CN111111753B - A kind of carbon fiber modified denitration catalyst and preparation method thereof - Google Patents
A kind of carbon fiber modified denitration catalyst and preparation method thereof Download PDFInfo
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- CN111111753B CN111111753B CN201911263689.6A CN201911263689A CN111111753B CN 111111753 B CN111111753 B CN 111111753B CN 201911263689 A CN201911263689 A CN 201911263689A CN 111111753 B CN111111753 B CN 111111753B
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- 239000003054 catalyst Substances 0.000 title claims abstract description 95
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 50
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 50
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims abstract description 38
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 235000014655 lactic acid Nutrition 0.000 claims abstract description 19
- 239000004310 lactic acid Substances 0.000 claims abstract description 19
- 229960000892 attapulgite Drugs 0.000 claims abstract description 18
- 239000011121 hardwood Substances 0.000 claims abstract description 18
- 229910052625 palygorskite Inorganic materials 0.000 claims abstract description 18
- QGAVSDVURUSLQK-UHFFFAOYSA-N ammonium heptamolybdate Chemical compound N.N.N.N.N.N.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.O.[Mo].[Mo].[Mo].[Mo].[Mo].[Mo].[Mo] QGAVSDVURUSLQK-UHFFFAOYSA-N 0.000 claims abstract description 16
- 235000021355 Stearic acid Nutrition 0.000 claims abstract description 15
- QQZMWMKOWKGPQY-UHFFFAOYSA-N cerium(3+);trinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O QQZMWMKOWKGPQY-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000008367 deionised water Substances 0.000 claims abstract description 15
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 15
- RGVLTEMOWXGQOS-UHFFFAOYSA-L manganese(2+);oxalate Chemical compound [Mn+2].[O-]C(=O)C([O-])=O RGVLTEMOWXGQOS-UHFFFAOYSA-L 0.000 claims abstract description 15
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims abstract description 15
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 15
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 15
- 239000008117 stearic acid Substances 0.000 claims abstract description 15
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims abstract description 4
- 239000002994 raw material Substances 0.000 claims abstract description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims abstract description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 claims abstract description 3
- 239000011259 mixed solution Substances 0.000 claims description 26
- 238000001354 calcination Methods 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 21
- 238000002156 mixing Methods 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 19
- 230000032683 aging Effects 0.000 claims description 13
- 239000010802 sludge Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 6
- 229920002678 cellulose Polymers 0.000 claims description 3
- 239000001913 cellulose Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 2
- 238000005260 corrosion Methods 0.000 abstract description 14
- 230000007797 corrosion Effects 0.000 abstract description 12
- 230000000694 effects Effects 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 239000000835 fiber Substances 0.000 abstract description 3
- 235000013311 vegetables Nutrition 0.000 abstract 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 16
- 239000003546 flue gas Substances 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 13
- 239000011148 porous material Substances 0.000 description 13
- 230000008569 process Effects 0.000 description 13
- 239000000203 mixture Substances 0.000 description 11
- 238000012360 testing method Methods 0.000 description 11
- 230000004580 weight loss Effects 0.000 description 10
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 8
- 230000018044 dehydration Effects 0.000 description 8
- 238000006297 dehydration reaction Methods 0.000 description 8
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- 239000011149 active material Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 5
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- 239000004408 titanium dioxide Substances 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000005416 organic matter Substances 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- GFNGCDBZVSLSFT-UHFFFAOYSA-N titanium vanadium Chemical compound [Ti].[V] GFNGCDBZVSLSFT-UHFFFAOYSA-N 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 2
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000003795 desorption Methods 0.000 description 2
- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- ZNOKGRXACCSDPY-UHFFFAOYSA-N tungsten trioxide Chemical compound O=[W](=O)=O ZNOKGRXACCSDPY-UHFFFAOYSA-N 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000010531 catalytic reduction reaction Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000002815 homogeneous catalyst Substances 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- -1 include SO 2 Chemical compound 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910000069 nitrogen hydride Inorganic materials 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/40—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
- B01J29/48—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing arsenic, antimony, bismuth, vanadium, niobium tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8621—Removing nitrogen compounds
- B01D53/8625—Nitrogen oxides
- B01D53/8628—Processes characterised by a specific catalyst
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/18—Carbon
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/617—500-1000 m2/g
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/618—Surface area more than 1000 m2/g
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- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
- B01J37/0018—Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/10—After treatment, characterised by the effect to be obtained
- B01J2229/18—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
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Abstract
本发明公开一种碳纤维改性脱硝催化剂,涉及催化剂制备技术领域,主要由以下重量份数的原料制成:凹凸棒土60~80份、ZSM‑5 20~40份、阔叶木浆1~2份、Rp‑chop 2~4份、碳纤维5~20份、二氧化硅1~3份、草酸锰5~10、七钼酸铵1~3份、六水合硝酸铈4~6份、氨基纤维素1~2份、聚氧化乙烯2~4份,乳酸3~6份,硬脂酸1~2份,氨水15~25份,去离子水60~80份。本发明还提供上述脱硝催化剂的制备方法。本发明的有益效果在于:本发明的碳纤维改性脱硝催化剂在160℃能达到96.2%的脱硝率,具有耐腐蚀骨架结构且低温活性优异的高比表(≥80m2/g)。The invention discloses a carbon fiber modified denitration catalyst, relates to the technical field of catalyst preparation, and is mainly made of the following raw materials in parts by weight: 60-80 parts of attapulgite, 20-40 parts of ZSM-5, and 1-2 parts of hardwood pulp 2-4 parts of Rp-chop, 5-20 parts of carbon fiber, 1-3 parts of silicon dioxide, 5-10 parts of manganese oxalate, 1-3 parts of ammonium heptamolybdate, 4-6 parts of cerium nitrate hexahydrate, amino fiber 1-2 parts of vegetable matter, 2-4 parts of polyethylene oxide, 3-6 parts of lactic acid, 1-2 parts of stearic acid, 15-25 parts of ammonia water, 60-80 parts of deionized water. The present invention also provides a preparation method of the above-mentioned denitration catalyst. The beneficial effects of the present invention are: the carbon fiber modified denitration catalyst of the present invention can achieve a denitration rate of 96.2% at 160°C, has a corrosion-resistant skeleton structure and a high specific surface (≥80m 2 /g) with excellent low-temperature activity.
