18 OCT 2024

ALDAR PROJECTS
QUALITY SUBMITTAL TRANSMITTAL
PROJECT Design and Build Contract for Cycle Track – Route 3 & 4 in Abu Dhabi, U.A. E
CLIENT ALDAR Date 18 Oct 2024
ACTPW-GCC-GN-ZZ-MS-W-
PMC N/A Doc. Ref:
00105
CONSULTANT AtkinsRealis QST No. P01
CONTRACTOR Gulf Contractor Company
PROJECT Cycle Track Route 3 & 4
Method Statement for Installation of
SUBMITTAL TITLE Girders for Bridges #2 at Cycle Track DISCIPLINE: MS
Route #4
DWG/SPECS/BOQ
ITEM No Description Type Remarks
Reference
Method Statement for Installation of
01 Girders for Bridges #2 at Cycle Track MS
Route #4

CONTRACTOR (GCC) SIGNATURE

RECEIVED
Gulzada Haqiq
DATE: 18-10-2024 DATE
CONSULTANT /PMC COMMENTS: □ Approved (Code A)
CODE-B
OSH: Strict compliance with the comments on Rev.00
18/10/2024 □ Approved as Noted (Code B)
* Refer to the comments on the Method statement, ITP. Checklist and Risk Register and comply.
* Method statement shall be communicated with the site team and Quality training shall be □ Revise and Resubmit (Code C)
conducted at site prior to start the work.
* WIRs shall be raised for the activity for Engineer's inspection and approval.
□ Rejected (Code D)
Code-B SJI
21/10/2024
□ Information, Record (Code E)

ARE:
Refer to our comments in the submittal.
HBM
23/10/2024

CONSULTANT/ PMC REPRESENTATIVE NAME: SIGNATURE:

Muhammad Rafiq
DATE:
SIGNATURE:
RECEIVED BY CONTRACTOR REPPRESENTATIVE
NAME:
DATE:
NOTE: Corrections and comments made relative to submittals during the review do not relieve the contractor from compliance
with the requirements of the contract
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 1 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

Method Statement for

Installation of Girders for Bridges #2 at
Cycle Track Route #4

Contractor’s Review:
Description QA/QC HSE C.M. T.M. P.M.
Name Gul Zada Haqiq Raheel Ahmad Mohd. Shawer Haja Nizamuddin Ghader Aslani

Designation QA/QC Manager HSE Manager Const. Manager Technical Manager Sr. Project Manager

Signature

Date 16th Oct 2024 16th Oct 2024 16th Oct 2024 16th Oct 2024 16th Oct 2024
 DESIGN AND BUILD CONTRACT FOR CYCLE TRACK-
Project Title:
ROUTE 3 & 4 IN ABU DHABI, UNITED ARAB EMIRATES
Contract: P151119/2022/C/008
Employer: ALDAR PROJECTS
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor Kabri Int. LLC

Documents Title: Comments Reply Sheet

Method Statement: ACTPW-GCC-GN-ZZ-MS-W-00105-P01-
No Consultant Comments Contractor Reply Remarks
Comments of Rev-P01
OSH Comments: GCC/KABRI Reply:
1. Strict compliance and coordination with relevant authorities 1- Noted for Compliance.
throughout the activity. 2- Noted for Compliance.
2. Risk rating after controls that falls under moderate must be 3- Noted and complied.
4- Noted for Compliance.
handled at "As Low as Reasonably Practicable" (ALARP).
5- Noted for Compliance.
Activity or process shall function subject to management 6- Noted for Compliance.
and/or adjustment or risk transfer. This must be observed and 7- Noted for Compliance.
noted in the document. 8- Noted for Compliance.
3. Follow with ALDAR approved template for risk assessment. 9- Noted for Compliance.
4. Positioning of lifting crew shall be finalized prior lifting. 10- Noted for Compliance.
5. Certified male nurse will be deployed full time during any 11- Noted for Compliance.

01 critical activity.
6. The isolation zone will be extended even more (10 minutes)
once the load has been completely released, in an effort to
prevent any staff from moving under the girders soon after
lifting is completed
7. Conduct comprehensive training for site employees to ensure
compliance with safety protocols, with a focus on preventing
exposure to suspended loads. Records to be maintained.
8. Strict adherence to the ADOSH SF Code of Practices, Client HSE
requirements, approved SOPs, project-specific HSE Plan,
approved shop drawings, design calculations, and industry best
practices, including lessons learned if applicable, is mandatory.
 DESIGN AND BUILD CONTRACT FOR CYCLE TRACK-
Project Title:
ROUTE 3 & 4 IN ABU DHABI, UNITED ARAB EMIRATES
Contract: P151119/2022/C/008
Employer: ALDAR PROJECTS
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor Kabri Int. LLC

9. The document's content, including risk control measures, must

be communicated bilingually to the workforce to ensure they
are familiar with and aware of the tasks and risks involved.
10. All supporting evidence must be recorded and retained for
review.
11. The consultant's approval of the document with respected
code does not absolve the contractor of their duties and
responsibilities; the contractor remains solely responsible for any
discrepancies or undesired events occurring at the location.

ARE Comments: GCC/KABRI Reply:

1. Method Statement from the lifting company to be attached 1- Noted and Complied, The MS For Lifting Company
including but not limited to job sequence, work procedure, has attached in appendix H.
02 load analysis and safety plan. 2- Noted and complied, the required certificate is
attached in appendix G.
2. Operators and personnel certificates to be attached in the
Method Statement.

Sr. QAQC Comments: GCC/KABRI Reply:

1. Follow the project approved format of Method statement. 1- Noted and complied.
03 2. Refer to comments on Method statement and Revise and 2- Noted and complied, the comments on body of MS
resubmit accordingly. are corrected and addressed.
 10 OCT 2024
ALDAR PROJECTS
QUALITY SUBMITTAL TRANSMITTAL
PROJECT Design and Build Contract for Cycle Track – Route 3 & 4 in Abu Dhabi, U.A. E
CLIENT ALDAR Date 10 Oct 2024
ACTPW-GCC-GN-ZZ-MS-W-
PMC N/A Doc. Ref:
00105
CONSULTANT AtkinsRealis QST No. P00
CONTRACTOR Gulf Contractor Company
PROJECT Cycle Track Route 3 & 4
Method Statement for Installation of
SUBMITTAL TITLE Girders for Bridges #2 at Cycle Track DISCIPLINE: MS
Route #4
DWG/SPECS/BOQ
ITEM No Description Type Remarks
Reference
Method Statement for Installation of
01 Girders for Bridges #2 at Cycle Track MS
Route #4

CONTRACTOR (GCC) SIGNATURE

RECEIVED
Gulzada Haqiq
DATE: 10-10-2024 DATE
CONSULTANT /PMC COMMENTS: CODE-B □ Approved (Code A)
OSH: Strict compliance with the comments in the attached sheet.
□ Approved as Noted (Code B)
11/10/2024

* Follow the project approved format of Method statement. □ Revise and Resubmit (Code C)
* Refer to comments on Method statement and Revise and resubmit accordingly.

Code-C SJI □ Rejected (Code D)

16/10/2024
-Method Statement from the lifting company to be attached including but not limited to □ Information, Record (Code E)
job sequence, work procedure, load analysis and safety plan.
-Operators and personnel certificates to be attached in the Method Statement.

HBM
16/10/2024
CONSULTANT/ PMC REPRESENTATIVE NAME: SIGNATURE:
Muhammad Rafiq
DATE: 16/10/2024
SIGNATURE:
RECEIVED BY CONTRACTOR REPPRESENTATIVE
NAME:
DATE:
NOTE: Corrections and comments made relative to submittals during the review do not relieve the contractor from compliance
with the requirements of the contract
 AtkinsRéalis Comments

Project : Design & Build Cycle track route 3 & 4 - AUH

Client : AL DAR
Contractor : GCC
AtkinsRéalis Comments

Submittal Type: Transmittal Date: 11.10.2024

Click or tap to enter a date.

Document Reference: Click or tap here to enter text.

ACTPW-GCC-GN-ZZ-MS-W-00105 Rev.: 00
Method Statement for Installation of Girders for Bridges #2 at Cycle Track Route #4
Subject : Click or tap here to enter text.

Status Code: CODE-B - Discipline: OSH

AtkinsRéalis Comments:
OSH Comments

_ Strict compliance and coordination with relevant authorities throughout the activity.
_ Risk rating after controls that falls under moderate must be handled at "As Low As Reasonably Practicable" (ALARP). Activity or
process shall function subject to management and/or adjustment or risk transfer. This must be observed and noted in the document.
_ Follow with ALDAR approved template for risk assessment.
_ Positioning of lifting crew shall be finalized prior lifting.
_ Certified male nurse will be deployed full time during any critical activity
_ The isolation zone will be extended even more (10 minutes) once the load has been completely released, in an effort to prevent any
staff from moving under the girders soon after lifting is completed.
_ Conduct comprehensive training for site employees to ensure compliance with safety protocols, with a focus on preventing exposure
to suspended loads. Records to be maintained.

_ Strict adherence to the ADOSH SF Code of Practices, Client HSE requirements, approved SOPs, project-specific HSE Plan, approved
shop drawings, design calculations, and industry best practices, including lessons learned if applicable, is mandatory.
_ The document's content, including risk control measures, must be communicated bilingually to the workforce to ensure they are familiar
with and aware of the tasks and risks involved.
_ All supporting evidence must be recorded and retained for review.
_ The consultant's approval of the document with respected code does not absolve the contractor of their duties and responsibilities; the
contractor remains solely responsible for any discrepancies or undesired events occurring at the location.

11.10.2024
:

Resident Engineer

Mohammed Rafiq
Click or tap here to enter text.

Signature:

Page 1 of 1 Document Ref. : Click or tap here to enter text. Rev. 00 Printed on 11/1/2023 12:33:00 PM
 Project : Design and Build Contract Cycle Track - Route 3 and Route 4

REPLY TO CONSULTANT'S COMMENTS ON PREVIOUS REVISION

Description: Submittal No. : KP0136-KIC-GCC-MS-038-01

Date : 16/10/2024

Method statement for Girder erection at Route 04 Bridge 02 Previous Submittal No. : KP0136-KIC-GCC-MS-038-01

Status : C
No. Comments / Requirements Compliance Reply / Remarks

Comments from Lead QA/QC

1 Follow the project approved method statement Complied MSRA has been revised accordingly

MSRA has been revised accordingly and comments has been

2 Refer to comments on method statement Complied
highlighted

Comments from ARE

4 Method statement from Lifting company to be included Complied Attached in Appendix "F"

5 Operators and lifting operators certificates to be included Complied Attached in Appendix "G"

7
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 2 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

Table of Contents:
1. Purpose: .............................................................................................................................................. 3
2. Scope: ................................................................................................................................................. 3
3. Legislation & Code of practice: ........................................................................................................ 3
4. Reference: .......................................................................................................................................... 4
5. Definitions: .......................................................................................................................................... 4
6. Resources: .......................................................................................................................................... 5
6.1 Equipment & Materials: .................................................................................................................................. 5
6.2 Human Resources & Assigned Responsibilities: .......................................................................................... 5
6.2.1 Project Manager: .................................................................................................................................... 5
6.2.2 Construction Manager: .......................................................................................................................... 6
6.2.3 QC Engineer: ........................................................................................................................................... 6
6.2.4 Site Engineer: ........................................................................................................................................... 6
6.2.5 HSE Engineer: ........................................................................................................................................... 6
6.2.6 HSE Officer:............................................................................................................................................... 7
6.2.7 Surveyor: .................................................................................................................................................. 7
6.2.8 Appointed person: .................................................................................................................................. 7
6.2.9 Lifting supervisor ...................................................................................................................................... 8
6.2.10 Rigger ....................................................................................................................................................... 8
6.2.11 Crane Operator ....................................................................................................................................... 8
7. HSE Precautions .................................................................................................................................. 9
7.1. Task Sheet: ....................................................................................................................................................... 9
7.2. Risk Assessments: ............................................................................................................................................ 9
7.3. Emergency Response Procedure: ................................................................................................................ 9
8. Lifting Methodology for precast girders ......................................................................................... 11
8.1 Pre-Requisites and Initial Conditions: ......................................................................................................... 11
8.2 Job Sequence: .............................................................................................................................................. 11
8.3 Work Procedure: ........................................................................................................................................... 12
8.4 Prior to lifting operation: ............................................................................................................................... 12
8.5 For Tandem Lifting: -...................................................................................................................................... 13
8.6 Load Analysis:................................................................................................................................................ 13
8.7 Safety plan: .................................................................................................................................................... 13
9. Inspection & Testing ......................................................................................................................... 15
10. Attachments ..................................................................................................................................... 15
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 3 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

1. Purpose:
The purpose of this method statement is to ensure that all activities related to Installation of
Girders for Bridge #2 at Cycle Track Route #4 are carried out in accordance to the Project
Specification, Approved Shop Drawing, OSH Requirements, Related Authorities Requirements
& Contractual Obligations.
This method statement shall provide guidance for the planning, supervision, Inspection of
Girders erection procedures at Route 04 Bridge 02.

2. Scope:
This Method statement outlines the Lifting and installation of Girders for Bridge #2 at cycle
Track Route #4.
Below are the Steps which will be carried out:

A. Crane positioning at Site.

B. Rig-up the lifting gears.
C. Lifting of Bridge Segments.
D. De-rig & de-mobilize the crane.

This Installation work will be Carried out via Tandem Lifting of Bridge Segments by using:
❖ 1 x 700t Demag hydraulic telescopic boom mobile crane (Demag AC700; capacity as
500t) with main boom.
❖ 1x 500t Demag hydraulic telescopic boom mobile crane (Demag AC500-2) with main
boom.
The method Statement and drawings will be made available to all employees and any
other persons directly involved with the operations.
All supervisors and personnel will be required to sign a document agreeing that they
understand the work being carried out so that they are familiar with their own
responsibilities.

3. Legislation & Code of practice:

A. ADOSH-SF-CoP-21.0 Permit to Work System - V 3.0- July 2016.
B. ADOSH-SF-CoP-2.0 Personal Protective Equipment - V3.0- July 2016.
C. ADOSH-SF-CoP-22.0 Barricading of Hazards-V 3.0- July 2016
D. ADOSH SF-1.10 Management of asbestos containing material.
E. ADOSH SF-4.0 First aid and medical emergency Ver. 3.0 of July 2016
F. ADOSH SF-36.0 Plant and Equipment Ver. 3.0 of July 2016
G. ADOSH SF-54.0 Waste management plan Ver. 3.0 of July 2016
H. ADOSH -SF-Element 11.0 Incident reporting and investigation
I. ADOSH-SF-CoP-2.0 Personal Protective Equipment - V3.0- July 2016.
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 4 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

J. ADOSH-SF-CoP-22.0 Barricading of Hazards-V 3.0- July 2016

4. Reference:
A. ADQCC Standard Specification Vol #1 Chapter 1: General requirements
B. ADQCC SS. Vol #2, Chapter #21, Phara #: 21.13.7-Precast Concrete Erection
C. ADDC Standard Specification for design and construction of buildings in Abu Dhabi
D. Abu Dhabi Occupational Safety and Health System Framework (OSHAD-SF)
E. Abu Dhabi Urban Planning Council (UPC) Codes
F. Abu Dhabi Department of Municipalities and Transport (DMT)
G. Abu Dhabi Quality and Conformity Council (QCC) Regulations
H. Related Risk assessment
I. Authorities As-Built Drawing
J. Approved Shop drawing.

5. Definitions:
A. PM: Project Manager
B. CM: Construction Manager
C. PE/SE: Project Engineer / Site Engineer
D. ME: Material Engineer
E. QC: QA/QC Engineer
F. ST: Survey Team
G. ERT: Emergency Response team
H. SO: Safety Officer
I. PIC: Person in Charge
J. GS ADM General Specifications for Roads & Bridges.
K. PS: Contract Particular Specifications
L. MS: Method Statement
M. Vol #: Volume #
N. SS: Standard Specifications
O. ADM: Abu Dhabi Municipality
P. STN: Storm Water Network
Q. ADWEA: Abu Dhabi Water & Electricity Authority
R. Engineer: Consultant / Engineer
S. PPE: Personal Protective Equipment
T. TBT: Tools Box Meeting
U. OSHAD: Occupational Safety and Health Abu Dhabi
V. HSE: Health Safety and Environment
W. ADDC: Abu Dhabi Distribution Company
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 5 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

6. Resources:
6.1 Equipment & Materials:
A. Mobile cranes: Demag AC700Ton & Demag AC500-2. Ton
B. Mobile cranes 50 Tons
C. Man Lifts
D. Lifting gears
E. Steel plates
F. Roller compactor
G. Sub-base
H. Total station

6.2 Human Resources & Assigned Responsibilities:

❖ Project Manager
❖ Construction Manager
❖ QC Engineer
❖ Site Engineer
❖ HSE Engineer
❖ HSE Officer
❖ Appointed person
❖ Surveyor
❖ Appointed person
❖ Lifting Supervisor
❖ Rigger
❖ Crane operators

ROLES AND RESPONSIBILITIES:

It is the responsibility of Contractor’s Project Manager/Construction Manager/Engineers to
ensure that the responsible personnel are familiar with the activities.
Ensure that approved method statement, Safety requirements of activity and approved RA are
implemented at site.

