WO2011122473A1 - 感光性組成物及び感光性平版印刷版材料 - Google Patents
感光性組成物及び感光性平版印刷版材料 Download PDFInfo
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- WO2011122473A1 WO2011122473A1 PCT/JP2011/057346 JP2011057346W WO2011122473A1 WO 2011122473 A1 WO2011122473 A1 WO 2011122473A1 JP 2011057346 W JP2011057346 W JP 2011057346W WO 2011122473 A1 WO2011122473 A1 WO 2011122473A1
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- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 150000003021 phthalic acid derivatives Chemical class 0.000 description 1
- 125000005936 piperidyl group Chemical group 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 150000004291 polyenes Chemical class 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 150000004032 porphyrins Chemical class 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 229940090181 propyl acetate Drugs 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 229940082004 sodium laurate Drugs 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- ZZMDMGNQUXYKQX-UHFFFAOYSA-L sodium;1-nonyl-2-(2-nonylphenoxy)benzene;sulfate Chemical compound [Na+].[O-]S([O-])(=O)=O.CCCCCCCCCC1=CC=CC=C1OC1=CC=CC=C1CCCCCCCCC ZZMDMGNQUXYKQX-UHFFFAOYSA-L 0.000 description 1
- FGDMJJQHQDFUCP-UHFFFAOYSA-M sodium;2-propan-2-ylnaphthalene-1-sulfonate Chemical compound [Na+].C1=CC=CC2=C(S([O-])(=O)=O)C(C(C)C)=CC=C21 FGDMJJQHQDFUCP-UHFFFAOYSA-M 0.000 description 1
- NWZBFJYXRGSRGD-UHFFFAOYSA-M sodium;octadecyl sulfate Chemical compound [Na+].CCCCCCCCCCCCCCCCCCOS([O-])(=O)=O NWZBFJYXRGSRGD-UHFFFAOYSA-M 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 150000003413 spiro compounds Chemical class 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical compound [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- 150000001911 terphenyls Chemical class 0.000 description 1
- 150000005621 tetraalkylammonium salts Chemical class 0.000 description 1
- QEMXHQIAXOOASZ-UHFFFAOYSA-N tetramethylammonium Chemical compound C[N+](C)(C)C QEMXHQIAXOOASZ-UHFFFAOYSA-N 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical group C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 125000005409 triarylsulfonium group Chemical group 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- 125000003866 trichloromethyl group Chemical group ClC(Cl)(Cl)* 0.000 description 1
- IELLVVGAXDLVSW-UHFFFAOYSA-N tricyclohexyl phosphate Chemical compound C1CCCCC1OP(OC1CCCCC1)(=O)OC1CCCCC1 IELLVVGAXDLVSW-UHFFFAOYSA-N 0.000 description 1
- WEAPVABOECTMGR-UHFFFAOYSA-N triethyl 2-acetyloxypropane-1,2,3-tricarboxylate Chemical compound CCOC(=O)CC(C(=O)OCC)(OC(C)=O)CC(=O)OCC WEAPVABOECTMGR-UHFFFAOYSA-N 0.000 description 1
- FZGFBJMPSHGTRQ-UHFFFAOYSA-M trimethyl(2-prop-2-enoyloxyethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CCOC(=O)C=C FZGFBJMPSHGTRQ-UHFFFAOYSA-M 0.000 description 1
- RRHXZLALVWBDKH-UHFFFAOYSA-M trimethyl-[2-(2-methylprop-2-enoyloxy)ethyl]azanium;chloride Chemical compound [Cl-].CC(=C)C(=O)OCC[N+](C)(C)C RRHXZLALVWBDKH-UHFFFAOYSA-M 0.000 description 1
- ZNEOHLHCKGUAEB-UHFFFAOYSA-N trimethylphenylammonium Chemical compound C[N+](C)(C)C1=CC=CC=C1 ZNEOHLHCKGUAEB-UHFFFAOYSA-N 0.000 description 1
- PHYFQTYBJUILEZ-IUPFWZBJSA-N triolein Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C/CCCCCCCC)COC(=O)CCCCCCC\C=C/CCCCCCCC PHYFQTYBJUILEZ-IUPFWZBJSA-N 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical class OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000003232 water-soluble binding agent Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/12—Polymerisation in non-solvents
- C08F2/16—Aqueous medium
- C08F2/22—Emulsion polymerisation
- C08F2/24—Emulsion polymerisation with the aid of emulsifying agents
- C08F2/26—Emulsion polymerisation with the aid of emulsifying agents anionic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0048—Photosensitive materials characterised by the solvents or agents facilitating spreading, e.g. tensio-active agents
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/029—Inorganic compounds; Onium compounds; Organic compounds having hetero atoms other than oxygen, nitrogen or sulfur
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/033—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
Definitions
- the present invention relates to a photosensitive composition containing an aqueous dispersion and a photosensitive lithographic printing plate material that can be developed with water using the same.
- a liquid photosensitive composition containing a compound that undergoes a polymerization reaction due to light, ionizing radiation, etc. is used for the production of photosensitive lithographic printing plate materials, printed wiring board resists, color filters, etc., and formation of phosphor patterns. in use.
- photo-curing or ionizing radiation-curing printing inks and ink-jet recording inks they may be used in a liquid state.