Description
技术领域technical field
本发明涉及催化剂制备技术领域,具体涉及一种碳纤维改性脱硝催化剂及其制备方法。The invention relates to the technical field of catalyst preparation, in particular to a carbon fiber modified denitration catalyst and a preparation method thereof.
背景技术Background technique
选择性催化还原脱硝法(SCR)作为目前主流脱除固定源烟气中氮氧化物的干式脱硝技术,被广泛采用。它使用氨作还原剂,使烟气中的NO及NO2通过催化剂层后还原生成N2和H2O,达到脱除烟气中NOx的目的。商业低温催化剂多数采用以V2O5、MnO2、MoO3、TiO2为活性组分的多孔均质催化剂,具有高脱硝率、选择性好、运行稳定等诸多优点,故一直备受国内外研究人员的青睐。其核心问题在于脱硝催化剂的载体优化、配方研发、工艺应用及工业推广。Selective catalytic reduction denitrification (SCR) is currently the mainstream dry denitrification technology for removing nitrogen oxides from stationary source flue gas, and is widely used. It uses ammonia as a reducing agent to make NO and NO 2 in the flue gas pass through the catalyst layer and then reduce to N 2 and H 2 O to achieve the purpose of removing NO x in the flue gas. Most commercial low-temperature catalysts use porous homogeneous catalysts with V 2 O 5 , MnO 2 , MoO 3 , and TiO 2 as active components. They have many advantages such as high denitrification rate, good selectivity, and stable operation. favored by researchers. The core issues are carrier optimization, formula development, process application and industrial promotion of denitrification catalysts.
专利CN201010154269.7公开一种脱硝催化剂,该催化剂由以下重量份数的各组分组成:二氧化钛70~90份,三氧化钨8~16份,五氧化二钒1.5~3份,芳纶2~6份,纸浆棉2~6份。本发明的脱硝催化剂具有强度高、不易粉化、使用寿命长,且孔隙度理想,催化效率高、催化剂用量少、成本低的优点。Patent CN201010154269.7 discloses a denitrification catalyst, which is composed of the following components in parts by weight: 70-90 parts of titanium dioxide, 8-16 parts of tungsten trioxide, 1.5-3 parts of vanadium pentoxide, 2-3 parts of aramid 6 parts, 2 to 6 parts of pulp cotton. The denitrification catalyst of the present invention has the advantages of high strength, not easily pulverized, long service life, ideal porosity, high catalytic efficiency, less catalyst consumption and low cost.
蜂窝式脱硝催化剂造孔剂、载体选择和煅烧温度的使用直接影响其机械强度和孔隙率,所以需对原料选择和成型工艺进行优化。目前日用玻璃、垃圾焚烧主要使用低硫、低尘布置式,烟气的腐蚀性成分主要有SO2、HCl、NO2及盐雾等,甚至有的烟气中含有氢氟酸、硫化氢等强腐蚀气体存在,有强烈的酸碱腐蚀,低温烟气也能产生水蒸气冷凝腐蚀,强度衰减加速腐蚀。常规商业钒钛催化剂在此工况内机械寿命只能满足2~4月。The use of pore-forming agent, carrier selection and calcination temperature of honeycomb denitration catalyst directly affects its mechanical strength and porosity, so the selection of raw materials and molding process need to be optimized. At present, daily-use glass and waste incineration mainly use low-sulfur and low-dust layouts. The corrosive components of the flue gas mainly include SO 2 , HCl, NO 2 and salt mist, etc., and some flue gas even contains hydrofluoric acid and hydrogen sulfide. In the presence of strong corrosive gases, there is strong acid-base corrosion, and low-temperature flue gas can also produce water vapor condensation corrosion, and the strength decay accelerates corrosion. The mechanical life of conventional commercial vanadium-titanium catalysts can only meet 2-4 months in this working condition.
发明内容Contents of the invention
本发明所要解决的技术问题之一在于提供一种能在高腐蚀条件下脱除烟气中NOx的碳纤维改性脱硝催化剂。One of the technical problems to be solved by the present invention is to provide a carbon fiber modified denitration catalyst capable of removing NOx in flue gas under highly corrosive conditions.
本发明通过以下技术手段实现解决上述技术问题的:The present invention realizes solving above-mentioned technical problem by following technical means:
一种碳纤维改性脱硝催化剂,主要由以下重量份数的原料制成:凹凸棒土60~80份、ZSM-5 20~40份、阔叶木浆1~2份、Rp-chop 2~4份、碳纤维5~20份、二氧化硅1~3份、草酸锰5~10、七钼酸铵1~3份、六水合硝酸铈4~6份、氨基纤维素1~2份、聚氧化乙烯2~4份,乳酸3~6份,硬脂酸1~2份,氨水15~25份,去离子水60~80份。A carbon fiber modified denitration catalyst, mainly made of the following raw materials in parts by weight: 60-80 parts of attapulgite, 20-40 parts of ZSM-5, 1-2 parts of hardwood pulp, and 2-4 parts of Rp-chop , 5-20 parts of carbon fiber, 1-3 parts of silicon dioxide, 5-10 parts of manganese oxalate, 1-3 parts of ammonium heptamolybdate, 4-6 parts of cerium nitrate hexahydrate, 1-2 parts of amino cellulose, polyethylene oxide 2-4 parts, 3-6 parts of lactic acid, 1-2 parts of stearic acid, 15-25 parts of ammonia water, 60-80 parts of deionized water.