6.2.1 Project Manager:

❖ He has overall responsibility for efficient execution management in accordance with the
contract requirements.
❖ Coordinate with clients, consultants, and subcontractors.
❖ Ensure compliance with project specifications, codes, and regulations.
❖ Monitor project progress, identify risks, and implement mitigation measures.
❖ Oversee procurement of materials and equipment.
❖ Manage project budget and ensure financial control.
❖ Provide regular project updates to stakeholders.
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 6 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

❖ Resolve project issues and conflicts.

❖ Coordinate with the project team to ensure smooth workflow and timely completion.

6.2.2 Construction Manager:

❖ Oversee the construction activities related to entire lifting operation
❖ Coordinate and manage with lifting team at Site.
❖ Monitor and control the construction schedule.
❖ Ensure compliance with project specifications and quality standards.
❖ Conduct regular site inspections to ensure work is progressing as planned.
❖ Coordinate with other trades and disciplines on-site.
❖ Resolve construction-related issues and conflicts.
❖ Ensure proper safety measures are in place.
❖ Review and approve work methods and lifting plan
❖ Provide technical support and guidance to the project team.
❖ Ensure accurate documentation of construction activities.

6.2.3 QC Engineer:
❖ Conduct inspections and tests as per the approved inspection and test plans.
❖ Monitor the implementation of quality control measures on-site.
❖ Coordinate with construction team to ensure compliance with quality requirements.
❖ Review method statements and work procedures for quality compliance.
❖ Document and report non-conformance issues and assist in implementing corrective
actions.
❖ Prepare and maintain quality records and reports.
❖ Provide technical support and guidance to the project team regarding quality matters.

6.2.4 Site Engineer:

❖ The Site engineer is responsible for the implementation and execution of complete repair
activities in safe manner and according to the approved method statement.
❖ Assist in project planning and coordination.
❖ Conduct technical analysis and feasibility studies.
❖ Coordinate with consultants, suppliers, and subcontractors.
❖ Perform quality control inspections and tests.
❖ Assist in the selection and procurement of materials.
❖ Ensure compliance with engineering standards and codes.
❖ Assist in the preparation of progress reports.

6.2.5 HSE Engineer:

❖ Develop and implement health, safety, and environmental (HSE) plans and policies.
❖ Ensure compliance with local safety regulations and company HSE standards.
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 7 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

❖ Conduct regular site inspections to identify and mitigate potential hazards.

❖ Provide safety training and induction to workers and subcontractors.
❖ Investigate incidents and accidents and implement preventive measures.
❖ Conduct risk assessments and develop safe work procedures.
❖ Monitor and ensure the proper use of personal protective equipment (PPE).
❖ Coordinate with relevant authorities for HSE permits and certifications.
❖ Maintain HSE documentation and records.
❖ Provide guidance and support to the project team regarding HSE matters.

6.2.6 HSE Officer:

❖ Assist the HSE Engineer in implementing HSE plans and policies.
❖ Conduct regular site inspections to identify and report safety and environmental issues.
❖ Monitor compliance with safety rules and regulations.
❖ Conduct safety inductions and toolbox talks for workers.
❖ Assist in incident investigations and root cause analysis.
❖ Implement and monitor risk control measures.
❖ Promote a safety culture and awareness on the project site.
❖ Assist in emergency response planning and drills.
❖ Maintain HSE records and documentation.
❖ Conduct periodic safety audits and inspections.

6.2.7 Surveyor:
❖ Perform site leveling and positioning to ensure the correct placement of girders.
❖ Conduct pre-checks of coordinates for the foundations or supports to verify alignment
before girder erection.
❖ Mark the exact locations where the precast girders are to be placed using total stations or
GPS equipment.
❖ Ensure that all elevations and bearings of the erected girders are within tolerance levels.
❖ Provide as-built survey data after the girder placement to confirm its accuracy.

6.2.8 Appointed person:

A. Plan the lifting operation and create the detailed lifting plan that outlines the equipment,
personnel, and safety measures required.
B. Conduct a risk assessment of the lifting operation, identifying hazards and implementing
control measures.
C. Ensure the lifting plan is communicated and understood by all personnel involved.
D. Take overall responsibility for ensuring the lifting operation is safe and compliant with
regulations.
E. Authorize the commencement of lifting activities and ensure all certifications and checks
(for cranes, slings, etc.) are up to date.
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 8 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

F. Monitor the lift to ensure that it is carried out as per the plan, intervening if necessary.

6.2.9 Lifting supervisor

G. Oversee the entire lifting operation to ensure it adheres to the lifting plan and safety
protocols.
H. Ensure the correct lifting methods and equipment are used, and that load limits are not
exceeded.
I. Conduct pre-lift meetings to brief the lifting team on the plan, hazards, and responsibilities.
J. Monitor the surroundings for potential obstructions or hazards during the lifting process.
K. Ensure the communication between the crane operator and riggers is clear and effective.
L. Stop the lifting process if unsafe conditions arise and implement corrective actions.

6.2.10 Rigger
M. Attach the lifting gear to the girders, ensuring correct sling positions and connections.
N. Inspect and ensure that all lifting gear (slings, chains, shackles, etc.) is in safe working
condition.
O. Guide the crane operator by giving clear hand signals or using radios during the lift to
ensure smooth operation.
P. Ensure the load is balanced and stable before lifting.
Q. Secure the girder at its final position, and assist in aligning it correctly with the surveyor’s
help.
R. Carry out final inspections to ensure that all lifting gear is safely removed after the girder is
in place.

6.2.11 Crane Operator

S. Operate the crane according to the lifting plan, ensuring safe and precise movements
during the lifting and lowering of girders.
T. Perform pre-lift inspections of the crane to ensure it is in safe working condition (including
load capacity checks).
U. Coordinate closely with the riggers and lifting supervisor for safe and accurate execution
of the lift.
V. Adjust the boom and hoist movements carefully to avoid overloading or destabilizing the
crane.
W. Ensure the crane setup is stable, and all necessary outriggers or stabilizers are correctly
positioned.
X. Stop the lift if any issue arises or if instructed by the lifting supervisor or appointed person.
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 9 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

7. HSE Precautions
7.1. Task Sheet:
A. Activity Hazard Analysis, Risk Assessment, Precautions & Emergency Arrangements Task
Sheets shall be developed jointly by the construction team and the HSE team for all
activities applicable to Concrete works.
B. Use appropriate personal protective equipment (PPE) such as safety boots, high-visibility
vests, and hard hats.
C. Establish clear and safe access routes, walkways, and barricades to prevent unauthorized
entry and protect workers from falls or tripping hazards.
D. Securely store and stack materials and equipment to prevent them from causing
accidents or blocking emergency exits.
E. Implement proper lighting in work areas to enhance visibility and reduce the risk of
accidents or injuries.
F. Ensure the availability of fire extinguishers, fire blankets, or other appropriate fire-fighting
equipment at the worksite.
G. Ensure that electrical installations, cables, and equipment are properly grounded and
regularly inspected.
H. Implement proper fall protection measures when working at heights, such as on roofs or
elevated surfaces.
I. Properly collect, segregate, and dispose of waste materials, including chemicals,
adhesives, and packaging, in accordance with local regulations.

7.2. Risk Assessments:

A. Risk assessments will be produced for all activities described in this method statement.
B. Risk assessments shall be communicated to the workforce prior to commencement of
works.
C. To maintain the required precautions, a competent person must inspect

7.3. Emergency Response Procedure:

The site fire/emergency procedure is included within Project HSE Plan.
The site emergency plan explains how projects / contractors will interface with the site
emergency facilities these include:

NR Department Phone/Contact # Remarks

01 Police Department 999
02 Ambulance 998
03 Civil Defense 997

It also identifies some key requirements that project emergency plan must include as liaison
points and first aid rooms.
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 10 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

Through put the Emergency Service Meeting Points will be established, all individually
numbered. Each project must note the nearest point to them within their plan; these points will
provide the emergency services guidance when navigating the site to find the emergency.
In case accident injury occurs on the site, provide possible first aid on the site and further send
to the hospital. All accident and near misses are to be recorded in the GCC accident file and
immediately reported to Project Management and HSE teams.
In case of minor and major accident call the emergency, contacts numbers listed below

NR Name Designation Contact # Remarks

01 Alaa Project Manager-Infrastructure +971502735363
02 Mohamed Shawer Construction Manager-Cycle Track +971559188343
03 Raheel Ahmed HSE Manager +971502655006
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 11 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

8. Lifting Methodology for precast girders

Lifting methodology covers activities to be followed;

8.1 Pre-Requisites and Initial Conditions:

➢ All COG (center of gravity) information is to be specified prior to any mobilization of
equipment.
➢ All equipment within this procedure will have current valid certification by a third party at the
time of erection and color tagged to indicate correlation. At site the Heavy Lift Supervisor
and project team representative will inspect the equipment and when correlated to the
certification it will be color tagged and/or approved as fit for purpose.
➢ All personnel will have documented evidence of competence to do the work and operate
any machinery that they will be using.
➢ Prior to commencement of work, work areas and exclusion zone will be set up and
demarcated using hazard bunting tape.
➢ Ground to be able to withstand the load imposed during this operation and it will be verified
by taking field density test at the crane locations.
➢ The formation for crane shall be compacted thoroughly by using proper roller compactors
and if the area is loose, those materials shall be replaced with sub-base.
➢ As rigging gear is sent to the crane for use, the supervisor will inspect each item and if
acceptable will be used for the lift intended.
➢ The rigging gears shall be inspected by third party.
➢ Lift Categories compliance to BS 7121-1:2016

(a) Basis Lift - Lifting operation where the load characteristics are considered
straightforward and there are no significant hazards within the working area or on
the access route for the crane to the working area.
(b) Intermediate Lift - Lifting operation where significant hazards have been identified
with the load or with the working area or access route of the crane.
(c) (c)Complex Lift - Lifting operation where significant hazards have been identified
with the load or with the working area or access route of the crane, and the crane
is used to lift complex loads or persons, or where two or more cranes are used to lift
the load, or where the lifting operation is carried out at a location with exceptional
hazards

8.2 Job Sequence:

➢ Crane positioning at Site.
➢ Rig-up the lifting gears.
➢ Lifting of Bridge Segments.
➢ De-rig & de-mobilize the crane.

Installation of girders on temporary supports??

 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 12 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

8.3 Work Procedure:

Equipment to be utilized is specified as follows:
Main Crane1: -
Demag AC700 - 1 x 700tMobile crane (As 550t)
Main Crane2: -
Demag AC500-2 - 1 x500tMobile crane

8.4 Prior to lifting operation: Third party certificate must be provided for the heavy duty tower.
➢ Inspection of the site before the job.
➢ Discuss about the requirements at site for executing the job including positioning of key
lifting crews.
➢ Study of loads and quantity of loads.
➢ All temporary attachments on load should be made secure or removed prior to the lift.

On the day that the lift will take place there will be a tool box talk that will review the following
items:

a) Procedure, requirements and details specified in the work plans and drawings. Review
of safety items such as weather concerns, plant activity, escape routes, locations of fire-
fighting and personal safety equipment etc.
b) Note: Weather forecasts will be obtained prior to the lift. If the forecasts, in-conjunction
with the actual wind speed readings taken on the crane wind speed Indicators do not
give a sufficient window of suitable weather then the test / lift Program will be reassessed.
c) Designate key personnel, such as signalmen, tagline handlers, their position during the
task & etc.
d) their position during the task
e) Complete and sign off all appropriate checklist and Safety permits.
f) Obtain permit to work.
g) Check the placement of all banners and barricades that define the safety boundaries
of the work areas.
h) Discuss and give due consideration to any additional appropriate steps that any
participant feels if necessary to perform a safe and timely operation.

All the certificates and/or supporting calculations for the lifting equipment’s will be
available prior to any lifting operations taking place. It has been assumed that access
to the lifting points will be gained via ladders, or suitable access supplied by client, if the
Lifting points are high, tag lines will be attached to the items.

During the operation, Communication to instruct the MLC operator will be under the
direct overall control of the HL Supervisor. The HL Supervisor will communicate directly
with the MLC Operators via hand signals or Radio.
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 13 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

8.5 For Tandem Lifting: -

A. The 2xcranes will be rigged up & required configuration will set & boom will be positioned
(as per the lift plan JA-RS-23-509).
B. Lifting gears will be engaged between main crane1&2 hooks & load
C. Under the instruction of lifting supervisor the cranes will then hoist up until it takes
approximately 10% of the lift weight. The supervisor will check the alignment of the hoist
wires and give instruction to correct and relocate the lifting tackles if necessary.
D. The cranes will hoist up in 10% increments, under the instruction of lifting supervisor, until
they are at approximately 80% of the expected load.
E. The main cranes 1&2 will slowly raise the load simultaneously until it reaches the 80% of the
total load
F. With respect to the signal man, co-coordinating with the project team the load will be
lowered to the desired erection position
G. Lifting gears will be disengaged from the Load using safe access provided by the project
team
H. Once the whole lift is completed crane will be dismantled and de-mobilized from the site.
Include procedure for the
8.6 Load Analysis: Positioning, alignment of the
girders.

Mode of Lift: ☐ Single crane / ☒ Tandem / ☐ UpRight / ☐ UpEnd

The following load analysis has been furnished based on the maximum radius of the crane
during the entire operation.
Please refer drawing no JA-RS-23-509 for the load analysis.

8.7 Safety plan:

The Safety and Health of our employees is of upmost importance and the prevention of
occupational injuries and illnesses will be given the highest priority. The details incorporated in
the Health, Safety and Environmental Policy and supported by the procedures laid down in
Johnson Arabia Safety Manual, Safety Handbook and Environmental Management Guide are
an integral part of Johnson Arabia HSE Management System.

Johnson Arabia desire to provide safe and healthy working environment shall be accomplished
by the following:
➢ To prevent all injuries and reduce accidents at the workplace.
➢ To provide a safe and healthy working environment.
➢ To establish safe working practices throughout its operations.
➢ To provide training for all employees to help them work safely and protect the environment.
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 14 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

➢ To comply at all times with all statutory and customer obligations with regards to health,
safety and environmental protection.
➢ To maintain, practice & update emergency response procedures.
➢ To analyse risks associated with operations & define effective remedial or contingency plans.

1. Site Safety Education and Training Program

Safety Orientation for Workers.

It will be conducted for all workers on their arrival at the job-site prior to their field
assignment.
Tool Box Meeting:

Foreman or Supervisor of each group of workers shall conduct a 5 to 10 minutes meeting at

the site to discuss the following subjects prior to the commencement of daily work: hazard
associated with the day's work or process and instructions on job safety.

2. Safety Mind/Awareness program amongst Workers

Accident prevention is of vital concern to everyone in the company. All workers are
responsible for exercising maximum care and good judgment in preventing accidents. By
doing so, they are required to comply with safety regulations stipulated by the Client's
General Safety Rules and Regulations

3. Company Safety target achievement program

Johnson Arabia scope of work will be concentrated on the job site. With the other programs
on hand, Johnson Arabia will be focusing on safety target "Zero Accidents". That is the
ultimate objective.

4. P.P.E

All workers shall wear approved type of safety helmet, safety footwear, safety goggles and
safety gloves at the work site. Other personal protective equipment, e.g. safety harnesses
shall be used as the work situation requires.

5. Housekeeping

➢ All materials, equipment and apparatus should be stored neatly in the designated area.
All scraps, waste materials and oily rags should be collected and disposed at least once
daily for up keeping safety.
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 15 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

➢ General Housekeeping is a matter of continuous attention.

6. Fire Prevention

Smoking will be allowed only in the designated, approved areas. Smoking is prohibited in
vehicles or at work site.

Accident reporting and Follow-up

➢ Supervisor concerned shall furnish a written report on all accidents, regardless of their
severity and submit it to the Engineer for his action.

➢ All accidents shall be investigated immediately by the Supervisor to clarify the cause and
take corrective measures against recurrence of similar accident.

7. Spill Kit

➢ Spill proof tray will be used to collect oils in case of any spillage found in the hydraulic
equipment’s.

