WO2019154093A1 - Scr honeycomb denitration catalyst and preparation method therefor - Google Patents
Scr honeycomb denitration catalyst and preparation method therefor Download PDFInfo
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- WO2019154093A1 WO2019154093A1 PCT/CN2019/072897 CN2019072897W WO2019154093A1 WO 2019154093 A1 WO2019154093 A1 WO 2019154093A1 CN 2019072897 W CN2019072897 W CN 2019072897W WO 2019154093 A1 WO2019154093 A1 WO 2019154093A1
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- 239000003054 catalyst Substances 0.000 title claims abstract description 43
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 239000000835 fiber Substances 0.000 claims abstract description 127
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 119
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 53
- 239000002245 particle Substances 0.000 claims abstract description 46
- 238000001035 drying Methods 0.000 claims abstract description 28
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- QQZMWMKOWKGPQY-UHFFFAOYSA-N cerium(3+);trinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O QQZMWMKOWKGPQY-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000002156 mixing Methods 0.000 claims abstract description 8
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims abstract description 7
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims abstract description 7
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims abstract description 7
- UNTBPXHCXVWYOI-UHFFFAOYSA-O azanium;oxido(dioxo)vanadium Chemical compound [NH4+].[O-][V](=O)=O UNTBPXHCXVWYOI-UHFFFAOYSA-O 0.000 claims abstract description 7
- 239000001768 carboxy methyl cellulose Substances 0.000 claims abstract description 7
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims abstract description 7
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims abstract description 7
- 239000008367 deionised water Substances 0.000 claims abstract description 7
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 7
- 235000014655 lactic acid Nutrition 0.000 claims abstract description 7
- 239000004310 lactic acid Substances 0.000 claims abstract description 7
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000001354 calcination Methods 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 238000000465 moulding Methods 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 22
- 239000003365 glass fiber Substances 0.000 claims description 16
- 230000000630 rising effect Effects 0.000 claims description 12
- 229920001131 Pulp (paper) Polymers 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 238000007791 dehumidification Methods 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 3
- 210000001161 mammalian embryo Anatomy 0.000 claims description 3
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 2
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims description 2
- 238000007664 blowing Methods 0.000 claims description 2
- 238000007580 dry-mixing Methods 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 150000004687 hexahydrates Chemical class 0.000 claims description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 239000010937 tungsten Substances 0.000 claims description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 abstract description 3
- 238000005457 optimization Methods 0.000 abstract description 3
- LXXCECZPOWZKLC-UHFFFAOYSA-N praseodymium(3+);trinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Pr+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O LXXCECZPOWZKLC-UHFFFAOYSA-N 0.000 abstract 1
- 235000010215 titanium dioxide Nutrition 0.000 description 56
- 230000000052 comparative effect Effects 0.000 description 22
- 239000000843 powder Substances 0.000 description 14
- 230000000694 effects Effects 0.000 description 3
- 238000009740 moulding (composite fabrication) Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- -1 polyoxyethylene Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/24—Chromium, molybdenum or tungsten
- B01J23/30—Tungsten
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8621—Removing nitrogen compounds
- B01D53/8625—Nitrogen oxides
- B01D53/8628—Processes characterised by a specific catalyst
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9404—Removing only nitrogen compounds
- B01D53/9409—Nitrogen oxides
- B01D53/9413—Processes characterised by a specific catalyst
- B01D53/9418—Processes characterised by a specific catalyst for removing nitrogen oxides by selective catalytic reduction [SCR] using a reducing agent in a lean exhaust gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/002—Mixed oxides other than spinels, e.g. perovskite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/40—Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
- B01J35/57—Honeycombs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
- B01J37/0018—Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/206—Rare earth metals
- B01D2255/2065—Cerium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B01D2255/206—Rare earth metals
- B01D2255/2066—Praseodymium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/20—Metals or compounds thereof
- B01D2255/207—Transition metals
- B01D2255/20707—Titanium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D2255/20776—Tungsten
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2523/00—Constitutive chemical elements of heterogeneous catalysts
Definitions
- the invention relates to an SCR honeycomb type denitration catalyst and a preparation method thereof, and belongs to the technical field of SCR catalysts.
- the object of the present invention is to provide an SCR honeycomb type denitration catalyst and a preparation method thereof, and to establish a relationship between fiber diameter, length and addition amount and titanium dioxide particle size, thereby improving SCR honeycomb type denitration catalyst. Mechanical strength.
- An SCR honeycomb type denitration catalyst made of a raw material comprising the following components:
- titanium dioxide 100 to 150 parts of titanium dioxide, 8 to 20 parts of carboxymethyl cellulose, 5 to 10 parts of polyethylene oxide, 6 to 22.5 parts of fiber, 50 to 80 parts of deionized water, 5 to 15 parts of ammonium metavanadate, and tungsten 10 to 20 parts of ammonium acid, 30 to 55 parts of ammonia water, 10 to 20 parts of lactic acid, 1 to 5 parts of cerium nitrate hexahydrate, and 0.1 to 1.5 parts of cerium nitrate hexahydrate;
- the particle size d of the titanium dioxide is normally distributed, and correspondingly, the fiber length L at the diameter R is normally distributed.
- the fiber type is Rp-chop, wood pulp, glass fiber, wherein Rp-chop and wood pulp can be mixed or added separately, and the glass fiber is a must-add fiber.
- the invention also provides a preparation method of the SCR honeycomb type denitration catalyst as described above, comprising the following steps:
- the dehumidification equipment draws out the water vapor in the mixer;
- heating stage it takes 14 to 18 hours, during which the temperature rising condition is satisfied: the ambient temperature rises from room temperature to 650 ° C;
- Cooling phase It takes 7-9 hours. During this period, the cooling conditions are satisfied: the ambient temperature drops from 650 °C to room temperature.
- the finally obtained material has a water content of 25% to 30%.
- the filter plate used is an SCR porous catalyst wet embryo extrusion filter plate: comprising equidistantly arranged metal strips, further comprising reinforcing ribs, the reinforcing ribs are perpendicular to the metal strips, the reinforcing ribs and the metal The strips are secured together to form a filter plate body.
- the spacing between adjacent metal strips of the filter plate is 0.4-0.6 mm.
- the first stage it takes 3-4 days. During this period, the drying conditions are satisfied: the ambient temperature rises from 30 °C to 40 °C, the air supply frequency rises from 15 Hz to 30 Hz, and the air humidity drops from 80% to 70%;
- the second stage it takes 3-4 days. During this period, the drying conditions are satisfied: the ambient temperature rises from 40 °C to 60 °C, the air supply frequency increases from 30 Hz to 40 Hz, and the air humidity drops from 70% to 40%;
- the third stage it takes 2-3 days. During this period, the drying conditions are satisfied: the ambient temperature rises from 60 ° C to 70 ° C, the supply frequency increases from 40 Hz to 60 Hz, and the air humidity drops from 40% to 10%.
