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GS2 Series – Introduction

GS2 Series Drives
hp 0.25 0.5 1 2 3 5 7.5 10
Motor Rating
kW 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5
115V Single-Phase Input / 230V Three-Phase Output 4 4 4
230V Single-Phase Input / 230V Three-Phase Output 4 4 4 4
230V Three-Phase Input / Output 4 4 4 4 4 4
460V Three-Phase Input / Output 4 4 4 4 4 4
575V Three-Phase Input / Output 4 4 4 4 4 4

Features Accessories
• Simple Volts/Hertz control • AC line reactors
• Sinusoidal Pulse Width Modulation • EMI filters
(PWM) • RF filter
• 1-12 kHz carrier frequency • Braking resistors
• IGBT technology • Fuse kits and replacement fuses
• Starting torque: 125% at 0.5 Hz/150% at • DIN rail mounting adapter
5 Hz (see “Accessories” table for
• 150% rated current for one minute applicability)
• Electronic overload protection • Replacement keypads
• Stall prevention • Keypad cables in 1, 3, and 5-meter
• Adjustable accel and decel ramps lengths
• S-curve settings for acceleration and • Ethernet interface
deceleration • Four and eight-port serial
• Automatic torque compensation communication breakout boards
• Automatic slip compensation • KEPDirect I/O or OPC Server
• Dynamic braking circuit • GSoft drive configuration software
• DC braking • USB-485M – USB to RS-485 PC adapter
Overview • Three skip frequencies (see “Communications Products”
• Trip history chapter for detailed information)
The GS2 series of AC drives offers all of the
• Programmable jog speed • Serial communication cables available
features of our GS1 drive plus dynamic
• Integral PID control for creating plug and play RS-232/RS-485
braking, PID and a removable keypad. The
• Removable keypad with speed potenti- networks with AutomationDirect PLCs.
drive can be configured using the built-
ometer See the comm cable matrix on page 124
in digital keypad or with the standard Detailed descriptions and specifications for
• Programmable analog input
RS-232/RS-485 serial communications GS accessories are available in the “GS/
• Programmable analog output DURApulse Accessories” section.
port. The standard keypad allows you to
• Six programmable digital inputs
configure the drive, set the speed, start
and stop the drive, command forward
• Two programmable relay outputs Typical Applications
• RS-232/485 Modbus communications up to
and reverse direction of motor shaft, • Conveyors
38.4 Kbps.
and monitor specific parameters during • Fans
• Optional Ethernet communications
operation. Each GS2 features one analog • Pumps
• Two-year warranty
and six programmable digital inputs, and • Compressors
• UL/cUL/CE* listed
one analog and two programmable relay • HVAC
* GS2-5xxx 575V drives NOT CE
outputs. •Material handling
compliant
• Mixing
• Shop tools

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GS2 Series Specifications

115V CLASS GS2 SERIES
Model GS2-10P2 GS2-10P5 GS2-11P0
Price $156.00 $166.00 $186.00
HP 1/4hp 1/2hp 1hp
Motor Rating
kW 0.2kW 0.4kW 0.75kW
Rated Output Capacity (kVA) 0.6 1.0 1.6
Rated Input Voltage Single-phase : 100 to 120 VAC ±10% 50/60 Hz ±5%
Rated Output Voltage Three-phase, two times proportion to input voltage
Rated Input Current (A) 6 9 16
Rated Output Current (A) 1.6 2.5 4.2
Frequency 60–0 Hz, 0–100% rated current, start time 0.0–5.0 seconds, Stop Time 0.0–25.0
DC Braking seconds
Watt Loss @ 100% I (W) 24 34 46
Weight (lb) 3.5 3.6 3.7
Dimensions*** (HxWxD) (mm [in]) 151.0 x 100.0 x 140.5 [5.94 x 3.94 x 5.53]
Accessories
Input side of drive LR-10P2-1PH LR-10P5-1PH LR-11P0-1PH
(1 Phase)*
Line Reactor
Output side of drive LR-20P5 LR-21P0
(3 Phase)*
Braking Resistor GS-20P5-BR GS-20P5-BR GS-21P0-BR
EMI Filter 20DRT1W3S
RF Filter RF220X00A
Fuse Kit Single Phase** GS-10P2-FKIT-1P GS-10P5-FKIT-1P GS-11P0-FKIT-1P
Replacement Fuses Single Phase** GS-10P2-FUSE-1P GS-10P5-FUSE-1P GS-11P0-FUSE-1P
DIN Rail Mounting Adapter GS2-DR02
Spare Keypad, GS2 Series Drive GS2-KPD
Keypad Cable, GS2 Series, 1 meter GS-CBL2-1L
Keypad Cable, GS2 Series, 3 meter GS-CBL2-3L
Keypad Cable, GS2 Series, 5 meter GS-CBL2-5L
Ethernet Communications module for GS Series GS-EDRV100
Drives (DIN rail mounted)
USB to RS232 PC Communication Adapter USB-RS232
RS-232 Serial Cable, GS2 Drive to DL05/06, CLICK, GS-RJ12-CBL-2
D2-250/260, D4-450, P3-550
USB to RS-485 PC Communication Adapter USB-485M
RS-485 Communication Distribution Module ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10
(for creating plug and play RS-485 networks)
RS-485 Serial Cable, GS Drive to DL06/D2-260 GS-485HD15-CBL-2
RS-485 Serial Cable, GS-485RJ12-CBL-2
GS Drive to ZIPLink CDM Module
Software GSoft / KEPDirect
OPC Server KEPDirect
*Note: GS2-1xxx drives require 115V class input line reactors and 230V class output line reactors.
**Note: Single phase fuse kits and fuses are used only with GS2-1xxx drives.
***Note: Height dimension does not include external ground terminal, which adds 10 to 15 mm. Refer to dimensional drawings for details.