9. Inspection & Testing

Relevant ITP is attached - Appendix “B”

10. Attachments
Appendix “A” - HSE Risk Assessment
Appendix “B” - Inspection and Test Plan (ITP)
Appendix “C”- Checklist
Appendix “D” – Drawing
Appendix “E” – Quality Risk Register
Appendix “F” – Approved technical submittal for Bridge 02
Appendix “G” – Cranes load chart and certificates
Appendix “F” – MS Received from Johnsons Arabia
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 16 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

APPENDIX “A”
 Risk Assessment for Performing Restricted Activity

Work Details Risk Assessment for Lifting of EOT Girder (Ref#JA-MS-23-159)

Project name Location ADU DHABI
Company/Office Date 16-10-24

Work Description LIFTING OF BRIDGE SEGMENTS

Type of Restricted Activity

Storage of goods Dredging of sea-beds and canal-beds Demolition Installation or replacement of conduits
for any utilities
Movement or operation of cranes, Construction of underground Use of explosives and fireworks and Other activities to be controlled
hoists and other lifting equipment passageways the lighting of fires
Installation of boreholes and wells Excavation of trenches, earth Erection of scaffolding and other
movement and NDRC temporary structures

Assessor Details

Prepared by Shaheen Reviewed by Sreethu.T.S Approved by(Client)

Designation Technical Engineer Designation TechnicalManager Designation

Sign and Date Sign and Date Sign and Date

All Johnson Arabia staff including operator will work under hirer’s ultimate supervision and responsibility 1|Page
 Risk Assessment for Performing Restricted Activity

RISK ASSESSMENT MATRIX:

CONSEQUENCES
LIKELIHOOD
Insignificant(1) Minor(2) Moderate(3) Major(4) Catastrophic (5)

Rare (1) 1 2 3 4 5
Never occurred

Possible (2)
2 4 6 8 10
Has occurred
Likely (3)
Occurs more than once a 3 6 9 12 15
year
Often (4)
Occurs several times per 4 8 12 16 20
year
Frequent (5)
5 10 15 20 25
Occurs frequently

RISK RATING TABLE:

Code Risk Level Action Required

12 < High & Extreme Risk Risks are intolerable and additional controls must be introduced to reduce risk further.

6 – 10 Medium Risk Risks are tolerable, but only if control measures identified are fully implemented

1–5 Low Risk Risks are unavoidable & broadly acceptable but risks should be monitored to ensure the level does not change.

All Johnson Arabia staff including operator will work under hirer’s ultimate supervision and responsibility 2|Page
 Risk Assessment for Performing Restricted Activity

Risk Rating Residual Risk Risk

Scenario/ Task/ Acceptab
Si. Potential Harms/
Activity & Potential Hazards Control Measures le Responsibility
No. Damages (L) (C) (L X C) (L) (C) (L X C) (Yes/No)
Location

Delay in operation, ➢ Execution of the job as per the approved lift

Restricted working plan. Arrangements for necessary access pass for
Work area loss of productivity
1.preparation area and obstacles 4 2 8 the employee and equipment with site induction 1 2 2 Y Client
and poor risk
in working area facility.
perception
➢ Site access route to be clearly communicated.

➢ Ensure the way is free from any tripping hazard,

Client
Slips, trips and falls grease that can cause slips and trips.
of personnel,
➢ Selection of Competent employees for the job
Improper
Work area ➢ Adequate Supervision
2.preparation preparation of work 3 4 12 1 4 4 Y
area. ➢ Use of Correct PPE and preventing Manual
Handling.
➢ Prevent unauthorized access and area secured
and barricaded.

Work area Poor soil density, Collapse of ➢ Ground should be well compacted to hold the 1 4 4
3. 3 4 12 Y Client
preparation Uneven ground ground/soil pressure exerted by the crane.

Crane hitting the ➢ Experienced, well trained and certified operator

plant, live should be deputed to drive and operate the Operator,
Mobilization of Improper driving/ 3 3 9 crane. 1 3 3
4. equipment’s, Y Flagman &
crane wrong signaling
damage of roads, ➢ Competent and trained signalman is used to Supervisor
trees. guide the crane to the location.

All Johnson Arabia staff including operator will work under hirer’s ultimate supervision and responsibility 3|Page
 Risk Assessment for Performing Restricted Activity

Risk Rating Residual Risk Risk

Scenario/ Task/ Acceptab
Si. Potential Harms/
Activity & Potential Hazards Control Measures le Responsibility
No. Damages (L) (C) (L X C) (L) (C) (L X C) (Yes/No)
Location

➢ Inspect area before rig up. Barricade the area.

Lose ground ➢ Client to clear/verify the underground services Client
Crane rig up at Lose ground/ 2 3 6 1 3 3
5. trenches can tilt before positioning the crane Y representative,
site trenches
the crane. supervisor
➢ Crane rig-up to be performed under strict
supervision.

Reversing of ➢ Use of competent and trained drivers

Crane rig up at Improper driving/ trailers in narrow Driver, Flagman
6. 3 3 9 ➢ Use of trained signal man for reversing the 1 3 3 Y
site wrong signaling area might cause & supervisor
accident. trailers

➢ Use certified lifting gears for lifting the counter

weights.
Fall down of
counter weights ➢ Use tag lines while lifting the crane counter Supervisor,
Crane rig up at Improper rigging/ can cause body weights during the rig up.
7. 3 4 12 1 4 4 Y Operator &
site lifting gears injuries, fatality,
Riggers
damage of ➢ Use competent supervisor, operator & riggers
equipment
➢ Operator to be observant during rigging of
crane

➢ Designated ladders to be used to access the

crane top.
Slipping/tipping of
Unsafe Access to
Crane rig up at a personal from Supervisor,
8. crane top/ Non 3 4 12 ➢ All mandatory PPE’s should be used. 1 4 4 Y
site heights can cause Riggers
usage of PPE’s
injuries/fatalities ➢ Proper safety harness to be used while working
at height. During work at height proper caution
to be taken.
All Johnson Arabia staff including operator will work under hirer’s ultimate supervision and responsibility 4|Page
 Risk Assessment for Performing Restricted Activity

Risk Rating Residual Risk Risk

Scenario/ Task/ Acceptab
Si. Potential Harms/
Activity & Potential Hazards Control Measures le Responsibility
No. Damages (L) (C) (L X C) (L) (C) (L X C) (Yes/No)
Location

➢ Suitable access to be provided via

Unsafe access for ladder/scaffolding.
connecting/ Slip/ trip/ fall of Client
9.Rigging of load disconnecting lifting personal, body 3 4 12 ➢ Ladder to be stable in use and as near as possible 1 4 4 Y representative
gears with load & injury, fatality. to its optimum angle (1 in 4) and is also to be and supervisor
crane footed at all times. 3 point of contact must be
maintained during use of ladder.

➢ Use safe access / platform near the load.

Rigging gear falling ➢ Toolbox talk to be conducted prior to operation
Improper handling Supervisor,
10.Rigging of load from top/ Personal 3 4 12 to outline the risk and controls required to carry 1 4 4 Y
of lifting gears Riggers
injuries, fatalities out the task safely.
➢ Trained riggers should be used for rigging of load

➢ Suitable lifting gears with adequate capacities

should be selected prior to the job.
➢ Follow approved lifting procedures from
calculations and drawing.
➢ Use proper lifting equipment, authorized riggers
Falling down of only to prepare lifting gears.
Wrong choice of load/ Damage of Supervisor and
11.Rigging of load 3 4 12 ➢ Visual inspection of lifting equipment’s, check 1 4 4 Y
lifting equipment. load &equipment/ riggers
SWL and colour code.
Body injury, fatality
➢ Check the condition of shackles and slings.
➢ Attached lifting gear to be verified in line with
lifting arrangement drawing.
➢ Attached lifting gear to be checked by the lifting
supervisor.

All Johnson Arabia staff including operator will work under hirer’s ultimate supervision and responsibility 5|Page
 Risk Assessment for Performing Restricted Activity

Risk Rating Residual Risk Risk

Scenario/ Task/ Acceptab
Si. Potential Harms/
Activity & Potential Hazards Control Measures le Responsibility
No. Damages (L) (C) (L X C) (L) (C) (L X C) (Yes/No)
Location

➢ Assess the weight of the load and seek assistance

from other persons or mechanical means were
required.
Body injury while ➢ Installation personal should have minimal PPE +
removing or suitable gloves. Supervisor &
12.Rigging of load Manual handling 3 3 9 1 3 3 Y
securing the ➢ Lift with straight back using your legs. Riggers
riggings to the load.
➢ Keep the load close to your body.
➢ Remain fully focused and avoid distractions.
➢ Wear suitable PPE’s.

➢ Designated coordinators are identified in

department's Organogram. HSE officer,
Poor Wrong instruction, Project
➢ JSA to be discussed in Toolbox talk.
13.Lifting of load Communication / Physical Damage, 3 3 9 1 3 3 Y engineer,
Coordination miscommunication ➢ Same Radio channel to be used. Others using Supervisor &
same channel on other project should be Operator
warned.

➢ Barricade with signage to prevent personnel

from passing/being under the load.
Falling of load/ Supervisor,
Uncontrolled ➢ All personal working in the way or nearby the
14.Lifting of load Body injury, 3 4 12 1 4 4 Y Operator and
movement of lift load must be evacuated until the lifting is done.
fatality. Riggers
➢ Tag line & guides to be provided in order to
control the movement of the load.

All Johnson Arabia staff including operator will work under hirer’s ultimate supervision and responsibility 6|Page
 Risk Assessment for Performing Restricted Activity

Risk Rating Residual Risk Risk

Scenario/ Task/ Acceptab
Si. Potential Harms/
Activity & Potential Hazards Control Measures le Responsibility
No. Damages (L) (C) (L X C) (L) (C) (L X C) (Yes/No)
Location

➢ Lifting operations must be carried out by

authorized operators & riggers only.
Damages to load, ➢ Ensure lift plan and destination for the load is
equipment and clear before lifting.
Unsafe lifting & surrounding Supervisor &
15.Lifting of load 3 4 12 ➢ Nobody is allowed under the load. 1 4 4 Y
lowering of load structures/ injury Operator
to personnel, ➢ Connect tag lines and guide tube for proper
fatality control of load.
➢ Not to exceed the maximum reach of mobile
crane.

Crane damage ➢ Follow approved method statement for the job.

because of over
Overloading the ➢ Lift the load gradually. Supervisor &
16.Lifting of load load/ Falling down 3 4 12 1 4 4 Y
crane Operator
load/ Personal ➢ Observe the crane load indicator for exact weight
injuries, fatality of the load

➢ Use competent HL supervisor in charge and use

Uncontrolled Equipment one assistant for feedback.
Supervisor,
movement & damage/ Load
17.Swinging of load 3 4 12 ➢ Monitor the crane load indicator to avoid over 1 4 4 Y Operator and
Overloading of hitting the adjacent
loadings. riggers
crane structures
➢ Use of Taglines

➢ Allow only designated personnel.

Offloading /
Supervisor,
Positioning of Uncontrolled Load colliding with ➢ Stop the crane operations.
18. 2 3 6 1 3 3 Y Operator and
load over release of load. existing structure.
➢ Use suitable communication with crane Riggers
landing point
operators for final alignment of the load.

All Johnson Arabia staff including operator will work under hirer’s ultimate supervision and responsibility 7|Page
 Risk Assessment for Performing Restricted Activity

Risk Rating Residual Risk Risk

Scenario/ Task/ Acceptab
Si. Potential Harms/
Activity & Potential Hazards Control Measures le Responsibility
No. Damages (L) (C) (L X C) (L) (C) (L X C) (Yes/No)
Location

Equipment Oil leaks, brake Physical harm, Loss ➢ Check maintenance schedule of the equipment Supervisor &
19. 3 4 12 1 4 4 Y
break-down failure of production prior to lift, notify mechanic on standby in case Operator
of break down

Client
Wind Speed above representative,
➢ Stop the work until wind speed below ----.
Weather permissible limit (-- Project
20. Wind 5 4 20 1 4 4 Y
condition -- can cause failure ➢ Check the weather forecasts before performing engineer,
of equipment lifting activities Supervisor &
Operator
Client
Falling into marshy
representative,
areas/ bumping
Weather ➢ Staff to wear high visibility vests. Project
21. Poor visibility into banks/fences 4 4 16 1 4 4 Y
condition engineer,
etc, falling over on ➢ Cancel activities in extreme conditions. Supervisor &
uneven ground.
Operator

PPE RECOMMENDED/REQUIRED:
Mandatory minimum PPE and / or trade specific PPE / RPE (i.e. Coveralls, safety glass, hard hat, Safety shoes, leather gloves, high visibility jacket, etc.)

All Johnson Arabia staff including operator will work under hirer’s ultimate supervision and responsibility 8|Page
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 17 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

APPENDIX “B”
 ALDAR PROJECTS
INSPECTION AND TEST PLAN
PROJECT TITLE: DESIGN AND BUILD CONTRACT FOR CYCLE TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE PROJECT NO: P151119/2022/C/008 DATE: 16th Oct 2024
CLIENT/ PMC: ALDAR PROJECTS CONSULTANT: ATKINSREALIS DOC. REF: ACTPW-GCC-GN-ZZ-ITP-W-00105
CONTRACTOR: GULF CONTRACTORS COMPANY (GCCLD) APPLICATOR: JHONSON ARABIA REV NO: REV-P01
SUBCONTRACTOR: KABRI INT. PREPARED BY: KABRI /JOHANSON ARABIA ITP NO: ACTPW-GCC-GN-ZZ-ITP-W-00105
DESCRIPTION: INSPECTION AND TEST PLAN (ITP) FOR INSTALLATIONS OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE DISCIPLINE: CIVIL/Installation of Girders for
APPROVED BY: ATKINSREALIS
#4 Bridges #2 at Cycle Track Route #4

FREQUENCY QUALITY INSPECTIONS REFERENCES CONTROL FORMS ACTIONS & RESPONSIBILITIES

SN ACTIVITY/PROCESS DESCRIPTION ACCEPTANCE CRITERIA
OF TEST (Mode of measurement) (Specs, MS, Others) DATA Company Consultant Contractor Subcon TPL

1.00 PRELIMINARY ACTIVITIES

Related Authorities &

1.1 Obtained NOC from related authorities Approval Project Contract/Specifications NOC approvals A R/W p
Engineer’s Approval

Obtain Permit & Coordination with Traffic Traffic Department

1.2 Approval Project Contract/Specifications NOC approvals A R/W p
Department Approval and acceptance
Prior to Start of
Activity
SD Or Sketches for
Approval of Shop Drawing - SD Or Sketches for SD Or Sketches for Positioning
1.3 Acceptance Engineer’s Approval Positioning of A R/W p
Positioning of Cranes of Cranes
Cranes

1.4 Approval of Method statements Approval Engineer’s Approval SD, MS, MSS, ITP, RA Specs, Drawings A R/W p

2.00 Approval Load test Shop Drawing

Sketches for ADQCC SS. Vol #2, Chapter Sketches for

Approval of Shop Drawing - SD Or Sketches for Sketches for Positioning of Sketches for Positioning of Accepta
2.1 Positioning of #21, Phara #: 21.13.7-Precast Positioning of R/W p
Positioning of Cranes Cranes Cranes nce
Cranes Concrete Erection Cranes

3.00 Installation of Girders for Bridges #2 at Cycle Track Route #4

Visual inspections ADQCC SS. Vol #2, Chapter

Liffting and Installation of Girders for Bridges #2 Safely Lifting and
3.1 WIR Monitoring for Lifting and #21, Phara #: 21.13.7-Precast WIR H/A R/I R/I
at Cycle Track Route #4 Installation
Positioning and Alignment of Installations of Girders Concrete Erection
the girders to be inspected.
LEGENDS:
LEGENDS: H: Hold Point R: Review I: Inspection T: Test W: Witness S: Surveillance A: Approval P: Perform / Execute GCC: Main Contractor Cons.: Consult SC: Subcont TPL: Third Party Laboratory, Doc: Documents N/A:
Not Applicable

Page 1 of 1
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 18 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

APPENDIX “C”
 DESIGN AND BUILD CONTRACT FOR CYCLE TRACK- ROUTE 3 & 4 IN ABU DHABI,
PROJECT TITLE:
UNITED ARAB EMIRATES
CLIENT/EMPLOYER: ALDAR PROJECTS
CONSULTANT: ATKINS
CONTRACTOR: Gulf Contractors Company (GCCLD)
CONTRACT NO.: P151119/2022/C/008
SUBCONTRACTOR: KABRI INTERNATIONAL
APPLICATOR: JOHNSON ARABIA, ABU DHABI, UAE
Checklist Title: Liffting and Installation of Girders for Bridges #2 at Cycle Track Route #4
Checklist No. ACTPW-GCC-GN-ZZ-CHL-W-00105 Discipline: Civil

ITP Ref. No. ACTPW-GCC-GN-ZZ-ITP-W-00105 Revision: Rev-P01

Related MS # ACTPW-GCC-GN-ZZ-MS-W-00105 Page: 1

Shop Drawing #: Date:

Legend : (Yes: Checked & Accepted) (No: Checked but Not accepted) (N/A: Not Applicable)

Works Location:

Status/Acceptable
SN Description of checking to be carried out Remarks
Yes No NA
1.0 Prior Activities / Documents & Certifications:
1.1 Obtained NOC from related authorities
1.2 Obtain Permit & Coordination with Traffic Department
1.3 Acceptance of Sketches drawing for Positioning of Crane
1.4 Approval of Method statements
3.0 Liffting and Instllations of Bridges Segments
3.1 Check and Ensure Cranes are Positioned as Shown in Accepted Skitch Drawing
3.2 Check and ensure Counter weight is as per Girder Load requirements.
3.3 Check and Ensure All safety Parameter has been applied.

