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System & Equipment Reliability Prioritization (SERP)

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System & Equipment Reliability Prioritization (SERP)

System & Equipment Reliability Prioritization (SERP) is a


process to facilitate maintenance planning with an objective
of achieving maximum reliability. SERP establishes the
relative significance of systems and equipment to an
organization’s business based on cost, production, safety,
environment, quality and other key corporate goals.

SERP is related to Reliability-Centered Maintenance (RCM), but is more


efficient and directed. The SERP process combines comprehensive system
and equipment ranking methods, equipment failure history review, personnel
knowledge harvesting and Failure Modes and Effects Analysis (FMEA) to
rapidly provide a relative prioritization systems and for each piece of
equipment.

opX’s System & Equipment Reliability Prioritization (SERP) program will


provide your business with a relative prioritization of your organization’s
facilities, systems and equipment in alignment with corporate goals and
objectives.

opX personnel’s extensive experience in the key factors of Implementation


and Integration of a SERP Process will enhance your ability to reach corporate
goals and strategies including Operational Excellence, Financial Strength and
Business Growth.

Benefits
Ø Identifies the Criticality of each System, Equipment and Component
to the Organization
Ø Provides a Relative Prioritization of all Assets and Facilities based
on Key Strategic Criteria, Values and Critical Success Factors
Ø Relative Prioritization Adapts to Changes in Key Strategic Criteria
and System Characteristics (Interactive)
Ø Maintenance and Operations are in Agreement with Priorities
Ø The Process is Dynamic and Readily Integrated with a Continuing
Improvement Program
Ø Equipment Criticality is established for Prioritizing Remedial Actions
A portion of the results from the SERP process will include System Definition
and Ranking by Element, Equipment Assignment and Ranking, Creation of a
Critical Equipment List, Maintenance Priority for Critical Equipment and
Maintenance Priority and Task Reviews for Non-Critical Equipment (i.e. Run To
Failure (RTF) evaluation).
SERP Example Results

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AHU - Makeup 3 5 5 0 5 9.17
AHU - Recirc 3 5 5 0 5 9.17
AHU - Standard 3 5 5 0 5 9.17
AHU -Computer Room 4 5 5 0 5 9.54
Air Operated Pump 1 5 10 1 3 11.66
Alarm 1 1 5 0 10 11.27
Analytical Transmitter 1 3 7 0 2 7.94
Analyzer 1 3 7 0 2 7.94
Ansul System 0 0 0 0 0 0.00
Back Flow Preventor 2 5 10 1 5 12.45
Batteries 6 7 10 0 5 14.49
Battery Charger 0 0 0 0 0 0.00
Bearings 0 0 0 0 0 0.00
Boiler 7 6 8 0 5 13.19
Chiller 5 7 10 10 5 17.29
Cimplicity HMI 1 3 1 0 0 3.32
Compactor 4 5 7 2 5 10.91
Compressor 3 5 7 0 5 10.39
Condensate Return 2 4 10 3 1 11.40
Control Valve 1 2 10 0 5 11.40
Controller 1 3 7 0 2 7.94
Cooling Tower 7 5 7 3 6 12.96

Additional Information – For your evaluation of our very effective System &
Equipment Reliability Prioritization (SERP) program, more details can be
provided on request. In addition, opX engineers are willing to visit your
facility to present and discuss further aspects of the program. Please contact
us at our website, or you can call/fax us directly.

Consulting provides a unique combination of operational,


organizational and management expertise to deliver improved Consulting llc
business management processes, organizational assessments and
917 Forest Park Ct
readiness, operational excellence and future-state performance through
Keller, TX 76248, USA
the application of industry best practices and technologies. Our firm’s
(817) 380-3004/Tel
services build upon state-of-the-art industry recognized management (817) 380-3005/Fax
theories and methods, business processes and technologies, research
www.opxconsulting.com
and developments of leading organizations such as the Project
Management Institute, the Balanced Score Card Institute.

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