WO2022209972A1 - 吸収体 - Google Patents
吸収体 Download PDFInfo
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- WO2022209972A1 WO2022209972A1 PCT/JP2022/012368 JP2022012368W WO2022209972A1 WO 2022209972 A1 WO2022209972 A1 WO 2022209972A1 JP 2022012368 W JP2022012368 W JP 2022012368W WO 2022209972 A1 WO2022209972 A1 WO 2022209972A1
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- Prior art keywords
- water
- absorbent
- resin particles
- less
- liquid
- Prior art date
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Images
Classifications
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Definitions
- the present invention relates to absorbent bodies.
- Patent Literature 1 describes a method for producing water-absorbing resin particles having a particle size suitable for use in absorbent articles such as diapers.
- the absorber is formed by mixing water-absorbing resin particles and fibrous material such as pulp. body is also used.
- the absorption speed of the absorbent tends to be faster when the ratio of the fibrous material used in the absorbent is higher to some extent.
- An object of the present invention is to provide an absorbent body having a higher absorption rate even when the content of water absorbent resin particles in the total amount of water absorbent resin particles and fibrous materials in the absorbent body is the same.
- the absorbent body of the present invention comprises an absorbent core containing water-absorbing resin particles, and has a diffusion area change ratio of 0.80 to 1.0 measured in the order of (1) to (5) below.
- An absorbent article is produced by placing an air-through type porous liquid-permeable polyethylene sheet having a basis weight of 22 g/m 2 in the same area as the absorbent on the upper surface of the absorbent.
- the absorbent article is placed horizontally, a cylinder having an opening with an inner diameter of 3 cm is placed in the center of the absorbent article, 80 ml of artificial urine is put into the cylinder at once, and the cylinder is removed.
- Twenty minutes after the introduction of the artificial urine measure the area S1 of the absorber surface where the artificial urine has diffused.
- the content of the water-absorbent resin particles may be 5 to 100% by mass with respect to the total amount of the water-absorbent resin particles and fibrous materials in the absorbent body.
- the water-absorbent resin particles contain water-absorbent resin particles A having a physiological saline water absorption speed 2-minute value of 2.5 cm or less, and the content of the water-absorbent resin particles A is It is preferably 9 to 65% by mass based on the total amount of the resin particles.
- the water-absorbing resin particles contain water-absorbing resin particles B having a physiological saline water absorption rate of 2 minutes of 4.0 cm or more.
- the water-absorbent resin particles A have a physiological saline water retention capacity of 16 to 55 g/g.
- the water-absorbing resin particles A are preferably coated resin particles having a water-insoluble coating layer that covers at least part of the surface of the crosslinked polymer particles.
- an absorbent body having a higher absorption rate is provided even when the content of water absorbent resin particles in the total amount of water absorbent resin particles and fibrous materials in the absorbent body is the same.
- FIG. 1 is a schematic cross-sectional view showing an embodiment of an absorbent article
- FIG. 4 is a schematic diagram showing a method for evaluating leakage of absorbent articles.
- each component in the composition means the total amount of the plurality of substances present in the composition unless otherwise specified when there are multiple substances corresponding to each component in the composition.
- Physiological saline refers to a 0.9% by mass sodium chloride aqueous solution.
- layer includes not only a shape structure formed over the entire surface but also a shape structure formed partially when observed as a plan view.
- the absorber according to this embodiment includes an absorber core containing water-absorbent resin particles, and has a diffusion area change ratio of 0.80 to 1.0.
- the diffusion area change rate is measured in the order of (1) to (5) below.
- An absorbent article is produced by placing an air-through type porous liquid-permeable polyethylene sheet having a basis weight of 22 g/m 2 in the same area as the absorbent on the upper surface of the absorbent.
- the absorbent article is placed horizontally, a cylinder having an opening with an inner diameter of 3 cm is placed in the center of the absorbent article, 80 ml of artificial urine is put into the cylinder at once, and the cylinder is removed.
- the absorber according to the present embodiment has a diffusion area change ratio of 0.80 to 1.0, so that the content of the water-absorbent resin particles in the total amount of the water-absorbent resin particles and the fibrous material in the absorber is Absorption rate can be faster without changing.
- the theoretical maximum value of the diffusion area change rate is 1.
- the higher the diffusion area change ratio the more excellent the diffusibility is in the first two water absorptions among the repeated water absorptions, and the smaller the further diffusion in the subsequent two water absorptions. Therefore, it can be said that the higher the diffusion area change rate, the easier it is for the liquid to be absorbed to diffuse over a wider area of the absorbent body in the initial stage of use of the absorbent body, and the more effectively the absorbent body can be utilized.
- the present inventors have found for the first time that a high diffusion area change rate contributes to an excellent absorption rate.
- the absorbent body according to the present embodiment has suppressed diffusivity after absorbing the liquid to be absorbed multiple times, and has an excellent absorption rate.
- the diffusion area change ratio of the absorber is 0.81 or more, 0.82 or more, 0.83 or more, 0.84 or more, 0.85 or more, 0.86 or more, 0.87 or more, or 0.88 or more. 1.0 or less, 0.95 or less, 0.92 or less, 0.90 or less, 0.88 or less, 0.86 or less, 0.84 or less, or 0.82 or less.
- the absorber according to the present embodiment has a diffusion area change ratio of 0.80 to 1.0, and further has an effective diffusion area ratio of 95% or less, so that leakage can be suppressed.
- the effective diffusion area ratio ( ratio of S4 to the area of the absorbent core) is 93% or less, 90% or less, 88% or less, 85% or less, 83% or less, 80% or less, 78% or less, 77% or less, It may be 75% or less, 73% or less, or 70% or less.
- the effective diffusion area ratio is preferably 60% or more, 62% or more, 63% or more, 65% or more, 68% or more, 70% or more, 73% or more, 75% or more, 78% or more, 80% or more % or more, 83% or more, 85% or more, 88% or more, or 90% or more.
- a higher effective diffusion area ratio indicates that the absorbent core can be utilized more widely.
- the effective diffusion area ratio is within the above range, the utilization of the absorbent core increases, enabling the use of the absorbent for a longer period of time, reducing the frequency of changing diapers during childcare and nursing care, and reducing the burden on the user. It is expected that the In addition, a reduction in the consumption of absorbent articles such as diapers can contribute to the reduction of the environmental load.
- S 1 may be 200 cm 2 or more, 210 cm 2 or more, 220 cm 2 or more, 240 cm 2 or more, 260 cm 2 or more, or 270 cm 2 or more, 350 cm 2 or less, 340 cm 2 or less, 330 cm 2 or less, 320 cm 2 or less, 310 cm 2 or less, 300 cm 2 or less, 290 cm 2 or less, 280 cm 2 or less, 270 cm 2 or less, 260 cm 2 or less, 250 cm 2 or less, 240 cm 2 or less, or 220 cm 2 or less.
- S 2 may be 240 cm 2 or more, 250 cm 2 or more, 260 cm 2 or more, 270 cm 2 or more, 280 cm 2 or more, or 300 cm 2 or more, 370 cm 2 or less, 360 cm 2 or less, 350 cm 2 or less, 330 cm 2 or less, 310 cm 2 or less, 290 cm 2 or less, 280 cm 2 or less, 270 cm 2 or less, 260 cm 2 or less, or 250 cm 2 or less.
- S3 may be 250 cm 2 or more, 260 cm 2 or more, 270 cm 2 or more, 280 cm 2 or more, 290 cm 2 or more, or 300 cm 2 or more, 400 cm 2 or less, 390 cm 2 or less, 380 cm 2 or less, 370 cm 2 or less , 360 cm 2 or less, 350 cm 2 or less, 340 cm 2 or less, 320 cm 2 or less, 310 cm 2 or less, 300 cm 2 or less, 290 cm 2 or less, 280 cm 2 or less, or 270 cm 2 or less.
- S4 may be 280 cm 2 or more, 290 cm 2 or more, 300 cm 2 or more, 310 cm 2 or more, 320 cm 2 or more, 340 cm 2 or more, 360 cm 2 or more, or 380 cm 2 or more, 480 cm 2 or more, 470 cm 2 or more , 460 cm 2 or less, 440 cm 2 or less, 420 cm 2 or less, 400 cm 2 or less, 380 cm 2 or less, 360 cm 2 or less, 340 cm 2 or less, 330 cm 2 or less, 320 cm 2 or less, 310 cm 2 or less, or 300 cm 2 or less.
- the sum of S 1 and S 2 may be 420 cm 2 or more, 430 cm 2 or more, 450 cm 2 or more, 470 cm 2 or more, 490 cm 2 or more, 510 cm 2 or more, 530 cm 2 or more, or 550 cm 2 or more, and 680 cm 2 or less, 660 cm 2 or less, 640 cm 2 or less, 620 cm 2 or less, 600 cm 2 or less, 580 cm 2 or less, 560 cm 2 or less, 540 cm 2 or less, 520 cm 2 or less, 500 cm 2 or less, or 490 cm 2 or less.
- the sum of S 3 and S 4 is 550 cm 2 or more, 560 cm 2 or more, 580 cm 2 or more, 600 cm 2 or more, 620 cm 2 or more, 630 cm 2 or more, 640 cm 2 or more, 660 cm 2 or more, 680 cm 2 or more, or 700 cm 2 or more.
- the water-absorbing resin particles used in the absorber preferably contain water-absorbing resin particles A having a 2-minute water absorption rate of physiological saline of 2.5 cm or less.
- the water absorbent resin particles contain the water absorbent resin particles A whose water absorption speed is suppressed to a certain level or less, the diffusibility of the absorbent at the initial stage of water absorption is increased, and the diffusion area change ratio of the absorbent is adjusted to a suitable range. This is advantageous for suppressing leakage and improving the absorption speed of the absorbent.
- the physiological saline water absorption speed 2-minute value of the water-absorbing resin particles A is 2.2 cm or less, 2.0 cm or less, 1.8 cm or less, 1.5 cm or less, 1.3 cm or less, 1.0 cm or less, and 0.8 cm or less. , 0.5 cm or less, or 0.3 cm or less, or 0.1 cm or more, 0.2 cm or more, 0.3 cm or more, or 0.4 cm or more.