有益效果:本发明以高比表面积的凹凸棒土、ZSM-5为载体,阔叶木浆、Rp-chop为复合造孔剂,碳纤维为结构助剂,二氧化锰和二氧化铈为活性组分,三氧化钼为助催化剂;Beneficial effects: the present invention uses attapulgite and ZSM-5 with high specific surface area as carrier, hardwood pulp and Rp-chop as composite pore-forming agent, carbon fiber as structural aid, and manganese dioxide and cerium dioxide as active components , molybdenum trioxide is the cocatalyst;
通过碳纤维改性提供的特殊骨架结构提高了催化剂的孔隙率和比表面积的同时,还使得催化剂具有较高的耐腐蚀性能和机械强度,使得催化剂能够在日用玻璃、垃圾焚烧等高腐蚀烟气中长期稳定运行,低温脱硝性能优异;The special skeleton structure provided by carbon fiber modification not only improves the porosity and specific surface area of the catalyst, but also makes the catalyst have high corrosion resistance and mechanical strength, so that the catalyst can be used in daily-use glass, garbage incineration and other high-corrosion flue gas Medium and long-term stable operation, excellent low-temperature denitrification performance;
采用凹凸棒土和ZSM-5作为催化剂载体,其具有大比表面积、特殊孔道结构、强化吸附、脱附催化性能,同时具有良好的成型属性和热稳定性,成型煅烧后仍具有较大的比表面(≥80m2/g),负载催化剂活性物质后,使得催化剂具有良好低温反应活性和耐硫耐水性能。Attapulgite and ZSM-5 are used as the catalyst carrier, which has a large specific surface area, special pore structure, enhanced adsorption, desorption catalytic performance, good molding properties and thermal stability, and still has a large specificity after molding and calcination. The surface (≥80m 2 /g), after supporting the catalyst active material, makes the catalyst have good low-temperature reactivity and sulfur and water resistance.
优选的,所述碳纤维的丝径为10~20μm,长度为1~3mm。Preferably, the carbon fiber has a diameter of 10-20 μm and a length of 1-3 mm.
有益效果:以满足挤出需求,抽丝形成泥料包丝的状态。Beneficial effects: to meet the requirement of extrusion, and form the state of mud-wrapped silk by spinning.
优选的,所述ZSM-5的粒径为5~10μm,比表面为320~360m2/m3。Preferably, the ZSM-5 has a particle size of 5-10 μm and a specific surface of 320-360 m 2 /m 3 .
有益效果:比表面提升对催化剂活性有促进作用,过高则会导致微观内部缺陷增加,强度衰减加剧。Beneficial effects: The increase in the specific surface can promote the activity of the catalyst, and if it is too high, it will lead to the increase of microscopic internal defects and the intensity attenuation will be aggravated.
优选的,所述碳纤维改性脱硝催化剂的制备方法包括以下步骤:Preferably, the preparation method of the carbon fiber modified denitration catalyst comprises the following steps:
(1)将上述重量份数的草酸锰、七钼酸铵、六水合硝酸铈加入到去离子水中,加热溶解,得到混合液;(1) adding manganese oxalate, ammonium heptamolybdate, and cerium nitrate hexahydrate to deionized water in the above parts by weight, heating and dissolving to obtain a mixed solution;
(2)将步骤(1)中的混合液在搅拌下加入上述重量份数的凹凸棒土、ZSM-5、二氧化硅、碳纤维、硬脂酸、阔叶木浆和Rp-chop,混炼后,在一定温度下加入氨基纤维素、聚氧化乙烯和乳酸,再次混炼,得到混合泥料,进行老化;(2) Add the attapulgite, ZSM-5, silicon dioxide, carbon fiber, stearic acid, hardwood pulp and Rp-chop of the above-mentioned parts by weight to the mixed solution in step (1) under stirring, after mixing , add aminocellulose, polyethylene oxide and lactic acid at a certain temperature, knead again to obtain mixed mud, and age;
(3)将步骤(2)中老化后的混合泥料挤出成型、干燥后煅烧。(3) extruding the aged mixed sludge in step (2), drying and calcining.
优选的,所述步骤(1)中的加热温度为70-90℃。Preferably, the heating temperature in the step (1) is 70-90°C.
优选的,所述步骤(2)中加入氨基纤维素、聚氧化乙烯和乳酸的温度为50~60℃,老化时间为12~48h。Preferably, the temperature for adding aminocellulose, polyethylene oxide and lactic acid in the step (2) is 50-60° C., and the aging time is 12-48 hours.
优选的,所述(3)中的煅烧温度为700~720℃,煅烧时间为24h。Preferably, the calcination temperature in (3) is 700-720° C., and the calcination time is 24 hours.
本发明所要解决的技术问题之二在于提供一种能在高腐蚀条件下脱除烟气中NOx的碳纤维改性脱硝催化剂的制备方法。The second technical problem to be solved by the present invention is to provide a preparation method of a carbon fiber modified denitration catalyst capable of removing NOx in flue gas under highly corrosive conditions.
本发明通过以下技术手段实现解决上述技术问题的:The present invention realizes solving above-mentioned technical problem by following technical means:
一种碳纤维改性脱硝催化剂的制备方法,包括以下步骤:A method for preparing a carbon fiber modified denitration catalyst, comprising the following steps:
(1)将上述重量份数的草酸锰、七钼酸铵、六水合硝酸铈加入到去离子水中,加热溶解,得到混合液;(1) adding manganese oxalate, ammonium heptamolybdate, and cerium nitrate hexahydrate to deionized water in the above parts by weight, heating and dissolving to obtain a mixed solution;
(2)将步骤(1)中的混合液在搅拌下加入上述重量份数的凹凸棒土、ZSM-5、二氧化硅、碳纤维、硬脂酸、阔叶木浆和Rp-chop,混炼后,在一定温度下加入氨基纤维素、聚氧化乙烯和乳酸,再次混炼,得到混合泥料,进行老化;(2) Add the attapulgite, ZSM-5, silicon dioxide, carbon fiber, stearic acid, hardwood pulp and Rp-chop of the above-mentioned parts by weight to the mixed solution in step (1) under stirring, after mixing , add aminocellulose, polyethylene oxide and lactic acid at a certain temperature, knead again to obtain mixed mud, and age;
(3)将步骤(2)中老化后的混合泥料挤出成型、干燥后煅烧。(3) extruding the aged mixed sludge in step (2), drying and calcining.
有益效果:通过混练、挤出、干燥,得到均质坯体,高温有氧煅烧后得到具有耐腐蚀骨架结构且低温活性优异的高比表面积(≥80m2/g)成品脱硝催化剂。Beneficial effects: through kneading, extruding and drying, a homogeneous green body is obtained, and after high-temperature aerobic calcination, a finished denitrification catalyst with a high specific surface area (≥80m 2 /g) having a corrosion-resistant skeleton structure and excellent low-temperature activity is obtained.
