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Worklamps 2010

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“When Safety and Productivity

are a priority, superior illumination


during darkness is essential”

Work Lamps
A large percentage of New Zealand’s productive
workforce are employed in Agriculture, Horticulture,
Forestry, Fisheries, Mining and Roadworks.
Working hours are extended into darkness.
Effective and efficient mobile lighting is an essential
safety element and a mandatory obligation to
protect staff from accidents.

96
Work Lamps
Work Lamps Introduction 98-101

Xenon AS 300/AS 400 102

Xenon Ultra Beam 103

LED Power Beam 1000 104

LED Mega Beam/LED M70 105

LED Power Beam 2000 106

Halogen Oval 100 FL/M70 107

Halogen Double Beam 108

Halogen Double Beam Oval 100 109

Halogen Oval 100 110

Halogen Picador 111

Halogen Ultra Beam 112-113

Halogen Single Beam 114

Halogen/Sealed Single Beam 115

Reversing Spot 116

Hand Held Spot 117

Spare Parts and Accessories 118-119


Work Lamp Technology
Work Place Safety
A large percentage of New Zealand’s productive workforce is
employed in the outdoors, in agriculture, horticulture, forestry,
fisheries, mining and roadworks to name just a few.

To enhance productivity and improve the utilization of capital


intensive farming equipment and machinery, working hours are
extended into the night. In the case of road works on major arterial
roads, work is always conducted at night to avoid major traffic
delays during daytime and particularly rush hour.

Good lighting of the outdoor workplace is an essential safety


element and a mandatory obligation to protect valuable equipment
and operators from accidents.
Active safety and
The superior performance of Hella work lamps is recognised by
equipment manufacturers and operators worldwide. The largest continuous improvement
agriculture and construction equipment manufacturers now of productivity through
specify Hella Lighting as original equipment.
superior illumination.
Our Catalogue lists a large range of lamps in Halogen, HID
and LED technology to fit most applications.

In heavy-duty work environments, LED and HID work lamps offer


decisive advantages over conventional bulb technology. LEDs
and HID compared to incandescent bulbs, require significantly less
power consumption resulting in minimal strain on both alternator
and battery, making LED work lamps the ideal lighting solution for
work machines and equipment with low alternator performance or
with battery-assisted power supply.
Paraboloid Reflector with Profiled Cover Lens
LED technology features:
• High energy efficiency
• Longevity
• Multivolt™ capability
• Vibration resistance
• Dust and moisture sealing Free-Form (FF) Reflector
Reflector Systems used in Hella Work Lamps
Advantages of Free-Form (FF)
Paraboloid Work Lamp Technology
A conventional work lamp has a reflector in the mathematically
1. Small Free-Form (FF) reflectors capture more
defined shape of a paraboloid. The reflector captures the light
light from the bulb and achieve a considerably
of the bulb and directs this forward to the area to be illuminated.
larger degree of light effectiveness.

2. Much larger beam scattering can be realised


The specific light distribution pattern is produced by optical
for extremely wide beam patterns.
lenses and prisms in the profiled cover lens which achieve
3. Homogeneous illumination means more
limited scattering of the beam of light. Effective paraboloid
pleasant working light with soft transitions at
headlamps need a large reflector in order to be able to capture
the edges without harsh contrasts.
a large amount of light from the bulb.
4. Minimises installation downtime, power and
maintenance costs.
Modern Free-Form (FF) Work Lamps
In contrast to the paraboloid work lamps, the Free-Form (FF) reflector
does not incorporate a cover lens that distributes and scatters light.
The computer-calculated Free-Form (FF) reflector produces the
required beam pattern.

Free-Form (FF) Work Lamp with H9 Bulbs


Easy replacement of the H9 bulb without having to open the lamp.
Hella is the first supplier worldwide to use H9 bulbs in work lamps.
The use of H9 bulbs has important advantages for the operator:
H3
• H9 bulbs offer better light output than H3 bulbs. H9 bulbs supply H9
some 45% more luminous flux.
• The bulb is accessible from the outside, which means fast and easy
replacement without tools.

Hints for the Practical Handling of Bulbs


Never touch the glass bulb itself. Fingerprints on the glass bulb burn in
an opaqueness which leaves a deposit on the bulb or the reflector.
Under such conditions early failure of the bulb cannot be ruled out.

Innovative Xenon Gas Discharge Technology


– High Intensity Discharge (HID)

Unlike conventional bulbs, Xenon bulbs do not have a bulb filament.


Rather, the light is produced using an electric arc. A mixture of the
inert gas, Xenon, and metallic salts is enclosed in a glass bulb the size
of a matchstick head. The light arc is ignited between two electrodes.
A sophisticated electronic ballast is necessary for this process.
LED Technology
Crisp White Light
The high voltage of 20,000 volts necessary for the ignition of the light Vibration and Shock Resistant
arc, is produced by a 3rd Generation ballast or in the base of the D1S Low Power Consumption
Xenon bulb. The advantages of work lamps using HID Xenon bulbs in
comparison with a 55 watt halogen bulb include the following:
Some Data For Direct Comparison
• 2.5 times the luminous flux and at the same time 23% less
D1S
H3 H9 LED
power consumption. D2S
Nominal voltage 12V 12V 85V 9-33V
• Increased luminance results in a brighter and larger illumination
Nominal
of the working area. capacity
55W 65W 41W 12W

• Light spectrum is similar to daylight – for natural colour reproduction Luminous flux 1450lm 2100lm 3200lm 1000lm

of the environment. Efficiency 26lm/w 30Im/w 78lm/w 85lm/w

Rated
• Vibration-proof light arc instead of a sensitive breakable filament. service life
450h 500h >2000h 10,000+

• Service life up to five times longer – reduced expenditure


for bulb replacement.
• Constant brightness – independent of fluctuations in the current
supply thanks to the electronic power control in the ballast.