- the finally obtained material has a water content of 5% to 10%.
- the first temperature rising phase takes 7-9 hours, during which the temperature rising condition is satisfied: the ambient temperature rises from room temperature to 400 ° C;
- the second temperature rising phase takes 7-9 hours, during which the temperature rising condition is satisfied: the ambient temperature rises from 400 ° C to 650 ° C.
- the beneficial effects of the invention are: according to the following principle, the fixed length of the fiber can only produce a better effect on the titanium dioxide particles of the corresponding particle size, and the effect of the titanium dioxide powder of other particle sizes is significantly weakened, which will result in the toughness of the catalyst body is not strong, It is easy to generate cracks during the drying process, so the mechanical strength of the finished product after calcination is also affected to some extent.
- the present invention establishes a relationship between fiber diameter, length and addition amount and titanium dioxide particle size.
- the invention accurately controls the specific parameters and operation methods in each process by mixing, forming, drying and calcining processes, and obtains high Performance of SCR Honeycomb Denitration Catalyst.
- Figure 1 is a graph showing the particle size distribution of denitrated titanium dioxide.
- Titanium dioxide is a special titanium dioxide for denitration catalyst, and the particle size d of titanium dioxide is normally distributed.
- Titanium dioxide, carboxymethyl cellulose and polyethylene oxide were added to the mixer to mix well, and the fibers were added and stirred for 5 minutes at a rotation speed of 200 r/min.
- the material is filtered by SCR porous catalyst wet embryo extrusion filter plate, leaving the material with particle size smaller than the filter plate mesh, and the filtered material is subjected to mud treatment; the processed material is placed in an extruder and extruded;
- the formed material is placed in a dry kiln car with a wet end automation device, and the dry kiln car is transferred to a dry room by a forklift, and the first stage of drying is taken for 3-4 days, during which the ambient temperature From 30 ° C to 40 ° C, the air supply frequency rises from 15 Hz to 30 Hz, the air humidity drops from 80% to 70%; enters the second phase of a dry 3-4 days, during which the ambient temperature is from 40 ° C When it rises to 60 °C, the air supply frequency rises from 30 Hz to 40 Hz, and the air humidity drops from 70% to 40%.
- the dry kiln car is transferred to the wet end automation equipment by the forklift.
- the equipment will put the material code on the dry kiln car to the secondary drying kiln car.
- the secondary drying kiln car will be transported by the forklift.
- a secondary drying took 14 hours, during which the ambient temperature rose from 35 ° C to 60 ° C.
- the dried material is placed in a catalyst calciner and enters a first temperature rising stage of 7-9 hours, during which the ambient temperature rises from room temperature to 400 ° C; then, enters a second temperature rising stage of 7-9 hours, where During this period, the ambient temperature rose from 400 ° C to 650 ° C; after that, it entered a 7-9 hour cooling phase during which the ambient temperature dropped from 650 ° C to room temperature.
- the selected fiber is a total of 90 kg of wood pulp and glass fiber, wherein the particle size of the titanium dioxide is
- d 10 0.67 ⁇ m
- d 50 1.12 ⁇ m
- d 90 2.37 ⁇ m
- fiber diameter R 7 ⁇ m
- fiber length L distribution 3.5 mm fiber 22.5 kg, 6.5 mm fiber 45 kg, 12 mm fiber 22.5 kg.
- R 6.25d 50
- L 5223d 10 , 5803d 50 , 5063d 90
- the weight ratio of the three different length fibers is 1:2:1
- the added mass ratio of fiber to titanium white powder is: 0.09:1
- the rest Both are the same as in the first embodiment.
- R 6.48d 50
- L 5468d 10 , 5555d 50 , 5429d 90
- the weight ratio of the three different length fibers is 1:2:1
- the added mass ratio of fiber to titanium white powder is: 0.15:1
- the rest Both are the same as in the first embodiment.
- the distribution of the fiber length L is 20 kg of 3 mm fiber, 40 kg of 7 mm fiber, and 20 kg of 20 mm fiber.
- the fiber length L is 7 mm.
- R 5.51d 50
- L 12500d 10 , 5511d 50 , 1923d 90
- the added mass ratio of the fiber to the titanium dioxide is 0.08:1, and the rest are the same as in the first embodiment.
- the fiber length L is 7 mm.
- R 10.71d 50
- L 10447d 10 , 6250d 50 , 2953d 90
- the added mass ratio of the fiber to the titanium dioxide is 0.08:1, and the rest are the same as in the first embodiment.
- the fiber length L is 7 mm.
- R 6.48d 50
- L 10937d 10 , 6481d 50 , 3167d 90
- the added mass ratio of the fiber to the titanium dioxide is 0.08:1, and the rest are the same as in the first embodiment.
- the fiber length L length is less than 20 mm, and the length is not precisely controlled.
- R 5.51d 50 ; the ratio of the added mass of the fiber to the titanium dioxide is 0.08:1, and the rest are the same as in the fourth embodiment.
- R 6.09d 50
- L 1470d 10 , 8695d 50 , 8620d 90
- the weight ratio of the fibers of three different lengths is 2:1:1
- the ratio of the added mass of fiber to titanium dioxide is: 0.08:1
- the rest are the same as in the fourth embodiment.
- R 1-10 ⁇ m (conventional glass fiber, without precise control of the diameter)
- the distribution of the fiber length L is: 20 mm fiber 20 kg, 6 mm fiber 40 kg, 12 mm fiber 20 kg.
- R 0.87-8.7d 50
- L 5172d 10 , 5217d 50 , 5172d 90
- the weight ratio of the fibers of three different lengths is 1:2:1
- the mass ratio of fiber to titanium white powder is: 0.08:1
- the rest are the same as in the fourth embodiment.
- Comparative Example 1 since the length of the fiber was taken in a single amount, the distribution of the particle size of the titanium dioxide was not satisfied, resulting in a lower yield and compressive strength.
- the number of fibers be S, the diameter is R, the length is L, the weight is M, and the density is ⁇ .
- the invention establishes the relationship between the fiber diameter, the length and the added amount and the particle size of the titanium dioxide.
- m mass of fibers added at a ratio of the additional mass m 2. 1 and the titanium dioxide is m 1: m 2 0.06 ⁇ 0.15 :1.
- the catalyst for adding fiber according to the particle size distribution of titanium dioxide has a significant improvement in both the pass rate and the compressive strength.
