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Santo G Profile 260623Z5

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A Company of Excellence

An Accomplished Heavy & Precision Mechanical Component, Heavy


Equipment & Structural Manufacturer of Excellence

Innovative Minds at Work


A Company of Excellence

About Santo Engineering


Santo Engineering have a world class High-Tech, build to order, heavy manufacturing facility with a fully
integrated and strategically located plants in Gujarat. Our facilities are most suitable for heavy fabrication,
precision machining, critical assembly of heavy equipment, manufacturing of large and fully machined
components, Technological Structures.
Since it’s inception in 1992, we have been committed to providing the best solutions to our customer’s, right
from the procurement of raw materials to the final dispatch and delivery of finished products. All processes
are meticulously and highly quality controlled.
Santo Engineering employ advance equipment to undertake precision machining, assembly, testing & quality
control, fabrication, painting, stress relieving and also specialized processes facilities leading to us being a one
stop solution company for our customers.
A Company of Excellence

Santo Engineering Outline


Capacity: MT/Annum Santo Palej Unit/Overall Santo
Equipment :3000/6000
Managerial Staff :35/96+
Work Force :97/270+
Total Area :163396 Sq Ft/377253 Sq Ft
Open Fabrication Yard0 :106563 Sq Ft/196855 Sq Ft
Covered Shop :56833 Sq Ft/170210 Sq Ft
Offices :3875 Sq Ft /10188 Sq Ft Our Palej Unit is located at 50 kms from Vadodara,104
kms from Surat & 360 Kms from Mumbai.
A Company of Excellence

Our Quality Policy

We believe in Quality
SANTO Unit- 1 (Umbergaon)
Established- 1992

Area: 60 x 40 meters
Under the hook- 9.5 mtrs

Handling Capacity:
15 Ton- 1 No.
10 Ton- 2 Nos.
SANTO Unit- 3 (Umbergaon)
Established- 2011

Area: 90 x 90 meters
Under the hook- 9.5 mtrs

Handling Capacity:
20 Ton- 2 Nos.
15 Ton- 2 Nos.
SANTO Unit- 4 (Palej)
Established- 2012

Area: 220 x 21.5 meters


Under the hook- 9.5 mtrs

Handling Capacity:
50 Ton- 1 No.
20 Ton- 2 Nos.
5 Ton- 1 No.
SANTO Unit- 5 (Bharuch)
Established- 2014

Area: 90 x 90 meters
Under the hook- 9.5 mtrs

Handling Capacity:
10 Ton-1 No.
A Company of Excellence

CSWIP Welding Experts


Certified Engineers

ASNT NDT Level II Experts


MT, UT, RT, PT & VT

Solutions for all


Certification

EN 15085-2 & DIN EN ISO 3834-2 Certificates

Inspection of the welding quality requirements according to DIN EN ISO 3834-2


Welding of railway vehicles & components according to EN15085-2
Certification

ISO 9001:2015
Occupational Health & Safety
Management System

▪ ISO 45000:2018
Excellent Safety Performance
Environmental Management System

ISO 14001:2015
Commendation

On Time Delivery

You Can Rely on us


Customers

Few of Our Revered Customers


Santo (Unit- I, III, IV & V)

INFRASTRUCTURE
CNC Profile Cutting Machine

CNC Profile Cutting Machine


Make: Messer
Bed Size: 3.5 mtr x 24 mtr
Oxy Fuel: Max. 300 mm thickness
Plasma: Max. 30 mm thickness
Plate Bending Machine

Plate Rolling Machine


MAKE: Himalaya
Rolling Capacity:
Plate Thickness- 50 mm
Plate Width- 3000 mm
VMC Machine

VMC Machine (5 Axis)


Make: Four Star
Table Size: 3 mtr x 6 mtr
Maximum Table Load: 24 Ton
Hydraulic Press

Hydraulic Press
Make: Santo
Capacity: 500 Ton
Heavy Fabrication & Machining

CNC Heavy Duty Lathe


Make: HMT
Capacity: L-70
Center Height- 710 mm
Swing Over Bed- 1350 mm
Swing Over Cross Slide- 990 mm
Admit Between Centre- 3000 mm
Maximum Load Carrying Capacity-5.5. Ton
CNC Vertical Turning Lathe

CNC Vertical Turning Lathe


Make: Berthiez (France)
Chuck Diameter: 4000 mm
Working Diameter: 5000 mm
RPM: 80 RPM with CNC Control
Weight Capacity: 50 Tons
CNC Vertical Turning Lathe

CNC Vertical Turning Lathe


Make: YOU JI
Chuck Dia.- 4000 mm
Maximum Swing Dia.- 4700 mm
Maximum Turning Dia.- 4500 mm
Maximum Turning Height- 2200 mm
Z-Axis Travel- 1500 mm
Maximum Load Carrying Capacity: 30 Ton
(With Live Spindle)
CNC Horizontal Boring Machine

CNC Horizontal Boring Machine


Make: TOS
X- Axis: 3500 mm
Y- Axis: 1900 mm
Z- Axis: 720 mm
W- Axis: 1100 mm
B-Axis: 0-360˚
Maximum Load Carrying Capacity: 12 Ton
CNC Vertical Machining Centre