Note: To achieve optimum service life of the Xenon bulb (D1S/D2S), the angle of inclination measured from the horizontal position must not
exceed +/- 35 degrees. Doing so causes the metallic salts to shift and inhibit a connection between the two electrodes at the time of ignition.
Xenon Gas Discharge Lighting

New 4th Generation Ballast


Hella is one of the leading designers and manufacturers of electronic ballasts
for HID lamps.

Many millions of the first three generations of ballasts are installed in vehicles
around the globe. The 4th Generation Ballast is another milestone for our
engineering team.
3rd Generation ballast firmly connected to
The 4th Generation Ballast offers some advanced features and decisive advantages: the work lamp and Xenon D2S bulb

• No high Voltage cable between Ballast and HID bulb.

In contrast to work lamps with 3rd Generation Ballast, the high starting voltage
is generated in the protected bulb socket of the D1 HID bulb. The complex
and costly high voltage plug to connect the HID bulb has been eliminated.

A highly flexible connection cable with a much smaller diameter connector


offers a flexibility of luminaire design and lamp installation.

• Cable length between ballast and lamp of up to 3m.


The much longer cable between ballast and lamp offers the installer a much
greater degree of flexibility.
4th Generation ballast can be separated from
• Electronic ballast can be separated from the lamp. the headlamp and Xenon D1S bulb

A plug-in connection on the 4th Generation ballast makes it possible to remove


the connection cable to the headlamp. This means the connection cable can
be fed through an opening in the bodywork and the ballast mounted inside the
vehicle. This makes mounting even easier.

Tips for Better Lighting


1. Beam distribution is very important.
Make sure you choose a beam pattern
which suits your application.
2. Always use quality cable, relays and
switches. Hella has a complete range
available - ask your supplier for
more information.
3. For more flexible illumination with
greater manoeuvrability, consider using
a pedestal mounting bracket.

Mounting and operation of lamps with Xenon gas discharge lighting technology.

• Work lamps are supplied with wiring harness, relay and fuse for connection to vehicle. The start-up current of 20A (for 12V) or 10A
(for 24V) requires a relay under all circumstances. A 15A fuse is required (for 12 and 24V systems).

• When extending the power supply wiring harness, sufficient cross section must be ensured. The internal resistance of the electrical
connection (including relay, fuse and earth lead) between ballast and battery, must not exceed 150 milliohms (for 12V) or 300
milliohms (for 24V) under all circumstances. If the resistance is higher, the current of 20A (for 12V) or 10A (for 24V) required for
ignition of the light arc cannot be reached. Insufficient voltage will cause damage to the electronic system.

• Ignition problems can occur with Xenon lamps when a number of ballast units are started simultaneously. This can result in damage
to the electronic components. For this reason, the start up of several Xenon lamps should be staggered. The duration of this
interval depends on the vehicle’s electrical equipment. Due to the design of the HID bulb, the angle of the inclination measured
from the horizontal position, must not exceed +/– 35 degrees. A greater angle of inclination will reduce the lifetime of the bulb.

100 Customer Service: 09 577 0366 nzsales@hella.co.nz


What Does IP (International Protection) Beam Patterns
Degree of Protection Mean?
Hella’s extensive range of work lamps
The IP degrees of protection are defined by DIN 40 050 part 9. are available in three different beam
The purpose of the standard is to define the protection of electrical patterns as shown below.
equipment in vehicles against penetration by foreign particles including
dust, and against ingress of water. The exact definition of the degree
of protection is achieved by means of different tests. Hella work lamps
fulfil at least IP 5K4K (protection against dust and water splashing).

The IP ratings of Hella work lamps are explained in more detail.

First characteristic numeral - protection against the ingress of solid foreign objects (table 1)
Close range concentrated - for intense
illumination of a small area
Example: IP 5 6 Second characteristic numeral – protection against the ingress of water (table 2)

Table 1: Table 2:
Protection Against the Ingress of Solid
Protection Against the Ingress of Water
Foreign Objects (including dust)
X Not tested X Not tested

0 Not protected 0 Not protected


Medium range wide spread - for strong
1 Solid foreign objects ø≥50mm 1 Water vertical dripping illumination of a fairly large area
2 Solid foreign objects ø≥12.5mm 2 Water dripping (inclined 15 degrees)

3 Solid foreign objects ø≥2.5mm 3 Water spraying

4 Solid foreign objects ø≥1.0mm 4 Water splashing

5 and 5K Dust protected 4K Water splashing with increased pressure

6 and 6K Dust tight 5 Water jets

6 Powerful water jets

6K Powerful water jets at increased pressure

7 Temporary immersion

8 Continuous immersion
Long range wide spread - for illumination of the
9K High-pressure/steam jet cleaning greatest area

Work lamps with this symbol are approved


for mounting on transport equipment which
corresponds to the requirement of GGVS/ADR.

GGVS/ADR = International agreement concerning


the carriage of dangerous goods by road.

techfeedback@hella.co.nz www.hella.co.nz 101


Work Lamps Xenon AS 300/AS 400

AS 300 Xenon

HID 1548 Close Range Gas Discharge Work Lamp - 12 Volt

HID 1548-24V Close Range Gas Discharge Work Lamp - 24 Volt


DESCRIPTION AS 300 Xenon Gas Discharge work lamp with Free-Form (FF) reflector
for close range, wide spread illumination. Featuring a sturdy plastic
housing made of flame retardant UV resistant polymers that protect
the lamp in the most demanding temperatures and working conditions.
Xenon ballast is integrated into the housing. Built-in handle for ease of
directional movement. Relay and cable set included.
MOUNTING Upright mounting with M10 mounting bolt and heavy duty bracket.
POWER
CONSUMPTION 42W
BULB TO SUIT D1S
PROTECTION IP 6K7 (Protection against temporary water immersion)
135 127
IP 6K9K (Protection against dust and high-pressure/steam jet cleaning)
SPARE PARTS 9.1534G5.01 Close range insert
135 9.1549.02 Long range insert
202 9.1534G4.03 12V ballast
9.1535G4.03 24V ballast
9.1549.05 Deutsch plug and 2.5m sheathed cable
19
26
72
M10
141
WORK LAMPS