本发明的碳纤维改性脱硝催化剂在160℃能达到96.2%的脱硝率,在比表面80m2/g的前提下,轴/径向抗压强度为7.8Mpa/2.3Mpa,耐腐蚀能力对比优于钒钛基6倍以上,耐磨损能力对比优于钒钛基2倍以上。The carbon fiber modified denitration catalyst of the present invention can achieve a denitration rate of 96.2% at 160°C. Under the premise of a specific surface of 80m 2 /g, the axial/radial compressive strength is 7.8Mpa/2.3Mpa, and the corrosion resistance is better than that of The vanadium-titanium base is more than 6 times, and the wear resistance is more than 2 times better than the vanadium-titanium base.
优选的,所述步骤(1)中的加热温度为70-90℃。Preferably, the heating temperature in the step (1) is 70-90°C.
优选的,所述步骤(2)中加入氨基纤维素、聚氧化乙烯和乳酸的温度为50~60℃,老化时间为12~48h。Preferably, the temperature for adding aminocellulose, polyethylene oxide and lactic acid in the step (2) is 50-60° C., and the aging time is 12-48 hours.
优选的,所述(3)中的煅烧温度为700~720℃,煅烧时间为24h。Preferably, the calcination temperature in (3) is 700-720° C., and the calcination time is 24 hours.
本发明的优点在于:The advantages of the present invention are:
(1)本发明以高比表面积的凹凸棒土、ZSM-5为载体,阔叶木浆、Rp-chop为复合造孔剂,碳纤维为结构助剂,二氧化锰和二氧化铈为活性组分,三氧化钼为助催化剂;(1) In the present invention, attapulgite and ZSM-5 with high specific surface area are used as carriers, hardwood pulp and Rp-chop are used as composite pore-forming agents, carbon fibers are used as structural aids, and manganese dioxide and ceria are used as active components , molybdenum trioxide is the cocatalyst;
通过碳纤维改性提供的特殊骨架结构提高了催化剂的孔隙率和比表面积的同时,还使得催化剂具有较高的耐腐蚀性能和机械强度,使得催化剂能够在日用玻璃、垃圾焚烧等高腐蚀烟气中长期稳定运行,低温脱硝性能优异;The special skeleton structure provided by carbon fiber modification not only improves the porosity and specific surface area of the catalyst, but also makes the catalyst have high corrosion resistance and mechanical strength, so that the catalyst can be used in daily-use glass, garbage incineration and other high-corrosion flue gas Medium and long-term stable operation, excellent low-temperature denitrification performance;
采用凹凸棒土和ZSM-5作为催化剂载体,其具有大比表面积、特殊孔道结构、强化吸附、脱附催化性能,同时具有良好的成型属性和热稳定性,成型煅烧后仍具有较大的比表面积(≥80m2/g),负载催化剂活性物质后,使得催化剂具有良好低温反应活性和耐硫耐水性能;Attapulgite and ZSM-5 are used as the catalyst carrier, which has a large specific surface area, special pore structure, enhanced adsorption, desorption catalytic performance, good molding properties and thermal stability, and still has a large specificity after molding and calcination. The surface area (≥80m 2 /g), after loading the catalyst active material, makes the catalyst have good low-temperature reactivity and sulfur and water resistance;
(2)本发明的碳纤维改性脱硝催化剂在160℃能达到96.2%的脱硝率,在比表面80m2/g的前提下,轴/径向抗压强度为7.8Mpa/2.3Mpa,耐腐蚀能力对比优于钛基催化剂6倍以上,耐磨损能力对比优于钛基催化剂2倍以上。(2) The carbon fiber modified denitration catalyst of the present invention can achieve a denitration rate of 96.2% at 160°C. Under the premise of a specific surface area of 80m 2 /g, the axial/radial compressive strength is 7.8Mpa/2.3Mpa, and the corrosion resistance The comparison is more than 6 times better than that of titanium-based catalysts, and the comparison of wear resistance is more than 2 times better than that of titanium-based catalysts.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the present invention Examples, not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
下述实施例中所用的试验材料和试剂等,如无特殊说明,均可从商业途径获得。The test materials and reagents used in the following examples can be obtained from commercial sources unless otherwise specified.
实施例中未注明具体技术或条件者,均可以按照本领域内的文献所描述的技术或条件或者按照产品说明书进行。Those that do not indicate specific techniques or conditions in the examples can be carried out according to the techniques or conditions described in the documents in this field or according to the product instructions.
聚氧化乙烯购买自上海联胜化工有限公司:0.5%水溶液粘度mpa·s:350±55;Polyethylene oxide was purchased from Shanghai Liansheng Chemical Co., Ltd.: 0.5% aqueous solution viscosity mpa s: 350±55;
氨基纤维素购买自绍兴华龙环保材料有限公司(指标为:粘度mpa·s155,0.1wt%水溶液,分子量为:~150000)Amino cellulose was purchased from Shaoxing Hualong Environmental Protection Materials Co., Ltd. (index: viscosity mpa s155, 0.1wt% aqueous solution, molecular weight: ~150000)
ZSM-5购买自大连鑫陶化工;ZSM-5 was purchased from Dalian Xintao Chemical;
阔叶木浆购买自山东道欣新材料有限公司;Hardwood pulp was purchased from Shandong Daoxin New Material Co., Ltd.;
Rp-chop购买自江苏康达夫新材料科技有限公司;Rp-chop was purchased from Jiangsu Kangdafu New Material Technology Co., Ltd.;
七钼酸铵购买自合肥金鑫油脂化工有限公司。Ammonium heptamolybdate was purchased from Hefei Jinxin Oleochemical Co., Ltd.
