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PTC Brochure Plant-II

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REGISTERED OFFICE PTC PLANT - II

MALVIYA NAGAR, AISHBAGH C-5, SAROJINI NAGAR INDUSTRIAL AREA


LUCKNOW – 226004, INDIA LUCKNOW – 226008, INDIA

TELEPHONE :+91-522-2265300, 01 TELEPHONE :+91-522-2476857, 58


FAX :+91-522-2265302 FAX :+91-522-2476030
E-MAIL : ptc@ptcil.com E-MAIL : marketing1@ptcil.com
WEBSITE : www.ptcil.com
About PTC
• PTC was founded in the year 1963.

• PTC has 2 facilities at Lucknow, 1 in Ahemdabad, another new


facility for foundry is coming up.

• PTC has grown to become a leading Engineering company for


Castings, Machined Castings, Fabricated and assembled parts.

• Over the years, PTC has built an infrastructure that includes all
facilities in house.
What is PTC?
• 2 Foundries , 2 CNC Machine Shops and Fabrication Shop, One new
foundry is under construction.

• Offering complete range of Casting, Forging, Fabrication & Machining


and Assembly.

• Experience to handle varied Material Specification eg. steel, alloy steel,


stainless steel including high temprature alloy eg. P91/ P92

• Exporting to US and Europe for 25 years; 65% exports of total sales

• Replicast Casting Technology from CTI, UK

• Biggest Replicast® foundry in the world


What is PTC?
• Gross Sales ’USD 27 million in 2012
• Plant 1 & Mehsana Plant are ISO 9001, PED,WO & BVQI Approved
• Plant 2 are ISO 9001, 14001 & OHSAS 18001 certified and approved
by DNV.
• Creep testing done for 17CrMoV5-10 and P92 for 10,000 Hrs.
• Nuclear approval for Castings.
• Recipient of prestigious National R&D award from Indian Govt. -
2006
• SAP implementation in progress
• 1000 employees, over 50 engineers
International Customers
• Metso Automation/Neles (Valves) –
Finland, USA & China
• Flowserve (Valves) – USA
• Wier (Valves) – USA
• Westad (Valves – Cryogenic) - Norway
• Samson (Valves) – Germany
• Flowserve (Pumps) – Canada, Austria
• Sulzer (Pumps) – Finland, UK
• Alfa Laval (Pumps) – Denmark, Sweden,
UK
International Customers
• Klaus Union (Pumps) – Germany
• Endress+Hausser (Flow Meters) –
Switzerland
• Yokogawa (Flow Meters) – USA,
Germany
• Weatherford (Offshore Drill bits) –
Scotland
• Metso Paper (Paper Machinery)–
Finland; Sweden
• Textron (Auto) – USA
• Dellner Couplers (Railways) –
Sweden
Domestic Customers
Company Location
BHEL Haridwar
L&T-MHI Hazira
Alstom Bharat Forge Noida
Siemens Baroda
BEML Bangalore
Danieli India Ltd. Pune
Sulzer Pumps Ltd. Mumbai
BHEL Bhopal
SMS - Siemag Gurgaon
Domestic Customers
Company Location
Tata - Hitachi Jamshedpur

BHEL Hyderabad
BHEL Varanasi

BHEL Trichy
BHEL Ranipet
Texmaco Kolkata
METSO Minerals Gurgaon
Products
• CNC & Conventional machining

• Fabrication upto 15000 kgs/ Pc

• Sub Assemblies & Assemblies for Power and


Construction Equipment Industries
Product Group
• VALVES and PUMPS(Power, Chemical, Fertilizer, Refinery, Oil & Gas,
Nuclear etc. )

• POWER EQUIPMENTS. (Steam, Hydro, Gas, Boiler, Pulveriser)

• CONSTRUCTION/ MINING PARTS

• LOCOMOTIVES & COACHES PARTS

• RIVER TRANSPORTATION

• AUTOMOTIVE COMPONENTS

• INSTRUMENTATION
Testing Facilities
FACILITIES SPECIFICATIONS STANDARDS

Spectrometer Fe,Ni,AI&CU Base Prog. ASTM E415


Universal Testing Machine 40 Tons with DRO ASTM A370/BS EN 10002-1
Impact Testing Machine Charpy&Izod Test ASTM A370/EN 10045-1/ISO-148
Profile Projector 10X20X
Pull Test Test in Tension&Compression
Metallurgical Microscope Magnification 1500X ASTM E112/DIN 50001
DP Test with Water solution ASTM E709
Radiography Ir 192/Cobalt(on Request) EN 444/E46/En 12681
Ultrasonic Thickness Gauge ASTM A578/ASTM A 578M
Magnaflux Crack Detector Capacity 1000 AMPS ASTM E 125/ASTM E709
Ultrasonic Testing ASTM A609/EN 583-2/EN1559-2
Digital Temperature Measuring Upto 1750 0 C Acc.+20C
Digital Portable Hardness Tester HB/HRC/HRB/HRA/HV,HS
3D Coordinate Measuring Mac. X/Y/Z=1000/1000/1000 mm
Fixture for Blade
Testing Facilities
UT Machine
Impact Testing

Spectrometer

Profile projector Metallurgical Microscope


Testing Facilities

CMM
R T Film Viewer
Testing Facilities
Quality Assurance
• The Quality Center manages all Quality Departments at respective
Plants.
• Specialized staff dedicated for quality management, quality control
and inspection & test
• Certified in the field of NDE, Physical& Mechanical Testing,
Welding by institutions like BVQI, TUV NORD etc.
• General standard such as ASTM, ASME, API, BS, EN,DIN, BIS, ISO,
GB etc. are implemented in the foundry
• Inspection and the testing facilities including CMM, Vacuum
Spectrometers, X-ray, ultrasonic, MPI, Tensile Test, Hardness Test,
Impact machine etc.
Quality Assurance (Certificates)