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GS2 Series Specifications

230V CLASS GS2 SERIES
Model GS2-20P5 GS2-21P0 GS2-22P0 GS2-23P0 GS2-25P0 GS2-27P5
Price $158.00 $177.00 $251.00 $309.00 $363.00 $465.00
HP 1/2hp 1hp 2hp 3hp 5hp 7.5hp
Motor Rating
kW 0.4kW 0.75kW 1.5kW 2.2kW 3.7kW 5.5kW
Rated Output Capacity (kVA) 1.0 1.9 2.7 3.8 6.5 9.5
Three-phase :
Rated Input Voltage Single/Three-phase : 200/208/220/230/240 VAC ±10%; 50/60Hz ±5% 200/208/220/230/240 VAC ±10%;
50/60 Hz ±5%
Rated Output Voltage Three-phase : Corresponds to input voltage
Rated Input Current (A) 6.3/2.9 11.5/6.3 15.7/8.8 27.0/12.5 19.6 28
Rated Output Current (A) 2.5 5.0 7.0 10 17 25
DC Braking Frequency 60–0 Hz, 0–100% rated current, start time 0.0–5.0 seconds, Stop Time 0.0–25.0 seconds
Watt Loss @ 100% I (W) 34 57 77 111 185 255
Weight (lb) 3.5 3.6 3.7 8.5 8.5 8.5
Dimensions* (HxWxD) (mm [in]) 151.0 x 100.0 x 140.5 [5.94 x 3.94 x 5.53] 220.0 x 125.0 x 189.5 [8.66 x 4.92 x 7.46]

Accessories
Single-Phase LR-20P5-1PH LR-21P0-1PH LR-22P0-1PH LR-23P0-1PH n/a n/a
Line Reactor
Three-Phase LR-20P5 LR-21P0 LR-22P0 LR-23P0 LR-25P0 LR-27P5
Braking Resistor GS-20P5-BR GS-21P0-BR GS-22P0-BR GS-23P0-BR GS-25P0-BR GS-27P5-BR
EMI Filter (single phase input) 20DRT1W3S 32DRT1W3C 40TDS4W4B
RF Filter RF220X00A
Single-Phase GS-20P5-FKIT-1P GS-21P0-FKIT-1P GS-22P0-FKIT-1P GS-23P0-FKIT-1P N/A N/A
Fuse Kit
Three-Phase GS-20P5-FKIT-3P GS-21P0-FKIT-3P GS-22P0-FKIT-3P GS-23P0-FKIT-3P GS-25P0-FKIT-3P GS-27P5-FKIT

