I ”

INJECTION’PUiVIP MODEL DBGV(X429 -3Cli

0509 SUPERSEDES MODEL
SPECIFICATION
CUSTOMER PART NO,, C'tJZ-9A5WC
CUSTOMER’S NAME & ADDRESS: .’
EDITION NO. 15 DATED 11-l-74
Industrial Engine Dept.
Ford Motor Company
ENGINE 172 Cu. In. FULL LOAD RPM 1500 P. 0:Box 135
APPucATioNGENERATOR GOV. REGULATION 3 % ISSUED 8Y: .T. &&Bon Dearborn, Michigan

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OT HERWISE NOTED

TEST STAND
1. INJECTION LINES l/16” I.D BY 20” LONE 8. CHECK POINT
2. TEST DlL TEMPERATURE 110.-115°F. 9. CHECK POlNT
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. 6. CHECK POlNT
4. “SE ROOSA MASTER CALlBRATlNG DiL I. SET TORQUE SCREW
PUMP OPERATING SPEED HALF ENGINE SPEED 2. CHECK POINT--PART LOAD I I I
ENGINE FUEL CONSUMPTION
PUMP ACCESSORIES 4. GOVERNOR CUT OFF (% HI IDLE DEL ) 1600 5-6
1. Delivery Valve 5. LOW lDLE
2. Automatic Advance 6.
3. TRANSFER
HIGH IDLE PUMP
(WOi, PRESSURE (WOT) 400
1545 i 10-13 , 4 i 17-22
3. Electric Shut-Off (12V. E.T.K.)
7. ,
4. Speed Droop 8. MlNlMUv CRANKlNG SPEED DELIVERY 150 25 1 7 Dli”.’
PUMP SETTlNGS (t lTEMS APPLY TO SERVlCE ONLY)
I. ROLLER To ROLLER DlMENSlDN I.9600 i .DDO5
2. GOVERNOR LiNKAGE GAP ,125” TO ,165” 9. NAME PLATE LEFT SlDE VIEWING E.f’.
t(USE GAGE NO.18914 1 0. TIMED LEFT SlDE VlEWlNG E.P.
i3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 1. TlMED TO CAM (Relative tO beginning of injection)*
FOR 10 MlNUTES TO BRlNG TO OPERATlNG TEMPERATURE AN1 2. GOVERNOR CONTROL COVER TO BE STAMPED 12 VOLTS
CLEAR AIR FROM SYSTEM. 3. NUMBER ONE CYLlNDER (FROM END PLATE)
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM 4. SPECIAL NOTES.
IF EQUIPPED WITH THE BY PASS SYSTEM, PINCH BY PASS HOSE a. loo-350 cc/Min. Return Oil Q 35 PSI W.O.T.; with closed throttle,
5. ADJUST TRANSFER PUMP PRESSURE (WOT) return oil should be 25-50 cc less.
b. *True beginnin of in’ection ’ after timing mark
16. CHECK FOR MlNlMUM CRANKlNG SPEED DELIVERY (SEE STEP18
SPEED RESPONSlVE
c. Electric Shut-Eff (126E.T.R. Ref. XL,-274 DT S./B. 108R
7. AUTO ADVANCE d. Cover Name Plate with masking tape before shipping.
a. ADVANCE MOVEMENT 7. e. Speed Droop Reference XL-273 or S./B. 97R
f. Pump to be tested with Fitting No. 15830 installed
g. Fuel Line Connectors (#11336) to be purchased separately
h. Torque all fasteners per XL 713 or S.8.106,

i. Assemble Adj. Throttle Lever in RZ-L position per XL 400

or S.B. 164.

25. SE4LING WIRFS. PART NO. 10.408 3 QEQLflPED

(REFERENCE DRAWlNG XL545 OR SERVICE BULLETIN 134R)

MT
PIRT NC
37
F
‘ o. ?EQ_
-

12998 1 SCRE?tl, low .idle hole plug

a59 1 WASHER, low idle hole plug
13550 1 SEAL, low idle scow

SCREW, COYI:~ hold down 3 12202

LOCKWASHER. wver screw 3 115B2
15830 1 CONNECTOR ASSY., return line
13521 3 WASHER, cov<sr hold down screw
12108 1 COVER, go”el:“or control
ZASKET, governor COYER 1 12054
SEAL, pilot tube 1 13622 11331 2 SCREW, bend locking
SEAL, drive shaft 2 10453
SHAFT, drive 1 10259

10448 1 RING, drive shaft reta

SCNIE”, name plate 2 10401 1017c 1 HOUSING ASSENBLY

PL4TE, name 1 10394 1509? 2 BUSHING, throttle shaft
GASKET, timing line cover 1 10574 10431 1 TUBE, pilot
SCREW, timing line cover 2 10584
:CDVER, timing line 1 10567

zz?z

2047t 1 HYD. HEAD h RMCR ASSY. *

110% 2 YLuNCEK, rotor (basic)
use11057 thrullo6o (standard)
or 11062 thru 11065 fOV=liee),
ROLLER,
‘ cam 2 as indicated on rotor S.E. 60Rl
SHOE. cam roller 2‘ 13821 I VALVE. delivery S.B.143R
or13822 (oversize) BS rr!q’d. :
CAM RING 1 13839 1 SPRING, de1 ivery valve
1644C 1 STOP, deliwry valve
13837 1 SCREW, delivery valve ret.
SEAL, hydraulic head 1 11304 1 WIRE. venlt
14565
SPRING. leaf 1 14247 11438 2 SCREW, hydraulic head,plug
SCREW, leaf spring adj. 1 1117: 1 WIRE, vent wire ret.
11439
12216 1 SCREW, hydraulic head p1Ug
CONNECTOR, fuel line
iuSHER, fuel line connect‘ a lizoe 1
SCREK, fuel line cOnnectOf 4 11212 2