- the physiological saline water retention capacity of the water-absorbing resin particles A is 16 g/g or more, 20 g/g or more, 25 g/g or more, 30 g/g or more, from the viewpoint of further improving the absorption speed of the absorber and making it easier to suppress leakage. g or more, 32 g/g or more, 34 g/g or more, 36 g/g or more, or 38 g/g or more; g or less, 45 g/g or less, 43 g/g or less, 41 g/g or less, or 39 g/g or less.
- the water retention capacity of physiological saline is measured by the method described in Examples below.
- the content of the water-absorbent resin particles A is 9 to 65% by mass with respect to the total amount of the water-absorbent resin particles in the absorber, from the viewpoint of further improving the absorption speed of the absorber and making it easier to suppress leakage. is preferred.
- the content of the water-absorbing resin particles A relative to the total amount of water-absorbing resin particles in the absorbent is 10% by mass or more, 12% by mass or more, 15% by mass or more, 18% by mass or more, 20% by mass or more, 25% by mass or more, 30% by mass or more, 35% by mass or more, 40% by mass or more, 45% by mass or more, 50% by mass or more, 55% by mass or more, or 60% by mass or more, 65% by mass or less, 63% by mass or less, 60% by mass or less, 55% by mass or less, 50% by mass or less, 45% by mass or less, 40% by mass or less, 35% by mass or less, 30% by mass or less, 25% by mass or less, 20% by mass or less, or 15% by mass or less can be
- the water-absorbent resin particles A may be, for example, crosslinked polymer particles and coated resin particles having a water-insoluble coating layer covering at least part of the surface of the crosslinked polymer particles.
- the crosslinked polymer particles that make up the coated resin particles contain a water-absorbing resin, and may contain, for example, a crosslinked polymer formed by polymerization of a monomer containing an ethylenically unsaturated monomer.
- the crosslinked polymer can have monomeric units derived from ethylenically unsaturated monomers.
- Crosslinked polymer particles can be produced, for example, by a method including a step of polymerizing a monomer containing an ethylenically unsaturated monomer. Examples of the polymerization method include a reverse phase suspension polymerization method, an aqueous solution polymerization method, a bulk polymerization method, a precipitation polymerization method, and the like.
- the ethylenically unsaturated monomer may be a water-soluble ethylenically unsaturated monomer (an ethylenically unsaturated monomer whose solubility in 100 g of water is 1 g or more at 98°C).
- water-soluble ethylenically unsaturated monomers include (meth)acrylic acid and its salts, 2-(meth)acrylamido-2-methylpropanesulfonic acid and its salts, (meth)acrylamide, N,N-dimethyl (Meth)acrylamide, 2-hydroxyethyl (meth)acrylate, N-methylol (meth)acrylamide, polyethylene glycol mono (meth)acrylate, N,N-diethylaminoethyl (meth)acrylate, N,N-diethylaminopropyl (meth) Acrylate, diethylaminopropyl (meth)acrylamide and the like.
- the amino group may be quaternized.
- Ethylenically unsaturated monomers may be used alone or in combination of two or more.
- the acid group may be neutralized with an alkaline neutralizer before use in the polymerization reaction.
- the neutralization degree of the ethylenically unsaturated monomer with an alkaline neutralizing agent is, for example, 10 to 100 mol%, 50 to 90 mol%, or 60 to 80 mol of the acidic groups in the ethylenically unsaturated monomer. %.
- the ethylenically unsaturated monomer is at least one selected from the group consisting of (meth)acrylic acid and its salts, acrylamide, methacrylamide, and N,N-dimethylacrylamide. It may contain a compound of the species.
- the ethylenically unsaturated monomer may contain at least one compound selected from the group consisting of (meth)acrylic acid and its salts, and acrylamide.
- a monomer other than the ethylenically unsaturated monomers described above may be used.
- Such monomers can be used, for example, by mixing with an aqueous solution containing the ethylenically unsaturated monomers described above.
- the amount of ethylenically unsaturated monomer used may be 70 to 100 mol % of the total amount of monomers.
- the ratio of (meth)acrylic acid and its salt may be 70 to 100 mol % with respect to the total amount of monomers.
- Cross-linking may occur due to self-crosslinking during polymerization, but cross-linking may be promoted by using an internal cross-linking agent.
- the use of an internal cross-linking agent facilitates control of the water absorption properties (water retention capacity, etc.) of the crosslinked polymer particles.
- An internal cross-linking agent is usually added to the reaction solution during the polymerization reaction.
- the crosslinked polymer particles may be crosslinked in the vicinity of the surface (surface crosslinked).
- the crosslinked polymer particles may be composed only of polymer particles (crosslinked polymer). Additional ingredients may also be included.
- the additional component can be located inside the polymer particles, on the surface of the polymer particles, or both.
- An additional ingredient may be a flow improver (lubricant).
- the fluidity improver may contain inorganic particles. Examples of inorganic particles include silica particles such as amorphous silica.
- the shape of the coated resin particles is not particularly limited, and may be, for example, substantially spherical, crushed, or granular, or may be an aggregate of primary particles having these shapes.
- the median particle size of the coated resin particles may be 100-800 ⁇ m, 150-700 ⁇ m, 200-600 ⁇ m, or 250-500 ⁇ m.
- the median particle size can be measured by the following method.
- the sieve top is accumulated in descending order of particle size, and the relationship between the sieve opening and the integrated value of the mass percentage of the particles remaining on the sieve is plotted on logarithmic probability paper.
- the particle size corresponding to the cumulative mass percentage of 50% by mass is obtained as the median particle size.
- the water-insoluble coating layer that constitutes the coated resin particles is a layer that contains a water-insoluble component.
- the water-insoluble component may include not only completely water-insoluble substances but also substances slightly soluble in water (poorly water-soluble substances).
- the solubility of the water-insoluble component in 100 g of water at 98° C. is, for example, less than 10 g, preferably less than 5 g, more preferably less than 3 g, and even more preferably less than 1 g.
- the coating layer may be a layer containing at least one water-insoluble component selected from water-insoluble organic compounds and water-insoluble inorganic compounds.
- water-insoluble organic compound examples include a mixed composition of a polymer containing a substituted or unsubstituted alkene as a structural unit and a polymer containing an alkylene oxide as a structural unit, a polymer containing a vinyl halide as a structural unit, a polyurethane, and a polyester. , polyamides, polystyrenes, polycarbonates, polyacrylates, polyacetals, and acid-modified products thereof.
- At least selected from the group consisting of a mixed composition of a polymer containing a substituted or unsubstituted alkene as a structural unit and a polymer containing an alkylene oxide as a structural unit, and a polymer containing a vinyl halide as a structural unit It is preferable to include one type, at least selected from the group consisting of a mixed composition of a copolymer containing an unsubstituted alkene as a structural unit and a polymer containing an alkylene oxide as a structural unit, and a homopolymer containing a vinyl halide as a structural unit It is more preferable to include one type.
- the copolymer containing unsubstituted alkenes contained in the mixed composition as structural units may be a copolymer containing only two or more unsubstituted alkenes as structural units, and may be a copolymer containing only one or two or more unsubstituted alkenes and unsubstituted It may be a copolymer containing monomer components other than alkenes as structural units.
- the copolymer containing an unsubstituted alkene as a structural unit is preferably a copolymer containing one type of unsubstituted alkene and a monomer component other than the unsubstituted alkene as a structural unit.
- unsubstituted alkenes used in the copolymer examples include ethylene, propylene, and butene, preferably ethylene and/or propylene, more preferably ethylene.
- a monomer component other than the unsubstituted alkene used in the copolymer a water-soluble ethylenically unsaturated monomer is preferably used.
- the water-soluble ethylenically unsaturated monomer the compounds listed above can be used, but (meth)acrylic acid and/or salts thereof are preferably used.
- the copolymer containing alkene as a structural unit is preferably a copolymer containing ethylene and a water-soluble ethylenically unsaturated monomer as a structural unit, and ethylene and (meth) acrylic acid and / or a salt thereof as a structural unit. is more preferred, a copolymer containing ethylene and an acrylate as structural units is more preferred, and a copolymer containing ethylene and sodium acrylate as structural units (ethylene-sodium acrylate copolymer) is particularly preferred.
- the polymer containing the alkylene oxide contained in the mixed composition as a structural unit may be a polyalkylene oxide (homopolymer) containing only one alkylene oxide as a structural unit, or two or more alkylene oxides as structural units. It may be a polyalkylene oxide (copolymer) containing one or more alkylene oxides and a copolymer containing monomer components other than alkylene oxides as structural units. A polyalkylene oxide containing only one kind of alkylene oxide as a structural unit is preferably used.
- Alkylene oxide includes, for example, ethylene oxide or propylene oxide, preferably ethylene oxide.
- the polymer containing alkylene oxide as a structural unit is selected from the group consisting of a homopolymer (polyethylene glycol) containing ethylene oxide as a structural unit and an ethylene-propylene copolymer containing ethylene oxide and propylene oxide as structural units. At least one is preferable, and polyethylene glycol is more preferable.
- Homopolymers containing vinyl halide as structural units include, for example, homopolymers containing chloroethylene, bromoethylene or fluoroethylene as structural units, and homopolymers containing chloroethylene as structural units (polyvinyl chloride). It is preferably used.
- water-insoluble inorganic compounds include light anhydrous silicic acid, calcium silicate, silicon dioxide (silica), talc, silicon oxide, and synthetic hydrotalcite. These inorganic compounds may be used individually by 1 type, and may be used in combination of multiple types. Preferably, at least one of silicon dioxide and talc is used, and silicon dioxide is more preferably used because it can exhibit relatively high water permeability when the coating layer is formed. Silicon dioxide may be hydrophilic or hydrophobic. Silicon dioxide is preferably hydrophobic because it facilitates adjustment of the water absorption speed 2 min value of the water absorbent resin particles to an appropriate range.
- the crosslinked polymer particles and a coating material may be mixed to form a coating layer on at least part of the surface of the crosslinked polymer particles.