实施例1Example 1
碳纤维改性脱硝催化剂的制备方法,包括以下步骤:The preparation method of carbon fiber modified denitration catalyst comprises the following steps:
(1)将0.5kg草酸锰、0.1kg七钼酸铵、0.5kg六水合硝酸铈加入至6kg去离子水的混合溶液中,加热70℃充分溶解,得到混合液;(1) Add 0.5kg of manganese oxalate, 0.1kg of ammonium heptamolybdate, and 0.5kg of cerium nitrate hexahydrate into a mixed solution of 6kg of deionized water, and heat to 70°C to fully dissolve to obtain a mixed solution;
(2)将步骤(1)中的混合液在低速搅拌(50rpm)下,加入7kg凹凸棒土、3kg ZSM-5(比表面340m2/g)、0.1kg二氧化硅、0.5kg碳纤维、0.1kg硬脂酸、0.1kg阔叶木浆和0.2kgRp-chop的混合料中,高速混炼(750rpm)均匀后,保持60℃的温度下加入0.1kg氨基纤维素、0.2kg聚氧化乙烯和0.3kg乳酸,再次高速混炼(750rpm)3h,得到混合泥料,进行老化24h;(2) Add 7kg of attapulgite, 3kg of ZSM-5 (specific surface 340m 2 /g), 0.1kg of silicon dioxide, 0.5kg of carbon fiber, 0.1 In the mixture of kg stearic acid, 0.1kg hardwood pulp and 0.2kgRp-chop, after high-speed mixing (750rpm) is uniform, add 0.1kg aminocellulose, 0.2kg polyethylene oxide and 0.3kg Lactic acid, high-speed mixing (750rpm) for 3 hours again, to obtain mixed mud, aging for 24 hours;
(3)将所述步骤(2)获得的催化剂混合泥料挤出成型,挤出成型的蜂窝式催化剂孔数为30×30孔,微波干燥至小时减重≤0.01kg,完成干燥脱水环节。(3) Extrude the mixed catalyst sludge obtained in the step (2), the number of pores of the extruded honeycomb catalyst is 30×30, microwave drying to a weight loss of ≤0.01kg per hour, and complete the drying and dehydration process.
(4)将所述步骤(3)获得的催化剂通过最高温度700℃煅烧24h,完成有机物分解造孔、基材烧结和活性物质转化过程,得到碳纤维改性脱硝催化剂。(4) The catalyst obtained in the step (3) is calcined at a maximum temperature of 700° C. for 24 hours to complete the processes of organic matter decomposition, pore formation, substrate sintering and active material conversion, and a carbon fiber modified denitration catalyst is obtained.
实施例2Example 2
碳纤维改性脱硝催化剂的制备方法,包括以下步骤:The preparation method of carbon fiber modified denitration catalyst comprises the following steps:
(1)将1kg草酸锰、0.3kg七钼酸铵、0.6kg六水合硝酸铈加入至10kg去离子水的混合溶液中,加热80℃充分溶解,得到混合液;(1) Add 1 kg of manganese oxalate, 0.3 kg of ammonium heptamolybdate, and 0.6 kg of cerium nitrate hexahydrate into a mixed solution of 10 kg of deionized water, and heat to 80° C. to fully dissolve to obtain a mixed solution;
(2)将步骤(1)中的混合液在低速搅拌(50rpm)下,加入6kg凹凸棒土、4kg ZSM-5(比表面340m2/g)、0.1kg二氧化硅、1.2kg碳纤维、0.15kg硬脂酸、0.1kg阔叶木浆和0.4kgRp-chop的混合料中,高速混炼(750rpm)均匀后,保持60℃的温度下加入0.15kg氨基纤维素、0.2kg聚氧化乙烯和0.5kg乳酸,再次高速混炼(750rpm)3h,得到混合泥料,进行老化24h;(2) Add 6kg attapulgite, 4kg ZSM-5 (specific surface 340m 2 /g), 0.1kg silicon dioxide, 1.2kg carbon fiber, 0.15 In the mixture of kg stearic acid, 0.1kg hardwood pulp and 0.4kgRp-chop, after high-speed mixing (750rpm) is uniform, add 0.15kg aminocellulose, 0.2kg polyethylene oxide and 0.5kg Lactic acid, high-speed mixing (750rpm) for 3 hours again, to obtain mixed mud, aging for 24 hours;
(3)将所述步骤(2)获得的催化剂混合泥料挤出成型,挤出成型的蜂窝式催化剂孔数为30×30孔,微波干燥至小时减重≤0.01kg,完成干燥脱水环节。(3) Extrude the mixed catalyst sludge obtained in the step (2), the number of pores of the extruded honeycomb catalyst is 30×30, microwave drying to a weight loss of ≤0.01kg per hour, and complete the drying and dehydration process.
(4)将所述步骤(3)获得的催化剂通过最高温度710℃煅烧24h,完成有机物分解造孔、基材烧结和活性物质转化过程,得到碳纤维改性脱硝催化剂。(4) Calcining the catalyst obtained in the step (3) at a maximum temperature of 710° C. for 24 hours to complete the processes of organic matter decomposition, pore formation, substrate sintering, and active material conversion, to obtain a carbon fiber modified denitration catalyst.
实施例3Example 3
碳纤维改性脱硝催化剂的制备方法,包括以下步骤:The preparation method of carbon fiber modified denitration catalyst comprises the following steps:
(1)将0.8kg草酸锰、0.25kg七钼酸铵、0.6kg六水合硝酸铈加入至8kg去离子水的混合溶液中,加热90℃充分溶解,得到混合液;(1) Add 0.8 kg of manganese oxalate, 0.25 kg of ammonium heptamolybdate, and 0.6 kg of cerium nitrate hexahydrate into a mixed solution of 8 kg of deionized water, and heat to 90° C. to fully dissolve to obtain a mixed solution;
(2)将步骤(1)中的混合液在低速搅拌(50rpm)下,加入8kg凹凸棒土、2kg ZSM-5(比表面340m2/g)、0.3kg二氧化硅、2kg碳纤维、0.2kg硬脂酸、0.15kg阔叶木浆和0.3kg Rp-chop的混合料中,高速混炼(750rpm)均匀后,保持60℃的温度下加入0.2kg氨基纤维素、0.4kg聚氧化乙烯和0.6kg乳酸,再次高速混炼(750rpm)3h,得到混合泥料,进行老化24h;(2) Add 8kg attapulgite, 2kg ZSM-5 (specific surface 340m 2 /g), 0.3kg silicon dioxide, 2kg carbon fiber, 0.2kg In the mixture of stearic acid, 0.15kg hardwood pulp and 0.3kg Rp-chop, after high-speed mixing (750rpm) is uniform, add 0.2kg aminocellulose, 0.4kg polyethylene oxide and 0.6kg Lactic acid, high-speed mixing (750rpm) for 3 hours again, to obtain mixed mud, aging for 24 hours;
(3)将所述步骤(2)获得的催化剂混合泥料挤出成型,挤出成型的蜂窝式催化剂孔数为30×30孔,微波干燥至小时减重≤0.01kg,完成干燥脱水环节。(3) Extrude the mixed catalyst sludge obtained in the step (2), the number of pores of the extruded honeycomb catalyst is 30×30, microwave drying to a weight loss of ≤0.01kg per hour, and complete the drying and dehydration process.
