System & Equipment Reliability Prioritization (SERP)
System & Equipment Reliability Prioritization (SERP)
System & Equipment Reliability Prioritization (SERP)
Benefits
Ø Identifies the Criticality of each System, Equipment and Component
to the Organization
Ø Provides a Relative Prioritization of all Assets and Facilities based
on Key Strategic Criteria, Values and Critical Success Factors
Ø Relative Prioritization Adapts to Changes in Key Strategic Criteria
and System Characteristics (Interactive)
Ø Maintenance and Operations are in Agreement with Priorities
Ø The Process is Dynamic and Readily Integrated with a Continuing
Improvement Program
Ø Equipment Criticality is established for Prioritizing Remedial Actions
A portion of the results from the SERP process will include System Definition
and Ranking by Element, Equipment Assignment and Ranking, Creation of a
Critical Equipment List, Maintenance Priority for Critical Equipment and
Maintenance Priority and Task Reviews for Non-Critical Equipment (i.e. Run To
Failure (RTF) evaluation).
SERP Example Results
e
t
s
os
im
pe
tC
tT
ct l
Ty
pa nta
y
en
en
nt
nc
Im me
em
em
ne
da
n
po
un
ro
ty
la
la
om
vi
fe
R
ep
ep
ed
EC
En
Sa
C
R
AHU - Makeup 3 5 5 0 5 9.17
AHU - Recirc 3 5 5 0 5 9.17
AHU - Standard 3 5 5 0 5 9.17
AHU -Computer Room 4 5 5 0 5 9.54
Air Operated Pump 1 5 10 1 3 11.66
Alarm 1 1 5 0 10 11.27
Analytical Transmitter 1 3 7 0 2 7.94
Analyzer 1 3 7 0 2 7.94
Ansul System 0 0 0 0 0 0.00
Back Flow Preventor 2 5 10 1 5 12.45
Batteries 6 7 10 0 5 14.49
Battery Charger 0 0 0 0 0 0.00
Bearings 0 0 0 0 0 0.00
Boiler 7 6 8 0 5 13.19
Chiller 5 7 10 10 5 17.29
Cimplicity HMI 1 3 1 0 0 3.32
Compactor 4 5 7 2 5 10.91
Compressor 3 5 7 0 5 10.39
Condensate Return 2 4 10 3 1 11.40
Control Valve 1 2 10 0 5 11.40
Controller 1 3 7 0 2 7.94
Cooling Tower 7 5 7 3 6 12.96
Additional Information – For your evaluation of our very effective System &
Equipment Reliability Prioritization (SERP) program, more details can be
provided on request. In addition, opX engineers are willing to visit your
facility to present and discuss further aspects of the program. Please contact
us at our website, or you can call/fax us directly.