The Engineer: The Employer: The Contractor:

5166535-Refurbishment and Re-Development of Armed Forces Officers’ Club & Hotel Project

Ref.No.: P1122-ARCO-GEN-ME-MAN-0023
Technical Submittal Rev.No.: 01

Date: 30-12-2023

Reqd. By:

Subject of Submittal: Operation & Maintenance Manual for Ecology Unit/ Odor Control Unit for East Wing (H4)
Enclosure: Pre-Qualification of Subcontractor Method Statement Guarantee Certificate Test Results

Operation & Maintenance Manual Project Quality Plan HSE Plan Calculation Survey Others

Contractor's Sign: Hussam Mostafa Date: 30-12-2023

ATKINS Received Sign: Date:

Ref No 5166535/R11-

ATKINS Engineer's Comments:

Reviewed By: Date:

ATKINS Resident Engineer's Comments:

Code A - Approved

Code B - Approved As Noted, Resubmit

Code C - Not Approved, Resubmit

Code D - Information, Record

Code E - Incomplete, Resubmit

ATKINS RE Sign: Date:

AFOCH Comments & Confirmation:

AFOCH Sign: Date:

Ref.No 5166535/R10-

Contractor Received Sign: Date:

Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract requirement and
specifications. This check is only for review of general conformance with the design concept of the project and general complience with the information given in
the contract documents.

DESIGN & ENGINEERING SITE OPERATIONS Form No.SQP10/FM/006, Rev 00

 AFOCH .

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES

OFFICERS’ CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS (ODU)
DOC NO: P1122-ARCO-MB-ME-MAN-23
DATE:21-07-2023

OPERATION & MAINTENANCE MANUAL

ODOR CONTROL UNITS (ODU)
DOC NO: P1122-ARCO-MB-ME-MAN-0023
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Document Control Register

Originator Reviewer Approver Client

Name M/s Envitec ARCO MEP ATKINS AFOCH

Version 1 Issue Signature

Date 21-07-2023 21-07-2023

Name M/s Envitec ARCO MEP

Version 2 Issue Signature

Date 30-12-2023 30-12-2023

Name

Version 3 Issue Signature

Date
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

INDEX

S.NO DESCRIPTION PAGES

1 ABOUT THE PROJECT 4-6
2 CHANGE CONTROL 7-8
3 EMERGENCY ESCALATION PROCEDURE 9-10
4 EMERGENCY INFORMATION 11-14
5 EMERGENCY EQUIPMENT LOCATION 15-16

6 SYSTEM PURPOSE AND SCOPE 17-18

7 CONTRACTUAL AND LEGAL DOCUMENTS 19-20

8 DESCRIPTION 21-24

9 EQUIPMENT SCHEDULE AND ASSET REGISTER 25-38

10 OPERATING INSTRUCTION AND PROCEDURES 39-44

11 OPERATING MANUALS AND INSTRUCTION 45-199

12 MAINTENANCE PROCEDURE AND CHECK LIST 200-206

13 TROUBLE SHOOTING OF LV PANELS 207-209

14 RECOMMENDED SPARE PARTS LIST 210-211

15 DISPOSAL INSTRUCTIONS 212-213

16 TESTING AND COMMISSIONING 214-214

17 MODIFICATIONS 215-216

18 ASBUILT DRAWINGS 217-364

19 MANUFACTURER AND SUPPLIER LITERATURE 365-366

20 PRODUCT GUARANTEES AND WARRANTIES 367-369

21 CROSS REFERENCE INDEX 370-371

22 CONSULTANT COMMENTS 372-372

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O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

REPLY TO CONSULTANT COMMENTS

Sl. No Consultant Comments Contractor’s Reply
Refer to mark-up comments for Complied. The project specification and Material
1 irrelevant pages and comply approval copy is removed from the attachment
As-built drawing and warranty shall
have obtained approval and the same is Noted and Will be submitted as per contract
2 attached at final handing over to the terms and condition
Client
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 1
ABOUT THE PROJECT
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CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Project Description:

The Armed Forces Officers Club and Hotel a licensed five-star hotel “AFOCH”- Abu Dhabi Khor Al Maqta, Al
Khaleej Al Arabi Road Abu Dhabi, U.A.E is the result of the vision of the late Sheikh Zayed Bin Sultan Al
Nahyan who sought to provide a modern and fully equipped complex dedicated to the Military officers of UAE.
The AFOCH later became open to the public and now boasts a 600-key hotel, multiple F&B outlets and an
exciting sports and recreation offer amongst many others. The iconic AFOCH building inspired by the profile of
a perched falcon will undergo a renovation that would encapsulate the essence of the five-star hotel
development in Abu Dhabi. Key goals and aspirations of the AFOCH renovation and master plan are to
establish a state of Art facility within Abu Dhabi with the highest level of hospitality and recreation, serving as a
local and regional destination inspiring local and expat residents to have a healthy lifestyle and promoting
sports and recreation. The officer’s club is within walking distance of the Sheikh Zayed Grand Mosque which is
17 km from the airport.

This refurbishment and redevelopment project includes but is not limited to New Build Additions, renovation
and refurbishment work, external works, and infrastructure & utilities; details as mentioned below

New Build Additions

• Catering Facility
• Banquet Hall
• ` Club
• Food & Beverage
• Hotel Villa / VIP Villa
• Laundry Facilities
• Sports Hub
Infra Structure & External Works
• Bulk earthwork, Soil Improvement for beach structures
• Landscaping, pool & water features
• External works Infrastructures
Marine works
• Beach development
• water taxi jetty
Renovation work
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CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

• Main Club Building

• Hotel East Wing
• Hotel West Wing
• Main Building – F & B renovation works

1.1 Location of the Site: The project is located nearby Grand Mosque, Zone – Khor Al Maqta, Sector No
W-53, Plot No P1
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 2
VERSION CONTROL
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

CHANGE CONTROL

Manual
Date System Design By Details of Change
Section

Odor Control ALL SECTION HRL Initial Submission

21-07-2023
Units
Revised as per
Odor Control ALL SECTION HRL Engineer’s
30-12-2023
Units
Comments
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 3
EMERGENCY ESCALATION PROCEDURE
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 4
EMERGENCY INFORMATION
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

EMERGENCY INFORMATION

Sr.
In case of Emergency Contact Phone No
No

1 Accident /Incident Police/Civil Defense 999

2 Fire Civil Defense 997

3 Medical Emergency Ambulance or Police 998/999

4 Power Failure ADDC 991/992

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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Project Directory

Organization
Role Phone-Fax & E-mail
Name & Address

P.O Box 29810, Abu Dhabi

Khor Al Maqta, Al Khaleej Al Arabi
Road, Near Sheikh Zayed Grand
Employer AFOCH
Mosque T:026429110
satpas.singh@afoch.milae ;
kristine.joy@afoch.milae
PO Box 5620 4th Floor, Al Rostamani
(Al Hamriya) Building
Khalid Bin Al Waleed Road
Consultant ATKINS
Tel: +971 4 4059 300
Fax: +971 4 4059 301
E: office.dubai@atkinsglobal.com
P.O. Box 10869, Dubai, United Arab
Emirates
BIC Contracting
Main Contractor T: +971 4 285 7551
LLC
F: +971 4 285 7479
E: info@biccontracting.com
PO Box: 25475, Abu Dhabi, U.A.E
T: +971 2 446 5012
Sub-Contractor ARCO Interiors
F: +971 2 446 5013
E: interiors@arcointeriors.com
P.O Box: 46944, Abu Dhabi, UAE
ARCO T: +971 2 497 86 00
System Installer
Electromechanical F: +971 2 497 87 00
E: sibcael@emirates.net.ae
17th Floor, Office 1708, JBC 5 - JLT
P.O. Box 5004016, Dubai – UAE
EnviTec-ME
T: +971 4 514-7473 (Ext. 502)
(ENVI
Supplier/ manufacturer F: +971 4 514-7455
Technologies ME
M: +971 50 229-8186
DMCC)
E: mshasan@envitec-me.com
W: www.envitec-corp.com
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Appropriate Contact

Organization Name &

Role Phone-Fax & E-mail
Address

P.O Box 29810, Abu Dhabi

Khor Al Maqta, Al Khaleej Al Arabi
Road, Near Sheikh Zayed Grand
Employer AFOCH
Mosque T:026429110
satpas.singh@afoch.milae ;
kristine.joy@afoch.milae
PO Box 5620 4th Floor, Al Rostamani
(Al Hamriya) Building
Khalid Bin Al Waleed Road
Consultant ATKINS
Tel: +971 4 4059 300
Fax: +971 4 4059 301
E: office.dubai@atkinsglobal.com
P.O. Box 10869, Dubai, United Arab
Emirates
Main Contractor BIC Contracting LLC T: +971 4 285 7551
F: +971 4 285 7479
E: info@biccontracting.com
PO Box: 25475, Abu Dhabi, U.A.E
T: +971 2 446 5012
Sub-Contractor ARCO Interiors
F: +971 2 446 5013
E: interiors@arcointeriors.com
P.O Box: 46944, Abu Dhabi, UAE
ARCO T: +971 2 497 86 00
System Installer
Electromechanical F: +971 2 497 87 00
E: sibcael@emirates.net.ae
17th Floor, Office 1708, JBC 5 - JLT
P.O. Box 5004016, Dubai – UAE
EnviTec-ME (ENVI T: +971 4 514-7473 (Ext. 502)
Supplier/ manufacturer Technologies ME F: +971 4 514-7455
DMCC) M: +971 50 229-8186
E: mshasan@envitec-me.com
W: www.envitec-corp.com
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 5
EMERGENCY EQUIPMENT LOCATION
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

EMERGENCY EQUIPMENT LOCATIONS:

• Fire command room is located at the main building. Fire Alarm and Emergency monitoring PCs are
in the FCC room. Fire alarm and central battery system panels are located at ground floor near main
reception area. Fire Extinguishers, Fire hose reel, Hose. etc. are kept inside the Fire Hose cabinets to
handle the emergency in case of accidental fire.

• The end user should have received proper training before handling these kind of emergency devices
and should be aware how to handle an emergency situation.

• The project consist of Fire hose reels, fire extinguishers, Emergency door release, Manual Fire
alarms, Fireman Telephone jacks and break glasses.

• For the locations of general emergency equipment such as fire alarm call point. etc. Please refer to the
section for Fire Alarm system As- built drawings and O&M Manuals.

Locations of Emergency Equipment are:

Sl.
Item Description Location
No
1 Fire Command Center Main Building, near CCTV Room

2 Generator Room Main Building

3 LV Room East Wing, H4- Ground Floor

4 Fire Alarm Panels East Wing, H4- Main Reception area

5 Central Battery System Panels East Wing, H4 & H3- IDF Rooms 1&2

6 Fire Pump Room Main Building

7 Breeching Inlet East Wing/ H4- Ground Floor

8 Fire Hose Cabinets East Wing/ H4- All Floors (GF to TF)

Please refer to the attached FLS drawing.

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AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 6
SYSTEM PURPOSE AND SCOPE
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

6.1 INTRODUCTION

EnviTec's ENVIPURE™ APU, EAPU and ESPEU Series ecology kitchen hood exhaust filtration
systems effec-tively remove up to 99%+ of all grease and smoke effi-ciently and effectively to
ASHRAE Standard 52-2-2017 thereby eliminating fire hazards and odour. EnviTec's Ecology units can
be installed indoors or outdoors on the rooftop.

The EnviTec ECOLOGY APU series utilizes a three-stage filtration system to eliminate grease and oil
par-ticles and smoke from the kitchen hood exhaust air stream while the EAPU series utilizes a
combination of electrostatic filters and standard filters. Through the use of a media or liquid odour
removal system ob-jectionable odours from commercial kitchen cooking and frying are removed
effectively. A fan module used to exhaust the purified air completes the unit. The ES-PEU series
includes an ESP and an optional safety filter, UV and/or media system and the fan module. The units
have been designed to operate with all dry, wet and UV exhaust hoods in order to provide opti-mum
filter life. All models can meet the requirements of NFPA 96 if an optional dedicated fire suppression
system is installed on the units.

6.2 PURPOSE OF THIS DOCUMENT

• The purpose of this document is to define the project requirements for the presentation,
structure and content of the Operations and Maintenance (O&M) Manuals.

• Adherence to these guidelines is required in order to provide consistency for the

operators of equipment and systems that have been supplied and installed. The process
description of each operating System will also include relationship to the rest of the
project. As much relevant information as possible will be included to educate the
supervisors and operators about the Re-Development Of Armed Forces Offices Club
and Hotel.