- photopolymerization there are various fields of application as a photosensitive composition utilizing photopolymerization. For example, in applications such as photoresists and lithographic printing plates, from development processing using organic solvents and strong alkaline reagents, water and the like in recent years.
- CTP computer-to-plate
- the photosensitive lithographic printing plate material is laser-exposed and the non-image area is eluted with an alkaline developer, and is subjected to printing through a water washing and gumming process.
- Alkaline developer is harmful to the human body, and its care and management are required for its handling and storage.
- the purchase cost and the cost related to waste liquid treatment impose a great burden on the user.
- the pH and temperature of the alkaline developer must be managed with great care. Handling was complicated.
- Patent Document 1 JP-A-5-27437 discloses an aqueous photosensitive composition containing a carboxyl group-containing resin, an amine compound, a photocurable unsaturated compound, a photopolymerization initiator, and water.
- an aqueous solution or an aqueous dispersion of the photosensitive composition is used as a coating solution, and a film is formed on a support and used in a dry film state.
- it is not suitable for long-term storage and develops over time. As a result, problems such as a decrease in sensitivity or a decrease in sensitivity due to degradation of the photopolymerization initiator used over time occurred.
- Patent Document 2 JP 2002-174898 discloses a photosensitive composition dispersed in water using a urethane oligomer having a polyoxyalkylene structure. In this case, a photosensitive composition film excellent in flexibility can be obtained, but there is a problem that blocking tends to occur during storage in a high humidity atmosphere.
- Patent Document 3 Japanese Patent Application Laid-Open No. 2003-215801 (Patent Document 3), Japanese Patent Application Laid-Open No. 2008-265297 (Patent Document 4) and the like have a cationic or anionic water-soluble polymer having a polymerizable double bond group in the side chain as a binder.
- a water-developable photosensitive composition used as a polymer and a photosensitive lithographic printing plate material using the same are disclosed.
- the problem of storage stability as in the case of the above two examples is unlikely to occur, and although a photosensitive composition is provided in which sensitivity change is small and blocking is difficult to occur over a long period of time, processing stability is another problem. Had problems related to image quality and image quality.
- the storage stability in the state of the coating liquid used in the production process is low, and the sensitivity maintaining time in the coating liquid state (pot Life) was short. That is, in the coating liquid state, thermal polymerization or photopolymerization reaction is started, and the photopolymerization initiator and the monomer are consumed by the reaction, thereby reducing the sensitivity of the photosensitive lithographic printing plate material after coating and drying. Occurred.
- JP-A-5-331240 discloses a system containing a triazine derivative
- JP-A-9-68801 discloses a specific photosensitive composition.
- a system using a conductive resin is disclosed.
- the pot life is improved by adding an antioxidant such as hydroquinone.
- a highly sensitive photosensitive composition is obtained by inducing a polymerization termination reaction with an antioxidant. It was difficult.
- An object of the present invention is a photosensitive composition containing an aqueous dispersion excellent in storage stability, and a water-developable photosensitive lithographic printing plate material using the photosensitive composition, which has high sensitivity and high image quality.
- the object of the present invention is a photosensitive composition
- a photosensitive composition comprising an aqueous dispersion comprising at least an underwater emulsion of a photopolymerization initiator and an underwater emulsion of a compound having a polymerizable double bond group.
- At least one of the water-in-water emulsion and the compound having a polymerizable double bond group is a photopolymerization initiator or polymerisable in the presence of a water-soluble polymer having a sulfonate group and an anionic surfactant.
- a photosensitive composition which is an emulsion in water obtained by emulsifying and dispersing a compound having a double bond group in water, and a coating liquid containing the photosensitive composition is applied onto a support. This is essentially solved by a photosensitive lithographic printing plate material having a photocurable photosensitive layer provided.
- the emulsion in water of the photopolymerization initiator is an emulsion in water obtained by emulsifying and dispersing the photopolymerization initiator in water in the presence of a water-soluble polymer having a sulfonate group and an anionic surfactant.
- An underwater emulsion of a compound having a double bond group is obtained by emulsifying and dispersing a water-soluble polymer having a sulfonate group and a compound having a polymerizable double bond group in water in the presence of an anionic surfactant.
- An emulsion is preferred.
- An emulsion in water of a photopolymerization initiator or a compound having a polymerizable double bond group is represented by the following general formula 1 in addition to a water-soluble polymer having a sulfonate group and an anionic surfactant.
- An emulsion in water obtained by emulsifying and dispersing a photopolymerization initiator or a compound having a polymerizable double bond group in water in the presence of a polymer compound having a unit is preferable.
- R 1 represents a hydrogen atom or a methyl group
- L 1 represents a linking group including an atom selected from the group consisting of a carbon atom, a hydrogen atom, an oxygen atom, a nitrogen atom, and a sulfur atom
- R 2 represents a substituent composed of a repeating unit selected from ethylene oxide and propylene oxide.
- An emulsion in water of a photopolymerization initiator or a compound having a polymerizable double bond group is dissolved in water after the photopolymerization initiator or compound having a polymerizable double bond group is dissolved in a volatile organic solvent.
- An emulsion in water obtained by emulsifying and dispersing and then distilling off the volatile organic solvent is preferred, and the volatile organic solvent is more preferably ethyl acetate.