Single-Phase GS-20P5-FUSE-1P GS-21P0-FUSE-1P GS-22P0-FUSE-1P GS-23P0-FUSE-1P N/A N/A

Replacement Fuses
Three-Phase GS-20P5-FUSE-3P GS-21P0-FUSE-3P GS-22P0-FUSE-3P GS-23P0-FUSE-3P GS-25P0-FUSE GS-27P5-FUSE
DIN Rail Mounting Adapter GS2-DR02 n/a
Spare Keypad, GS2 Series Drive GS2-KPD
Keypad Cable, GS2 Series, 1 meter GS-CBL2-1L
Keypad Cable, GS2 Series, 3 meter GS-CBL2-3L
Keypad Cable, GS2 Series, 5 meter GS-CBL2-5L
Ethernet Communications module for GS GS-EDRV100
Series Drives (DIN rail mounted)
USB to RS232 PC Communication Adapter USB-RS232
RS-232 Serial Cable, GS2 Drive to
DL05/06, CLICK, D2-250/260, D4-450, GS-RJ12-CBL-2
P3-550
USB to RS-485 PC Communication USB-485M
Adapter
RS-485 Communication Distribution
Module (for creating plug and play ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10
RS-485 networks)
RS-485 Serial Cable, GS Drive to GS-485HD15-CBL-2
DL06/D2-260
RS-485 Serial Cable, GS-485RJ12-CBL-2
GS Drive to ZIPLink CDM Module
Software GSoft / KEPDirect
OPC Server KEPDirect
*Note: Height dimension does not include external ground terminal, which adds 10 to 15 mm. Refer to dimensional drawings for details.

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GS2 Series Specifications

460V CLASS GS2 SERIES
Model GS2-41P0 GS2-42P0 GS2-43P0 GS2-45P0 GS2-47P5 GS2-4010
Price $261.00 $303.00 $357.00 $410.00 $586.00 $725.00
HP 1hp 2hp 3hp 5hp 7.5hp 10hp
Motor Rating
kW 0.8kW 1.5kW 2.2kW 4kW 5.5kW 7.5kW
Rated Output Capacity (kVA) 2.3 3.1 3.8 6.2 9.9 13.7
Rated Input Voltage Three-phase: 380/400/415/440/460/480 VAC ±10%; 50/60 Hz ±5%
Rated Output Voltage Corresponds to input voltage
Rated Input Current (A) 4.2 5.7 6.0 8.5 14 23
Rated Output Current (A) 3.0 4.0 5.0 8.2 13 18
DC Braking Frequency 60–0 Hz, 0–100% rated current, Start Time 0.0–5.0 seconds, Stop Time 0.0–25.0 seconds
Watt Loss @ 100% I (W) 73 86 102 170 240 255
Weight (lb) 3.5 3.6 3.7 8.5 8.5 8.5
Dimensions* (HxWxD) (mm [in]) 151.0 x 100.0 x 140.5 [5.94 x 3.94 x 5.53] 220.0 x 125.0 x 189.5 [8.66 x 4.92 x 7.46]

Accessories
Line Reactor LR-41P0 LR-42P0 LR-43P0 LR-45P0 LR-47P5 LR-4010
Braking Resistor GS-41P0-BR GS-42P0-BR GS-43P0-BR GS-45P0-BR GS-47P5-BR GS-4010-BR
EMI Filter 11TDT1W4S 17TDT1W44 26TDT1W4B4
RF Filter RF220X00A
Fuse Kit GS-41P0-FKIT GS-42P0-FKIT GS-43P0-FKIT GS-45P0-FKIT GS-47P5-FKIT GS-4010-FKIT
Replacement Fuses GS-41P0-FUSE GS-42P0-FUSE GS-43P0-FUSE GS-45P0-FUSE GS-47P5-FUSE GS-4010-FUSE
DIN Rail Mounting Adapter GS2-DR02 n/a
Spare Keypad, GS2 Series Microdrive GS2-KPD
Keypad Cable, GS2 Series, 1 meter GS-CBL2-1L
Keypad Cable, GS2 Series, 3 meter GS-CBL2-3L
Keypad Cable, GS2 Series, 5 meter GS-CBL2-5L
Ethernet Communications Module for GS Series GS-EDRV100
Drives (DIN rail mounted)
USB to RS232 PC Communication Adapter USB-RS232
RS-232 Serial Cable, GS2 Drive to DL05/06, GS-RJ12-CBL-2
CLICK, D2-250/260, D4-450, P3-550
USB to RS-485 PC Communication Adapter USB-485M
RS-485 Communication Distribution Module ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10
(for creating plug and play RS-485 networks)
RS-485 Serial Cable, GS Drive to DL06/D2-260 GS-485HD15-CBL-2
RS-485 Serial Cable, GS-485RJ12-CBL-2
GS Drive to ZIPLink CDM Module
Software GSoft / KEPDirect
OPC Server KEPDirect
*Note: Height dimension does not include external ground terminal, which adds 10 to 15 mm. Refer to dimensional drawings for details.