- the coating material is, for example, a component capable of forming the coating layer described above or a material forming the component.
- the coating material may contain polyurethane itself, or may contain polyol and polyisocyanate, which are the forming materials of the polyurethane.
- the method of forming the coating layer is not particularly limited.
- a coating material can be brought into contact with the dispersed crosslinked polymer particles to form a coating layer.
- the coating material is dissolved in the dispersion medium in which the polymer particles are dispersed, the crosslinked polymer particles and the coating material are added to the dispersion medium to form a coating layer on the surface of the crosslinked polymer particles. good too.
- a polyol and a polyisocyanate are used as the coating material
- an aqueous solution of the polyol is mixed with the dispersion liquid of the crosslinked polymer particles so that the crosslinked polymer particles and the polyol are brought into contact with each other, and then the liquid containing the polyisocyanate is applied.
- the polyol and polyisocyanate may be polymerized to form a coating layer containing polyurethane on the surface of the crosslinked polymer particles.
- the dispersion medium may contain a hydrocarbon solvent.
- hydrocarbon solvents include chain aliphatic hydrocarbons such as n-hexane, n-heptane, 2-methylhexane, 3-methylhexane, 2,3-dimethylpentane, 3-ethylpentane and n-octane.
- Aromatic hydrocarbons such as benzene, toluene and xylene can be mentioned.
- a coating layer can be formed by pressing the coating material onto the surface of the crosslinked polymer particles using a particle compounding device. Specifically, a predetermined amount of crosslinked polymer particles and a solid inorganic compound are charged into a particle compounding device. After that, the crosslinked polymer particles and the inorganic compound are subjected to stress (compressive stress and shear stress) by rotation of the stirring blades provided in the device, and the stress causes the inorganic compound to be pressure-bonded to the surface of the crosslinked polymer particles for coating. A resin particle is produced.
- the water absorbent resin particles A may be used singly or in combination of different types.
- the water-absorbing resin particles used in the absorbent preferably contain water-absorbing resin particles B having a water absorption speed 2 min value of 4.0 cm or more.
- the water absorbent resin particles contain the water absorbent resin particles B in combination with the water absorbent resin particles A, the diffusivity in the absorbent body at the initial stage of water absorption is maintained high, and an excellent water absorption rate is exhibited after multiple times of water absorption. It is easy to adjust the diffusion area change ratio to a suitable range by using the sintered body, which is advantageous for suppressing leakage of the absorber and improving the absorption speed.
- the water-absorbent resin particles contain water-absorbent resin particles A and water-absorbent resin particles B, it is preferable that both are uniformly mixed and uniformly distributed in the absorbent body.
- the water absorption speed 2 min value of the water absorbent resin particles B may be 4.2 cm or more, or 4.5 cm or more.
- the water absorption rate 2 min value of the water absorbent resin particles B may be 6.5 cm or less, 5.5 cm or less, 5.2 cm or less, 5.0 cm or less, or 4.8 cm or less.
- the physiological saline water retention capacity of the water-absorbing resin particles B is 30 g/g or more, 35 g/g or more, 38 g/g or more, 40 g/g or more, from the viewpoint of further improving the absorption rate of the absorber and making it easier to suppress leakage.
- g or more and may be 60 g/g or less, 50 g/g or less, 48 g/g or less, 45 g/g or less, or 43 g/g or less.
- the content of the water-absorbent resin particles B is 35 to 91% by mass with respect to the total amount of the water-absorbent resin particles in the absorber, from the viewpoint of further improving the absorption speed of the absorber and making it easier to suppress leakage. is preferred.
- the content of the water-absorbing resin particles B with respect to the total amount of water-absorbing resin particles in the absorbent is 38% by mass or more, 40% by mass or more, 45% by mass or more, 50% by mass or more, 55% by mass or more, 60% by mass or more, 65% by mass or more, 70% by mass or more, 75% by mass or more, 80% by mass or more, 85% by mass or more, or 90% by mass or more, 90% by mass or less, 85% by mass or less, 80% by mass or less , 75% by mass or less, 70% by mass or less, 65% by mass or less, 60% by mass or less, 55% by mass or less, 50% by mass or less, 45% by mass or less, or 40% by mass or less.
- the water absorbent resin particles B may contain, for example, crosslinked polymer particles formed by polymerization of monomers containing ethylenically unsaturated monomers.
- the crosslinked polymer particles can have monomer units derived from ethylenically unsaturated monomers.
- the water absorbent resin particles can be produced, for example, by a method including a step of polymerizing a monomer containing an ethylenically unsaturated monomer. Examples of the polymerization method include a reverse phase suspension polymerization method, an aqueous solution polymerization method, a bulk polymerization method, a precipitation polymerization method, and the like.
- the crosslinked polymer particles constituting the water absorbent resin particles B for example, the same aspect as the crosslinked polymer particles constituting the above-described coated resin particles can be applied.
- the water absorbent resin particles B may not be coated with a resin.
- the water-absorbent resin particles B may be crosslinked near the surface (surface crosslinked).
- the water-absorbing resin particles B may be composed only of polymer particles (crosslinked polymer).
- An additional ingredient may be a flow improver (lubricant).
- the fluidity improver may contain inorganic particles. Examples of inorganic particles include silica particles such as amorphous silica.
- the shape of the water-absorbent resin particles B is not particularly limited, and may be, for example, substantially spherical, crushed, or granular, or may be agglomerated primary particles having these shapes.
- the median particle size of the water-absorbing resin particles B may be 100-800 ⁇ m, 150-700 ⁇ m, 200-600 ⁇ m, or 250-500 ⁇ m.
- the water-absorbing resin particles B may be used singly or in combination of a plurality of different types.
- the water-absorbent resin particles used in the absorbent may further contain water-absorbent resin particles that do not correspond to either the water-absorbent resin particles A or the water-absorbent resin particles B.
- the absorbent core may consist only of water-absorbing resin particles, or may contain fibrous material in addition to water-absorbing resin particles.
- the absorbent core may be, for example, a mixture containing water absorbent resin particles and fibrous material.
- the structure of the absorbent core may be, for example, a structure in which the water absorbent resin particles and the fibrous material are uniformly mixed.
- fibrous materials refer to those having an irregular shape as a whole, and do not include sheet-like fibrous materials such as non-woven fabrics.
- fibrous materials include pulverized wood pulp; cotton; cotton linter; rayon; cellulosic fibers such as cellulose acetate; synthetic fibers such as polyamide, polyester and polyolefin;
- the fibrous material may be used alone or in combination of two or more.
- Hydrophilic fibers can be used as fibrous materials.
- An adhesive binder may be blended into the absorbent core in order to enhance the shape retention before and during use of the absorbent core.
- adhesive binders include heat-fusible synthetic fibers, hot-melt adhesives, adhesive emulsions, and the like.
- Heat-fusible synthetic fibers include, for example, all-melting binders such as polyethylene, polypropylene and ethylene-propylene copolymer; Only the polyethylene portion can be heat-sealed in the above-mentioned non-total melting type binder.
- Hot melt adhesives include, for example, ethylene-vinyl acetate copolymer, styrene-isoprene-styrene block copolymer, styrene-butadiene-styrene block copolymer, styrene-ethylene-butylene-styrene block copolymer, styrene-ethylene-propylene-styrene block copolymer. , amorphous polypropylene, and other base polymers with tackifiers, plasticizers, antioxidants, and the like.
- adhesive emulsions include polymers of at least one monomer selected from the group consisting of methyl methacrylate, styrene, acrylonitrile, 2-ethylhexyl acrylate, butyl acrylate, butadiene, ethylene, and vinyl acetate. These adhesive binders may be used alone or in combination of two or more.
- the area of the absorbent core in plan view may be 300 cm 2 or more, 330 cm 2 or more, 350 cm 2 or more, 380 cm 2 or more, 400 cm 2 or more, 430 cm 2 or more, 450 cm 2 or more, or 470 cm 2 or more.
- the area of the absorbent core may be 550 cm 2 or less, 530 cm 2 or less, 500 cm 2 or less, or 490 cm 2 or less.
- the shape of the absorbent core may be, for example, a sheet shape.
- the thickness of the absorbent core (for example, the thickness of the sheet-like absorbent core) may be 0.1 to 20 mm or 0.3 to 15 mm.
- the absorbent has an absorbent core.
- the absorbent body may include a core wrap for retaining the shape of the absorbent core, or may consist of the absorbent core alone.
- the core wrap By using the core wrap, it is possible to maintain the shape-retaining property of the absorbent body and prevent the water-absorbing resin particles and the like constituting the absorbent body from dropping off and flowing.
- the core wrap include nonwoven fabrics, woven fabrics, tissues, synthetic resin films having liquid-permeable pores, and net-like sheets having meshes. From the viewpoint of economy, wet-molded tissues made from pulverized pulp are preferred. Used.
- the content of the water-absorbent resin particles in the absorber may be 5-100% by mass with respect to the total of the water-absorbent resin particles and the fibrous material.
- the content of the water-absorbent resin particles in the absorbent body is 10% by mass or more, 20% by mass or more, 30% by mass or more, 40% by mass or more, 50% by mass or more with respect to the total of the water-absorbent resin particles and the fibrous material.
- the absorber may further contain inorganic powder (for example, amorphous silica), deodorants, antibacterial agents, pigments, dyes, fragrances, adhesives, and the like. These additives can impart various functions to the absorbent.
- the absorber may contain inorganic powder separately from the inorganic particles in the water absorbent resin particles. Examples of inorganic powders include silicon dioxide, zeolite, kaolin, and clay-based powders.
- the shape of the absorber may be, for example, sheet-like.
- the thickness of the absorber (for example, the thickness of a sheet-like absorber) may be 0.1-20 mm or 0.3-15 mm.
- the planar shape of the absorbent body is appropriately determined according to the application or the shape of the absorbent article, and examples thereof include substantially rectangular, elliptical, hourglass, and battledore shapes.