y
l Bod
Meta
AS 400 Xenon

HID 1549 Close Range Gas Discharge Work Lamp - 12 Volt

HID 1549-24V Close Range Gas Discharge Work Lamp - 24 Volt


DESCRIPTION AS 400 Xenon Gas Discharge work lamp with Free-Form (FF) reflector
for close range, wide spread illumination. Featuring a solid alloy body.
Xenon ballast is integrated into the housing. Built-in handle for ease of
directional movement. Relay and cable set included.
MOUNTING Upright mounting with M10 mounting bolt and heavy duty bracket.
POWER
CONSUMPTION 42W
BULB TO SUIT D1S
PROTECTION IP 6K7 (Protection against temporary water immersion)
IP 6K9K (Protection against dust and high-pressure/steam jet cleaning)
135 127 SPARE PARTS 9.1534G5.01 Close range insert
9.1549.02 Long range insert
9.1534G4.03 12V ballast
135 9.1535G4.03 24V ballast
202 9.1549.05 Deutsch plug and 2.5m sheathed cable

19
26
72
M10
141
1548
1549

102 Customer Service: 09 577 0366 nzsales@hella.co.nz


Xenon Ultra Beam

1534-G5 Close Range Gas Discharge Work Lamp - 12 Volt HID


D
1535-G5 Close Range Gas Discharge Work Lamp - 24 Volt HID
D
DESCRIPTION Ultra Beam Xenon Gas Discharge work lamp, features integrated 5th
Generation electronic ballast technology and Free-Form (FF) reflector
for close range, wide spread illumination.
MOUNTING Suitable for upright mounting with four point stainless steel
mounting bracket.
POWER
CONSUMPTION 42W
BULB TO SUIT D1S
PROTECTION IP 6K7 (Protection against temporary water immersion)
IP 6K9K (Protection against dust and high-pressure/steam jet cleaning)
SPARE PARTS 9.1534G5.01 Close range insert
9.1549.05 Deutsch plug and 2.5m sheathed cable
112 136

133

102
1534-G5 62

1535-G5

M10 73 30

Note: Above diagram is shown with


optional supplied mounting bracket.

WORK LAMPS

Heavy-duty work environments require superior illumination

techfeedback@hella.co.nz www.hella.co.nz 103


Work Lamps LED Power Beam 1000

1551 Power Beam 1000 LED Work Lamp


DESCRIPTION LED work lamp with 6 high performance LEDs for powerful white light
output. Features robust aluminium die-cast housing, stainless steel
bracket and Free-Form (FF) reflector with clear lens for consistent
close range illumination. Integrated Deutsch DT socket electrical
connection. Lens made from PMMA (acrylic).
MOUNTING Upright or pendant mounting.
VOLTAGE Multivolt™ for optimum brightness at input voltages from 9 to 33 volts.
POWER
CONSUMPTION Less than 18W
MAX.
LIGHT OUTPUT 1000lm
PROTECTION Reverse polarity and voltage spike protection.
IP 6K7 (Protection against temporary water immersion)
IP 6K9K (Protection against dust and high-pressure/steam jet cleaning)
CABLE LENGTH Supplied with DT plug and 2.5m twin core sheathed cable
112 62 ACCESSORY PART 9.1549.05 Plug and lead (see page 119)

129
WORK LAMPS

1551-HD Power Beam 1000 LED Work Lamp - Heavy Duty


DESCRIPTION LED work lamp with 6 high performance white LEDs for powerful white
light output. Features robust aluminium die-cast housing, stainless steel
heavy duty bracket and Free-Form (FF) reflector with clear hardened
glass lens for consistent close range illumination. Integrated Deutsch DT
socket electrical connection.
MOUNTING Upright or pendant mounting.
VOLTAGE Multivolt™ for optimum brightness at input voltages from 9 to 32 volts.
POWER
CONSUMPTION Less than 18W
MAX.
LIGHT OUTPUT 1000lm
PROTECTION Reverse polarity and voltage spike protection.
IP 6K7 (Protection against temporary water immersion)
IP 6K9K (Protection against dust and high-pressure/steam jet cleaning)
CABLE LENGTH Supplied with DT plug and 2.5m twin core sheathed cable.
142
112 62

96
114.5

104 Customer Service: 09 577 0366 nzsales@hella.co.nz


LED Mega Beam/LED M70

1539-LED Close Range Mega Beam LED Work Lamp ume n


600 L
DESCRIPTION Mega Beam Generation 2 LED Multivolt™ work lamps feature 4 high
performance white LEDs providing consistent close range illumination
with 12V or 24V DC systems. High-sheen metallised Free-Form (FF)
reflector and clear glass lens. Housed in an impact resistant aluminium
die cast and UV plastic housing, fully sealed for an ultra long service life
in demanding high vibration environments.
MOUNTING Upright mounting with M10 mounting bolt.
VOLTAGE Multivolt™ for consistent brightness at input voltages from 9 to 33 volts.
POWER
CONSUMPTION 15W
MAX.
LIGHT OUTPUT 600lm
PROTECTION Reverse polarity and voltage spike protection.
IP 6K7 (Protection against temporary water immersion)
IP 6K9K (Protection against dust and high-pressure/steam jet cleaning)
CABLE LENGTH Pre-wired with 2m of cable. 110 83

120
55
85

M10
18.5 20
39 64

WORK LAMPS
umen
1547-LED Close Range M70 LED Work Lamp 600 L
DESCRIPTION M70 LED Multivolt™ work lamp features 4 high performance white
LEDs providing consistent close range illumination and lamp protection
with 12V or 24V systems. High-sheen metallised Free-Form (FF)
reflector and clear glass lens. Housed in an impact resistant aluminium
die cast housing, fully sealed for an ultra long service life in demanding
high vibration environments.
MOUNTING Upright mounting M10 mounting bolt.
VOLTAGE Multivolt™ for consistent brightness at input voltages from 9 to 33 volts.
POWER
CONSUMPTION 15W
MAX. 83 75
LIGHT OUTPUT 600lm
PROTECTION Reverse polarity and voltage spike protection. 83
IP 6K7 (Protection against temporary water immersion) 111
IP 6K9K (Protection against dust and high-pressure/steam jet cleaning)
CABLE LENGTH Pre-wired with 2m of cable.
M10
48