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GS2 Series Specifications

575V CLASS GS2 SERIES
Model GS2-51P0 GS2-52P0 GS2-53P0 GS2-55P0 GS2-57P5 GS2-5010
Price $279.00 $319.00 $378.00 $491.00 $721.00 $812.00
HP 1hp 2hp 3hp 5hp 7.5hp 10hp
Motor Rating
kW 0.75kW 1.5kW 2.2kW 3.7kW 5.5kW 7.5kW
Rated Output Capacity (kVA) 1.7 3.0 4.2 6.6 9.9 12.2
Rated Input Voltage Three-phase: 500 to 600 VAC -15/+10%; 50/60 Hz ±5%
Rated Output Voltage Corresponds to input voltage
Rated Input Current (A) 2.4 4.2 5.9 7.0 10.5 12.9
Rated Output Current (A) 1.7 3.0 4.2 6.6 9.9 12.2
DC Braking Frequency 60-0 Hz, 0-100% rated current, Start Time 0.0-5.0 seconds, Stop Time 0.0-25.0 seconds
Watt Loss @ 100% I (W) 30 58 83 132 191 211
Weight (lb) 3.3 3.3 4.4 7.0 7.0 7.3
Dimensions* (HxWxD) (mm [in]) 151.0 x 100.0 x 140.5 [5.94 x 3.94 x 5.53] 220.0 x 125.0 x 189.5 [8.66 x 4.92 x 7.46]

Accessories
Line Reactor LR-51P0 LR-52P0 LR-53P0 LR-55P0 LR-5010
GS-4010-BR
GS-42P0-BR x (2)
Braking Resistor GS-42P0-BR
in parallel
x (2)
in series
EMI Filter not available
RF Filter RF220X00A
Fuse Block (Edison 3-pole part #) BC6033PQ or CHCC3D or CHCC3DI
HCLR6 HCLR10 HCLR20 HCLR30
HCLR15
Replacement Fuses (Edison Fuse part #) (10 fuses per (10 fuses per
(10 fuses per pack)
(10 fuses per (10 fuses per
pack) pack) pack) pack)
DIN Rail Mounting Adapter GS2-DR02 n/a
Spare Keypad, GS2 Series Microdrive GS2-KPD
Keypad Cable, GS2 Series, 1 meter GS-CBL2-1L
Keypad Cable, GS2 Series, 3 meter GS-CBL2-3L
Keypad Cable, GS2 Series, 5 meter GS-CBL2-5L
Ethernet Communications Module for GS Series GS-EDRV100
Drives (DIN rail mounted)
USB to RS232 PC Communication Adapter USB-RS232
RS-232 Serial Cable, GS2 Drive to DL05/06, GS-RJ12-CBL-2
CLICK, D2-250/260, D4-450, P3-550
USB to RS-485 PC Communication Adapter USB-485M
RS-485 Communication Distribution Module ZL-CDM-RJ12X4 / ZL-CDM-RJ12X10
(for creating plug and play RS-485 networks)
RS-485 Serial Cable, GS Drive to DL06/D2-260 GS-485HD15-CBL-2
RS-485 Serial Cable, GS-485RJ12-CBL-2
GS Drive to ZIPLink CDM Module
Software GSoft / KEPDirect
OPC Server KEPDirect
*Note: Height dimension does not include external ground terminal, which adds 10 to 15 mm. Refer to dimensional drawings for details.

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GS2 Series – General Specifications

