02-En PDF

Modicon M340 Using Unity
Pro
Processors, Racks, and Power Supply
Modules
Setup Manual
07/2008 eng
35012676.02
www.schneider-electric.com
2
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Part I Modicon M340 PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chapter 1 Introduction to Modicon M340 PLC Stations . . . . . . . . . . . . . . 13

Modicon M340 PLC Station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 2 General Introduction to PLC Station Components . . . . . . . . . 15

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Introduction to Processors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
General Introduction to Racks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
General Introduction to Power Supply Modules . . . . . . . . . . . . . . . . . . . . . . . . . 18
General Introduction to Rack Extender Module . . . . . . . . . . . . . . . . . . . . . . . . . 19
General Introduction to Input/Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General Introduction to Counting Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
General Introduction to Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Grounding of Installed Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Chapter 3 General Introduction to PLC Networks. . . . . . . . . . . . . . . . . . . 31

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
General Introduction to the Modbus Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
General Introduction to an Ethernet Network . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
General Introduction to the CANopen Field Bus . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chapter 4 Operating Standards and Conditions . . . . . . . . . . . . . . . . . . . . 35

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Operating Conditions and Environment Related Recommendations . . . . . . . . . 38
Modicon M340 PLC Protection Processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Climatic and Mechanical Immunity and Withstand . . . . . . . . . . . . . . . . . . . . . . . 44
Part II BMX P34 xxxx Processors . . . . . . . . . . . . . . . . . . . . . . . 47
35012676.02 07/2008 3
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Chapter 5 Introduction to BMX P34 xxxx Processors . . . . . . . . . . . . . . . 49

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
General Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Physical Description of BMX P34 xxxx Processors . . . . . . . . . . . . . . . . . . . . . . . 53
USB Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Modbus Link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
CANopen Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Ethernet Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
BMX P34 20x0 Processors Catalog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Chapter 6 General Characteristics of the BMX P34 xxxx Processors . . 67

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Electrical Characteristics of the BMX P34 xxxx Processors . . . . . . . . . . . . . . . . 68
General Characteristics of the BMX P34 1000 Processor . . . . . . . . . . . . . . . . . . 70
Characteristics of the BMX P34 xxxx Processor Memory . . . . . . . . . . . . . . . . . . 75
Chapter 7 Installation of BMX P34 xxxx Processors . . . . . . . . . . . . . . . . 77

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Fitting of Processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Memory Cards for BMX P34 xxxx Processors. . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Chapter 8 BMX P34 xxxx Processors Diagnostics. . . . . . . . . . . . . . . . . . 89

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Searching for Errors Using the Processor Status LEDs . . . . . . . . . . . . . . . . . . . 95
Blocking Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Non-Blocking Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Processor or System Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Chapter 9 Processor Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Execution of Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
MAST Task Cycle Time: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
MAST Task Cycle Time: Program Processing. . . . . . . . . . . . . . . . . . . . . . . . . . 110
MAST Task Cycle Time: Internal Processing on Input and Output . . . . . . . . . . 111
MAST Task Cycle Time Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
FAST Task Cycle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Event Response Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
4 35012676.02 07/2008
Part III BMX CPS xxxx Power Supply Modules . . . . . . . . . . . . 117
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Chapter 10 Introduction to BMX CPS xxxx Power Supply Modules . . . . 119

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
General Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Description of the Power Supply Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Chapter 11 Installation of BMX CPS xxxx Power Supply Modules . . . . . 123

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Definition of Protection Devices at the Start of the Line . . . . . . . . . . . . . . . . . . 124
Installation/Assembly of BMX CPS xxxx Power Supply Modules . . . . . . . . . . . 127
BMX CPS xxxx Power Supply Connection Rules . . . . . . . . . . . . . . . . . . . . . . . 128
Connection of Alternating Current Power Supply Modules . . . . . . . . . . . . . . . . 134
Connection of Direct Current Power Supply Modules to a 24 V or 48 V
Floating Direct Current Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Connection of Direct Current Power Supply Modules to an Alternating
Current Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Sensor and Pre-actuator Power Supply Control by Alarm Relay . . . . . . . . . . . 139
Chapter 12 BMX CPS xxxx Power Supply Module Diagnostics. . . . . . . . 143

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
BMX CPS xxxx Power Supply Modules Display . . . . . . . . . . . . . . . . . . . . . . . . 144
Events Generated by Pressing/Releasing the Power Supply Module
RESET Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Chapter 13 Auxiliary Functions of the BMX CPS xxxx Power Supply

Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Alarm Relay on BMX CPS xxxx Power Supply Modules. . . . . . . . . . . . . . . . . . 148
Characteristics of the Alarm Relay Contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Chapter 14 BMX CPS xxxx Power Supply Module Power and Power
Consumption Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Module Power Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Module Power Consumption Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Characteristics of the BMX CPS 2000 Power Supply Module . . . . . . . . . . . . . 158
Part IV BMX XBP xxxx Racks . . . . . . . . . . . . . . . . . . . . . . . . . . 167

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Chapter 15 Introduction to BMX XBP xxxx Racks . . . . . . . . . . . . . . . . . . 169
35012676.02 07/2008 5
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Introduction to the BMX XBP xxxx Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Description of the BMX XBP xxxx Racks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Chapter 16 Installation and Assembly of BMX XBP xxxx Racks . . . . . . 175

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Rack Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Mounting and Fastening the Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Grounding the BMX XBP xxxx Rack and the BMX CPS xxxx Power Supply
Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
BMX XSP xxxx Protection Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
BMX XEM 010 Protective Cover for an Unoccupied Position . . . . . . . . . . . . . . 189
Chapter 17 BMX XBE 1000 rack extender module . . . . . . . . . . . . . . . . . . 191

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Rack Extender Module Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Rack Extender Module Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Rack Extender Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Rack extender Module Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Rack Extender Module Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Rack Extender Module Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Chapter 18 BMX XBP xxxx Rack Functions . . . . . . . . . . . . . . . . . . . . . . . 211

At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Module Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Installing the Power Supply Modules, Processors and Other Modules . . . . . . . 213
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
6 35012676.02 07/2008
Safety Information
§
Important Information
NOTICE Read these instructions carefully, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it. The following special
messages may appear throughout this documentation or on the equipment to warn
of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a Danger or Warning safety label indicates

that an electrical hazard exists, which will result in personal injury if the
instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result
in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result
in injury or equipment damage.
35012676.02 07/2008 7
Safety Information
PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
© 2008 Schneider Electric. All Rights Reserved.
8 35012676.02 07/2008
About the Book
At a Glance
Document Scope This manual describes the hardware installation of PLCs in the Modicon M340 range
as well as the installation of their main accessories.
Validity Note The data and illustrations found in this documentation are not contractually binding.
Schneider Electric reserves the right to modify its products in line with its policy of
continuous product development.
The information in this document is subject to change without notice and should not
be considered as a commitment by Schneider Electric.
Product Related
Warnings
WARNING
UNINTENDED EQUIPMENT OPERATION
The application of this product requires expertise in the design and programming
of control systems. Only persons with such expertise should be allowed to
program, install, alter, and apply this product.
Follow all local and national safety codes and standards.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
Schneider Electric assumes no responsibility for any errors that may appear in this
document. If you have any suggestions for improvements or amendments or have
found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic
or mechanical, including photocopying, without express written permission of
Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when
installing and using this product.
35012676.02 07/2008 9
About the Book
For reasons of safety and to ensure compliance with documented system data, only
the manufacturer should perform repairs to components.
When controllers are used for applications with technical safety requirements,
please follow the relevant instructions.
Failure to observe this product related warning can result in injury or equipment
damage.
User Comments We welcome your comments about this document. You can reach us by e-mail at
techpub@schneider-electric.com
10 35012676.02 07/2008
Modicon M340 PLCs
I
At a Glance
Subject of this This section provides a general overview of the Modicon M340 PLC configurations
Section and the various sub-assemblies, as well as the networks and field buses used.
What's in this This part contains the following chapters:

Part?
Chapter Chapter Name Page
1 Introduction to Modicon M340 PLC Stations 13
2 General Introduction to PLC Station Components 15
3 General Introduction to PLC Networks 31
4 Operating Standards and Conditions 35
35012676.02 07/2008 11
Modicon M340 PLCs
12 35012676.02 07/2008
Introduction to Modicon M340
PLC Stations
1
Modicon M340 PLC Station
General Modicon M340 automated platform processors manage the entire PLC station,
which is made up of discrete I/O modules, analog I/O modules, and counting
modules, discrete I/O modules, analog I/O modules, other expert modules, and
communication modules. These are distributed across one or more racks connected
on the local bus. Each rack must include a power supply module; the main rack
supports the CPU.
Illustration The following diagram shows a configuration example for the Modicon M340 PLC
with one rack:
1 2 3 4 5 6 7
35012676.02 07/2008 13
Introduction to Modicon M340 PLC Stations
Number Table The following table describes the numbered components of the PLC station above.
Number Description
1 Power supply module
2 Processor
3 20-pin terminal block I/O module
4 40-pin single connector I/O module
5 40-pin 2-connector I/O module
6 Counting module
7 8-slot rack
14 35012676.02 07/2008
General Introduction to PLC
Station Components
2
At a Glance
Subject of this This chapter provides a general overview of the various components of which a PLC
Chapter station may consist.
What's in this This chapter contains the following topics:

Chapter?
Topic Page
General Introduction to Processors 16
General Introduction to Racks 17
General Introduction to Power Supply Modules 18
General Introduction to Rack Extender Module 19
General Introduction to Input/Output Modules 20
General Introduction to Counting Modules 24
General Introduction to Communication 26
Grounding of Installed Modules 29
35012676.02 07/2008 15
General Introduction to PLC station components
General Introduction to Processors
General Each PLC station is equipped with a processor, chosen according to the following
characteristics:
z processing power (number of inputs/outputs managed)
z memory capacity
z communication ports
For further information, please refer to Introduction to BMX P34 xxxx Processors,
p. 49).
16 35012676.02 07/2008
General Introduction to Racks
General There are four sizes of racks, chosen according to the number of modules you wish
to use:
z BMX XBP 0400 rack (4 slots)
The list above gives the number of usable slots.
Each rack includes one extra slot that is reserved for the power supply module, and
one slot on the right is reserved for the BMX XBE 1000 rack extender module.
For further information, please refer to the introduction to racks (see Introduction to
BMX XBP xxxx Racks, p. 169).
Representation The following diagram shows the BMX XPB 0400 rack:
of the Racks
35012676.02 07/2008 17
General Introduction to Power Supply Modules
General Each rack requires one power supply module (see Introduction to BMX CPS xxxx
Power Supply Modules, p. 119) defined according to the distributed network
(alternating or direct current) and the power necessary at rack level.
Illustration The following illustration shows a BMX CPS •••• power supply module:
18 35012676.02 07/2008
General Introduction to Rack Extender Module
General This module allows connecting a maximum of 4 chained racks, depending on the
CPU, distributed along a maximum length of 30 meters.
See Rack extender module (see BMX XBE 1000 rack extender module, p. 191).
Illustration Illustration of the BMX XBE 1000 rack extender module:
35012676.02 07/2008 19
General Introduction to Input/Output Modules
General The Modicon M340 range includes discrete and analog input/output modules.
Discrete Input/ A wide range of discrete input/output modules enables you to select the module best
Output suited to your needs. The characteristics of these modules differ as follows:
Characteristics Description
Modularity z 8 channels
z 16 channels
z 32 channels
z 64 channels
Type of Inputs z Modules with direct current inputs (24 VCC and 48 VCC)
z Modules with alternating current inputs (24 VCA, 48 VCA
and 120 VCA)
Type of Outputs z Modules with relay outputs
z Modules with direct current static outputs
(24 VCC / 0.1 A - 0.5 A - 3 A)
z Modules with alternating current static outputs
(24 VCC / 240 VAC / 3 A)
Type of Connector z 20-pin terminal blocks
z 40-pin connectors allowing connection to sensors and pre-
actuators by means of the TELEFAST 2 prewiring system
The following illustration shows a discrete input/output modules with 40-pin

connectors:
20 35012676.02 07/2008
The following illustration shows a discrete input/output module with a 20-pin terminal
block:
35012676.02 07/2008 21
Analog Inputs/ A wide range of analog input/output modules enables you to select the module best
Outputs suited to your needs. The characteristics of these modules differ as follows:
Characteristics Description
Modularity z 2 channels
z 4 channels
Performance and Range of Signals Offered z Voltage/current

z Thermocouple
z Thermowell
Type of Connector z 20-pin terminal blocks

z 40-pin connectors allowing connection to
sensors and pre-actuators by means of
the TELEFAST 2 prewiring system
The following illustration shows an analog input/output module with one 40-pin
connector:
22 35012676.02 07/2008
The following illustration shows an analog input/output module with 20-pin terminal
block:
35012676.02 07/2008 23
General Introduction to Counting Modules
General The PLCs in the Modicon M340 range offer counting functions (downcounting,
counting, counting/downcounting) by utilizing the application specific counting
modules.
Two counting modules are offered:
z BMX EHC 0200 module with two counting channels and a maximum acquisition
frequency of 60 kHz
z BMX EHC 0800 module with eight counting channels and a maximum acquisition
frequency of 10 kHz
24 35012676.02 07/2008
Illustration The following illustration shows a BMX EHC 0200 counting module:
The following illustration shows a BMX EHC 0800 counting module:
35012676.02 07/2008 25
General Introduction to Communication
General PLCs from the Modicon M340 range can be used in different communication modes:
z USB communication: integrated on all processors
z Serial communication: integrated on BMX P34 1000/2000/2010/2020 modules
z Ethernet communication: integrated on BMX P34 2020/2030 processors
z CANopen communication: integrated on BMX P34 2010/2030 processors
26 35012676.02 07/2008
Illustration The following table shows the various communication modes available on
BMX P34 1000/2000/2010/2020/2030 processors.
Description Representation
USB port (mini-B type) on a BMX P34 2010
processor
Serial port on a BMX P34 2010 processor

identifiable by a black ring
35012676.02 07/2008 27
Description Representation
Ethernet port on a BMX P34 2020 processor
identifiable by a green ring
2030
P34
s:
Adres2-DEB
MCA -04-
Eth-80-F4
00
CANopen port on a BMX P34 2030

processor
2030
P34
s:
Adres DEB
MCA -04-2-
Eth 0-F4
00-8
28 35012676.02 07/2008
Grounding of Installed Modules
General The grounding of Modicon M340 modules is crucial to avoid electric shocks.
Grounding
Processors and
Power Supplies DANGER
HAZARD OF ELECTRIC SHOCK
Ensure ground connection contacts are present and not bent out of shape. If they
are, do not use the module and contact your Schneider Electric representative.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNEXPECTED BEHAVIOR OF APPLICATION
Tighten the clamping screws of the modules to guarantee the system
characteristics. A break in the circuit could lead to an unexcepted behavior of the
system.
equipment damage.
35012676.02 07/2008 29
All Modicon M340 modules are equipped with ground connection contacts at the
rear for grounding purposes:
ground connection contact by screw tightening

ground connection contact by CEM clip 1
ground connection contact by CEM clip 2
These contacts ensure the linking to the grounding bus of the modules on the rack.
30 35012676.02 07/2008
General Introduction to PLC
Networks
3
At a Glance
Subject of this This chapter provides a general overview of PLC networks.

Chapter

Chapter?
Topic Page
General Introduction to the Modbus Protocol 32
General Introduction to an Ethernet Network 33
General Introduction to the CANopen Field Bus 34
35012676.02 07/2008 31
General Introduction to PLC Networks
General Introduction to the Modbus Protocol
General The Modbus protocol creates a hierarchical structure (one master and several
slaves).
The master manages all exchanges according to two types of dialog:
z the master exchanges with a slave and awaits the response
z the master exchanges with all slaves without awaiting a response (broadcast
queries).
Illustration The following illustration shows a Modbus network:
Modicon M340 master configuration
Modicon M340 slave configuration
Modicon M340 slave configuration
32 35012676.02 07/2008
General Introduction to an Ethernet Network
General Ethernet communication essentially targets applications of:

z coordination between PLCs
z local or centralized monitoring
z communication with the production management information system
z communication with remote inputs/outputs
Acting as an agent, Ethernet communication also supports management of the
network monitoring standard SNMP.
Illustration The following illustration shows an Ethernet network:

Modicon M340 configuration
Server
Ethernet
Modicon M340Premium
configuration Modicon M340 configuration
35012676.02 07/2008 33
General Introduction to the CANopen Field Bus
General The CANopen structure consists of:

z a bus master
z slave devices, also called nodes.
Bus operation is point to point. At any time, each device can send a request on the
bus and the affected devices answer.
Bus request priority is calculated by an identifier in each message.
Illustration The following example illustrates a CANopen field bus architecture:

Modicon M340 Configuration
Line terminator
NIP 3212
DDO 3410
ACO 1210
PDT 3100
DDI 3410
DDI 3410
ACI 1230
A A A A A
STB
NCO
1010 B B B B B
LEXIUM05
ATV31_V1_1
STB Input/Output Island LEXIUM 05 Controller ATV 31

XPS MC 16
34 35012676.02 07/2008
Operating Standards and
Conditions
4
At a Glance
Subject of this This chapter concerns the operating standards and conditions for Modicon M340
Chapter PLCs.