(4)将所述步骤(3)获得的催化剂通过最高温度720℃煅烧24h,完成有机物分解造孔、基材烧结和活性物质转化过程,得到碳纤维改性脱硝催化剂。(4) The catalyst obtained in the step (3) is calcined at a maximum temperature of 720° C. for 24 hours to complete the process of organic matter decomposition and pore formation, substrate sintering and active material conversion to obtain a carbon fiber modified denitration catalyst.
对比例1Comparative example 1
(1)将1kg草酸锰、0.3kg七钼酸铵、0.6kg六水合硝酸铈加入至10kg去离子水的混合溶液中,加热80℃充分溶解,得到混合液;(1) Add 1 kg of manganese oxalate, 0.3 kg of ammonium heptamolybdate, and 0.6 kg of cerium nitrate hexahydrate into a mixed solution of 10 kg of deionized water, and heat to 80° C. to fully dissolve to obtain a mixed solution;
(2)将步骤(1)中的混合液在低速搅拌(50rpm)下,加入6kg凹凸棒土、3kg ZSM-5(比表面340m2/g)、0.1kg二氧化硅、1.2kg碳纤维、0.15kg硬脂酸、0.1kg阔叶木浆和0.4kgRp-chop的混合料中,高速混炼(750rpm)均匀后,保持60℃的温度下加入0.15kg氨基纤维素、0.2kg聚氧化乙烯和0.3kg乳酸,再次高速混炼(750rpm)3h,得到混合泥料,进行老化24h;(2) Add 6kg attapulgite, 3kg ZSM-5 (specific surface 340m 2 /g), 0.1kg silicon dioxide, 1.2kg carbon fiber, 0.15 In the mixture of kg stearic acid, 0.1kg hardwood pulp and 0.4kgRp-chop, after high-speed mixing (750rpm) is uniform, add 0.15kg aminocellulose, 0.2kg polyethylene oxide and 0.3kg Lactic acid, high-speed mixing (750rpm) for 3 hours again, to obtain mixed mud, aging for 24 hours;
(3)将所述步骤(2)获得的催化剂混合泥料挤出成型,挤出成型的蜂窝式催化剂孔数为30×30孔,微波干燥至小时减重≤0.01kg,完成干燥脱水环节。(3) Extrude the mixed catalyst sludge obtained in the step (2), the number of pores of the extruded honeycomb catalyst is 30×30, microwave drying to a weight loss of ≤0.01kg per hour, and complete the drying and dehydration process.
(4)将所述步骤(3)获得的催化剂通过最高温度710℃煅烧24h,得到目标产品。(4) Calcining the catalyst obtained in the step (3) at a maximum temperature of 710° C. for 24 hours to obtain the target product.
对比例2Comparative example 2
(1)将0.5kg草酸锰、0.1kg七钼酸铵、0.6kg六水合硝酸铈加入至10kg去离子水的混合溶液中,加热80℃充分溶解,得到混合液;(1) Add 0.5 kg of manganese oxalate, 0.1 kg of ammonium heptamolybdate, and 0.6 kg of cerium nitrate hexahydrate into a mixed solution of 10 kg of deionized water, and heat to 80° C. to fully dissolve to obtain a mixed solution;
(2)将步骤(1)中的混合液在低速搅拌(50rpm)下,加入10kg钛白粉、0.1kg二氧化硅、1.2kg碳纤维、0.15kg硬脂酸、0.1kg阔叶木浆和0.4kg Rp-chop的混合料中,高速混炼(750rpm)均匀后,保持60℃的温度下加入0.15kg氨基纤维素、0.2kg聚氧化乙烯和0.3kg乳酸,再次高速混炼(750rpm)3h,得到混合泥料,进行老化24h;(2) With the mixed solution in step (1) under low-speed stirring (50rpm), add 10kg titanium dioxide, 0.1kg silicon dioxide, 1.2kg carbon fiber, 0.15kg stearic acid, 0.1kg hardwood pulp and 0.4kg Rp In the mixture of -chop, after high-speed mixing (750rpm) is uniform, add 0.15kg aminocellulose, 0.2kg polyethylene oxide and 0.3kg lactic acid at a temperature of 60°C, and then high-speed mixing (750rpm) for 3 hours to obtain a mixture Mud, aging for 24h;
(3)将所述步骤(2)获得的催化剂混合泥料挤出成型,挤出成型的蜂窝式催化剂孔数为30×30孔,微波干燥至小时减重≤0.01kg,完成干燥脱水环节。(3) Extrude the mixed catalyst sludge obtained in the step (2), the number of pores of the extruded honeycomb catalyst is 30×30, microwave drying to a weight loss of ≤0.01kg per hour, and complete the drying and dehydration process.
(4)将所述步骤(3)获得的催化剂通过最高温度650℃煅烧24h,得到目标产品。(4) Calcining the catalyst obtained in the step (3) at a maximum temperature of 650° C. for 24 hours to obtain the target product.