3.4 Check and Ensure the Center of Gravity of Girder During uplifting and Installation of Girder.

Check and Ensure Cranes are Third Party Certified, Slings are Certified, All Safety Requirements
3.5
are applied

3.6 Check and Ensure Hooks are Properly installed to the Girder Prior to lifting

3.7 Check and Ensure to Gradually Up lift the Girder in Control Manner

3.8 Check and Ensure to Control the Swing the Load Safely, Slowly and Gradually.

3.9 Make sure Propper Coordination in-between Crane operator, Riggers and Traffic Control Team

Check and Ensure Proper placement of Girder at required location, No sadden Movement of
3.10
Girder for placement is allowed. Sudden

General Comments/Remarks:

Include Positioning and

alignment of the girders.
Removal of connections and
safe withdrawl.

For Contractor/Subcontractor For Consultant/Engineer

Signatories
SubCon QC Engineer QA/QC Engineer Inspector / ME/ RE/ PM
Name

Signatures

Date

Form Ref: GCC, Rev-0, Date: 06-Apr-23

 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 19 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

APPENDIX “D”
 H
RT
NO
MAIN CRANE LIFT SPECIFICATION
A 7.8
DEMAG AC500-2, 500t & DEMAG AC700,700t
7.4 73
94 Load - Bridge 2 (Route 4)
7.5
9.04 15
8 7.6 AC700 AC500-2
67 8.1
7. 53 8.4 Main Boom Length
72 50.50 42.50 m
7.8892 8.
85 7.8154 8.2 Luffing Jib/Fly Jib 0.00 0.00 m
AB 51 71
8.9 A1 UT
97 -1 ME Outrigger Span 12.2x12 9.6X9.6 m
NT
-01 8.2 Crane Counter Weight 160.00 160.00 t
60
Load Analysis, Max. Lift Weight - 106t
A1
-2 7.4
64 Max. Operating Radius

00
7.6 26.00 20.00 m
8.93 12
8 7.839
400 Weight of the Load 53.00 53.00 t

0
OGL
A1 7.685 7.6 00
-3 07

R25
OGL 7.604
7.559 8.2 8Weight
.74 of the Lifting Gear 0.50 0.50 t
OGL
INTER LOCL
47 8.4 1
7 0 5
7.4.657 78.8.1
7.603 7.415 Weight of the Hook Block
7.8 1.80 1.80 t
8.76 CURBSTONE TOP ASPHALT EDGE
74 542391 2
8 7.477 2 Total Lift Weight
YELLOW LINE
55.30 55.30 t
7.
8.1
17
8.1818
07 8.4
B Chart Capacity (S.W.L.) 75.50 75.50 t
11 % of Chart Capacity 73.25 73.25 %
8.4
7.4 57
29 YELLOW LINE
7.771
93

7.787 8.08 8.2 8.5

ASPHALT EDGE CURBSTONE TOP 42 15
8.65
146

6 ASPHALT EDGE 8.6

7.5 8.067 7.771
CURBSTONE TOP 7.776 AB 16
95 YELLOW LINE
UTM
7. EN
IEW
R25000
8.4
35 7. 825 8.1 T-0
8.1815 2
PLA 00t

8 5
NV

8.1 7.5 05
53 43 7.4
,7

19
RA C700

A2
-1
7 8.081
8.0.783
NE
A

YELLOW LINE
8.3 7.3 81 ASPHALT EDGE
PR
BIL AG

99 8.1578.3
08
7.5 7.7 8.356
CURBSTONE TOP 9
INTER LOCL
8 A2 OP
EC

84
MO DEM

8.342
41 8.527 -2
OS
7.5
84
8.2
04
OGL
8.589 ED
-
TEREX
8.
7. 079
OGL
CY
CLE
DEMAG
7.8781 A2
-3
02 8.3
700
AC
-
62 TRA

0
CK
700
AC
-
00
BR
DEMAG
7.4
IDG
TEREX-
11

20
8.5
60 7.4
12 8.0 E

R
7.5
7.7 68
8.0
92 14660 73

Ere
8.1 8.4
4 0 7.7
9 3 6 0
8.6
0
63 8.3 8
86 8.6
28
7.5
91 8.3
7.7 8.1 7 5
95 8.6
7. 72 75
8.0771 GENERAL NOTES:
66 · All dimensions in 'mm' & weight in Tons Unless specified.
· This drawing is made on information provided by the hirer.
7.3 (Eg: C.O.G, Dimension, weight & Work area drawing etc.,)
68
· Hirer should ensure no underground services below the jack
location & the ground to bear the load from crane jack.
7.3 0
00
90 7. 8.6 · All Johnson Arabia staff including operator will work under hirer
7.5 8.3 25
17 7.7762 0 59 ultimate supervision and responsibility.
8.0 51 2
pR
8.6
38 48 03

ku
7.5 8.3
83 3
P i c 6 02
TEREX
01
500-
AC
-
DEMAG
-
8.
7.6 7 042 00 03-11-23 Issued for Review ASH SREE
2

8.1
500-

59 7.7.783 3
- AC

7.5 67 6 REV DATE DESCRIPTION DRN CKD APR

AG
2
35
EM

LOCATION: DXB
-D
EX

8.1
TER

3 5
7.5
30 7.57 8.3 8.90
7.3 3 57 5
77 DEMAG AC500-2,500t

ETC
CLIENT: KABRI
7.3 7.7 MOBILE CRANE PLAN VIEW
70 45 8.26
33kv

8.3 3 33kv

41 33kv
PROJECT:
8.34 33kv
33kv

8.4 7
18 DRG.TITLE: Lifting of Bridge 2 (Route 4 )
8.42
7. 0
8. 8.0745 DRG.No.: JA-RS-23-509 1 of 1
7.7064 37
66
 MAIN CRANE LIFT SPECIFICATION
DEMAG AC500-2, 500t & DEMAG AC700,700t

Load - Bridge 2 (Route 4)

AC700 AC500-2
Main Boom Length 50.50 42.50 m
Luffing Jib/Fly Jib 0.00 0.00 m
Outrigger Span 12.2x12 9.6X9.6 m
Crane Counter Weight 160.00 160.00 t
Load Analysis, Max. Lift Weight - 106t

Max. Operating Radius 26.00 20.00 m

Weight of the Load 53.00 53.00 t
Weight of the Lifting Gear 0.50 0.50 t
Weight of the Hook Block 1.80 1.80 t
Total Lift Weight 55.30 55.30 t
Chart Capacity (S.W.L.) 75.50 75.50 t
OM % of Chart Capacity 73.25 73.25 %
BO

42
.5m
IN
MA

41035

MA
46241
.5m

IN
50

BO
OM
6m x 54.7t Wire rope (2nos) 6m x 54.7t Wire rope (2nos)
with 55t Shackle (2nos) With 55t Shackle

TEREX- DEMAG
AC 500-2

00TEREX-DEMAG
7 CA - G-AMAC
ED- X700
ERET TEREX
2-005 C-ADEMAG
- GAMED- -AC 500-
XERE2T

GENERAL NOTES:
25000
20000 · All dimensions in 'mm' & weight in Tons Unless specified.
Max. Load on outrigger - 168.0t · This drawing is made on information provided by the hirer.
(Eg: C.O.G, Dimension, weight & Work area drawing etc.,)
Outrigger Pad Area -2.5mx3.0m=7.5Sqm(Wt-4t) Max. Load on outrigger - 167.3t
· Hirer should ensure no underground services below the jack
Max. Load on the ground = 168+4 Outrigger Pad Area -2.0mx2.0m=4.0Sqm(Wt-3t) location & the ground to bear the load from crane jack.
7.5 =22.93t/Sqm
Max. Load on the ground = 167.3+3
4 =42.57t/Sqm · All Johnson Arabia staff including operator will work under hirer
ultimate supervision and responsibility.

DEMAG AC700,700t MOBILE CRANE 03

DEMAG AC500-2,500tMOBILE CRANE
ELEVATION VIEW 02
ELEVATION VIEW 01

00 03-11-23 Issued for Review ASH SREE

REV DATE DESCRIPTION DRN CKD APR

LOCATION: DXB

Clarify how a bearing capacity of 42.5 ton/m2 can be achieved on site.

CLIENT: KABRI

PROJECT:

DRG.TITLE: Lifting of Bridge 2 (Route 4 )

DRG.No.: JA-RS-23-509 1 of 1
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 20 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

APPENDIX “E”
 Project Title: DESIGN AND BUILD CONTRACT FOR CYCLE TRACK- ROUTE 3 & 4 IN ABU DHABI, UNITED ARAB EMIRATES
Contract: P151119/2022/C/008
Employer: ALDAR PROJECTS
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI INTERNATIONAL
APPLICATOR: JOHNSON ARABIA, ABU DHABI UAE
Doc Title: QUALITY RISK ASSESSMENT REGISTER
Reference No: ACTPW-GCC-GN-ZZ-QRA-W-00105-P01 Page#: 1

QUALITY RISK ASSESSMENT MATRIX FOR LIFTING AND INSTALLATION OF GIRDERS FOR BRIDGES #2 AT CYCLE TRACK ROUTE #4
Past After mitigation
Prior Mitigation Action Effect
Occurrence Risk Risk Action plan Residual
No. Description of Risk Mitigation Actions Responsibility Remarks
Type Rating LT/MT/ST Severity Risk
Yes/No Severity (R) Probability Probability
(R)
QUALITY RISK DIRECT
1. Engagement of competent supervisor Production of
coordinated shop drawings and obtaining approval from
Deviation from specification engineer prior to execution of works. Project based
A1 Yes Internal Major Often 16 LT 2. Provision of trainings to supervisor and execution staff Major Rare 4
and/or approved drawings management
prior to start of works.
3. Use of control forms for inspection & approval

1. Engagement of competent supervisor.

2. Issuance of advance controlled copies of production
document if there is a minor design change.
3. Issuance of stop work if there is major design change.
Project based
A2 Use of unapproved drawings Yes Internal Major Often 16 LT 4. Provision of trainings for supervision and execution staff Major Rare 4
management
prior to execution of works.
5. Periodic audits on site-based staff for document usage.
6. Use of control forms for inspection & approval

1. Engagement of competent supervisor.

2. Provision of trainings for supervision and execution staff
prior to execution of works.
3. Inspection and approval of any permanent materials prior
to use.
4. Comparison of manufacturers inhouse test result with
Use of unapproved/unsuitable Project based
A3 Yes Internal Major Often 16 LT approved compliance statement. Major Rare 4
materials management
5. Perform routine tests on materials received to conform
compliance.
6. Impose control of issuance of materials to site for
traceability.
7. Use of control forms for inspection & approval

1. Engagement of competent supervisor.

2. Provision of trainings for store, supervision and execution
staff regarding the method of work.
Project based
A4 Not working as per MS/Process Yes Internal Moderate Often 12 LT 3. Perform routine inspection on installation process. Moderate Rare 3
management
4. Use of control form (ITP & Checklists) for inspection &
approval.

1. Engagement of competent supervisor.

2. Production of coordinated shop drawings and obtaining
Project based
A5 Inadequate supervision yes Internal Major Often 16 LT approval from engineer prior to execution of works. Moderate Rare 4
management
3. Provision of training to supervisor and execution staff prior
to start of works.
 Project Title: DESIGN AND BUILD CONTRACT FOR CYCLE TRACK- ROUTE 3 & 4 IN ABU DHABI, UNITED ARAB EMIRATES
Contract: P151119/2022/C/008
Employer: ALDAR PROJECTS
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI INTERNATIONAL
APPLICATOR: JOHNSON ARABIA, ABU DHABI UAE
Doc Title: QUALITY RISK ASSESSMENT REGISTER
Reference No: ACTPW-GCC-GN-ZZ-QRA-W-00105-P01 Page#: 2

4. Use of control form (ITP & Checklists) for inspection &

approval

1. Engagement of competent supervisor.

2. Provision of trainers for store supervision and execution
staff regarding storage, handling and protection of
materials.
3. Impose control of issuance of materials to site for
Material damage/defect and Project based
A6 Yes Internal Moderate Often 12 LT traceability. Moderate Rare 3
storage management
4. Inspection and approval of any permanent materials prior
to use.
5. Use of control forms for inspection and approval.
6. Perform routine inspection on store/installed materials.

1. Engagement of competent supervisor.

2. Provision of trainers for store supervision and execution
Not following manufacturer’s staff regarding storage, handling and protection of Project based
A7 Yes Internal Moderate Often 12 LT Moderate Rare 3
Instructions. materials. management
3. Perform routine inspection on installation process.
4. Use of control forms for inspection and approval.
QUALITY RISK INDIRECT
Rejection of completed works 1. Engagement of competent supervisor.
due to: 2. Issuance of advance adverse weather forecast prior to
1. Adverse weather. critical activities.
2. Ground water failure due to 3. Issuance of advance adverse weather notification.
Project based
B1 dewatering Yes External Moderate Likely 9 LT 4. Provision of trainings for supervision and execution staff Moderate Rare 3
management
regarding the protection of works.
5. provision of standby portable dewatering pumps.
6. Availability of records of ground water table and geological
condition
1. Engagement of competent supervisor.
2. Provision of induction to Engineers.
Project
3. Preparing and maintaining the tracking register of customer
management
Delay in response to customer complaints and NCR.
B2 Yes External Moderate Often 12 LT and Project Moderate Rare 3
complaints and NCR. 4. Timely notification to Engineer and supervision staff.
QA/QC
5. Periodic monitoring of close out program.
department
6. Notification to customer for unavoidable delays.