6.3 SCOPE OF GUIDELINES

These guidelines give specific requirements for the information to be included within the O&M
Manuals, which are designed to facilitate the use, maintenance and repair (where appropriate) of
any Equipment or System supplied or installed as part of the project. It provides guidelines for the
development of O&M Manuals covering the following aspects of the operation of equipment and
Systems:

• Presentation of Manual;
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

• Purpose and planning information (what is it for);

• Operating information (how to use it);
• Technical Description (how it works);
• Maintenance Instructions (how to keep it working);
• Maintenance Schedules (when to do maintenance work);
• Parts Lists (what it consists of);
• Modification instructions (how to change it); and
• Disposal Instructions (how to dispose of it)
Whilst the presentation and overall structure of the O&M Manuals is to be consistent it should be
designed to meet the needs of the users.
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 7
CONTRACTUAL AND LEGAL INFORMATION
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

7.1 CONTRACTUAL AND LEGAL INFORMATION

LEGAL INFORMATION DETAIL

ARMED FORCES OFFICERS CLUB & HOTEL

System Ownership
PROJECT

Ecology Unit/ Odor Control Unit (OCU) with Electrostatic

System Address
Filtration for Dish Washer (EW- CL) for East Wing (H4)

Consultants ATKINS

ARCO Interiors
PO Box: 25475, Abu Dhabi, U.A.E
Sub-Contractor(s) T: +971 2 446 5012
F: +971 2 446 5013
E: interiors@arcointeriors.com

Practical Completion Date 27-02-2023

DLP Expiry Date 26-02-2026

Warranty Expiry Date 27-08-2024 (For the unit) & 26-02-2026 (For ESP & Motor)

Warranty/DLP Agency ENVITEC/ ARCO Electromechanical LLC

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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 8
DESCRIPTION
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AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

8.1 SYSTEM DESCRIPTION

The Odor Control Unit consist of the following:

• ENVICLEAN™ ESP Section (Supplied loose)

▪ Manual Wash Type
▪ ½" Multi-layered Aluminum Mesh Washable Pre-filter
• Two Stage Moisture Removal and Odor Control Section complete with:
▪ 2" Deep, Metallic Pre-Filter
▪ Media Moisture Control Section with 2" rechargeable trays arranged in a V-Bank
configuration with desiccant
▪ Media Odor Control Section with 2" rechargeable trays arranged in a V-Bank
configuration with activated carbon
▪ Media DP Monitoring Cabinet
• Outdoor Exhaust Fan Section complete with:
▪ SWSI External Outdoor Centrifugal Exhaust Fan with Fan Transition and Fan Mounted
on Base with Spring Vibration Isolators
• Remote Mounted Status Panel complete with HOA Switch, indicator lamps for Desiccant
Saturated, Carbon Blinded, Alarm Buzzer, Alarm Mute push button and Unit Start/Stop Switch
• OCU(EC/L) Sections Crated
• 3 Phase electrical Motor

EnviTec's ENVIPURE™ Electrostatic Filter Units (ESP) are ideal for grease, oil and smoke removal
from air streams. These units use a proven dual-stage electronic air cleaning technique, electrostatic
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

precipitation, to remove smoke, grease, mist, and other particulates from the air.
Our dual-stage electrostatic precipitators include two parts: the charging and the collecting sections. In the
charging section, the incoming smoke, grease, mist, and other particulates pass by ionizer wires which
impart a positive electrical charge to these contaminants. The positively charged contaminants are then
drawn through the collection section which contains a secondary electrical field with negatively charged
aluminum plates. Since opposite charges attract, the positively charged contaminants collect on the
negatively charged aluminum plates, removing them from the airstream.

Applications:

EnviTec's electrostatic filter systems are used to remove grease, oil, smoke as well as other particulates from
air exhaust or return in a variety of applications.
Area of use:
The unit is installed in the club lounge kitchen hood at ground floor

Features:

• Stackable Customized Modules Provide Design and Installation Flexibility for any Size Installation
• Manual Clean Economical, Non-Wash Unit Requires no Plumbing
• Auto Clean Units with Self-Wash Cycle to Eliminate Filter Replacement and Electrostatic
Precipitator Cell Cleaning
• Energy Efficient Units Minimize Electrical Costs
• Side Access Door for Easy Maintenance
• Superior Quality and Construction Virtually Eliminates Maintenance Costs
• Up to 99% Efficient to Ensure Clean Air
• Galvanized or Powder Coated Finish
• Optional Carbon/Media Odor Removal Modules.
• In the commercial sector ESP's are used to remove oil and grease from kitchen hood exhaust streams
as well as smoke from different areas.
• ESP's are used to remove oil and grease from kitchen hood exhaust streams.
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Fan Data:
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 9
EQUIPMENT SCHEDULES AND ASSET REGISTERS
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

EQUIPMENT SCHEDULE:

Sl Description Air Flor Air Flow External Static Qty EnviTec Ecology Motor
of Unit Rate Rate Pressure (Pa) Unit Model (Kw)
(L/s) (CFM)

OCU(EC/L)-01 -0T-
1 Ecology Unit 410 869 500 1 1.2
EF-VFD/RP

Each Unit includes the following:

• ENVICLEAN™ ESP Section (Supplied loose)

▪ Manual Wash Type
▪ ½" Multi-layered Aluminum Mesh Washable Pre-filter
• Two Stage Moisture Removal and Odor Control Section complete with:
▪ 2" Deep, Metallic Pre-Filter
▪ Media Moisture Control Section with 2" rechargeable trays arranged in a V-Bank
configuration with desiccant
▪ Media Odor Control Section with 2" rechargeable trays arranged in a V-Bank
configuration with activated carbon
▪ Media DP Monitoring Cabinet
• Outdoor Exhaust Fan Section complete with:
▪ SWSI External Outdoor Centrifugal Exhaust Fan with Fan Transition and Fan Mounted
on Base with Spring Vibration Isolators
• Remote Mounted Status Panel complete with HOA Switch, indicator lamps for Desiccant
Saturated, Carbon Blinded, Alarm Buzzer, Alarm Mute push button and Unit Start/Stop Switch
• OCU(EC/L) Sections Crated
• 3 Phase electrical Motor
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 10
OPERATING INSTRUCTIONS AND PROCEDURES
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AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

10.1 EAPU Ecology Unit Operating Principle:

The EnviTec ENVIPURE™ EAPU Ecology unit is available in basis configuration as follows:

1. Manual wash ESP (ENVICLEAN™) section with DWDI fan in sound insulated housing.
2. Manual wash ESP (ENVICLEAN™) section with External SWSI fan.
3. Self-cleaning ESP (ENVIWASH™) section with DWDI fan in sound insulated housing.
4. Self- cleaning ESP (ENVICLEAN™) section with External SWSI Fan.

The proposed ecology unit in the project is ‘Manual wash ESP (ENVICLEAN™) section with External SWSI fan
type.’
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

a. ESP:

EnviTec’s electrostatic precipitator conforms to UL 867 and include two parts: the charging and
collecting sections.
In the charging section, the incoming smoke, grease, dust, mist and other particulates pass by
tungsten ionizer wires which imparts a positive electrical charge to these contaminants. The positively
charged contaminants are then drawn through the collection section which contains a secondary
electrical field with negatively charged aluminium plates. Since the opposite charges attract and
positively charged contaminants collect on the negatively charged aluminium plates removing them
from the airstream.
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AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

b. ESP Section:

The ESP section can be either manual wash (ENVICLEAN™) or self-cleaning (ENVIWASH™).
A washable metal mesh pre-filter is included to remove large greese and oil particles before the air
enters the ESP.
The ENVICLEAN™ ESP offers the same high efficiency performance as the ENVIWASH™
electrostatic cleaner but without the self-wash feature.

c. Filter Section:

The exhaust air from the ESP section enters the filter section, which consist of either 1 or a series of 2
filters designed to achieve up to 99% (ASHRAE) particulate free air for excellent grease and smoke
control.
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

The exhaust air from the ESP section enters the Filter section, which consists of either 1 or a series of 2
filters designed to achieve up to 99% (ASHRAE) particulate free air for excellent grease and smoke control.
i. Pre-Filter - The UL Class 1 disposable
pleated 4” deep Pre-Filter is a MERV 8 (G4)
filter - 30%-40% dust spot efficiency based on
3.0 to 10.0 μm particles when tested in accordance
with ASHRAE 52.2-2017.

ii. Safety Filter - The UL Class 1 disposable

20/21” deep Bag Filter is a MERV 14 (F8) filter
- 90%-95% dust spot efficiency based on 3.0
to 10.0 μm particles when tested in accordance
with ASHRAE 52.2-2017.
An optional differential pressure switch cabinet
is located on the access side of the Filter
Module to monitor clean/dirty filter status and
filter missing condition.

d. Odor Neutralization Module

The exhaust air is then drawn from the filter section through the Odor Reducing Section, which uses
either EnviTec’s odor neutralization solution or media.
i. Odor Neutralizer Solution:
The atomized particle spray mist permeates the exhaust air, attacks and neutralizes airborne odor
particulates and the bacteria that cause odors. The odor neutralization solution effectively reduces
unwanted organic odors. The solution was exclusively developed for application to the kitchen
exhaust air stream, and is specifically formulated to break down organic odors produced from
commercial cooking.
Odor spray can be activated on a continuous cycle during operation or an intermittent time cycle to
best suit the cooking operation.
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

ii. Media

Media trays arranged in a V-bank configuration are used to absorb odor from the air stream. Media is
available as activated carbon, a 50-50 blend of activated carbon and potassium permanganate
impregnated activated alumina or pure impregnated activated alumina. Average pressure drop
through the media is 1” (250) and does not change.

j. Exhaust Fan Section - Housed Fan

The exhaust air then travels through the Exhaust Fan Section, which is double wall construction
with sound insulation. The exhaust fan is double width, double inlet Class 1 or 2 type with
backward inclined type blades for the EAPU. It features non-overloading horsepower
characteristics, smooth airflow design, optional high temperature rated design and includes the
following:
• Base frame mounted on spring isolators.
• TEFC High Efficiency (IE2) Motor, Class F insulation with a service factor of 1.1.
• An optional combination motor starter and fused disconnect switch can be mounted on the
access side of the
• Fan Section and factory prewired to the motor.
• Inlet cones are designed for smooth acceleration of airflow into the wheel with clearances
designed to maintain efficiency and reduce noise.
• Complete assembly is statically and dynamically balanced on precision electronic
balancing machines.
Note: The Exhaust Fan Section may be located immediately following the Filter and Odor
Neutralization Sections,
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

k. External Fan Section Fan

The exhaust air then travels through the Exhaust Fan. The exhaust fan can be high temperature
rated or UL 762 listed single width, single inlet Class 1 or 2 type with backward inclined type
blades. It features non-overloading horsepower characteristics, smooth airflow design and includes
the following:

• Base frame mounted on spring isolators.

• TEFC High Efficiency (IE2) Motor, Class F insulation with a service factor of 1.1.
• Optional combination motor starter and fused disconnect switch can be supplied loose for on
site installation.
• Inlet cones are designed for smooth acceleration of airflow into the wheel with clearances
designed to maintain efficiency and reduce noise.
• Complete assembly is statically and dynamically balanced on precision electronic balancing
machines.

Note: The Exhaust Fan Section must be located immediately following the Filter and Odor Neutralization
Sections.
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

l. Control Panel:
The EnviTec EAPU ECOLOGY unit Optional Control Panel features a standard 120 or 220-volt
control system and is constructed of heavy gauge stainless steel. The panel contains an HOA
switch, and system status display, alarm buzzer, silencing button, control relays and a terminal
strip for field wiring. The control panel can be surface mounted or recessed in the wall.

If an odor removal spray system is included the panel can is equipped with Low Odor Solution
Indicators consisting of: Low Odor Solution light, Low Odor solution Buzzer and Silence Buzzer
Push Button. Also available are sets of dry contacts for sending status signals to the building
management system (if BMS is included in the project)..

The panel is normally located in the store area where the EnviTec ECOLOGY unit can be turned
on and off depending on hood use requirements.

10.2 Safety:
The EnviTec ECOLOGY EAPU unit includes a number of standard and optional safety features. Features
include an optional fire detector (stat) at the inlet set at 165oF (74oC), standard fireproof polyisocyanurate
foam insulation and an optional curtain fire damper at the outlet of the filter module activated by a fusible
link.
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

The control panel includes an interlock that shuts the unit down in the event of a fire condition and activates
a fire alarm locally and through the BMS (if BMS available in the project).