- a photosensitive composition containing an aqueous dispersion excellent in storage stability, and a water-developable photosensitive lithographic printing plate material using the photosensitive composition, which is stored with high sensitivity and high image quality.
- a photosensitive lithographic printing plate material that is excellent in stability, reduces the generation of sludge derived from the photosensitive composition in the development fatigue solution even if water development processing is continued, and has excellent development processability.
- a photopolymerization initiator or a compound having a polymerizable double bond group is generally a water-insoluble compound.
- any compound that is insoluble in water can be basically used.
- water-insoluble means that the solubility in water at 25 ° C. (the amount (g) dissolved in 100 g of water) is less than 0.1. Specific examples of such a photopolymerization initiator corresponding to a water-insoluble compound or a compound having a polymerizable double bond group will be described in detail later.
- At least one of the photopolymerization initiator and the compound having a polymerizable double bond group is emulsified and dispersed in water in the presence of a water-soluble polymer having a sulfonate group and an anionic surfactant.
- Both the photopolymerization initiator and the compound having a polymerizable double bond group are preferably emulsified and dispersed in water in the presence of a water-soluble polymer having a sulfonate group and an anionic surfactant.
- a solution is prepared using an organic solvent that can dissolve or disperse each compound, and mixed with water.
- a method of emulsifying and dispersing in the presence of a water-soluble polymer having a sulfonate group and an anionic surfactant is preferred.
- the compound having a polymerizable double bond group is a liquid and the photopolymerization initiator is dissolved in this and the mixture of both is liquid, only the mixture of both is intentionally used without using an organic solvent. It is also possible to emulsify and disperse in water.
- Emulsification in water of the photopolymerization initiator and emulsion in water of the compound having a polymerizable double bond group are separately prepared, and mixed to prepare a photosensitive composition, thereby further improving the emulsion stability. Can be planned.
- a method for emulsifying and dispersing a method in which an oily substance containing a photopolymerization initiator or a compound having a polymerizable double bond group in water is dispersed in water under high-speed stirring, shaking, or other high shear stress is preferable.
- a homomixer and a homogenizer can be preferably used.
- the organic solvent that can be used above means an organic solvent that is liquid at room temperature and can dissolve or disperse a photopolymerization initiator or a compound having a polymerizable double bond group.
- organic solvents that can be used in the present invention include volatile organic solvents and non-volatile organic solvents.
- a volatile organic solvent it is preferable to remove the volatile organic solvent from the system by heating or leaving the produced emulsion in water.
- a non-volatile organic solvent having a flash point higher than 50 ° C. attention as a flammable dangerous substance can be reduced in normal handling without being removed from the system.
- volatile organic solvent examples include, for example, acetates of lower alkanols such as ethyl acetate, propyl acetate, and butyl acetate, ethylene glycol acetates such as ethylene glycol monomethyl ether and ethylene glycol monoethyl ether acetate.
- Ketones such as methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone, hydrocarbons such as hexane, cyclohexane and heptane, aromatics such as benzene, toluene and xylene, among which ethyl acetate will be described later It can be most preferably used for various reasons.
- Nonvolatile organic solvents that can be used in the present invention include, for example, phosphoric acid esters, phthalic acid esters, acrylic acid esters, methacrylic acid esters and other carboxylic acid esters, fatty acid amides, alkylated biphenyls, alkylated terphenyls, and alkylated naphthalenes. , Diarylethane, chlorinated paraffin, alcohol solvent, phenol solvent, ether solvent, monoolefin solvent, epoxy solvent and the like.
- tricresyl phosphate trioctyl phosphate, octyl diphenyl phosphate, tricyclohexyl phosphate, dibutyl phthalate, dioctyl phthalate, dilaurate phthalate, dicyclohexyl phthalate, diethylene glycol benzoate, dioctyl sebacate, dibutyl sebacate Dioctyl adipate, trioctyl trimellitic acid, acetyl triethyl citrate, octyl maleate, dibutyl maleate, isoamylbiphenyl, chlorinated paraffin, diisopropylnaphthalene, 1,1′-ditolylethane, monoisopropylbiphenyl, diisopropylbiphenyl, 2,4 -Ditertiaryamylphenol, N, N-dibutyl-2-butoxy-5-
- the water-in-water emulsion of a photopolymerization initiator or the compound having a polymerizable double bond group that can be preferably used in the present invention is a system using a volatile organic solvent.
- the emulsion in water can be most stably produced, and it is preferable because the emulsified dispersion state is kept stable even when exposed to a temperature higher than room temperature.
- the volatile organic solvent ethyl acetate is particularly preferable. Since ethyl acetate is highly volatile, it can be easily removed from the emulsion in water simply by placing it under heating or reduced pressure.
- the emulsion in water after the distillation of ethyl acetate is in a solid dispersion state, such as ethyl acetate. It is extremely preferable since a photosensitive composition that is more stable than a state containing a solvent is formed.
- the production method for producing an underwater emulsion in which a photopolymerization initiator or a compound having a polymerizable double bond group of the present invention is dispersed will be specifically described.
- a solution in which a photopolymerization initiator or a compound having a polymerizable double bond group described later is dissolved or dispersed is prepared.
- a known stirring device capable of high-speed shearing such as a homomixer or a homogenizer is used.