ISO 9001 : 2008 ISO 14001:2004 OHSAS 18001:2007


Plant & Machinery - Resources
Facilities Capacity/ Make
Power Generation 380/75 KVA Jakson /Cummins Genset

Lifting Facility EOT Crane Capacity: 15/10 Ton

Fork Lift Capacity: 05 Ton

Column /wall mounted Jib Crane Capacity: 02 Ton

Air Compressor Air Cooled Compressor 150/25 CFM, 7.5 Kgf/cm (


Make : Atlas Copco/LG)
Automatic Plate Cutting Machine CNC Oxy-fuel Cutting Machine (Cutting: 4100 x
14000)
Make: Messer, Model: Comcut cap. 250 mm (under
procurement)
PUG Cutting Machine (Make : ESAB)

Air Plasma Machine Make: Ador (Cap.30 mm thk.) (


under procurement)
Plant & Machinery- Resources
Facilities Capacity/ Make
Band/Power Saw Machine Bandsaw Make-Multicut Max. capacity-320 mm

Plate Bending Machine (available with local joint 50mm thk. x 3000mm width with Hydraulic
partner) Pressing System (Capacity 1000 tons, Double
hydraulic jack 500 Ton each)
CNC Group CNC Milling,Model Me 400H Make :
MAHO,Germany,Trav.X-400mm/Y-250mm, Size :
300x600mm
CNC Turning Model…….. Make Jyoti,India
ABC………. SOB 500mm
Horizontal/ Vertical Boring Group Horizontal Boring Machine-TITAN Spindle-
85mm,Trav X/Y/Z-1400/1500/1000 mm. Job
Cap.8MT
Horizontal Boring Machine-CERUTI, Spindle-
85mm,Trav X/Y/Z 3200/1000/1000mm, Job
Cap.10MT
Vertical Boring Machine-SEDIN Swing-
3200mm,Vertical Trav 1700mm
Job Cap. 10MT.
Plant & Machinery- Resources
Facilities Capacity/ Make
Vertical Boring Machine-TOS,CHECK Swing-
3200mm,Vertical Trav.-1700mm
Job Cap. 8MT.

Vertical Boring Machine-AMAHA-ROMANIA Spindle-


85 mm, Trav X-1400mm/Y-1500mm/Z-1000mm
Job Cap. 8MT.

Lathe/Milling group Centre Lathe 14’/10’/8’

Pipe chamfering lathe machine

Shaper 30” x 30” x 30”

Vertical/Universal/Horizontal Milling Machines –


HMT/Hindustan

Drilling Machine Universal/Radial Drill RM-65, Dia. 50 mm (Make:


HMT)
Plant & Machinery- Resources
Facilities Capacity/ Make
Welding/Gouging Machine Welding Generators/Rectifiers-400Amp.

TIG Welding-400Amp.

MIG Welding Set & Carbon Gouging rectifier 600


Amp

Electrode Baking Oven Chamber/Portable Type Max.Temp.300°C

Portable Grinding Machine- Flexible/Angle/Straight type

Hydraulic Testing Facility Max.Press.40Kg/cm²

Hydraulic Press 5MT

Heat Treatment/Stress Relieving Facility Electric Furnace 5 MT Bogie Hearth Type Size: 5M x
5M,Ht.-2M

Shot Blasting Facility Chamber Size - 5M x 2M, Ht.-2M, With moving


trolley
Products

Charging & Discharging


Structure
Guide Blade Carrier
Track Frame Structure
Track Frame Structure Sprocket & Roller
Sprocket & Idler Sprocket & Chain Assembly
Idler Assembly Idler
Rollers
Bearing Pedestal & Cover

( BQ Steel )
Roller Assembly Suspension Valve Assembly
Variable Load Hanger
Planetary Gear Box
Hub Assembly
Trommel Frame
IP Control Valve ESV Servomotor
Modular Spring Assy
Door Assembly For Furnace
MOP Impeller
WHEEL ASSEMBLY
Plain Wheel Drive Flange Wheel
Guide Roller Assembly Flange Wheel
Track Roller Track Roller
Track Roller Pulley
Drive Wheel Wheel Assembly
Dummy Load Cell Bracket Arrangement
Convertor Re-lining Segment Roller Assembly
Trolley Trommel frame
Jacking Cradel SS 304 Fabrication
Water Tank Fabrication Discharge End
Trunnion Weldment
Feed Trunnion Liner
Inner Guide Plate Diffuser
Embedments Parts
Base Plate Sole Plate
Cross Beam
Base Plate
Bearing Housing
Counter Weight
Hatches
SS Fabrication for Defence

Connecting Flange Assembly


PTC Industries Limited – Plant-2
Workshop

Vertical Turning Lathe


Workshop

Vertical Turning Lathe


Workshop

Surface Grinder Horizontal Boring Machine


Workshop

Cylindrical Grinder Horizontal Boring Machine


Workshop

Turning Lathe Machine


Workshop

CNC
Workshop

CNC
Workshop

Horizontal Milling Center (CNC)


Workshop

HT Furnace

Shot Blasting Machine


Workshop
Workshop
Workshop

CNC Plasma Profile Cutting


Machine
KEY ACHIEVEMENTS

• Complete solution for Casting, Forging & Machining and assemblies


for Original Equipments Manufacturer.

• Excellent performance with major Power Equipment Producers.

• Wide Marketing network across Country.

• Relationship with key decision makers.


PTC Industries LTD
C-5, Sarojini Nagar Industrial Estate
LUCKNOW – 226008, INDIA
TELEPHONE :+91-522-2476857, 2476858
FAX :+91-522-2476030
E-MAIL : marketing1@ptcil.com

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