Chapter?
Topic Page
Standards and Certifications 36
Operating Conditions and Environment Related Recommendations 38
Modicon M340 PLC Protection Processing 43
Climatic and Mechanical Immunity and Withstand 44
35012676.02 07/2008 35
Operating Standards and Conditions
Standards and Certifications
General The Modicon M340 PLCs have been designed to comply with the relevant
standards or rules relating to electrical equipment as PLCs for an industrial use.
Standards Modicon M340 PLCs comply with the following standards and certifications:
Compliance and z Requirements specific to PLCs relating to functional characteristics, immunity,
Certifications robustness and security:
z IEC 61131-2 Ed. 2 (2003 )
z CSA 22.2 No. 142
z UL 508
z Merchant Navy requirements of the major international organizations:
z ABS
z BV
z DNV
z GL
z LR
z RINA
z RMRS
z European directives:
z Low voltage: 72/23/EEC amendment 93/68/EEC,
z Electromagnetic compatibility: 89/336/EEC amendments 92/31/EEC and 93/
68/EEC
z Recommendations concerning dangerous location:
z CSA 22.2 No. 213, class 1, division 2, groups A, B, C and D.
This equipment is only acceptable for use in class 1, division 2, groups A, B,
C and D or non classified dangerous areas (see DANGER below)
z ATEX (Zone 2/22)
z ACA rules (for C-Tick working)
z CEI/ECO rules (for GOST working)
z Friendly design environment:
z European RoHS 2002/95/EC. Does not contain lead, mercury, hexavalent
chromium, PBB or PBDE
z European WEEE 2002/96/EC
z Schneider Electric directives (no halogene materials, increase recyclability
rate etc.))
36 35012676.02 07/2008
DANGER
HAZARDOUS LOCATIONS
If installed in a hazardous location where flammable gases or combustible dusts
may be present, disconnect all power before removing components. Electrical
sparks in a hazardous location will cause an explosion.
35012676.02 07/2008 37
Operating Conditions and Environment Related Recommendations
Operating The following table shows the operating conditions relative to the outside
Temperature/ environment.
Hygrometry/
Ambient operating temperature 0°C - +60°C (IEC 61131-2 = +5°C to +55°C)
Altitude
32°F - +140°F (IEC 61131-2 = +41°F to +131°F)
Relative humidity 5% - 95% (without condensation)
Altitude 0 - 4,000 meters (13,124 feet)
Note: Above 2,000 meters (6,562 feet), the maximum operating temperature is
+55°C (+131°F) and the derating for dielectric is applied according IEC 60664-1.
Supply Voltage The following table shows the operating conditions relative to the supply voltage.
Voltage Nominal 24 VDC 48 VDC 100 - 240VAC 100 - 120/200 - 240VAC
Limit 18 - 31.2 VDC 18 - 62.4 VDC 85 - 264 VAC 85 - 115/230 - 264 VAC
Frequency Nominal - - 50/60 Hz 50/60 Hz
Limit - - 47/63 Hz 47/63 Hz
Micro-power Duration ≤ 10 ms (1) ≤ 10 ms (1) ≤ 1/2 period ≤ 1/2 period
outages Repetition ≥1s ≥1s ≥1s ≥1s
Harmonic rate - - 10% 10%
Residual ripple 5% 5% - -
included
(0 to peak)
(1) Limited to 1 ms at maximum load with minimum supply (18 VDC).
38 35012676.02 07/2008
Human and The following table shows the operating conditions relative to human and material
Material Safety safety.
Test designation Standards Levels
Insulation Voltage EN 61131-2 1,500 Veff without accounting for the
IEC 60664 specific characteristics of the various
modules.
Dielectric strength and EN 61131-2 50 V ≥10ΜΩ
insulation resistance * UL 508 250 V > 100 ΜΩ
CSA 22-2 No. 142
Maintaining ground EN 61131-2 <0.1Ω / 16 A / 1 hour
connections * UL 508 < 0.1 Ω / 30 A / 2 min
CSA 22-2 No. 142
Leakage current * UL 508 Fixed device < 3.5 mA
CSA 22-2 No. 142
Protection offered by CSA 22-2 No. 142 Protection degree IP 20
enclosure * IEC 60529
EN 61131-2
UL 508
Impact withstand CSA 22-2 No. 142 Fall/500 g (17.635 oz) sphere/1.3 m
IEC 950 (4.2654 ft)
Stored energy injury risk EN 61131-2 After 1 s
Residual voltage < 42.4 V
Ground current < 5 mA
Clearance and creepage EN 61131-2 Overvoltage category: II (IEC 60664-1)
UL508 Clearance: 1.5 mm (0.0591 in) at 250 V
CSA 22-2 No. 142 Minimum insulation distance: 0.18 mm
(0.0071 in) at 50 V
Creepage: 2.5 mm (0.0985 in) at 250 V
/ 1.2 mm (0.0473 in) at 50 V
Material group: II
Temperature rise EN 61131-2 Ambient temperature: 60°C (140°F)
UL508
CSA 22-2 No. 142
Key
*: Tests required by EC directives
35012676.02 07/2008 39
Note: The equipment must be installed and wired in compliance with the
requirements in the TSX DG KBL manual.
Immunity of The following table shows the operating conditions relative to L.F. interference
Device to L.F. caused by low frequencies.
Interference
Voltage and frequency EN 61132-2 0.9 / 1.10 Un 30 min
variation a.c. * 0.95 / 1.05 Fn 30 min
Voltage variation d.c. * EN 61131-2 0.85 Un - 1.2 Un 30 min
+ ripple 5% peak
(for industrial use)
0.75 Un - 1.3 Un 30 min
(for merchant navy)
Third harmonics * EN 61131-2 10% Un
0° / 5 min - 180° / 5 min
Voltage drosp and EN 61131-2 AC 1/2 cycle
interruptions * DC 1 ms
Voltage shut down/ EN 61131-2 Un-0-Un; Un / 60s 3 cycles
start up * Un-0-Un; Un / 5s 3 cycles
Un-0.9Ud; Un / 60s 3 cycles
Key
Un: Nominal voltage Fn: Nominal frequency Ud: Undervoltage detection level
*: Tests required by EU directives
40 35012676.02 07/2008
Immunity to H.F. The following table shows the operating conditions relative to interference caused
Interference by High Frequencies.
Damped oscillatory EN 61131-2 Main AC / DC power supply
wave * IEC 61000-4-12 Aux. AC power supply
AC unshielded I/Os
2.5 kV CM - 1 kV DM
Aux. DC power supply

Analog/DC unshielded I/Os
1 kV CM - 0.5 kV DM
Shielded cables: 0.5 kV CM

Fast transients (bursts) IEC 61000-4-4 AC / DC power supply 2 kV WM / CM
* Discrete I/O > 48 V 2 kV WM / CM
Surge IEC 61000-4-5 Main/aux. AC / DC power supply
AC unshielded I/Os
2 kV CM - 1 kV DM
Analog/DC unshielded I/Os

0.5 kV CM - 0.5 kV DM
Shielded cables: 1 kV CM
Electrostatic discharge IEC 61000-4-2 6 kV contact
* 8 kV air
Radiated radio EN 61131-2 15 V/m (4.572 V/ft); 80 MHz - 2 GHz
frequency IEC 61000-4-3 Sinusoidal modulation amplitude 80% / 1kHz
electromagnetic field *
Conducted disturbance IEC 61000-4-6 10 Vrms; 0.15 MHz - 80 MHz
inducted by radio Sinusoidal modulation amplitude 80% / 1 kHz
frequency fields *
Key
DM: Differential mode CM: Common mode WM: Wire mode
35012676.02 07/2008 41
Electromagnetic The following table shows the operating conditions relative to electromagnetic
Emission emissions.
Conducted emission * EN 55022 / 55011 Class A
150 kHz - 500 kHz quasi peak 79 dB μV
500 kHz – 30 MHz quasi peak 73 dB μV
Radiated emission *(1) EN 55022 / 55011 Class A d = 10 m (32.81 ft)
30 MHz - 230 MHz quasi peak 40 dB μV
Class A d = 10 m (32.81 ft)
230 MHz - 2 GHz quasi peak 47 dB μV
Key
(1) This test is performed outside the cabinet, with the devices fixed to a metallic grid and
wired as shown in the manual.
42 35012676.02 07/2008
Modicon M340 PLC Protection Processing
General The Modicon M340 PLCs have a climate-resistant treatment.
Modicon M340 The Modicon M340 PLCs have an IP20 protection degree and they have been
PLC Protection tested with pins. It is an enclosed equipment. It may, therefore, be installed without
casing in restricted access rooms not exceeding pollution level 2 (control room with
neither machine nor activity producing dust).
Note: For a rack to be compliant with the IP20 protection degree, the empty
module slots must be protected by a BMX XEM 010 protective cover.
For installation in industrial manufacturing workshops or in an environment

corresponding to HP (heat and humidity processing), the Modicon M340 PLCs must
be incorporated in the IP54 minimum protection casings recommended in Standards
IEC 60664 and NF C 20 040.
35012676.02 07/2008 43
Climatic and Mechanical Immunity and Withstand
Immunity to The following table shows the immunity of Modicon M340 PLCs to climatic
Climatic variations.
Variations
Test Designation Standards Levels
Dry heat IEC 60068-2-2 from 25°C (77°F) to 60°C (140°F) / 16h
Cold IEC 60068-2-1 from 25°C (77°F) to 0°C (32°F) / 16h
EN 61131-2
Damp heat, steady IEC 60068-2-30 60°C (140°F) / 95% RH / 96h
state
Damp heat, cyclic EN 61131-2 55°C (131°F) / 25°C (77°F), 93-95% RH
IEC 60068-2-3 Db Two cycles: 12h-12h
Temperature changes IEC 61131-2 0°C (32°F), 60°C (140°F) / 5 Cycles: 6h-6h
IEC 60068-2-14 Nb
Key
RH: Relative humidity
44 35012676.02 07/2008
Immunity to The following table shows the immunity of Modicon M340 PLCs to mechanical
Mechanical variations.
Variations
Test Designation Standards Levels Environment
EN 61131-2 5 Hz to 8.7 Hz with +/- 10 mm amplitude For panel only
Test IEC 60721-4-3 8.7 Hz - 150 Hz with 3 g (0.106 oz)
Class 3M7 Durability: 10 cycles on each axis (1 octave
/ min +/-10 %)
Sinusoidal vibrations
EN 61131-2 5 Hz to 8.7 Hz with +/- 10 mm amplitude For Rail DIN
Test IEC 60721-4-3 8.7 Hz - 150 Hz with 1 g (0.03527 oz)
Class 3M4 Durability: 10 cycles on each axis (1 octave
/ min +/-10 %)
EN 61131-2 30 g (1.06 oz) / 11 ms / 3 shocks per axis/all For panel only
Test IEC 60068-2-27 Ea directions
Shocks
EN 61131-2 15 g (0.53 oz) / 11 ms / 3 shocks per axis/all For Rail DIN
Test IEC 60068-2-27 Ea directions
EN 61131-2 25 g (0.882 oz)/ 6 ms / 100 bumps per axis/ For panel only
Test IEC 60721-4-3 all directions
Class 3M7
Bumps
EN 61131-2 15 g (0.53 ) / 6 ms / 100 bumps per axis/all For Rail DIN
Test IEC 60721-4-3 directions
Class 3M4
Withstand to The following table shows the withstand of Modicon M340 PLCs to climatic
Climatic variations.
Variations
Dry heat, non operating IEC 60068-2-2 85°C (185°F) / 96h
Cold, non operating IEC 60068-2-1 -40°C (-40°F) / 96h
EN 61131-2
Damp heat cyclic, non operating IEC 60068-2-3 60°C (140°F) / 96h / 95% RH
Thermal shocks, non operating IEC 60068-2-14 - 40°C (-40°F); 85°C (185°F)
EN 61131-2 Two cycles 6h-6h
35012676.02 07/2008 45
Withstand to The following table shows the withstand of Modicon M340 PLCs to mechanical
Mechanical stress.
Stress
Flat free fall EN 61131-2 1 m / 5 falls - in packaging
IEC 60068-2-32 3.281 ft / 5 falls - in packaging
0.1 m / 2 falls - no packaging
0.328 ft / 2 falls - no packaging
Controlled free fall with packaging EN 61131-2 1 m / 45° / 5 falls
IEC 60068-2-32 3.281 ft / 45° / 5 falls
Random free fall with packaging EN 61131-2 1 m / 5 falls
IEC 60068-2-32 3.281 ft / 5 falls
Transportation, non operating EN 61131-2 Stationary vibration random:
IEC 60721-4-2 test method 60068-2-64 Fh on
Class 2M3 each axis
5 m2/s3 from 10 to 100 Hz
53.82 ft2/s3 from 10 to 100 Hz
-7 dB/octave from 100 to
200 Hz
1 m2/s3 from 200 to 2000 Hz
10.765 ft2/s3 from 200 to
2000 Hz
30 mn duration each axis
Vibrations: fixed frequence/operating Navy according 3Hz - 100Hz / 1mm amplitude
CTR 61-1/ EN/IEC 0.7 g Ft 13 Hz
60068-2-6 Fc Endurance: rf/ 90min/axis
(Q limit) <10
Each axis
Sinusoidal vibrations IEC 60068-2-6 5 - 9 Hz / 15 mm (0.591 ft)
9 - 150 Hz / 5 g (0.176 oz)
Endurance: 10 cycles (1 oct/
min)
Shocks IEC 60068-2-27 30 g / 11 ms / 3 shocks /
direction / axis
1.058 oz / 11 ms / 3 shocks /
direction / axis
Bumps IEC 60068-2-29 25 g / 6 ms / 500 bumps /
direction / axis
0.882 oz g / 6 ms / 500 bumps /
direction / axis
46 35012676.02 07/2008
BMX P34 xxxx Processors
II
At a Glance
Subject of this This section describes the BMX P34 •••• processors and their installation.
Section

Part?
5 Introduction to BMX P34 xxxx Processors 49
6 General Characteristics of the BMX P34 xxxx Processors 67
7 Installation of BMX P34 xxxx Processors 77
8 BMX P34 xxxx Processors Diagnostics 89
9 Processor Performance 103
35012676.02 07/2008 47
BMX P34 •••• Processors
48 35012676.02 07/2008
Introduction to BMX P34 xxxx
Processors
5
At a Glance
Subject of this This chapter describes the BMX P34 •••• processors.
Chapter

Chapter?
Topic Page
General Introduction 50
Physical Description of BMX P34 xxxx Processors 53
USB Link 55
Modbus Link 56
CANopen Link 58
Ethernet Link 60
BMX P34 20x0 Processors Catalog 63
Real-Time Clock 64
35012676.02 07/2008 49
Introduction to BMX P34 xxxx Processors
General Introduction
Introduction A wide range of BMX P34 •••• processors, with increasing performance and
capability, are available to best respond to various needs.
General BMX P34 •••• processors can be installed onto BMX XBP •••• racks (see
Introduction to BMX XBP xxxx Racks, p. 169).
The BMX P34 •••• processors consist of the following:
z Standard BMX P34 1000 processor
z Performance BMX P34 2000 processor
z Performance BMX P34 2030 processor.
Functions BMX P34 •••• processors manage the entire PLC station, which includes the
following elements:
z discrete input/output modules
z analog input/output modules
z other expert modules
z communication modules.
50 35012676.02 07/2008
Illustration The figure below shows a processor-managed architecture:
1 2 3 4 5 6 7
The following table gives the numbered components of the configuration above.
Number Designation
1 Power supply module
2 Processor
3 20-pin terminal block module
4 40-pin single connector module
5 40-pin twin connector module
6 Counting module
7 Rack
35012676.02 07/2008 51
Processor The following diagram shows the location of the product references on the side of
product the processor:
references
Product reference
placement zone
Main Character- The following table shows the main characteristics of the BMX P34 •••• processors.
istics of the
BMX P34 ••••
Processors
Processor Global Global Maximum Modbus Integrated Integrated
maximum maximum memory size Connection CANopen Ethernet
number of number of Master Connection
discrete inputs/ analog Connection
outputs inputs/
outputs
BMX P34 1000 512 128 2048Kb X - -
BMX P34 2000 1024 256 4096Kb X - -
BMX P34 2010 1024 256 4096Kb X X -
BMX P34 2020 1024 256 4096Kb X - X
BMX P34 2030 1024 256 4096Kb - X X
Key
X Available
- Not available
52 35012676.02 07/2008
Physical Description of BMX P34 xxxx Processors
General The BMX P34 •••• processors differ according to the various components they
include.
Illustration The following diagrams identify the various components of a BMX P34 ••••
processor:
1 1
2 2
3
3 5
4
4
5 8
BMX P34 1000/2000 Processors BMX P34 2010 Processor
1 1
2 2
3 3
7 7
6 6
5 8
4
BMX P34 2020 Processor BMX P34 2030 Processor
35012676.02 07/2008 53
Description The following table shows the components of a BMX P34 •••• processor.
Number Function
1 Display panel
2 USB port
3 Memory card protection port
4 Serial port
5 Serial port identification ring (black)
6 Ethernet port
7 Ethernet port identification ring (green)
8 CANopen port
54 35012676.02 07/2008
USB Link
General All processors have a USB link.
Description Two connection cables are available to connect a human-machine interface to the
processor USB port:
z BMX XCA USB 018, 1.8 m (5.91 ft) in length
z BMX XCA USB 045, 4.5 m (14.76 ft) in length
Both of these cables are fitted with a connector at each end:
z Type A USB: connects to the console
z Type mini B USB: connects to the processor
In fixed assembly with an XBT type console connected to the processor via the USB
port, you are advised to connect the USB cable to a protection bar (see Connecting
a Console to a Processor, p. 188).
Note: When using the M340, it is strongly recommended to use a USB 2.0 shielded
cable following the USB international standard. The cables BMX XCA USB 018
and BMX XCA USB 045 are designed for this type of use and avoid unexpected
behavior of the PLC. Those cables are shielded and tested against electrical
noises.
35012676.02 07/2008 55
Modbus Link
General BMX P34 1000/2000/2010/2020 processors support communication via a Modbus

link.
These processors all have a built in communication channel dedicated to serial
communication.
Introduction to The following table describes the characteristics of the serial communication
the Serial Port channels for the BMX P34 1000/2000/2010/2020 processors.
Characteristic Description
Channel number Channel 0
Protocols supported z Modbus protocol (ASCII and RTU)
z Character Mode protocol
Connection RJ45 female connector