- a photopolymerization initiator in water emulsion or a compound having a polymerizable double bond group in water can be prepared.
- Other water-insoluble compounds contained in the photosensitive composition of the present invention may be added to the organic solvent, and other water contained in the photosensitive composition of the present invention may be used as the dispersion medium. Soluble compounds may be added. Since the photosensitive composition of the present invention contains an aqueous dispersion, the water-soluble compound may be added later. Alternatively, regardless of the combination or the order of addition, any combination of the components, in any order, at least one of the photopolymerization initiator and the compound having a polymerizable double bond group may be present.
- the photosensitive composition finally obtained exhibits excellent properties as well.
- a stable emulsified dispersion state In this case, it is preferable to use an anionic surfactant as a dispersion aid.
- the emulsification dispersion method may be carried out in a batch manner, and the emulsification dispersion may be carried out continuously in a state of flowing through the piping system in a continuous manner.
- the emulsifying and dispersing operation is preferably performed in a temperature range of 0 ° C to 70 ° C.
- the emulsion of the photopolymerization initiator dispersed as described above or the emulsion of the compound having a polymerizable double bond group is distilled off by further heating. Can be removed.
- the volatile organic solvent may be distilled off by heating, but it is more preferable to distill off the organic solvent under reduced pressure.
- the photopolymerization initiator that can be used in the present invention often decomposes when heated for a long time.
- the temperature is preferably 70 ° C. or less and within a few hours within a short time. Heating is preferred. Therefore, when ethyl acetate is used as the volatile organic solvent, it can be distilled off at a temperature of 70 ° C. or lower, and it can be distilled off at a lower temperature by further reducing the pressure, which is extremely preferable.
- the distilled organic solvent is preferably cooled and recovered in a separate container. At this time, the amount of the volatile organic solvent in the underwater emulsion can be obtained by measuring the amount of the recovered organic solvent.
- photopolymerization initiators that can be used in the present invention include (a) aromatic ketones, (b) aromatic onium salt compounds, (c) organic peroxides, (d) hexaarylbiimidazole compounds, e) ketoxime ester compounds, (f) azinium compounds, (g) active ester compounds, (h) metallocene compounds, (i) trihaloalkyl-substituted compounds, and (j) organoboron compounds.
- aromatic ketones include compounds having a benzophenone skeleton or a thioxanthone skeleton as described in “RADIATION CURING IN POLYMER SCIENCE AND TECHNOLOGY” JPFOUASSIER, JFRABEK (1993), P.77 to P.177.
- aromatic onium salts include N, P, As, Sb, Bi, O, S, Se, Te or I aromatic onium salts.
- aromatic onium salts include compounds exemplified in Japanese Patent Publication No. 52-14277, Japanese Patent Publication No. 52-14278, Japanese Patent Publication No. 52-14279, and the like.
- organic peroxides include almost all organic compounds having one or more oxygen-oxygen bonds in the molecule.
- organic peroxides include almost all organic compounds having one or more oxygen-oxygen bonds in the molecule.
- 3,3 ′, 4,4′-tetra (tert-butyl) Peroxycarbonyl) benzophenone, peroxide esters such as di-tert-butyldiperoxyisophthalate are preferred.
- hexaarylbiimidazoles examples include lophine dimers described in JP-B Nos. 45-37377 and 44-86516.
- ketoxime esters examples include 3-benzoyloxyiminobutan-2-one, 3-acetoxyiminobutan-2-one, and 3-propionyloxyimibutan-2-one.
- Examples of azinium salt compounds include JP-A-63-138345, JP-A-63-142345, JP-A-63-142346, JP-A-63-143537, JP-B-46. And the compound group having an N—O bond described in Japanese Patent No. 42363.
- active ester compounds examples include imide sulfonate compounds described in JP-B-62-2623, etc., and active sulfonates described in JP-B-63-14340, JP-A-59-174831, etc. be able to.
- Examples of the metallocene compound include JP 59-152396 A, JP 61-151197 A, JP 63-41484 A, JP 2-249 A, and JP 2-4705 A. And titanocene compounds described in JP-A-1-304453, and iron-arene complexes described in JP-A-1-304453, JP-A-1-152109, and the like.
- trihaloalkyl-substituted compounds include compounds having at least one trihaloalkyl group such as a trichloromethyl group and a tribromomethyl group in the molecule, and are disclosed in U.S. Pat. No. 3,954,475. , U.S. Pat. No. 3,987,037, U.S. Pat. No. 4,189,323, JP-A 61-151644, JP-A 63-298339, JP-A 4-69661.
- JP, 11-153859, etc. trihalomethyl-s-triazine compound, JP 54-74728, JP 55-77742, JP 60-138539, JP 2-trihalomethyl-1,3, as described in JP-A-61-143748, JP-A-4-362644, JP-A-11-84649, etc. - oxadiazole derivatives.
- trihaloalkylsulfonyl compounds described in JP-A No. 2001-290271 and the like in which the trihaloalkyl group is bonded to an aromatic ring or a nitrogen-containing heterocycle via a sulfonyl group can be mentioned.
- Examples of the organic boron salt compound include JP-A-8-217813, JP-A-9-106242, JP-A-9-18885, JP-A-9-188686, JP-A-9-188710.