1. Review newly added specification with reference to

previously available specifications to reflect the changes.
2. Prepare comparison table based on new specification
requirements.
Change/Revision from Project Project based
B3 No External Major likely 12 LT 3. Notify to supervision and execution staff regarding the Moderate Rare 4
specification requirement management
revision/change.
4. Issuance of stop work if there is a major change/impact in
design
 Project Title: DESIGN AND BUILD CONTRACT FOR CYCLE TRACK- ROUTE 3 & 4 IN ABU DHABI, UNITED ARAB EMIRATES
Contract: P151119/2022/C/008
Employer: ALDAR PROJECTS
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI INTERNATIONAL
APPLICATOR: JOHNSON ARABIA, ABU DHABI UAE
Doc Title: QUALITY RISK ASSESSMENT REGISTER
Reference No: ACTPW-GCC-GN-ZZ-QRA-W-00105-P01 Page#: 3

1. Provision of induction/training to for continual

improvement.
Noncompliance to company 2. Prepare periodic review of objectives listed.
Site QA. /QC
B4 Quality objectives & project Yes Internal Moderate Often 12 MT 3. Monitor compliance by sending reminders & notification of Moderate Rare 3
Department
Quality objectives pending items to be addressed.
4. Address in management meeting regarding the objective Incorrect location

review
QUALITY RISK AT EXECUTION ACTIVITIES
QUALITY RISKS OF LIFTING AND INSTALLATIONS OF BRIDGES SEGMENTS AT BRIDGE #3 OF CYCLE TRACK ROUT #4

1. Engagement of competent supervisor.

Test team
Wrong position of Cranes & 2. Check/Inspection
C01 Yes Internal likely Likely 12 LT Menard QA. Moderate Rare 4
Imbalance Counter Weight 3. Provision of trainings for supervision Staff
/QC Department

1. Engagement of competent supervisor.

2. Update Calibration of Sensors and load cells Test team
Improper Control of Centre of
C02 Yes Internal Moderate Likely 16 MT 3. Acceptable Physical condition of Cranes and Lifting Menard QA. Moderate Rare 4
Gravity for Load Liftings
Equipment /QC Department

1. Engagement of competent supervisor.

Test team
Slings and Lifting Components 2. Third Party certificate of Cranes
C03 Yes Internal Moderate Likely 20 HT Menard QA. Moderate Rare 4
Failure 3. Calibration Certificate of Slings
/QC Department
4. Periodic inspection of Crane and equipment

1. Engagement of competent supervisor.

Test team
Over All Lifting and Loading 2. Third Party certificate of Cranes
C04 Yes Internal Moderate Likely 25 HT Menard QA. Moderate Rare 4
Failure. 3. Calibration Certificate of Slings
/QC Department
4. Periodic inspection of Crane and equipment
 Project Title: DESIGN AND BUILD CONTRACT FOR CYCLE TRACK- ROUTE 3 & 4 IN ABU DHABI, UNITED ARAB EMIRATES
Contract: P151119/2022/C/008
Employer: ALDAR PROJECTS
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI INTERNATIONAL
APPLICATOR: JOHNSON ARABIA, ABU DHABI UAE
Doc Title: QUALITY RISK ASSESSMENT REGISTER
Reference No: ACTPW-GCC-GN-ZZ-QRA-W-00105-P01 Page#: 4

Severity
Probability
Insignificant (1) Minor (2) Moderate (3) Major (4) Catastrophic (5)

Rare (1) 1 2 3 4 5

Possible (2) 2 4 6 8 10

Likely (3) 3 6 9 12 15

Often (4) 4 8 12 16 20

Rejection of completed works (5) 5 10 15 20 25

Absolutely unacceptably high

15-35 Extreme Risk
Activity should not proceed in the current form
Unacceptably high-risk activity
8-12 High Risk To be modified to include remedial planning, action subject to
assessment and approval

4-6 Moderate Risk Acceptable but must be managed at 'As low as reasonably practicable'

Acceptable without further action. No further action required unless

1-3 Low risk
escalation of risk is possible
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 21 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

APPENDIX “F”
 ALDAR PROJECTS 02 APR 2024
QUALITY SUBMITTAL TRANSMITTAL
PROJECT Design and Build Contract for Cycle Track – Route 3 & 4 in Abu Dhabi, U.A. E
CLIENT ALDAR Date 02-04-2024
PMC N/A Doc. Ref: 00311-GCC-ST-R4-CA-W-00052
CONSULTANT Atkins Realis QST No. P03
CONTRACTOR Gulf Contractor Co. LLC
Subcontractor Kabri International Co. LLC
PROJECT Cycle Track Route 3 & 4
Precast Girder Lifting plan & Calculation
SUBMITTAL TITLE DISCIPLINE: Structural
of BRIDGE-2 ROUTE 04
DWG/SPECS/BOQ
ITEM No Description Type Remarks
Reference
Precast Girder Lifting plan &
01 Calculation of BRIDGE-2 ROUTE ST
04

CONTRACTOR
SIGNATURE RECEIVED
Nizamuddin SIGNATURE
DATE: 02-04-2024 DATE
CONSULTANT /PMC COMMENTS: □ Approved (Code A)
_ Strict compliance with ITC Permit conditions and coordination with
local authorities for the smooth execution. □ Approved as Noted (Code B)
_ Specific lifting plan shall be signed prior work start.
_ Lifting appointed person to coordinate all high risk lifting on site. □ Revise and Resubmit (Code C)
_ Mock up/ work shop to be arranged displaying safe operating
procedure. □ Rejected (Code D)
_ Emergency preparedness.
_ Thorough inspection of all lifting equipments and accessories used □ Information, Record (Code E)
on site.

HBM
03/04/2024 02/04/2024
CONSULTANT/ PMC REPRESENTATIVE NAME: SIGNATURE:

Muhammad Rafiq 03/04/2024

DATE:
 ALDAR PROJECTS
QUALITY SUBMITTAL TRANSMITTAL
PROJECT Design and Build Contract for Cycle Track – Route 3 & 4 in Abu Dhabi, U.A.E
CLIENT ALDAR Date 20-03-2024
PMC N/A Doc. Ref: 00311-GCC-ST-R4-CA-W-00052
CONSULTANT Atkins Realis QST No. P02
CONTRACTOR Gulf Contractor Co. LLC
Subcontractor Kabri International Co. LLC
PROJECT Cycle Track Route 3 & 4
Precast Girder Lifting plan & Calculation
SUBMITTAL TITLE DISCIPLINE: Structural
of BRIDGE-2 ROUTE 04
DWG/SPECS/BOQ
ITEM No Description Type Remarks
Reference
Precast Girder Lifting plan &
01 Calculation of BRIDGE-2 ROUTE ST
04

CONTRACTOR SIGNATURE RECEIVED

Eng Nizamuddin
DATE:20-03-2024 DATE
CONSULTANT /PMC COMMENTS: □ Approved (Code A)
CODE-C
OSH Comments: □ Approved as Noted (Code B)
_Revised submissions not transparent with the lifting arrangement
forecasted. Minimum documents are not attached. In-complete □ Revise and Resubmit (Code C)

□ Rejected (Code D)

□ Information, Record (Code E)

HBM
Revise and resubmit.
31/03/2024

CONSULTANT/ PMC REPRESENTATIVE NAME: SIGNATURE:

01/04/2024
Muhammad Rafiq DATE:
 06 Mar 2024
ALDAR PROJECTS
QUALITY SUBMITTAL TRANSMITTAL
PROJECT Design and Build Contract for Cycle Track – Route 3 & 4 in Abu Dhabi, U.A. E
CLIENT ALDAR Date 06-03-2024
PMC N/A Doc. Ref: 00311-GCC-ST-R4-CA-W-00052 P01
CONSULTANT Atkins Realis QST No.
CONTRACTOR Gulf Contractor Co. LLC
Subcontractor Kabri International Co. LLC
PROJECT Cycle Track Route 3 & 4
Precast Girder Lifting plan & Calculation
SUBMITTAL TITLE DISCIPLINE: Structural
of BRIDGE-2 ROUTE 04
DWG/SPECS/BOQ
ITEM No Description Type Remarks
Reference
Precast Girder Lifting plan &
01 Calculation of BRIDGE-2 ROUTE ST
04

CONTRACTOR
SIGNATURE RECEIVED
Nizamuddin SIGNATURE
DATE: 06-03-2024 DATE
CONSULTANT /PMC COMMENTS: □ Approved (Code A)
OSH Comments: Being this a critical lifting,
□ Approved as Noted (Code B)
Competency of Operator, Rigger and lifting appointed person not
enclosed with the document.
□ Revise and Resubmit (Code C)
Detailed roles and responsibility including lifting supervisor, lifting
appointed person, rigger, Safety Engineer, Overhead in-charge not □ Rejected (Code D)
included.
Emergency preparedness to be identified and detailed. □ Information, Record (Code E)
Applicable statutory references and technical guidelines.
CODE-C 06/03/2024
Revise and resubmit considering the above mentioned comments.
HBM 08/03/2024
CONSULTANT/ PMC REPRESENTATIVE NAME: SIGNATURE:
Muhammad Rafiq 08/03/2024
DATE:
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 22 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

APPENDIX “G”
 


  




 
 
 
 

        


  
     
      
        
        
        
        
        
        
        
        
        
        
        
        
        
      
      
      
     
     
     
    
   
   
  
  
 
 
        
        
        
        
        
        
        

  

 


  




 
 
 
 

      


 
  
   
    
      
      
      
      
      
      
      
      
      
      
      
      
      
     
     
    
    
    
   
   
   
  
  
 
     
      
      
      
      
      
      
      

  

 Programm L A M O S 9 9 Version 1.08 vom 29.09.02
01.06.2004, 12:04:21
Eingabedatei: ilam.dat
Festdatei : /berechnung/tabellen/zentraledaten/lamosfd-ac/500-2.99dat
Tabellendat.: /berechnung/tabellen/ac/ac500-2/pc_tab/22149512_hassl0_din.asc
X
DEMAG Mobile Cranes
OUTRIGGER-LOADINGS
(Variance = +-10%)

PSI= 1.00

Crane : AC 500-2: HA V 7.6.7 12.03.99 Reifenscheid/

--------------------------------------------------------------------------------
Outrigger width = 9.6 m Outrigger length = 9.6 m
Outrigger "A" X = 4.3 m Outrigger "A" Y = 4.8 m
Outrigger "B" X = 4.3 m Outrigger "B" Y = -4.8 m
Outrigger "C" X = -5.3 m Outrigger "C" Y = 4.8 m
Outrigger "D" X = -5.3 m Outrigger "D" Y = -4.8 m
--------------------------------------------------------------------------------
Main Boom
Length of main boom = 42.5 m
Main boom sequence = 0-90-90-90 % LK = 80
Counterweight = 160.0 t Central ballast = 0.0 t
--------------------------------------------------------------------------------
Radius Cap. Outrigger Loadings [t] (Pos.[Degrees]) 0-360 Degr.
[m] [t] 1( 0) 2(...) 3( 90)
4(...) 5(180) 6(...)
A B C D A B C D A B C D
7.0 110.0 100 100 89 89 101 96 92 88( 49) 100 93 94 89
97 92 95 92(139) 94 94 95 95 92 97 92 95(220)
8.0 107.0 104 104 82 82 106 102 84 81( 11) 106 86 98 84
103 84 100 86(107) 88 88 99 99 84 103 87 100(252)
9.0 104.0 109 109 77 77 114 100 83 73( 26) 111 80 102 79
102 75 107 87(120) 82 82 104 104 75 101 87 107(239)
10.0 101.0 112 112 71 71 121 99 82 66( 32) 115 73 105 74
101 67 113 87(125) 76 76 108 108 67 101 88 113(234)
12.0 96.6 121 121 61 61 135 95 81 52( 38) 125 61 112 65
100 51 125 88(130) 65 65 116 116 51 99 89 125(229)
14.0 91.5 128 128 51 51 146 93 80 40( 40) 133 50 118 57
98 37 134 89(132) 56 56 123 123 37 97 89 134(227)
16.0 86.4 133 133 43 43 155 89 79 30( 42) 140 41 123 49
97 25 142 89(133) 47 47 129 129 25 96 90 143(226)
18.0 81.1 138 138 36 36 163 87 77 21( 42) 145 32 127 43
95 14 149 89(134) 40 40 134 134 14 94 90 149(225)
20.0 75.5 141 141 30 30 167 90 71 14( 39) 149 26 129 38
96 6 153 87(133) 34 34 137 137 6 94 88 154(226)
22.0 67.5 139 139 28 28 166 88 69 11( 39) 147 23 128 36
99 3 152 80(129) 31 31 136 136 3 98 81 152(230)
24.0 60.8 137 137 26 26 165 85 69 9( 40) 146 21 127 34
98 0 151 79(129) 29 29 135 135 0 96 80 151(230)
26.0 55.1 136 136 24 24 164 83 67 7( 40) 145 19 126 32
94 0 152 75(129) 27 27 134 134 0 93 77 152(230)

file:///M/DEPARTMENTS/CRANE%20OPERATION/01%20SREETHU/DRAWING%202017/JA-RS-23-509/R1/AC500-2%20GBP.txt[29-Feb-24 5:00:31 PM]

 28.0 49.7 134 134 24 24 162 81 66 6( 40) 143 17 124 32
92 0 151 73(129) 26 26 132 132 0 90 74 151(230)
30.0 44.8 132 132 23 23 159 82 64 6( 39) 141 17 123 31
90 0 149 72(129) 25 25 130 130 0 88 73 149(230)
31.0 42.8 132 132 23 23 159 81 63 6( 39) 140 16 122 31
89 0 149 71(129) 25 25 130 130 0 87 72 150(230)
32.0 40.7 131 131 23 23 158 80 63 6( 39) 139 16 121 30
88 0 148 70(129) 24 24 129 129 0 87 72 149(230)
34.0 37.2 130 130 22 22 156 79 62 5( 39) 138 16 120 30
86 0 148 69(129) 24 24 128 128 0 85 70 148(230)
35.0 35.6 129 129 22 22 156 79 62 5( 39) 137 15 120 30
86 0 148 68(129) 23 23 128 128 0 84 70 148(230)
36.0 34.1 129 129 22 22 155 78 62 5( 39) 137 15 119 29
85 0 147 68(129) 23 23 127 127 0 84 69 148(230)
38.0 31.4 128 128 21 21 154 78 61 4( 39) 136 14 119 29
84 0 147 67(129) 22 22 126 126 0 82 68 147(230)
39.0 30.2 127 127 21 21 154 77 61 4( 39) 135 14 118 28
83 0 147 66(129) 22 22 126 126 0 81 67 148(230)
--------------------------------------------------------------------------------
HA= 42.5 HI= 0.0 GGW= 160.0 SL= 0.0 MAX(A,B,C,D)= 167.3 140.5 153.3 153.5
--------------------------------------------------------------------------------

file:///M/DEPARTMENTS/CRANE%20OPERATION/01%20SREETHU/DRAWING%202017/JA-RS-23-509/R1/AC500-2%20GBP.txt[29-Feb-24 5:00:31 PM]

 Programm S T U M A X Version 8.8 vom 05.09.2002
27-Jun-05 08:18:11
EINGABEDATEI: istu.87937440_hassl_

DEMAG Mobile Cranes X

OUTRIGGER LOADING 75.00 %
********************
0-360Degr.
OUTRIGGER LOADING IN daN*1000 PSI= 1.00
(Variance = +-10%)

CRANE : AC 700 HA+SSL 0grd Identnr.:879 374 40

GO, GU, EO, EU, ASB, ASW, AFD, EASH, BR

18.60 53.00 0.54 2.02 12.00 12.19 1.73 5.89 0.00
GGW = 160.00 EGG = 6.28
-------------------------------------------------------------------------------
MAIN BOOM

LENGTH OF MAIN BOOM 50.5 M AS= 20.42 T AF= 30.64 T

-------------------------------------------------------------------------------
RADIUS CAPACITY BOOM ANGLE (DEGREES)
M T
+ 1 ( 0) 2 ( 46) 3 ( 90)
5 (180) 4 (135)
AB CD A B C D A B C D
8.0 114.0 98 100 99 98 100 100 98 98 101 100
98 101 98 98 101 100
9.0 113.0 103 95 106 97 100 92 104 92 105 95
92 105 98 90 108 100
10.0 112.0 108 89 113 97 100 85 109 87 110 89
87 110 98 82 114 100
12.0 109.0 117 79 126 95 99 71 118 76 119 79
77 119 97 68 127 100
14.0 105.0 124 70 137 94 99 59 125 66 126 70
68 126 96 55 138 99
16.0 102.0 132 61 148 92 98 46 133 57 133 61
58 134 96 42 149 98
18.0 98.0 138 53 157 91 97 35 140 48 139 54
50 140 95 31 157 97
20.0 92.0 141 46 163 89 96 27 143 42 142 47
44 143 93 22 163 96
22.0 86.0 143 41 167 87 95 20 146 36 145 42
39 146 92 15 167 95
24.0 79.0 143 38 167 85 93 16 146 32 145 39
35 146 90 11 168 93
26.0 72.0 142 35 167 83 91 13 145 30 144 36
32 145 88 8 167 91
28.0 65.5 140 34 165 82 90 12 143 28 142 35
31 143 87 6 165 90
30.0 60.0 139 32 164 80 88 10 142 26 141 33

file:///M/DEPARTMENTS/CRANE%20OPERATION/01%20SREETHU/DRAWING%202017/JA-RS-23-509/R1/AC700%20GBP.txt[29-Feb-24 5:00:32 PM]

 29 142 854 164 89
32.0 55.0 138 31 163 79 87 9 141 25 140 32
28 141 84 3 163 87
34.0 50.5 137 30 162 78 86 8 140 24 139 31
27 140 83 2 162 86
36.0 47.0 137 28 162 77 85 6 139 22 139 29
25 140 82 0 162 85
38.0 43.5 136 27 161 76 84 5 139 21 138 28
24 139 80 0 162 84
40.0 40.5 135 26 161 75 84 4 138 20 138 27
23 139 78 0 163 82
41.0 39.0 135 26 160 75 83 3 138 20 137 27
23 138 77 0 163 81
42.0 37.5 134 26 160 74 83 3 137 20 137 27
22 138 77 0 163 80
44.0 33.0 130 28 153 73 82 7 132 22 132 29
25 133 78 1 154 82
46.0 27.0 121 34 142 72 80 15 124 28 124 34
30 125 77 9 143 80

MAX. OUTRIGGER LOAD FRONT OUTRIGGER CD 50 24.0 M * 79.0 T = 168

MAX. OUTRIGGER LOAD REAR OUTRIGGER AB 50 22.0 M * 86.0 T = 167

file:///M/DEPARTMENTS/CRANE%20OPERATION/01%20SREETHU/DRAWING%202017/JA-RS-23-509/R1/AC700%20GBP.txt[29-Feb-24 5:00:32 PM]