Physical link z RS 485 noninsulated serial link
z RS 232 noninsulated serial link
The following illustration shows the RJ45 serial port of the BMX P34 1000/2000/
2010/2020 processors:
1
2
3
4
5
6
7
8
56 35012676.02 07/2008
The following table shows the pin assignment of the serial port for the
BMX P34 1000/2000/2010/2020 processors:
1 RXD
2 TXD
3 RTS
4 D1
5 D0
6 CTS
7 Power supply
8 Common
Shielding
The RJ45 connector has eight pins. The pins used differ according to the physical
link used.
The pins used by the RS 232 serial link are as follows:
z Pin 1: RXD signal
z Pin 2: TXD signal
z Pin 3: RTS signal
z Pin 6: CTS signal
The pins used by the RS 485 serial link are as follows:
z Pin 4: D1 signal
z Pin 5: D0 signal
Pins 7 and 8 are dedicated to the power supply of the man-machine interface via the
serial link:
z Pin 7: 5 VDC/190 mA network power supply
z Pin 8: common of the network power supply (0 V)
Note: The RS 232 4-wire, RS 485 2-wire, and RS 485 2-wire and power supply
cables all use the same RJ45 male connector.
35012676.02 07/2008 57
CANopen Link
Introduction BMX P34 2010/2030 processors support communication via a CANopen link.
These processors have a built in communication channel dedicated to CANopen
communication.
Introduction to The following illustration shows the position of the BMX P34 2030 processor’s
the CANopen CANopen port:
Port
CANopen port
58 35012676.02 07/2008
CANopen The CANopen port of the processor module is fitted with a SUB-D9 connection.
Connectors The following illustration shows the processor CANopen port and the pins labels:
1 2 3 4 5
6 7 8 9
The following table shows the pin assignment of the CANopen link.
Pin Signal Description
1 - Reserved
2 CAN_L CAN_L bus line (low dominant)
3 CAN_GND CAN ground
4 - Reserved
5 Reserved Optional CAN protection
6 (GND) Optional ground
7 CAN_H CAN_H bus line (high dominant)
8 - Reserved
9 Reserved Positive external CAN power supply
(dedicated to the power supply of optocouplers and
transmitters/receivers)
Optional
Note: CAN_SHLD and CAN_V+ are not installed on the Modicon M340 range
processors. These are reserved connections.
35012676.02 07/2008 59
Ethernet Link
General BMX P34 2020/2030 processors support communication via an Ethernet link.
These processors have a built in communication channel dedicated to Ethernet
communication.
The BMX P34 2020/2030 processor has only one IP address. 2 rotary switches
enable easy selection of the IP address processor.
Introduction to The following illustration shows the processor of the RJ45 Ethernet port from the
the Ethernet Port BMX P34 2020:
MAC address
1
2
3
4
5
6
7
8
The following illustration shows the pin assignment of the Ethernet port for the
BMX P34 2020/2030 processor:
1 TD+
2 TD-
3 RD+
4 Not connected
5 Not connected
6 RD-
7 Not connected
8 Not connected
Introduction to The MAC address is located on the front panel of the processor below the processor
the MAC address display panel.
60 35012676.02 07/2008
Introduction to The BMX P34 2020/2030 operates as a single node on an Ethernet and possibly
the Rotary other networks. The module must have a unique IP address. The 2 rotary switches
Switches on the back of the module provide a simple way to select an IP address:
Note: Set the arrow firmly into the desired position. If you do not feel the switch
click into place, the value of the switch may be incorrect or undetermined.
Each rotary switch position that you can use to set a valid IP address is marked on
the module. The following information summarizes the valid address settings:
z device name: for a switch set device name, select a numeric value from 00 to 159.
You can use both switches:
z On the upper switch (TENS digit), the available settings are 0 to 15
z On the lower switch (ONES digit), the available settings are 0 to 9.
For example, a BMX P34 2020 processor with the switch setting in the above
figure is assigned the DHCP device name BMX_2020_123.
The selection on the lower switch of any nonnumeric parameter (BOOTP,
STORED, CLEAR IP, DISABLED) makes the setting on the upper switch
inconsequential.
z BOOTP: To get an IP address from a BOOTP server, select either of the two
BOOTP positions on the bottom switch.
z STORED: The device uses the application’s configured (stored) parameters.
z CLEAR IP: The device uses the default IP parameters.
z DISABLED: The device does not respond to communications.
The functionality of the rotary switch when used in conjunction with the Unity Pro
IP Configuration tab (See Modicon M340 for Ethernet Communications Modules
and Processors, The IP Configuration Tab) is discussed throughout the IP Address
chapter (See Modicon M340 for Ethernet Communications Modules and
Processors, IP Parameters).
35012676.02 07/2008 61
Switch Labels To assist you in setting the rotary switches to their proper positions, a label is affixed
to the right side of the module. The switch settings are described in this table:
Upper Switch
upper switch 0 to 9: Tens value for the device name
(0, 10, 20 . . . 90)
10(A) to 15(F): Tens value for the
device name (100, 110, 120 . . . 150)
Lower Switch
0 to 9: Ones value for the device name
(0, 1, 2 . . . 9)
Bootp: Set the switch to A or B to
receive an IP address from a BOOTP
server.
Stored: Set the switch to C or D to use
the application’s configured (stored)
parameters.
Clear IP: Set the switch to E to use the
default IP parameters.
Disabled: Set the switch to F to disable
lower switch
communications.
62 35012676.02 07/2008
BMX P34 20x0 Processors Catalog
Introduction The choice of BMX P34 20x0 processor is made, in large part, according to its
characteristics and possibilities.
BMX P34 20x0 The following table describes the main maximum characteristics of the
Processors BMX P34 20x0 processors.
Catalog
Characteristic BMX P34 1000 BMX P34 2000 BMX P34 2010 BMX P34 2020 BMX P34 2030
Number of Discrete rack 512 1024 1024 1024 1024
channels inputs/outputs
Analog inputs/ 128 256 256 256 256
outputs
Expert 20 36 36 36 36
channels
(counting,
PTO,etc)
Number of Serial 1 1 1 1 -
connections communication
Ethernet - - - 1 (embedded) 1 (embedded)
communication
CANopen - - 1 - 1
communication
Memory User 2048 Kb 4096 Kb 4096 Kb 4096 Kb 4096 Kb
size application
35012676.02 07/2008 63
Real-Time Clock
Introduction Each BMX P34 1000/2000/2010/2020/2030 processor has a real-time clock which
manages:
z the current date and time
z The date and time of the last application shutdown
When power of the processor is turned off, the real-time clock continues counting
during four weeks. This duration is guarantied for a temperature below 45°C
(113°F). At a higher temperature this duration is reduced. No maintenance is
requested for a real-time clock back up.
Current Date and The processor updates the current date and time in the system words
Time %SW49...%SW53 and %SW70. This data is in BCD (Binary Coded Decimal).
System Word Most Significant Byte Least Significant Byte
%SW49 00 Days of the week in the range of values
1 - 7 (1 for Monday and 7 for Sunday)
%SW50 Seconds (0 - 59) 00
%SW51 Hours (0 - 23) Minutes (0 - 59)
%SW52 Month (1 - 12) Days of the month (1 - 31)
%SW53 Century (0 - 99) Year (0 - 99)
%SW70 Week (1 - 52)
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Accessing the You can access the date and time as follows:
Date and Time z through the processor debug screen.
z with the program:
z Reading system words: %SW49 - %SW53 if the system bit %S50 is at 0,
z immediate update: writing system words %SW50 to %SW53 if the system bit
%S50 is at 1,
z incremental update: writing the system word %SW59. With this word the date
and time can be set field by field from the current value (if the system bit %S59
is at 1), or an overall increment/decrement can be done.
The following table shows the function performed by each bit in the word %SW59.
Bit Range Function
0 Increments the day of the week
1 Increments the seconds
2 Increments the minutes
3 Increments the hours
4 Increments the days
5 Increments the months
6 Increments the years
7 Increments the centuries
8 Decrements the day of the week
9 Decrements the seconds
10 Decrements the minutes
11 Decrements the hours
12 Decrements the days
13 Decrements the months
14 Decrements the years
15 Decrements the centuries
Note: The function is performed when the corresponding bit %S59 is at 1.
Note: The processor does not automatically manage Daylight Savings Time.
35012676.02 07/2008 65
Date and Time of The date and time of the last application shutdown are in BCD in the system words
the Last %SW54 - %SW58.
Application
System Word Most Significant Byte Least Significant Byte
Shutdown
%SW54 Seconds (0 to 59) 00
%SW55 Hours (0 to 23) Minutes (0 to 59)
%SW56 Month (1 to 12) Days of the month (1 to 31)
%SW57 Century (0 to 99) Year (0 to 99)
%SW58 Day of the week (1 to 7) Reason for the last application shutdown
The reason for the last application shutdown can be accessed by reading the least
significant byte of the system word %SW58 (value in BCD) which can have the
following values.
Word value %SW58 Meaning
1 Application switched to STOP mode.
2 Application stopped by watchdog.
4 Power loss or memory card lock operation.
5 Stop on hardware fault.
6 Stop on software fault (HALT instruction, SFC errors,
application CRC check fail, undefined system function call,
etc.). Details on the software fault type are stored in %SW125.
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General Characteristics of the
6
At a Glance
Subject of this This chapter describes the general characteristics of the BMX P34 •••• processors
Chapter used during installation.

Chapter?
Topic Page
Electrical Characteristics of the BMX P34 xxxx Processors 68
General Characteristics of the BMX P34 1000 Processor 70
Characteristics of the BMX P34 xxxx Processor Memory 75
35012676.02 07/2008 67
General Characteristics of the BMX P34 •••• Processors
Electrical Characteristics of the BMX P34 xxxx Processors
General The processors can support certain devices which do not have their own power
supply. It is, therefore, necessary to take the power consumption of these devices
into account when establishing the overall power consumption breakdown.
Processor Power The following table shows the power consumption of the BMX P34 1000/2000/2010/
Consumption 2020/2030 processors with no connected devices.
Processor Average Consumption
BMX P34 1000 72 mA
BMX P34 2000 72 mA
BMX P34 2010 90 mA
BMX P34 2020 95 mA
BMX P34 2030 135 mA
Note: The processor power consumption values are measured at the 24 V_BAC
output of the power supply module, which is the only power supply output used by
the processors.
Note: When a device consumes power on the processor serial port connection, its
power needs to be added to the power consumed by the processor. The power
supplied by the serial port is 5 VCC/190 mA.
CAUTION
IMPROPER POWER SUPPLY
Only use network power-supplied devices tested by Schneider Electric.
Failure to follow these instructions can result in injury or equipment damage.
Note: It is possible to use network power-supplied devices not tested by Schneider

Electric. However, their operation is not guaranteed. For further information, please
contact your Schneider sales office.
68 35012676.02 07/2008
Processor The following table shows the average dissipated power of the BMX P34 1000/
Dissipated 2000/2010/2020/2030 processors with no connected devices.
Power
Processor Average Dissipated Power
BMX P34 1000 1.7 W
BMX P34 2000 1.7 W
BMX P34 2010 2.2 W
BMX P34 2020 2.3 W
BMX P34 2030 3.2 W
35012676.02 07/2008 69
General Characteristics of the BMX P34 1000 Processor
General The characteristics of the BMX P34 1000 processor are presented below.
BMX P34 1000 The following table shows the general characteristics of the BMX P34 1000
Processor processor.
Characteristics
Characteristic Available
Functions Maximum Discrete rack inputs/outputs 512
number of Analog rack inputs/outputs 128
channels
Expert channels 20
Ethernet channels 2
Number of USB 1
embedded Serial Modbus link 1
connections
CANopen master -
Ethernet -
Savable real-time clock Yes
Savable Application Data Memory Capacity 128 Kb
Application MAST task 1
Structure FAST task 1
Event processing 32
Application Code Internal 100% Boolean 5.4 Kins/ms (1)
Execution Speed RAM 65% Boolean + 35% digital 4.2 Kins/ms (1)
Execution Time One basic Boolean instruction 0.18 μs (theoretical)
One basic digital instruction 0.25 μs (theoretical)
One floating point instruction 1.74 μs (theoretical)
(1) Kins: 1024 instructions (list), theoretical
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Characteristics
channels
Counting channels 36
Ethernet channels 2
Number of USB 1
connections
CANopen master -
Ethernet -
Event processing 64
Execution Time One basic Boolean instruction 0.12 μs
One basic digital instruction 0.17 μs
One floating point instruction 1.16 μs
(1) Kins: 1024 instructions (list)
35012676.02 07/2008 71
Characteristics
channels
Expert channels 36
Ethernet channels 2
Number of USB 1
connections
CANopen master 1
Ethernet -
Event processing 64
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Characteristics
channels
Expert channels 36
Ethernet channels 3
Number of USB 1
connections
CANopen master -
Ethernet 1 (embedded)
Event processing 64
35012676.02 07/2008 73
Characteristics
channels
Expert channels 36
Ethernet channels 3
Number of USB 1
embedded Serial Modbus link -
connections
CANopen master 1
Ethernet 1 (embedded)
Event processing 64
74 35012676.02 07/2008
Characteristics of the BMX P34 xxxx Processor Memory
Introduction The following pages present the main characteristics of the BMX P34 •••• processor
memory.
Size of Located The following table shows maximum size of located data according to the type of
Data processor.
Type of Address Maximum Size for Default Size for the Maximum Size for Default Size for
Objects the BMX P34 1000 BMX P34 1000 the BMX P34 2000/ the BMX P34 2000/
Processor Processor 2010/2020/2030 2010/2020/2030
Processors Processors
Internal bits %Mi 16250 256 32634 512
Input/Output %Ir.m.c (1) (1) (1) (1)
bits %Qr.m.c
System bits %Si 128 128 128 128
Internal words %MWi 32464 512 32464 1024
Constant %KWi 32760 128 32760 256
words
System words %SWi 168 168 168 168
(1) Depends on the equipment configuration declared (input/output modules).
Size of Nonlocated data is as follows:

Nonlocated Data z Elementary Data Types (EDT)
z Derived Data Types (DDT)
z DFB and EFB function block data.
Size of Located The total size of located and non-located data is limited to 128 kilobytes for the
and Nonlocated BMX P34 1000 processor and 256 kilobytes for the BMX P34 2000/2010/2020/
Data 2030 processors.
35012676.02 07/2008 75
76 35012676.02 07/2008
Installation of BMX P34 xxxx
Processors
7
At a Glance
Subject of this This chapter deals with the installation of BMX P34 •••• processors and memory
Chapter extension cards.

Chapter?
Topic Page
Fitting of Processors 78
Memory Cards for BMX P34 xxxx Processors 81
35012676.02 07/2008 77
Installation of BMX P34 •••• Processors
Fitting of Processors
At a Glance BMX P34 1000/2000/2010/2020/2030 processors are powered by the rack bus.
Fitting operations (installation, assembly and disassembly) are described below.
Installation A BMX P34 1000/2000/2010/2020/2030 processor is always installed on the

Precautions BMX XBP 0400/0600/0800/1200 rack in slot marked 00.
Before installing a module, you must take off the protective cap from the module
connector located on the rack.
DANGER
Disconnect all power sources before installing the processor.
Installation The following illustration shows a BMX P34 2010 processor mounted on a
BMX XBP 0800 rack:
1 2
The following table describes the different elements which make up the assembly
below.
Number Description
1 Processor
2 Standard rack
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Installing the The table below presents the procedure for installing a processor on a rack.
Processor on the
Rack
WARNING
UNEXPECTED EQUIPMENT OPERATION
Ensure that the correct memory card is installed before plugging a new processor
on the rack. An incorrect card could lead to unexpected system behavior.
Refer to %SW97 to check the status of the card.
equipment damage.
Step Action Illustration

1 Verify that power is OFF and make The following illustration describes steps 1 and 2:
sure the memory card is correct.
2 Position the locating pins situated at 3
the rear of the module (on the bottom
part) in the corresponding slots in the
rack.
Note: Before positioning the pins,
make sure you have removed the
protective cover (see BMX XEM 010
Protective Cover for an Unoccupied 2
Position, p. 189).
3 Swivel the module towards the top of
the rack so that the module sits flush
with the back of the rack. It is now set
in position.
35012676.02 07/2008 79
Step Action Illustration