- Organoboron ammonium compounds described in JP-A-6-175561, JP-A-6-175564, JP-A-6-157623, etc. and organic boron oxosulfonium compounds described in JP-A-6-175561, Organoboron iodonium compounds described in JP-A-6-175553, JP-A-6-175554, etc., Organoboron phosphonium compounds described in JP-A-9-188710, JP-A-6-348011, JP-A-7- 128785, JP-A-7-140589, JP-A-7-292 14 JP, organic boron transition metal coordination complex compound described in JP-A-7-306527 Patent Publication, and the like.
- the above photopolymerization initiators may be used alone or in any combination of two or more.
- an organic boron salt is particularly preferably used. More preferably, an organic boron salt and a trihaloalkyl-substituted compound (for example, an s-triazine compound, an oxadiazole derivative or a trihaloalkylsulfonyl compound as a trihaloalkyl-substituted nitrogen-containing heterocyclic compound) are used in combination.
- a trihaloalkyl-substituted compound for example, an s-triazine compound, an oxadiazole derivative or a trihaloalkylsulfonyl compound as a trihaloalkyl-substituted nitrogen-containing heterocyclic compound.
- an important merit is that the photosensitive composition containing the aqueous dispersion of the present invention can be produced extremely stably. This is because organic boron salts and trihaloalkyl-substituted compounds are readily soluble in various organic solvents, and stable emulsification and dispersion by emulsifying and dispersing in water in the presence of a water-soluble polymer having a sulfonate group and an anionic surfactant. This is due to the fact that a state and a solid dispersion state are obtained.
- organoboron anion constituting the organoboron salt preferably used in the present invention is represented by the following general formula 2.
- R 3 , R 4 , R 5 and R 6 may be the same or different, and may be an alkyl group, aryl group, aralkyl group, alkenyl group, alkynyl group, cycloalkyl group, heterocyclic ring. Represents a group. Of these, it is particularly preferred that one of R 3 , R 4 , R 5 and R 6 is an alkyl group and the other substituent is an aryl group.
- the above organic boron anion has a cation that forms a salt with it.
- the cation in this case include alkali metal ions, onium ions, and cationic sensitizing dyes.
- the onium salt include ammonium, sulfonium, iodonium and phosphonium compounds, and alkali metal ions and onium compounds are preferably used.
- Particularly preferable examples of the onium salt with an organic boron anion include ammonium salts such as tetraalkylammonium salts, sulfonium salts such as triarylsulfonium salts, and phosphonium salts such as triarylalkylphosphonium salts. Examples of particularly preferred organic boron salts are shown below.
- a trihaloalkyl-substituted compound can be used as a photopolymerization initiator that can realize higher sensitivity when used with an organic boron salt.
- Preferred examples of the trihaloalkyl-substituted compound include s-triazine derivatives and oxadiazole derivatives as compounds in which a trihaloalkyl group is bonded to a nitrogen-containing heterocyclic group as described above, or the trihaloalkyl group has a sulfonyl group.
- a trihaloalkylsulfonyl compound bonded to an aromatic ring or a nitrogen-containing heterocyclic ring.
- trihaloalkyl-substituted nitrogen-containing heterocyclic compounds and trihaloalkylsulfonyl compounds are shown below.
- the compound having a polymerizable double bond group used in the present invention will be described.
- the compound having a polymerizable double bond group in this case can be preferably used as long as it is a compound that undergoes polymerization by radicals generated by photolysis of the photopolymerization initiator.
- a compound having two or more polymerizable double bond groups in the molecule is used together, a crosslinked product is generated as a result of polymerization by radicals. Therefore, when a photosensitive lithographic printing plate material to be described later is constituted, a hardened cross-sectional image film is formed, so that a printing plate having excellent printing durability and ink transportability can be obtained, which can be used very preferably.
- Examples of compounds having a polymerizable double bond group that can be used for such purposes include 1,4-butanediol diacrylate, 1,6-hexanediol diacrylate, neopentyl glycol diacrylate, and tetraethylene glycol diacrylate.
- polyfunctional acrylic monomers such as trisacryloyloxyethyl isocyanurate, tripropylene glycol diacrylate, trimethylolpropane triacrylate, pentaerythritol triacrylate, and pentaerythritol tetraacrylate.
- polyester (meth) acrylate, urethane (meth) acrylate, epoxy (meth) acrylate, etc. can be used similarly as various oligomers which introduce
- a water-soluble polymer having a sulfonate group As described above, a photopolymerization initiator or a compound having a polymerizable double bond group is emulsified and dispersed in water in the presence of an anionic surfactant, so that the emulsified and dispersed state can be maintained stably even when exposed to a certain high temperature. An emulsion in water is obtained. In the present invention, it has been found that the emulsion dispersion stability is further improved by adding a water-soluble polymer having a sulfonate group to this system.
- the dispersed particle size in water of the emulsion in water is significantly reduced. Since it is dispersed in the form of minute droplets or fine particles, the occurrence of problems such as sedimentation or levitation over time can be suppressed. Further, it is also preferable that a part of the water-soluble polymer having a sulfonate group is added at the time of dispersion to prepare an underwater emulsion, and the remaining water-soluble polymer is added after a stable emulsion is prepared. It can be carried out.