An optional ANSUL self-contained Fire Suppression System can be installed on the unit to meet the
requirements of NFPA 96.

10.3 Features of EAPU Ecology Units:

• Double pass ESP section
• UV Section
• 1 Stage of Filtration
• 50-50 blend of activated carbon and potassium permanganate impregnated activated alumina or 100% pure
impregnated activated alumina media
• Fire Detector (Fire Stat) at Inlet
• Curtain Fire Damper
• DP Monitoring Cabinet Mounted on Unit
• DP Transmitter
• High temperature rated (400oC for 2 hours) SWSI fan
• UL762 SWSI listed fan
• IE3 and/or Class H Motor
• Motor Starter or VFD in cabinet mounted on unit or supplied loose
• Fan trip status
• 3rd stage box filters
• Remote Control Panel
• Washable metallic filters
• Final HEPA (99.97% DOP efficiency) filters
• ANSUL Fire suppression system
• Construction
❖ EnviTec manufactures EAPU ECOLOGY units to the highest quality standards. Filter section casing
panels are solid double wall construction with 1” (or 2” for large models) fireproof polyisocyanurate
foam insulation. As such, these units offer a number of advantages for Middle East clients, including
the following:
▪ Extruded aluminum framework
▪ Double wall construction
▪ Temperature resistant panels
▪ Nylon reinforced FRP corner brackets, handles and latches Solid GI base frame
▪ Special mating brackets make installation easy and simple
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 11
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 11
OPERATING MANUAL AND INSTRUCTIONS
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

PLEASE REFER THE ATTACHED MANUAL & INSTRUCTIONS

 EAPU ECOLOGY UNIT
PRINCIPLE OF OPERATION

1 2 3 4

1. Electrostatic Filter (ESP) Section

2. Filter Section
3. Odor Neutralization Section
5 4. Exhaust Fan Section
5. Optional Control Panel (Mounted in
Kitchen)

The EnviTec ENVIPURETM EAPU Ecology unit is available in 4 basic configurations as follows:
1. Manual wash ESP (ENVICLEANTM) section 3. Self-cleaning ESP (ENVIWASHTM) section
with DWDI Fan in Sound Insulated Housing with DWDI Fan in Sound Insulated Housing
2. Manual wash ESP (ENVICLEANTM) section 4. Self-cleaning ESP (ENVICLEANTM) section
with External SWSI Fan with External SWSI Fan

EAPU with Manual Wash ESP SECTION and External UL762 Listed Fan

ESP
EnviTec’s electrostatic precipitators conform to
UL 867 and include two parts: the charging and
collecting sections.

In the charging section, the incoming smoke,

grease, dust, mist, and other particulates pass by
tungsten ionizer wires which impart a positive
electrical charge to these contaminants. The pos-
itively charged contaminants are then drawn
through the collection section which contains a
secondary electrical field with negatively charged
aluminum plates. Since opposite charges attract,
the positively charged contaminants collect on
the negatively charged aluminum plates, remov-
ing them from the airstream.
8
 EAPU ECOLOGY UNIT
PRINCIPLE OF OPERATION
ESP Section
The ESP section can be either manual wash
(ENVICLEANTM) or self-cleaning (ENVIWASHTM).

A washable metal mesh pre-filter is included to

remove large grease and oil particles before
the air enters the ESP.

The ENVICLEANTM ESP offers the same high

efficiency performance as the ENVIWASHTM
electrostatic cleaner but without the self-wash
feature.

The ENVIWASHTM ESP features either a fixed

wash system that sprays the collector cells
from the top with fixed spray nozzles (EWF Se-
ries) or a dynamic wash system that uses multi
jet wash manifolds in both the front and rear of
the electronic collector cells to insure complete
coverage and maximum wash results (EWO Se-
ries). The wash sequence can be operated
through the BMS or through an optional PLC or
sequence controller wash control panel. Units
are available in single pass and double pass
configurations and can be washed with hot wa-
ter or with hot water and detergent, which is
much more effective in removing oil and
Filter Section grease.

The exhaust air from the ESP section enters

the Filter section, which consists of either 1
or a series of 2 filters designed to achieve up
to 99% (ASHRAE) particulate free air for ex-
cellent grease and smoke control.

PRE-FILTER - The UL Class 1 disposable

pleated 4” deep Pre-Filter is a MERV 8 (G4)
filter - 30%-40% dust spot efficiency based on
3.0 to 10.0 μm particles when tested in ac-
cordance with ASHRAE 52.2-2017.

SAFETY FILTER - The UL Class 1 disposable

20/21” deep Bag Filter is a MERV 14 (F8) filter
- 90%-95% dust spot efficiency based on 3.0
to 10.0 μm particles when tested in accord-
ance with ASHRAE 52.2-2017.

An optional differential pressure switch cabi-

net is located on the access side of the Filter
Module to monitor clean/dirty filter status and
filter missing condition.

9
 EAPU ECOLOGY UNIT
PRINCIPLE OF OPERATION
Odor Neutralization Module
The exhaust air is then drawn from the filter section
through the Odor Reducing Section, which uses ei-
ther EnviTec’s odor neutralization solution or media.
Odor Neutralizer Solution
The atomized particle spray mist permeates the ex-
haust air, attacks and neutralizes airborne odor par-
ticulates and the bacteria that cause odors. The odor
neutralization solution effectively reduces unwanted
organic odors. The solution was exclusively devel-
oped for application to the kitchen exhaust air
stream, and is specifically formulated to break down
organic odors produced from commercial cooking.

Odor spray can be activated on a continuous cycle

during operation or an intermittent time cycle to best
suit the cooking operation.
Media
Media trays arranged in a V-bank configuration are
used to absorb odor from the air stream. Media is
available as activated carbon, a 50-50 blend of acti-
vated carbon and potassium permanganate impreg-
nated activated alumina or pure impregnated activat-
ed alumina. Average pressure drop through the me-
dia is 1” (250) and does not change.

Exhaust Fan Section - Housed Fan

The exhaust air then travels through the Exhaust Fan
Section, which is double wall construction with
sound insulation. The exhaust fan is double width,
double inlet Class 1 or 2 type with backward inclined
type blades for the EAPU. It features non-overloading
horsepower characteristics, smooth airflow design,
optional high temperature rated design and includes
the following:
• Base frame mounted on spring isolators.
• TEFC High Efficiency (IE2) Motor, Class F insulation with
a service factor of 1.1.
• An optional combination motor starter and fused discon-
nect switch can be mounted on the access side of the
Fan Section and factory prewired to the motor.
• Inlet cones are designed for smooth acceleration of air-
flow into the wheel with clearances designed to maintain
efficiency and reduce noise.
• Complete assembly is statically and dynamically bal-
anced on precision electronic balancing machines.
The Exhaust Fan Section may be located immediately
following the Filter and Odor Neutralization Sections,

10
 EAPU ECOLOGY UNIT
PRINCIPLE OF OPERATION
Optional External Fan Section Fan
The exhaust air then travels through the Exhaust
Fan. The exhaust fan can be high temperature rated
or UL 762 listed single width, single inlet Class 1 or 2
type with backward inclined type blades. It features
non-overloading horsepower characteristics, smooth
airflow design and includes the following:
• Base frame mounted on spring isolators.
• TEFC High Efficiency (IE2) Motor, Class F insulation with
a service factor of 1.1.
• Optional combination motor starter and fused disconnect
switch can be supplied loose for on-site installation.
• Inlet cones are designed for smooth acceleration of air-
flow into the wheel with clearances designed to maintain
efficiency and reduce noise.
• Complete assembly is statically and dynamically bal-
anced on precision electronic balancing machines.
The Exhaust Fan Section must be located immediate-
ly following the Filter and Odor Neutralization Sec-
tions.

FEATURES
Construction
EnviTec manufactures EAPU ECOLOGY
units to the highest quality standards. Filter
section casing panels are solid double wall
construction with 1” (or 2” for large models)
fireproof polyisocyanurate foam insulation.
As such, these units offer a number of ad-
vantages for Middle East clients, including
the following:
• Extruded aluminum framework
• Double wall construction
• Temperature resistant panels
• Nylon reinforced FRP corner brackets,
handles and latches
• Solid GI base frame
• Special mating brackets make installation
easy and simple

11
 EAPU ECOLOGY UNIT
FEATURES
Optional Control Panel
The EnviTec EAPU ECOLOGY unit Optional Control
Panel features a standard 120 or 220-volt control
system and is constructed of heavy gauge stainless
steel. The panel contains an HOA switch, and sys-
tem status display, alarm buzzer, silencing button,
control relays and a terminal strip for field wiring.
The control panel can be surface mounted or re-
cessed in the wall.

If an odor removal spray system is included the

panel can is equipped with Low Odor Solution Indi-
cators consisting of: Low Odor Solution light, Low
Odor solution Buzzer and Silence Buzzer Push But-
ton. Also available are sets of dry contacts for send-
ing status signals to the building management sys-
tem (BMS).

The panel is normally located in the kitchen where

the EnviTec ECOLOGY unit can be turned on and
off depending on hood use requirements .

Safety
The EnviTec ECOLOGY EAPU unit includes
a number of standard and optional safety
features. Features include an optional fire
detector (stat) at the inlet set at 165oF
(74oC), standard fireproof polyisocyanurate
foam insulation and an optional curtain fire
damper at the outlet of the filter module ac-
tivated by a fusible link.

The control panel includes an interlock that

shuts the unit down in the event of a fire
condition and activates a fire alarm locally
and through the BMS.

An optional ANSUL self contained Fire

Suppression System can be installed on
the unit to meet the requirements of NFPA
96.

12
 EAPU ECOLOGY UNIT
FEATURES
EAPU OPTIONS
• Double pass ESP section
• UV Section
• 1 Stage of Filtration
• 50-50 blend of activated carbon and potassium permanganate impregnated
activated alumina or 100% pure impregnated activated alumina media
• Fire Detector (Fire Stat) at Inlet
• Curtain Fire Damper
• DP Monitoring Cabinet Mounted on Unit
• DP Transmitter
• High temperature rated (400oC for 2 hours) DWDI fan
• High temperature rated (400oC for 2 hours) SWSI fan
• UL762 SWSI listed fan
• IE3 and/or Class H Motor
• Motor Starter or VFD in cabinet mounted on unit or supplied loose
• Fan trip status
• 3rd stage box filters
• Remote Control Panel
• Washable metallic filters
• Final HEPA (99.97% DOP efficiency) filters
• ANSUL Fire suppression system
• PLC or sequence wash control panel (Self-cleaning ESP section only)
• Detergent tank (Self-cleaning ESP section only)
• Detergent (self-cleaning ESP section only)

13
 EAPU ECOLOGY UNIT MODEL NOMENCLATURE
Configuration EAPU(EC)-04-OT/OS-X-X Options
EAPU(EC)-Manual wash ESP UV: UV section
EAPU(EC/L)-Manual wash ESP supplied loose FS: Fire stat
EAPU(EC/DP)-Manual wash double pass ESP 1S: 1 stage of filtration (Pre-filter or Bag
EAPU(EC/DP/L)-Manual wash double pass ESP Filter
supplid loose 3S: 3 stages of filtration
EAPU(EC/H)-Manual wash ESP in panel housing FD: Fire damper
EAPU(EC/DP/H)-Manual wash double pass ESP in FSS: Fire suppression system
panel housing EF: External SWSI fan
EAPU(EWF or EWO)-Auto Wash ESP with Fixed (EWF) or EF(762): External UL 762 listed fan
Oscillating (EWO) wash manifold F: DWDI High Temperature Rated Fan
EAPU(EWF/L or EWO/L)-Auto Wash ESP supplid loose VFD: Mounted (M) or Supplied loose (L)
EAPU(EWF/DP or EWO/DP)-Auto Wash double pass ESP TB: Transition and base
EAPU(EWF/DP/L or EWO/DP/L)-Auto Wash double pass (EF and F fans only)
ESP supplied loose MS: Motor starter
RP Remote control panel
Unit Size (x 1000 CFM nominal capacity) DP: DP cabinet mounted on unit
WP: PLC or sequence controller wash
01, 02, 03, 04, 06, 08, 10, 12, 16, 18, 20, 24, 28, 32 or 36 panel (EW models only)
(EW is only available up to 24) DT: Detergent tank with venturi injector or
with pump (P) (EW models only)
Odor Removal System C: Custom option(s) not listed above
OT: Media Odor Removal with Carbon
OT(50/50): Media Odor Removal with a 50-50 Blend of
Carbon and Impregnated Alumina
OT(100): Media Odor Removal with Impregnated Alumina