 JOHNSON ARABIA LLC
WORK ORDER SUMMARY (CRANE) - FROM 01/06/2022 TO 10/06/2024

Lno WONo Date Model Contact Reported Repoted Engineer

Date Time
Fleet : MD28

1 WOC2200514 05/06/2022 AC700 Mr. Shaju Pandiyalakkal 05/06/2022 07:21 Benison Murugaian

Work Order Details : Boom not extending

Actual Work Done : Boom not extending -Demag technician attended , repaired temporarily.
2 WOC2200622 05/07/2022 AC700 Mr. Shaju Pandiyalakkal 05/07/2022 03:37 Benison Murugaian

Work Order Details : Boom not extending

Actual Work Done : Reel cable issue sorted, boom length potentio meter adjusted.
3 WOC2200631 06/07/2022 AC700 Mr. Shaju Pandiyalakkal Benison Murugaian

Work Order Details : Engine oil service -400 hrs

Machine Notes : SS engine oil service done - 18/07/2022
Actual Work Done : Engine oil 28 ltr, oil filter fuel filter and water seperator replaced. Air filter cleaned. All oil level checked. Nipple greasing done.
4 WOC2200634 07/07/2022 AC700 Mr. Shaju Pandiyalakkal 07/07/2022 03:00 Benison Murugaian

Work Order Details : Boom not extending

Actual Work Done : Superlift proximity sensor repaired.
5 WOC2200670 16/07/2022 AC700 Mr. Shaju Pandiyalakkal 16/07/2022 07:35 Benison Murugaian

Work Order Details : E87 - LK Reset

Actual Work Done : LK reset ,Suspension cylinder leak - cylinder resealed and fixed back
6 WOC2200712 26/07/2022 AC700 Mr. Shaju Pandiyalakkal 26/07/2022 18:03 Benison Murugaian

Work Order Details : Air pressure leaking

Actual Work Done : Air pressure leaking - air relay valve replaced.
7 WOC2200724 01/08/2022 AC700 Mr. Shaju Pandiyalakkal 01/08/2022 01:02 Benison Murugaian

Work Order Details : SS engine not starting

Actual Work Done : Crane started by jumb start, battery replaced - 2 nos.
8 WOC2200755 07/08/2022 AC700 Mr. Shaju Pandiyalakkal 07/08/2022 08:59 Benison Murugaian

Work Order Details : Suction hose leak

Boom length potentiometer faulty
Actual Work Done : Boom length potentiometer faulty - replaced the potentio meter,Suction hose leak - replaced the hose
9 WOC2200782 13/08/2022 AC700 Mr. Shaju Pandiyalakkal 13/08/2022 05:51 Benison Murugaian

Work Order Details : Diesel leak to check

Actual Work Done : Injector hose replaced
10 WOC2200823 25/08/2022 AC700 Mr. Shaju Pandiyalakkal Benison Murugaian

Work Order Details : Hydraulic cooling fan sound & carrier engine not starting
Actual Work Done : Hydraulic cooling fan sound - replaced the fan. Carrier engine not starting - Jump start done , harness and fuses checked.
11 WOC2200898 13/09/2022 AC700 13/09/2022 10:07 Benison Murugaian

Work Order Details : Display faded

Actual Work Done : Display faded - Display repaired and fixed back
12 WOC2200958 27/09/2022 AC700 Mr. Shaju Pandiyalakkal 28/09/2022 09:16 Benison Murugaian

Work Order Details : Hydraulic oil level gauge to be replaced & Air pressure leaking
Actual Work Done : Hydraulic oil level gauge replaced,Brake valve leaking - replaced the brake valve
13 WOC2201019 08/10/2022 AC700 Mr. Shaju Pandiyalakkal 12/10/2022 14:36 Benison Murugaian

Work Order Details : Superlift back mast cylinder hose leak

Actual Work Done : Boom junction box socket issue sorted,Superlift back mast cylinder hose leak -replaced the hose
14 WOC2201059 18/10/2022 AC700 Ahsan Ali

Work Order Details : Left side 3rd or 2nd axle tyre inner side bulge
Actual Work Done : Left side 3rd or 2nd axle tyre inner side bulge- replaced the tires
15 WOC2201067 19/10/2022 AC700 19/10/2022 07:39 Benison Murugaian

Work Order Details : HYD oil, Steer cyls, Axle struts, Winch & RH SSL Cyl leak

Printed On :10/06/2024 16:31:41 Page 1 of 5 E0708

 JOHNSON ARABIA LLC
WORK ORDER SUMMARY (CRANE) - FROM 01/06/2022 TO 10/06/2024

Lno WONo Date Model Contact Reported Repoted Engineer

Date Time

Actual Work Done : Replaced rear Crank shaft seal. All outrigger couplings leak - replaced. S/S cabin cowl bar side hyd hose - replaced, Tele
cylinder hose couplings leak - replaced. All Brakes checked & adjusted. All tie rod ends to be check- replaced 2. SS HYD oil &
filters - replaced. All electrical check done, Tail light lens broken - replaced, Side indicator light - replaced. Passenger side
mirror damaged - repaired. Axle 1-2 LH & RH Suspension cyls resealed. Diesel tank cap replaced. Steering cyls resealed..
16 WOC2201068 20/10/2022 AC700 Benison Murugaian

Work Order Details : Top and carrier engine oil service - 500 hrs
Machine Notes : Carrier km reading - 96200
Actual Work Done : Engine oil (38+29 ) ltr, oil filter , fuel filter and air filter replaced.All oil level checked - SS Hydraulic oil (2000 ltr) and filter
replaced.Nipple greasing done.
17 WAC2201775 31/10/2022 AC700 31/10/2022 17:58 Sameera Madhusanka Premathilaka

Work Order Details : Luffer electrical issue

Actual Work Done : Luffer electrical issue-Replaced a2b harness
18 WAC2201794 05/11/2022 AC700 Gideon Angoh

Work Order Details : Boom greasing

Actual Work Done : Boom greased,Cabin cylinder hose leak-Replaced hose, Tyre air pressure checked , Telescope not extending in main
boom-Checked and adjusted cable reel lenght,replaced proximity sensor of superlift brake and supelift pendent
19 WOC2201188 25/11/2022 AC700 24/11/2022 07:19 Sanju Varughese

Work Order Details : Clutch worn out

Actual Work Done : Clutch plate replaced,Pressure plate replaced,Release bearing replaced
20 WOC2201194 26/11/2022 AC700 28/11/2022 08:59 Wilfred Vincent D`Silva

Work Order Details : Preventative maintenance

Machine Notes : CARRIER KM - 96856
Actual Work Done : All Hub oils replaced,Transfer case oil replaced,Transmission oil replaced-TC Tronic 75W80,Torque convertor ATF III,All
differential oils replaced,Slew reduction gearbox oil - changed,Hyd oil and filter replaced - TOP and SS
21 WAC2300217 07/02/2023 AC700 Ronnel Molo Marte

Work Order Details : Emergency switch not workig

Actual Work Done : Emergancy swith not workig-Checked wiring
22 WAC2300238 13/02/2023 AC700 13/02/2023 08:08 Ronnel Molo Marte

Work Order Details : Superlift issue

Actual Work Done : Winch filter barrel replaced
23 WAC2300272 16/02/2023 AC700 Mr. Hariharan C 16/02/2023 21:49 Abdul Jabbar

Work Order Details : LHS 2nd axle tyre blast

Actual Work Done : LHS 2nd axle tyre blast-replaced
24 WOC2300133 18/02/2023 AC700 Mr. Hariharan C 17/02/2023 14:52 Wilfred Vincent D`Silva

Work Order Details : TYRE PUNCTURES - RH 6 & 7

Actual Work Done : Swopped 2 x wheels, rims with GR81.
25 WOC2300140 20/02/2023 AC700 20/02/2023 15:14 Benison Murugaian

Work Order Details : Tele not extending & SS Cab wipers - Parts available
Actual Work Done : Boom not extending - SSL proxy cable damaged, bypassed on site, wiring replaced at workshop,SS cabin roof wiper washer
not working - replaced,RHS suspension not lifting -- Coil replaced,- Diodes replaced,Park & service brake checked OK,CW
hyd hoses replaced-Outrigger hoses replaced,Orings on quick coupling replaced,Paint touch up - Rim and carrier paint touch
up done
26 WAC2300345 27/02/2023 AC700 Mr. Mathieu Rahme 27/02/2023 03:28 Ramjanali Samsudeen

Work Order Details : Engine oil leak

Actual Work Done : Enginr oil leak-Air shutt off valve was activated and oil spilt,topped up oil 28L
27 WAC2300359 01/03/2023 AC700 Ramjanali Samsudeen

Work Order Details : Demob from site-engine oil leak check

Actual Work Done : Engine oil leak check-checked and cleaned
28 WAC2300494 23/03/2023 AC700 23/03/2023 07:41 Senthil Kumar Guru Ramalingam

Work Order Details : Suspension cylinder leak-RHS 9th axle

Printed On :10/06/2024 16:31:41 Page 2 of 5 E0708

 JOHNSON ARABIA LLC
WORK ORDER SUMMARY (CRANE) - FROM 01/06/2022 TO 10/06/2024

Lno WONo Date Model Contact Reported Repoted Engineer

Date Time

Actual Work Done : Suspension cylinder leak-RHS 9th axle-cylinder sent to dic for reseal,Axle brace joint damaged-replaced, Tyre air pressure
checked
29 WAC2300634 18/04/2023 AC700 Gideon Angoh

Work Order Details : Wiper motor and tank replace

Actual Work Done : Wiper motor and tank replace-replaced
30 WAC2300642 20/04/2023 AC700 20/04/2023 20:55 Senthil Kumar Guru Ramalingam

Work Order Details : Luffer hoist not going up

Actual Work Done : Luffer hoist not going up-sorted
31 WAC2300678 25/04/2023 AC700 25/04/2023 07:41 Sameera Madhusanka Premathilaka

Work Order Details : Luffer issue check

Actual Work Done : Luffer issue check-sorted
32 WAC2300660 25/04/2023 AC700 24/04/2023 18:10 Ijaz Ahmad

Work Order Details : Air leak

Actual Work Done : Air leak-air fitting changed,LHS 1st axle tyre air pessure leak-oring changed
33 WAC2300704 02/05/2023 AC700 Mr. Mohamed Batta Sankar Thekkillath

Work Order Details : Steering link broken

Actual Work Done : Steering link repaired,Air leak-hose fitting changed
34 WOC2300376 03/05/2023 AC700 03/05/2023 14:35 Benison Murugaian

Work Order Details : SS Engine fuel return hose leak - WOC2301193

Actual Work Done : SS Engine fuel return hose leak - replaced
35 WOC2300377 04/05/2023 AC700 Sylvester Stephen D`Sa

Work Order Details : 4th axle RHS steering rod bolt broken - Allignment to done
Actual Work Done : 4th axle RHS steering rod bolt broken - Replaced the bolts,Counter weight not showing - wiring checkd and repaired, Carrier
AC not cooling - wire repaired, gas filled ,Axle 3 RH & LH Susp cyls resealed-Axle 6 & 7 LH Susp cyls resealed , Park brake
valve leaking - replaced ,Outrigger pinning hose replaced , LH Axle 5 & 8 Steer cyl resealed-RH Axle 8 Steer cyl resealed
,Winch 1 hoist motor shaft damaged - Shaft fabricated and replaced
36 WOC2300393 08/05/2023 AC700 Ahsan Ali

Work Order Details : RHS 4th axle tire side wall cut
Actual Work Done : RHS 4th axle tire side wall cut - replaced
37 WOC2300522 08/06/2023 AC700 Jafar Ali Mohd Amin Syed

Work Order Details : SS and carrier engine oil service

Machine Notes : SS and carrier service done - 10.06.2023 , Carrier KM : 98761
Actual Work Done : Engine oil 38+29 ltr , oil filter , fuel filter , air filter and water seperator replaced.All oil level checked.Greasing done
38 WOC2300537 12/06/2023 AC700 12/06/2023 15:07 Ahsan Ali

Work Order Details : RH 1st & 2nd axle tire bulged

Actual Work Done : RH 1 & 2nd axle tire bulged - replaced
39 WAC2300959 16/06/2023 AC700 Sankar Thekkillath

Work Order Details : Demob from site-Outrigger control valve leak

Actual Work Done : Outrigger control valve leak-resealed .still leaking,valve block to replace,Super lift issue-RHS-sorted,Superlift hose
leak-replaced,,Front RHS outrigger folding cylinder leak-resealed,
Outrigger greasing-DoneCarrier cabin wiper blade replaced
40 WOC2300714 23/07/2023 AC700 Mr. Muhammed Jaseem 23/07/2023 17:49 Nissanka Brahmanage

Work Order Details : Boom not retracting - Crane came yard

Actual Work Done : Boom no retract - LPU lock cylinder resealed ,Accumulators recharged ,Air valve leak - replaced relay valve
41 WAC2301230 12/08/2023 AC700 Mr. Imad Farooq 12/08/2023 15:25 Chandana Leelantha Aluthge Don

Work Order Details : SS AC check

Actual Work Done : SS AC check-Replaced compressor
42 WAC2301273 21/08/2023 AC700 Mr. Imad Farooq Chandana Leelantha Aluthge Don

Work Order Details : Superlift issue & Operator cabin top glass crack

Printed On :10/06/2024 16:31:41 Page 3 of 5 E0708

 JOHNSON ARABIA LLC
WORK ORDER SUMMARY (CRANE) - FROM 01/06/2022 TO 10/06/2024

Lno WONo Date Model Contact Reported Repoted Engineer

Date Time

Actual Work Done : Super lift issue-sorted,SS Cabin roof glass crack-Replaced
43 WAC2301380 12/09/2023 AC700 Mr. Imad Farooq Chandana Leelantha Aluthge Don

Work Order Details : SS Engine oil service-500hrs

Machine Notes : SERVICE DONE-20.10.2023 HOURS-3786
Actual Work Done : Carried SS Engine service chnaged engine oil-35l,Changed oil filter,fuel filter,air filter,checked all oil levels , Toppe dup Hyd
oil-20L,coolant 2L
44 WAC2301438 23/09/2023 AC700 Mr. Imad Farooq 23/09/2023 14:27 Chandana Leelantha Aluthge Don

Work Order Details : Hyd leak

Actual Work Done : Replaced hose
45 WAC2301685 02/11/2023 AC700 Mr. Imad Farooq 02/11/2023 16:14 Chandana Leelantha Aluthge Don

Work Order Details : Driving cabin ac check

Actual Work Done : Ac gas filled
46 WAC2301733 12/11/2023 AC700 Mr. Imad Farooq 12/11/2023 17:53 Abdul Jabbar

Work Order Details : Tyre burst-RHS 3rd Axle

Actual Work Done : Tyre burst-RHS 3rd Axle-replaced(DA22302H08566D-0623)
47 WOC2301095 15/11/2023 AC700 Mr. Imad Farooq 15/11/2023 13:10 Benison Murugaian

Work Order Details : Superlift tensioning cylinder error

Actual Work Done : Superlift tensioning cylinder error -Tele speed to high -,SS - Compressor Expansion valve & dryer ,Carrier - Blower &
thermostat replaced,SS Air filter replaced
48 WOC2301163 07/12/2023 AC700 Mr. Ibrahim Hamdy Sylvester Stephen D`Sa

Work Order Details : Main and Aux wire ropes replaced - More than 5 years (Offshore job)
Actual Work Done : Main rope replaced.
49 WOC2301193 13/12/2023 AC700 Mr. Ibrahim Hamdy Sarath Athula Seneviratna

Work Order Details : Demob from site

Actual Work Done : Lift cylinder hoe leak - replaced the hoseSS Fuel hose leak check - replaced the hose, Transfer case seal leaking - Seal
replaced and new oil filled,Outrigger hoses replaced - RHS front & Rear,RHS 1st axle suspension hose replaced,Superlift
hose replaced,7th axle LHS& RHS steering cylinder leaking - Resealed and fixed back,Belt tensioner pulley damaged -
bearing replaced,Functional testing of Display - Display checked,Electrical check done - All lights and wiper functional.
50 WOC2301210 20/12/2023 AC700 Mr. Ibrahim Hamdy Jafar Ali Mohd Amin Syed

Work Order Details : SS Engine oil service - 500 hrs

Machine Notes : SS Service done 25.12.2023
Actual Work Done : Engine oil 29 ltr , oil filter , fuel filter replaced , all oil level checked-Greasing done
51 WAC2400113 19/01/2024 AC700 Arnel Reginaldo Datoy

Work Order Details : Attex chalwyn valve and calibrated anemometer

Actual Work Done : Attex approved chalwyn vakve and calibrated anemometer fixed
52 WAC2400256 15/02/2024 AC700 Mr. Imad Farooq Mohammed Zainuddin Mohammed Aslam

Work Order Details : Tail light damage

Actual Work Done : TAIL LIGHT ASSEMBLY DAMAGED-indicator light flasher changed
Hydarulic oil topup-Topuped 52 LTR hydraulic oil
53 WAC2400404 18/03/2024 AC700 Mr, Mohamed Abd Elgawad Sameera Madhusanka Premathilaka