4 Tighten the safety screw to ensure that The following illustration describes step 3:
the module is held in place on the rack.
Tightening torque: Max. 1.5 N.m
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Memory Cards for BMX P34 xxxx Processors
General All BMX P34 •••• processors require a memory card.
Memory Card The following illustration shows the memory card slot on a BMX P34 •••• processor
Slot with a protective cover in place:
Memory Card Protective Cover
WARNING
Ensure that the protective cover is closed when the processor is running to
maintain enclosure environmental ratings.
equipment damage.
35012676.02 07/2008 81
Memory Card Only Schneider memory cards are compatible with BMX P34 •••• processors.
Description Schneider memory cards use Flash technology and do not require a battery. These
cards can support about 100,000 write/delete cycles (typical).
Three models of memory card are available:
z The BMX RMS 008MP card, used to save application and Web pages.
z The BMX RMS 008MPF card, used to save applications and Web pages as well
as to store user files created by the application with the file management function
blocks (or files transferred through FTP). The available size for user files in the
file system partition is 8 MB (Data Storage area).
z The BMX RMS 128MPF card, used to save applications and Web pages as well
as to store user files created by the application with the file management function
blocks (or files transferred through FTP). The available size for user files in the
file system partition is 128 MB (Data Storage area).
Note: The web pages are Schneider Electric pages and cannot be modified.
Note: The BMX RMS 008MP card is supplied with each processor, the other ones
must be ordered separately.
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Memory Card The following table shows the main characteristics of the memory cards.
Characteristics
Memory Card Reference Application Storage Data Storage
BMX RMS 008MP Yes No
BMX RMS 008MPF Yes 8 MB
BMX RMS 128MPF Yes 128 MB
Note: The size shown above for the Data Storage area is the maximum
recommended size for user files, although file storage is still possible until the
global file system partition is full. The risk of going over this recommended
maximum is that sufficient free space may not be available for a firmware upgrade,
in this case it would be necessary to delete some user files.
The compatibility of the two memory cards is as follows:

z BMX RMS 008MP card compatible with all processors.
z BMX RMS 008MPF and BMX RMS 128MPF cards compatible with the following
processors:
z BMX P34 2000,
z BMX P34 2010,
z BMX P34 2020,
z BMX P34 2030.
Note: The memory card is formatted for use with Schneider Electric products. Do
not attempt to use or format the card in any other tool. Doing so will prevent
program and data transfer usage in a Modicon M340 PLC.
Note: For further information about the memory structure of the memory cards, see
the Memory Structure of Modicon M340 PLCs (See Unity Pro Program Languages
and Structure, Memory Structure of Modicon M340 PLCs) page.
Note: For further information about Ethernet services provided by memory cards,
see the Modicon M340 Memory cards (See Modicon M340 for Ethernet
Communications Modules and Processors, Modicon M340 Memory Cards) page
in the Ethernet Communication part.
35012676.02 07/2008 83
Memory Card A memory card access LED is included on all Modicon M340 processors. This LED
Access LED informs the user of the memory card’s status for its removal.
The following illustration shows the physical location of the memory card access
LED:
Memory Card Access LED
This LED is green and has several different states:

z On: the card is recognized and the processor has access to it,
z Flashing: the LED goes off each time the processor accesses it and comes on
again at the end of access,
z Off: the card may be removed as the processor has no access to it.
Note: A rising edge on the bit %S65 finishes the current actions, disables access
to the card, then switches off the CARDAC LED. As soon as this LED is off, the
card can be removed.
Note: The memory card access LED is only visible if the cover is open.
Note: The red CARDERR LED shows that either the memory card is in error or the
memorized application is different from the one processed by the processor. It is
located near the top of the processor front panel.
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LED States on The following table presents the different states of the PLC, memory card access
Power Cycle LED and CARDERR LED on a power cycle or a PLC reset.
PLC/memory PLC state Memory CARDERR
card behavior card LED
access
LED
No memory card - No configuration OFF ON
Memory card not OK - No configuration OFF ON
Memory card without - No configuration ON ON
project
Memory card with a - No configuration ON ON
noncompatible project
Memory card with a Error detected No configuration Flashing ON
compatible project when the restore during
project from transfer
memory card to Finally ON
the PLC RAM
Memory card with a No Error when the Flashing ON durring
compatible project restore project during transfer
from memory card transfer Finally OFF
to the PLC RAM Finally ON
35012676.02 07/2008 85
Memory Card The following illustration shows the procedure for inserting a memory card into a
Insertion BMX P34 •••• processor.
Procedure
WARNING
Ensure that the correct memory card is installed before plugging a new processor
on the rack. An incorrect card could lead to unexpected system behavior.
Refer to %SW97 to check the status of the card.
equipment damage.
Step Description Illustration

1 Open the processor’s protective cover by Opening the cover:
pulling the cover towards you.
2 Insert the memory card into its slot by Inserting the memory card:
pushing it right in.
Result: The card should now be clipped
into its slot.
Note: Insertion of the memory card does
not force an application restore.
3 Close the memory card protective cover.
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Memory Card Before removing a memory card, a rising edge on bit %S65 has to be generated to
Removal ensure the information consistency. When the CARDAC LED is off, then it is
Procedure possible to extract the card. There is a risk of inconsistency or loss of data if the
extraction is done without the management of the bit %S65. The following illustration
shows the procedure for removing a memory card from a BMX P34 •••• processor.
1 Open the processor’s protective cover by Opening the cover:
pulling the cover towards you.
2 Push the memory card in its slot. Pushing the memory card in its slot:
Result: The card should unclip from its slot.
3 Remove the card from its slot. Removing the memory card:
Note: The CARDERR LED is on when the
memory card is removed from the
processor.
4 Close the protective cover.
35012676.02 07/2008 87
Update an Before removing a memory card, a rising edge on bit %S65 has to be generated to
Application ensure the information consistency. When the CARDAC LED is off, then it is
possible to extract the card. There is a risk of inconsistency or loss of data if the
extraction is done without the management of the bit %S65.The following table
shows the procedure for updating an application in a processor using a master
memory card.
Step Description
1 Put the PLC in STOP.
2 Set bit %S65 to 1 and check that the CARDAC LED is off.
3 Remove the currently used memory card, which includes the old application.
4 Insert the master memory card in the the processor.
5 Press the RESET button on the power supply.
Result: the new application is transferd to internal RAM.
6 Remove the master memory card.
7 Insert the memory card with the old application in the the processor.
8 Do a backup command.
9 Put the PLC in RUN mode.
Precautions To keep the memory card in normal working order, the following precautions should
be taken:
z Avoid removing the memory card from its slot when the processor is accessing it
(green access LED on or flashing).
z Avoid touching the memory card connectors.
z Keep the memory card away from electrostatic and electromagnetic sources as
well as heat, sunlight, water, and moisture.
z Avoid impacts to the memory card.
z Before sending a memory card by post, check the postal service’s security policy.
In some countries the postal service exposes mail to high levels of radiation, as
a security measure. These high levels of radiation may erase the contents of the
memory card and render it unusable.
z If a card is extracted without generating a rising edge of the bit %S65 and without
checking that the CARDAC LED is off, there is a risk of loss of data (file,
application).
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Diagnostics
8
At a Glance
Subject of this This chapter deals with BMX P34 •••• processors’ diagnostics.
Chapter

Chapter?
Topic Page
Display 90
Searching for Errors Using the Processor Status LEDs 95
Blocking Errors 96
Non-Blocking Errors 99
Processor or System Errors 102
35012676.02 07/2008 89
BMX P34 •••• Processors Diagnostics
Display
Introduction There are several LEDs available on the front panel of each processor, enabling
rapid diagnosis of the PLC status.
These LEDs provide information on:
z PLC functioning
z the memory card
z communication with the modules
z serial communication
z communication on the CANopen network
z communication on the Ethernet network
Illustration The following diagram shows the physical location of the LEDs on the front panel of
a BMX P34 •••• processor:
LED indicators
CARDAC LED (under the memory card door)
BMX P34 1000/ The following diagram shows the diagnostic LEDs on the BMX P34 1000/2000
2000 Processors processors:
LEDs
RUN ERR I/O
SER COM CARD ERR
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BMX P34 2010 The following diagram shows the diagnostic LEDs on the BMX P34 2010 processor:
Processor LEDs
RUN ERR I/O
CAN RUN CAN ERR
SER COM CARD ERR
BMX P34 2020 The following diagram shows the diagnostic LEDs on the BMX P34 2020 processor.
Processor LEDs Note that two displays exist, depending on whether you are using V1 or V2 (or
greater) of the processor.
RUN ERR I/O RUN ERR I/O
SER COM CARD ERR SER COM CARD ERR

ETH ACT ETH STS ETH ACT ETH STS
ETH 100 ETH LNK
V1 V2
BMX P34 2030 The following diagram shows the diagnostic LEDs on the BMX P34 2030 processor.
Processor LEDs Note that two displays exist, depending on whether you are using V1 or V2 (or
greater) of the processor.
RUN ERR I/O RUN ERR I/O

CAN RUN CAN ERR CAN RUN CAN ERR
CARD ERR CARD ERR
ETH ACT ETH STS ETH ACT ETH STS
ETH 100 ETH LNK
V1 V2
Memory Card There is also a memory card access LED (see Memory Card Access LED, p. 84) on
Access LED each BMX P34 •••• processor.
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Description The following table describes the meaning of RUN, ERR, I/O, SER COM,
CARDERR, CAN RUN, CAN ERR, ETH STS and CARDAC LED on the front panel.
Label Pattern Indication
RUN (green): operational on PLC functioning normally, program running
state flashing PLC in STOP mode or blocked by a software detected error
off PLC not configured (absent, invalid, or incompatible application)
ERR (red): detected error on Processor or system detected error
flashing z PLC not configured (absent, invalid or incompatible application)
z PLC blocked by a software detected error
off Normal status (no internal detected errors)

I/O (red): input/output on z Input/output detected error originating from a module or channel
status z Configuration detected error
off Normal status (no internal detected errors)

SER COM (yellow): serial flashing Data exchange on the serial connection in progress (receiving or
data status sending)
off No data exchange on the serial connection
CARDERR (red): memory on z Memory card absent
card detected error z Memory card not recognized
For further information, z Memory card content differs from the application saved in the
see project backup processor
management for off z Memory card recognized
Modicon M340 PLCs (See z Memory card content identical to the application saved in the
Unity Pro Operating processor
ModesProject Backup
Management for Modicon
M340)
CAN RUN (green): on CANopen network operational
CANopen operations rapid flashing (on Automatic detection of data flow or LSS services in progress
for 50 ms, off for (alternates with CAN ERR)
50 ms, repeating)
slow flashing (on CANopen network pre-operational
for 200 ms, off for
200 ms, repeating)
1 flash CANopen network stopped
3 flashes downloading CANopen firmware
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CAN ERR (red): CANopen on CANopen bus stopped
detected errors rapid flashing (on Automatic detection of data flow or LSS services in progress
for 50 ms, off for (alternates with CAN RUN)
50 ms, repeating)
slow flashing (on CANopen configuration not valid
for 200 ms, off for
200 ms, repeating)
1 flash At least one of the detected error counters has reached or
exceeded the alert level
2 flashes A guard event (NMT-slave or NMT-master) or a heartbeat event
has taken place
3 flashes The SYNC message was not received before the end of the
communication cycle period
off No CANopen detected error
off No communication activity
ETH STS (green): on Communication OK
Ethernet communication 2 flashes Invalid MAC address
status
3 flashes Ethernet link not connected
4 flashes Duplicate IP address
5 flashes Waiting for a server IP address
6 flashes Secure and safe mode (with default IP address)
7 flashes Configuration conflict between rotary switches and internal
configuration
CARDAC (green): memory on Access to the card is enabled
card access flashing Activity on the card; during each access, the card LED is set to
Note: This LED is located OFF, then back to ON
under the memory card
off Access to the card is disabled. It is possible to extract the card after
door.
the access to the card has been disabled by generating a rising
edge on the bit %S65.
35012676.02 07/2008 93
The following table describes the meaning of the ETH ACT and ETH 100 LED on
the front panel for V1.
ETH ACT (green): on Ethernet link detected: no communications activity.
Ethernet communication
(transmission/reception)
activity
off No Ethernet link detected.
flashing Ethernet link and communications activity detected.
ETH 100 (green): Ethernet on Ethernet transmission at 100 Mbit/s (Fast Ethernet).
transmission speed
off Ethernet transmission at 10 Mbit/s (Ethernet) or no link detected.
The following table describes the meaning of the ETH ACT and ETH LNK LED on
the front panel for V2.
ETH ACT (green): on Communication activity detected.
Ethernet communication
(transmission/reception)
activity
off No communication activity detected.
ETH LNK (green): on Ethernet link detected.
Ethernet link status
off No Ethernet link detected.
off No communication activity
Note: Rapid flashing is defined as ON for 50 ms and OFF for 50 ms.
Note: Slow flashing is defined as ON for 200 ms and OFF for 200 ms.
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Searching for Errors Using the Processor Status LEDs
General The status LEDs located on the processor inform the user of the PLC’s operating
mode and any possible errors.
The errors detected by the PLC concern:
z circuits which constitute the PLC and/or its modules: internal errors
z the process driven by the PLC or the process wiring: external errors
z functioning of the application executed by the PLC: internal or external errors
Error Detection Error detection is performed at startup (autotest) or during operation (which is the
case for most equipment errors), during exchanges with the modules, or during
execution of a program instruction.
Certain "serious" errors require the PLC to be restarted while others are left to the
user to decide how to proceed depending on the level of application required.
There are three types of error:
z nonblocking
z blocking
z processor or system
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Blocking Errors
General Blocking errors, caused by the application program, do not cause system errors but
prohibit execution of the program. When such an error occurs, the PLC stops
immediately and goes into HALT mode (all tasks are stopped on the current
instruction). The ERR LED flashes.
Restarting of the To end this status it is necessary to init the PLC or to set the %S0 bit to 1.
Application After The application is then in an initial state:
a Blocking Error
z The data resumes its initial value.
z Tasks are stopped at end of cycle.
z The input image is refreshed.
z Outputs are controlled in fallback position.
The RUN command then allows the application to be restarted.
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Blocking Error Indication of a blocking error is signaled by the ERR and RUN LEDs flashing on the
Diagnosis processor front panel.
The system words %SW126 and %SW127 indicate the address of the instruction
which caused the blocking error.
The nature of the error is indicated by the system word %SW125.
The following table presents the errors signaled by the values of the system word
%SW125.
Hexadecimal Value of %SW125 Corresponding Error
23••• Execution of a CALL function towards an undefined
subroutine
0••• Execution of an unknown function
2258 Execution of the HALT instruction
9690 Failure of the application CRC check (checksum)
DEB0 Watchdog overrun
2259 Execution flow different to the reference flow
DE87 Calculation error on numbers with decimal points
DEF0 Division by 0
DEF1 Character string transfer error
DEF2 Capacity exceeded
DEF3 Index overrun
DEF7 SFC execution error
DEFE SFC steps undefined
81F4 SFC node incorrect
82F4 SFC code inaccessible
83F4 SFC work space inaccessible
84F4 Too many initial SFC steps
85F4 Too many active SFC steps
86F4 SFC sequence code incorrect
87F4 SFC code description incorrect
88F4 SFC reference table incorrect
89F4 SFC internal index calculation error
8AF4 SFC step status not available
8BF4 SFC memory too small after a change due to a
download
8CF4 Transition/action section inaccessible
8DF4 SFC work space too small
35012676.02 07/2008 97
Hexadecimal Value of %SW125 Corresponding Error

8EF4 Version of the SFC code older than the interpreter
8FF4 Version of the SFC code more recent than the
interpreter
90F4 Poor description of a SFC object: NULL pointer
91F4 Illegal action identifier
92F4 Poor definition of the time for an action identifier
93F4 Macro step cannot be found in the list of active steps for
deactivation
94F4 Overflow in the action table
95F4 Overflow in the step activation/deactivation table
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Non-Blocking Errors
General A non-blocking error is caused by an input/output error on the bus or through

execution of an instruction. It can be processed by the user program and does not
modify the PLC status.
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Non-Blocking Indication of a non-blocking error linked to the inputs/outputs is signaled by:

Errors Linked to z the processor’s I/O status LED on
Inputs/Outputs z the modules’ I/O status LEDs on
z the error bits and words combined with the channel:
z bit %Ir.m.c.ERR at 1 indicates the channel at error (implicit exchanges)
z words %MWr.m.c.2 indicates the channel’s type of error (implicit exchanges)
z system bits:
z %S10: input/output error on one of the modules on the rack bus
z %S16: input/output error in the task in progress
z %S118: input/output error on the CANopen bus
z %S40 - %S47: input/output error on address racks 0-7
The following table shows the diagnosis of non-blocking errors from the status LEDs
and the system bits.
RUN ERR I/O Status System Bit Error
Status Status LED
LED LED
- - ON %S10 at 0 Input/Output error:
channel power supply
error, broken channel,
module not compliant
with the configuration,
inoperative or module
power supply error.
- - ON %S16 at 0 Input/output error in a
task.
- - ON %S118 at 0 Input/output error on the
CANopen bus (the errors
are the same as those of
the bit %S10).
- - ON %S40 - %S47 at 0 Input/output error in at
rack level.
(%S40: rack 0 - %S47:
rack 7).
Key:
ON: LED on
-: Status undetermined
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Non-Blocking Indication of a non-blocking error linked to execution of the program is signaled by

Errors Linked to one or more system bits %S15, %S18, and %S20 being set to 1. The nature of the
Execution of the error is indicated in the system word %SW125 (always updated).
Program The following table shows the diagnosis of non-blocking errors linked to the
execution of the program.
System Bit Error
%S15 at 1 Character string manipulation error
%S18 at 1 Capacity overrun, error on a floating point or
division by 0
%S20 at 1 Index overrun
Note: There are two ways to change non-blocking errors linked to the execution of
the program to blocking errors:
z Diagnostic program function, accessible through the Unity Pro programming
software
z Bit %S78 (HALTIFERROR) when it is set to 1.
The processor’s HALT status is determined via the flashing ERR and I/O LEDs.
Testing and setting these system bits to 0 is the user’s responsibility.
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Processor or System Errors
General Processor or system errors are serious errors related either to the processor
(equipment or software) or to the rack bus wiring. The system can no longer operate
correctly when these errors occur. They cause the PLC to stop in ERROR status,
which requires a cold restart. The next cold restart will be forced in STOP status to
prevent the PLC from returning to error.
Diagnosis of The following table presents the diagnosis of processor and system errors.
Processor and
RUN ERR I/O Status Hexadecimal Error
System Errors
Status Status LED Value of the
LED LED System Word
%SW124
- ON ON 80 System watchdog error or rack bus
wiring error
- ON ON 81 Rack bus wiring error
- ON ON 90 Unforeseen interruption.
System task pile overrun.
Legend:
ON: On
-: Undetermined
102 35012676.02 07/2008

Processor Performance
9
At a Glance
Subject of this This chapter presents BMX P34 20•0 processor performance. BMX P34 1000
Chapter processor performance is 1.5 times lower than that of the BMX P34 20•0 processors
presented in this section.

Chapter?
Topic Page
Execution of Tasks 104
MAST Task Cycle Time: Introduction 109
MAST Task Cycle Time: Program Processing 110
MAST Task Cycle Time: Internal Processing on Input and Output 111
MAST Task Cycle Time Calculation 114
FAST Task Cycle Time 115
Event Response Time 116
35012676.02 07/2008 103

Execution of Tasks
General BMX P34 •••• processors can execute single-task and multi-task applications.
Unlike a single-task application, which only executes master tasks, a multi-task
application .defines the task execution priorities.
104 35012676.02 07/2008

Master Task The master task represents the application program’s main task. You can choose
from the following MAST task execution modes:
z Cyclical (default setup): execution cycles are performed in sequence, one after
the other.
z Periodical: a new cycle is started periodically, according to a user defined time
period (1 - 255 ms).
If the execution time is longer than the period configured by the user, the bit %S19
is set to 1 and a new cycle is launched.
The following illustration shows the cyclical execution of the MAST task:
Internal processing Program Internal processing Internal processing Program Internal processing
on input processing on output on input processing on output
Cycle time n Cycle time n+1
Non real-time
tasks execution (Web, FTP, etc.)
The following illustration shows the periodical execution of the MAST task:
Internal processing Program Internal processing Internal processing Program Internal processing
on input processing on output on input processing on output
Cycle time n Cycle time n+1
Configured cycle period

Non real-time
tasks execution (Web, FTP, etc.)
Both MAST task cycle modes are controlled by a watchdog.