1539-LED 1547-LED

techfeedback@hella.co.nz www.hella.co.nz 105


Work Lamps LED Power Beam 2000

1553 Power Beam 2000 LED Work Lamp


DESCRIPTION LED work lamp with 16 high performance LEDs for powerful white
light output rated at 2200 lumens, over 50% brighter than a 55W H3
bulb, while consuming 20% less power. Features robust aluminium
die-cast housing, stainless steel heavy duty bracket and hardened
glass lens for consistent close range illumination. Integrated Deutsch
DT socket electrical connection.
VOLTAGE Multivolt™ 9 to 33 volts.
POWER
CONSUMPTION 43W
MAX.
LIGHT OUTPUT 2200lm
PROTECTION Reverse polarity and voltage spike protection.
IP 6K6 (Protection against dust and high pressure water jets)
IP 6K7 (Protection against temporary water immersion)
CABLE LENGTH Supplied with DT plug and 2.5m twin core sheathed cable.

114 103

107
114.5
WORK LAMPS

98067020 LED Work Lamp - Narrow Beam

98067030 LED Work Lamp - Spread Beam


DESCRIPTION LED universal work lamp with low profile stainless steel bracket. Lamp
may be mounted upright or pendant, and may be adjusted vertically up
or down. Totally sealed against dust and moisture and with a tough,
chemical resistant Grilamid® lens. Option of two light patterns,
spread or narrow.
VOLTAGE Multivolt™ for optimum brightness at input voltages from 9 to 33 volts.
POWER
CONSUMPTION 3W
CABLE LENGTH 2.5m twin core sheathed cable.
LENS MATERIAL Grilamid®

140 50

52 42

106 Customer Service: 09 577 0366 nzsales@hella.co.nz


Halogen Oval 100 FL/M70

12V Bulb
1554 Close Range Oval 100 Double Beam Work Lamp - 12 Volt Incl.

DESCRIPTION Oval 100 double beam Halogen work lamp with solid alloy Free-Form
(FF) reflector for close range illumination. Has two distinct patterns
for use with fork lifts and other lifting vehicles. Lower beam
illuminates the roadway and the upper beam illuminates the load and/
or loading area. Sturdy glass reinforced plastic housing and glass lens.
MOUNTING Pendant mounting with M10 mounting bolt.
POWER
100 127
CONSUMPTION 12V - 110W 39 22
24V - 140W
BULBS TO SUIT 12V YC1255 x 2 65 M10
24V YC2470 x 2 160
50
Note Not suitable for 100W bulbs.

Oval 100 FL Work Lamp: Recorded with single lamp. Pattern shown @ 10 metres from lamp.

A
A

WORK LAMPS
B B

12V Bulb
1547 Close Range Halogen Work Lamp - 12 Volt Incl.

24V Bulb
1547-24V Close Range Halogen Work Lamp - 24 Volt Incl.

Close Range Halogen Work Lamp 12V Bulb


1547-P Pendant Mount - 12 Volt
Incl.

Close Range Halogen Work Lamp 24V Bulb


1547-P24V Pendant Mount - 24 Volt
Incl.

DESCRIPTION Compact Halogen work lamp with a Free-Form (FF) brilliant round
reflector. The non-patterned lens reduces light scatter and provides
close range uniform illumination of the work area. Reflector made from
die cast aluminium. The lamp’s ingenious bracket design allows it to
be swivelled 360º, as well as the normal lateral adjustment.
MOUNTING With M10 fixing screw for upright mounting 1547 and 1547-24V. 1547
Pendant mounting 1547-P and 1547-P24V.
POWER
CONSUMPTION 12V - 55W
24V - 70W
BULBS TO SUIT 12V YC1255
24V YC2470
PROTECTION IP 5K9K (Protection against dust and high-pressure/steam jet cleaning)
Note Not suitable for 100W bulbs.

83 75
M10 47.5

83
111
111
83

M10
83 87 48

1547-P 1547

techfeedback@hella.co.nz www.hella.co.nz 107


Work Lamps Halogen Double Beam

12V Bulb
Incl. 1530 Long Range Halogen Work Lamp - 12 Volt
24V Bulb
Incl. 1530-24V Long Range Halogen Work Lamp - 24 Volt
DESCRIPTION Halogen work lamp with double Free-Form (FF) reflector for long
range, wide spread illumination. Black fibre reinforced plastic
housing with extended edge to protect lens. 250mm long silicone
connection cables.
MOUNTING Single bolt with tilt adjustment. Upright or pendant mounting.
POWER
CONSUMPTION 110W (2 x 55W)
156
140 BULBS TO SUIT 12V 2 x YC1255
24V 2 x YC2455
110 88 PROTECTION IP 5K4K (Protection against dust and water splash)
158

136 SPARE PARTS 9.1530.01 Long range insert


150 9.1530.07 Bracket assembly (stainless steel)
Note Not suitable for 100W bulbs.

12V Bulb
Incl. 1531 Medium Range Halogen Work Lamp - 12 Volt
24V Bulb
Incl. 1531-24V Medium Range Halogen Work Lamp - 24 Volt
DESCRIPTION Halogen work lamp with double Free-Form (FF) reflector for close
range, wide spread illumination. Black fibre reinforced plastic
housing with extending edge to protect lens. With 250mm long
WORK LAMPS

silicone connection lead.


MOUNTING Single bolt with tilt adjustment. Upright or pendant mounting.
POWER
CONSUMPTION 110W (2 x 55W)
BULBS TO SUIT 12V 2 x YC1255
24V 2 x YC2455
PROTECTION IP 5K4K (Protection against dust and water splash)
SPARE PARTS 9.1531.01 Close range insert
9.1530.07 Bracket assembly (stainless steel)
Note Not suitable for 100W bulbs.