General Specifications
Control Characteristics
Control System Sinusoidal Pulse Width Modulation, carrier frequency 1kHz–12kHz
Output Frequency Resolution 0.1 Hz
Overload Capacity 150% of rated current for 1 minute
Torque Characteristics Includes auto-torque boost, auto-slip compensation, starting torque 125% @ 0.5Hz/150% @ 5.0Hz
Braking Torque 20% without dynamic braking resistor, 125% with optional braking resistor
Operation frequency 60–0 Hz, 0–100% rated current. Start time 0.0–5.0 seconds. Stop time 0.0–0 25.0
DC Braking seconds
0.1 to 600 seconds (linear or non-linear acceleration/deceleration), second acceleration/deceleration
Acceleration/Deceleration Time available
V/F pattern adjustable. Settings available for Constant Torque - low and high starting torque,
Voltage/Frequency Pattern Variable Torque - low and high starting torque, and user configured
Stall Prevention Level 20 to 200% or rated current
Operation Specifications
Keypad Setting by <UP> or <DOWN> buttons or potentiometer
Frequency Potentiometer - 3k to 5kh/2W, 0 to 10VDC (input impedance 10kh), 0 to 20mA / 4 to 20 mA (input
Setting External Signal impedance 250h),
Multi-speed inputs 1 to 3, Serial Communication RS232 and RS485 (Modbus RTU)
Operation Keypad Setting by <RUN>, <STOP> buttons
Setting Forward/Stop, Reverse/Stop (run/stop, fwd/rev), 3-wire control, Serial Communication RS232 and
External Signal RS485 (Modbus RTU)
Inputs 6 user-programmable: FWD/STOP, REV/STOP, RUN/STOP, REV/FWD, Run momentary (N.O.), STOP
momentary (N.C.), External Fault (N.O./N.C.), External Reset, Multi-Speed Bit (1-3), Jog, External Base
Block (N.O./N.C.),
Digital Second Accel/Decel Time, Speed Hold, Increase Speed, Decrease Speed, Reset Speed to Zero, PID
Input
Terminals Disable (N.O.),
PID Disable (N.C.), Input Disable
1 user-configurable, 0 to 10VDC (input impedance 10k h) or 0 to 20mA / 4 to 20mA (input impedance
Analog 250h ), 10 bit resolution Frequency setpoint or PID process variable PV
2 user-programmable; Inverter Running, Inverter Fault, At Speed, Zero Speed, Above Desired
Frequency, Below Desired Frequency, At Maximum Speed, Over Torque Detected, Above Desired
Output Digital Current, Below Desired Current,
Terminals PID Deviation Alarm
1 user-programmable: 0 to 10VDC (max load 2mA), 8 bit resolution frequency, current, process
Outputs Analog variable PV
Automatic voltage regulation, voltage/frequency characteristics selection, non-linear acceleration/
deceleration, upper and lower frequency limiters, 7-stage speed operation, adjustable carrier
Operating Functions frequency (1 to 12 kHz), PID control, skip frequencies, analog gain & bias adjustment, jog, electronic
thermal relay, automatic torque boost, trip history, software protection
Electronic Thermal, Overload Relay, Auto Restart after Fault, Momentary Power Loss, Reverse
Operation Inhibit, Auto Voltage Regulation, Over-Voltage Trip Prevention, Auto Adjustable Accel/
Decel, Over-Torque Detection Mode,
Protective Functions Over-Torque Detection Level, Over-Torque Detection Time, Over-Current Stall Prevention during
Acceleration,
Over-Current Stall Prevention during Operation
Operator Devices 8-key, 4-digit, 7-segment LED, 14 status LEDs, potentiometer
Programming Parameter values for setup and review, fault codes
Operator
Interface Actual Operating Frequency, RPM, Scaled Frequency, Amps, % Load, Output Voltage, DC Bus Voltage,
Status Display Process Variable, Set-point Frequency
Key Functions RUN, STOP/RESET, FWD/REV, PROGRAM, DISPLAY, <UP>, <DOWN>, ENTER
Enclosure Rating Protected chassis, IP20
-10° to 50°C (14°F to 122°F)
Ambient Temperature -10° to 40°C (14°F to 104°F) For models 7.5 hp (5.5 kW) and higher

Environment Storage Temperature -20° to 60 °C (-4°F to 140°F) - during short-term transportation period
Ambient Humidity 20 to 90% RH (non-condensing)
Vibration 9.8 m/s2 (1G), less than 10Hz; 5.9 m/s2 (0.6G) 10 to 60 Hz
Installation Location Altitude 1000m or lower above sea level, keep from corrosive gas, liquid and dust
Noise filter, input AC reactor, output AC reactor, cable for remote operator, programming software
Options (GSOFT),
Dynamic braking resistor, input fuses, ethernet interface (GS-EDRV100), EMI filters

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GS2 Specifications – Installation

Understanding the installation requirements for
your GS2 drive will help to ensure that it operates
within its environmental and electrical limits.
Note: Never use only this catalog for installation instructions or
operation of equipment; refer to the user manual, GS2-M.

Environmental Specifications
Fan
Protective Structure 1 IP20
-10 to 50°C (14°F to
Ambient Operating 122°F) -10 to 40°C (14°F 6in
Temperature 2 to 104°F) for models [150mm]
7.5HP and higher minimum
Storage -20 to 60°C (-4°F to 140°F)
2in
[50mm]
Temperature 3 min

Humidity To 90% (no condensation)

5.9 m/s2 (0.6g), 10 to

Vibration 4 55 Hz 2in
[50mm]
Altitude 1,000 m or less, minimum
Location indoors (no corrosive
gases or dust)

1: Protective structure is based upon EN60529

2: The ambient temperature must be in the range of
-10° to 40° C. If the range will be up to 50° C, you
will need to set the carrier frequency to 2.1 kHz or 6in
less and derate the output current to 80% or less. [150mm]
See our Web site for derating curves. minimum