Work Order Details : Demob from site

Actual Work Done : SS Engine silencer bracket broken-repaired,RHS 5th axle suspension cylinder leak-Resealed,SS Engine not strating-Battery
replaced
54 WAC2400501 05/04/2024 AC700 05/04/2024 09:13 Sameera Madhusanka Premathilaka

Work Order Details : Rear steering rod end broken-5th axle

Actual Work Done : Rear steering rod end broken-5th axle-Replaced
55 WAC2400603 27/04/2024 AC700 27/04/2024 01:06 Senthil Kumar Guru Ramalingam

Work Order Details : SS Engine not strating

Actual Work Done : SS Engine not strating-Fuel feed pump an dfilter replaced
56 WAC2400608 29/04/2024 AC700 Saravanan Gururamalingam

Printed On :10/06/2024 16:31:41 Page 4 of 5 E0708

 JOHNSON ARABIA LLC
WORK ORDER SUMMARY (CRANE) - FROM 01/06/2022 TO 10/06/2024

Lno WONo Date Model Contact Reported Repoted Engineer

Date Time

Work Order Details : Tire air bubble-Axle 1st RHS

Actual Work Done : Tire air bubble-Axle 1st RHS-Replaced
57 WAC2400699 11/05/2024 AC700 Balvir Chand

Work Order Details : Demob from site-Steering cylinder leak

Actual Work Done : Steering cylinder leak-Axle 5th RHS-Resealed,SS AC check-wiring repaired,top up gas,Fuel leak-hise fitting tightened
58 WAC2400757 22/05/2024 AC700 Saravanan Gururamalingam

Work Order Details : Carrier Engine oil service-500Hrs

Machine Notes : SERVICE DONE-28.05.2024 HOURS-101648
Actual Work Done : Carrier out PM service Changed engine oil-36L,oil filter,fuel filter,air filter replaced.Nipple greased,Hydraulic hose leak rectified
59 WAC2400782 25/05/2024 AC700 25/05/2024 17:18 Senthil Kumar Guru Ramalingam

Work Order Details : Superlift hose leak

Actual Work Done : Superlift hose leak-rectified
60 WAC2400791 28/05/2024 AC700 Abdul Jabbar

Work Order Details : Tire air bubble-Axle 6th RHS

Actual Work Done : Tire air bubble-Axle 6th RHS-Tire replaced,Hydraulc hose leak-Tigtened
61 WAC2400859 06/06/2024 AC700 Saravanan Gururamalingam

Work Order Details : SS Engine oil service-500Hrs

Machine Notes : SERVICE DONE-07.06.2024 HOURS-4772
Actual Work Done : Carried PM service Changed engine oil-30L,Oil filter,fuel filter,air filter replaced.

Printed On :10/06/2024 16:31:41 Page 5 of 5 E0708

 JOHNSON ARABIA LLC
WORK ORDER SUMMARY (CRANE) - FROM 01/06/2022 TO 10/06/2024

Lno WONo Date Model Contact Reported Repoted Engineer

Date Time
Fleet : MD27

1 WAC2200951 22/06/2022 AC500-2 22/06/2022 12:02 Senthil Kumar Guru Ramalingam

Work Order Details : Superlift brake not releasing,Hydraulic leak

Actual Work Done : Checked super lift founctions found ok
2 WAC2200960 24/06/2022 AC500-2 Ijaz Ahmad

Work Order Details : Ac not working

Actual Work Done : Repaired and added gas.
3 WAC2201147 29/07/2022 AC500-2 Mr. Greg Hechanova Senthil Kumar Guru Ramalingam

Work Order Details : Super lift isse,diesel leak,remore wire damaged

Actual Work Done : Remote wire repaired, diesel hose replaced.
4 WAC2201203 08/08/2022 AC500-2 Mr. Greg Hechanova 08/08/2022 10:49 Abdul Jabbar

Work Order Details : Luffer tyre burst

Actual Work Done : Temprarily fixed old tyre - new tyre on order.
5 WAC2201217 11/08/2022 AC500-2 Mr. Greg Hechanova 11/08/2022 10:55 Sameera Madhusanka Premathilaka

Work Order Details : Hydraulic oil leak

Actual Work Done : Rectified
6 WOC2200829 26/08/2022 AC500-2 Mr. Greg Hechanova 26/08/2022 07:32 Nissanka Brahmanage

Work Order Details : Counter weight solenoid valve faulty - from MD26
Actual Work Done : CW coil faulty - replaced
7 WOC2200857 02/09/2022 AC500-2 03/09/2022 08:16 Ivan Melwyn D`Silva

Work Order Details : Steering, Suspension & SS HYD Leaks

Actual Work Done : All accumulators charged-LH Axle 5 cylinder replaced new,4 Suspension cylinders resealed.2 x Main hoses replaced on CW
assy.HYD return line replaced,Main suction hose to pump replaced.Axle 6 - 8 Steering alignment,Centering system
accumulator charged.RHS last axle tire worn out - Replaced the tire. Working lights replaced x 2,Side parking light replaced,SS
Cab wiper blades replaced,Cabin Fan replaced, Aviation ligth replaced.
8 WOC2200959 27/09/2022 AC500-2 27/09/2022 15:14 Ananda Pushpa

Work Order Details : Joystick harness

Actual Work Done : Hraness checked and repaired.
9 WOC2201006 07/10/2022 AC500-2 Mr. Faisal Abdul Shafi 07/10/2022 01:15 Thushara Perera

Work Order Details : SS engine fan belt broken

Actual Work Done : SS engine fan belt broken - replaced 8PK1965
10 WOC2201029 11/10/2022 AC500-2 Paulinar Aguilar Villarin

Work Order Details : SS hyd oil leak & Light check

Actual Work Done : Tank cap o ring leak - replaced the O ring, Cabin lights checked and replaced the bulb.
11 WAC2201678 18/10/2022 AC500-2 Mr. Aromal Raj Sameera Madhusanka Premathilaka

Work Order Details : Oil leakage

Actual Work Done : Oil leakage - Winch motor-Replaced valve
12 WAC2201748 27/10/2022 AC500-2 Mr. Aromal Raj 27/10/2022 10:24 Senthil Kumar Guru Ramalingam

Work Order Details : Slew bearing bolt broken

Actual Work Done : Removed broken and checked all other bolts and tightened
13 WAC2201947 08/12/2022 AC500-2 Mr. Santhoosh Kumar Gideon Angoh

Work Order Details : Engine service to be done SS &Carried

Machine Notes : SERVICE DONE-12.12.2022 HOURS-DOWN-104723
Actual Work Done : Carried PM service changed engine oil-41+30L,changed oil filter,fuel filter,air filter
14 WOC2201260 20/12/2022 AC500-2 Benison Murugaian

Work Order Details : Slew bearing bolts retorque & SS HYD Leaks

Printed On :10/06/2024 16:32:33 Page 1 of 4 E0708

 JOHNSON ARABIA LLC
WORK ORDER SUMMARY (CRANE) - FROM 01/06/2022 TO 10/06/2024

Lno WONo Date Model Contact Reported Repoted Engineer

Date Time
Actual Work Done : Slew bearing bolt broken - replaced bolts, all bolts tigtened @ 2400 n/m,Leaking fittings and hoses to be replaced- control
valve leak - resealed,Winch motor leak - resealed,Swing valve leak - resealed,Brake booster leak RHS 3rd axle - replaced the
booster,Hub leaking - LHS 7th axle , replaced the seals,Carrier autolube tank broken - Replaced the case,Brake liners need to
reline,LHS 3rd and 4th - brake liner changed,RHS 3rd and 4th - brake liner changed,All wheel serviced.
15 WOC2300080 30/01/2023 AC500-2 30/01/2023 14:08 Benison Murugaian

Work Order Details : Boom not extending

Actual Work Done : RH superlift connected sensor replaced.
16 WOC2300121 14/02/2023 AC500-2 13/02/2023 11:15 Avinash Robin D`Souza

Work Order Details : Repair as per PDI 13-Feb

Actual Work Done : Counterweight oil leak - coupling not properly connected. Leak - pump hose replaced.
17 WAC2300329 23/02/2023 AC500-2 Mr. Greg Hechanova Sameera Madhusanka Premathilaka

Work Order Details : Demob from site

Actual Work Done : Superlift harness-Luffer harness replaced,LHS 3rd axle tyre nozzle repaired and inflated pressure
18 WAC2300493 23/03/2023 AC500-2 Ramjanali Samsudeen

Work Order Details : Outrigger control box gas spring not working
Actual Work Done : Outrigger control box gas spring not working-replaced
19 WAC2300573 10/04/2023 AC500-2 Mr. Jason Francis Moras Senthil Kumar Guru Ramalingam

Work Order Details : Crane inspection

Actual Work Done : Monthly ispections-Checked all oil levels,coolant,Suspension checked, Tyre air pressure ,wwheel bolts,telescopic boom
check,All light and incicatosr,
20 WAC2300672 25/04/2023 AC500-2 Mr. Jason Francis Moras Gideon Angoh

Work Order Details : SS Engine service due

Machine Notes : SERVICE DONE-08.05.2023 HOURS-12297
Actual Work Done : Carried out PM service changed engine oil-30L,oil filter,fuel filter,air filter
21 WAC2300725 03/05/2023 AC500-2 Mr. Jason Francis Moras Gideon Angoh

Work Order Details : Routien check

Machine Notes : Routine check-03.05.2023
Actual Work Done : Checked all oil levels,coolant,cleaned air filters,fan belts,tensioner,battery condition,engine belts
22 WAC2300765 10/05/2023 AC500-2 Mr. Eugene F. Suelto Sameera Madhusanka Premathilaka

Work Order Details : Demob from site,Suspension and outrigger cylinder leak
Actual Work Done : Suspension Switch replaced,Tail lamp lense replaced
23 WOC2300436 20/05/2023 AC500-2 Mr. Muhammed Jaseem 20/05/2023 11:37 Nissanka Brahmanage

Work Order Details : Axle 5- 9 lockout cyl resealed

Actual Work Done : Axle 5- 9 lockout cylresealed
24 WOC2300521 07/06/2023 AC500-2 07/06/2023 17:48 Ananda Pushpa

Work Order Details : Superlift brake not releasing

Actual Work Done : Superlift winch brake proximity replaced
25 WOC2300574 20/06/2023 AC500-2 20/06/2023 07:17 Wilfred Vincent D`Silva

Work Order Details : 6th axle RHS tire bulged

Actual Work Done : 6th axle RHS tire bulged - Replaced tire
26 WAC2300997 25/06/2023 AC500-2 25/06/2023 07:29 Ronnel Molo Marte

Work Order Details : Computer error,while closing boom

Actual Work Done : Computer error,while closing boom-sorted
27 WAC2301002 01/07/2023 AC500-2 Sankar Thekkillath

Work Order Details : Tele cylinder locking cylinder leak

Actual Work Done : Tele cylinder locking cylinder leak-resealed
28 WOC2300625 05/07/2023 AC500-2 Jafar Ali Mohd Amin Syed

Work Order Details : Tire burst

Printed On :10/06/2024 16:32:33 Page 2 of 4 E0708

 JOHNSON ARABIA LLC
WORK ORDER SUMMARY (CRANE) - FROM 01/06/2022 TO 10/06/2024

Lno WONo Date Model Contact Reported Repoted Engineer

Date Time

Actual Work Done : Tire burst - replaced tire - RHS 8th axle
29 WOC2300630 06/07/2023 AC500-2 06/07/2023 11:04 Ananda Pushpa

Work Order Details : Boom not extending - Harness issue , crane came to yard
Actual Work Done : Boom not extending-Luffer proxies wiring repaired ,Operating cabin wiring replaced ,Both tail light lenses replaced ,Mud
guards fixed ,Tyre tread worn out & side wall bubble - RHS 5th axle ,RHS 4th axle ,RHS 6th axle-Replaced tires , SS Alternator
faulty - replaced ,SS Hydraulic pump leak repaired
30 WOC2300642 10/07/2023 AC500-2 Jafar Ali Mohd Amin Syed

Work Order Details : Carrier engine oil service - 500 hrs

Machine Notes : Carrier service done - 18.07.2023
Actual Work Done : Engine oil 38 ltr , oil filter , fuel filter , water seperator and air filter replaced, All oil level checked.
31 WOC2300724 29/07/2023 AC500-2 29/07/2023 18:22 Nissanka Brahmanage

Work Order Details : SS Alternator failure

Actual Work Done : SS Alternator failure - replaced with new Bosch
32 WOC2300735 01/08/2023 AC500-2 Rajesh P. Kurian Paul John Tolentino Yambao

Work Order Details : SS Engine starting issue - Isolator faulty

Actual Work Done : SS Engine starting issue - Isolator replaced
33 WAC2301262 18/08/2023 AC500-2 Rajesh P. Kurian Anand Krishnan Venugopalan Nair Sudhamani

Work Order Details : PTO shaft broken

Actual Work Done : PTO shaft broken-shaft replaced
34 WAC2301272 21/08/2023 AC500-2 Ms. Lorena Balbieran Chandana Leelantha Aluthge Don

Work Order Details : Superlift issue

35 WAC2301330 02/09/2023 AC500-2 Ms. Lorena Balbieran Nithin Edavazhiyil Balan

Work Order Details : SS Engine oil service-500hrs

Machine Notes : SERVICE DONE-11.09.2023 HOURS-22430
Actual Work Done : Carried PM service changed engine oil-32L,oil filter,fuel filter,air filter
36 WAC2301362 07/09/2023 AC500-2 Ms. Lorena Balbieran Sameera Madhusanka Premathilaka

Work Order Details : Winch camera display not working

Actual Work Done : Winch camera display not working-Chnaged display
37 WAC2301386 12/09/2023 AC500-2 Sameera Madhusanka Premathilaka

Work Order Details : Demob from site-Tyre side wall crack

Actual Work Done : RHS 6TH &LJHS 5TH tyre side wall cut-replaced,Temp sensor fixed
38 WAC2301431 22/09/2023 AC500-2 Abdul Jabbar

Work Order Details : 1Axle RHS tyre air bubble

Actual Work Done : 1Axle RHS tyre air bubble-Replaced,Rear steering not working-Sorted
39 WAC2301483 03/10/2023 AC500-2 Senthil Kumar Guru Ramalingam

Work Order Details : Demob from site

Actual Work Done : Coupler leak-replaced,RHS 7th axle tyre thread wornout-Replaced
40 WOC2301081 08/11/2023 AC500-2 Ahsan Ali

Work Order Details : Tire worn out -RHS 2nd and 3rd axle
Actual Work Done : Tire worn out - RHS 2nd and 3rd axle -Replaced the tire
41 WOC2301106 19/11/2023 AC500-2 Eng. Mohammed Rashed El Nahel18/11/2023 13:56 Ananda Pushpa

Work Order Details : Radius and weight not showing on computer

Actual Work Done : Radius and weight not showing on computer-Luffer junk box got water in ,Luffer present proxy replaced
42 WOC2301166 08/12/2023 AC500-2 Jafar Ali Mohd Amin Syed

Work Order Details : SS Engine oil service - 500 hre

Machine Notes : SS Service done - 13.12.2023
Actual Work Done : Engine oil - 29 ltr , oil filter , fuel filter, air filter and water seperator replaced.All oil level checked .Greasing done

Printed On :10/06/2024 16:32:33 Page 3 of 4 E0708

 JOHNSON ARABIA LLC
WORK ORDER SUMMARY (CRANE) - FROM 01/06/2022 TO 10/06/2024

Lno WONo Date Model Contact Reported Repoted Engineer

Date Time
43 WOC2301186 13/12/2023 AC500-2 13/12/2023 16:42 Benison Murugaian

Work Order Details : T4 Boom deformed

Actual Work Done : Carrier Battery replaced
SS Battery replaced,T4 Boom deformed - repaired
Telescope leak -resealed
Section 3 RH top pad replaced
Repair by Avezaat
44 WOC2301185 13/12/2023 AC500-2 Ahsan Ali

Work Order Details : LHS 3rd axle tire worn out

Actual Work Done : LHS 3rd axle tire worn out - replaced

Printed On :10/06/2024 16:32:33 Page 4 of 4 E0708

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 CERTIFICATE
Certificate No.: 119985
Job No.: JOD-2023-05-19670

This Is To Certify That

Name: ARNEL REGINALDO DATOY

Emp. / Lic. No.: E0144

Company: Johnson Arabia LLC

Address: P.O.Box: 34983, Abu Dhabi, UAE

Has Attended The Theoretical & Practical Assessment Of

Title: Mobile Crane Operation (Up to 700.0t)

And Found To Be Competent

Venue: Abu Dhabi

Assessment Date: 08/05/2023

Valid Until: 07/05/2024

Signature : Signature :

Assessor : Balu Murugesan Reviewed by : Ezhilarasan

Asaithambi (07)
 OPERATOR EVALUATION FORM

The purpose of the operator evaluation is to aid the assessor in assessing the operator’s competency to
operate the machine safely. Items may be added and/or deleted for the evaluation depending on the
operating conditions.