- the particle size change of the denitrated titanium dioxide is small, so the fiber diameter requirement can be fixed. Different fiber combinations according to the particle size distribution of titanium dioxide can more fully interact with the titanium dioxide particles.
- the prevention of crack growth improves the product yield rate, and on the other hand, the mechanical strength of the honeycomb catalyst is obviously improved. It has promoted the service life of the catalyst, increased the regeneration rate of the catalyst, and reduced the denitration cost of the power plant.
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Abstract
Description
本发明涉及一种SCR蜂窝型脱硝催化剂及其制备方法,属于SCR催化剂技术领域。The invention relates to an SCR honeycomb type denitration catalyst and a preparation method thereof, and belongs to the technical field of SCR catalysts.
我国火电厂脱硝改造已经完成,目前使用的SCR蜂窝型脱硝催化剂经历了第一个循环周期。从使用的情况来看,大量的催化剂由于机械性能不佳导致发生破损,不利于催化剂的再生利用。The denitrification transformation of thermal power plants in China has been completed, and the SCR honeycomb denitration catalyst currently used has undergone the first cycle. From the point of view of use, a large amount of catalyst is broken due to poor mechanical properties, which is detrimental to the regeneration of the catalyst.
在SCR蜂窝型催化剂制备过程中会添加一定的纤维,种类包括Rp-chop、木浆、玻璃纤维等,起到造孔、增加胚体韧性和成品机械强度的作用,纤维的效果受基材粒度影响很大。In the preparation process of SCR honeycomb catalyst, certain fibers are added, including Rp-chop, wood pulp, glass fiber, etc., which play the role of pore-forming, increasing the toughness of the body and the mechanical strength of the finished product. The effect of the fiber is affected by the particle size of the substrate. great influence.
目前,对于脱硝催化剂的机械强度的改进,采用的优化方法全部集中于原料的种类和用量。例如,中国专利CN201510043079.0公开了一种RP-CHOP脱硝催化剂纤维,通过制备新型的SCR脱硝催化剂,使得煅烧制得的催化剂不变型、不产生裂纹,并增加催化剂的使用寿命。At present, for the improvement of the mechanical strength of the denitration catalyst, the optimization methods adopted are all focused on the types and amounts of raw materials. For example, Chinese patent CN201510043079.0 discloses an RP-CHOP denitration catalyst fiber. By preparing a novel SCR denitration catalyst, the catalyst prepared by calcination is invariant, does not generate cracks, and increases the service life of the catalyst.
目前,还未形成一种行之有效的利用现有纤维优化脱硝催化剂机械强度等性能的设计方法。在脱硝催化剂制备过程中仍然以不特定尺度的纤维为主,而催化剂的主要基材钛白粉(含量大于85%)的粒度却在一个分布范围内,见图1,难以使现有脱硝催化剂的性能达到最优。At present, there is no effective design method that utilizes the existing fiber to optimize the mechanical strength and other properties of the denitration catalyst. In the preparation process of denitration catalyst, the fiber is still dominated by non-specific scale, while the particle size of the main substrate titanium dioxide (content greater than 85%) is within a range of distribution, as shown in Figure 1, it is difficult to make the existing denitration catalyst Performance is optimal.
因此,需要寻找一种更简便、经济的方法提高SCR蜂窝型催化剂的机械强度,最大限度的开发纤维等材料的效率。Therefore, there is a need to find a simpler and more economical way to increase the mechanical strength of SCR honeycomb catalysts and maximize the efficiency of materials such as fibers.
发明内容Summary of the invention
针对上述现有技术中的缺陷,本发明的目的在于提供一种SCR蜂窝型脱硝催化剂及其制备方法,建立一种纤维直径、长度和添加量与钛白粉粒度关系,从而提高SCR蜂窝型脱硝催化剂的机械强度。In view of the above drawbacks in the prior art, the object of the present invention is to provide an SCR honeycomb type denitration catalyst and a preparation method thereof, and to establish a relationship between fiber diameter, length and addition amount and titanium dioxide particle size, thereby improving SCR honeycomb type denitration catalyst. Mechanical strength.
本发明是采用以下的技术方案实现的:The invention is implemented by the following technical solutions:
一种SCR蜂窝型脱硝催化剂,由包括如下组分的原料制成:An SCR honeycomb type denitration catalyst made of a raw material comprising the following components:
钛白粉100~150份、羧甲基纤维素8~20份、聚氧化乙烯5~10份、纤维6~22.5份、去离子水50~80份、偏钒酸铵5~15份、偏钨酸铵10~20份、氨水30~55份、乳酸10~20份、硝酸铈六水合物1~5份、硝酸镨六水合物0.1~1.5份;100 to 150 parts of titanium dioxide, 8 to 20 parts of carboxymethyl cellulose, 5 to 10 parts of polyethylene oxide, 6 to 22.5 parts of fiber, 50 to 80 parts of deionized water, 5 to 15 parts of ammonium metavanadate, and tungsten 10 to 20 parts of ammonium acid, 30 to 55 parts of ammonia water, 10 to 20 parts of lactic acid, 1 to 5 parts of cerium nitrate hexahydrate, and 0.1 to 1.5 parts of cerium nitrate hexahydrate;
其中,纤维的直径R与钛白粉平均粒度d 50的关系是R=3~8d 50;该直径R下的纤维长度L与钛白粉的粒度d的关系是L=5000~6000d,d的取值范围是d 10~d 90;纤维的添加质量m 1 与钛白粉的添加质量m 2的比例为m 1:m 2=0.06~0.15:1。 Wherein, the relationship between the diameter R of the fiber and the average particle size d 50 of the titanium dioxide is R=3 to 8d 50 ; the relationship between the fiber length L at the diameter R and the particle size d of the titanium dioxide is L=5000 to 6000d, and the value of d is in the range of d 10 ~ d 90; additional mass ratio of the additional mass m 1 and m fiber is titanium dioxide 2 m 1: m 2 = 0.06 ~ 0.15: 1.
进一步地,钛白粉的粒度d呈正态分布,对应地,直径R下的纤维长度L呈正态分布。Further, the particle size d of the titanium dioxide is normally distributed, and correspondingly, the fiber length L at the diameter R is normally distributed.
进一步地,所述纤维种类为Rp-chop、木浆、玻璃纤维,其中Rp-chop和木浆可混合搭配或单独添加,玻璃纤维为必加纤维。Further, the fiber type is Rp-chop, wood pulp, glass fiber, wherein Rp-chop and wood pulp can be mixed or added separately, and the glass fiber is a must-add fiber.