3: The storage temperature refers to the short-term

temperature during transport.
4: Conforms to the test method specified in JIS CO911
(1984)

Input
Power To
Watt-loss Chart Motor
Warning: M
 aximum ambient temperatures
GS2 Drive Model At full load must not exceed 50°C (122°F), or
GS2-10P2 24 40°C (104°F) for models 7.5 hp
(5.5 kW) and higher!
GS2-10P5 34
GS2-11P0 46
GS2-20P5 34
Panel Ground braid
GS2-21P0 57 copper lugs
GS2-22P0 77
Air Flow
GS2-23P0 111
GS2-25P0 185
GS2-27P5 255 Panel or single
point ground*
GS2-41P0 73 Star washers*

GS2-42P0 86
* For painted sub-panels, scrape
GS2-43P0 102
the paint from underneath the
GS2-45P0 170 star washers before tightening

GS2-47P5 240 them.

GS2-4010 255
Warning: AC drives generate a large amount of
GS2-51P0 30
heat which may damage the AC drive. Auxiliary
GS2-52P0 58 cooling methods are typically required in order
not to exceed maximum ambient temperatures.
GS2-53P0 83
GS2-55P0 132
GS2-57P5 191
GS2-5010 211

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GS2 Specifications – Terminals

Main Circuit Wiring
Terminal Description
L1, L2, L3 Input power
T1, T2, T3 AC drive output
B1, B2 DB resistor input
Ground

Control Circuit Terminals

Terminal Symbol Description
R1O Relay output 1 normally open
R1C Relay output 1 normally closed
R1 Relay output 1 common
R2O Relay output 2 normally open
R2C Relay output 2 normally closed
R2 Relay output 2 common
DI1 Digital input 1
DI2 Digital input 2
DI3 Digital input 3
DI4 Digital input 4
DI5 Digital input 5
DI6 Digital input 6
DCM Digital common
AI Analog input
+10V Internal power supply (DC 10V) @ 10 mA
AO Analog output
ACM Analog common

Note: U
 se twisted-shielded, twisted-pair or shielded-lead wires for the control signal wiring. It is recommended to run all signal wiring in a separate steel conduit. The
shield wire should only be connected at the drive. Do not connect shield wire on both ends.

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GS2 Specifications – Basic Wiring Diagram

Note: Users MUST connect wiring according to the circuit diagram shown below. (Refer to user manual GS2-M for additional specific wiring information.)

Note: Please
 refer to the following pages for explanations and information regarding line reactors (71), braking resistors (90), EMI filters (102), RF filters (111),
and fuses (112).

Power Source* AC Motor

L1 T1
100-120V ±10%
GS2-xxxx
200-240V ±10%
380-480V ±10% L2
T2 IM
500-600V -15%;+10% T3
(50,60Hz ±5%) L3

* Use terminals L1, L2 for 115V 1-phase B1 Braking resistor

models; use any two of L1, L2, L3 for (optional)
230V 1-phase models. B2
Grounding resistance
less than 0.1 R1
Multi-function output contacts
R1C 120VAC/24VDC @5A
DI1 230VAC @2.5A
Forward/Stop R1O Inverter Running

DI2
Reverse/Stop
R2
Multi-function output contacts
DI3 120VAC/24VDC @5A
External Fault R2C
230VAC @2.5A
(N.O.) R2O
DI4 Inverter Fault
Multi-Speed 1
Potentiometer (3-5 k) (may be
DI5
required for some
Analog AO
Multi-Speed 2 output meters)
DI6
0 to +10 VDC +
2mA max - Voltmeter
Multi-Speed 3 ACM
DCM Output Frequency
RJ-12
(6P4C)
Analog voltage +10V RJ-12 Serial Comm Port*
0-10 VDC (10mA max) Interface (See Warning)
Potentiometer RS-485 RS-232
AI 6 1
3-5 k  2: GND 2: GND
Analog current ACM
3: SG- 3: RXD
0-20 mA 4: SG+ 4: TXD
4-20 mA 5: +5V 5: +5V

*Optional ZIPLink serial communication cables

available for plug and play connectivity to
Factory default setting AutomationDirect PLCs. See the comm cable
selection matrix on page 112.

Factory default source of frequency command is via the keypad potentiometer

Main circuit (power) terminals Control circuit terminal Shielded leads

Warning: D
 o not plug a modem or telephone into the GS2 RJ-12 Serial Comm Port, or permanent damage may result.
Terminals 2 and 5 should not be used as a power source for your communication connection.