Certificate No. 119985 Date of Assessment 08/05/2023

Candidate's Name ARNEL REGINALDO DATOY Assessor's Name Balu Murugesan

Title Mobile Crane Operation (Up to 700.0t)

S N/S Remarks

Principle of equipment operations

General Equipment related terminology

Structural Limitations

Auxiliary Equipment’s & Attachments (if any)

Basic controls and their functions

Conduct the pre-start and pre-operational checks

Conduct the Operational and Functional checks

Moving and Control of Equipment

Maneuvering with and/or without load

Preparation and Parking of Equipment

Perform the shutdown procedures

Post-Trip inspections

Personnel Protective Equipment (PPE’s)

Legends: • S - SATISFACTORY • NS - NOT SATISFACTORY

Remarks / Recommendations: None

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 ASTRON CERTIFICATION LLC
IB-135

CERTIFICATE OF TEST & THOROUGH VISUAL EXAMINATION

This report complies with the lifting Equipment Engineers Association Technical requirements
CLICK HERE
.

Date of Thorough Examination : 09-01-2024 Report Issue Date: 10-01-2024 Report Number : DXB-LFT-2024-00142
Req Number : REQ-DXB-2024-006557
Name & Address of Client/Owner: Address/location at which the examination was made:
Johnson Arabia L.L.C DIC Yard
P.O Box 71240, Dubai Industrial City, Saih Shuaib-3, Dubai, UAE Dubai, UAE
Standard BS EN 818-4:1996+A1:2008
Procedure T3-TEP-LEP-101

SWL or rated
ID No Qty Description of the equipment Test load
capacity
CHAIN SLING

TYPE : 2 Leg chain sling C/W master link assembly

on top. Having shorting clutches. All legs
J1992, J1993 ending with Clevis self-locking hook 11.2 t @ 0 -
2 N/A
(MD27) MAKE : N/A 45°
CHAIN DIA : 16.0 mm
EWL : 8.0 m
YOM : Unknown
CHAIN GRADE: 8
Is this the first examination after installation Was the Examination carried out?
NO YES
or assembly at a new site or location? Within an interval of 6 months
Within an interval of 12 months NO
If the above question is YES has the In accordance with and examination
YES
equipment been installed correctly scheme
After the occurrence of exceptional
NO
circumstances
Remarks : N/A
Color Code N/A
IS THIS EQUIPMENT FIT FOR PURPOSE? PASSED
Date/certificate of Last Proof Date of next Proof load test: Date/certificate last visual Date of next visual examination:
load test: examination:
N/A N/A N/A 08-07-2024

Name of person making this report : Name of person authenticating this report:
Al Saleel Hussain Mohammed Abdul Niaz Syed Ali
Company Approved Inspector Company Approved Authenticator
Signature : Signature :

THIS IS TO CERTIFY THAT the above signed competent surveyor has thoroughly and visually examined and tested the lifting equipment in the above-
mentioned place as per International Standards and local regulations. The liabilities and insurance are as per ASTRON CERTIFICATION policies.

T: +971 2 575 9221, F: +971 2 575 9211, Email:astron-uae@astrongroup.com, Web: www.astrongroup.com

Doc:T4-FMT-LEP-UAE-001-Rev-01 Date: 1.09.2020
This certificate is granted subject to conditions that is understood and agreed that nothing herein contained shall be deemed to relieve any designer, manufacturer, seller, supplier, repairer or operator of warranty,
express or implied, and ASTRON CERTIFICATION liability shall be limited to acts or omissions of its employees, agents and subcontractors. Under no circumstances whatsoever shall ASTRON CERTIFICATION be liable
for any injury or damage to any person or property occurring by reason of negligence of operation or defect in design, material, machinery, equipment, or any other items. Other such defects ascertainable by
normally accepted international standards and only those items inspected by ASTRON CERTIFICATION which are covered by this certificate. The Inspection Certificate/Report shall not be reproduced except in full
without the approval of the Inspection Body and the client.
LIABILITY – the client or there assignee or representative in interest agrees to indemnify and hold harmless ASTRON CERTIFICATION from and against any and all claims, damage, lawsuits or actions for damages,
including but not limited to legal fees to persons and/or property tangible, intangible or otherwise which may be brought against ASTRON CERTIFICATION incidental to, arising out of or in connection with the work
which was done, services performed or material to be furnished hereunder except for those claims caused solely and completely by the negligence of ASTRON CERTIFICATION directors, offices, employees or sub-
contractors.
 DESIGN AND BUILD CONTRACT FOR CYCLE
Project Title:
TRACK- ROUTE 3 & 4 IN ABU DHABI, UAE
Contract: P151119/2022/008
Employer: ALDAR PROPERTIES
Engineer: ATKINSREALIS
Contractor: GULF CONTRACTORS COMPANY (GCCLD)
Subcontractor KABRI International Cont. LLC
Applicator: JOHNSON ARABIA
Ref. No: ACTPW-GCC-GN-ZZ-MS-W-00105-P01 Ref: KP0136-KIC-GCC-MS-038 Date: 16th Oct-2024 Page 23 of 23
METHOD STATEMENT FOR INSTALLATION OF GIRDERS FOR BRIDGE #2 AT CYCLE TRACK ROUTE #4

APPENDIX “F”
 JA-MS-23-509
JOHNSON ARABIA (L.L.C) REV-00
Page 1 of 11
Date:29-02-24

BRIDGE GIRDER LIFTING CALCULATIONS

AND WORK METHODOLOGY

Doc No: JA-MS-23-509

00 29-02-23 Issued For Approval ASH SREE

Approved by
Rev. Date Comments Prepared by Checked by Client
 JA-MS-23-509
JOHNSON ARABIA (L.L.C) REV-00
Page 2 of 11
Date:29-02-24

Table of Contents

1. Purpose 3

2. Scope 3

3. Responsibilities: 4

4. Pre-Requisites And Initial Conditions 5

5. Definitions & Abbreviations 6

6. Job Sequence 6

7. Work Procedure 7

8. Load analysis: 9

9. Safety Plan: 10
 JA-MS-23-509
JOHNSON ARABIA (L.L.C) REV-00
Page 3 of 11
Date:29-02-24

1. PURPOSE

This Method Statement is concerned with the Tandem Lifting of Bridge Segments by using 1 x 700t
Demag hydraulic telescopic boom mobile crane (Demag AC700; capacity as 500t) with main boom
& 1x 500t Demag hydraulic telescopic boom mobile crane(Demag AC500-2) with main boom.

The method Statement and drawings will be made available to all employees and any other
persons directly involved with the operations. All supervisors and personnel will be required to sign
a document agreeing that they understand the work being carried out so that they are familiar with
their own responsibilities.

2. SCOPE

It is the aim this Method Statement to define and describe the equipment and Safe working
procedures.

The scope of work is as follows:

2.1 At Site

 Supply of crane & lifting gears.

 Lifting of Bridge Segments

Johnson
Sl.No Description Arabia Hirer
1. Crane 

2. Trailer for crane parts 

3. Trailer with Load 

4. Lifting Gear 
5. Load Lifting & Rigging Crew. 
 JA-MS-23-509
JOHNSON ARABIA (L.L.C) REV-00
Page 4 of 11
Date:29-02-24

3. RESPONSIBILITIES:

The responsibilities for each of the positions in the organization chart are:

Client :

Representative : Responsible on behalf of Client.

Responsible for providing all required documents and technical data to
JA.

Reasponsible for the direct instruction to JA team during operations

supervisor

JOHNSON ARABIA · All Johnson Arabia staff including operator will work under
hirer’s ultimate supervision and responsibility

Operator/ Rigger/Driver : Will be in direct contact with the supervisor for the whole operation

• All lifting plans and Method Statement are prepared for

Hirer’s final approval and responsibility
 JA-MS-23-509
JOHNSON ARABIA (L.L.C) REV-00
Page 5 of 11
Date:29-02-24

4. PRE-REQUISITES AND INITIAL CONDITIONS

 All COG (center of gravity) information is to be specified prior to any mobilization of equip-
ment.

 All equipment within this procedure will have current valid certification by a third party at the
time of erection and color tagged to indicate correlation. At site the Heavy Lift Supervisor and
client representative will inspect the equipment and when correlated to the certification it will
be color tagged and/or approved as fit for purpose.

 All personnel will have documented evidence of competence to do the work and operate any
machinery that they will be using.

 Prior to commencement of work, work areas and exclusion zone will be set up and de-
marcated using hazard bunting tape.

 Ground to be able to withstand the load imposed during this operation (Must be checked by
client).

 As rigging gear is sent to the crane for use, the supervisor will inspect each item and if accepta-
ble will be used for the lift intended.

 Lift Categories compliance to BS 7121-1:2016

(a) Basis Lift - Lifting operation where the load characteristics are considered
straightforward and there are no significant hazards within the
working area or on the access route for the crane to the working area.
(b) Intermediate Lift - Lifting operation where significant hazards have been
identified with the load or with the working area or access route of
the crane
(c) Complex Lift - Lifting operation where significant hazards have been
identified with the load or with the working area or access route
of the crane, and the crane is used to lift complex loads or persons,
or where two or more cranes are used to lift the load, or where the
lifting operation is carried out at a location with exceptional hazards.
 JA-MS-23-509
JOHNSON ARABIA (L.L.C) REV-00
Page 6 of 11
Date:29-02-24

5. DEFINITIONS & ABBREVIATIONS

COG : Centre of Gravity

HSE : Health Safety & Environment
MLC : Main Lift Crane
TLC : Tailing Lift Crane
HL Supervisor : Heavy Lift Supervisor
Load : Bridge Segments

6. JOB SEQUENCE

 Crane positioning at Site.

 Rig-up the lifting gears.

 Lifting of Bridge Segments.

 De-rig & de-mobilize the crane.

 JA-MS-23-509
JOHNSON ARABIA (L.L.C) REV-00
Page 7 of 11
Date:29-02-24

7. WORK PROCEDURE

Equipment to be utilized is specified as follows:

Main Crane1:-
Demag AC700 - 1 x 700tMobile crane (As 550t)
Main Crane2:-
Demag AC500-2 - 1 x500tMobile crane

7.1 Prior to lifting operation:

 Inspection of the site before the job.

 Discuss about the requirements at site for executing the job.

 Study of loads and quantity of loads.

 All temporary attachments on load should be made secure or removed prior to the lift.

7.2 On the day that the lift will take place there will be a tool box talk that will review the following
items:

a) Procedure, requirements and details specified in the work plans and drawings. Review of safety
items such as weather concerns, plant activity, escape routes, locations of fire-fighting and personal
safety equipment etc.

b) Note: Weather forecasts will be obtained prior to the lift. If the forecasts, in-conjunction with the
actual wind speed readings taken on the crane wind speed Indicators do not give a sufficient win-
dow of suitable weather then the test / lift Program will be reassessed.

c) Designate key personnel, such as signalmen, tagline handlers etc.

d) Complete and sign off all appropriate checklist and Safety permits.

e) Obtain permit to work.

f) Check the placement of all banners and barricades that define the safety boundaries of the work
areas.

g) Discuss and give due consideration to any additional appropriate steps that any participant feels if
necessary to perform a safe and timely operation.

h) All the certificates and/or supporting calculations for the lifting equipment’s will be available prior
to any lifting operations taking place. It has been assumed that access to the lifting points will be
gained via ladders, or suitable access supplied by client, if the Lifting points are high, tag lines will
be attached to the items.
 JA-MS-23-509
JOHNSON ARABIA (L.L.C) REV-00
Page 8 of 11
Date:29-02-24

7.3 Following the erection of the crane, a function test will be carried out on the crane. This test
will involve the checking to ensure that all main functions of the crane operating properly.

7.4 During the operation, Communication to instruct the MLC operator will be under the direct
overall control of the HL Supervisor. The HL Supervisor will communicate directly with the
MLC Operators via hand signals or Radio.

For Tandem Lifting:-

7.5 The 2xcranes will be rigged up & required configuration will set & boom will be positioned (as
per the lift plan JA-RS-23-509).

7.6 Lifting gears will be engaged between main crane1&2 hooks & load

7.7 Under the instruction of supervisor the cranes will then hoist up until it takes approximately
10% of the lift weight. The supervisor will check the alignment of the hoist wires and give
instruction to correct and relocate the lifting tackles if necessary.

7.8 The cranes will hoist up in 10% increments, under the instruction of supervisor, until they are
at approximately 80% of the expected load.

7.9 The main cranes 1&2 will slowly raise the load simultaneously until it reaches the 80% of the
total load

7.10 With respect to the signal man, co-coordinating with the client the load will be lowered to the
desired erection position

7.11 Lifting gears will be disengaged from the Load using safe access provided by the client

7.12 Once the whole lift is completed crane will be dismantled and de-mobilized from the site.
 JA-MS-23-509
JOHNSON ARABIA (L.L.C) REV-00
Page 9 of 11
Date:29-02-24

8. LOAD ANALYSIS:

Mode of Lift: ☐ Single crane / ☒ Tandem / ☐ UpRight / ☐ UpEnd

The following load analysis has been furnished based on the maximum radius of the crane
during the entire operation.
Please refer drawing no JA-RS-23-509 for the load analysis.

Referenced Documents:
The following documents from Client are referenced herein and shall be considered part of this
Planning.

Description Doc. No/File Name

Operation Manual, Demag AC700

Operation Manual, Demag AC500-2

Refer Documents:
The following documents from Johnson Arabia and shall be considered part of this method state-
ment.

Description Doc. No/File Name

Lifting plan JA-RS-23-509

Risk Assessment JA-RA-23-509

 JA-MS-23-509
JOHNSON ARABIA (L.L.C) REV-00
Page 10 of 11
Date:29-02-24

9. SAFETY PLAN:

The Safety and Health of our employees is of upmost importance and the prevention of occu-
pational injuries and illnesses will be given the highest priority. The details incorporated in the Health,
Safety and Environmental Policy and supported by the procedures laid down in Johnson Arabia
Safety Manual, Safety Handbook and Environmental Management Guide are an integral part of John-
son Arabia HSE Management System.

Johnson Arabia desire to provide safe and healthy working environment shall be accom-
plished by the following:

 To prevent all injuries and reduce accidents at the workplace.

 To provide a safe and healthy working environment.

 To establish safe working practices throughout its operations.

 To provide training for all employees to help them work safely and protect the environment.

 To comply at all times with all statutory and customer obligations with regards to health, safety
and environmental protection.

 To maintain, practice & update emergency response procedures.

 To analyse risks associated with its operations and define effective remedial or contingency
plans.

9.1 Site Safety Education and Training Program

Safety Orientation for Workers.

It will be conducted for all workers on their arrival at the job-site prior to their field assign-
ment.

Tool Box Meeting:

Foreman or Supervisor of each group of workers shall conduct a 5 to 10 minutes meeting at

the site to discuss the following subjects prior to the commencement of daily work: hazard associated
with the day's work or process and instructions on job safety.

9.2 Safety Mind/Awareness program amongst Workers

Accident prevention is of vital concern to everyone in the company. All workers are respon-
sible for exercising maximum care and good judgment in preventing accidents. By doing so, they
are required to comply with safety regulations stipulated by the Client's General Safety Rules and
Regulations
 JA-MS-23-509
JOHNSON ARABIA (L.L.C) REV-00
Page 11 of 11
Date:29-02-24

9.3 Company Safety target achievement program

Johnson Arabia scope of work will be concentrated on the job site. With the other programs
on hand, Johnson Arabia will be focusing on safety target "Zero Accidents". That is the ultimate
objective.

9.4 P.P.E

All workers shall wear approved type of safety helmet, safety footwear, safety goggles and
safety gloves at the work site. Other personal protective equipment, e.g. safety harnesses shall be
used as the work situation requires.

9.5 Housekeeping

 All materials, equipment and apparatus should be stored neatly in the designated area. All
scraps, waste materials and oily rags should be collected and disposed at least once daily for up
keeping safety.

 General Housekeeping is a matter of continuous attention.

9.6 Fire Prevention

Smoking will be allowed only in the designated, approved areas. Smoking is prohibited in
vehicles or at work site.

9.7 Accident reporting and Follow-up

 Supervisor concerned shall furnish a written report on all accidents, regardless of their severity
and submit it to the Engineer for his action.

 All accidents shall be investigated immediately by the Supervisor to clarify the cause and take
corrective measures against recurrence of similar accident.

9.8 Spill Kit

 Spill proof tray will be used to collect oils in case of any spillage found in the hydraulic equip-
ment’s.