EAPU ECOLOGY UNIT MODELS

Nominal Nominal No. of Unit Dimensions, Unit Weight, Fan
Model (1) Capacity Capacity ESP (2-5) kg Motor Size (7),
CFM l/s Cells L x W x H, mm Spray Media (6) kw
EAPU-01 1,000 472 1 4800 x 1450 x 1450 509 536 2.2
EAPU-02 2,000 944 1 4800 x 1450 x 1450 561 570 3.0
EAPU-03 3,000 1,416 2 4900 x 1450 x 1550 623 673 4.0
EAPU-04 4,000 1,888 2 4900 x 1450 x 1550 743 943 5.5
EAPU-06 6,000 2,832 3 4900 x 1450 x 1650 830 991 7.5
EAPU-08 8,000 3,776 4 4900 x 1500 x 1650 911 1234 11.0
EAPU-10 10,000 4,720 6 4900 x 1600 x 1650 1130 1455 15.0
EAPU-12 12,000 5,664 6 4900 x 2700 x 1800 1409 1870 15.0
EAPU-16 16,000 7,552 6 4900 x 2700 x 1800 1650 2250 22.0
EAPU-18 18,000 8,496 9 5050 x 2700 x 1800 1668 2423 22.0
EAPU-20 20,000 9,440 12 5200 x 3200 x 2400 1991 2795 30.0
EAPU-24 24,000 11,328 12 5200 x 3200 x 2400 2173 3182 30.0
EAPU-28 28,000 13,216 12 5200 x 3200 x 2400 2325 3491 30.0
EAPU-32 32,000 15,104 12 5200 x 3200 x 2400 2477 3859 37.0
EAPU-36 36,000 16,992 18 5200 x 4400 x 2400 2714 4195 37.0
TM
1. EAPU models with ENVIWASH sections are only available up to EAPU-24.
2. Dimensions are the based on ENVICLEANTM ESP sections. ENVIWASHTM ESP section adds 750 mm to the length.
3. Dimensions are based on media units with 2 stages of static filtration and external fan sections. Single stage (pre-filter only) is 600 mm
shorter, single stage (bag filter only) is 150 mm shorter. Spray unit length is 65 mm) shorter.
4. Three stages of static filtration add 600 mm to the length.
5. Fan mounted in housing adds 200 mm to the length. Additional width varies based on unit model.
6. Media weight is based on 50-50 blend.
7. Fan motor size is based on media units at an external static pressure of 2.5” WG. (625 pa).

14
 Date 5/26/2022 Kruger Ventilation Industries Pte Ltd
Company - No. 17 Tuas Avenue 10
Attention - Singapore 639141
Project -
Reference
SWSI Fan Tel: +65 6861 1577 Fax: +65 6861 3577
Email: mktg@krugerasia.com

Fan Selection
Fan Type BSB
Unit BSB250/CM (I)
Fan Quantity 1
Operating Conditions Ducted
Required Volume 410 l/s
Required Static Pressure 1,300 Pa
Air Volume 410 l/s
Static Pressure 1,300 Pa
Velocity Pressure 31.7 Pa
Total Pressure 1,332 Pa
Outlet Velocity 7.26 m/s
Fan Total Efficiency 56.7 %
Fan Static Efficiency 55.4 %
Fan Speed 3700 rpm
Air Temperature 20 °C
Altitude 0m
Fan Absorbed Power 0.963 kW
Motor Selection
Recommended Motor D80 2p (1.10 kW)
Motor Speed 2900 rpm
Service Factor 0%
Operating Limits
Max. Absorbed Power 1.20 kW
Max. Fan Speed 3950 rpm
Temperature (Min-Max) -20° to 85°C

Hz 63 125 250 500 1k 2k 4k 8k Overall

Lwi(Lin) 89 89 88 86 82 78 76 73 95 dB
Lwo(Lin) 93 93 92 89 85 81 79 76 98 dB
Lwi(A) 63 73 79 83 82 80 77 72 88 dB(A)
Lpi(A) 52 62 68 72 72 69 67 62 77 dB(A)
Sound Pressure Level "Lpi" 1.5m from the inlet side, Room Conditions

C H KG L W
392 458 18 800 367

Version: 1.21.11.6 (Database: 33.8) (CLT) November 2021 Date: 5/26/2022 Time: 10:01 AM
DATA SHEET

Three Phase Induction Motor - Squirrel Cage

Customer : WEG MIDDLE EAST FZE

Sales document : 3657689 - 10

Product line :

Frame : 90S Cooling method : TEFC

Insulation class : F Mounting : B3L(D)
Duty cycle : S1 Direct of rotation¹ : Both
Ambient temperature : -20 °C to +50 °C Starting method : Direct On Line
Altitude : 1000 m.a.s.l Approx. weight³ : 17.5 kg
Degree of protection : IP55 Moment of inertia (J) : 0.0021 kgm²
Design : N
Output 1.5 kW (2 HP) 1.5 kW (2 HP) 1.5 kW (2 HP) 1.5 kW (2 HP)
Poles 2 2 2 2
Frequency 50 Hz 50 Hz 50 Hz 60 Hz
Rated voltage 220/380 V 230/400 V 240/415 V 460 V
Rated current 5.68/3.29 A 5.53/3.18 A 5.47/3.16 A 2.77 A
L. R. Amperes 36.9/21.4 A 38.7/22.3 A 38.3/22.1 A 22.2 A
LRC (p.u.) 6.5 7.0 7.0 8.0 x Code K
No load current 2.40/1.39 A 2.70/1.55 A 3.10/1.79 A 1.40 A
Rated speed 2835 rpm 2850 rpm 2865 rpm 3480 rpm
Slip 5.50 % 5.00 % 4.50 % 3.33 %
Rated torque 0.515 kgfm 0.513 kgfm 0.510 kgfm 0.420 kgfm
Locked rotor torque 250 % 280 % 320 % 350 %
Breakdown torque 270 % 300 % 330 % 400 %
Service factor 1.00 1.00 1.00 1.15
Temperature rise4 70 K 70 K 70 K 70 K
Noise level² 62.0 dB(A) 62.0 dB(A) 62.0 dB(A) 62.0 dB(A)
7 s (hot) 7 s (hot) 7 s (hot) 7 s (hot)
Locked rotor time
13 s (cold) 13 s (cold) 13 s (cold) 13 s (cold)
50% 80.5 80.0 79.3 78.5
Efficiency (%) 75% 81.6 82.0 81.9 82.5
100% 81.6 82.0 82.5 84.0
Start 0.74 0.75 0.76 0.70
50% 0.68 0.63 0.57 0.60
Power factor
75% 0.79 0.76 0.72 0.74
100% 0.85 0.83 0.80 0.81
Drive end Non drive end
Bearing type 6205-ZZ 6204-ZZ
Lubrication interval - -
Lubricant amount - -
Lubricant type MOBIL POLYREX EM

This revision replaces and cancels the previous one, which must be eliminated.
These are average values based on tests with sinusoidal
(1) When viewed from the drive end. power supply, subject to the tolerances stipulated in IEC
(2) Measured at 1m and with tolerance of +3dB(A). 60034-1.
(3) Approximate weight subject to changes after manufacturing process.
(4) At the rated point.
Rev. Summary of changes Performed Checked Date

Performed by carlads 230484/2015

Checked by JUNIORP Page Revision
Date 05/07/2021 3/2 5
This document is exclusive property of WEG S/A. Reprinting is not allowed without written authorization.
 OCU COMBINATION CONTROL PANEL (1.5 KW)

DRAW. TITLE:
POWER WIRING DIAGRAM COMBINATION PANEL
 250mm 250mm

FAN+FILTER

LABEL NAME

FAN+FILTER
LG2/PB3 H1
LG1 POWER ON
LG1
LG2/PB3 UNIT ON/OFF
H1 VFD FAULT
H2 H3 H2 REPLACE DESICCANT
H3 REPLACE CARBON
LY1/PB4 BUZ LY1/PB4 MUTE BUZZER
800mm 800mm BUZ BUZZER
SW1 HAND-OFF-AUTO
SW1
LOUVER

LOUVER

600mm

LEFT VIEW FRONT VIEW RIGHT VIEW

DRAW. TITLE:
POWER WIRING DIAGRAM COMBINATION PANEL
 L1
L2
L3
N

RCCB1

Q4,
MCB
6A,6KA

Q1
Q2 Q3
MCB MCB TR1
10A,6KA 6A,6KA TRANSFORMER
230/24V AC
100VA

100

Q5
MCB
VFD 6A,6KA

M1
101

X2 12
EXTERNAL
FIRE ALARM
INTERLOCK
(VOLTFREE 13
CONTACT)
1 0 102
A1
X1
FAR

A1 A2 A1 A2 A2

X1
1

2
3

POWER SUPPLY
L2
L3

230VAC TO
L1

X1
N

TO ESP CONTROL CIRCUIT

001
(230 VAC)
W1
U1

77 WATTS B1
V1

FIELD B2

24VAC TO
CONTROL CIRCUIT

DRAW. TITLE:
POWER WIRING DIAGRAM COMBINATION PANEL
 1
A1
230VAC

VFD
4
A01

5
0V
Q5
MCB -
6A,6KA
-

6 AI1

2 -

AI2
10 11 12
24V
R2 M1
-
13 R2
7
R1 0V
RH RH
DIC
14
(hand) DI2
16
3 15
(auto) DI1

D01(+)
RUN
8
R1 D01(-)
9 X1
R2 NC
C.FAN FAULT H1
DO2(C)
X2

0
A2
VFD FAULT
INDICATION
10

X3 X2
9

5
6

(0-10)VDC SPEED (0-10)VDC SPEED

F/B TO BMS CONTROL SIGNAL
FROM BMS

DRAW. TITLE:
POWER WIRING DIAGRAM COMBINATION PANEL
 POWER RESET
PB1

101 17 18
B1
24VAC

X2
1
UNIT ON/OFF
COMMAND 2
FROM BMS
(VOLTFREE 18
CONTACT) R4 R5

HAND x
SW1 OFF
AUTO x
22
19

PB3
RH UNIT ON/OFF
P.B
26 27

RH 23
20

R7

FAR

R3 24
PB2
BYPASS
CONTROL
P.B
21

X1 X1 X1 X1

LG1 R3 M1 RH R4 H2 R5 H3

X2 LG2/PB3 X2 X2 X2
001 001
B2
POWER ON UNIT ON REPLACE REPLACE
INDICATION INDICATION DESICCANT CARBON
X2 7 8 INDICATION 9 INDICATION
X2 X2 X2
24VAC SUPPLY
24VAC TO 24VAC SIGNAL 24VAC SIGNAL
(INTERNAL WIRING)
DP MONITOR FROM FROM
CABINET DESICCANT CARBON
DP SWITCH DP SWITCH

DRAW. TITLE:
POWER WIRING DIAGRAM COMBINATION PANEL
 18
B1
24VAC

R4 R5

X2 3
R3
EXTERNAL
INTERLOCK
SIGNAL
FROM BMS
33 (VOLTFREE
CONTACT)

PB4

MUTE CR2 CR2

34 35 36

LY1/ BUZZER
CR2 X1
PB4

X2
R7
BUZ

B2
MUTE BUZZER

10 11
X2
24 VAC POWER
SUPPLY
TO EXTERNAL
BUZZER

DRAW. TITLE:
POWER WIRING DIAGRAM COMBINATION PANEL
 S/S AUTO
M1
R4 R5
41 42 37 38
X3
43 44 45 46
X3
X3 X3
1 2 3 4
5 6 7 8
H-O-A SWITCH AUTO UNIT ON STATUS
TO BMS DESICCANT CARBON
STATUS TO BMS
(VOLTFREE CONTACT) STATUS TO BMS STATUS
(VOLTFREE CONTACT)
(VOLTFREE CONTACT) TO BMS
(VOLTFREE CONTACT)

R1 R2

51 52 39 40 X3 15 16
X3 X3

11 12 13 14 SPARE

VFD RUN STATUS VFD FAULT STATUS

TO BMS TO BMS
(VOLTFREE CONTACT) (VOLTFREE CONTACT)