- the internal structure of the absorber is appropriately determined according to the purpose. For example, in addition to being composed of a single absorbent body, a plurality of absorbent bodies (divided on a plane, divided in a vertical direction, etc.) are combined, or water absorbent resin particles and other (uniform distribution, quantitative distribution depending on the liquid input portion, etc.). Further, the absorber may be provided with a liquid flow path. The liquid channels may be provided, for example, by embossing the absorbent body.
- the area of the upper surface of the absorbent body (the side into which the liquid to be absorbed penetrates) may be 300 cm 2 or more, 330 cm 2 or more, 350 cm 2 or more, 380 cm 2 or more, 400 cm 2 or more, 430 cm 2 or more, 450 cm 2 or more. , or 470 cm 2 or more.
- the area of the top surface of the absorber may be 550 cm 2 or less, 530 cm 2 or less, 500 cm 2 or less, or 490 cm 2 or less.
- the absorbent body core may be adhered to the core wrap with an adhesive binder.
- an adhesive binder include heat-fusible synthetic fibers, hot-melt adhesives, adhesive emulsions, and the like.
- An adhesive binder may be used independently and may be used in combination of 2 or more type.
- the absorber according to this embodiment is suitable as a structure of an absorbent article. That is, the absorbent article may include the absorbent body according to this embodiment. Other constituent members of the absorbent article include a liquid-permeable sheet arranged at the outermost side on the side into which the liquid to be absorbed enters; arranged at the outermost side opposite to the side into which the liquid to be absorbed enters. and a liquid-impermeable sheet.
- Absorbent articles include diapers (e.g., paper diapers), toilet training pants, incontinence pads, sanitary materials (sanitary napkins, tampons, etc.), perspiration pads, pet sheets, simple toilet members, animal excrement disposal materials, and the like. .
- the absorbent article may be disposable.
- FIG. 1 is a cross-sectional view showing an example of an absorbent article.
- the absorbent article 100 shown in FIG. 1 includes an absorbent core 10, core wrap sheets 20a and 20b, a liquid permeable sheet 30, and a liquid impermeable sheet 40.
- the liquid impermeable sheet 40, the core wrap sheet 20b, the absorbent core 10, the core wrap sheet 20a, and the liquid permeable sheet 30 are laminated in this order.
- the absorbent core 10, the core wrap sheet 20a and the core wrap sheet 20b constitute an absorbent body.
- FIG. 1 there is a portion where a gap is shown between the members, but the members may be in close contact with each other without the gap.
- the absorbent core 10 has water absorbent resin particles 10a and a fiber layer 10b containing fibrous materials.
- the water absorbent resin particles 10a are dispersed in the fiber layer 10b.
- the water absorbent resin particles 10a are water absorbent resin particles A, water absorbent resin particles B, other water absorbent resin particles, or a mixture thereof.
- the core wrap sheet 20a is arranged on one side of the absorbent core 10 (upper side of the absorbent core 10 in FIG. 1) while being in contact with the absorbent core 10 .
- the core wrap sheet 20b is arranged on the other side of the absorbent core 10 (lower side of the absorbent core 10 in FIG. 1) while being in contact with the absorbent core 10 .
- Absorbent core 10 is arranged between core wrap sheet 20a and core wrap sheet 20b.
- the core wrap sheet 20a and the core wrap sheet 20b have, for example, principal surfaces of the same size as the absorbent core 10 .
- the liquid-permeable sheet 30 is arranged on the outermost side on the side into which the liquid to be absorbed enters.
- the liquid-permeable sheet 30 is arranged on the core wrap sheet 20a while being in contact with the core wrap sheet 20a.
- the liquid-permeable sheet 30 may be a sheet made of resin or fiber commonly used in the technical field.
- the liquid-permeable sheet 30 is made of, for example, polyolefins such as polyethylene (PE) and polypropylene (PP), polyethylene terephthalate (PET), and polytrimethylene from the viewpoint of liquid permeability, flexibility, and strength when used in absorbent articles.
- Polyester such as terephthalate (PTT) and polyethylene naphthalate (PEN), polyamide such as nylon, synthetic resin such as rayon, or synthetic fibers containing these synthetic resins, cotton, silk, hemp, or pulp It may be a natural fiber containing (cellulose).
- the liquid permeable sheet 30 may contain synthetic fibers. Synthetic fibers may in particular be polyolefin fibers, polyester fibers or combinations thereof. These materials may be used alone, or two or more materials may be used in combination.
- the liquid-permeable sheet 30 may be a nonwoven fabric, a porous sheet, or a combination thereof.
- a nonwoven is a sheet in which fibers are intertwined without being woven.
- the nonwoven fabric may be a nonwoven fabric (short fiber nonwoven fabric) composed of short fibers (ie, staple) or a nonwoven fabric (long fiber nonwoven fabric) composed of long fibers (ie, filaments).
- the staple may generally have a fiber length of several hundred mm or less, although not limited thereto.
- the liquid-permeable sheet 30 is a thermal-bonded nonwoven fabric, an air-through nonwoven fabric, a resin-bonded nonwoven fabric, a spunbonded nonwoven fabric, a melt-blown nonwoven fabric, an air-laid nonwoven fabric, a spunlaced nonwoven fabric, a point-bonded nonwoven fabric, or a laminate of two or more types of nonwoven fabrics selected from these. It's okay.
- These non-woven fabrics may be formed, for example, from the synthetic or natural fibers mentioned above.
- the laminate of two or more types of nonwoven fabrics may be, for example, a spunbond/meltblown/spunbond nonwoven fabric, which is a composite nonwoven fabric in which a spunbond nonwoven fabric, a meltblown nonwoven fabric, and a spunbond nonwoven fabric are laminated in this order.
- the liquid-permeable sheet 30 may be a thermal-bond nonwoven fabric, an air-through nonwoven fabric, a spunbond nonwoven fabric, or a spunbond/meltblown/spunbond nonwoven fabric from the viewpoint of liquid leakage suppression.
- the nonwoven fabric used as the liquid permeable sheet 30 preferably has moderate hydrophilicity in order to improve the liquid absorption performance of the absorbent article. From that point of view, the liquid-permeable sheet 30 is tested according to Paper Pulp Test Method No. 2 by the Japan Pulp and Paper Technology Association. 68 (2000), a hydrophilicity of 5 to 200. The hydrophilicity of the nonwoven fabric may be 10-150. Paper pulp test method no. 68 can be referred to, for example, WO2011/086843.
- the non-woven fabric having hydrophilicity as described above may be formed of fibers showing moderate hydrophilicity such as rayon fibers, for example, and hydrophobic chemical fibers such as polyolefin fibers and polyester fibers are hydrophilized. It may be formed from fibers obtained by Methods for obtaining a nonwoven fabric containing hydrophobic chemical fibers that have been hydrophilized include, for example, a method of obtaining a nonwoven fabric by a spunbond method using a mixture of hydrophobic chemical fibers and a hydrophilizing agent; Examples include a method of entraining a hydrophilizing agent when producing a spunbond nonwoven fabric from fibers, and a method of impregnating a spunbond nonwoven fabric obtained using hydrophobic chemical fibers with a hydrophilizing agent.
- hydrophilizing agents examples include anionic surfactants such as aliphatic sulfonates and higher alcohol sulfates, cationic surfactants such as quaternary ammonium salts, polyethylene glycol fatty acid esters, polyglycerin fatty acid esters, and sorbitan fatty acids.
- anionic surfactants such as esters, silicone surfactants such as polyoxyalkylene-modified silicones, and stain release agents made of polyester, polyamide, acrylic or urethane resins are used.
- the liquid-permeable sheet 30 is moderately bulky from the viewpoint of imparting good liquid permeability, flexibility, strength and cushioning properties to the absorbent article, and from the viewpoint of increasing the liquid permeation speed of the absorbent article. It may be a nonwoven fabric with a large
- the nonwoven fabric used for the liquid-permeable sheet 30 may have a basis weight of 5 to 200 g/m 2 , 8 to 150 g/m 2 , or 10 to 100 g/m 2 .
- the thickness of the nonwoven fabric used for the liquid-permeable sheet 30 may be 20-1400 ⁇ m, 50-1200 ⁇ m, or 80-1000 ⁇ m.
- the surface of the liquid permeable sheet 30 may be embossed or perforated in order to improve the diffusibility of the liquid. Embossing or perforating can be carried out by a known method.
- the liquid-permeable sheet 30 may contain a skin lotion, a moisturizing agent, an antioxidant, an anti-inflammatory agent, a pH adjuster, and the like.
- the shape of the liquid-permeable sheet 30 depends on the shape of the absorbent body and absorbent article, but may be a shape that covers the absorbent core 10 so as to prevent liquid leakage.
- the liquid-impermeable sheet 40 is arranged on the opposite side of the absorbent article 100 from the liquid-permeable sheet 30 with the absorbent body interposed therebetween.
- the liquid impermeable sheet 40 is arranged below the core wrap sheet 20b while being in contact with the core wrap sheet 20b.
- the liquid-impermeable sheet 40 has, for example, a main surface wider than the main surface of the absorbent core 10, and the outer edge of the liquid-impermeable sheet 40 extends around the absorbent core 10 and the core wrap sheet 20b. extends to The liquid-impermeable sheet 40 prevents the liquid absorbed by the absorbent core 10 from leaking out from the liquid-impermeable sheet 40 side.
- liquid-impermeable sheet 40 a sheet made of a synthetic resin such as polyethylene, polypropylene, or polyvinyl chloride, or a spunbond/meltblown/spunbond (SMS) nonwoven fabric in which a water-resistant meltblown nonwoven fabric is sandwiched between high-strength spunbond nonwoven fabrics. and sheets made of nonwoven fabrics such as nonwoven fabrics, and sheets made of composite materials of these synthetic resins and nonwoven fabrics (for example, spunbond nonwoven fabrics and spunlace nonwoven fabrics).
- the liquid-impermeable sheet 40 may have air permeability from the viewpoint of reducing stuffiness when worn and reducing discomfort given to the wearer.
- the liquid-impermeable sheet 40 a sheet made of synthetic resin mainly composed of low-density polyethylene (LDPE) resin can be used.
- the liquid-impermeable sheet 40 may be, for example, a synthetic resin sheet having a weight per unit area of 10 to 50 g/m 2 from the viewpoint of ensuring flexibility so as not to impair the wearing comfort of the absorbent article.