The watchdog is triggered if the MAST task execution time is longer than the
maximum period defined in the configuration, and causes a software error. The
application then goes into HALT status, and the bit %S11 is set to 1 (the user must
reset it to 0).
The watchdog value (%SW11) may be configured between 10 ms and 1,500 ms
(default value: 250 ms).
Note: Configuring the watchdog to a value that is less than the period is not
allowed.
35012676.02 07/2008 105

In periodical operating mode, an additional check detects when a period has been
exceeded. The PLC will not switch off if the period overrun remains less than the
watchdog value.
Bit %S19 signals a period overrun. It is set to 1 by the system when the cycle time
becomes longer than the task period. Cyclical execution then replaces periodical
execution.
The MAST task can be checked with the following system bits and system words:
System Object Description
%SW0 MAST task period
%S30 Activation of the master task
%S11 Watchdog default
%S19 Period exceeded
%SW27 Last cycle overhead time (in ms)
%SW28 Longest overhead time (in ms)
%SW29 Shortest overhead time (in ms)
%SW30 Last cycle execution time (in ms)
%SW31 Longest cycle execution time (in ms)
%SW32 Shortest cycle execution time (in ms)
Fast Task The FAST task is for periodical processing and processing over short durations.
FAST task execution is periodical and must be quick so that no lower priority tasks
overrun. The FAST task period can be configured (1 - 255 ms). The FAST task
execution principle is the same as for periodical execution of the master task.
The FAST task can be checked with the following system bits and system words:
%SW1 FAST task period
%S31 Activation of the fast task
%S11 Watchdog default
%S19 Period exceeded
%SW33 Last cycle execution time (in ms)
%SW34 Longest cycle execution time (in ms)
%SW35 Shortest cycle execution time (in ms)
106 35012676.02 07/2008

Event Tasks With event processing, the application program’s reaction time can be reduced for
events originating from:
z input/output modules (EVTi blocks),
z events timers (TIMERi blocks).
Event processing execution is asynchronous. The occurrence of an event reroutes
the application program towards the process associated with the input/output
channel, or to the event timer that caused the event.
Event tasks can be checked with the following system bits and system words:
%S38 Activation of events processing
%S39 Saturation of the event signal management stack.
%SW48 Number of events processes executed
Single Task A single-task application program is associated with one task; the MAST task.
Execution The following diagram shows a single-task application’s execution cycle:
Input acquisition
Program processing
Output updated
35012676.02 07/2008 107

Multi-Task The following diagram shows the level of priority of the tasks in a multi-task
Execution structure:
+ Event task
EVT0
Event task
EVT1 - N
TIMERi timed
event task
FAST task
Priority
Communication
tasks
MAST task
Low-priority
task (Web, FTP, etc.)
-
The following diagram shows the execution of tasks in a multi-task structure:
Tasks
EVT0
EVT1 - N
TIMERi
FAST task
Communication
tasks
MAST task
Web, FTP, etc.
System MAST task cycle time n MAST task cycle time n+1
Time
108 35012676.02 07/2008

MAST Task Cycle Time: Introduction
General The MAST task cycle time is the sum of the following:
z internal processing time on input,
z master task program processing time,
z internal processing time on output.
Illustration The following diagram defines the MAST task cycle time:
Program Processing
I.P. I.P.
on input on output
Cycle time
I.P. Internal Processing.
35012676.02 07/2008 109

MAST Task Cycle Time: Program Processing
Definition of Program processing time is equivalent to the time needed to execute application
Program code.
Processing Time
Application Code The application code execution time is the sum of the times needed for the
Execution Time application program to execute each instruction, at each PLC cycle.
The table below gives the execution time for 1 K of instructions (i.e. 1024
instructions).
Processors Application Code Execution Time (1)
100 % Boolean Program 65 % Boolean + 35 % Digital Program
BMX P34 2000 0.12 milliseconds 0.15 milliseconds
BMX P34 2010
BMX P34 2020
BMX P34 2030
(1) All instructions are executed at each PLC cycle.
110 35012676.02 07/2008

MAST Task Cycle Time: Internal Processing on Input and Output
General The internal processing time for inputs and outputs is the sum of the following:
z MAST task system overhead time
z maximum communication system reception time and input management time for
implicit inputs/outputs
z maximum communication system transmission time and output management
time for implicit inputs/outputs
MAST Task For BMX P34 2000/2010/2020/2030 processors, the MAST task system overhead
System time is 700 μs.
Overhead Time
Note: Three system words give information on the MAST task system overhead
times:
z %SW27: last cycle overhead time,
z %SW28: longest overhead time,
z %SW29: shortest overhead time.
35012676.02 07/2008 111

Implicit Input/ The implicit input management time is the sum of the following:
Output z Fixed base of 25 μs,
Management z Sum of the input management times for each module (in the following table, IN).
Time
The implicit output management time is the sum of the following:
z Fixed base of 25 μs (FAST), 73 μs (MAST),
z Sum of the output management times for each module (in the following table,
OUT).
The table below shows the input (IN) and output (OUT) management times for each
module.
Type of Module Input Management Output Management Total Management
Time (IN) Time (OUT) Time (IN+OUT)
BMX DDI 1602, 16 discrete inputs module 60 μs 40 μs 100 μs
BMX DDI 1603, 16 discrete inputs module 60 μs 40 μs 100 μs
BMX DDI 3202 K, 32 discrete inputs module 67 μs 44 μs 111 μs
BMX DDI 6402 K, 64 discrete inputs module 87 μs 63 μs 150 μs
BMX DDO 1602, 16 discrete outputs module 60 μs 45 μs 105 μs
BMX DDO 1612, 16 discrete outputs module 60 μs 45 μs 105 μs
BMX DDO 6402 K, 64 discrete outputs module 87 μs 75 μs 162 μs
BMX DDM 16022, 8 discrete inputs and 8 68 μs 59 μs 127 μs
discrete outputs module
BMX DDM 3202 K, 8 discrete inputs and 8 75 μs 63 μs 138 μs
discrete outputs module
BMX DAI 1602, 16 discrete inputs module 60 μs 40 μs 100 μs
BMX DAO 1605, 16 discrete outputs module 60 μs 45 μs 105 μs
BMX AMI 0410 analog module 103 μs 69 μs 172 μs
BMX AMO 0210 analog module 65 μs 47 μs 112 μs
BMX AMM 0600 analog module 115 μs 88 μs 203 μs
BMX ART 0414 analog module 103 μs 69 μs 172 μs
BMX ART 0814 analog module 138 μs 104 μs 242 μs
BMX DRA 1605, 16 discrete outputs module 60 μs 45 μs 105 μs
BMX DRA 0805, 8 discrete outputs module 56 μs 43 μs 99 μs
BMX DRA 3202 K, 32 discrete outputs module 67 μs 51 μs 118 μs
BMX EHC 0200 dual-channel counting module 102 μs 93 μs 195 μs
BMX EHC 0800 eight-channel counting 228 μs 282 μs 510 μs
module
112 35012676.02 07/2008

Communication Communication (excluding telegrams) is managed during the MAST task internal
System Time processing phases:
z on input for receiving messages
z on output for sending messages
The MAST task cycle time is, therefore, affected by the communication traffic. The
communication time spent per cycle varies considerably, based on the following
elements:
z traffic generated by the processor: number of communication EFs active
simultaneously
z traffic generated by other devices to the processor, or for which the processor
ensures the routing function as master
This time is only spent in the cycles where there is a new message to be managed.
Note: These times may not all occur in the same cycle. Messages are sent in the
same PLC cycle as instruction execution when communication traffic is low.
However, responses are never received in the same cycle as instruction execution.
35012676.02 07/2008 113

MAST Task Cycle Time Calculation
General The MAST task cycle time can be calculated before the implementation phase, if the
desired PLC configuration is already known. The cycle time may also be determined
during the implementation phase, using the system words %SW30 - %SW32.
Calculation The following table shows how to calculate the MAST task cycle time.
Method
Step Action
1 Calculate the input and output internal processing time by adding the following
times:
z MAST task system overhead time (see MAST Task System Overhead
Time, p. 111)
z maximum communication system reception time and input management
time for implicit inputs/outputs (see Implicit Input/Output Management
Time, p. 112)
z maximum communication system transmission time and output
management time for implicit inputs/outputs (see Implicit Input/Output
Management Time, p. 112)
2 Calculate the program processing time (see Application Code Execution Time,
p. 110) according to the number of instructions and the type (Boolean, digital)
of program.
3 Add together the program processing time, and the input and output internal
processing time.
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FAST Task Cycle Time
Definition The FAST task cycle time is the sum of the following:
z program processing time
z internal processing time on input and output
Definition of The internal processing time on input and output is the sum of the following:
Internal z FAST task system overhead time
Processing Time z implicit input/output management time on input/output (see Implicit Input/Output
on Input and Management Time, p. 112)
Output
For BMX P34 2000/2010/2020/2030 processors, the FAST task system overhead
time is 130 μs.
35012676.02 07/2008 115

Event Response Time
General The response time is the time between an edge on an event input and the
corresponding edge on an output positioned by the program in an event task.
Response Time The following table gives the response time for the BMX P34 20•0 processors with
an application program of 100 Boolean instructions and the module.
Processors Minimum Typical Maximum
BMX P34 2000/2010/2020/2030 1625 μs 2575 μs 3675 μs
116 35012676.02 07/2008

BMX CPS xxxx Power Supply
Modules
III
At a Glance
Subject of this This section describes BMX CPS •••• power supply modules and their installation.
Section

Part?
10 Introduction to BMX CPS xxxx Power Supply Modules 119
11 Installation of BMX CPS xxxx Power Supply Modules 123
12 BMX CPS xxxx Power Supply Module Diagnostics 143
13 Auxiliary Functions of the BMX CPS xxxx Power Supply 147
Modules
14 BMX CPS xxxx Power Supply Module Power and Power 151
Consumption Breakdown
35012676.02 07/2008 117

BMX CPS •••• Power Supply Modules
118 35012676.02 07/2008

Introduction to BMX CPS xxxx
Power Supply Modules
10
At a Glance
Subject of this This chapter describes the BMX CPS •••• power supply modules.
Chapter

Chapter?
Topic Page
General Introduction 120
Description of the Power Supply Modules 122
35012676.02 07/2008 119

Introduction to BMX CPS •••• Power Supply Modules
General Introduction
Introduction BMX CPS •••• power supply modules are used to supply each BMX XBP •••• rack
and its modules. The choice of power supply module depends on the distributed
network (alternating or direct current) and the power required.
There are two types of power supply module:
z power supply modules for alternating current networks.
z power supply modules for direct current networks.
Auxiliary Each power supply module has the following auxiliary functions:
Functions of the z display panel
Power Supply z alarm relay
Modules z pencil tip push button which causes a reset of the rack when pressed.
z 24 VDC sensor supply (only on modules powered by an alternating current
network).
The following diagram shows a BMX CPS •••• power supply module:
120 35012676.02 07/2008

Sensor Power The BMX CPS 2000/3500 alternating current power supply modules have a built in
Supply power supply providing a voltage of 24 VDC which is used to supply power to the
sensors.
DANGER
Sensors connected to this rack must be powered from this rack or from an external
power supply. Using power from a different rack will cause unexpected equipment
operation and incorrect activation of outputs, and may damage the power supply.
35012676.02 07/2008 121

Description of the Power Supply Modules
At a Glance BMX CPS •••• power supplies come in the form of modules.
Illustration The following illustration identifies the various components of a BMX CPS •••• power
supply module:
Description The following table describes the components of a power supply module.
Number Function
1 Display panel consisting of:
z 1 OK LED (green) on if rack power supply module is present and operating
correctly
z One 24 V LED (green) on when sensor power supply is present. This LED is
only to be found on BMX CPS 2000/3500 alternating current power supply
modules
2 RESET button
3 Alarm relay connector
4 Connector for the input network (and the 24 VDC sensor power supply for
BMX CPS 2000/3500 alternating current power supply modules)
122 35012676.02 07/2008

Installation of BMX CPS xxxx
Power Supply Modules
11
At a Glance
Subject of this This chapter deals with the installation of BMX CPS •••• power supply module.
Chapter

Chapter?
Topic Page
Definition of Protection Devices at the Start of the Line 124
Installation/Assembly of BMX CPS xxxx Power Supply Modules 127
BMX CPS xxxx Power Supply Connection Rules 128
Connection of Alternating Current Power Supply Modules 134
Connection of Direct Current Power Supply Modules to a 24 V or 48 V Floating 136
Direct Current Network
Connection of Direct Current Power Supply Modules to an Alternating Current 137
Network
Sensor and Pre-actuator Power Supply Control by Alarm Relay 139
35012676.02 07/2008 123

Installation of BMX CPS •••• Power Supply Modules
Definition of Protection Devices at the Start of the Line
Introduction It is recommended to install a protection device at the start of the line on the power
supply network. This should include the following elements:
z circuit breaker
z fuse
The information given below allows definition of the minimum caliber circuit breaker
and fuse for a given power supply module.
124 35012676.02 07/2008

Choice of Line The following three power supply characteristics must be taken into account when
Circuit Breaker choosing the caliber of the line circuit breaker:
z nominal input current Irms
z signaling current I
z current characteristic It
The choice of minimum circuit breaker caliber is made according to the following
rules:
z IN circuit breaker caliber superior to the power supply nominal input current Irms
z Maximum circuit breaker caliber superior to the power supply signaling current I
z Current characteristic It at point A of the curve superior to the power supply
characteristic It
The following graph shows an example of characteristics provided by a circuit
breaker manufacturer:
Thermal zone
Magnetic zone
35012676.02 07/2008 125

Choice of Line The following two power supply characteristics must be taken into account when
Fuse choosing the caliber of the line fuse:
z nominal input current Irms
z current characteristic I2t
The choice of minimum fuse caliber is made according to the following rules:
z IN fuse caliber superior to three times the power supply nominal input current
Irms
z fuse current characteristic I2t superior to three times the power supply
characteristic I 2t
The following table shows the characteristics of each power supply module.
Power Supply Module BMX CPS 2000 BMX CPS 3500 BMX CPS 2010 BMX CPS 3020
Nominal input at 24 VDC - - 1A 1.65 A
current Irms at 48 VDC - - - 0.83 A
at 115 VAC 0.61 A 1.04 A - -
at 230 VAC 0.31 A 0.52 A - -
Signaling current I at 24 VDC - - 30 A 30 A
(1) at 48 VDC - - - 60 A
at 115 VAC 30 A 30 A - -
at 230 VAC 60 A 60 A - -
Current at 24 VDC - - 0.15 As 0.2 As
characteristic It at 48 VDC - - - 0.3 As
at 115 VAC 0.03 As 0.05 As - -
at 230 VAC 0.06 As 0.07 As - -
Current at 24 VDC - - 0.6 A s2
1 A2s
2t
characteristic I at 48 VDC - - - 3 A2s
at 115 VAC 0.5 A2s 1 A2 s - -
at 230 VAC 2 A2 s 3 A2 s - -
(1) Values at initial powerup and at 25°C (77°F).
126 35012676.02 07/2008

Installation/Assembly of BMX CPS xxxx Power Supply Modules
Installation The power supply module is installed in the first two slots of each BMX XBP ••••
rack.
The following illustration shows the installed the power supply module.
Note: Each power supply module has a guidance device which only allows it to be
placed in the correct slot.
Assembly The assembly of the BMX CPS •••• power supply modules is similar to the assembly
of the BMX P34 •••• processors (see Installing the Processor on the Rack, p. 79),
and, generally speaking, similar to the assembly of other modules.
Grounding of the The power supplies are equipped with ground connection contacts (see Grounding
Power Supplies of Installed Modules, p. 29).
35012676.02 07/2008 127

BMX CPS xxxx Power Supply Connection Rules
General The BMX CPS •••• power supply modules of each rack must be wired with two
removable terminal blocks which allow the following elements to be connected:
z main voltage
z alarm relay
z Protective Earth (see Grounding the Power Supply Module, p. 183)
z 24 VDC sensor power supply for the BMX CPS 2000/3500 power supply
modules.
Note: Power supply modules are supplied with one 5-pin screw terminal and one
2-pin screw terminal block, furthemeore two kits are on sale:
z BMX XTS CPS 10 kit which contains the following equipment:
z one 5-pin screw terminal block
z one 2-pin screw terminal block
z one guidance system (only for AC module)
z BMX XTS CPS 20 kit which contains the following equipment:

z one 5-pin spring terminal block
z one 2-pin spring terminal block
z one guidance system (for AC module only).
DANGER
Disconnect the power cable of the power supply module before plugging/
unplugging its terminal block.
128 35012676.02 07/2008

5-pin Terminal Guidance system of 5-pin terminal block:

Block z To prevent the connection of a 5-pin terminal block wired for AC current to a DC
Description entry module, the power supply module is provided with a guidance system,
described below.
z The 5-pin terminal block provided with AC entry (BMX CPS 2000 and
BMX CPS 3500) is delivered fitted with the 2 guidance system keys.
z The DC power supply module (BMX CPS 2010 et BMX CPS 3020) is delivered
fitted with the 2 guidance system keys.
z The BMX XTS CPS 10 and BMX XTS CPS 20 terminal block kits are delivered
with the guidance system to be installed by the user following the instruction
sheet included in the kit.
The following illustration shows the guidance system for 5-pin terminal block for DC
power supply module.
DC Power Supply modules