DRAW. TITLE:
POWER WIRING DIAGRAM COMBINATION PANEL
 TERMINAL DIAGRAM

X1

L1

L2 INCOMING SUPPLY
X3
415VAC,3PH,50HZ
L3
1 H-0-A SWITCH AUTO STATUS TO BMS
N (VOLTFREE CONTACT)
2
1
3 UNIT ON STATUS TO BMS
POWER SUPPLY TO FAN
2 MOTOR (1.5 KW) (VOLTFREE CONTACT)
4
3
5
DESICCANT STATUS TO BMS
4
230 VAC POWER SUPPLY 6 (VOLTFREE CONTACT)
5 TO ESP (77 WATTS)
7 CARBON STATUS TO BMS
X2 (VOLTFREE CONTACT)
8
24VAC SUPPLY
(INTERNAL WIRING) 9
(0-10)VDC SPEED
1 F/B TO BMS
UNIT ON/OFF COMMAND FROM BMS 10
2 (VOLTFREE CONTACT) VFD RUN STATUS TO BMS
11
(VOLTFREE CONTACT)
3 EXTERNAL INTERLOCK SIGNAL 12
FROM BMS (VOLTFREE CONTACT)
4 13 VFD FAULT STATUS TO BMS
(VOLTFREE CONTACT)
5 14
(0-10)VDC SPEED CONTROL
6 SIGNAL FROM BMS

7 24VAC TO DP MONITOR CABINET

8 24VAC SIGNAL FROM DESICCANT DP SWITCH
9 24VAC SIGNAL FROM CARBON DP SWITCH

10
24 VAC POWER SUPPLY TO
11 EXTERNAL BUZZER

12
EXTERNAL FIRE ALARM
13 INTERLOCK (VOLTFREE CONTACT)

DRAW. TITLE:
POWER WIRING DIAGRAM COMBINATION PANEL
 BILL OF MATERIAL

SL.NO. LEGEND DESCRIPTION PART NO. QTY. MAKE

1 ENCLOSURE 800(H) X 600(W) X 250(D),RAL 7032,IP54 ------- 01 ENVITEC

2 Q0 ISOLATOR 25A 3POLE VCCF0 01 SCHNEIDER

3 Q1 MCB 3P, 25A, 6KA 17082 01 SCHNEIDER

4 RCCB RCCB 40A 100mA 4POLE 16814 01 SCHNEIDER
5 Q2,Q3,Q4,Q5 MCB SP, 6A, 6KA 17044 04 SCHNEIDER
6 VFD VARIABLE FREQUENCY DRIVE 6SL3210-5BE22-2UV0 01 SIEMENS

7 TR1 230/24VAC,100VA TRANSFORMER BIT100 01 PRIMA

8 R1 PLUG IN RELAY 24VDC RXM4AB1BD 01 SCHNEIDER
9 R2 PLUG IN RELAY 230VAC RXM4AB1P7 01 SCHNEIDER

10 FAR,R3 TO R7,M1,RH,CR1 PLUG IN RELAY 24VAC RXM4B1B7 SCHNEIDER

10
CR2
11 TOD1 ON DELAY TIMER 1200DT4 01 GIC
12 FAN+FILTER COOLING FAN+LOUVER 150 X 150 01 PLASTIM

13 LG1 GREEN INDICATIOM LAMP 24VAC XB7EV03BP 01 SCHNEIDER

14 LG2/PB3 ILLUMINATED PUSH BUTTON GREEN EALG024CPF1 01 ESBEE

15 H1 YELLOW INDICATION LAMP 230VAC XB7EV05MP 01 SCHNEIDER

16 H2,H3,H4,H5 RED INDICATION LAMP 24VAC XB7EV04BP 04 SCHNEIDER

17 LY1/PB4 ILLUMINATED PUSH BUTTON YELLOW EALY024CFD1 01 ESBEE

18 BUZ BUZZER 24VAC EG15ROOCO24C 01 ESBEE
19 SW1 3 POSITION SELECTOR SWITCH XB5AD33 01 SCHNEIDER

20 PB1 BLACK PUSH BUTTON XB4BA21 01 SCHNEIDER

21 PB2 GREEN PUSH BUTTON XB7NA21 01 SCHNEIDER

DRAW. TITLE:
POWER WIRING DIAGRAM COMBINATION PANEL
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 12
MAINTENANCE PROCEDURE
 .
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DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

12.1 Maintenance Procedure

12.1.1 Electrical Fan- (KRUGER BSB250/CM)

A. Commissioning

▪ Transport Safety
❖ Remove transportation safety devices (wooden wedges or locking plates) from base frame of
fan.
❖ Avoid pulling vibration insulators.

▪ Attention:
Before commissioning check unit and duct system for foreign bodies (tools, small parts, building
dust) and clean if necessary. Rotate impeller by hand to check for free running.

▪ Free Running Impellers:

❖ During transportation the circumferential gap between the impeller and inlet nozzle may
change.
❖ Measure the gap width before commissioning.
❖ The gap must be the same width round the whole circumference; if necessary, correct the gap
at the vibration damper using lock nut and adjusting nut (1).
❖ There is no need to perform this check for an open impeller with flexible connection.

▪ Direction of Rotation:
❖ Check fan direction of rotation is in line with direction arrow on housing by switching on the
motor briefly.
❖ If the fan rotates in the wrong direction, reverse polarity of the motor in accordance with the
safety regulations.

▪ Current Consumption:
❖ After reaching the fan operating speed immediately measure the current consumption of all
three phases with closed inspection openings.
❖ The measurement values must not exceed the rated values on the nameplate (and with it the
motor nominal power) and only vary slightly from one another.
❖ If there is a current overload switch off immediately and check external pressures, volume
flow rate and rotational speed. If phase current is unequal, check motor connection.

▪ Working on Fan Motor Installation

❖ During work on fan motor assembly, e.g. bearing replacement, fitting of free running impeller
etc., the separate assembly instructions must always be followed (contact the specialist
supplier).
❖ After this the vibration speed of the unit must be checked, assessed and balanced if necessary.
 .
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DATE: 21.07.2023

B. Start-up Procedures:
START-UP CHECK LIST Before putting any fan into initial operation the manufacturer’s instruction
must be followed. Complete the following checklist to make sure that the fan is ready to run.
▪ Lock out the primary and all secondary power sources.
▪ Make sure the foundation or mounting arrangement and the duct connections are adequately designed
in accordance with recognized acceptable engineering practices and with the fan manufacturer’s
recommendations.
▪ Check and tighten all hold-down (securing) bolts.
▪ Check the fan assembly and bearings for proper grounding to prevent static electricity discharge.
▪ Spin impeller to see whether it rotates freely and is not grossly out of balance.
▪ Inspect impeller for correct rotation for the fan design.
▪ Check belt drive or coupling alignment, use recommended belt tension.
▪ Check belt drive for proper sheave selection and make sure they are not reversed.
▪ Properly secure all safety guards.
▪ Inlet and Outlet Damper (if any) must maintain 60% air volume, totally closed should be avoided
▪ Switch on the electrical supply and allow the fan to reach full speed. Check carefully for :-
❖ Excessive vibration
❖ Unusual noise
❖ Proper amperage and voltage values
❖ Proper belt alignment If any problem is indicated, SWITCH OFF IMMEDIATELY. Lock out
the electrical supply, secure the fan impeller if there is a potential for wind milling. (impeller
turning due to a draft through the system). Check carefully for the cause of the trouble and
correct as necessary.
▪ The fan may now be put into operation but during the first 8 hrs of running, it should be periodically
observed and checked for excessive vibration and noise.
▪ Checks should be made of motor input current and motor & bearing temperature to ensure that they
do not exceed manufacturer’s recommendation.
▪ After 8 hrs of operation, the fan should be shut down to check the following items :-
❖ All set screws and hold-down bolts
❖ Belt drive alignment
❖ Belt drive tension
❖ Bearing housing temperature
▪ After 24 hrs of the satisfactory operation, the fan should be shut down, and the drive belt tension
should be readjusted to recommended tension
 .
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

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O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

C. Routine Maintenance:

Maintenance should always be performed by experienced and trained personnel. Do not attempt
any maintenance on a fan unless the electrical supply has been locked out or tagged out and the
impeller has been secured. Under normal circumstances, handling clean air, the system should
require cleaning only about a Year. However, the fan and system should be checked at regular
intervals to detect any unusual accumulation. The fan impeller should be specially checked for
build-up of material or dirt which may cause an Imbalance with resulting undue wear on bearings
and belt drives. A regular maintenance program should be established as needed to prevent material
build-up. Periodic inspection of the rotating assembly must be made to detect any indication of
weakening of the rotor because of corrosion, erosion, or metal fatigue.

D. Trouble - Shooting
- Incase the fan is developing or emitting abnormal or excessive noise:
 .
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DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

- If fan vibrates Excessively

- If required air volume not achieved:

 .
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

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DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

- Fan does not start or operate:

- Excessive Air Flow:

 .
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

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O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

- High Power Absorption:

12.2.2 ELECTROSTATIC PRECIPITATOR (ESP)

A. Commissioning:
• The installation should conform to all local ordinances associated with building codes and electrical
codes required for the unit. Authorities having jurisdiction should be consulted before installation is
made. If there are no local codes, the installation should conform to the National Electrical Code.

• The unit does not have internal overload protection. The installer must provide overload protection in
accordance with National Electrical Code, Canadian Electrical Code, Part 1 or other applicable
• electrical codes.

• For maximum air cleaning efficiency, your air cleaner should be located as specified by ENVITEC
representative.
• The unit can be either roof mounted or ceiling mounted.
 .
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

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DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

B. Trouble-shooting:
Problems and possible causes:
❖ High Voltage Indication Light:
▪ Power not connected.
▪ Access door not fully closed.
▪ Extremely dirty filters
▪ Control switch off
▪ Broken cell insulation.
▪ Service pane; not secured in position.
❖ Continuous arcing noise after washing:
▪ Extremely dirty collector plates
▪ Bend collector plate
❖ Contaminant Bypass:
▪ Velocity of airflow is too high through the unit
▪ Collector plates not grounded
C. Maintenance:
Maintenance period: Every Months.
❖ Cleaning:
The collector should be periodically removed and soaked in a solution of hot water and detergent
for 2 to 4 Hours, rinsed thoroughly and then air dried completely before re-installing in the unit.
The unit should be kept clean to maintain the maximum collection efficiency.
❖ Washing collection cells:
❖ Please ensure the following instruction while cleaning the collection cells:
Turn the control switch off and dis-connect the power to the unit.
Open the access door of the cell.
Remove the collector cell and wash in hot detergent water. If the collector contaminant is
of extremely dry nature, it can be blown off from the cell with a pressure hose or gently
tapping the end plate of the cell.
 .
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DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Rinse all the components thoroughly in warm, clear water and allow to drip dry
completely.
Replace the collector cell. Ensure the air flow arrow point is in the direction of the airflow.
Close the access door and reconnect the power to the unit.
Turn the control switch from OFF to ON. If arcing occurs or the indicating light flickers,
he component may still be damp. Turn the unit OFF and let the cell to dry completely.
12.2.3 FILTERS
A. Installation of Filter Cartridges
▪ Filter cartridges are fixed inside the frames by clamps or bayonet joints.
▪ Do not shut or damage filter cartridges.
▪ Check air proof seating of the filter cartridges in the frame.

B. Filter Monitoring
In order to check the degree of contamination of the air filters (except activated carbon filters), the
fitting of a differential pressure manometer on the operation side of the unit is recommended.

C. Maintenance

Recommended Maintenance Interval:

▪ Aluminum Pre-filter (UL Class 1 disposable pleated 4” deep Pre-Filter is a MERV 8 (G4)
filter - 30%-40% dust spot efficiency based on 3.0 to 10.0 μm): Every month
▪ Safety-filter (UL Class 1 disposable 20/21” deep Bag Filter is a MERV 14 (F8) filter - 90%-
95% dust spot efficiency based on 3.0 to 10.0 μm particles) : Every six months

❖ Replacement Filters
▪ Keep at least one set of replacement filters in stock. Store in a dry and dust free area. Avoid
contamination and damage. Do not use filters beyond minimum durability.