- a filler may be added to the resin sheet, or the liquid impermeable sheet 40 may be embossed. Calcium carbonate or the like is used as the filler.
- the liquid permeable sheet 30 and the liquid impermeable sheet 40 have, for example, a main surface wider than the main surface of the absorbent core 10, and the outer edges of the liquid permeable sheet 30 and the liquid impermeable sheet 40 are , around the absorbent core 10 and the core wrap sheets 20a and 20b.
- the size relationship of the absorbent core 10, the core wrap sheets 20a and 20b, the liquid permeable sheet 30, and the liquid impermeable sheet 40 is not particularly limited, and is appropriately adjusted according to the use of the absorbent article.
- the method for retaining the shape of the absorbent core 10 using the core wrap sheets 20a and 20b is not particularly limited, and as shown in FIG.
- a core wrap sheet may wrap the absorbent core.
- the absorbent article 100 is prepared, for example, by a method including placing the absorbent core 10 in the core wrap sheets 20a and 20b and placing them between the liquid permeable sheet 30 and the liquid impermeable sheet 40. can be manufactured.
- a laminate in which the liquid impermeable sheet 40, the core wrap sheet 20b, the absorbent core 10, the core wrap sheet 20a, and the liquid permeable sheet 30 are laminated in this order is pressurized as necessary.
- the shape of the absorbent article 100 is appropriately determined according to its use.
- the absorbent article when it is a urine pad or a sanitary napkin, it may be approximately rectangular, oval, hourglass, battledore, or the like.
- the absorbent article may also include members as appropriate according to the application and function. Examples thereof include a liquid acquisition diffusion sheet, which will be described later.
- the absorbent article may include a liquid acquisition diffusion sheet.
- a liquid acquisition and diffusion sheet may be placed, for example, on the bottom surface of the liquid permeable sheet 30 .
- Adhesion between the liquid acquisition diffusion sheet and the liquid permeable sheet 30 may use a hot melt adhesive, heat embossing, or ultrasonic welding.
- the liquid acquisition/diffusion sheet a non-woven fabric or a resin film having a large number of through-holes can be used.
- the nonwoven fabric materials similar to those described in the section of the liquid permeable sheet 30 can be used. It is preferable because it has excellent liquid transfer characteristics.
- the liquid acquisition and diffusion sheet is normally arranged in the central portion with a width shorter than that of the absorbent core 10, but may be arranged over the entire width.
- the length of the liquid acquisition and diffusion sheet in the front-rear direction may be substantially the same as the total length of the absorbent article, or may be substantially the same as the total length of the absorbent core 10, and may be within a range of lengths assuming the portion into which the liquid is introduced. good too.
- the outer cover nonwoven fabric may be arranged outside the liquid impermeable sheet 40 .
- the outer cover nonwoven fabric can be adhered to the liquid impermeable sheet 40 using an adhesive, for example.
- the outer cover nonwoven fabric may be formed of one or more layers and may be a soft material.
- the outer cover non-woven fabric may be given a soft touch, may have a pattern printed on it, may have a plurality of joints, embossed parts, etc. so as to appeal to consumers' willingness to purchase or for other reasons. It may be machined or formed into a three-dimensional form.
- the absorbent article according to the present embodiment includes stretchable elastic members that are arranged outside both ends of the absorbent core 10 in the width direction and installed substantially parallel to the longitudinal direction of the absorbent core 10. may have leg gathers.
- the length of the leg gathers is set to be around the wearer's leg or longer.
- the elongation rate of the leg gathers is appropriately set from the viewpoint of preventing the leakage of discharged liquid and reducing the feeling of oppression when worn for a long time.
- the absorbent article according to the present embodiment may have front/back gathers that are arranged in the vicinity of both ends in the longitudinal direction of the absorbent article and that include elastic members that expand and contract in the width direction.
- the absorbent article has front/back gathers that can rise above the side edges in the width direction of the absorbent core 10 . That is, on both sides of the absorbent article in the longitudinal direction, a front/back gather sheet member having a gather elastic member is arranged to constitute a front/back gather.
- the member for the front/back gathers is usually made of a liquid-impermeable or water-repellent material, preferably a moisture-permeable material.
- a liquid-impermeable or water-repellent porous sheet preferably a liquid-impermeable or water-repellent porous sheet
- a liquid-impermeable or water-repellent nonwoven fabric preferably a laminate of the porous sheet and the nonwoven fabric.
- Nonwoven fabrics include, for example, thermal bonded nonwoven fabrics, spunbond nonwoven fabrics, meltblown nonwoven fabrics, spunlaced nonwoven fabrics, spunbond/meltblown/spunbond nonwoven fabrics, and the like.
- the basis weight of the member may be 5 to 100 g/m 2 , 8 to 70 g/m 2 , or 10 to 40 g/m 2 .
- hydroxyl ethyl cellulose thickener, Sumitomo Seika Co., Ltd., HEC AW-15F
- potassium persulfate water-soluble radical polymerization initiator 0.0736 g (0.272 mmol)
- ethylene glycol diglycidyl ether Internal cross-linking agent 0.0101 g (0.0580 mmol)
- ion-exchanged water 32.85 g were added and then dissolved to prepare a first-stage monomer aqueous solution.
- a reaction liquid was obtained by adding the entire amount of the second-stage monomer aqueous solution to the first-stage reaction mixture. While stirring the reaction solution, the inside of the system was sufficiently replaced with nitrogen. Thereafter, the separable flask is immersed in a water bath at 70° C. to raise the temperature of the reaction solution, and the second-stage polymerization is performed for 5 minutes to obtain a second-stage reaction mixture (polymer particles before surface cross-linking). Obtained.
- the temperature of the second-stage reaction mixture was raised in an oil bath of 125° C., and 254 g of water was added to the system by azeotropic distillation of n-heptane and water while refluxing n-heptane. pulled out. Subsequently, 0.0884 g (0.5075 mmol) of ethylene glycol diglycidyl ether was added as a surface cross-linking agent, and the mixture was maintained at 83° C. for 2 hours to obtain a dispersion of polymer particles after surface cross-linking.
- the temperature of the dispersion liquid of the surface-crosslinked polymer particles was raised in an oil bath at 125° C. to evaporate the n-heptane and dry it to obtain a dried product.
- the dried product was passed through a sieve with an opening of 850 ⁇ m to obtain 232.8 g of water-absorbing resin particles (a) in which spherical particles were aggregated and uncoated.
- 200 g of the above water-absorbing resin particles (a) and 0.4 g of Tokusil (Oriental Silicas Corporation, product number: NP-S), which is hydrophilic silica are placed in a SUS bottle and mixed for 30 minutes in a cross rotary mixer to absorb water.
- Resin particles (1) were obtained.
- the water absorbent resin particles (1) correspond to the water absorbent resin particles B.
- Production Example 2 Production Example 1 up to the addition of hydrophilic silica is repeated, and the collected water-absorbing resin particles (a) are classified with a comb having an opening of 250 ⁇ m, and 500 g or more of water-absorbing resin particles (b) having a particle size of 250 to 850 ⁇ m. obtained.
- a coating liquid A was prepared by adding 25.0 g of polyvinyl chloride (Fuji Film Wako Pure Chemical Industries, Ltd.) as a coating material and 475.0 g of tetrahydrofuran as a solvent to a poly beaker having an inner volume of 1 L and mixing them.
- 500.0 g of water-absorbing resin particles (b) were put into the container of the fluidized bed granulator, and hot air at 40°C was blown from the bottom of the container.
- 500.0 g of the coating liquid A was sprayed onto the water-absorbing resin particles (b) being blown up by air while drying. After spraying the coating liquid, it was dried at 40°C for 30 minutes. After drying, 503.3 g of coated resin particles (2) were obtained.
- the coated resin particles (2) correspond to the water absorbent resin particles A.
- coated resin particles (3) 50.0 g of the resulting coated resin particles were spread on a metal tray measuring 26 cm long and 20 cm wide, and covered with aluminum foil.
- the aluminum foil was perforated and the coated resin particles were heated for 60 minutes with a hot air dryer (ADVANTEC, FV-320) set at 80° C. to obtain 50.0 g of coated resin particles (3).
- the coated resin particles (3) correspond to the water absorbent resin particles A.
- a coating liquid C was prepared by adding 25.0 g of polymethyl methacrylate (Fuji Film Wako Pure Chemical Industries, Ltd.) as a coating material and 475 g of acetone as a solvent to a poly beaker having an inner volume of 1 L and mixing them. Coating was carried out in the same manner as in Production Example 2, except that Coating Liquid C was used instead of Coating Liquid A, to obtain 502.4 g of Coated Resin Particles (4).
- the upper and lower sides of the absorbent core are sandwiched between two tissue papers having the same area as the absorbent core and a basis weight of 16 g/m 2 , and a load of 424 kPa is applied to the whole for 30 seconds to press.
- An absorber was produced by this.
- the content of water-absorbent resin particles in this absorber (the content of water-absorbent resin particles in the total amount of water-absorbent resin particles and crushed pulp (fibrous material) in the absorber; hereinafter the same) is 10% by mass.
- an air-through type porous liquid-permeable polyethylene sheet having the same area as the absorbent and a basis weight of 22 g/m 2 was arranged on the upper surface of the absorbent to obtain an absorbent article.
- Hot melt coating machine (Harry's Co., Ltd., pump: Marshal 150, table: XA-DT, tank setting temperature: 150 ° C, hose setting temperature: 165 ° C, gun head setting temperature: 170 ° C), the total amount of air laid nonwoven fabric 2 is 0 0.2 g of a hot melt adhesive (Henkel Japan Co., Ltd., ME-765E) was applied in 14 straight lines at intervals of 10 mm.
- the adhesive application pattern was a spiral stripe. At the time of application, the outer four sides (width 1 cm) of the air-laid nonwoven fabric 2 were covered so that the adhesive would not be applied.
- 0.2 g of hot melt was applied to the air-laid nonwoven fabric 1 in the same manner as described above without covering the periphery.