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GS2 Specifications – Dimensions

GS2-10P2, GS2-10P5, GS2-11P0; GS2-20P5, GS2-21P0, GS2-22P0;
GS2-41P0, GS2-42P0, GS2-43P0; GS2-51P0, GS2-52P0, GS2-53P0

GS2-23P0, GS2-25P0, GS2-27P5;

GS2-45P0, GS2-47P5, GS2-4010; GS2-55P0, GS2-57P5, GS2-5010

www.automationdirect.com/drives AC Drives tGSX-17

 For the latest prices, please check AutomationDirect.com.

Wiring Solutions
Wiring Solutions using the ZIPLink Wiring System
ZIPLinks eliminate the normally tedious process of wiring between termination, options for connecting to third party devices, GS,
devices by utilizing prewired cables and DIN rail mount connector DuraPulse and SureServo Drives, and specialty relay, transorb
modules. It’s as simple as plugging in a cable connector at either and communications modules. Pre-printed I/O-specific adhesive
end or terminating wires at only one end. Prewired cables keep label strips for quick marking of ZIPLink modules are provided
installation clean and efficient, using half the space at a fraction with ZIPLink cables. See the following solutions to help deter-
of the cost of standard terminal blocks. There are several wiring mine the best ZIPLink system for your application.
solutions available when using the ZIPLink System ranging from
PLC I/O-to-ZIPLink Connector Modules that are ready for field

Solution 1: DirectLOGIC, CLICK and Productivity3000

I/O Modules to ZIPLink Connector Modules
Using the PLC I/O Modules to ZIPLink Connector
When looking for quick and easy I/O-to-field termination, a ZIPLink
Modules selector tables located in this section,
connector module used in conjunction with a prewired ZIPLink cable,
consisting of an I/O terminal block at one end and a multi-pin connector 1. Locate your I/O module/PLC.
at the other end, is the best solution. 2. Select a ZIPLink Module.
3. Select a corresponding ZIPLink Cable.

Solution 2: DirectLOGIC, CLICK and Productivity3000

I/O Modules to 3rd Party Devices
When wanting to connect I/O to another device within close proximity
Using the I/O Modules to 3rd Party Devices selector
of the I/O modules, no extra terminal blocks are necessary when using
tables located in this section,
the ZIPLink Pigtail Cables. ZIPLink Pigtail Cables are prewired to an I/O
terminal block with color-coded pigtail with soldered-tip wires on the 1. Locate your PLC I/O module.
other end. 2. Select a ZIPLink Pigtail Cable that is compatible
with your 3rd party device.

Solution 3: GS Series and DURAPulse Drives Using the Drives Communication selector tables located
Communication Cables in this section,
Need to communicate via Modbus RTU to a drive or a 1. Locate your Drive and type of communications.
network of drives? 2. Select a ZIPLink cable and other associated hardware.
ZIPLink cables are available in a wide range of
configurations for connecting to PLCs and SureServo,
SureStep, Stellar Soft Starter and AC drives. Add a ZIPLink
communications module to quickly and easily set up a
multi-device network.

tGSX-122 AC Drives 1-800-633-0405

 For the latest prices, please check AutomationDirect.com.

Wiring Solutions

Solution 4: Serial Communications Cables

ZIPLink offers communications cables for use with DirectLOGIC, CLICK, Using the Serial Communications Cables selector
and Productivity3000 CPUs, that can also be used with other communica- table located in this section,
tions devices. Connections include a 6-pin RJ12 or 9-pin, 15-pin and 25-pin 1. Locate your connector type
D-sub connectors which can be used in conjunction with the RJ12 or D-Sub 2. Select a cable.
Feedthrough modules.

Solution 5: Specialty ZIPLink Modules

For additional application solutions, ZIPLink modules are available in a Using the ZIPLink Specialty Modules selector table
variety of configurations including stand-alone relays, 24VDC and 120VAC located in this section,
transorb modules, D-sub and RJ12 feedthrough modules, communication 1. Locate the type of application.
port adapter and distribution modules, and SureServo 50-pin I/O interface 2. Select a ZIPLink module.
connection.

Solution 6: ZIPLink Connector Modules to 3rd Party

Devices Using the Universal Connector Modules and Pigtail
If you need a way to connect your device to terminal blocks without all Cables table located in this section,
that wiring time, then our pigtail cables with color-coded soldered-tip 1. Select module type.
wires are a good solution. Used in conjunction with any compatible 2. Select the number of pins.
ZIPLink Connector Modules, a pigtail cable keeps wiring clean and easy 3. Select cable.
and reduces troubleshooting time.