❖ Air Filter – Periodic Maintenance:

▪ Check filter cartridges for Grease, hygiene, contamination, odors, damage and corrosion
▪ Particle filters: Check differential pressure with manometer
 .
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REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

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DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

▪ Activated carbon filters: Usually, it is enough to check the filter’s odor. (For a reliable
determination
▪ of the remaining lifetime, the manufacturer may check the filter coal’s saturation in his lab in
order
▪ to appoint proper service intervals.) Weighing of the cartridges does not deliver feasible
results,
▪ since most of the additional weight is caused by the air’s humidity.
▪ Check filter seat for leakage
▪ Remove the mechanical Aluminium pre-filter. Remove collected dust or lint by vacuuming or
brushing wash with warm, soapy water.
❖ Air Filters – Maintenance when necessary
▪ Replace filter cartridges immediately if there is noticeable contamination, odor, damage or
leakage, when reaching the recommended end resistance or time interval:
▪ Filter cartridge after 12 months at the latest:
▪ An earlier filter change may be essential if building or conversion measures result in
significant strain on the filter or following a hygiene inspection.
▪ The change of single filter elements is only permissible in the case of damage to individual
elements provided that the last change does not date back more than 6 months.
▪ When changing the filter cartridges observe the local environmental protection regulations.
 www.weg.net

7. NOISE LEVEL CLEANLINESS

To ensure a low noise level operation, the source Motors should be kept clean, free of dust, dirt and
of noise must be identified and how such noise is oil. Soft brushes or clean cotton rags should be
transmitted through the ambient. The following used to clean the motors. A jet of compressed air
motor components may generate noises within an should be used to remove non-abrasive dust from
audible range: the fan cover and any accumulated grime from the
fan and cooling fins.
- Cooling system;
- Bearings; Oil or damp impregnated impurities can be
- Magnetic circuit. removed with rags soaked in a suitable solvent.
The noise level of an electric motor, however, The heat exchanger tubes (if any) must be kept
depends mainly on its size, cooling system, speed clean and free of any obstructing object to facilitate
and degree of mechanical protection (enclosure). the air circulation.
Cooling system is airborne and usually affects only For the cleanliness of the tubes, a stick with a round
the noise level in the area where motor is installed. brush at the ends can be used which, inserted in
This noise level may be reduced by using mufflers. such tubes, remove all accumulated dirt. In order
Noises caused by bearings or the magnetic circuit to affect this cleanliness, remove the DE noise
are originated from mechanical vibrations of suppressor and insert the stick with the brush into
individual parts or the motor set, and they are the tubes to remove all the accumulated dust. If
transmitted through the foundation, walls and necessary, remove also the fan cover.
machine cooling tubes. This type of noise can be
reduced by installing the motor on suitable Terminal boxes should also be cleaned; their
designed anti-vibration dampers. It is important to terminals should be free of oxidation, in perfect
note that incorrect dampers may even increase mechanical condition, and all unused space
vibrations. dust-free.

8. MAINTENANCE
EX ATMOSPHERE INFORMATION
A well-programmed maintenance of electric motors Before perform any cleaning
can be summed up as a periodical inspection of operation make sure that no
insulation levels, temperature rise (winding and potentially explosive atmosphere is
bearings), wears, bearing lubrication and useful present.
life, occasional checking of fan air flow and
vibration levels. 8.1.1. PARTIAL CLEANING
For a flameproof motor enclosure and flameproof - Drain the condensed water.
joints condition, vigilance and external - Clean the inside of the terminal boxes.
housekeeping must also be in the maintenance - Clean the ribs in the frame for ribbed cooled
program. motors.
- Clean the heat exchanger for tube cooled
In case one of the above items is not followed
motors.
accordingly, unexpected stops of the equipment
- All flameproof joints, after have been exposed
may occur. Inspection cycles depend on the type
shall be covered with a corrosion inhibiting
of the motor and conditions under which it
grease (guarantee that they are free of rust
operates.
corrosion).
Frame must be kept clean, free of dust, dirt or oil in
order to make the cooling process easier. 8.1.2. COMPLETE CLEANING
- Clean the dirty windings with a soft brush.
- Grease, oil and other impurities which adhered
ATTENTION on the winding can be removed with a rag
soaked in alcohol. Dry the windings with a jet of
On any transportation, motors fitted compressed air.
with roller, angular contact ball - A jet of compressed air should be used to clean
bearings or sleeve bearings must have the bearings and the air ducts in the stator and
their shaft locked in order to avoid rotor cores.
bearing damage. - Drain the condensed water and clean the inside
of the terminal boxes.
To lock the shaft use the shaft locking device - Measure the insulation resistance (see Table
shipped together with the motor. See section 2.2. 3-1).

Flameproof motors | 37
 www.weg.net

- Clean the ribs in the frame for ribbed cooled

motors. ATTENTION
- Clean the heat exchanger for tube cooled Bearing temperature control is also
motors. part of routine maintenance. Max.
- All flameproof joints, after have been exposed absolute temperature shall not exceed
shall be covered with a corrosion inhibiting 100ºC (Absolute temperature =
grease (guarantee that they are free of rust temperature rise + ambient
corrosion). temperature).For an ambient
temperatuer of 40ºC, the temperature
rise of the bearings should not exceed
DANGER 60K

In any circunstance, flameproof

motors can be operated in a Constant temperature control can be done by
potentially explosive gas means of external thermometers or by embedded
atmosphere with an external surface thermal elements.
temperature above the certification
limit (ex. T4)
ATTENTION

DANGER Alarm and tripping temperatures for

ball and roller bearings must be set for
In any circunstance, flameproof 110ºC and 120ºC respectively.
motors for mining can be operated
in a potentially explosive
atmosphere with an external surface
temperature above 150 ºC (on any ATTENTION
surface where coal dust can form a
layer) or 450º (where coal dust is not Alarm and tripping temperatures for
likely to form a layer). sleeve bearings must be set for 100ºC
and 110ºC respectively.

DANGER
ATTENTION
In any circunstance, flameproof
motors can be operated in a The alarm temperature should be set
potentially explosive dust at 10°C above the working
atmosphere with an external surface temperature, not exceeding the limit of
temperature above the certification 110°C.
limit (ex. T135ºC).

LUBRICATION WEG motors are normally supplied with grease

lubricated ball or roller bearings.
8.2.1. GREASE LUBRICATED BEARINGS Bearings should be lubricated to avoid metallic
contact of the moving parts, and also for protection
The purpose of this maintenance is to lengthen
against corrosion and wear. In the course of time
bearing life.
and due to mechanical operation there is
Depending on the application, load, speed, deterioration of the lubricant properties and,
temperature conditions and size, WEG motors may furthermore, all lubricants are subject to
be supplied with antifriction bearings lubricated by contamination under working conditions. For this
grease. reason, lubricants must be renewed or replaced
Motor noise should be measured at regular from time to time.
intervals from one to four months in order evaluate
the bearings conditon. A well-tuned ear is perfect NOTE
capable of distinguishing unusual noises, even with
rudimentary tools such as a screwdriver, etc. For a Protect the environment! The old
more reliable analysis of the bearings, grease shall be correctly disposal.
sophisticated equipment is required.

38 | Flameproof motors
 www.weg.net

8.2.2. TYPE AND GREASE (Supplier: Klüber), enough for the operating time
CHARACTERISTICS period indicated on the data sheet and on the
bearing identification nameplate.When the motors
For standard temperature range, WEG ribbed
are to be applied in negative ambient temperatures
cooled motors, 2, 4 or more poles and tube cooled
they are supplied with grease AEROSHELL 22
motors 2 poles are supplied with POLYREX EM
(Suplier: Shell).
103 grease (Supplier: Esso).
Characteristics of greases used on WEG motors:
Tube cooled motors of 4 poles and more are
supplied with STABURAGS N12MF grease

Table 8-1 - Greases for motors with bearings.

GREASES FOR MOTORS WITH BEARINGS

Temperature range
Supplier Grease Thickeners Base oil Application
(ºC)
Polyrex
Esso Polyurea Mineral -30 up to +170 Normal
EM103
Albida
Shell Lithium complex Mineral -20 up to +150 Normal
RL2
Staburags
Kluber Sodium complex Mineral -10 up to +120 Normal
N12MF
Aeroshell
Shell Microgel Sinthetic hydrocarbon -65 up to +204 Low temp.
22
Isoflex Mineral + ester + High speed
Kluber Barium Complex -35 up to +90
NBU 15 Synthetic Hydrocarbon > 3600 rpm

ATTENTION ATTENTION

For correct lubrication, always use the The bearings data, amount of grease
type of lubricant indicated on the motor to use, type of grease and lubrication
nameplate. intervals are informed in the nameplate
attached to the motor. We recommend
the carefully verification of these data
before carry out the bearings
8.2.3. LUBRICATION INTERVALS
lubrication procedure.
Lubrication intervals depend on the motor speed,
working temperature, type of grease used and
working conditions.
ATTENTION
The lubrication interval and type of bearings are
indicated on the motor nameplate. Lubrication intervals and amount of
grease given in the tables below
Operational safety of these motors will depend on should only be taken as advisory
the compliance of the lubrication intervals. information. For relubrication, follow
the intervals and grease amounts
indicated on the identification
ATTENTION nameplate.

Motors kept in stock should be

relubricated every six months. Once
each 2 moths, shaft must be rotated in
order to have the grease
homogenized.

Flameproof motors | 39
 www.weg.net

Lubrication intervals for horizontal mounted ribbed Table 8-3 – Roller bearings lubrication intervals for
cooled and tube cooled motors (50Hz and 60Hz) horizontal mounting
operating at an ambient temperature range -20ºC ROLLER BEARING
up to +40ºC or -55ºC up to +40ºC are present in the
Operating Hours (h) Grease
Table 8-2. Bearing Poles
50Hz 60Hz Quantity (g)
Table 8-2 – Ball bearings lubrication intervals for
NU218 2 1200 1000 24
horizontal mounting
NU220 2 1000 - 31
BALL BEARING
4 3500 2500
Operating Hours (h) Grease NU319
Bearing Poles 6 45
Quantity (g) 4500 4500
50Hz 60Hz 8
6314 2 4500 3200 26 4 2400 1600
2 3600 2300 NU322 6 3500 60
4500
4 8 4500
6316 33
6 4500 4500 4 2000 1300
8 NU324 6 3900 3000 72
6318 2 2800 1700 41 8 4500 4500
4 4 1700 1000
6319 6 4500 4500 45 NU326 6 3500 2600 81
8 8 4500 4000
4 4 1400 1000
6322 6 4500 4500 60 NU328 6 3000 2200 93
8 8 4400 3500
4 4300
6324 6 4500 72
4500
8 Lubrication intervals for horizontal mounted ribbed
4 3700 cooled and tube cooled motors (50Hz and 60Hz)
6326 6 4500 81 with special mounting of two (2) bearings (one (1)
4500
8 roller bearing and one (1) ball bearing) operating at
4 3200 an ambient temperature range -20ºC up to +40ºC
6328 6 4500 93 or -55ºC up to +40ºC are present in the Table 8-4:
4500
8
4 4100 2700
Table 8-4 – Roller and Ball bearings lubrication intervals
6330 6 104
4500 4500 for horizontal mounting
8
4 3600 2300 ROLLER BEARING + BALL BEARING
6332 6 116 Operating Hours (h) Grease
4500 4500 Bearing Poles
8 50Hz 60Hz Quantity (g)
NU220+
2 1000 - 31+18
6020
As an option, horizontal motors can be equipped 4 1000 1000
with roller bearings. Lubrication intervals for NU234+
6 2600 1800 81+55
6034
horizontal mounted ribbed cooled and tube cooled 8 3900 3000
motors (50Hz and 60Hz) operating at an ambient 4 1000 1000
temperature range -20ºC up to +40ºC or -55ºC up NU238+
6 2100 1400 94+68
6038
to +40ºC are present in the Table 8-3: 8 3300 2500
4 1400 1000
NU328+
6 3000 2200 93+93
6328
8 4400 3500

Lubrication intervals for vertical mounted ribbed

cooled motors (50Hz and 60Hz) operating at an
ambient temperature range -20ºC up to +40ºC or -
55ºC up to +40ºC are present in the Table 8-5 and
Table 8-6:

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Table 8-5 - Angular bearings lubrication intervals Table 8-7 - Ball bearings lubrication intervals vertical
vertical mounting rib cooled motors mounting tube cooled motors