- the photosensitive composition of the present invention when coated on a support and dried to form, for example, a photosensitive lithographic printing plate material described later, the water-soluble polymer having a sulfonate group functions as a good binder polymer. Then, a homogeneous film containing a photopolymerization initiator and a compound having a polymerizable double bond group is formed. From this, it is possible to provide a photosensitive lithographic printing plate material which has good developability with water, reduces the generation of sludge even if the development process is continued, has excellent image quality, and has little sensitivity over time and high sensitivity. it can.
- Examples of the water-soluble polymer having a sulfonate group that can be used for such purposes include a water-soluble polymer having a substituent in which a sulfonic acid group is a salt neutralized with an arbitrary base.
- examples of a base that can be preferably used for the purpose of neutralizing a sulfonic acid group include alkali metal hydroxides such as sodium hydroxide, potassium hydroxide, and lithium hydroxide, and amines such as ammonia, Triethylamine, tributylamine, monoethanolamine, diethanolamine, triethanolamine, dimethylaminoethanol, diethylaminoethanol, methylaminoethanol, ethylaminoethanol, n-butyldiethanolamine, t-butyldiethanolamine, or tetramethylammonium hydro as a quaternary ammonium base Oxide, tetraethylammonium hydroxide, tetrapropylammoni
- the water-soluble polymer having a sulfonate group that can be most preferably used in the present invention is a polymer obtained by polymerizing a monomer having a sulfonate group having a structure represented by the following general formula 3.
- L 2 represents a single bond or a linking group composed of any atom or group, and specifically includes an oxygen atom, a sulfur atom, an optionally substituted linear or branched alkylene group, and arylene.
- R 7 represents a hydrogen atom or a methyl group.
- a + represents a cation.
- Examples of monomers having such a sulfonate group include alkali metal salts, amine salts or quaternary ammonium salts of vinyl sulfonic acid, alkali metal salts, amine salts or quaternary ammonium salts of styrene sulfonic acid, acrylamido-2-methylpropane sulfone.
- Preferred examples include alkali metal salts, amine salts, quaternary ammonium salts, and the like of sulfopropyl ester.
- the alkali metal salts here are sodium salts, potassium salts and lithium salts
- the amine salts are ammonia, triethylamine, tributylamine, monoethanolamine, diethanolamine, triethanolamine, dimethylaminoethanol, diethylaminoethanol, methyl as amines.
- Amines such as aminoethanol, ethylaminoethanol, n-butyldiethanolamine, t-butyldiethanolamine, and quaternary ammonium salts are tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, Tetrabutylammonium hydroxide, choline, phenyltrimethylammonium hydroxide, benzyltrimethylammonium It means salts formed with hydro key side.
- water-soluble polymer having a sulfonate group examples include polymers obtained by polymerizing the above monomers having various sulfonate groups, either singly or in combination. More preferable examples of the water-soluble polymer include a copolymer polymer obtained by combining the monomer having the sulfonate group with the following various copolymerizable monomers.
- copolymerizable monomers examples include styrene derivatives such as styrene, 4-methylstyrene, 4-acetoxystyrene, 4-methoxystyrene, methyl (meth) acrylate, ethyl ( Various alkyl (meth) acrylates such as meth) acrylate and butyl (meth) acrylate, or monomers having a nitrogen-containing heterocyclic ring such as 4-vinylpyridine, 2-vinylpyridine, N-vinylimidazole, N-vinylcarbazole, Alternatively, as a monomer having a quaternary ammonium base, 4-vinylbenzyltrimethylammonium chloride, acryloyloxyethyltrimethylammonium chloride, methacryloyloxyethyltrimethylammonium chloride, dimethylaminopropylamine Quaternized product of rylamide with methyl
- the proportion of these copolymerizable monomers in the copolymer polymer is at most less than 90% by mass based on the total, and the copolymer polymer of monomers having a sulfonate group contained in the copolymer It is preferable that the ratio which occupies in exceeds 10 mass%.
- the ratio relative to the whole is less than 70% by mass at most, and the ratio of the monomer having a sulfonate group in the copolymer polymer is more preferably more than 30% by mass. . In this case, the solubility of the water-soluble polymer in water is good.
- the ink transportability of the photosensitive lithographic printing plate material containing the water-soluble polymer Is preferable.
- copolymerizable monomers for imparting a hydrophobic structure to a water-soluble polymer having a sulfonate group include styrene, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) Acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, n-hexyl (meth) acrylate, c-hexyl (meth) acrylate, 2-ethylhexyl ( Various (meth) acrylic acid esters such as (meth)
- water-soluble polymers having a sulfonate group that can be preferably used in the present invention are shown below.
- the numerical value in the figure represents the copolymer composition ratio (mass ratio).
- the water-soluble polymer having a sulfonate group include a polymer having a polymerizable double bond group in the side chain.
- a cross-linked structure is efficiently formed by photopolymerization in the image area (exposed area).
- the proportion of the polymerizable double bond group introduced into these side chains in the water-soluble polymer is arbitrary as long as the proportion of the monomer having a sulfonate group in the water-soluble polymer is 10% by mass or more. Can be introduced at a rate of.
- the proportion of the monomer having a sulfonate group in the water-soluble polymer is 30% by mass or more, the solubility of the water-soluble polymer in water is favorable.