本发明还提供一种如上述所述的SCR蜂窝型脱硝催化剂的制备方法,包括以下步骤:The invention also provides a preparation method of the SCR honeycomb type denitration catalyst as described above, comprising the following steps:
(1)混炼:依次包括如下小步:(1) Mixing: Including the following small steps:
a)干混:将100~150份钛白粉、8~20份羧甲基纤维素和5~10份聚氧化乙烯加入混炼机混合,添加6~22.5份纤维,混合;a) dry mixing: 100 to 150 parts of titanium dioxide, 8 to 20 parts of carboxymethyl cellulose and 5 to 10 parts of polyethylene oxide are mixed into a mixer, adding 6 to 22.5 parts of fiber, and mixing;
b)湿混:继续添加50~80份去离子水、5~15份偏钒酸铵、10~20份偏钨酸铵、30~55份氨水、10~20份乳酸、1~5份硝酸铈六水合物和0.1~1.5份硝酸镨六水合物,搅拌;b) Wet mixing: continue to add 50-80 parts of deionized water, 5-15 parts of ammonium metavanadate, 10-20 parts of ammonium metatungstate, 30-55 parts of ammonia water, 10-20 parts of lactic acid, 1-5 parts of nitric acid铈 hexahydrate and 0.1 to 1.5 parts of cerium nitrate hexahydrate, stirred;
c)抽湿:抽湿设备抽出混炼机内水汽;c) dehumidification: the dehumidification equipment draws out the water vapor in the mixer;
(2)成型:依次包括如下小步:(2) Molding: In turn, the following small steps are included:
d)将c)小步所得物料用过滤板过滤,留下粒径小于过滤板网孔的物料,将过滤完成的物料制作成需要的形状;d) filtering the material obtained in the small step c) with a filter plate to leave a material having a particle diameter smaller than the mesh of the filter plate, and preparing the filtered material into a desired shape;
e)将上述形状的物料放入挤出机,挤出成型;e) placing the material of the above shape into an extruder and extruding;
(3)干燥:依次包括如下小步:(3) Drying: Including the following small steps:
f)一次干燥:耗时8~11天,在此期间,干燥条件满足:环境温度从30℃上升到70℃,送风频率从15Hz上升到60Hz,空气湿度从80%下降到10%;f) One drying: it takes 8 to 11 days. During this period, the drying conditions are satisfied: the ambient temperature rises from 30 ° C to 70 ° C, the blowing frequency increases from 15 Hz to 60 Hz, and the air humidity drops from 80% to 10%;
g)二次干燥:耗时14小时,在此期间,干燥条件满足:环境温度从35℃上升到60℃;g) secondary drying: it takes 14 hours, during which the drying conditions are satisfied: the ambient temperature rises from 35 ° C to 60 ° C;
(4)煅烧:依次包括如下小步:(4) Calcination: Including the following small steps:
h)升温阶段:耗时14~18小时,在此期间,升温条件满足:环境温度从室温上升到650℃;h) heating stage: it takes 14 to 18 hours, during which the temperature rising condition is satisfied: the ambient temperature rises from room temperature to 650 ° C;
i)降温阶段:耗时7~9小时,在此期间,降温条件满足:环境温度从650℃下降到室温。i) Cooling phase: It takes 7-9 hours. During this period, the cooling conditions are satisfied: the ambient temperature drops from 650 °C to room temperature.
进一步地,所述小步c)中,最终得到的物料含水率为25%~30%。Further, in the small step c), the finally obtained material has a water content of 25% to 30%.
进一步地,所述小步d)中,使用的过滤板为SCR多孔催化剂湿胚挤出过滤板:包括等距排列的金属条,还包括加强筋,加强筋与金属条垂直,加强筋与金属条固定在一起形成过滤板体。Further, in the small step d), the filter plate used is an SCR porous catalyst wet embryo extrusion filter plate: comprising equidistantly arranged metal strips, further comprising reinforcing ribs, the reinforcing ribs are perpendicular to the metal strips, the reinforcing ribs and the metal The strips are secured together to form a filter plate body.
进一步地,所述小步d)中,过滤板相邻金属条的间距为0.4~0.6mm。Further, in the small step d), the spacing between adjacent metal strips of the filter plate is 0.4-0.6 mm.
进一步地,所述小步f)中,包括以下阶段:Further, in the small step f), the following stages are included:
第一阶段:耗时3-4天,在此期间,干燥条件满足:环境温度从30℃上升到40℃,送风频率从15Hz上升到30Hz,空气湿度从80%下降到70%;The first stage: it takes 3-4 days. During this period, the drying conditions are satisfied: the ambient temperature rises from 30 °C to 40 °C, the air supply frequency rises from 15 Hz to 30 Hz, and the air humidity drops from 80% to 70%;
第二阶段:耗时3-4天,在此期间,干燥条件满足:环境温度从40℃上升到60℃,送风 频率从30Hz上升到40Hz,空气湿度从70%下降到40%;The second stage: it takes 3-4 days. During this period, the drying conditions are satisfied: the ambient temperature rises from 40 °C to 60 °C, the air supply frequency increases from 30 Hz to 40 Hz, and the air humidity drops from 70% to 40%;
第三阶段:耗时2-3天,在此期间,干燥条件满足:环境温度从60℃上升到70℃,送风频率从40Hz上升到60Hz,空气湿度从40%下降到10%。The third stage: it takes 2-3 days. During this period, the drying conditions are satisfied: the ambient temperature rises from 60 ° C to 70 ° C, the supply frequency increases from 40 Hz to 60 Hz, and the air humidity drops from 40% to 10%.
进一步地,所述小步g)中,最终得到的物料含水率为5%-10%。Further, in the small step g), the finally obtained material has a water content of 5% to 10%.
进一步地,所述小步h)中,包括以下阶段:Further, in the small step h), the following stages are included:
第一升温阶段:耗时7-9小时,在此期间,升温条件满足:环境温度从室温上升到400℃;The first temperature rising phase: takes 7-9 hours, during which the temperature rising condition is satisfied: the ambient temperature rises from room temperature to 400 ° C;
第二升温阶段:耗时7-9小时,在此期间,升温条件满足:环境温度从400℃上升到650℃。The second temperature rising phase: takes 7-9 hours, during which the temperature rising condition is satisfied: the ambient temperature rises from 400 ° C to 650 ° C.
本发明的有益效果是:依据以下原理,固定长度的纤维只能对对应粒度的钛白粉颗粒产生较好的效果,对其他粒度的钛白粉效果明显减弱,将导致催化剂的坯体韧性不强,容易在干燥过程中产生裂纹,因此煅烧后的成品机械强度也受到一定程度的影响。The beneficial effects of the invention are: according to the following principle, the fixed length of the fiber can only produce a better effect on the titanium dioxide particles of the corresponding particle size, and the effect of the titanium dioxide powder of other particle sizes is significantly weakened, which will result in the toughness of the catalyst body is not strong, It is easy to generate cracks during the drying process, so the mechanical strength of the finished product after calcination is also affected to some extent.
