES, 10. CHECK POINT. 55-60
4. “SE H.M.S. CALIBRATING 01L 11. SETTORQUE SCREW
PUMP OPERATING SPEED HALF ENGINE SPEED 12. CHECK POINT-PART LOAD
ENGINE FUEL CONSUMPTION 13. HIGH IDLE (WOT)
PUMP ACCESSORIES 14. GOVERNOR CUT-OFF
1. Daliverv Valve 15. LOW IDLE (IN COVER) 5
2. Elect& Shut-Off (12V. E.T.R.) 16. TRANSFER PUMP PRESSURE (WOT) 18-25
3. Bell Check Rotor 17. CHECK SHUT-OFF (WOT)
4. 18. MlNlMUM CRANKING SPEED DELIVERY
PUMP SETTINGS (t .
ITEMS APPLY TO SERV,CE ONLY)
1. ROLLER TO ROLLER DIMENSION 1,970 +.DOO5
2. GOVERNOR LINKAGE GAP ,125” TO ,165” 19. NAME PLATE LFm SIDE VIEWING E.F
t(USE GAGE NO. 13389) 20. TIMED LEPT SIDE VIEWING E.P.
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. TIMED TO w ( For rel. end Of injection)
FOR lb MINUTES TO BRING TO OPERATING TEMPERATURE ANC 22. GOVERNOR CONTROL COVER TO BE STAMPED12 VOLTS,
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE C:YLINDER (FROM END PLATE)
4. CHECK FOR MlNlMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM ._u -
24. SPECIAL NOTES:
IF EQUIPPED WlTH THE BY PASS SYSTEM, PINCH BY PASS HOSE a. Assemble Adiustable Throttllr Lever in W-L uosition per XL-400
5. ADJUST TRANSFER PUMP PRESSURE (WOT) S./B. 164 -
16. CHECK FOR MINIMUM CRANKlNG SPEED DELIVERY (SEE STEPlE: b. Assemble Adjustable Shut-Off Arm Assembly in R2-L position per
7. AUTO ADVANCE SPEED RESPONSIVE XL-400 - S,,/B. 164
a. ADVANCE MOVEMENT C. Electric Shut-Off to be tested and adjusted per XL-274 -
S./B. lbt3ti

25. SEALING WIRES: PART NO. 10408 4.. REQulRED

(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)

zi
REP
:z
- REa

* NW, low idle adj. ecrer 1

WASHER, low idle adjmr 1
SCREW, low idle adj. 1 1 SEAL, low idle screw

SCREW, cover hold down 3 12202

LOCRUASHER, cover screw 3 11582

3 WASHEK, cover hold down screw

I COVER, governor control
C
‘ ASKET. governor cover 1 12054 1 &
SEAL, pilot tube 1 10521 ;! SCREW, head locking
SEAL, drive sh!aft 2 10453
SRAPT, drive 1 10239
J 111611 I.
I.
I.
SPRING, thrust button 1.

WASHER, torq. ecrew hole 10464 I. RING, drive shaft ret.

SCREW. torci. ser. hole olur 12259
SCREW;nani plate . _ I HOUSING ASSEMBLY
PLATE, name 2 BUSHING, throttle shaft
GASKET, timing line co”er I. TUBE, pilot
SCREW, timing line CoVeI
COYER, timing line 1. WASHER, cam locating scre.,,
1 SEAL, head locating screw
1 SCREW, head locating
1 SCREW, cam locating

==

1 HYD.HEAD & ROTOR ASSY. S,B 2281

2 PLUNGER. rotor (basic)
use11067 thru 1107qStandard)
~r11072 thru11075 (oversire)
ROLLRR, cam 2 as indicated on rc.tor S.B.608

I
SHOE, cam roller 2 11437 1 WIRE, vent
11438 2 SCREW, hydraulic heed plug
CAM RING ’ 1 11439 1 WIRE. vent wire ret.
12216 1 SCKEi’, hydraulic head plug
15580 1 SCREW. ball check stop
SEAL, hydraulic head 15035 SCREW,ball check stop locking
SPRING, leaf 15818 : BALL CHECK
S
‘ CREW, leaf spring adj. SCKRW, plug
t
12968 1 1
11035 1 WASH=, plug
C
‘ ONNBCTOR, fuel line 6 11208 1 RING, rotor retainer
WASHER, fuel line connector 2 2 RETAINER, rotor
S
‘ CREW, fuel line connector 6 13461 . we ::82:: 1 SCREW, delivery valve ret.
16440 1 STOP, delivery valve
k 13839 1 SPRING, delivery valve
’ t 13821 1 VALVE, delivery
x17811 (oversize)
S.B. 109
ee rcqjd.
i
f
I‘NDENTED ITBMS INCe_ED__Lj
-i -~
 mii;trulefer &mp
RoLwnf,end plate lot.

LI.laR, trenofer pump

l&Al&trursfer pmp
PLvO,mndplats pipe

SPRING, &overnor control 1itl.M

111966
ARH, .Sovernor .4482 11.969
SHAFT, So”. arm pivot .2214 14680
SBAL, pivot shaft L15.38 131556
NUT, pivot shaft ret. L2288 1 I! 201
11.610 SHIN, metering vaive
11563 VALVE, metering I
SLEEVE, governor thrust L4483 11.684 SPRING, meeertng valve
1653:
WEIOHT, Sovernor 1658 16449
14264
WASHER, ~0”. thrust sleeve 11620 141266
RING. WV. eeke’retaininiz .2285 lb448

1 W, edj. ehut-off PCS.

NUT, l .o. em l djr ecrw t2173
I , edj. shut-off ret.
1297:
SCREW, shut-off arm rdj. 1 R, adj.s,o. ret. screw
1 R, adj. e.o. gOs. er.rew
LEVER. throttle shaft L2221
1 SSY. sdj. ehut-off
1 V, stop lever flttlng
FBAL, throttle shaft
*ASHER, throttle shaft seal , chut-off arm adj. ,
: 8.0. .m adj. screw
S&AFT ASSY., throttle
1 HAS-f AsSenBLY, ShUbcbff

LEVER, edj. throttle 2979

1
2049 a
WASHER, adj. thrott’le .POO.
SCREW, edj. throttle pOs*
:
1

+CRSW, edj. throttle ret. 12998 1

UASRER, edj. throttle ret. &2

NVT, high idle edj. 2173

2972
$CREW. high idle adj.

UXZNUT, term. cont8et

NUT, term.conteet
WASHER, term* inuletin$

TUBE, term. InsularinS

FRAME ASST.. solenoidi
SPUN, ehut-dam enu
ARM ASiSY.t shut-&wo coil

PCS SSRViCE IUSE ONLY FOR EWCINEERING USE ONLY

GHG. NG. EDITION
APPLXABLE SBRVICI -E A! isFmLIBS: -MTE __I ._ K!?z!%%

213681 4-6-64 7914 4 Refer to E.C.N. t7914

GASKET I(IT
I
$16376 8-6-64 8124 5 Refer to E.G._!?. Ml24
SOLENOID AND ARM ASSRMBLY

l-11-65 0344 6 Refer to E.C.N. #8344’

COVER AND SOLENOID ASSBMBLY t16360
l-26.66 8815 7 Refer to &.I. 68815