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10746152-PIB 液压泵电机风扇罩脱落事件

A dropped object incident occurred involving the fan cover on a lube system pump motor of a top drive drilling system. The fasteners securing the fan cover had not been lock wired, allowing them to loosen and the cover to fall. NOV recommends inspecting top drives per maintenance procedures and replacing any worn, damaged, or missing parts. An upgrade kit has been developed with enhanced secondary retention to prevent the fan cover from falling in case fasteners are compromised. Operators are advised to follow NOV product bulletins and install available upgrade kits for safety.

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131 views3 pages

10746152-PIB 液压泵电机风扇罩脱落事件

A dropped object incident occurred involving the fan cover on a lube system pump motor of a top drive drilling system. The fasteners securing the fan cover had not been lock wired, allowing them to loosen and the cover to fall. NOV recommends inspecting top drives per maintenance procedures and replacing any worn, damaged, or missing parts. An upgrade kit has been developed with enhanced secondary retention to prevent the fan cover from falling in case fasteners are compromised. Operators are advised to follow NOV product bulletins and install available upgrade kits for safety.

Uploaded by

xlzyydf2015
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Product Bulletin No.

: 10746152-PIB
Rev 01
Release Top Drive Drilling System
Date: May 9, 2013

Subject: Dropped Object Incident Involving Lube System Pump Motor Fan Cover on TDS-11HP
Top Drive

Product: All TDS-9S, TDS-10SA, TDS-11HP and TDS-11SA Top Drive Drilling Systems

Affected
Assemblies: Pump/Motor Assembly (P/N 114113, 30178472, 30179191 & M61001499; see Table 1)

Objective: Advise customers of a dropped object incident, recommended inspection and of


upgrade kit for Lube System Pump Motor Fan Covers.

Issue: NOV received a report that the fan cover on a Lube System Pump Motor fell to the drill
floor. No injuries were reported as a result of this incident.

The lube system pump is driven by an AC motor, which is cooled by a fan that draws
cooling air across the motor (see Figure 1). The fan, which is mounted on the end of the
motor, is enclosed by a protective cover and is attached with multiple fasteners that are
typically lock wired. In this instance the fasteners did not have lock wire installed for
secondary retention. The fasteners appear to have loosened during operation of the
Top Drive allowing the fan cover to fall to the rig floor.

Solutions: NOV strongly recommends that the Maintenance section of the service manual be
adhered to regarding periodic inspection of the top drive. If any parts are found to be
worn, damaged or missing they should be immediately replaced before the top drive is
returned to service.

NOV has reviewed the secondary retention aspects of the design of the lube pump
motors and has developed an upgrade kit to enhance the current design in the event
that the fasteners are damaged during normal drilling, as a result of rough drilling,
jarring or if lock wire is compromised in any way. The Motor Cover Lanyard Kit (P/N
10738809) included a lanyard assembly, new drilled head fasteners, lock wire, hole saw
and instructions for installation of the kit.

© 2013 National Oilwell Varco 10746152-PIB


Rev 01
Page 1 of 3
In addition, current production documentation has been revised to incorporate these
enhanced features as well as individual motors and pump motor assemblies which may
be ordered as replacement spares. See Table 1 to determine which kit is applicable to
which pump/motor assembly and motor.

KIT PART NO. NOV PUMP/MOTOR ASSEMBLY P/N NOV MOTOR P/N
10738809-001 114113-BSC, -1, -2, -3, -4 109755-BSC, -1, -2
M614001499-UL
10738809-002 30179191-BSC, -1, -2 30179068
M614001499-HT
10738809-003 30178472-BSC, -1 30178347-XXX-XX-XXX
M614001499-BSC

Table 1
Kit Application

Failure to follow the recommendations and/or guidance in NOV Product Bulletins may result in
death, bodily injury or property damage.

Replacement of damaged and worn parts is important to rig safety and operation. Operators should
also refer to previous NOV Product Information Bulletins and Safety Alerts at
http://www.nov.com/drilling for additional information related to this issue and information regarding
safe operation, maintenance, and inspection criteria.

Please contact your local National Oilwell Varco (NOV) Service Center for price and availability or if you
have any questions regarding this safety alert.

© 2013 National Oilwell Varco 10746152-PIB


Rev 01
Page 2 of 3
Motor Impeller (Fan)

Figure 1
Pump Motor Impeller

Figure 2
Damaged Fan Cover

© 2013 National Oilwell Varco 10746152-PIB


Rev 01
Page 3 of 3

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