- the air-laid nonwoven fabric 2 and the air-laid nonwoven fabric 1 are aligned with both ends so that the adhesive coated surface is on the inside, sandwiched with release paper, and laminated by a laminator (Hashima Co., Ltd., Straight Linear Fussing Press, model HP-600LFS).
- An absorber was prepared by laminating by pressing under conditions of °C and 0.1 MPa. The area over which the water-absorbing resin particles are dispersed in the absorbent body is 12 cm ⁇ 40 cm.
- an absorbent article was obtained by placing an air-through type porous liquid-permeable polyethylene sheet having a basis weight of 22 g/m 2 and having the same area as the absorbent body on the upper surface of the absorbent body.
- the content of water-absorbent resin particles in the absorber is 100% by mass.
- Example 1 An absorbent article was produced by the production method of Production Example A using 9.6 g of the water absorbent resin particles (1) and 2.4 g of the coated resin particles (2) as the water absorbent resin particles.
- Example 2 An absorbent article was produced by the production method of Production Example B using 10.8 g of the water absorbent resin particles (1) and 1.2 g of the coated resin particles (2) as the water absorbent resin particles.
- Example 3 An absorbent article was produced by the production method of Production Example B using 9.6 g of the water absorbent resin particles (1) and 2.4 g of the coated resin particles (2) as the water absorbent resin particles.
- Example 4 An absorbent article was produced by the production method of Production Example B using 7.2 g of the water absorbent resin particles (1) and 4.8 g of the coated resin particles (2) as the water absorbent resin particles.
- Example 5 An absorbent article was produced by the production method of Production Example B using 4.8 g of the water absorbent resin particles (1) and 7.2 g of the coated resin particles (2) as the water absorbent resin particles.
- Example 6 An absorbent article was produced by the production method of Production Example B using 9.6 g of the water absorbent resin particles (1) and 2.4 g of the coated resin particles (3) as the water absorbent resin particles.
- Example 7 An absorbent article was produced by the production method of Production Example C using 9.6 g of the water absorbent resin particles (1) and 2.4 g of the coated resin particles (2) as the water absorbent resin particles.
- Example 8 An absorbent article was produced by the production method of Production Example C using 9.6 g of the water absorbent resin particles (1) and 2.4 g of the coated resin particles (3) as the water absorbent resin particles.
- Example 9 An absorbent article was produced by the production method of Production Example D using 9.6 g of the water absorbent resin particles (1) and 2.4 g of the coated resin particles (2) as the water absorbent resin particles.
- Example 10 An absorbent article was produced by the production method of Production Example C using 7.2 g of the water absorbent resin particles (5) and 4.8 g of the coated resin particles (3) as the water absorbent resin particles.
- Example 11 An absorbent article was produced by the production method of Production Example C using 9.6 g of the water absorbent resin particles (6) and 2.4 g of the coated resin particles (7) as the water absorbent resin particles.
- Example 12 An absorbent article was produced by the production method of Production Example C using 9.6 g of the water absorbent resin particles (6) and 2.4 g of the coated resin particles (8) as the water absorbent resin particles.
- Example 13 An absorbent article was produced by the production method of Production Example C using 9.6 g of the water absorbent resin particles (1) and 2.4 g of the coated resin particles (9) as the water absorbent resin particles.
- the second injection of artificial urine was carried out in the same manner as the first injection, and the absorption rate was measured, and 20 minutes later, the diffusion range was recorded in the same manner as the first injection. These operations were repeated two more times for a total of four times.
- the absorber absorption speed was obtained by totaling the absorption speeds when the artificial urine was added four times.
- the zippered transparent polyethylene bag in which the diffusion range after four injections of artificial urine was recorded was cut out according to the shape, and the mass (W 1 , W 2 , W 3 , W 4 ) was measured.
- Diffusion areas (S 1 , S 2 , S 3 , S 4 ) for each liquid input were calculated from the following formula.
- W n and S n refer to the transparent bag mass and diffusion area at the time of n-th injection of artificial urine, respectively.
- the diffusion range of the absorbent is recorded through the liquid-permeable sheet of the absorbent article, but there is substantially no difference between the diffusion range on the surface of the absorbent and the diffusion range on the liquid-permeable sheet.
- Sn (W1 x 1200) /4.8
- Diffusion area change ratio (S 1 +S 2 )/(S 3 +S 4 )
- the effective diffusion area ratio was calculated from the following formula.
- the area of the absorbent core is 480 cm 2 in the above measurements.
- Effective diffusion area ratio (%) (S 4 /area of absorbent core) ⁇ 100
- FIG. 2 is a schematic diagram showing a method for evaluating the leakiness of absorbent articles.
- a support plate 19 here, an acrylic resin plate
- the dropping funnel had a capacity of 300 mL, an inner diameter of about 8 mm ⁇ at the tip, and was equipped with a two-way cock.
- a balance 43 on which a metal tray 44 is placed is installed at the bottom of the support plate 19, and receives all the test liquid that leaks from the end of the absorbent article and records its mass with an accuracy of 0.1 g. .
- a leak test using such a device was performed according to the following procedure.
- the test absorbent article 100 was attached onto the inclined surface Su 1 of the fixed support plate 19 with its longitudinal direction along the longitudinal direction of the support plate 19 .
- the bottom edge of the absorbent article was not stuck on the acrylic plate so as not to artificially stop leakage.
- the test liquid 50 artificial urine adjusted to 25 ⁇ 1° C. was dropped from the dropping funnel 42 arranged vertically above the absorbent article 100 toward the center of the absorbent body in the absorbent article 100 .
- the distance between the tip of the dropping funnel 42 and the absorbent article was 10 ⁇ 2 mm.
- the surface of the support plate 19 was smooth and no liquid was retained or absorbed by the plate.
- the leaked test liquid was collected in the metal tray 44 arranged below the support plate 19 .
- the weight (g) of the collected test liquid was measured by the balance 43, and the value was recorded as the amount of leakage.
- the angle of the acrylic plate with respect to the horizontal plane was 45 ⁇ 2°
- the injection position of the test liquid 50 into the absorbent article was the marked portion
- the test liquid injection amount was 600 g.
- the angle of the acrylic plate with respect to the horizontal plane was set at 30 ⁇ 2°
- the position at which the test liquid 50 was introduced into the absorbent article was a mark
- the amount of test liquid introduced was set at 300 g.
- the angle of the acrylic plate with respect to the horizontal plane was 30 ⁇ 2°
- the test liquid 50 was introduced into the absorbent article at a position 5 cm above the mark
- the amount of test liquid introduced was 150 g.
- the angle of the acrylic plate with respect to the horizontal plane was 30 ⁇ 2°
- the test liquid 50 was introduced into the absorbent article at a position 5 cm above the mark
- the amount of test liquid introduced was 50 g.
- Table 2 shows the results of Production Example A (water-absorbent resin particle content of 10% by mass in the total amount of water-absorbent resin particles and fibrous material), and Production Example B ((water-absorbent resin particles and fibrous material)
- Table 3 shows the results of Production Example C (water-absorbent resin particle content of 60% by mass of total amount of water-absorbent resin particles and fibrous material).
- Table 4 shows the results, and Table 5 shows the results of Production Example D (water-absorbent resin particle content of 100% by mass in total amount of water-absorbent resin particles and fibrous material).
- the absorbers of the examples had a higher absorption rate than the absorbers of the comparative examples in each of the production examples A to D in which the content of the water absorbent resin particles in the total amount of the water absorbent resin particles and the fibrous material was the same. It was confirmed that it was excellent and leakage was suppressed.