12V Bulb
Incl. 1532 Close Range Halogen Work Lamp - 12 Volt
24V Bulb
Incl. 1532-24V Close Range Halogen Work Lamp - 24 Volt
DESCRIPTION Halogen work lamp with double Free-Form (FF) reflector for medium
range, wide spread illumination. Black fibre reinforced plastic
housing with extending edge to protect lens. With 250mm long
silicone connection lead.
MOUNTING Single bolt with tilt adjustment. Upright or pendant mounting.
POWER
CONSUMPTION 110W (2 x 55W)
BULBS TO SUIT 12V 2 x YC1255
24V 2 x YC2455
PROTECTION IP 5K4K (Protection against dust and water splash)
SPARE PARTS 9.1532.01 Wide spread insert
9.1530.07 Bracket assembly (stainless steel)
Note Not suitable for 100W bulbs.

1530 1531 1532

108 Customer Service: 09 577 0366 nzsales@hella.co.nz


Halogen Double Beam Oval 100

12V Bulb
1541 Close Range Halogen Work Lamp - 12 Volt Incl.

1541-24V Close Range Halogen Work Lamp - 24 Volt 24V Bulb


Incl.

DESCRIPTION Halogen work lamp with Free-Form (FF) reflector and clear glass lens
for close range, wide spread illumination. Sturdy housing design for
heavy-duty use.
MOUNTING Single bolt with tilt adjustment.
POWER
CONSUMPTION 110W (2 x 55W)
BULBS TO SUIT 12V 2 x YC1255 160
24V 2 x YC2455 150 96
PROTECTION IP 5K4K (Protection against dust and water splash)
SPARE PARTS 9.1541.01 Close range insert 100
129
9.1530.07 Bracket assembly (stainless steel) 80
Note Not suitable for 100W bulbs.

45

WORK LAMPS
12V Bulb
1542 Long Range Halogen Work Lamp - 12 Volt Incl.

1542-24V Long Range Halogen Work Lamp - 24 Volt 24V Bulb


Incl.

DESCRIPTION Halogen work lamp with Free-Form (FF) reflector for wide spread, long
range illumination. The pattern free lens prevents scatter loss and
avoids unwanted light reflections outside the illuminated area. Sturdy
housing design for heavy-duty use.
MOUNTING Single bolt with tilt adjustment.
POWER
CONSUMPTION 110W (2 x 55W)
160
BULBS TO SUIT 12V 2 x YC1255
150 96
24V 2 x YC2455
PROTECTION IP 5K4K (Protection against dust and water splash)
100
129
SPARE PARTS 9.1542.01 Long range insert
80
9.1530.07 Bracket assembly (stainless steel)
Note Not suitable for 100W bulbs.
45

1541 1542

techfeedback@hella.co.nz www.hella.co.nz 109


Work Lamps Halogen Oval 100

12V Bulb
Incl. 1540 Close Range Oval 100 Halogen Work Lamp - 12 Volt
24V Bulb
Incl. 1540-24V Close Range Oval 100 Halogen Work Lamp - 24 Volt
DESCRIPTION Oval 100 Halogen work lamp with Free-Form (FF) reflector for close
range, medium spread illumination. Uniform large surface illumination
results in excellent working light. Sturdy housing design for use under
heavy-duty conditions.
POWER
CONSUMPTION 12V - 55W
24V - 70W
BULBS TO SUIT 12V YC1255
24V YC2470
160 PROTECTION IP 5K4K (Protection against dust and water splash)
150 96
SPARE PARTS 9.1540.01 Insert
9.1533.05 Plug and lead
100
129
9.1533.08 Pedestal bracket
80
Note Not suitable for 100W bulbs.

45
WORK LAMPS

12V Bulb Close Range Oval 100 Halogen Work Lamp with
Incl. 1552 Handle and Switch - 12 Volt
DESCRIPTION Oval 100 Halogen work lamp with solid alloy Free-Form (FF) reflector
for close range illumination. Comes with handle and switch.
Reinforced plastic housing and glass lens. Glass lens protected by
extended rim. On/off switch conveniently positioned on the front of
the lamp.
MOUNTING Upright mounting with four point fixing bracket.
POWER
CONSUMPTION 12V - 55W
24V - 70W
BULBS TO SUIT 12V YC1255
24V YC2470
SPARE PART 9.1540.01 Insert
Note Not suitable for 100W bulbs.

162 134

224
106
141.5

54

67.5 27

1540
1552

110 Customer Service: 09 577 0366 nzsales@hella.co.nz


Halogen Picador

12V Bulb
1519 Close Range Halogen Work Lamp - 12 Volt Incl.

24V Bulb
1519-24V Close Range Halogen Work Lamp - 24 Volt Incl.

12V Bulb
1519-SS Close Range Halogen Work Lamp - 12 Volt Incl.

24V Bulb
1519-SS24V Close Range Halogen Work Lamp - 24 Volt Incl.

DESCRIPTION Halogen work lamp with black fibre reinforced ABS housing and
Free-Form (FF) reflector for close range, uniform illumination.
SS version with stainless steel bracket, bolts and lens screws.
MOUNTING Pendant or upright. 155 77

POWER
CONSUMPTION 12V - 55W
94
24V - 70W 128
BULBS TO SUIT 12V YC1255
24V YC2470
PROTECTION IP 5K4K (Protection against dust and water splash)
SPARE PART 9.2859.02 FF insert
Note Not suitable for 100W bulbs.

12V Bulb
1519-SM Close Range Halogen Work Lamp - 12 Volt Incl.

24V Bulb
1519-SM24V Close Range Halogen Work Lamp - 24 Volt Incl.

DESCRIPTION Halogen side mount work lamp with black fibre reinforced ABS

WORK LAMPS
housing and Free-Form (FF) reflector for close range, uniform
illumination. Universal side bracket with M10 mounting screw for
attachment to vertical surfaces.
MOUNTING Pendant or upright.
POWER 154 112 19
CONSUMPTION 12V - 55W
24V - 70W 94 M10
BULBS TO SUIT 12V YC1255
24V YC2470 20
PROTECTION IP 5K4K (Protection against dust and water splash)
SPARE PART 9.2859.02 FF insert
Note Not suitable for 100W bulbs.