BMX CPS 2010
BMX CPS 3020
Guidance system keys on the module
35012676.02 07/2008 129

The following illustration shows the guidance system for 5-pin terminal block for AC
AC Power Supply Modules
BMX CPS 2000 Insertion of the guidance keys in the connector
BMX CPS 3500 Position 2 and 4
pos. 2
pos. 4
The following illustration shows the insertion of 5-pin terminal block in the AC power
supply module.
AC Power Supply Modules

BMX CPS 2000
BMX CPS 3500
Guidance system keys on the
connector
130 35012676.02 07/2008

DANGER
HAZARD OF ELECTRICAL SHOCK
Follow the instructions to install and use the guidance system.
35012676.02 07/2008 131

Illustration The following illustration shows the two power supply terminal blocks.
Power supply +
24V sensors +
- 24 V or 48 V
Protective network
Earth -
Network ~ Alarm Alarm
100-240V relay Protective relay
Earth
Alternating current power supply Direct current power supply

BMX CPS 2000/3500 BMX CPS 2010/3020
WARNING
Take care to connect cables properly. Terminal block pinout is different on AC and
DC power supplies.
equipment damage.
132 35012676.02 07/2008

The user must provide a power supply protection and cutoff device upstream to the
When choosing the protection devices, the user should take into account the
signaling currents defined in the characteristics table of the power supply module.
Note: As the BMX CPS 2010/3020 direct current power supply module has a
strong signaling current, it is recommanded not to use them on direct current
networks which have a fold back current limiting protection.
If the power supply module is connected to a direct current network, the length of
the power supply cable must be limited in order to avoid transmission losses.
For the BMX CPS 2010 power supply module the maximum length of the power
supply cable is:
2
z 30 m (60 m there and back) with copper wire 2.5mm in width,
2
z 20 m (40 m there and back) with copper wire 1.5mm in width.
For the BMX CPS 3020 power supply module the maximum length of the power
supply cable is:
2
z 15 m (30 m there and back) with copper wires 2.5mm in width,
2
z 10 m (20 m there and back) with copper wires 1.5mm in width.
35012676.02 07/2008 133

Connection of Alternating Current Power Supply Modules
Introduction This section presents the connection of BMX CPS 2000/3500 alternating current
power supply modules.
Connection of a The following diagram shows the connection of a BMX CPS 2000/3500 module to
PLC Station an alternating current network:
Constituted of a
Single Rack L
N
100-240 V alternating current network
Q
PE
KM Sensor power supply (2)
BMX CPS 2000/3500
24 V
0V
(1)
N
L
Q General isolator
KM Line contactor or circuit breaker
(1) Insulation connector bar for locating grounding errors
(2) Available current of 0.45 A for the BMX CPS 2000 module or 0.9 A for the BMX CPS 3500
module
Note: BMX CPS 2000/3500 alternating current power supply modules are already
equipped with a protective fuse. This fuse, connected at the input phase of the
alternating current network, is inside the module and is not accessible.
134 35012676.02 07/2008

Connection of a The following diagram shows the connection of several BMX CPS 2000/3500
PLC Station modules to an alternating current network:
Constituted of L
Several Racks N
Q
PE
KM Sensor power supply (2)
BMX CPS 2000/3500
24 V
0V
(1)
N
L
Sensor power supply (2)
BMX CPS 2000/3500
24 V
0V
(1)
N
L
Q General isolator
(2) Available current of 0.45 A for the BMX CPS 2000 module or 0.9 A for the BMX CPS 3500
module
Note: Where there are several PLC stations supplied by the same network, the
connection principle is the same.
35012676.02 07/2008 135

Connection of Direct Current Power Supply Modules to a 24 V or 48 V Floating

Direct Current Network
Introduction For a floating (nongrounded) assembly used in specific applications, marine

applications in particular, an insulated BMX CPS 3020 (24 V or 48 V) or
BMX CPS 2010 (24 V) power supply must be chosen.
Connection of The following illustration shows the connection of several BMX CPS 2010/3020
the Power modules to the network:
Supply to
Floating Direct
Current Low Voltage Alternating
Current Network BMX CPS 2010/3020
Networks
+
Battery charger + +
-
- -
Battery +
-
+ BMX CPS 2010/3020

Insulation controller
-
+
+
-
-
+ 24 V
0V
24 VDC floating network for the power supply
of sensors, actuators and input/output modules.
Note: A device can permanently measure the degree of 24 VDC (or 48 VDC)
insulation in relation to the ground and give an alert if the degree of insulation is
abnormally low. All input/output modules in the Modicon M340 range are insulated.
136 35012676.02 07/2008

Connection of Direct Current Power Supply Modules to an Alternating Current

Network
Introduction This section presents the connection of BMX CPS 2010/3020 direct current power
supply modules to an alternating current network.
Connection of a The following diagram shows the connection of a BMX CPS 2010/3020 module to a
Single Rack PLC grounded alternating current network:
Station
L
N
Q
PE
KM
24/48 VDC
- +
BMX CPS 2010/3020
(1) +
(1) +
Sensor/pre-actuator -
power supply -
Q General isolator
Note: BMX CPS 2010/3020 direct current power supply modules are already
equipped with a protective fuse. This fuse, connected at the 24/48 V input is inside
the module and is not accessible.
35012676.02 07/2008 137

Connection of a The following diagram shows the connection of several BMX CPS 2010/3020
Multi-Rack PLC modules to a grounded alternating current network:
Station
L
N
Q
PE
KM
24/48 VDC
- +
BMX CPS 2010/3020
(1) +
(1) +
Sensor/pre-actuator -
power supply -
BMX CPS 2010/3020
+
+
-
-
Q General isolator
Note: Where there are several PLC stations supplied by the same network, the
connection principle is the same.
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Sensor and Pre-actuator Power Supply Control by Alarm Relay
How to Set Up It is recommended that control of the different power supplies is set up in the
Sensor and Pre- following sequence.
actuator Power
Step Action
Supply
Switch on the power supply to the PLC and the inputs (sensors), using the
contactor KM (see diagram (see Connection of a PLC Station Constituted of a
Single Rack, p. 134)).
When the PLC is in RUN mode and running on MANU/AUTO, switch on the
output power supply (pre-actuators), using the contactor KA. Only in AUTO,
this is controlled by the alarm relay contact in each power supply.
Note:
In alternating current, the contactor KA controls the supply sensors.
In direct current, the contactor KA controls the supply pre-actuators and the
supply sensors.
Note: Before restarting the installation following a stop (caused by a power outage
or an emergency stop), safety standards require authorization to be given by the
operator.
35012676.02 07/2008 139

Example 1 The following diagram shows a PLC station supplied by alternating current:
Emergency
stop
Supply
pre-actuators
Run
Auto Manu
alarm relay alarm relay

contact contact (1)
KA: contact controlled by alarm relay (1) When the PLC station is composed of
from supply module in AUTO run mode. several racks: set
all the "alarm relay" contacts in series (RAL0,
RAL1, RAL2, etc.).
140 35012676.02 07/2008

Example 2 The following diagram shows a PLC station supplied by direct current:
Supply
Emergency sensors
stop
Supply
pre-actuators
Run
Auto
Manu
alarm relay alarm relay
contact contact (1)
KA: contact controlled by alarm relay (1) When the PLC station is composed of
from supply module in AUTO run mode. several racks: set
all the "alarm relay" contacts in series (RAL0,
RAL1, RAL2, etc.).
35012676.02 07/2008 141

142 35012676.02 07/2008

Module Diagnostics
12
At a Glance
Subject of this This chapter deals with BMX CPS •••• power supply module diagnostics.
Chapter

Chapter?
Topic Page
BMX CPS xxxx Power Supply Modules Display 144
Events Generated by Pressing/Releasing the Power Supply Module's RESET 145
Button
35012676.02 07/2008 143

BMX CPS •••• Power Supply Module Diagnostics
BMX CPS xxxx Power Supply Modules Display
Introduction The power supply module has a display panel with two LEDs:
z OK LED
z 24 V LED
Description The following table describes the different LEDs and their functions.
LED Description of the Statuses
OK LED (green) z on in normal operating mode
z off when the rack power supply output voltage is below the
threshold or when the RESET button is pressed.
24 V LED (green) only on z on in normal operating mode
the BMX CPS 2000/3500 z off if the 24 V sensor voltage supplied by the power supply is
alternating current power no longer present
supply modules
144 35012676.02 07/2008

Events Generated by Pressing/Releasing the Power Supply Module's RESET

Button
General Each rack’s power supply module has a RESET button on its front panel which,
when pressed, triggers an initialization sequence of the modules on the rack that it
supplies.
Sequence When the RESET button is pressed, the following events occur:
Generated by z The INIT_BAC_N signal is enabled and forces all the modules on the rack to reset
Pressing the to 0.
RESET Button z The RESET_BUTTON signal is enabled and forces the processor to reset to 0,
which in turn leads to the following events:
z The ALARM relay is forced to open state.
z The power supply OK LED is switched off.
Pressing/releasing the RESET button leads to a sequence of signals that are

identical to the sequences produced by the following events:
z Power outage when pressed
z Power up when released
The application interprets these actions (pressing and releasing) as equivalent to a
cold restart.
DANGER
Press reset button only with insulated object. Surrounding connectors are
energized.
35012676.02 07/2008 145

146 35012676.02 07/2008

Auxiliary Functions of the
Modules 13
At a Glance
Subject of this This chapter deals with the auxiliary functions of the BMX CPS •••• power supply
Chapter modules.

Chapter?
Topic Page
Alarm Relay on BMX CPS xxxx Power Supply Modules 148
Characteristics of the Alarm Relay Contact 149
35012676.02 07/2008 147

Auxiliary Functions of the BMX CPS •••• Power Supply Modules
Alarm Relay on BMX CPS xxxx Power Supply Modules
Introduction The alarm relay located in each power supply module has a potential free contact
accessible on the module’s connection screw terminal block.
Illustration The circuit diagram for the power supply module relay alarm is shown below:
Alarm
Relay
Connection
Controller
terminal block
Relay Alarm In normal operating mode, with the PLC in RUN, the alarm relay is activated and its
Operation contact is closed (status 1).
The relay falls back and its associated contact opens (status 0) upon any stoppage,
even partial, of the application, caused by one of the following factors:
z appearance of a "blocking" error,
z incorrect rack power supply output voltage,
z disappearance of the mains voltage.
DANGER
APPLICATION NOT SECURE
For safety applications, use a redundant device. The alarm relay is not a safety
product.
148 35012676.02 07/2008

Characteristics of the Alarm Relay Contact
Introduction This section presents the characteristics of the BMX CPS 2000/2010/3020/3500
power supply modules relay alarm.
Characteristics The following table shows the characteristics of the contact on the BMX CPS 2000/
2010/3020/3500 power supply modules relay alarm.
Voltage limit when in use Alternating current 264 V
Direct current 62.4 V
Thermal Current 2A
Service Life Mechanical 20 million cycles
Electrical Alternating current 200 V/1.5 A ≥ 100,000 cycles
240 V/1 A
cos ∅ = 0.7
200 V/0.4 A ≥ 300,000 cycles
240 V/0.3 A
cos ∅ = 0.7
200 V/1 A ≥ 100,000 cycles
240 V/0.5 A
cos ∅ = 0.35
200 V/0.3 A ≥ 300,000 cycles
240 V/0.15 A
cos ∅ = 0.35
Direct current 24 V/1 A ≥ 100,000 cycles
48 V/0.3 A
L/R = 7 ms
24 V/0.3 A ≥ 300,000 cycles
48 V/0.1 A
L/R = 7 ms
Minimum Commutable Load 1 mA/5 V
Response Time Opening < 12 ms
Closing < 10 ms
Type of Contact At closing
35012676.02 07/2008 149

Builtin Protections Against overload and short circuits None, installation of a quick blow fuse obligatory
Against inductive over voltage in None, simultaneous installation of an RC circuit
alternating current or MOV (ZNO) suppressor appropriate to the
voltage in each pre-actuator terminal is
obligatory
Against inductive over voltage in direct None, installation of a discharge diode in each
current pre-actuator terminal is obligatory
Insulation (Test Voltage) Contact/Ground 1500 V eff.- 50 Hz-1 mn (altitude 0 - 4,000 m (32 - 7,232 ft))
Insulation > 10 MΩ under 500 VDC
resistance
150 35012676.02 07/2008

Module Power and Power
Consumption Breakdown 14
At a Glance
Subject of this This chapter provides a breakdown of the power and power consumption for each
Chapter of the power supply modules.

Chapter?
Topic Page
Module Power Breakdown 152
Module Power Consumption Breakdown 155
Characteristics of the BMX CPS 2000 Power Supply Module 158
35012676.02 07/2008 151

Power Consumption Breakdown
Module Power Breakdown
General The power necessary for a rack will depend on the type of modules installed on it. It
is, therefore, necessary to break down the power consumption in order to define the
power supply module to be installed on the rack.
Power Supply The following table shows the power supply modules’ usable power.
Module Usable
Power
Power BMX CPS 2000 BMX CPS 2010 BMX CPS 3020 BMX CPS 3500
Module Module Module Module
Total usable power (all outputs included) 20 W 17 W 32 W 36 W
Usable power at the 3V3_BAC output 8.3 W (2.5 A) 8.3 W (2.5 A) 15 W (4.5 A) 15 W (4.5 A)
Usable power at the 24V_BAC output 16.5 W (0.7 A) 16.5 W (0.7 A) 31.2 W (1.3 A) 31.2 W (1.3 A)
Usable power at the 3V3_BAC and 16.5 W 16.5 W 31.2 W 31.2 W
24V_BAC outputs
Usable power at the 24V_SENSORS 10.8 W (0.45 A) - - 21.6 W (0.9 A)
output
Note: The 24V_SENSORS output is the 24 VDC sensor power supply output and
is only available on the BMX CPS 2000/3500 alternating current modules.
Note: The 24V_BAC output is a 24 V power supply output on the rack for the input/
output modules and the processor.
Note: The 3V3_BAC output is a 3.3 V power supply output on the rack for the input/
output modules. The processor is not supplied by the 3V3_BAC output.
152 35012676.02 07/2008

Power When establishing the power breakdown for the BMX CPS 2000/3500 modules, two
Breakdown rules must be complied with:
z The sum of the power absorbed on the three outputs, 3V3_BAC, 24V_BAC and
24V_SENSORS, must not exceed the module’s total maximum usable power.
z The sum of the power absorbed on the two outputs, 3V3_BAC and 24V_BAC,
must not exceed the maximum usable power of these same two outputs.
When establishing the power breakdown for the BMX CPS 2010/3020 modules, this
rule must be complied with:
z The sum of the power absorbed on the two outputs, 3V3_BAC and 24V_BAC,
must not exceed the module’s total maximum usable power.
CAUTION
EXCESSIVE POWER DEMAND
Do not exceed the module total useful power rating. Use the above rules to
determine the maximum power supplied to outputs. Excessive load can cause the
power supply to trip off.
The following table describes the method to establish a power breakdown for direct
current modules.
Power Calculation Result:
Power necessary on the 3.3 V rack output (P Current absorbed on the 3V3_BAC =................W
3.3 V rack) output by all modules (see Module
Power Consumption Breakdown,
p. 155) x 10-3 A x 3.3 V
Power necessary on the 24 V rack output (P Current absorbed on the 24V_BAC =................W
24 V rack) output by all modules (see Module
p. 155) x 10-3 A x 24 V
Total power necessary P 3.3 V rack + P 24 V rack =................W
35012676.02 07/2008 153

The following table describes the method to establish a power breakdown for
alternating current modules.
Power Calculation Result:
Power necessary on the 3.3 V rack output Current absorbed on the 3V3_BAC =................W
(P 3.3 V rack) output by all modules (see Module
p. 155) x 10-3 A x 3.3 V
Power necessary on the 24 V rack output Current absorbed on the 24V_BAC =................W
(P 24 V rack) output by all modules (see Module
p. 155) x 10-3 A x 24 V
Power necessary on the 24 V sensor output Current absorbed on the =................W
(P 24 V sensors) 24V_SENSORS output by all modules
(see Module Power Consumption
Breakdown, p. 155) x 10-3 A x 24 V
Total power necessary P 3.3 V rack + P 24 V rack + P 24 V =................W
sensors
154 35012676.02 07/2008

Module Power Consumption Breakdown
General This section presents the average power consumption by module. This is the
average of the maximum consumption and the typical consumption. Using this table,
is it possible to calculate the power consumption per rack and on each power supply
module output according to the modules installed.
Power The following table gives the average power consumption for each module.
Consumption
Breakdown
Type of Module Module Average Power Consumption in mA
Reference Description On the On the On the
3,3V_BAC 24VR_BAC 24V_SENSO
output output RS output
Processor BMX P34 1000 CPU 340-10 - 72 -
Modbus
BMX P34 2000 CPU 340-20 - 72 -
Modbus
BMX P34 2010 CPU 340-20 - 90 -
Modbus
CANopen
BMX P34 2020 CPU 340-20 - 95 -
Modbus Ethernet
BMX P34 2030 CPU 340-20 - 135 -
Ethernet
CANopen
Analog BMX AMI 0410 4 isolated high 150 45 -
speed analog
inputs
BMX AMM 0600 4 channel analog 240 - 120
inputs
BMX AMO 0210 2 isolated analog 150 110 -
outputs
BMX ART 0414 4 isolated analog 150 40 -
inputs
BMX ART 0814 8 isolated analog 220 50 -
inputs
35012676.02 07/2008 155


Communication BMX NOE 0100 Ethernet 1 port - 90 -
10/100 RJ45
BMX NOE 0110 Ethernet 1 port - 90 -
10/100 RJ45
Counting BMX EHC 0200 2 channel high 200 40 80
speed counter
BMX EHC 0800 8 channel high 200 - 80
speed counter
Discrete inputs BMX DAI 1602 16 discrete 90 - 60
24Vac/24Vdc
inputs
BMX DAI 1603 16 discrete 90 - 60
48Vac inputs
BMX DAI 1604 16 discrete 90 - -
100 to 120Vac
inputs
BMX DDI 1602 16 discrete 90 - 60
24Vdc inputs
BMX DDI 1603 16 discrete 75 - 135
48Vdc inputs
BMX DDI 3202 K 32 discrete 140 - 110
24Vdc inputs
BMX DDI 6402 K 64 discrete 200 - 110
24Vdc inputs
156 35012676.02 07/2008