ANGULAR CONTACT BALL BEARING BALL BEARING

Operating Hours (h) Grease Operating Hours (h) Grease
Bearing Poles Quantity Bearing Poles Quantity
50Hz 60Hz (g) 50Hz 60Hz (g)
7316 2 1800 1100 33 4 4100 2700
7318 2 1400 1000 41 6330 6 104
4500 4500
4 4300 3300 8
7319 6 45 4 3600 2300
4500 4500
8 6332 6 116
4500 4500
4 3000 2100 8
7324 6 3900 72 4 3900 2600
4500
8 4500 6234 6 81
4500 4500
4 2600 1800 8
7326 6 4100 3500 81 4 3200 2000
8 4500 4500 6238 6 81
4500 4500
4 2300 1600 8
7328 6 3800 3200 93
8 4500 4100
Table 8-8 - Angular bearings lubrication intervals
vertical mounting tube cooled motors
Table 8-6 - Ball bearings lubrication intervals vertical
ANGULAR CONTACT BALL BEARING
mounting rib cooled motors
Operating Hours (h) Grease
BALL BEARING Bearing Poles Quantity
50Hz 60Hz (g)
Operating Hours (h) Grease
Bearing Poles Quantity 4 4500 3200
50Hz 60Hz (g) 7328 6 93
4500 4500
6314 2 2300 1600 26 8
2 1800 1100 4 3600 2300
4 4200 7332 6 116
6316 33 4500 4500
6 4500 8
4500
8 4 3900 2600
6318 2 1400 1000 41 7234 6 81
4500 4500
4 4300 3300 8
6319 6 45
4500 4500
8
4 3400 2500 8.2.4. LUBRICATION INTERVALS FOR HIGH
6322 6 4300 60 TEMPERATURE
4500
8 4500
4 3000 2100 ATTENTION
6324 6 4500 3900 72
8 4500 4500
Lubrication intervals and amount of
grease given in the tables below
4 2600 1800
should only be taken as advisory
6326 6 4100 3500 81
information. For relubrication, follow
8 4500 4500
the intervals and grease amounts
4 2300 1600
indicated on the identification
6328 6 3800 3200 93
nameplate.
8 4500 4100

Lubrication intervals for horizontal mounted ribbed

Lubrication intervals for vertical mounted tube cooled and tube cooled motors (50Hz and 60Hz)
cooled motors motors (50Hz and 60Hz) operating operating at an ambient temperature range -20ºC
at an ambient temperature range -20ºC up to up to +55ºC are present in the Table 8-9:
+40ºC or -55ºC up to +40ºC are present in the
Table 8-7 and Table 8-8:

Flameproof motors | 41
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Table 8-9 - Ball bearings lubrication intervals horizontal Lubrication intervals for horizontal mounted ribbed
mounting cooled and tube cooled motors (50Hz and 60Hz)
BALL BEARING
with special mounting of two (2) bearings (one (1)
roller bearing and one (1) ball bearing) operating at
Operating Hours (h) Grease
Bearing Poles Quantity an ambient temperature range -20ºC up to +55ºC
50Hz 60Hz (g) are present in the Table 8-11:
6314 2 2300 1600 26
2 1800 1100
4 4200 Table 8-11 – Roller and Ball bearings lubrication
6316 33 intervals horizontal mounting
6 4500
4500
8 ROLLER BEARING + BALL BEARING
6318 2 1400 1000 41 Grease
Operating Hours (h)
4 4300 3300 Bearing Poles Quantity
50Hz 60Hz (g)
6319 6 45
4500 4500 NU220+
8 2 1000 - 31+18
6020
4 3400 2500 4 1000 1000
6322 6 4300 60 NU234+
4500 6 1300 1000 81+55
8 4500 6034
8 1900 1500
4 3000 2100 4
6324 6 3900 72 NU238+ 1000 1000
4500 6 94+68
8 4500 6038
8 1600 1200
4 2600 1800 4 1000 1000
6326 6 4100 3500 81 NU328+
6 1500 1100 93+93
8 4500 4500 6328
8 2200 1700
4 2300 1600
6328 6 3800 3200 93
8 4500 4100 Lubrication intervals for vertical mounted ribbed
As an option, horizontal motors can be equipped cooled motors (50Hz and 60Hz) operating at an
with roller bearings. Lubrication intervals for ambient temperature range -20ºC up to +55ºC are
horizontal mounted ribbed cooled and tube cooled present in the Table 8-12 and Table 8-13:
motors (50Hz and 60Hz) operating at an ambient
temperature range -20ºC up to +55ºC are present
Table 8-12 - Angular bearings lubrication intervals
in the Table 8-10:
vertical mounting rib cooled motors

ANGULAR CONTACT BALL BEARING

Table 8-10 - Roller bearings lubrication intervals Operating Hours (h) Grease
horizontal mounting Bearing Poles Quantity
50Hz 60Hz (g)
ROLLER BEARING 7316 2 1000 1000 33
Operating Hours (h) Grease 7318 2 1000 1000 41
Bearing Poles Quantity
50Hz 60Hz (g) 4 2100 1600
7319 6 2800 2600 45
NU218 2 1000 1000 24
8 3100 3000
NU220 2 1000 - 31
4 1500 1000
4 1700 1200 7324 6 2200 1900 72
NU319 6 2800 2300 45 8 2600 2400
8 3500 3100 4 1300 1000
4 1200 1000 7326 6 2000 1700 81
NU322 6 2200 1700 60 8 2500 2200
8 2900 2500 4 1100 1000
4 1000 1000 7328 6 1900 1600 93
NU324 6 1900 1500 72 8 2300 2000
8 2600 2200
4 1000 1000
NU326 6 1700 1300 81
8 2400 2000
4 1000 1000
NU328 6 1500 1100 93
8 2200 1700

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Table 8-13 - Ball bearings lubrication intervals vertical Table 8-15 - Ball bearings lubrication intervals vertical
mounting rib cooled motors mounting tube cooled motors

BALL BEARING BALL BEARING

Operating Hours (h) Grease Operating Hours (h) Grease
Bearing Poles Quantity Bearing Poles Quantity
50Hz 60Hz (g) 50Hz 60Hz (g)
6314 2 1100 1000 26 4 2000 1300
2 1000 1000 6330 6 3500 2800 104
4 2600 2100 8 4400 3800
6316 33
6 3200 3000 4 1800 1100
8 3500 3300 6332 6 3200 2600 116
6318 2 1000 1000 41 8 4100 3500
4 2100 1600 4 1900 1300
6319 6 2800 2600 45 6234 6 3400 2800 81
8 3100 3000 8 4300 3700
4 1700 1200 4 1600 1000
6322 6 2400 2100 60 6238 6 2900 2300 81
8 2800 2600 8 3800 3300
4 1500 1000
6324 6 2200 1900 72
8 2600 2400 For motors working in ambient temperatures
4 1300 1000 between -20ºC and +60ºC, a derating factor of 0.8
6326 6 2000 1700 81 must be applied to the values indicated in the Table
8 2500 2200 8-9 to Table 8-15.
4 1100 1000
6328 6 1900 1600 93
8 2300 2000 8.2.5. QUALITY AND QUANTITY OF GREASE
The relubrication can only be made with compatible
grease and in the amount indicated on the motor
Lubrication intervals for vertical mounted tube nameplate as lacking of grease or excessive
cooled cooled motors (50Hz and 60Hz) operating grease affects the bearings.
at an ambient temperature range -20ºC up to
+55ºC are present in the Table 8-14 and Table Excessive grease causes overheating due to high
8-15: resistance caused by rotating parts resulting in
damage to grease properties.
Additionally, excess of grease may cause leakage
Table 8-14 - Angular bearings lubrication intervals with the grease penetrating into the motor winding.
vertical mounting tube cooled motors

ANGULAR CONTACT BALL BEARING ATTENTION

Operating Hours (h) Grease Use only the type and quantity of
Bearing Poles Quantity
50Hz 60Hz (g) grease indicated on the motor
4 2300 1600 nameplate.
7328 6 3800 3200 93
8 4500 4100
4 1800 1100 8.2.6. COMPATIBILITY
7332 6 3200 2600 116 The incompatibility of different types of grease can
8 4100 3500 create occasional problems. When the properties
4 1900 1300 of the mixture remain within the individual property
7234 6 3400 2800 81 range of the greases, we can say the greases are
8 4300 3700 compatible.
To avoid any possible incompatibility grease
problem, we recommend performing an
appropriate lubrication which can be summarized
as follows: after removing the old grease and
carring out a complete cleanliness of the grease
cavity, new grease must be pumped in. When this
procedure is not allowed, pump in new grease by
pressure. This must be repeated until new grease
is drained out through the grease relief.

Flameproof motors | 43
 www.weg.net

As a general rule, greases with the same thickner

type are compatible, but depending of the mixing
proportion, may be incompatible. Therefore, is not
recommended mixing different types of grease,
without first consulting the grease supplier and/or
WEG.
Same and basic oils can not be mixed as they will
not produce a homogeneous mixture. In this case,
either a hardening or a softening (or drop of the
resulting mixture melting point) can occur.

8.2.7. LUBRICATING INSTRUCTIONS

The lubrication system was designed to allow,
when regreasing, the removal of all grease from the
bearings races through a grease relief which at the
Figure 8-1 - Bearings and lubrication system
same time avoid the entry of dust or other
contaminants harmful to the bearing.
This grease relief also avoids injury to the bearings
from the already known problem of over-greasing.
8.2.8. BEARING LUBRICATION STEPS
It is advisable to relubricate while the motor is
running so as to allow the renewal of grease in the Remove the grease relief cover, if any;
bearings housing. Clean the area around the grease fitting
If this procedure is not possible due to existing using a clean cotton fabric;
parts near to the nipple (pulleys, etc), which can be
harmful to the operator, the following procedure EX ATMOSPHERE INFORMATION
should be followed:
Be sure that the material used for the
- Inject about half the estimated amount of cleaning operation does not create
grease and run the motor at full speed for dangerous static electricity buildup.
approximately one minute;
- Switch off the motor and inject the remaining With the motor running, add the amount of
grease. grease indicated on the motor nameplate;

As a rule, motors should be greased with the motor Leave the motor running for 1 to 2 hours to
in operation. Otherwise, the grease, instead of allow drain of the excess of grease. Replace
going through the bearing area, will penetrate into the grease relief fitting, if any;
the motor through the internal seal of the bearing During lubrication, increase in bearing
housing. temperature may be noticed. However, after
one hour of operation, motor should achieve
normal operating temperature. See Figure
NOTE below.
Check bearing temperature to make sure
Grease fittings and surrounding areas
there has not been any major variation.
must be clean before greasing the
motor in order to avoid entry of any
foreign bodies into the bearing.

For lubrication, use only a manual grease gun.

~
~ 5 K ... 20 K

~ 5 min ... 60 min

~

Figure 8-2 - Bearing temperature

44 | Flameproof motors
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8.2.9. AUTOMATIC LUBRICATION 8.2.9.2 PROLONGED STORAGE

When requested, bearing regreasing intervals can In the event of need of disassemble and clean of
be extended using automatic lubricators. These bearings according to defined in Table 3-4 and
shall be mounted near the bearing itself to Table 3-5, the following steps must be followed
automatically provide the grease substitution. They regarding automatic lubricators after disassemble
are certified to be used in hazardous areas of bearing:
(ATEX/IECEx approvals for Gas, Dust and Mines)
Remove the grease relief cover, if any;
with respect to motor ambient temperatures.
Automatic lubricators must be activated at start-up Clean the area around the grease fitting
according to the following instructions: using a clean cotton fabric;
Check in lubrication nameplates for each Completely fill up the grease feeding line to
bearing housing the time setting for each bearing by pumping (with the same grease
lubricator for drive-end and non-drive-end contained in the unit);
sides; Check for validity date in lubricators, replace
Activate each lubricator accordingly. or follow lubricator manual instructions if
needed;
Assemble the bearings;
8.2.9.1 REFILLING/REPLACING
LUBRICATORS Check in lubrication nameplates for each
bearing housing the time setting for each
For the purpose of replacing or refilling lubricators lubricator for drive-end and non-drive-end
after the end of lubrication interval as indicated in sides;
nameplates in motor the following steps must be
followed: Activate each lubricator accordingly.

Check in lubricator or lubricator manual if the

supplied model allows refilling;
ATTENTION
If refilling is allowed:
Effective emptying time must not
a. Follow lubricator manual instructions
exceed 12 months.
to refill lubricator with the same
grease or with a compatible one;
b. Check lubricator manual for the need
of replacing batteries if applicable; ATTENTION

c. Check in lubrication nameplates for Maximum storage time lasts for 2

each bearing housing the time setting years from the production date printed
for each lubricator for drive-end and on the lubricator.
non-drive-end sides; Recommended storage temperature is
20 °C.
d. Activate each lubricator accordingly.
If refilling is not allowed:
a. Remove lubricator;
b. Install new lubricator filled with the
same grease or with a compatible
one;
c. Check in lubrication nameplates for
each bearing housing the time setting
for each lubricator for drive-end and
non-drive-end sides;
d. Activate each lubricator accordingly.