Close Range Halogen Work Lamp, Recess Mount 12V Bulb


2860-BLACK Incl.
- 12 Volt
DESCRIPTION Halogen work lamp with recess mount black fibre reinforced
ABS housing and Free-Form (FF) reflector for close range,
uniform illumination.
MOUNTING Recess mount - front inclination +/- 5 degrees.
POWER
CONSUMPTION 55W
BULBS TO SUIT 12V YC1255
155 45
24V YC2470
PROTECTION IP 5K4K (Protection against dust and water splash)
SPARE PART 9.2859.02 FF insert 94

Note Not suitable for 100W bulbs.

1519 to 1519-SM24V
and 2860-BLACK

techfeedback@hella.co.nz www.hella.co.nz 111


Work Lamps Halogen Ultra Beam

12V Bulb
Incl. 1533 Close Range Halogen Work Lamp - 12 Volt
12V Bulb
Incl. 1533-35W Close Range Halogen Work Lamp - 12 Volt
24V Bulb
Incl. 1533-24V Close Range Halogen Work Lamp - 24 Volt

24V Bulb Close Range Halogen Work Lamp with


Incl. 1533-DT24V Deutsch Plug - 24 Volt
DESCRIPTION Halogen work lamp with Free-Form (FF) reflector for uniform close
range illumination. Made of die-cast aluminium. Glass lens bonded
94
with reflector to be dust and moisture-proof. Shock-proof plastic
112 20
housing. External wiring connection. DT version with 2 pin Deutsch
rear plug.
101 84
127 MOUNTING Suitable for upright, side or pendant mounting through swivelling the
lamp unit 90°. U-shape four point fixing bracket with M10 screw for
mounting on horizontal and vertical surfaces.
POWER
CONSUMPTION 12V - 55W
24V - 70W
BULBS TO SUIT 12V YC1255, YC1235 (1535-35W)
24V YC2470
PROTECTION IP 6K4K (Protection against dust and water splash)
IP X9K (Protection against high pressure jets)
SPARE PARTS 9.1533.01 Insert
9.1533.05 Plug and lead
9.1533.08 Pedestal bracket
WORK LAMPS

9.1549.05 Deutsch plug and 2.5m sheathed cable (DT)


Note Not suitable for 100W bulbs.

12V Bulb
Incl. 1533-SM Close Range Halogen Work Lamp - 12 Volt
24V Bulb
Incl. 1533-SM24V Close Range Halogen Work Lamp - 24 Volt
DESCRIPTION As per 1533 with side mount.
MOUNTING With M10 fixing screw for mounting on vertical surfaces.
Pivot range: horizontal 130°
112 117
Inclination range: vertical 90°

101 101 84

12V Bulb
Incl. 1533-HAN Close Range Halogen Work Lamp - 12 Volt
24V Bulb
Incl. 1533-HAN24V Close Range Halogen Work Lamp - 24 Volt
12V Bulb
Incl. 1533-SW Close Range Halogen Work Lamp - 12 Volt
DESCRIPTION As per 1533 with handle. 1533-SW includes switch.

115 97

1533-SW

215
101

1533-SW

112 Customer Service: 09 577 0366 nzsales@hella.co.nz


Halogen Ultra Beam

12V Bulb
1533-FM Close Range Halogen Work Lamp - 12 Volt Incl.

24V Bulb
1533-FM24V Close Range Halogen Work Lamp - 24 Volt Incl.

DESCRIPTION As per 1533 suitable for flush mounting.


112 46
MOUNTING Flush mount. 42

101

12V Bulb
1533-LR Long Range Halogen Work Lamp - 12 Volt Incl.

24V Bulb
1533-LR24V Long Range Halogen Work Lamp - 24 Volt Incl.

DESCRIPTION Halogen work lamp with Free-Form (FF) reflector for close range,
uniform illumination. Made of die-cast aluminium. Glass lens bonded
with reflector to be dust and moisture-proof. Shock-proof plastic
housing. External wiring connection.
MOUNTING Suitable for upright, side or pendant mounting through swivelling the
lens unit 90°. U-shape bracket with M10 screw for mounting
on horizontal and vertical surfaces.
POWER
CONSUMPTION 12V - 55W
112 94 20
24V - 70W
BULBS TO SUIT 12V YC1255

WORK LAMPS
24V YC2470 127 101 84

PROTECTION IP 6K4K (Protection against dust and water splash)


IP X9K (Protection against high pressure jets)
SPARE PARTS 9.1533.03 Insert
9.1533.08 Pedestal bracket
9.1533.05 Plug and lead
Note Not suitable for 100W bulbs.

12V Bulb
1533-H9 Close Range Halogen Work Lamp with H9 Bulb Incl.

DESCRIPTION The more powerful H9 halogen bulb allows the Ultra Beam work
lamp to provide a large light output. The high-sheen vapour
plated Free-Form (FF) reflector is made of die-cast aluminium. The
hardened glass cover lens is bonded tightly to the reflector. The bulb
is accessible from the outside for quick bulb replacement without
opening the lamp.
MOUNTING Suitable for upright, side or pendant mounting through swivelling the
lamp unit 90°. U-shape four point fixing bracket with M10 screw for
mounting on horizontal and vertical surfaces. 110
112 78.5
POWER
CONSUMPTION 65W
BULB TO SUIT 12V CF1265 127 101 84

PROTECTION IP 5K4K (Protection against dust and water splash)


IP X9K (Protection against high pressure jets)
SPARE PARTS 9.1533.02 Insert H9
9.1533H9.05 Plug and lead
9.1533.08 Pedestal bracket

1533 1533-LR 1533-H9


1533-LR24V

techfeedback@hella.co.nz www.hella.co.nz 113


Work Lamps Halogen Single Beam

12V Bulb
Incl. 1500 Polycarbonate Lens Work Lamp - 12 Volt
DESCRIPTION Polycarbonate lens work lamp for use in the agriculture and food
processing industries, or in situations where lens breakage may occur.
MOUNTING Full swivel four point fixing bracket for mounting on flat surfaces.
BULBS TO SUIT 12V YC1255
24V YC2455
PROTECTION IP 5K4K (Protection against dust and water splash)
160 SPARE PARTS 9.1500.01 Polycarbonate insert
9.1533.08 Pedestal bracket

110 89 Note Not suitable for 100W bulbs.