Discrete outputs BMX DAO 1605 16 discrete 100 95 -
outputs
BMX DDO 1602 16 discrete 0,5A 100 - -
outputs
BMX DDO 1612 16 discrete 100 - -
outputs
BMX DDO 3202 K 32 discrete 0,1A 150 - -
outputs
BMX DDO 6402 K 64 discrete 0,1A 240 - -
outputs
BMX DRA 0805 8 discrete 100 55 -
isolated outputs
BMX DRA 1605 16 discrete 100 95 -
outputs
Discrete inputs/outputs BMX DDM 16022 8 discrete 24Vdc 100 - 30
inputs and 8
discrete outputs
BMX DDM 16025 8 discrete 24Vdc 100 50 30
inputs and 8
discrete outputs
BMX DDM 3202 K 16 discrete 150 - 55
24Vdc inputs and
16 discrete
outputs
Motion BMX MSP 0200 2 independent 200 150 -
pulse train output
chanels
35012676.02 07/2008 157

Characteristics of the BMX CPS 2000 Power Supply Module
General The BMX CPS 2000 module is an alternating current power supply module.
Characteristics The following table shows the characteristics of the BMX CPS 2000 module.
Characteristics of the Nominal voltage 100 – 120 V/200 –
primary block 240 V
Limit voltage 85 - 264 V
Nominal/limit frequency 50-60 Hz/47-63 Hz
Apparent power 70 VA
Nominal absorbed current Irms 0.61 A at 115 V
0.31 A at 240 V
Initial powerup at 25°C (1) Signaling current I ≤ 30 A at 120 V
≤ 60 A at 240 V
I2 t ≤ 0.5 A2s at 120 V

at locking ≤ 2 A2s at 240 V
It ≤ 0.03 As at 120 V
at locking ≤ 0.06 As at 240 V
Acceptable duration of micro-power outages ≤ 10 ms
Builtin protection on phase By internal, inaccessible fuse
Characteristics of the Total usable power 20 W
secondary block Maximum usable power at the two outputs, 3V3_BAC and 16.5 W
24V BAC
3V3_BAC output Nominal voltage 3.3 V
Nominal current 2.5 A
Power (typical) 8.3 W
24V BAC output Nominal voltage 24 VDC
24V_SENSORS output Nominal voltage 24 VDC
3V3_BAC, 24V BAC and Against overload, short circuits and over-voltage
24V_SENSORS output protection
Maximum Dissipated Power 8.5 W
158 35012676.02 07/2008

Characteristics of the Alarm relay Potential free closing contact on the terminal block
auxiliary functions Display Front panel LED
Backup battery No
Dielectric resistance at 50 Hz-1mn Primary/secondary 1,500 Vrms
and altitude in the 0 - 4,000 m (24V_BAC/3V3_BAC)
(32 - 7,232 ft) range Primary/secondary 2,300 Vrms
(24V_SENSORS)
Primary/ground 1,500 Vrms
24V_SENSORS/ground 500 Vrms
output
Insulation resistance Primary/secondary ≥ 100 MΩ
Primary/ground ≥ 100 MΩ
(1) These values are to be taken into account for the startup of several devices
simultaneously or for establishing the size of the protection devices.
35012676.02 07/2008 159

General The BMX CPS 3500 module is an alternating current power supply module.
Characteristics of the Nominal voltage 100 - 120 V/
primary block 200 - 240 V
Limit voltage 85 - 264 V
Nominal/limit frequency 50-60 Hz/47-63 Hz
Apparent power 120 VA
0.52 A at 240 V
Initial powerup at 25°C (1) Signaling current I ≤ 30 A at 120 V
≤ 60 A at 240 V
I2 t ≤ 1 A2s at 120 V
It ≤ 0.05 As at 120 V
Characteristics of the Total useful power 36 W
secondary block Maximum useful power at the two outputs, 3V3_BAC and 31.2 W
24V BAC
3V3_BAC output Nominal voltage 3.3 V
Power (typical) 15 W
24V_SENSORS output Nominal voltage 24 VDC
3V3_BAC, 24V BAC and Against overload, short circuits and over-voltage
24V_SENSORS output protection
160 35012676.02 07/2008

Backup battery No
and altitude in the 0 - 4,000 m (24V_BAC/3V3_BAC)
(32 - 7,232 ft) range Primary/secondary 2,300 Vrms
(24V_SENSORS)
Primary/ground 1,500 Vrms
24V_SENSORS/ground 500 Vrms
output
35012676.02 07/2008 161

General The BMX CPS 2010 module is a direct current power supply module.
Characteristics of the Nominal voltage 24 VDC insulated
primary block Limit voltage 18 - 31.2 V
Nominal absorbed current Irms 1 A at 24 V
Initial powerup at 25°C (1) Signaling current I 30 A at 24 V
2
I t ≤ 0.6 A2s at 24 V
at locking
It ≤ 0.15 As at 24 V
at locking
Characteristics of the Total usablepower 17 W
secondary block 3V3_BAC output Nominal voltage 3.3 V
3V3_BAC and 24V BAC output Against overload, short circuits and over-voltage
protection
Backup battery No
and at an altitude in the 0 - 4,000 m (24V_BAC/3V3_BAC)
(32 - 7,232 ft) range Primary/ground 1,500 Vrms
162 35012676.02 07/2008

35012676.02 07/2008 163

General The BMX CPS 3020 module is a direct current power supply module.
Characteristics of the Nominal voltage 24 VDC-48 VDC
primary block insulated
Limit voltage 18 - 62.4 V
0.83 A at 48 V
Initial powerup at 25°C (1) Signaling current I 30 A at 24 V
60 A at 48 V
I2 t ≤ 1 A2s at 24 V
It ≤ 0.2 As at 24 V
Characteristics of the Total usable power 32 W
secondary block 3V3_BAC output Nominal voltage 3.3 V
Power (typical) 15 W
3V3_BAC and 24V BAC output Against overload, short circuits and over-voltage
protection
Backup battery No
and at an altitude in the 0 - 4,000 m (24V_BAC/3V3_BAC)
(32 - 7,232 ft) range Primary/ground 1,500 Vrms
164 35012676.02 07/2008

(1) These values are to be taken into account for the start-up of several devices
35012676.02 07/2008 165

166 35012676.02 07/2008

BMX XBP xxxx Racks
IV
At a Glance
Subject of this This section concerns BMX XBP •••• racks used to create Modicon M340 PLC
Section stations.

Part?
15 Introduction to BMX XBP xxxx Racks 169
16 Installation and Assembly of BMX XBP xxxx Racks 175
17 BMX XBE 1000 rack extender module 191
18 BMX XBP xxxx Rack Functions 211
35012676.02 07/2008 167

BMX XBP •••• Racks
168 35012676.02 07/2008

Introduction to BMX XBP xxxx
Racks
15
At a Glance
Subject of this This chapter deals with:

Chapter z general information about BMX XBP •••• racks
z the physical description of these racks

Chapter?
Topic Page
Introduction to the BMX XBP xxxx Racks 170
Description of the BMX XBP xxxx Racks 172
35012676.02 07/2008 169

Introduction to BMX XBP •••• Racks
Introduction to the BMX XBP xxxx Racks
General The BMX XBP •••• racks constitute the basic element of the Modicon M340 PLC
stations.
These racks ensure the following functions:
z mechanical function: The racks enable all PLC station modules to be fastened,
(power supply module, processor, discrete/analog input/output modules,
application specific modules). These racks may be fastened on various
mountings:
z in cabinets
z in the machine housings
z on the panels
z electrical function: the racks provide:
z the required power supply for each module on a single rack
z service signals and data for the entire PLC station.
170 35012676.02 07/2008

Illustration The following table shows the different BMX XBP •••• racks.
Designation Illustration
BMX XBP 0400 The following diagram shows the BMX XPB 0400 rack:
rack
rack
rack
rack
35012676.02 07/2008 171

Description of the BMX XBP xxxx Racks
Introduction The following pages describe the BMX XBP •••• racks.
Illustration The following illustration shows a typical BMX XPB 0800 rack:
5
1
6
7
8
2
3
4
172 35012676.02 07/2008

Description The following table describes the different components of a rack.

Number Description
1 Metallic mounting which performs the following functions:
z supports the PLC bus electronic card and protects it from EMI and ESD type
interference
z supports the modules
z provides mechanical rigidity to the rack
2 Ground terminal for grounding the rack

3 Holes for fastening the rack to a mounting. These holes take M6 screws.
4 Protection bar fastening points
5 Screw holes for the module mounting screws.
6 40-pin female connector for extension module. This connector is marked XBE.
7 40-pin female connectors for connection between the rack and each module.
The rack is supplied with covers protecting these connectors. The covers must
be removed before installing the modules.
The two connectors located the furthest left and marked CPS are always
dedicated to the rack’s power supply module. The other connectors, marked 00,
01, 02, etc are for all other types of module.
8 Windows for anchoring the module plugs.
35012676.02 07/2008 173

174 35012676.02 07/2008

Installation and Assembly of
BMX XBP xxxx Racks
16
At a Glance
Subject of this This chapter deals with:

Chapter z installation of the BMX XBP •••• racks
z assembly of the BMX XBP •••• racks

Chapter?
Topic Page
Rack Installation 176
Mounting and Fastening the Racks 179
Grounding the BMX XBP xxxx Rack and the BMX CPS xxxx Power Supply 183
Module
BMX XSP xxxx Protection Bar 186
BMX XEM 010 Protective Cover for an Unoccupied Position 189
35012676.02 07/2008 175

Installation and Assembly of BMX XBP •••• Racks
Rack Installation
Introduction When assembling BMX XBP •••• racks certain installation rules must be complied
with.
Module
Installation
Rules:
Description
WARNING
Install the racks lengthways and horizontally to facilitate ventilation.
Various module (power supply, processor, input/output, etc.) are cooled by natural
convection. Other positions may cause overheating and unexpected equipment
operation.
equipment damage.
If the racks are installed in a cabinet, you are advised to comply with the following
measures:
z leave a minimum space of 80 mm (3.15 inch) above and 60 mm (2.36 inch)
below the modules to facilitate air circulation
z leave a minimum space of 60 mm (2.36 inch) between the modules and the
wiring ducts to facilitate air circulation
The minimum depth of the cabinet should be:
z 150 mm (5.91 inch) if the rack is fastened to a plate
z 160 mm (6.30 inch) if the rack is mounted on a 15 mm (0.59 inch) deep DIN rail
z if XBE rack extender modules are used, the BMX XBC •••K cables with
connectors angled at 45° are recommended.
WARNING
INADEQUATE THERMAL CLEARANCE
Maintain proper thermal distances when installing the racks to prevent overheating
and unexpected equipment operation.
equipment damage.
176 35012676.02 07/2008

Illustration The following illustration shows the rules of installation in a cabinet:
(5.91 inch)
a
>150 mm
1
(5.91 inch)
>150 mm
b
a a
2
(5.91 inch)
>150 mm
a
a Greater than or equal to 60 mm (2.36 inch)
b Greater than or equal to 80 mm (3.15 inch)
1 Installation or casing
2 Wiring duct or tray
35012676.02 07/2008 177

Rack The following illustrations show the overall dimensions (mm / inch) of the
Dimensions: BMX XBP •••• racks:
Illustrations 242.4 / 9.54
103.7 / 4.08
19 / 0.75
307.6 / 12.11
103.7 / 4.08
372.8 /14.68
103.7 / 4.08
503.2 / 19.19.81
103.7 / 4.08
178 35012676.02 07/2008

Mounting and Fastening the Racks
Introduction BMX XBP •••• racks may be mounted on:

z 35 mm (1.38 in) wide DIN rails (except for BMX XBP 1200 rack)
z Panels
z Telequick Mounting Grids
The installation rules must be complied with, irrespective of the mounting used.
35012676.02 07/2008 179

Mounting on Racks are fastened to 35 mm (1.38 in) wide and 15 mm (0.59 in) deep DIN rails with
35 mm Wide DIN four HM6 screws freely spaced along the rail.
Rails Mounting on a 35 mm (1.38 in) wide and 7.5 mm (0.295 in) deep DIN rail is possible,
but in this case the product withstands less mechanical stress.
The following table explains the procedure for mounting a rack on a DIN rail.
1 Position the PLC on the DIN rail as The following illustration illustrates
indicated in the illustration. mounting on a DIN rail:
2 Press down on the rear section of the Spring 1
rack (1) in order to compress the
springs, then tip the rack backwards
against the rail (2).
3 Release the rack to lock it.
To remove the rack, perform the mounting procedure in reverse.

Press down on the rear section of the rack (1) in order to compress the springs, then
tip the rack forwards to disengage it from the rail (2).
Note: To make sure that the PLCs continue to operate correctly when there is
severe electromagnetic interference, you must mount the modules on properly
grounded metallic mountings.
Note: Racks longer than 400 mm (15.76 in) (more than eight positions) are not
compatible with DIN rail mounting.
180 35012676.02 07/2008

Mounting on The illustration below shows the screw-hole layout for mounting a rack on a panel
Panels (dimensions in mm / inch):
0.95 60 / 2.36 0.63

16 /
100 / 3.94
Four fastening holes
(1)
24 /
11.2 / 0.44 23.4 / 0.92
(1) The diameter of the fastening holes must allow use of M4, M5, M6 and UNC #6
screws (from 4.32 to 6.35).
The following table shows the main characteristics of the different BMX XBP ••••
racks.
Rack a b Size of the rack and extension
module
BMX XBP 0400 207.8 mm 242.2 mm 243.4 mm (9.59 in)
(8.187 in) (9.543 in)
BMX XBP 0600 273 mm 307.6 mm 308.8 mm (12.167 in)
(10.756 in) (12.12 in)
BMX XBP 0800 338.2 mm 372.8 mm 374 mm (14.736 in)
(13.325 in) (14.69 in)
BMX XBP 1200 468.6 mm 503.2 mm 504.4 mm (19.873 in)
(18.463 in) (19.826 in)
35012676.02 07/2008 181

Mounting on The illustration below shows the mounting of a rack on a mounting grid (dimensions
Telequick AM1- in mm):
PA and AM3-PA
AF1-EA6 AM1-PA
Mounting Grids
Fasten the rack with four M4, M5, M6 or UNC #6 screws (4.32 – 6.35).
182 35012676.02 07/2008

Grounding the BMX XBP xxxx Rack and the BMX CPS xxxx Power Supply
Module
General Grounding a Modicon M340 PLC configuration involves the racks and the power
supply modules.
Grounding the Protective grounding of the racks must be performed by connecting a ground cable
Rack between the protective earth of the installation and the screw located on the left-
hand side of the rack, close to the power supply module. This screw is used to
connect two cables (1.5 to 2.5 mm2 or in AWG size, 16 to 13). Every rack in the PLC
station must be grounded.
Grounding the Just like the rack, the Protective Earth (PE) terminal located on the power supply
Power Supply module must be connected to the protective earth of the installation in one of the
Module following two ways:
z Using a separate cable, independent of the rack ground cable, and directly
connected to the protective earth of the installation.
z Using a cable connecting the ground screw of the rack to the Protective Earth
(PE) terminal of the module from the power supply (where the rack is already
grounded).
DANGER
Power supply module must be grounded. Do not connect anything else to the
power supply ground.
35012676.02 07/2008 183

Illustrations The following illustration shows how the rack and the power supply module are
ground connected using two independent ground cables:
Power supply module
terminal block
Rack grounding
screw
Protective Earth Installation network

power supply
The following illustration shows how the rack and the power supply module are
ground connected, with the two Protective Earth (PE) terminals connected to each
other:
Power supply module
terminal block
Rack grounding
screw
Protective Earth Installation network

power supply
Note: The wiring illustration shown above is possible only if the cable extremities
(which are screwed to the grounding bus of the rack) are equipped with ring or
spade lugs able to insure a permanent fixation even if the screw is slack.
184 35012676.02 07/2008

DANGER
Use only cables with ring or spade lugs to ensure connection to ground. Ensure
grounding hardware is tightened properly.
35012676.02 07/2008 185

BMX XSP xxxx Protection Bar
General To guarantee protection against electromagnetic perturbations, the cable shielding

is not connected to the module shielding, but directly to the ground.
This connection may be made using any method but a protection bar is provided in
order to facilitate the set up.
The protection bar is fastened at each end of the rack and provides a connection
between the cable and the grounding screw.
186 35012676.02 07/2008

Protection Bar A protection bar is used in three cases:

Description z counting module with 10-pin, 16-pin and 20-pin terminal blocks
z analog module with 20-pin terminal block and 40-pin connector
z processor connected to an XBT console via the USB port
The protection bar kit references are as follows:
z BMX XSP 0400 bar to be fastened to the BMX XBP 0400 rack
Each kit includes the following components:
z one metallic bar
z 2 bases
z one set of spring locking clamp rings to fasten the cables to the protection bar.
The following illustration illustrates a protection bar fastened to a rack:
Rack
Base
Metallic bar
Clamp ring
Clamp rings are sold in sets of 10 and are available under the following references:
z STB XSP 3010: small rings for fastening USB connection cables
z STB XSP 3020: large rings for fastening analog and counting modules
connection cables
Note: A protection bar does not modify the volume necessary when installing and
uninstalling modules.
35012676.02 07/2008 187

Connecting a Two connection cables are available to connect a human-machine interface to the
Console to a processor USB port:
Processor z BMX XCA USB 018, 1.8 m in length
z BMX XCA USB 045, 4.5 m in length
Both of these cables are fitted with a connector at each end:
z Type A USB: connects to the console
z Type mini B USB: connects to the processor
On the type A USB connector side, these cables are fitted with a metallic ground
connection to be screwed to a grounded object.
On the type mini B USB connector side, these cables are fitted with a:
z metallic ground connection to be screwed to a grounded object
z bare section to be fastened to the protection bar with a clamp ring
188 35012676.02 07/2008

BMX XEM 010 Protective Cover for an Unoccupied Position
At a Glance If a position is unoccupied on a rack, you are advised to install a BMX XEM 010
cover in this slot, in order to protect it.
Description The cover is installed and attached to the rack like a narrower version of a normal
module. You are advised to use this cover on each unoccupied position on the rack
to comply with the IP20 protection index.
BMX XEM 010 covers are sold in sets of 5.
35012676.02 07/2008 189

190 35012676.02 07/2008

BMX XBE 1000 rack extender
module
17
At a Glance
Goal of this The goal of this Chapter is to introduce the rack extender module and its installation.
Chapter

Chapter?
Topic Page
Rack Extender Module Introduction 192
Rack Extender Module Physical Description 195
Rack Extender Module Installation 197
Rack extender Module Configuration 202
Rack Extender Module Diagnostics 205
Rack Extender Module Accessories 207
35012676.02 07/2008 191

BMX XBE 1000 rack extender module
Rack Extender Module Introduction
General The Modicon PLC rack extender module makes it possible to connect a maximum
of 4 racks, depending on the CPU, distributed along a maximum length of
30 meters. The racks are daisy chained together via the extension modules.
192 35012676.02 07/2008

Example of A typical system consists of:

topology z A rack extender module (BMX XBE 1000) in each rack,
z A power supply module in each rack,
z One CPU for the complete system,
z 2 line terminators, TSX on the first rack and TLY on the last.
35012676.02 07/2008 193

Module Consumption on 3.3 VDC power supply: 22 mA.

consumption Dissipated power on the 3.3 VDC rack power supply : 73 mW.
Consumption on 24 VDC rack power supply : 160 mA
Dissipated power on the 24 VDC rack power supply : 3.84 W
194 35012676.02 07/2008

Rack Extender Module Physical Description
Illustration
1 3
35012676.02 07/2008 195

Table of labels The BMX XBE 1000 module is composed of the following elements:
Label Description
1 Module status LEDs on the front:
z RUN LED: indicates the operating status of the module,
z COL LED: indicates a collision error of the module,
z 0 to 3 LEDs: indicates the rack address of the module.
2 Two female SUB.D 9 pin connectors for bus cables or terminators.