Figure 8-3 - Automatic lubricator

Flameproof motors | 45
 www.weg.net

8.2.10. SLEEVE BEARINGS

Figure 8-4 - Sleeve bearing assembly

1) Drain plug; 12) Oil ring;

2) Bottom half of the bearing housing; 13) Oil inlet;
3) Motor endshield; 14) Connection for temperature sensor;
4) Fixing bolts; 15) Oil sight glass or oil outlet for circulating oil
system
5) Top half of the bearing housing;
16) Tapped hole for oil sump temperature
6) Bearing housing cap split line bolt;
measurement;
7) Lifting eyebolt;
17) Stationary baffle bolt;
8) External cover bolts;
18) Labyrinth seal carrier (outboard);
9) External cover;
19) Labyrinth seal carrier (inboard) – bearing –
10) Bearing liner – bottom half; housing;
11) Bearing liner – top half; 20) Breathing device (Ex certified).

46 | Flameproof motors
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 13
RECOMMENDED SPARE PARTS
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

13.1 RECOMMENDED SPARE PARTS

A. Recommended Spare Parts

SR DESCRIPTION QTY
1 Terminal Block for Motor 1
2 Bearing Lubricants for Motor 1
3 Gasket (for motor) 1
4 Washable metal mesh filter (for OCU)- ENVITEC 1

B. Local Supplier/Manufacturer Details

Supplier Name: ENVI Technologies ME DMCC

Contact Name: Sirajul Hasan
Address Line 1: P.O Box 5004016, JBC 5, JLT 17th
floor, Office 1708
LOCAL SUPPLIER
Address Line 2: Dubai, UAE
Telephone: +971-4-514 74 73
Fax: +971-4-514 74 55
Email: sales@envitec-me.com
Webpage: www.envitec-corp.com

EnviTec Corporation
46, Elmar Circle, Royersford,
PA 19468; USA
MANUFACTURER Manufacturer Name:
Tel: + 1 610 792 12 75
Fax: + 1 610 792 48 24
Mail : www.envitec-corp.com
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 14
DISPOSAL INSTRUCTION
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

DISPOSAL INSTRUCTIONS

When fan reaches the end of its life the final user whoever acts on his behalf must correctly dispose of it.
This operation required some operation must be carried out:
❖ Separate the electrical component from the mechanical components.
❖ Dain the lubricants
❖ Separate different material such us plastic, steels, cooper etc.
❖ All materials must be separately disposed of
❖ Dispose of the materials in special recycling areas; do not litter the environment.
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 15

TESTING AND COMMISSIONING

 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

WILL BE INCLUDED IN THE FINAL HARD COPY SUBMISSION

 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 16
MODIFICATION
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

NOT APPLICABLE
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 17
AS-BUILT DRAWINGS
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

A. LIST OF AS-BUILT DRAWINGS

DRAWING REF# DRAWING DESCRIPTION

P1122-3200-EW-HV-AB-3469 EAST WING - H4 GROUND FLOOR HVAC LAYOUT SHEET 3 OF 3

 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 18
MANUFACTURER AND SUPPLIER LITERATURE
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Local Supplier/Manufacturer Details

Supplier Name: ENVI Technologies ME DMCC

Contact Name: Sirajul Hasan
Address Line 1: P.O Box 5004016, JBC 5, JLT 17th
floor, Office 1708
LOCAL SUPPLIER
Address Line 2: Dubai, UAE
Telephone: +971-4-514 74 73
Fax: +971-4-514 74 55
Email: sales@envitec-me.com
Webpage: www.envitec-corp.com

EnviTec Corporation
46, Elmar Circle, Royersford,
PA 19468; USA
MANUFACTURER Manufacturer Name:
Tel: + 1 610 792 12 75
Fax: + 1 610 792 48 24
Mail : www.envitec-corp.com
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 19
PRODUCT GUARANTEES AND WARRANTIES
 WARRANTY FORM
Date: 25 December 2023

Contract Ref. No: AFOC/C/P/3001/2018/ (Supplier LPO: AI19J10/824)

Project: Refurbishment and Re-Development of the Armed Forces Officers’ Club & Hotel

Employer: The Armed Officers Club & Hotel (AFOCH)

Contractor: BIC Contracting LLC and Leighton Contracting

Systems address: Odor Control Unit for H4 Warming Kitchen

Project specification reference number: 23 4000 HVAC Air Cleaning Devices; SECTION 23 0513

Common Motor Requirements For HVAC Equipment Warranty

addressed to: The Armed Officers Club & Hotel

Warranty commencement date: 27/02/2023 (Date of the Taking Over Certificate)

Warranty Expiry Date: 27/08/2023 (For the Unit) and 26-02-2026 (For ESP and Motors).

Warranty duration period: 1.5 Years for the Odor Control Unit and Three (3) Years for ESP and the Motor.

We the undersigned,

Contractor (Name, Address, Registration No)

• BIC Contracting LLC and Leighton contracting (Abu Dhabi) LLC

• Units 402-404, 4th Floor Mazyad Offices Tower 3 Mohammed Bin Zayed City
• P.O Box 94267, Abu Dhabi – UAE
• TRN: 100259779500003

Installer (Name, Address, Registration No)

• Arco Electromechanical LLC

• Airport Road, Arabian Company Building, 14th Floor, Abu Dhabi – United Arab Emirates
• P.O. Box 25475
• TRN: 100319500300003

We hereby provide a comprehensive project Warranty for the supplied Odor Control Unit for H4
Warming Kitchen (By M/s ENVITEC) and installed by M/s Arco Electromechanical LLC in Armed
Forces Officer’s Club and Hotel, and not limited to the items below listed, and to repair or replace subject to
the Warranty requirements below and conditions stated in the contract documents during the period of 18
Months (1.5 years) for the Odor Control Unit and Three (3) years Defect Liability Period for the ESP and
Motor, from the above-mentioned commencement date at our own complete cost and expense to the full
satisfaction of the employer or authorized Employer’s representative.

46 Elmar Circle, Royersford, Pennsylvania 19468 USA, Phone: 1-610-792-1275, Fax: 1-610-792-4824
 Sl. Description of the Specialist System Warranty
Location Discipline
No System Supplier Installer Terms
H4 Warming M/s M/s ARCO 1.5 years from
1. Mechanical Odor Control Unit
Kitchen ENVITEC MEP the date of TOC
H4 Warming Odor Control Unit M/s M/s ARCO 3 years from the
2 Mechanical
Kitchen ESP & Motor ENVITEC MEP date of TOC

Warranty requirements:

1. Related damages and losses: when correcting warranted work that has failed, remove and replace other
work that has been damaged as a result of such failure or that must be removed and replaced to provide
access for correction of warranted work.
2. Reinstatement of warranty: when the material/product/works covered by warrant have failed and been
corrected by replacement or rebuilding reinstate the warranty by written endorsement. The reinstated
warranty shall be equal to the original warranty with an equitable adjustment for depreciation.

3. Replacement cost: Upon determination that work covered by warranty has failed, replace, and rebuild the
work to an acceptable condition complying with the requirements of the contract documents. The contractor
is responsible for the cost of replacing or rebuilding defective work regardless of whether the Employer has
benefited from the use of the work through a portion of its anticipated useful service life subject to the
employer providing all preventive maintenance records as applicable in line with the O&M manual.
4. Employer’s recourse: Expressed warranties made to the employer are in addition to implied/standard
product warranties and shall not limit to the duties, obligations, rights and remedies otherwise available
under the law. Expressed warranty periods shall not be interpreted as limitations on the time in which the
Employer can enforce such other duties, obligations rights or remedies.

5. Where contract documents require a special warranty, or similar commitment on the work or part of the
work, the employer reserves the right to refuse the work until the contractor presents evidence that the
respective entities required to countersign such documents are willing to do so.

Signatures:

Contractor: Date:

Sub-Contractor: Date:

46 Elmar Circle, Royersford, Pennsylvania 19468 USA, Phone: 1-610-792-1275, Fax: 1-610-792-4824
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 20
CROSS-REFERENCING INDEX
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

S.NO DESCRIPTION Section

1. ABOUT THE PROJECT Section 1
2. CONTRACTUAL AND LEGAL DOCUMENTS Section 7
3. CROSS REFERENCE INDEX Section 20
4. DESCRIPTION Section 8
5. DISPOSAL INSTRUCTIONS Section 14
6. DRAWINGS Section 17
7. EMERGENCY EQUIPMENT LOCATION Section 5
8. EMERGENCY ESCALATION PROCEDURE Section 3
9. EMERGENCY INFORMATION Section 4
10. EQUIPMENT SCHEDULE AND ASSET REGISTER Section 9
11. MAINTENANCE PROCEDURE Section 12
12. MANUFACTURER AND SUPPLIER LITERATURE Section 18
13. MODIFICATIONS Section 16
14. OPERATING INSTRUCTION AND PROCEDURES Section 10
15. OPERATING MANUALS AND INSTRUCTION Section 11
16. PRODUCT GUARANTEES AND WARRANTIES Section 19
17. RECOMMENDED SPARE PARTS LIST Section 13
18. SYSTEM PURPOSE AND SCOPE Section 6
19. TESTING AND COMMISSIONING Section 15
20. VERSION CONTROL Section 2
 .
AFOCH

REFURBISHMENT AND RE-DEVELOPMENT OF ARMED FORCES OFFICERS’

CLUB & HOTEL PROJECT
O & M MANUAL FOR ODOR CONTROL UNITS
DOC NO: P1122-ARCO-MB-ME-MAN-0023
DATE: 21.07.2023

Section 21
CONSULTANT COMMENTS
 The Engineer The Employer The Contractor

Project Name: Armed Forces Officers Club and Hotel

JDE: 5166535 Asset Name: Section 4 - Renovation of Main Building

Operation and Ref. No.: 5166535-TES-MB-MECH-OM-502-0

Maintenance Manual
Originator of Submittal: Safeer Sulaiman Date: 22/07/2023
Discipline: Mechanical Required By Date: 02/08/2023
Is it a revision?: No Programme Start Date: 29/12/2018
Previous Reference: Programme Finish Date: 29/09/2023
Contractor's reference: P1122-ARCO-GEN-ME-MAN-0023-00

Subject of Submittal: Operation and Maintenance Manual for Ecology Unit/ Odor Control Unit (OCU) for
East Wing (H4) Club Lounge Kitchen

Enclosure
Introduction Overall Purpose and Scope Description of Work
Equipment Schedule Tools and Spares Testing and Commissioning Records
Maintance Procedure Disposal Instruction
Operating Instruction and Procedure
Name and Address of Manufacture Index of Plans and Drawings Emergency Procedure / Information
Manufacture's Literature Manual Others
Manufacture's Guarantee and
Warranty

Contractor's Authorisation: Safeer Sulaiman Date: 24/07/2023 08:21:00 AM

ATKINS Engineer's comments:

Primary Review:
Reference Remarks
Comments:
Recommended Approval Code: B+R - Approved
as Noted, Resubmit
Reviewed By: Rahul S Babu Date: 30/08/2023 10:33:00 AM
Final Approver Comments: refer to comments marked inside the submittal

Discipline 2 Review: QAQC

Reference 5166535-TES-MB-MECH-OM-502-0 Remarks

Design and Engineering Site Operations Page 1 of 2

 Comments: Refer to mark-up comments for irrelevant pages and comply.
As-built drawing and warranty shall have obtained approval and the same is attached at final handing over to the Client.
Recommended Approval Code: B+R - Approved
as Noted, Resubmit
Reviewed By: Oluwasesan Kolawole Date: 16/08/2023 06:29:00 PM

SHODs/Lead Engineer Comments

Reviewed By: Date:

Client Comments:

Reviewed By: Date:

ATKINS Resident Engineer's Comments Status

B+R - Approved as Noted,
Resubmit
Authorised by: Prasad Thomas Date: 30/08/2023 11:57:00 AM

Contractor Final Submission

Contractor Signature: Date:

Engineer Final Verification Status

ATKINS Resident Engineer's Final Comments

Authorised By: Date:

Corrections or comments made relative to submittals during this review do not relieve the contractor from compliance with the contract requirement and specifications.
This check is only for review of general conformance with the design concept of the project and general compliance with the information given in the contract
documents.
Attachments

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