133
158

127

136
160

12V Bulb
Incl. 1501 Micro DE Halogen Work Lamp - 12 Volt
DESCRIPTION Compact Micro DE (Diaxial Ellipsoid) Halogen work lamp for use in
applications with limited mounting space. Concentrated close
range illumination. Magnesium housing with U-shaped one point
mounting bracket.
WORK LAMPS

MOUNTING Pendant or upright.

76
POWER
90
CONSUMPTION 55W
BULBS TO SUIT 12 YC1255
15.2 24V YC2455
66.1 PROTECTION IP 5K4K (Protection against dust and water splash)
SPARE PART 9HD 149 253-007 Plastic cap with cable
140
Note Not suitable for 100W bulbs.

12V Bulb
Incl. 2859 Close Range Halogen Deck Lamp - 12 Volt
DESCRIPTION Halogen deck lamp white fibre reinforced ABS housing and Free-Form
(FF) reflector for close range uniform illumination. With stainless steel
bracket, bolts and lens screws.
MOUNTING Pendant or upright.
POWER
CONSUMPTION 12V - 55W
155 77
BULBS TO SUIT 12V YC1255
24V YC2470
94 SPARE PARTS 9.2859.02 Free-Form (FF) reflector insert
128
9.2859.01 Lamp insert to suit early version
Note Not suitable for 100W bulbs.

2859 1501

114 Customer Service: 09 577 0366 nzsales@hella.co.nz


Halogen/Sealed Single Beam

1509 Close Range Sealed Beam Work Lamp - 12 Volt

1509/1096 Close Range Sealed Beam Work Lamp - 24 Volt


DESCRIPTION Rubber bodied work lamp with sealed beam insert.
MOUNTING Single bolt. Vertical swivel, bracket included.
POWER
CONSUMPTION 60W
156 108
SPARE PARTS 1078 Sealed beam 12V 60W
1096 Sealed beam 24V 60W
9.1509.01 Rubber body and plug 186
9.1509.02 Rubber plug

35

42

12V Bulb
1511 Close Range Halogen Work Lamp - 12 Volt Incl.

24V Bulb
1511-24V Close Range Halogen Work Lamp - 24 Volt Incl.

12V Bulb
1512 Long Range Halogen Work Lamp - 12 Volt Incl.

WORK LAMPS
12V Bulb
1513 Combination Range Halogen Work Lamp - 12 Volt Incl.

DESCRIPTION Work lamp with handle and switch. Black fibre-glass reinforced
plastic housing with extended edge to protect lens. 1511
MOUNTING Full swivel four point fixing bracket for mounting on flat or slightly
curved surfaces.
POWER
CONSUMPTION 12V - 55W
24V - 70W
BULBS TO SUIT 12V YC1255
24V YC2470
PROTECTION IP 5K4K (Protection against dust and water splash)
SPARE PARTS 9.1511.01 Close range insert
168
9.1511.06 On/off rotary switch
9.1511.08 Mounting bracket assembly
9.1512.01 Long range insert
9.1513.01 Combination range insert
140
227

1512

12V Bulb
1514 Close Range Halogen Work Lamp - 12 Volt Incl.

DESCRIPTION Close range, wide spread rubber bodied work lamp with semi-sealed
Halogen insert.
MOUNTING Single bolt. Vertical swivel with bracket included.
VOLTAGE 12V
POWER
CONSUMPTION 55W
156 114
BULBS TO SUIT 12V YC1255
24V YC2470
140
PROTECTION IP 5K4K (Protection against dust and water splash) 186

SPARE PARTS 9.1511.01 Insert


9.1514.09 Rubber body

techfeedback@hella.co.nz www.hella.co.nz 115


Work Lamps Reversing Spot

Reversing Spot Lamps Optically the same - technically different

It’s certainly true that on the outside, Hella Reversing Spot Lamps look like
conventional fog lights or work lights. However, the difference is in the detail.
Hella reversing Spot Lamps have a different light distribution and have a special
type-approval. Only Reversing Spot Lamps with a corresponding type-approval
symbol are approved for additional mounting to the commercial vehicle and trailer.
Type-approval identification: 00 AR stands for reversing spotlight

24V Bulb
Incl. 1533-RE24V Reversing Spot Lamp - 24 Volt
DESCRIPTION Reversing Spot Lamps with 70W bulb, approved for use in New
Zealand. Provides maximum visibility of the rear and/or sides during
reversing manoeuvres. Equipped with die-cast aluminium Free-
Form (FF) reflector and patterned glass lens for a broad and uniform
illumination without harsh contrasts. Sturdy design and shock-proof
plastic housing for use under heavy-duty conditions.
MOUNTING Single M10 mounting bolt with tilt adjustment.
Upright horizontal mounting.
Inclination has to be 12° downwards.
POWER
CONSUMPTION 70W
WORK LAMPS

BULBS TO SUIT 12V YC1255


24V YC2470
PROTECTION IP 6K4K (Protection against dust and water splash)
IP X9K (Protection against high pressure jets)
SPARE PARTS 9.1533RE.01 Insert
9.1533.05 Plug and lead
COMPLIANCE E12 23005
Note Fully compliant with 3rd edition ADR 1/00 reversing Spot Lamp.
Not suitable for 100W bulbs.

24V Bulb
Incl. 1502-RE24V Reversing Spot Lamp - 24 Volt
DESCRIPTION ECO 21 Reversing Spot Lamps with 21W bulb, approved for use in
New Zealand. Low cost plastic reversing Spot Lamp with economical
21W bulb.
MOUNTING Single M10 mounting bolt.
POWER
CONSUMPTION 21W
BULBS TO SUIT 12V R1221
24V R2421
PROTECTION IP 6K9K (Protection against dust and high-pressure/steam jet cleaning)
COMPLIANCE E4 23262

97 46

97
33,4
M10

82

116 Customer Service: 09 577 0366 nzsales@hella.co.nz


Hand Held Spot

1520 Long Range Hand Held Spot Lamp - 12 Volt 100 Watt
DESCRIPTION Blue hand held long range spot lamp. Includes plug, spiral cable
(extendable to 2m) and on/off switch. 134 72

VOLTAGE 12V sealed beam included.