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 For the latest prices, please check AutomationDirect.com.

Motor Controller Communication

Drive / Motor Controller (GS/DURAPulse/SureServo/SureStep/Stellar) ZIPLink Selector
Drive / Motor Controller Communications ZIPLink Cable
Comm Port Type Cable Cable Other Hardware
Controller Comm Port Type Network/Protocol Connects to (2 meter length) Connectors Required
DL06 PLCs –
Port 2 (HD15) GS-485HD15-CBL-2 RJ12 to HD15
D2-260 CPU –
GS1 RJ12 RS-485 Modbus RTU GS-EDRV100 RJ12 GS-EDRV-CBL-2 –
RJ12 to RJ12
ZL-CDM-RJ12Xxx* RJ12 GS-485RJ12-CBL-2 –
RJ12 to 5-pin
FA-ISOCON 5-pin Connector GS-ISOCON-CBL-2 –
plug
CLICK PLCs –
Port 2 (RJ12)
DL05 PLCs –
DL06 PLCs
RS-232 Modbus RTU D2-250-1 CPU Port 2 (HD15) GS-RJ12-CBL-2 RJ12 to RJ12 FA-15HD
D2-260 CPU
D4-450 CPU Port 3 (25-pin) FA-CABKIT
GS2 RJ12
P3-550 CPU Port 2 (RJ12) –
DL06 PLCs –
Port 2 (HD15) GS-485HD15-CBL-2 RJ12 to HD15
D2-260 CPU –
RS-485 Modbus RTU GS-EDRV100 RJ12 GS-EDRV-CBL-2 –
RJ12 to RJ12
ZL-CDM-RJ12Xxx* RJ12 GS-485RJ12-CBL-2 –
RJ12 to 5-pin
FA-ISOCON 5-pin Connector GS-ISOCON-CBL-2 –
plug
DL06 PLCs –
Port 2 (HD15) GS-485HD15-CBL-2 RJ12 to HD15
D2-260 CPU –
DuraPulse
RJ12 RS-485 Modbus RTU GS-EDRV100 RJ12 GS-EDRV-CBL-2 –
(GS3) RJ12 to RJ12
ZL-CDM-RJ12Xxx* RJ12 GS-485RJ12-CBL-2 –
RJ12 to 5-pin
FA-ISOCON 5-pin Connector GS-ISOCON-CBL-2 –
plug
DL06 PLCs
Stellar
(Soft D2-250-1 CPU Port 2 (HD15) SR44-485HD15-CBL-2 RJ45 to HD15
RJ45** RS-485 Modbus RTU SR44-RS485**
Starter) D2-260 CPU
SR44 Series
ZL-CDM-RJ12Xxx* RJ12 SR44-485RJ45-CBL-2 RJ45 to RJ12
CLICK PLCs –
Port 2 (RJ12)
DL05 PLCs –
DL06 PLCs
6-pin IEEE to
RS-232 Modbus RTU D2-250-1 CPU Port 2 (HD15) SVC-232RJ12-CBL-2 FA-15HD
RJ12
D2-260 CPU

SureServo IEEE1394 (CN3) D4-450 CPU Port 3 (25-pin) FA-CABKIT

P3-550 CPU Port 2 (RJ12) –
DL06 PLCs 6-pin IEEE to –
Port 2 (HD15) SVC-485HD15-CBL-2
D2-260 CPU HD15 –
RS-485 Modbus RTU 6-pin IEEE to
ZL-CDM-RJ12Xxx* RJ12 SVC-485RJ12-CBL-2 –
RJ12
6-pin IEEE to
USB-485M RJ45 SVC-485CFG-CBL-2 –
RJ45
DL06 PLCs –
D2-250-1 CPU HD15-pin to –
Port 2 (HD15) STP-232HD15-CBL-2
RJ12
D2-260 CPU
(Port2) –
SureStep RJ12 RS-232 ASCII DL05 PLCs –
RJ12
CLICK PLCs –
STP-232RJ12-CBL-2 RJ12 to RJ12
Do-more PLC Port 2 (Serial) –
Productivity Series RS-232 Serial –
* When using the ZL-CDM-RJ12Xxx ZIPLink Communication Distribution Module, replace the lowercase “xx” with the number of RJ12 ports, i.e. “4” for four ports, or
“10” for ten ports. (ex: ZL-CDM-RJ12X4 or ZL-CDM-RJ12X10)
** The SR44-RS485 Communications Adapter must be installed for RS-485 communications with the Stellar soft starters.

tGSX-124 AC Drives 1-800-633-0405