对比例3Comparative example 3
(1)将1kg草酸锰、0.3kg七钼酸铵、0.6kg六水合硝酸铈、加入至10kg去离子水的混合溶液中,加热80℃充分溶解,得到混合液;(1) Add 1 kg of manganese oxalate, 0.3 kg of ammonium heptamolybdate, and 0.6 kg of cerium nitrate hexahydrate into a mixed solution of 10 kg of deionized water, and heat to 80°C to fully dissolve to obtain a mixed solution;
(2)将步骤(1)中的混合液在低速搅拌(50rpm)下,加入10kg钛白粉、0.1kg二氧化硅、1.2kg玻璃纤维、0.15kg硬脂酸、0.1kg阔叶木浆和0.4kg Rp-chop的混合料中,高速混炼(750rpm)均匀后,保持60℃的温度下加入0.15kg氨基纤维素、0.2kg聚氧化乙烯和0.3kg乳酸,再次高速混炼(750rpm)3h,得到混合泥料,进行老化24h;其中(2) With the mixed solution in step (1) under low-speed stirring (50rpm), add 10kg titanium dioxide, 0.1kg silicon dioxide, 1.2kg glass fiber, 0.15kg stearic acid, 0.1kg hardwood pulp and 0.4kg In the mixture of Rp-chop, after high-speed mixing (750rpm) is uniform, add 0.15kg aminocellulose, 0.2kg polyethylene oxide and 0.3kg lactic acid at a temperature of 60°C, and then high-speed mixing (750rpm) for 3 hours to obtain Mix the mud and carry out aging for 24h;
(3)将所述步骤(2)获得的催化剂混合泥料挤出成型,挤出成型的蜂窝式催化剂孔数为30×30孔,微波干燥至小时减重≤0.01kg,完成干燥脱水环节。(3) Extrude the mixed catalyst sludge obtained in the step (2), the number of pores of the extruded honeycomb catalyst is 30×30, microwave drying to a weight loss of ≤0.01kg per hour, and complete the drying and dehydration process.
(4)将所述步骤(3)获得的催化剂通过最高温度650℃煅烧24h,得到目标产品。(4) Calcining the catalyst obtained in the step (3) at a maximum temperature of 650° C. for 24 hours to obtain the target product.
对比例4Comparative example 4
(1)将0.5kg草酸锰、0.1kg七钼酸铵、0.5kg六水合硝酸铈、加入至6kg去离子水的混合溶液中,加热80℃充分溶解,得到混合液;(1) Add 0.5 kg of manganese oxalate, 0.1 kg of ammonium heptamolybdate, and 0.5 kg of cerium nitrate hexahydrate into a mixed solution of 6 kg of deionized water, and heat to 80° C. to fully dissolve to obtain a mixed solution;
(2)将步骤(1)中的混合液在低速搅拌(50rpm)下,加入7kg凹凸棒土、3kg ZSM-5(比表面240m2/g)、0.1kg二氧化硅、0.5kg碳纤维、0.1kg硬脂酸、0.1kg阔叶木浆和0.2kgRp-chop的混合料中,高速混炼(750rpm)均匀后,保持60℃的温度下加入0.1kg氨基纤维素、0.2kg聚氧化乙烯和0.3kg乳酸,再次高速混炼(750rpm)3h,得到混合泥料,进行老化24h;(2) Add 7kg of attapulgite, 3kg of ZSM-5 (specific surface 240m 2 /g), 0.1kg of silicon dioxide, 0.5kg of carbon fiber, 0.1 In the mixture of kg stearic acid, 0.1kg hardwood pulp and 0.2kgRp-chop, after high-speed mixing (750rpm) is uniform, add 0.1kg aminocellulose, 0.2kg polyethylene oxide and 0.3kg Lactic acid, high-speed mixing (750rpm) for 3 hours again, to obtain mixed mud, aging for 24 hours;
(3)将所述步骤(2)获得的催化剂混合泥料挤出成型,挤出成型的蜂窝式催化剂孔数为30×30孔,微波干燥至小时减重≤0.01kg,完成干燥脱水环节。(3) Extrude the mixed catalyst sludge obtained in the step (2), the number of pores of the extruded honeycomb catalyst is 30×30, microwave drying to a weight loss of ≤0.01kg per hour, and complete the drying and dehydration process.
(4)将所述步骤(3)获得的催化剂通过最高温度700℃煅烧24h,得到目标产品。(4) Calcining the catalyst obtained in the step (3) at a maximum temperature of 700° C. for 24 hours to obtain the target product.
对比例5Comparative example 5
(1)将0.5kg草酸锰、0.1kg七钼酸铵、0.5kg六水合硝酸铈、加入至6kg去离子水的混合溶液中,加热80℃充分溶解,得到混合液;(1) Add 0.5 kg of manganese oxalate, 0.1 kg of ammonium heptamolybdate, and 0.5 kg of cerium nitrate hexahydrate into a mixed solution of 6 kg of deionized water, and heat to 80° C. to fully dissolve to obtain a mixed solution;
(2)将步骤(1)中的混合液在低速搅拌(50rpm)下,加入7kg凹凸棒土、3kg ZSM-5(比表面400m2/g)、0.1kg二氧化硅、0.5kg碳纤维、0.1kg硬脂酸、0.1kg阔叶木浆和0.2kgRp-chop的混合料中,高速混炼(750rpm)均匀后,保持60℃的温度下加入0.1kg氨基纤维素、0.2kg聚氧化乙烯和0.3kg乳酸,再次高速混炼(750rpm)3h,得到混合泥料,进行老化24h;(2) Add 7kg of attapulgite, 3kg of ZSM-5 (specific surface 400m 2 /g), 0.1kg of silicon dioxide, 0.5kg of carbon fiber, 0.1 In the mixture of kg stearic acid, 0.1kg hardwood pulp and 0.2kgRp-chop, after high-speed mixing (750rpm) is uniform, add 0.1kg aminocellulose, 0.2kg polyethylene oxide and 0.3kg Lactic acid, high-speed mixing (750rpm) for 3 hours again, to obtain mixed mud, aging for 24 hours;
(3)将所述步骤(2)获得的催化剂混合泥料挤出成型,挤出成型的蜂窝式催化剂孔数为30×30孔,微波干燥至小时减重≤0.01kg,完成干燥脱水环节。(3) Extrude the mixed catalyst sludge obtained in the step (2), the number of pores of the extruded honeycomb catalyst is 30×30, microwave drying to a weight loss of ≤0.01kg per hour, and complete the drying and dehydration process.
(4)将所述步骤(3)获得的催化剂通过最高温度700℃煅烧24h,得到目标产品。(4) Calcining the catalyst obtained in the step (3) at a maximum temperature of 700° C. for 24 hours to obtain the target product.