POWER
CONSUMPTION 100W 225
SPARE PARTS 1089 Sealed beam
9.1520.06 Switch - on/off

9.1520.06

1521 Hand Held Spot Lamp - 12 Volt 30 Watt


DESCRIPTION As per 1520 with 12V - 30W sealed beam.
SPARE PART 1087 Sealed beam

1525 Hand Held Spot Lamp - 24 Volt 50 Watt


DESCRIPTION As per 1520 with 24V - 50W sealed beam.
SPARE PART 1092 Sealed beam

1524 Long Range Hand Held Spot Lamp - 12 Volt 100 Watt

WORK LAMPS
DESCRIPTION Black hand held long range spot lamp. Includes plug, spiral cable
(extendable to 2m) and momentary pressure contact on/off switch. 134 72
Black body.
VOLTAGE 12V sealed beam included.
POWER
CONSUMPTION 100W 225 9.1524.06
SPARE PARTS 1089 Sealed beam
9.1524.06 Switch - Momentary

1524-S Hand Held Spot Lamp - 24 Volt 60 Watt


DESCRIPTION As per 1524 with 24V - 60W sealed beam.
SPARE PART 1092 Sealed beam

12V Bulb
2864 Close Range Hand Held Spot Lamp - 12 Volt Incl.

DESCRIPTION Waterproof close range search lamp with twin Free-Form (FF)
reflectors. 2 bulbs (55W and 100W) with separate switches provide
optimum illumination of the immediate vicinity, precise illumination at a
distance or both. Spiral cable and plug will extend to 3.5m.
PROTECTION IP X6K (Protection against powerful water jets at increased pressure)
BULBS TO SUIT 12V 24V
YC1255 YC2470 (2 bulbs)
YC12100 2 x 55 W

SPARE PARTS 9.2864.01 Insert 800 m


9.2864.08 Mounting bracket
700 m 166
9.2864.07 Plug, cable and grip
600 m

500 m 154
400 m
9.2864.08
300 m

200 m

100 m

12V

techfeedback@hella.co.nz www.hella.co.nz 117


Work Lamps Spare Parts and Accessories

5DV 007 760-631 HID Gas Discharge Power Pack (G3) - 12 Volt

5DV 007 780-171 HID Gas Discharge Power Pack (G3) - 24 Volt
DESCRIPTION HID gas discharge power pack to suit Generation 3 (G3) work lamps
and headlamps.
SPARE PARTS 9.1534.05 2 pin connector

9.1534.03 HID Gas Discharge Power Pack (G3) - 12 Volt

9.1535.03 HID Gas Discharge Power Pack (G3) - 24 Volt


DESCRIPTION HID gas discharge power pack with alloy mounting bracket. To suit
Generation 3 (G3) work lamps and headlamps.
SPARE PARTS 9.1534.05 2 pin connector
WORK LAMPS

9.1534G4.03 HID Gas Discharge Power Pack (G4) - 12 Volt


9.1535G4.03 HID Gas Discharge Power Pack (G4) - 24 Volt
DESCRIPTION HID gas discharge power pack with alloy mounting bracket. To suit
Generation 4 (G4) work lamps and headlamps.
SPARE PARTS 9.1549.05 Deutsch plug and 2.5m sheathed cable

Safety through
superior illumination

118 Customer Service: 09 577 0366 nzsales@hella.co.nz


Spare Parts and Accessories

9.1530.07 Stainless Steel Bracket Assembly


DESCRIPTION Upper and lower stainless steel bracket and lamp mounting bolt.
Suitable for 42mm wide lamp mounts.
TO SUIT P/N’s 1500, 1530-32, 1533-35, 1540-42, 1551

9.1530.08 Upper U Bracket


DESCRIPTION Upper stainless steel bracket, suitable for 42mm wide lamp mounts.
TO SUIT P/N’s 1500, 1530-32, 1533-35, 1540-42, 1551

9.1533.08 Pedestal Bracket


DESCRIPTION Pedestal swivel bracket to suit most work lamps.

9.1531.08 Pipe Socket Base


DESCRIPTION Ultra beam pipe socket base. The pipe socket mounting system
allows these work lamps to be mounted on vehicles and removed

WORK LAMPS
again quickly. Suitable for applications where there is only a brief
need for a work light.
FEATURES Integrated power feed is via the pipe socket. No separate wiring is
necessary for the work lamp. Tightening the wing nut attaches the
pipe socket attachment tightly to the base. Suitable for P/N's 8007,
8007FM, 8007RA, and 8008.
TO SUIT P/N’s 1500, 1530-32, 1533-35, 1540-42, 1551

9.1533.05 Plug and Lead to suit 1533 Work Lamp


DESCRIPTION AMP - 2 pin plug and 150mm cable.
TO SUIT P/N 1533 (except 1533-H9)

9.1533H9.05 Plug and Lead to suit H9 Bulb


DESCRIPTION 2 pin plug to fit H9 bulb, with 2m sheathed cable.
TO SUIT P/N 1533-H9

9.1520.07 Spiral Cable Complete Plug


DESCRIPTION Plug and 2m extendable sheathed cable.
TO SUIT P/N’s 1520 - 25.

9.1549.05 Plug and Lead to suit G4 HID Work Lamps


DESCRIPTION 2 pin Deutsch plug and 2.5m sheathed cable.
TO SUIT P/N’s 1548, 1549 and 1551.

9.1534.05 Connector for G3 HID Power Pack


DESCRIPTION Plug, terminals and seals for generation 3 HID Gas Discharge
power packs.

techfeedback@hella.co.nz www.hella.co.nz 119

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