- water-soluble polymers having a sulfonate group having a polymerizable double bond group in the side chain which can be preferably used in the present invention, are shown below.
- the numerical value in the figure represents the copolymer composition ratio (mass ratio).
- the water-soluble polymer having a sulfonate group having a polymerizable double bond group in the side chain for example, as described in JP-A-2008-265297, a sulfonate group and a heterocyclic ring are used.
- a sulfonate group and a heterocyclic ring examples thereof include polymers having both phenyl groups to which vinyl groups are bonded in the side chain. Examples of such most preferred water-soluble polymers are shown below. The numerical value in the figure represents the copolymer composition ratio (mass ratio).
- the ratio of the water-soluble polymer to the photopolymerization initiator in the emulsion of the photopolymerization initiator in water is preferably in the range of 1 to 50 parts by mass of the photopolymerization initiator with respect to 100 parts by mass of the water-soluble polymer. More preferably, it is in the range of 3 to 40 parts by mass.
- the ratio of the water-soluble polymer to the compound having a polymerizable double bond group in the underwater emulsion of the compound having a polymerizable double bond group is such that the polymerizable double bond group is based on 100 parts by mass of the water-soluble polymer.
- the compound which it has is the range of 10 mass parts to 100 mass parts, More preferably, it is the range of 20 mass parts to 60 mass parts.
- the ratio of the photopolymerization initiator and the compound having a polymerizable double bond group in the photosensitive composition is such that the photopolymerization initiator is 10 to 150 parts by mass with respect to 100 parts by mass of the compound having a polymerizable double bond group. Is preferably in the range of 20 parts by weight to 100 parts by weight.
- an anionic surfactant as an anionic surfactant to be added together with a water-soluble polymer having a sulfonate group at the time of emulsifying and dispersing a compound having a photopolymerization initiator or a polymerizable double bond group, sodium laurate, sodium stearate, olein Higher fatty acid salts such as sodium sulfate, alkyl sulfates such as sodium dioctylsulfosuccinate, sodium lauryl sulfate, sodium stearyl sulfate, higher alcohol sulfates such as sodium octyl alcohol sulfate, sodium lauryl alcohol sulfate, ammonium lauryl alcohol sulfate Aliphatic alcohol sulfates such as sodium acetyl alcohol sulfate, alkylbenzene sulfonates such as sodium dodecylbenzene sul
- Alkylphenyl ether sulfate polyethylene oxalate Polyethylene oxide adducts of alkyl ether phosphates such as polyethylene oxide adducts of alkyl ether phosphates such as polyethylene oxide adducts of sodium lauryl ether phosphate, polyethylene oxide adducts of alkyl phenyl ether phosphates such as polyethylene oxide adducts of sodium nonylphenyl ether phosphate Etc.
- sodium dioctyl sulfosuccinate, alkyl naphthalene sulfonates, and polyethylene oxide adducts of alkyl ether sulfates are particularly preferred because they form the most stable emulsions in water.
- the content of the anionic surfactant used in the present invention in the emulsion in water is such that when an organic solvent such as ethyl acetate is used and contained, the photopolymerization initiator is emulsified in water.
- the anionic surfactant is preferably in the range of 0.5 to 50 parts by mass with respect to 100 parts by mass of the product or the emulsion in water of the compound having a polymerizable double bond group.
- a polymer compound having a repeating unit represented by the general formula 1 is preferably added.
- the polymer compound having the repeating unit represented by the general formula 1 is only effective as a dispersion aid for stably and uniformly emulsifying and dispersing a photopolymerization initiator or a compound having a polymerizable double bond group.
- Sensitivity maintenance time in a liquid state of a photosensitive composition containing an aqueous dispersion containing both an underwater emulsion of a photopolymerization initiator and an underwater emulsion of a compound having a polymerizable double bond group This contributes to a longer life.
- the linking group in formula 1 is represented by L 1 is a carbon atom, a hydrogen atom, an oxygen atom, a nitrogen atom, and is configured to include an atom selected from the group consisting of sulfur atoms wherein the number of the total atoms from 1 to It is about 50, preferably 1 to 30, and more preferably 1 to 10.
- linking group represented by L 1 in the general formula 1 include an oxygen atom, an alkylene group, an arylene group, and an aliphatic ring, and a plurality of these groups are linked by an amide bond or an ester bond. It may have a structure, and each group may further have a substituent.
- alkylene group include an ethylene group and a propylene group.
- arylene group include a phenylene group and a naphthylene group.
- Examples of the aliphatic ring include cyclopropane, cyclopentane, cyclohexane, cycloheptane, cyclooctane, Examples include aliphatic cyclic structures such as cyclodecane, dicyclohexyl, tercyclohexyl and norbornane, and any carbon atom of the compound constituting the cyclic structure is replaced with one or more heteroatoms selected from nitrogen, oxygen or sulfur atoms. It may be done.