(1)本发明建立了一种纤维直径、长度和添加量与钛白粉粒度关系。(1) The present invention establishes a relationship between fiber diameter, length and addition amount and titanium dioxide particle size.
(2)通过分析脱硝钛白粉的粒度分布,根据上述关系选择参数范围内的纤维进行添加,制备SCR蜂窝型脱硝催化剂,通过纤维优化选择后制备的SCR蜂窝型脱硝催化剂干燥过程中的裂纹产生率明显降低,成品的机械强度显著提高。(2) By analyzing the particle size distribution of denitrification titanium dioxide, selecting the fiber within the parameter range according to the above relationship to prepare the SCR honeycomb denitration catalyst, and the crack generation rate during the drying process of the SCR honeycomb denitration catalyst prepared by fiber optimization selection Significantly reduced, the mechanical strength of the finished product is significantly improved.
(3)本发明根据建立的纤维直径、长度和添加量与钛白粉粒度之间的关系,通过混炼、成型、干燥、煅烧工艺,准确控制各工艺过程中的具体参数和操作方法,获得高性能的SCR蜂窝型脱硝催化剂。(3) According to the relationship between the established fiber diameter, length and addition amount and the titanium dioxide particle size, the invention accurately controls the specific parameters and operation methods in each process by mixing, forming, drying and calcining processes, and obtains high Performance of SCR Honeycomb Denitration Catalyst.
图1为脱硝钛白粉的粒度分布曲线图。Figure 1 is a graph showing the particle size distribution of denitrated titanium dioxide.
为了使本发明目的、技术方案更加清楚明白,下面结合附图,对本发明作进一步详细说明。下述实施例中所述实验方法,如无特殊说明,均为常规方法;实施例中未注明具体技术或条件者,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行;所述试剂和材料,如无特殊说明,均可从商业途径获得。In order to make the objects and technical solutions of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings. The experimental methods described in the following examples are all conventional methods unless otherwise specified; the specific techniques or conditions are not indicated in the examples, according to the techniques or conditions described in the literature in the field or according to the product specifications; The reagents and materials are commercially available unless otherwise stated.
钛白粉为脱硝催化剂专用钛白粉,钛白粉的粒度d呈正态分布。Titanium dioxide is a special titanium dioxide for denitration catalyst, and the particle size d of titanium dioxide is normally distributed.
为避免重复,现将本具体实施方式所涉及的原料和制备条件参数统一描述如下,具体实施例中不再赘述:In order to avoid repetition, the raw materials and preparation condition parameters involved in the present embodiment are collectively described as follows, and will not be described in detail in the specific embodiments:
钛白粉1000~1500kg、羧甲基纤维素80~200kg、聚氧化乙烯50~100kg、纤维60~225kg、去离子水500~800kg、偏钒酸铵50~150kg、偏钨酸铵100~200kg、氨水300~550kg、乳酸100~200kg、硝酸铈六水合物10~50kg、硝酸镨六水合物1~15kg;Titanium dioxide 1000-1500kg, carboxymethyl cellulose 80~200kg, polyoxyethylene 50~100kg, fiber 60~225kg, deionized water 500~800kg, ammonium metavanadate 50~150kg,
制备方法具体步骤如下:The specific steps of the preparation method are as follows:
将钛白粉、羧甲基纤维素、聚氧化乙烯加入混炼机充分混合,添加纤维,搅拌5min,转速为200r/min。添加去离子水、偏钒酸铵、偏钨酸铵、氨水、乳酸、硝酸铈六水合物、硝酸镨六水合物,搅拌25min;打开抽湿设备,抽湿35min,最终得到的物料含水率为25~30%。Titanium dioxide, carboxymethyl cellulose and polyethylene oxide were added to the mixer to mix well, and the fibers were added and stirred for 5 minutes at a rotation speed of 200 r/min. Add deionized water, ammonium metavanadate, ammonium metatungstate, ammonia, lactic acid, cerium nitrate hexahydrate, cerium nitrate hexahydrate, stir for 25 min; open the dehumidification equipment, dehumidify for 35 min, and finally obtain the moisture content of the material. 25 to 30%.
将物料用SCR多孔催化剂湿胚挤出过滤板过滤,留下粒径小于过滤板网孔的物料,将过滤完成的物料进行练泥处理;处理完成的物料放入挤出机,挤出成型;将成型之后的物料用湿端自动化设备码放至一次干燥窑车,由叉车将一次干燥窑车转运至一次干燥间,进入耗时3-4天的一次干燥第一阶段,在此期间,环境温度从30℃上升到40℃,送风频率从15Hz上升到30Hz,空气湿度从80%下降到70%;进入耗时3-4天的一次干燥第二阶段,在此期间,环境温度从40℃上升到60℃,送风频率从30Hz上升到40Hz,空气湿度从70%下降到40%;进入耗时2-3天的一次干燥第三阶段,在此期间,环境温度从60℃上升到70℃,送风频率从40Hz上升到60Hz,空气湿度从40%下降到10%。一次干燥结束之后,由叉车将一次干燥窑车转运至湿端自动化设备,该设备会将一次干燥窑车上的物料码放至二次干燥窑车,码放完成后由叉车将二次干燥窑车转运至二次干燥间,进入耗时14小时的二次干燥,在此期间,环境温度从35℃上升到60℃。将干燥后的物料放入催化剂煅烧炉,进入7-9小时的第一升温阶段,在此期间,环境温度从室温上升到400℃;接着,进入7-9小时的第二升温阶段,在此期间,环境温度从400℃上升到650℃;之后,进入7-9小时的降温阶段,在此期间,环境温度从650℃下降到室温。The material is filtered by SCR porous catalyst wet embryo extrusion filter plate, leaving the material with particle size smaller than the filter plate mesh, and the filtered material is subjected to mud treatment; the processed material is placed in an extruder and extruded; The formed material is placed in a dry kiln car with a wet end automation device, and the dry kiln car is transferred to a dry room by a forklift, and the first stage of drying is taken for 3-4 days, during which the ambient temperature From 30 ° C to 40 ° C, the air supply frequency rises from 15 Hz to 30 Hz, the air humidity drops from 80% to 70%; enters the second phase of a dry 3-4 days, during which the ambient temperature is from 40 ° C When it rises to 60 °C, the air supply frequency rises from 30 Hz to 40 Hz, and the air humidity drops from 70% to 40%. It enters the third stage of drying, which takes 2-3 days, during which the ambient temperature rises from 60 °C to 70. °C, the air supply frequency rises from 40Hz to 60Hz, and the air humidity drops from 40% to 10%. After the end of one drying, the dry kiln car is transferred to the wet end automation equipment by the forklift. The equipment will put the material code on the dry kiln car to the secondary drying kiln car. After the code is completed, the secondary drying kiln car will be transported by the forklift. During the second drying, a secondary drying took 14 hours, during which the ambient temperature rose from 35 ° C to 60 ° C. The dried material is placed in a catalyst calciner and enters a first temperature rising stage of 7-9 hours, during which the ambient temperature rises from room temperature to 400 ° C; then, enters a second temperature rising stage of 7-9 hours, where During this period, the ambient temperature rose from 400 ° C to 650 ° C; after that, it entered a 7-9 hour cooling phase during which the ambient temperature dropped from 650 ° C to room temperature.