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Abstract
Description
(1)吸収体の上面に、該吸収体と同じ面積で坪量22g/m2のポリエチレン製エアスルー型多孔質液体透過性シートを配置することにより、吸収性物品を作製する。
(2)吸収性物品を水平に置き、内径3cmの開口部を有するシリンダーを該吸収性物品の中心に置き、80mlの人工尿を該シリンダー内に一度に投入し、該シリンダーを外す。
(3)人工尿投入から20分後に、人工尿が拡散した吸収体表面の面積S1を測定する。
(4)1回目の人工尿投入から30分後に、2回目の人工尿投入を(2)と同様に行い、2回目の人工尿投入から20分後に、人工尿が拡散した吸収体表面の総面積S2を測定する。
(5)(4)の操作を更に2回繰り返し、3回目投入時の拡散面積S3及び4回目投入時の拡散面積S4を測定する。
拡散面積変化割合=(S1+S2)/(S3+S4)
有効拡散面積率(%)=(S4/吸収体コアの面積)×100
(1)吸収体の上面に、該吸収体と同じ面積で坪量22g/m2のポリエチレン製エアスルー型多孔質液体透過性シートを配置することにより、吸収性物品を作製する。
(2)吸収性物品を水平に置き、内径3cmの開口部を有するシリンダーを該吸収性物品の中心に置き、80mlの人工尿を該シリンダー内に一度に投入し、該シリンダーを外す。
(3)人工尿投入から20分後に、人工尿が拡散した吸収体表面の面積S1を測定する。
(4)1回目の人工尿投入から30分後に、2回目の人工尿投入を(2)と同様に行い、2回目の人工尿投入から20分後に、人工尿が拡散した吸収体表面の総面積S2を測定する。
(5)(4)の操作を更に2回繰り返し、3回目投入時の拡散面積S3及び4回目投入時の拡散面積S4を測定する。
拡散面積変化割合=(S1+S2)/(S3+S4)
有効拡散面積率(%)=(S4/吸収体コアの面積)×100
吸収体に用いられる吸水性樹脂粒子は、生理食塩水の吸水速度2分値が2.5cm以下である吸水性樹脂粒子Aを含有することが好ましい。吸水速度が一定以下に抑えられた吸水性樹脂粒子Aを吸水性樹脂粒子が含有することによって、吸収体の吸水初期における拡散性が高くなり、吸収体の拡散面積変化割合を好適な範囲に調整しやすく、漏れの抑制及び吸収体の吸収速度の改善に有利である。
吸水速度2分値(cm)=(H2-H0)
JIS標準篩を上から、目開き850μmの篩、目開き600μmの篩、目開き500μmの篩、目開き425μmの篩、目開き300μmの篩、目開き250μmの篩、目開き180μmの篩、目開き150μmの篩、及び、受け皿の順に組み合わせる。組み合わせた最上の篩に、吸水性樹脂粒子50gを入れ、ロータップ式振とう器(株式会社飯田製作所製)を用いてJIS Z 8815(1994)に準じて分級する。分級後、各篩上に残った粒子の質量を全量に対する質量百分率として算出し粒度分布を求める。この粒度分布に関して粒子径の大きい方から順に篩上を積算することにより、篩の目開きと篩上に残った粒子の質量百分率の積算値との関係を対数確率紙にプロットする。確率紙上のプロットを直線で結ぶことにより、積算質量百分率50質量%に相当する粒子径を中位粒子径として得る。
吸収体に用いられる吸水性樹脂粒子は、吸水速度2分値が4.0cm以上である吸水性樹脂粒子Bを含有することが好ましい。吸水性樹脂粒子が吸水性樹脂粒子Aと組み合わせて吸水性樹脂粒子Bを含有することによって、吸水初期の吸収体における拡散性を高く維持しながら、複数回吸水後には優れた吸水速度を発揮して拡散面積変化割合を好適な範囲に調整しやすく、吸収体の漏れの抑制及び吸収速度の向上に有利である。吸水性樹脂粒子が吸水性樹脂粒子A及び吸水性樹脂粒子Bを含む場合、両者は均一に混合され吸収体内で均一に分布していることが好ましい。
吸収体コアは、吸水性樹脂粒子のみからなっていてもよく、吸水性樹脂粒子に加えて繊維状物を含有していてもよい。吸収体コアは、例えば、吸水性樹脂粒子及び繊維状物を含む混合物であってよい。吸収体コアの構成としては、例えば、吸水性樹脂粒子及び繊維状物が均一混合された構成であってよい。本明細書において繊維状物とは、全体が不定形のものであって、例えば不織布のように繊維状物がシート状に成形されたものは含まない。
吸収体は、吸収体コアを備える。吸収体は、吸収体コアを保形するためのコアラップを含んでもよく、吸収体コアのみからなっていてもよい。コアラップを用いることにより、吸収体の保形性を維持し、吸収体を構成する吸水性樹脂粒子等の脱落や流動を防止することができる。コアラップとしては、例えば、不織布、織布、ティッシュ、液体透過孔を有する合成樹脂フィルム、網目を有するネット状シート等が挙げられ、経済性の観点から、粉砕パルプを湿式成形してなるティッシュが好ましく用いられる。
本実施形態に係る吸収体は、吸収性物品の構成として好適である。すなわち吸収性物品は、本実施形態に係る吸収体を備えていてよい。吸収性物品の他の構成部材としては、吸液対象の液が浸入する側の最外部に配置される液体透過性シート;吸液対象の液が浸入する側とは反対側の最外部に配置される液体不透過性シート等が挙げられる。吸収性物品としては、おむつ(例えば紙おむつ)、トイレトレーニングパンツ、失禁パッド、衛生材料(生理用ナプキン、タンポン等)、汗取りパッド、ペットシート、簡易トイレ用部材、動物排泄物処理材などが挙げられる。吸収性物品は使い捨てであってもよい。
図1には示されていないが、吸収性物品は、液体獲得拡散シートを含んでいてもよい。液体獲得拡散シートは、例えば、液体透過性シート30の下面に配置されていてよい。これにより、液体透過性シート30を透過した液を吸収体コア10側へ速やかに移動させること、あるいは逆戻りを更に低減することができる。液体獲得拡散シート及び液体透過性シート30間の接着は、ホットメルト接着剤を用いてもよく、ヒートエンボス又は超音波溶着を用いることもできる。液体獲得拡散シートとしては、不織布を用いる他、多数の透過孔を有する樹脂フィルムを用いることもできる。不織布としては、液体透過性シート30の項に記載したものと同様の素材を用いることができるが、液体透過性シート30より親水性が高いもの、又は繊維密度が高いほうが、吸収体方向への液の移動特性に優れるため好ましい。
また、アウターカバー不織布が、液体不透過性シート40の外側に配置されていてもよい。アウターカバー不織布は、例えば、接着剤を用いて液体不透過性シート40に接着されることができる。アウターカバー不織布は、1層以上で形成されてもよく、軟質材であってもよい。アウターカバー不織布は、消費者の購入意欲に訴求できるように、あるいはその他の理由に応じて、柔軟な触感を付与されていてもよく、絵柄がプリントされていてもよく、複数の結合部、エンボス加工、あるいは三次元の形態を形成されていてもよい。
本実施形態に係る吸収性物品は、吸収体コア10における幅方向の両端部よりも外側に配置され、吸収体コア10の長手方向と略平行に設置される、伸縮性を有する弾性部材を備えたレッグギャザーを有していてもよい。レッグギャザーの長さは、装着者の足回りかそれを上回る程度に設定される。レッグギャザーの伸長率は、排出される液体の漏れを防止しつつ、長時間装着時の圧迫感が少ないなどの観点から適宜設定される。
本実施形態に係る吸収性物品は、吸収性物品における長手方向の両端部近傍に配置され、幅方向に伸縮する弾性部材を備える前面/背面ギャザーを有していてもよい。
[製造例1]
還流冷却器、滴下ロート、窒素ガス導入管、及び、撹拌機(翼径5cmの4枚傾斜パドル翼を2段有する撹拌翼)を備えた内径11cm、容積2Lの丸底円筒型セパラブルフラスコを準備した。このセパラブルフラスコに、n-ヘプタン(炭化水素分散媒)293g、及び無水マレイン酸変性エチレン・プロピレン共重合体(高分子系分散剤、三井化学株式会社、ハイワックス1105A)0.736gを添加することにより混合物を得た。この混合物を回転数300rpmで撹拌しつつ80℃まで加温することにより分散剤を溶解させた。その後、混合物を55℃まで冷却した。
その後、SUS瓶に上記吸水性樹脂粒子(a)200gと親水性シリカであるトクシール(オリエンタルシリカズコーポレーション、品番:NP-S)0.4gを入れ、クロスロータリー混合機で30分混合させ吸水性樹脂粒子(1)を得た。吸水性樹脂粒子(1)は吸水性樹脂粒子Bに該当する。
親水性シリカを添加する前までの製造例1を繰り返し、集めた吸水性樹脂粒子(a)を目開き250μmの櫛で分級し、粒径250~850μmの吸水性樹脂粒子(b)を500g以上入手した。
内容積1Lのポリビーカーに、コーティング材としてポリ塩化ビニル(富士フイルム和光純薬株式会社)25.0g、及び溶媒としてテトラヒドロフラン475.0gを加えて混合し、コーティング液Aを調製した。
エチレン-アクリル酸ナトリウム共重合体の25%水分散エマルジョン(住友精化株式会社、ザイクセンN)200.0g、及びポリエチレングリコール(東京化成工業株式会社、PEG6000)5.0gをイオン交換水295.0gで希釈し、コーティング液Bを調製した。コーティング液Aの代わりにコーティング液Bを用いたこと、並びに、コンテナの下部から送風される温風、及びコーティング液の噴霧後の乾燥条件を50℃に変更したこと以外は、製造例2と同様に被覆を行い、被覆樹脂粒子505.9gを得た。
内容積1Lのポリビーカーに、コーティング材としてポリメタクリル酸メチル(富士フイルム和光純薬)25.0g、及び溶媒としてアセトン475gを加えて混合し、コーティング液Cを調製した。コーティング液Aの代わりにコーティング液Cを用いたこと以外は、製造例2と同様に被覆を行い、被覆樹脂粒子(4)を502.4g得た。
被覆がなされていない状態の吸水性樹脂粒子を得る工程において、第1段目のモノマー水溶液を調製の際に、エチレングリコールジグリシジルエーテル(内部架橋剤)0.00534g(0.0306ミリモル)添加したこと、親水性シリカの添加量を1.0gとしたこと以外は製造例1と同様にして被覆がなされていない状態の吸水性樹脂粒子(5)234.5gを得た。吸水性樹脂粒子(5)は吸水性樹脂粒子Bに該当する。
中国販売のおむつ市販品(宝潔P&G製、商品名:幇宝適 Pampers清新幇 NBサイズ)から採取した被覆がなされていない状態の吸水性樹脂粒子(6)550.0gを得た。吸水性樹脂粒子(6)は吸水性樹脂粒子Bに該当する。
製造例5で作製した被覆がなされていない吸水性樹脂(5)を用いて被覆を行ったこと以外は、製造例3と同様に被覆を行い、被覆樹脂粒子(7)を50.0g得た。被覆樹脂粒子(7)は吸水性樹脂粒子Aに該当する。
製造例6で採取した被覆がなされていない吸水性樹脂(6)を用いて被覆を行ったこと以外は、製造例3と同様に被覆を行い、被覆樹脂粒子(8)を50.0g得た。被覆樹脂粒子(8)は吸水性樹脂粒子Aに該当する。
被覆がなされていない状態の吸水性樹脂粒子を得る工程において、第2段目の重合後、125℃の油浴で第2段目の反応混合物を昇温し、n-ヘプタンと水との共沸蒸留により、n-ヘプタンを還流しながら272gの水を系外へ抜き出したこと、親水性シリカを混合しなかったこと以外は製造例1と同様にして被覆がなされていない吸水性樹脂粒子を作製し、その後製造例3と同様に被覆を行い被覆樹脂粒子(9)を50.0g得た。被覆樹脂粒子(9)は吸水性樹脂粒子Aに該当する。
製造例1~9で得られた吸水性樹脂粒子又は被覆樹脂粒子について、以下の評価を行った。
粒子0.200gを精秤し、内径2.0cm、深さ8.0cmのアクリルシリンダーの底に敷き詰め、粒子層の高さH0を測定した。その後、生理食塩水20gを量り取り、アクリルシリンダー上部から注ぎこんだ。生理食塩水を全量入れた時点から測定を開始し、2分後の粒子層の高さH2を読み取り、以下の式より吸水速度を算出した。結果を表1に示す。
吸水速度(cm)=H2-H0
500mLポリエチレンビーカーに生理食塩水500gを添加した後、スターラーを用いて撹拌子を回転数600rpmで回転させながら粒子2.00gを少量ずつ加えた。粒子を全量加え終わった後、30分撹拌した。続いて、混合物を綿袋内に移し入れた後、綿袋の上部を輪ゴムで閉じた。次に、遠心分離機を用いて1分間遠心分離(167G)を行った。脱水した後、質量WAを測定した。綿袋に粒子を入れないで同様の操作を実施し、空の綿袋の質量WBを測定した。下記式より生理食塩水の保水量(25℃)を算出した。結果を表1に示す。