* INDEmED ITUS 1NCL”DI::D

 -
A
‘ RT N
z
-
T ?LUG,endplate
SEAL,end plate sleeve 11%
/? SPRIN(I,mgulating 1151 REEN thr 1152h or 155hl 88 required
PISTON,regulating 11%
CAPANn FILTER EZEMENT ASS? 1302
SEAL,filter cap lPL0 1 ZFZEVE,endplate
SEAL,transfer prmtp 1132
ROLLPIN,and plate lot. 1152
1 SPRING,plunger retainer

llh7 1 ?LATE,end
~LINER,transfer pump L 167: 1352 iASHEK
BLADL,tramfer pump , 1131 1750 i 3CREM, end
plate
PLUG,endplate Pipe 1582 1158 4 LOCKWASHER
zzz =:

SPRING, control
ARM, governw
SHAFT, igovermr arm pivot
1
1
1
1356
1469
1221,
T
5
4
1
1
1
1
toll ASK.. control
PIN, control spring
SEAL, control rod guide
iASHRR.control rod wide
.'

SEAL, pivot shaft 2 1158, 6 1 SEAL, adjusting cap

NUT, pivot shaft retainer 2 1228, 7 1 X ASSY., adjusting
GUIDE, <control rod 1 1662' 0 1 SHIM, metering valve
ARMASSY.. m'ctering valve 1 14681 18 1 JALVE,metering
SLEEVE, governor thrust 1 1448
1 RETAINERASSY., go". weight
WEIGHT, governor 6 1165 1 RET. ASSY.,gov, wt.(basic)
1 RETAINER, go". weight
WASHER,go". thrust sleeve 1 2022 1 HUBASSY., go". weig,ht
RING, pew. cage retaining 1 1228 1 RING, flexible ret.
==!=zz zzz =zz Q

;i 1 CREK, adj. th+ottla pas.

NW, low idle adj. screw 1 1217 8‘ ;fX?X, ad,. throttle rfet.
SCREW,low idle adj. 1 129'1 I2 IASKER; ad J. throttle ret.
,U:VER, thr'ottle shaft 1 1222 .9 IASHER, adj. throttle ,pos.
CLIP. shaft retainer 1 1225 8 .UM ASSY.. edj. throttie
SFAL. throttle shaft 2 1204 SCREW. high idle ad,.
2 1440 1216 9
IWASHER, throttle shaft Seal NUT, high idle adj.
1217 5
1201 9 SfkWC AS.SY., throtile

SHAFT.shult-off 1 1627

,-. 1 1
/-‘ 1 1

: :
9 1
1
zz I =
f

PLUG, pl~~~n hole (SPRING) 1 12641

SYL. p~iston hole plug 1 1276 20113 1 EAL, piston hole plug
PISTON, spring 1 12751 12685 1 SPRING, outer advance

12741 14s 5HIM, advance spring

12743 RIwd
WASHER,slidce 2 1262 12745
*PISTON, power 1 .6241 151011 1 RETAINSI?, slide washer
SEAL, piston hole plug 11507 2 PEAL, head lot. screw
L276,
SEAL, piston hole plug : 1011.
18545 1 SCREW ASSEMBLY.head lot.
*Assemble with Part No.
towards Piston Hole Plug 15438 1 SCREW,cam advance
12766 1 jF.AL, adv. screw hole plug
PLUG, piston hole (Power) 1 -8961 12765 1 PLUG, adv. screw hole
- = _ _~_ =i-

LOCKNUT,f.erminal contact L476(

WASHER,teminal contact : L850:
WIRE ASS'Y.,c~lrm.grounding 1 1849:
LOCKWASHER,teminaL contact 1 1204'
.OCKWASHER,coverscrew
iUT,teminal contact
WASHER,terminal insulating 2 L25Ol

1nstal.L Grounding Wire

on LRFT side Viewing
End PLate per XL-683.
1251 TUBE.terminal insulating
163' SLEEVE.shut-downam spr.
/-. FRAME ASS'Y.,:;olenoid 1 1635 124, SPRING, shut-down am
124 ARMASS'Y.,shut-down Coil

= ZZZZ
FORSERVICE"SE ONLY FORENGINEERING"SE ONLY
APPLICABLE
SERVICEASSEMBLIES DATE dCHG. NO EDITION
CASKETKIT 1116369 4-26-73 12
11714
SOLENCIID
ANDARMASSEMBLY #18691 10-24-73 11824 13
COVERAND SOLENOIDASSEMBLY 118524 I-16-74 11893 14
11-l-74 12081 15