实施例1Example 1
本实施例中,采用钛白粉1000kg,选择添加的纤维为Rp-chop和玻璃纤维共80kg,其中钛白粉的粒度为d 10=0.56μm、d 50=1.27μm、d 90=3.64μm,纤维的直径R=7μm,纤维长度L的分布为3mm纤维8kg、7mm纤维64kg、20mm纤维8kg。 In this embodiment, 1000 kg of titanium dioxide is used, and the selected fiber is 80 kg of Rp-chop and glass fiber, wherein the particle size of titanium white powder is d 10 = 0.56 μm, d 50 =1.27 μm, d 90 = 3.64 μm, fiber The diameter R = 7 μm, and the distribution of the fiber length L is 8 kg of 3 mm fiber, 64 kg of 7 mm fiber, and 8 kg of fiber of 20 mm.
其中,R=5.51d 50;L=5357d 10、5511d 50、5494d 90,三种不同长度纤维的添加重量比例为1:8:1,纤维与钛白粉的添加质量比例为:0.08:1。 Wherein, R=5.51d 50 ; L=5357d 10 , 5511d 50 , 5494d 90 , the weight ratio of the three different length fibers is 1:8:1, and the added mass ratio of the fiber to the titanium dioxide is 0.08:1.
实施例2Example 2
在本实施例中,选择添加的纤维为木浆和玻璃纤维共90kg,其中钛白粉的粒度为In this embodiment, the selected fiber is a total of 90 kg of wood pulp and glass fiber, wherein the particle size of the titanium dioxide is
d 10=0.67μm、d 50=1.12μm、d 90=2.37μm,纤维的直径R=7μm,纤维长度L的分布为:3.5mm纤维22.5kg、6.5mm纤维45kg、12mm纤维22.5kg。 d 10 =0.67 μm, d 50 =1.12 μm, d 90 =2.37 μm, fiber diameter R=7 μm, and fiber length L distribution: 3.5 mm fiber 22.5 kg, 6.5 mm fiber 45 kg, 12 mm fiber 22.5 kg.
其中,R=6.25d 50,L=5223d 10、5803d 50、5063d 90,三种不同长度纤维的添加重量比例为1:2:1,纤维与钛白粉的添加质量比例为:0.09:1,其余均与实施例1相同。 Wherein, R=6.25d 50 , L=5223d 10 , 5803d 50 , 5063d 90 , the weight ratio of the three different length fibers is 1:2:1, and the added mass ratio of fiber to titanium white powder is: 0.09:1, the rest Both are the same as in the first embodiment.
实施例3Example 3
在本实施例中,选择添加的纤维为Rp-chop、木浆和玻璃纤维共150kg,其中钛白粉的粒度为d 10=0.64μm、d 50=1.08μm、d 90=2.21μm,纤维的直径R=7μm,纤维长度L的分布为:3.5mm纤维20kg、6mm纤维40kg、12mm纤维20kg。 In this embodiment, the fiber to be added is selected to be 150 kg of Rp-chop, wood pulp and glass fiber, wherein the particle size of the titanium white powder is d 10 =0.64 μm, d 50 =1.08 μm, d 90 =2.21 μm, diameter of the fiber. R = 7 μm, and the distribution of the fiber length L was: 20 kg of fiber of 3.5 mm, 40 kg of fiber of 6 mm, and 20 kg of fiber of 12 mm.
其中,R=6.48d 50,L=5468d 10、5555d 50、5429d 90,三种不同长度纤维的添加重量比例为1:2:1,纤维与钛白粉的添加质量比例为:0.15:1,其余均与实施例1相同。 Wherein, R=6.48d 50 , L=5468d 10 , 5555d 50 , 5429d 90 , the weight ratio of the three different length fibers is 1:2:1, and the added mass ratio of fiber to titanium white powder is: 0.15:1, the rest Both are the same as in the first embodiment.
实施例4Example 4
在本实施例中,选择添加的纤维为Rp-chop和玻璃纤维共80kg,其中钛白粉的粒度为d 10=0.56μm、d 50=1.27μm、d 90=3.64μm,纤维的直径R=7μm,纤维长度L的分布为3mm纤维20kg、7mm纤维40kg、20mm纤维20kg。 In this embodiment, the fiber to be added is selected to be 80 kg of Rp-chop and glass fiber, wherein the particle size of the titanium white powder is d 10 = 0.56 μm, d 50 =1.27 μm, d 90 = 3.64 μm, and the diameter of the fiber is R=7 μm. The distribution of the fiber length L is 20 kg of 3 mm fiber, 40 kg of 7 mm fiber, and 20 kg of 20 mm fiber.
其中,R=5.51d 50;L=5357d 10、5511d 50、5495d 90,三种不同长度纤维的添加重量比例为1:2:1,纤维与钛白粉的添加质量比例为:0.08:1,其余均与实施例1相同。 Wherein, R=5.51d 50 ; L=5357d 10 , 5511d 50 , 5495d 90 , the weight ratio of the three different length fibers is 1:2:1, and the added mass ratio of fiber to titanium white powder is: 0.08:1, the rest Both are the same as in the first embodiment.
对比例1Comparative example 1
在本对比例中,选择添加的纤维为Rp-chop和玻璃纤维共80kg,其中钛白粉的粒度为d 10=0.56μm、d 50=1.27μm、d 90=3.64μm,纤维的直径R=7μm,纤维长度L为7mm。 In the present comparative example, the fiber selected for addition is 80 kg of Rp-chop and glass fiber, wherein the particle size of titanium white powder is d 10 = 0.56 μm, d 50 =1.27 μm, d 90 = 3.64 μm, and the diameter of the fiber is R=7 μm. The fiber length L is 7 mm.