保水量[g/g]=(WA-WB)/粒子の質量
[製造例A]
吸水性樹脂粒子(吸水性樹脂粒子(1)及び被覆樹脂粒子(2)~(4)のうちの1種又は複数種。以下同様。)計12.0g及び解砕パルプ(レオニア社製レイフロック)108gを用い、気流型混合装置(有限会社オーテック製、パッドフォーマー)による空気抄造(吸引圧力0.75±0.05MPa、コンベア速度4.8秒/cm)によって均一混合することにより、40cm×12cmの大きさの吸収体コアを作製した。次に、吸収体コアの上下を、吸収体コアと同じ面積で、坪量16g/m2の2枚のティッシュッペーパーで挟んだ状態で、全体に424kPaの荷重を30秒間加えてプレスすることにより、吸収体を作製した。この吸収体における吸水性樹脂粒子含有率(吸収体中の吸水性樹脂粒子及び解砕パルプ(繊維状物)の合計量における吸水性樹脂粒子の含有率。以下同様。)は10質量%である。さらに、吸収体の上面に、吸収体と同じ面積で坪量22g/m2のポリエチレン製エアスルー型多孔質液体透過性シートを配置し、吸収性物品とした。
解砕パルプの量を28gに変更したこと、全体にかける荷重を141kPaに変更したこと以外は、製造例Aと同様に吸収体及び吸収性物品を作製した。吸収体における吸水性樹脂粒子含有率は30質量%である。
解砕パルプの量を8gに変更したこと以外は製造例Bと同様に吸収体及び吸収性物品を作製した。吸収体における吸水性樹脂粒子含有率は60質量%である。
目付量38g/m2のエアレイド不織布(Chinasilk(Shanghai)New Material Technology Co.,Ltd.MB0401-T1)を14cm×42cmのサイズに2枚分裁断し、それぞれエアレイド不織布1、2とした。
吸水性樹脂粒子として吸水性樹脂粒子(1)9.6g及び被覆樹脂粒子(2)2.4gを用いて、製造例Aの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)3.6g及び被覆樹脂粒子(2)8.4gを用いて、製造例Aの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)12gを用いて、製造例Bの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)10.8g及び被覆樹脂粒子(2)1.2gを用いて、製造例Bの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)9.6g及び被覆樹脂粒子(2)2.4gを用いて、製造例Bの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)7.2g及び被覆樹脂粒子(2)4.8gを用いて、製造例Bの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)4.8g及び被覆樹脂粒子(2)7.2gを用いて、製造例Bの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)9.6g及び被覆樹脂粒子(3)2.4gを用いて、製造例Bの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)12gを用いて、製造例Cの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)9.6g及び被覆樹脂粒子(2)2.4gを用いて、製造例Cの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)9.6g及び被覆樹脂粒子(3)2.4gを用いて、製造例Cの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)9.6g及び被覆樹脂粒子(4)2.4gを用いて、製造例Cの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)3.6g及び被覆樹脂粒子(2)8.4gを用いて、製造例Cの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)12gを用いて、製造例Dの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)9.6g及び被覆樹脂粒子(2)2.4gを用いて、製造例Dの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)9.6g及び被覆樹脂粒子(4)2.4gを用いて、製造例Dの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)3.6g及び被覆樹脂粒子(2)8.4gを用いて、製造例Dの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(5)12.0gを用いて、製造例Cの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(5)7.2g及び被覆樹脂粒子(3)4.8gを用いて、製造例Cの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(6)9.6g及び被覆樹脂粒子(7)2.4gを用いて、製造例Cの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(6)9.6g及び被覆樹脂粒子(8)2.4gを用いて、製造例Cの製法で吸収性物品を作製した。
吸水性樹脂粒子として吸水性樹脂粒子(1)9.6g及び被覆樹脂粒子(9)2.4gを用いて、製造例Cの製法で吸収性物品を作製した。
(1)試験液の調製
10L容の容器に、塩化ナトリウム100.0g、塩化カルシウム二水和物3.0g、塩化マグネシウム六水和物6.0g、1%トリトン(ポリオキシエチレン[10]オクタルフェニルエーテルX-100を1.0g及び蒸留水99.0gを混合して調製したもの)、及び蒸留水9866.0gを入れ、完全に溶解させた。該溶液を少量の青色1号で着色し、試験液を調製した。
まず、水平の台上に吸収性物品を置いた。製造例Dの吸収性物品のみ、横モレ防止のために吸収性物品の周りに縦42cm、横14cm、高さ1cmの枠を設置した。吸収性物品の中心部に、外径3.5cmで内径3cmの開口部を有する液投入用シリンダー(59.80g)を置き、80mLの試験液を該シリンダー内に一度に投入した。投入開始から吸収終了までの時間を吸収速度として測定した。吸収終了直後にシリンダーを吸収性物品上から取り外した。
Sn=(W1×1200)/4.8
拡散面積変化割合=(S1+S2)/(S3+S4)
有効拡散面積率(%)=(S4/吸収体コアの面積)×100
図2は吸収性物品の漏れ性を評価する方法を示す模式図である。平坦な傾斜面Su1を有する長さ45cm、厚さ0.3cmの支持板19(ここではアクリル樹脂板)を、水平面Su0に対して後述の所定の角度で傾斜した状態で架台41によって固定した。滴下ロートは、容量300mL、先端部の内径が約8mmφ、二方コック付きであり、8mL/秒で液が投入されるようにコックの絞りを調整した。支持板19の下部には、金属製トレイ44を載置した天秤43が設置されており、吸収性物品の末端から漏れとして流れ落ちる試験液をすべて受けとめ、その質量を0.1gの精度で記録した。このような装置を用いた漏れ試験は以下の手順で行った。
Claims (7)
- 吸水性樹脂粒子を含む吸収体コアを備え、下記(1)~(5)の順で測定される拡散面積変化割合が0.80~1.0である吸収体。
(1)吸収体の上面に、該吸収体と同じ面積で坪量22g/m2のポリエチレン製エアスルー型多孔質液体透過性シートを配置することにより、吸収性物品を作製する。
(2)吸収性物品を水平に置き、内径3cmの開口部を有するシリンダーを該吸収性物品の中心に置き、80mlの人工尿を該シリンダー内に一度に投入し、該シリンダーを外す。
(3)人工尿投入から20分後に、人工尿が拡散した吸収体表面の面積S1を測定する。
(4)1回目の人工尿投入から30分後に、2回目の人工尿投入を(2)と同様に行い、2回目の人工尿投入から20分後に、人工尿が拡散した吸収体表面の総面積S2を測定する。
(5)(4)の操作を更に2回繰り返し、3回目投入時の拡散面積S3及び4回目投入時の拡散面積S4を測定する。
拡散面積変化割合=(S1+S2)/(S3+S4) - 有効拡散面積率が95%以下である、請求項1に記載の吸収体。
有効拡散面積率(%)=(S4/吸収体コアの面積)×100 - 吸収体中の吸水性樹脂粒子及び繊維状物の合計量に対して、前記吸水性樹脂粒子の含有量が5~100質量%である、請求項1又は2に記載の吸収体。
- 前記吸水性樹脂粒子が、生理食塩水の吸水速度2分値が2.5cm以下である吸水性樹脂粒子Aを含有し、吸水性樹脂粒子Aの含有量が吸収体中の吸水性樹脂粒子の総量に対して9~65質量%である、請求項1~3のいずれか一項に記載の吸収体。
- 前記吸水性樹脂粒子が、生理食塩水の吸水速度2分値が4.0cm以上である吸水性樹脂粒子Bを含有する、請求項4に記載の吸収体。
- 吸水性樹脂粒子Aの生理食塩水保水量が16~55g/gである、請求項4又は5に記載の吸収体。
- 吸水性樹脂粒子Aが、架橋重合体粒子の表面の少なくとも一部を被覆する水不溶性のコーティング層を有する被覆樹脂粒子である、請求項4~6のいずれか一項に記載の吸収体。
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JP2023510947A JPWO2022209972A1 (ja) | 2021-03-30 | 2022-03-17 | |
CN202280025189.2A CN117098520A (zh) | 2021-03-30 | 2022-03-17 | 吸收体 |
KR1020237036729A KR20230163481A (ko) | 2021-03-30 | 2022-03-17 | 흡수체 |
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WO2023100479A1 (ja) * | 2021-11-30 | 2023-06-08 | 住友精化株式会社 | 吸水性樹脂粒子及び吸収体 |
WO2024135368A1 (ja) * | 2022-12-20 | 2024-06-27 | 住友精化株式会社 | 吸収体及び吸収性物品 |
WO2025070173A1 (ja) * | 2023-09-28 | 2025-04-03 | 住友精化株式会社 | 吸収体、及び吸収体の製造方法 |
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US20240253015A1 (en) * | 2021-05-18 | 2024-08-01 | Sumitomo Seika Chemicals Co., Ltd. | Water-absorbing resin particle, absorber, and absorbent article |
KR20240009958A (ko) * | 2021-05-18 | 2024-01-23 | 스미토모 세이카 가부시키가이샤 | 피복 수지 입자 및 피복 수지 입자를 제조하는 방법 |
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WO2024135368A1 (ja) * | 2022-12-20 | 2024-06-27 | 住友精化株式会社 | 吸収体及び吸収性物品 |
WO2025070173A1 (ja) * | 2023-09-28 | 2025-04-03 | 住友精化株式会社 | 吸収体、及び吸収体の製造方法 |
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