CNC Vertical Machining Centre


Make: HAAS
Travel X-Axis: 1260 mm
Travel Y-Axis: 660 mm
Travel Z-Axis: 600 mm
Load Carrying Capacity: 1800 Kg
Spindle Taper BT 50
Robotic Welding Facilities

Robotic Welding Machine


Make: Kuka
Model: KR 30L16
Power Range: 500 Amp + 440 V
Welding Range: 6 mtr
Welding Positioning Facilities

Welding Positioning Facilities


Carrying Capacity (Kgs): 10000
Table Diameter (mm): 2500 mm
Max. Table Tilting (o): (90°)
Infrastructure & Facilities

Welding Oven & Hot Storage Facility


More than 100 Welding Procedures Qualified
Materials - CS, AS, SS, HARDOX
Process - SMAW, SAW, GTAW, MIG, FCAW
Welders qualified as per ASME SEC-IX, EN 15085
Welding consumable storage and centralized
baking facility

Gives Exceptional Service


Auxiliary Service

Stress Relieving, Blasting & Painting


Surface preparation Enclosure: 13mtr x 8 mtr x 8 mtr
Painting Enclosure: 13 mtr x 8 mtr x 8 mtr
Stress Relieving: Scalable Modular Furnace
Auxiliary Service

Paint Booth Size:


13 mtr x 7.5 mtr x 8 mtr
A Company of Excellence

Job Executed at Our Works


Railway Components

LHB Bogie Frame Assembly


Railway Components

Vande Bharat (TRAIN-18) Bogie Frame


Railway Components

Locomotive Bogie Frame


Railway Components

Locomotive Bogie Frame


Railway Components

Bogie Frame for EMU Trailer Coaches


Railway Components

Bogie Frame Arrangment for DMU/DPC Coaches


Railway Components

End Wall
Railway Components

LHB Component

LHB Under Frame


Railway Components

EMU Bogie Frame & Head Stock


Railway Components

LHB Bolster & Bogie Frame


Railway Components

IGBT ENCLOSURE
Railway Components

Transformer Tank for Madhepura


Aerobase Frame

Project: LM6000
Product: Aerobase Frame
Client: GE Power & Water
Weight: 40 MT
Size: 10 mtr x 4 mtr x 1.2 mtr
Mgf. Year: 2015
Gas Turbine Base Frame

Project: 9FA
Product: Gas Turbine Base Frame
Client: GE Power & W
Weight: 12 MT
Size: 4.5 mtr x 4 mtr x 3 mtr
Qty.: 2 Units
Mgf. Year: 2013
PIV Valve Body

Project: Tehri
Product: PIV Valve Body
Client: GE Power India Ltd.
Weight: 72 MT
Size: 7 mtr x 6.3 mtr x 1.6 mtr
Lifting Beam

Project: Tehri
Product: Lifting Beam
Client: Alstom India Ltd.
Weight: 23.4 MT/Unit
Size: 6 mtr x 6 mtr x 0.8 mtr
Qty.: 2 Units
Mgf. Year: 2015
Stator Frame

Project: Shuakhevi
Product: Stator Frame
Client: Alstom India Ltd.
Weight: 40 MT/Unit
Size: 5.5 mtr x 5.5 mtr x 4.2 mtr
Qty.: 2 Units
Mgf. Year: 2015
Stator Frame

Project: Tehri
Product: Stator Frame
Client: Alstom India Ltd.
Weight: 58 MT/Unit
Size: 9.9 mtr x 9.9 mtr x 5 mtr
Qty.: 2 Units
Mgf. Year: 2015
Stator Frame

Project: Mclymont
Product: Stator Frame
Client: Andritz Hydro
Weight: 14 MT
Size: 4 mtr x 4 mtr x 2.5 mtr
Qty.: 3 Units
Mgf. Year: 2014
Lower Combined Bearing

Project: Semangka Hepp


Product: Lower Combined Bearing
Client: Voith Hydro
Weight: 10 MT
Size: 3.1 mtr x 1.9 mtr x 1.3 mtr
Qty.: 2 Units
Mfg. Year: 2016
Flywheel

Project: GE Janbechar
Product: Flywheel
Client: Andritz Hydro
Qty: 4 Units
Chimney

Project: Reliance
Product: Chimney
Customer: Thermax India
Weight: 20 MT/Unit
Size: Diameter 4.5 mtr x Height 14 mtr
Mfg. Year: 2013
Qty.- 2 Units
Rim End Plate
Mug Disposal Unit

COM: PLETE ASSLY OF MUG DISPOSAL UNIT


Gas Power

6FA Gas Power Exhaust Frame (Qty: 12 Nos.) Exported to Belfort- France
Gas Power

Gas Turbine Inlet Duct


Hydro Electric Power

Lower Bracket

Spiral Casing
Wind Power

Stator Carrier
Lifting Beam

Project: Yusuf Eli HEP


Customer: Andritz Hydro
Weight: 29 MT
Size: 12.4 mtr x 0.8 mtr x 2.5 mtr
Mfg. Year: 2018
Structural

MATTRESS & BEAM FOR PILING PLATFORM EXPORTED TO MALDIVES


Structural

Glasspaane Aluminium

E-FIN for BITSoM Kalyan, Mumbai Project.


A Company of Excellence

Committed to Managing Perfectly!


Always there for you!
A Company of Excellence

Thank you!
For your time & attention

For more information visit: www.santo.in

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