其中,R=5.51d 50,L=12500d 10、5511d 50、1923d 90,纤维与钛白粉的添加质量比例为0.08:1,其余均与实施例1相同。 Wherein, R = 5.51d 50 , L = 12500d 10 , 5511d 50 , 1923d 90 , and the added mass ratio of the fiber to the titanium dioxide is 0.08:1, and the rest are the same as in the first embodiment.
对比例2Comparative example 2
在本对比例中,选择添加的纤维为Rp-chop和玻璃纤维共80kg,其中钛白粉的粒度为d 10=0.67μm、d 50=1.12μm、d 90=2.37μm,纤维的直径R=12μm,纤维长度L为7mm。 In the present comparative example, the fiber selected for addition is 80 kg of Rp-chop and glass fiber, wherein the particle size of the titanium white powder is d 10 =0.67 μm, d 50 =1.12 μm, d 90 = 2.37 μm, and the diameter of the fiber R=12 μm. The fiber length L is 7 mm.
其中,R=10.71d 50,L=10447d 10、6250d 50、2953d 90,纤维与钛白粉的添加质量比例为0.08:1,其余均与实施例1相同。 Wherein, R = 10.71d 50 , L = 10447d 10 , 6250d 50 , 2953d 90 , and the added mass ratio of the fiber to the titanium dioxide is 0.08:1, and the rest are the same as in the first embodiment.
对比例3Comparative example 3
在本实施例中,选择添加的纤维为Rp-chop和玻璃纤维共100kg,其中钛白粉的粒度为d 10=0.64μm、d 50=1.08μm、d 90=2.21μm,纤维的直径R=7μm,纤维长度L为7mm。 In the present embodiment, the fiber to be added is selected to be 100 kg of Rp-chop and glass fiber, wherein the particle size of the titanium white powder is d 10 = 0.64 μm, d 50 = 1.08 μm, d 90 = 2.21 μm, and the diameter of the fiber is R = 7 μm. The fiber length L is 7 mm.
其中,R=6.48d 50,L=10937d 10、6481d 50、3167d 90,纤维与钛白粉的添加质量比例为0.08:1,其余均与实施例1相同。 Wherein, R = 6.48d 50 , L = 10937d 10 , 6481d 50 , 3167d 90 , and the added mass ratio of the fiber to the titanium dioxide is 0.08:1, and the rest are the same as in the first embodiment.
对比例4Comparative example 4
在本实施例中,选择添加的纤维为Rp-chop和玻璃纤维共80kg,其中钛白粉的粒度为 d 10=0.56μm、d 50=1.27μm、d 90=3.64μm,纤维的直径R=7μm,纤维长度L长度小于20mm,未对长度进行精确控制。 In this embodiment, the fiber to be added is selected to be 80 kg of Rp-chop and glass fiber, wherein the particle size of the titanium white powder is d 10 = 0.56 μm, d 50 =1.27 μm, d 90 = 3.64 μm, and the diameter of the fiber is R=7 μm. The fiber length L length is less than 20 mm, and the length is not precisely controlled.
其中,R=5.51d 50;纤维与钛白粉的添加质量比例为:0.08:1,其余均与实施例4相同。 Wherein, R = 5.51d 50 ; the ratio of the added mass of the fiber to the titanium dioxide is 0.08:1, and the rest are the same as in the fourth embodiment.
对比例5Comparative example 5
在本对比例中,选择添加的纤维为Rp-chop、木浆和玻璃纤维共80kg,其中钛白粉的粒度为d 10=0.68μm、d 50=1.15μm、d 90=2.32μm,纤维的直径R=7μm,纤维长度L的分布为:1mm纤维40kg、10mm纤维20kg、20mm纤维20kg。 In the present comparative example, the fiber selected for addition is 80 kg of Rp-chop, wood pulp and glass fiber, wherein the particle size of titanium white powder is d 10 =0.68 μm, d 50 =1.15 μm, d 90 = 2.32 μm, diameter of the fiber. R = 7 μm, and the distribution of the fiber length L is: 40 kg of 1 mm fiber, 20 kg of 10 mm fiber, and 20 kg of 20 mm fiber.
其中,R=6.09d 50,L=1470d 10、8695d 50、8620d 90,三种不同长度纤维的添加重量比例为2:1:1,纤维与钛白粉的添加质量比例为:0.08:1,其余均与实施例4相同。 Wherein, R=6.09d 50 , L=1470d 10 , 8695d 50 , 8620d 90 , the weight ratio of the fibers of three different lengths is 2:1:1, the ratio of the added mass of fiber to titanium dioxide is: 0.08:1, the rest Both are the same as in the fourth embodiment.
对比例6Comparative example 6
在本对比例中,选择添加的纤维为Rp-chop、木浆和玻璃纤维共80kg,其中钛白粉的粒度为d 10=0.58μm、d 50=1.15μm、d 90=2.32μm,纤维的直径R=1-10μm(常规玻纤,未对直径进行精确控制),纤维长度L的分布为:3mm纤维20kg、6mm纤维40kg、12mm纤维20kg。 In the present comparative example, the fiber selected for addition is 80 kg of Rp-chop, wood pulp and glass fiber, wherein the particle size of titanium white powder is d 10 = 0.58 μm, d 50 =1.15 μm, d 90 = 2.32 μm, diameter of the fiber. R = 1-10 μm (conventional glass fiber, without precise control of the diameter), the distribution of the fiber length L is: 20 mm fiber 20 kg, 6 mm fiber 40 kg, 12 mm fiber 20 kg.
其中,R=0.87-8.7d 50,L=5172d 10、5217d 50、5172d 90,三种不同长度纤维的添加重量比例为1:2:1,纤维与钛白粉的添加质量比例为:0.08:1,其余均与实施例4相同。 Wherein, R=0.87-8.7d 50 , L=5172d 10 , 5217d 50 , 5172d 90 , the weight ratio of the fibers of three different lengths is 1:2:1, and the mass ratio of fiber to titanium white powder is: 0.08:1 The rest are the same as in the fourth embodiment.
二、性能检测Second, performance testing
对比各组催化剂性能测试结果如表1。The test results of each group of catalyst performance are shown in Table 1.