实施例4Example 4
将实施例1、实施例2、实施例3、对比例1、对比例2、对比例3、对比例4和对比例5中测到的催化剂单体割成150mm×150mm×150mm的测试块,使用电子式万能试验机测试机械强度,使用静态氮气吸附法测试其比表面积,使用耐磨损测试仪检测催化剂在风速14.5m/s情况下冲刷2h冲刷减重率;The catalyst monomer measured in embodiment 1, embodiment 2, embodiment 3, comparative example 1, comparative example 2, comparative example 3, comparative example 4 and comparative example 5 is cut into the test block of 150mm * 150mm * 150mm, Use the electronic universal testing machine to test the mechanical strength, use the static nitrogen adsorption method to test its specific surface area, and use the wear resistance tester to test the weight loss rate of the catalyst when it is washed for 2 hours at a wind speed of 14.5m/s;
耐腐蚀能力测试通过控制标量常规活性检测烟气中配气24h测腐蚀减重:实验在160℃下进行,气体总流量500mL/min,反应气组成为300~500ppm一氧化氮,10~30ppm的HF标准气体,20~35ppm二氧化硫,300~500ppm氨气,8~10wt%氧气,8~12wt%水,其余为氮气。Corrosion resistance test is carried out by controlling scalar routine activity detection and gas distribution in flue gas for 24 hours to measure corrosion weight loss: the experiment is carried out at 160°C, the total gas flow rate is 500mL/min, the reaction gas composition is 300-500ppm nitric oxide, 10-30ppm HF standard gas, 20-35ppm sulfur dioxide, 300-500ppm ammonia, 8-10wt% oxygen, 8-12wt% water, and the rest being nitrogen.
脱硝率测定方法:Denitrification rate measurement method:
1)取尺寸为10mm×10mm×30mm无明显物理损伤的单元作为待测试样,将催化剂样品两端缠绕耐高温陶瓷纤维棉后,装入反应器,并将催化剂两端空隙处用陶瓷纤维棉密封严实,待用。向系统内缓慢通入空气,在压力不低于0.1MPa条件下,保持10min后,用涂刷中性发泡剂等方法检查所有密封点,如有泄露应进行处理。试漏合格后,打开排气,使系统降至常压。1) Take a unit with a size of 10mm×10mm×30mm and no obvious physical damage as the sample to be tested. After wrapping the two ends of the catalyst sample with high-temperature resistant ceramic fiber cotton, put it into the reactor, and wrap the gap between the two ends of the catalyst with ceramic fiber Cotton sealed tightly, ready to use. Slowly introduce air into the system, and keep it for 10 minutes under the condition that the pressure is not lower than 0.1MPa, then check all sealing points by brushing neutral foaming agent, etc., and deal with any leakage. After passing the leak test, open the exhaust to reduce the system to normal pressure.
2)在不通入NH3、HF和NO的情况下,调节其烟气条件满足上述烟气配比要求,并保持30h。然而每隔1h,测定反应器进出口烟气中SO2和SO3的体积分数。当连续4次测试数据不存在同一趋势且相对偏差<10%时,老化结束。2) Without feeding NH3, HF and NO, adjust the flue gas conditions to meet the above flue gas ratio requirements, and keep it for 30 hours. However, every 1h, measure the volume fraction of SO 2 and SO 3 in the flue gas at the inlet and outlet of the reactor. When the same trend does not exist in the data of 4 consecutive tests and the relative deviation is <10%, the aging ends.
3)按表上述烟气配比的实验要求通入全部气体,稳定并保持1h。然后每隔1h测定一次进出口NOx的体积分数,当连续4次测定结果不存在同一趋势且测定结果相对偏差不大于3%时,测试稳定,总测试时间为24h。3) According to the experimental requirements of the above-mentioned flue gas ratio in the table, all the gas is introduced, and it is stable and kept for 1 hour. Then measure the volume fraction of NOx at the inlet and outlet every 1h. When the same trend does not exist in the 4 consecutive measurement results and the relative deviation of the measurement results is not greater than 3%, the test is stable, and the total test time is 24h.
表1为测定结果Table 1 is the measurement result
从表1可以看出,实施例中,碳纤维改性脱硝催化剂具有脱硝效率高,轴/径抗压为常规钛基材系脱硝催化剂2倍以上,且耐腐蚀能力优于常规钛基材系脱硝催化剂6倍以上。对比例1验证,活性物质配比区间改变,对催化剂的脱硝活性产生较大影响;对比例2和3中采用钛白粉制备脱硝催化剂,制得的催化剂比表面积小于80m2/g,与实施例相比,使用凹凸棒土、ZSM-5基材、碳纤维改性成型煅烧后仍具有较大的比表面(≥80m2/g),实施例中制得的催化剂负载催化剂活性物质后,使得催化剂具有良好低温反应活性和耐硫耐水性能,提高了催化剂在极端酸性低温烟气中的使用寿命;对比例4、5则验证了ZSM-5(320~360m2/g)使用的必要性,比表面提升对催化剂活性有促进作用,过高则会导致微观内部缺陷增加,强度衰减加剧。It can be seen from Table 1 that in the examples, the carbon fiber modified denitration catalyst has high denitration efficiency, the shaft/diameter pressure resistance is more than twice that of the conventional titanium substrate-based denitration catalyst, and its corrosion resistance is better than that of the conventional titanium substrate-based denitrification catalyst. Catalyst 6 times more. Comparative Example 1 verified that the ratio of active substances changed, which had a great impact on the denitrification activity of the catalyst; in Comparative Examples 2 and 3, titanium dioxide was used to prepare the denitrification catalyst, and the specific surface area of the prepared catalyst was less than 80m 2 /g. Compared with attapulgite, ZSM-5 base material, and carbon fiber modified molding, it still has a larger specific surface (≥80m 2 /g) after calcining. After the catalyst prepared in the embodiment supports the catalyst active material, the catalyst It has good low-temperature reactivity and sulfur and water resistance, which improves the service life of the catalyst in extremely acidic low-temperature flue gas; Comparative Examples 4 and 5 verify the necessity of using ZSM-5 (320-360m 2 /g). The surface elevation can promote the activity of the catalyst, and if it is too high, it will lead to the increase of microscopic internal defects and the intensity attenuation will be aggravated.
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be described in the foregoing embodiments Modifications are made to the recorded technical solutions, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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