3 Coding switches.
196 35012676.02 07/2008

Rack Extender Module Installation
Installation The following modules must be placed in these slots:

z The BMX XBE 1000 module is installed on each BMX XBP •••• rack in the slot
marked XBE.
z Each rack must include a power supply module, in position CPS.
z The processor must be installed in the main rack (rack 0) in position 00.
The following illustration shows the installed the BMX XBE 1000 extender module
with power supply, processor and two I/O modules in the main rack (rack 0):
0
03
42
P3
25
60
M1
DD
25
1 60
D DM
0
03
42
P3
.. .
..
I/O ERR
.. .
CAN ERR
D
.
ERR CAR STS
ETH 00
1
R UN RUN
..
ETH
C AN s:
B
.
H ACT res
Ad 4-D
ET C -E
MA -02
E th -F4
80
00-
DANGER
Disconnect all power sources before installing the module.
35012676.02 07/2008 197

Assembly The assembly of the BMX XBE 1000 module is similar to the assembly of the
BMX P34 •••• processors (see Fitting of Processors, p. 78), and generally speaking,
similar to the assembly of the other modules.
Leave 12 mm of free space on the right side of the rack to insure a free flow of air
for cooling. Leave 35 mm in front of the module for the local bus connector and
terminator.
Grounding of the The BMX XBE 1000 module is equipped with ground connection contacts (see
Rack Extender Grounding of Installed Modules, p. 29).
Module
Building a The BMX XBP •••• racks can be used to build a PLC station that contains a
Modicon M340 maximum of:
Station Using
Station Maximum number of
BMX XBP ••••
Processor OS Version racks
Racks
For a BMX P34 1000/2010/2020/2030 station 01.00 1 BMX XBP •••• racks
For a BMX P34 1000 station >= 02.00 2 BMX XBP •••• racks
For a BMX P34 2000/2010/2020/2030 station >= 02.00 4 BMX XBP •••• racks
198 35012676.02 07/2008

Diagram:
030
P342
2
030
P342 RR 030
E.I/O
. N REE P342
CAAHRRD0STS
.N RRRCU....TNEECTH
..CRUAN T10
s:
. TH A Crdes-4DB
..E Eh-t8M0-FA4-0A2-E
00
030
P342
030
P342
35012676.02 07/2008 199

z (1) The same station can contain 4, 6, 8 and 12 position racks that are intercon-
nected by Extension cables (see Rack Extender Module Accessories, p. 207).
z (2) The local bus must have a Line terminator (see Rack Extender Module
Accessories, p. 207) fitted at each end.
Note: The cumulative length of all the BMX XBC •••K or TSX CBY •••K cables used
in a PLC station must not exceed 30 meters.
Extension Cable Racks are connected by means of BMX XBC •••K or TSX CBY •••K extension
cables which are connected to the 9-pin SUB-D connectors situated on the
BMX XBE 1000 module of each main and extension rack.
Line Terminators The BMX XBE 1000 modules of the two racks situated at the start and at the end of
the chain must always be fitted with TSX TLY EX line terminators on the unused 9-
pin SUB-D connectors.
Line terminators are labeled A/ or /B. A PLC station that uses extension modules
must use one line terminator labeled A/ and one labeled /B.
For example, if the extension module in the first rack of the chain contains a
terminator labeled A/, then the extension module in the last rack must contain a
terminator labeled /B
200 35012676.02 07/2008

Positioning of Positioning on a PLC station containing several BMX XBP •••• extension racks:
Line Terminators BMX XBE 1000
on a
TSX TLYEX
Modicon M340
Station
BMX XBP xxxx
TSXTLYEX TSXTLYEX TSXTLYEX TSXTLYEX
A A
B B
BMX XBP xxxx BMX XBC xxxK / TSX CBY xxxK
TSXTLYEX TSXTLYEX TSXTLYEX TSXTLYEX
A A
B B
BMX XBP xxxx
TSX TLYEX
Positioning on a PLC station containing a single BMX XBE 1000 extension module:
BMX XBE 1000 TSXTLYEX TSXTLYEX TSXTLYEX TSXTLYEX
A A
B B
TSX TLYEX
BMX XBP xxxx
TSX TLYEX TSXTLYEX TSXTLYEX TSXTLYEX TSXTLYEX
A A
B B
35012676.02 07/2008 201

Rack extender Module Configuration
At a Glance The rack extender modules are configured using microswitches on the side of the
modules. The configuration of the module must be done before mounting the
module on the rack.
PLC station rack addressing depends on the number of racks used:
z PLC station built with a single rack,
z PLC station built with extension racks.
Station built with If the PLC station is built with a single rack, the rack address is implicit and has a
a single rack value of 0.
If a rack extender module is installed in this rack, line terminators must be connected
to the local bus connectors, and the microswitches on the side of the module must
be configured for rack 0 (refer to the table of rack addresses in the next paragraph).
202 35012676.02 07/2008

Station built with For a PLC station built with extension racks, an address must be assigned for each
extension racks station rack. This address is coded using 3 microswitches on the side of the module.
Microswitches 1 to 3 are used to code the rack address on the local bus (address 0
to 3).
Diagram showing the microswitches:
Table of rack addresses:

Switch Rack Address
0 1 2 3
1 OFF OFF OFF OFF
2 OFF OFF ON ON
3 OFF ON OFF ON
4 Not applicable
Note: On delivery, all the microswitches are delivered in the OFF position
(address 0).
35012676.02 07/2008 203

Assigning Address 0: this address is always assigned to the rack which supports the
addresses to BMX P34 1000/2000/2010/2020/2030 processor.
different racks This rack can be located in any position in the chain.
If two or more racks are configured with address 0, only the rack supporting the
processor will function correctly.
Addresses 1 to 3: can be assigned in any order to all the other extension racks in
the station.
If two or more racks are configured with the same rack address (other than 0), the
behavior depends on the position of the modules in those racks:
z If each module position is only used once, the modules will function correctly.
z If modules are mounted in the same position on two or more racks, those racks
will not function, the access to them will be blocked.
204 35012676.02 07/2008

Rack Extender Module Diagnostics
BMX XBE 1000 The BMX XBE 1000 module display panel, located on the front of the module, is
Module LEDs used for diagnostics.
Illustration:display panel (see Rack Extender Module Physical Description, p. 195)
35012676.02 07/2008 205

Description The following table describes the different LEDs and their meanings:
LED Pattern Indication
RUN (green): on Module functioning normally
operational state off z The power supply is no longer present, or
z Internal module detected error
COL (red): collision on Two or more racks are coded with the same rack address,
error detected and either:
z Rack address is 0: this rack does not contain the
processor; modules are mounted in the same rack
position on each rack. There will be no communication
on the local bus for this rack
or
z Rack address is not 0: modules are mounted in the
same rack position on each rack. There will be no
communication on the local bus for this rack.
off The rack addresses are correct.
0 to 3 (green): on Rack address
To resolve a collision error detected, carry out the following actions:

Step Action
1 Power off the principal supply of the racks in collision.
2 Correct the rack address.
3 Power on the principal supply.
206 35012676.02 07/2008

Rack Extender Module Accessories
Extension Cable These cables of predetermined length are used to chain BMX XBP •••• racks and to
BMX XBC •••K transport the different local bus signals.
and They are equipped at each end with a male 9-pin SUB D connector, which connect
TSX CBY •••K to the female 9-pin SUB D connector on the rack extender modules.
The BMX XBC •••K cables use connectors angled at 45°.
BMX XBC •••K
TSX CBY •••K
Note: The cumulative length of all the cables used in a PLC station is limited to
30 meters.
CAUTION
INRUSH CURRENT
Insertion and extraction of a BMX XBC •••K or a TSX CBY •••K cable must only be
done with all the station’s elements switched off (racks, PC, etc.)
35012676.02 07/2008 207

Summary table of different cable types available:

Reference Length
Modicon M340 cable BMX XBC 008K 0.8 m
BMX XBC 015K 1.5 m
BMX XBC 030K 3m
BMX XBC 050K 5m
BMX XBC 120K 12 m
Premium cable TSX CBY 010K 1m
TSX CBY 030K 3m
TSX CBY 050K 5m
TSX CBY 120K 12 m
TSX CBY 180K 18 m
208 35012676.02 07/2008

Line Terminators The local bus must be fitted with a line terminator at each end.
TSX TLY EX Line terminators are made up of a 9-pin SUB D connector and a cover containing
the adaptation components. They are mounted on the 9-pin SUB D connector on the
extension module at each end of the line.
Illustration
TSX TLY EX line terminators are provided in pairs marked A/ and /B. The must be
fitted with a terminator A/ at one end and a terminator /B at the other end.
CAUTION
INRUSH CURRENT
Insertion or extraction of a line terminator must only be done with all the station’s
racks switched off.
35012676.02 07/2008 209

210 35012676.02 07/2008

BMX XBP xxxx Rack Functions
18
At a Glance
Subject of this This section describes the different functions of the BMX XBP •••• racks.
Section

Chapter?
Topic Page
Module Addressing 212
Installing the Power Supply Modules, Processors and Other Modules 213
35012676.02 07/2008 211

BMX XBP •••• Rack Functions
Module Addressing
Introduction For all racks, the module address is geographic. It is based on its position on the
rack.
Module The following table shows the module addresses depending on the rack used.
Addressing
Rack reference Number of slots available for Module address
the modules
BMX XBP 0400 4 00 - 03
BMX XBP 0600 6 00 - 05
BMX XBP 0800 8 00 - 07
BMX XBP 1200 12 00 - 11
212 35012676.02 07/2008

Installing the Power Supply Modules, Processors and Other Modules
General A rack must house one power supply module and one processor.
Module The rules for installing modules on a rack are as follows:

Installation z The power supply module must always be installed in the slot marked CPS.
Rules z The processor must be installed in the slot marked 00.
z The I/O and application-specific modules are installed in slots marked 01 to n (n
varies according to the rack, see below table).
z The extension module is always installed in the slot marked XBE.
WARNING
Check that the processor module is installed in slot 00 before powering up the
system. Otherwise unexpected equipment operation can result.
equipment damage.
The following illustration shows the BMX XBP 0400 rack with the module slot
numbers:
XBE
CPS 00 01 02 03
It is possible to connect three I/O and application-specific modules to this rack using
the connectors marked 01 to 03.
35012676.02 07/2008 213

The following table describes the slot numbers to which the I/O and application-
specific modules may be connected on BMX XBP •••• racks.
Rack Module slot number (n)
BMX XBP 0400 01 - 03
BMX XBP 0600 01 - 05
BMX XBP 0800 01 - 07
BMX XBP 1200 01 - 11
214 35012676.02 07/2008

Index
B
AC
A D
agency approvals, 35 diagnosing CPU modules, 89, 90, 96
alarm relays diagnosing power supplies, 144
power supplies, 147 diagnostics for power supplies, 143
B E
BMXP341000, 53 Ethernet
BMXP342010, 53 connectors, 60
BMXP342020, 53 event response time, 116
BMXP342030, 53
BMXRMS008MP, 82
BMXRMS008MPF, 82 F
BMXRMS128MPF, 82 fusing, 124
BMXXBE1000, 191
BMXXBP0400, 47
BMXXBP0600, 47 G
BMXXBP0800, 47 grounding, 29
BMXXBP1200, 47 power supply, 183
BMXXCAUSB018, 55 rack, 183
BMXXCAUSB025, 55 grounding accessories, 186
BMXXEM010, 189 BMXXSP0400, 186
BMXXSP0400, 186 BMXXSP0600, 186
BMXXSP0600, 186 BMXXSP0800, 186
BMXXSP0800, 186 BMXXSP1200, 186
BMXXSP1200, 186 BMXXTSCPS10, 128
BMXXTSCPS20, 128
STBXSP3010, 186
C STBXSP3020, 186
CANopen
connectors, 58
compliance, 35
35012676.02 07/2008 215

Index
I
installing CPUs, 77
installing power supplies, 123, 134
installing racks, 175
M
memory
CPU modules, 75
memory cards, 81
Modbus
connectors, 56
P
performance, 103
power consumption, 151
R
rack extender modules, 191
real-time clocks, 64
S
STBXSP3010, 186
STBXSP3020, 186
V
VAC power systems, 139
VDV power systems, 139
W
wiring accessories
BMXXCAUSB018, 55
BMXXCAUSB025, 55
216 35012676.02 07/2008

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Modicon M340 Using Unity

Part I Modicon M340 PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 1 Introduction to Modicon M340 PLC Stations . . . . . . . . . . . . . . 13

Chapter 2 General Introduction to PLC Station Components . . . . . . . . . 15

Chapter 3 General Introduction to PLC Networks. . . . . . . . . . . . . . . . . . . 31

Chapter 4 Operating Standards and Conditions . . . . . . . . . . . . . . . . . . . . 35

Part II BMX P34 xxxx Processors . . . . . . . . . . . . . . . . . . . . . . . 47

Chapter 5 Introduction to BMX P34 xxxx Processors . . . . . . . . . . . . . . . 49

Chapter 6 General Characteristics of the BMX P34 xxxx Processors . . 67

Chapter 7 Installation of BMX P34 xxxx Processors . . . . . . . . . . . . . . . . 77

Chapter 8 BMX P34 xxxx Processors Diagnostics. . . . . . . . . . . . . . . . . . 89

Chapter 9 Processor Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Chapter 10 Introduction to BMX CPS xxxx Power Supply Modules . . . . 119

Chapter 11 Installation of BMX CPS xxxx Power Supply Modules . . . . . 123

Chapter 12 BMX CPS xxxx Power Supply Module Diagnostics. . . . . . . . 143

Chapter 13 Auxiliary Functions of the BMX CPS xxxx Power Supply

Part IV BMX XBP xxxx Racks . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Chapter 15 Introduction to BMX XBP xxxx Racks . . . . . . . . . . . . . . . . . . 169

Chapter 16 Installation and Assembly of BMX XBP xxxx Racks . . . . . . 175

Chapter 17 BMX XBE 1000 rack extender module . . . . . . . . . . . . . . . . . . 191

Chapter 18 BMX XBP xxxx Rack Functions . . . . . . . . . . . . . . . . . . . . . . . 211

The addition of this symbol to a Danger or Warning safety label indicates

What's in this This part contains the following chapters:

What's in this This chapter contains the following topics:

General Introduction to Processors

General Introduction to Racks

General Introduction to Power Supply Modules

General Introduction to Rack Extender Module

Illustration Illustration of the BMX XBE 1000 rack extender module:

General Introduction to Input/Output Modules

The following illustration shows a discrete input/output modules with 40-pin

Performance and Range of Signals Offered z Voltage/current

Type of Connector z 20-pin terminal blocks

General Introduction to Counting Modules

The following illustration shows a BMX EHC 0800 counting module:

General Introduction to Communication

Serial port on a BMX P34 2010 processor

CANopen port on a BMX P34 2030

Grounding of Installed Modules

ground connection contact by screw tightening

ground connection contact by CEM clip 2

Subject of this This chapter provides a general overview of PLC networks.

What's in this This chapter contains the following topics:

General Introduction to the Modbus Protocol

Illustration The following illustration shows a Modbus network:

Modicon M340 master configuration

Modicon M340 slave configuration

Modicon M340 slave configuration

General Introduction to an Ethernet Network

General Ethernet communication essentially targets applications of:

Illustration The following illustration shows an Ethernet network:

General Introduction to the CANopen Field Bus

General The CANopen structure consists of:

Illustration The following example illustrates a CANopen field bus architecture:

STB Input/Output Island LEXIUM 05 Controller ATV 31

What's in this This chapter contains the following topics:

Standards and Certifications