表1不同纤维组成的SCR脱硝催化剂性能测试结果Table 1 Performance test results of SCR denitration catalysts with different fiber compositions
实施例1~实施例4是按照钛白粉粒度的分布来进行配制、添加纤维(纤维的直径R与钛白粉平均粒度d 50的关系是R=3~8d 50;该直径R下的纤维长度L与钛白粉的粒度d的关系是L=5000~6000d,d的取值范围是d 10~d 90;纤维的添加质量m 1与钛白粉的添加质量m 2的比例为m 1:m 2=0.06~0.15:1),无论是合格率还是抗压强度都有了明显的提高。其中,实施例1由于纤维重量比例为1:8:1,中间长度的纤维比例过高,导致抗压强度相对较低。 Examples 1 to 4 are prepared by adding a fiber according to the distribution of the particle size of titanium dioxide (the relationship between the diameter R of the fiber and the average particle size d 50 of the titanium dioxide is R = 3 to 8 d 50 ; the fiber length L at the diameter R the relationship between the titanium dioxide particle size d is L = 5000 ~ 6000d, the range of d is d 10 ~ d 90; m mass of fibers added at a ratio of the additional mass m 2. 1 and the titanium dioxide is m 1: m 2 = 0.06~0.15:1), both the pass rate and the compressive strength have been significantly improved. Among them, in Example 1, since the fiber weight ratio was 1:8:1, the intermediate length of the fiber ratio was too high, resulting in a relatively low compressive strength.
在对比例1中,由于纤维的长度采取单一量,不满足钛白粉粒度的分布,导致合格率和抗压强度较低。In Comparative Example 1, since the length of the fiber was taken in a single amount, the distribution of the particle size of the titanium dioxide was not satisfied, resulting in a lower yield and compressive strength.
在对比例2中,由于纤维的直径为10.71d 50,不满足R=3~8d 50;纤维的长度采取单一量,不满足钛白粉粒度的分布,导致合格率和抗压强度较低。 In Comparative Example 2, since the fibers have a diameter 10.71d 50, does not satisfy R = 3 ~ 8d 50; length of the fiber to take a single amount, does not meet the particle size distribution of the titanium dioxide, resulting in lower yields and compressive strength.
在对比例3中,由于纤维的长度采取单一量,不满足钛白粉粒度的分布,导致合格率和抗压强度较低。In Comparative Example 3, since the length of the fiber was taken in a single amount, the distribution of the particle size of the titanium dioxide was not satisfied, resulting in a lower yield and compressive strength.
在对比例4中,由于不对纤维的长度进行控制,不满足钛白粉粒度的分布,导致合格率和抗压强度较低。In Comparative Example 4, since the length of the fiber was not controlled, the distribution of the particle size of the titanium dioxide was not satisfied, resulting in a lower yield and compressive strength.
在对比例5中,由于纤维长度不满足L=5000~6000d,且纤维重量的添加比例不合适,导致合格率和抗压强度较低。In Comparative Example 5, since the fiber length did not satisfy L = 5000 to 6000 d, and the addition ratio of the fiber weight was not appropriate, the yield and the compressive strength were low.
在对比例6中,由于不对纤维的直径进行控制,,导致合格率和抗压强度较低。In Comparative Example 6, since the diameter of the fiber was not controlled, the yield and the compressive strength were low.
纤维只有达到一定的分布密度才能起到作为骨架、增强产品强度的作用,在相同重量的情况下,纤维的根数计算公式为:Only when the fiber reaches a certain distribution density can it function as a skeleton and enhance the strength of the product. Under the same weight, the calculation formula of the number of fibers is:
设纤维的根数为S,直径为R,长度为L,重量为M,密度为ρ,则Let the number of fibers be S, the diameter is R, the length is L, the weight is M, and the density is ρ.
S=M/ρ/(πR 2L/4) S=M/ρ/(πR 2 L/4)
可以看出纤维的根数与直径的平方呈反比,因此,纤维的直径不宜过大,否则会导致纤维的数量过少,无法起到增强产品抗压强度的作用。本发明建立了纤维直径、长度和添加量与钛白粉粒度的关系,纤维的直径R与钛白粉平均粒度d 50的关系是R=3~8d 50;该直径R下的纤维长度L与钛白粉的粒度d的关系是L=5000~6000d,d的取值范围是d 10~d 90;纤维的添加质量m 1与钛白粉的添加质量m 2的比例为m 1:m 2=0.06~0.15:1。 It can be seen that the number of fibers is inversely proportional to the square of the diameter. Therefore, the diameter of the fiber should not be too large, otherwise the number of fibers will be too small to enhance the compressive strength of the product. The invention establishes the relationship between the fiber diameter, the length and the added amount and the particle size of the titanium dioxide. The relationship between the diameter R of the fiber and the average particle size d 50 of the titanium dioxide is R=3~8d 50 ; the fiber length L and the titanium dioxide under the diameter R relationship between particle size d is L = 5000 ~ 6000d, the range of d is d 10 ~ d 90; m mass of fibers added at a ratio of the additional mass m 2. 1 and the titanium dioxide is m 1: m 2 = 0.06 ~ 0.15 :1.
从上述对比中可明显的得出按照钛白粉粒度分布配制添加纤维的催化剂,无论是合格率还是抗压强度都有了明显的提高。脱硝钛白粉的粒度变化很小,因此对纤维直径的要求可以固定。按照钛白粉粒度分布搭配组成的不同纤维组合可以更充分的与钛白粉颗粒相互作用,一方面防止裂纹的产生提高了产品合格率,另一方面对蜂窝催化剂的机械强度起到了明显的 改善作用。对延长催化剂的使用寿命、提高催化剂的可再生率、降低电厂的脱硝成本起到了促进作用。From the above comparison, it can be clearly found that the catalyst for adding fiber according to the particle size distribution of titanium dioxide has a significant improvement in both the pass rate and the compressive strength. The particle size change of the denitrated titanium dioxide is small, so the fiber diameter requirement can be fixed. Different fiber combinations according to the particle size distribution of titanium dioxide can more fully interact with the titanium dioxide particles. On the one hand, the prevention of crack growth improves the product yield rate, and on the other hand, the mechanical strength of the honeycomb catalyst is obviously improved. It has promoted the service life of the catalyst, increased the regeneration rate of the catalyst, and reduced the denitration cost of the power plant.
当然,上述内容仅为本发明的较佳实施例,不能被认为用于限定对本发明的实施例范围。本发明也并不仅限于上述举例,本技术领域的普通技术人员在本发明的实质范围内所做出的均等变化与改进等,均应归属于本发明的专利涵盖范围内。The above is only the preferred embodiment of the present invention and is not intended to limit the scope of the embodiments of the present invention. The present invention is not limited to the above-described examples, and equivalent changes and improvements made by those skilled in the art within the scope of the invention are intended to fall within the scope of the invention.
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CN109529813B (en) * | 2018-11-21 | 2020-10-30 | 华电青岛环保技术有限公司 | Honeycomb type low-temperature SCR denitration catalyst and preparation method thereof |
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