- Examples of the substituent that can be introduced into the linking group represented by L 1 in the general formula 1 include monovalent nonmetallic atomic groups other than hydrogen, and include halogen atoms (—F, —Br, —Cl, — I), hydroxyl group, alkoxy group, aryloxy group, mercapto group, alkylthio group, arylthio group, alkyldithio group, aryldithio group, amino group, N-alkylamino group, N, N-dialkylamino group, N-arylamino Group, N, N-diarylamino group, N-alkyl-N-arylamino group, acyloxy group, carbamoyloxy group, N-alkylcarbamoyloxy group, ureido group, alkoxycarbonylamino group, aryloxycarbonylamino group, formyl group Acyl group, carboxyl group and its conjugate base group, alkoxycarbonyl
- R 2 in the general formula 1 represents a linked substituent having two or more repeating units selected from ethylene oxide or propylene oxide.
- a structure in which only ethylene oxide is repeated, a structure in which only propylene oxide is repeated, or a structure including both repeating units may be used.
- the terminal of this repeating structure may be substituted with a substituent such as an alkyl group or an aryl group in addition to a hydrogen atom.
- the alkyl group include a branched alkyl group such as an isopropyl group and an isobutyl group in addition to a linear alkyl group such as a methyl group, an ethyl group, a propyl group, and a butyl group.
- the aryl group include a phenyl group and a naphthyl group. Is mentioned.
- the number of repeating units having a structure composed of two or more repeating units selected from ethylene oxide or propylene oxide represented by R 2 in the general formula 1 is preferably 5 to 80, and preferably 10 to 50. Is particularly preferred. Further, the proportion of ethylene oxide is preferably 60% or more of the total number of repeating units of ethylene oxide and propylene oxide, and particularly preferably 80% or more.
- the polymer compound having the repeating unit represented by the general formula 1 includes, for example, acrylic acid, methacrylic acid, acrylates, methacrylates, and acrylates as repeating units other than the general formula 1 in the polymer main chain. , Methacrylic acid esters, acrylamides, methacrylamides, styrenes, acrylonitriles, methacrylonitriles, and other polymerizable compounds.
- acrylates and methacrylates include alkali metal salts neutralized with sodium hydroxide, potassium hydroxide, lithium hydroxide, etc. of acrylic acid or methacrylic acid, ammonia, triethylamine, tributylamine, monoethanolamine, Diethanolamine, triethanolamine, dimethylaminoethanol, diethylaminoethanol, methylaminoethanol, ethylaminoethanol, n-butyldiethanolamine, t-butyldiethanolamine, or tetramethylammonium hydroxide, tetraethylammonium hydroxide as a quaternary ammonium base, Tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, choline, phenyltrimethylammonium Um hydroxide key side, include salts neutralized by benzyltrimethylammonium hydroxide key side, and the like.
- (meth) acrylic acid esters examples include benzyl (meth) acrylate, 4-biphenyl (meth) acrylate, butyl (meth) acrylate, sec-butyl (meth) acrylate, t-butyl (meth) acrylate, 4-t -Butylphenyl (meth) acrylate, 4-chlorophenyl (meth) acrylate, pentachlorophenyl (meth) acrylate, 4-cyanobenzyl (meth) acrylate, cyanomethyl (meth) acrylate, cyclohexyl (meth) acrylate, 2-ethoxyethyl (meta ) Acrylate, ethyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, heptyl (meth) acrylate, hexyl (meth) acrylate, isobornyl (meth) acrylate, isopropy
- alkyl styrene examples include methyl styrene, dimethyl styrene, trimethyl styrene, ethyl styrene, diethyl styrene, isopropyl styrene, butyl styrene, hexyl styrene, cyclohexyl styrene, decyl styrene, benzyl styrene, chloromethyl styrene.
- Trifluoromethyl styrene Trifluoromethyl styrene, ethoxymethyl styrene, acetoxymethyl styrene, and the like.
- alkoxy styrene include methoxy styrene, 4-methoxy-3-methyl styrene, dimethoxy styrene, and the like.
- halogen styrene include chlorostyrene.
- Dichlorostyrene trichlorostyrene, tetrachlorostyrene, pentachlorostyrene, bromostyrene, dibromostyrene, iodostyrene, Orusuchiren, trifluoromethyl styrene, 2-bromo-4-trifluoromethyl styrene, 4-fluoro-3-trifluoromethyl styrene.
- Examples of (meth) acrylamides include (meth) acrylamide, N-methyl (meth) acrylamide, N-isopropyl (meth) acrylamide, morpholyl (meth) acrylamide, piperidyl (meth) acrylamide, Nt-butyl (meth) acrylamide N-cyclohexyl (meth) acrylamide, N-phenyl (meth) acrylamide, N-naphthyl (meth) acrylamide, N-hydroxymethyl (meth) acrylamide, N-hydroxyethyl (meth) acrylamide, N-allyl (meth) acrylamide 4-hydroxyphenyl (meth) acrylamide, 2-hydroxyphenyl (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diisopropyl (meth) acrylamide, N, N-di- -Butyl (meth) acrylamide, N, N-dicyclo
- the ratio of the structure other than the general formula 1 is preferably in the range of 5% to 50%, particularly preferably in the range of 10% to 30% in terms of the molar composition ratio of the repeating units forming the main chain.
- the polymer compound having the repeating unit represented by General Formula 1 is not limited to these examples.
- the numbers outside the parentheses forming the main chain represent the molar composition ratio of the repeating units.
- the number outside the parentheses corresponding to R 2 in the general formula 1 represents the number of ethylene oxide or propylene oxide linkages.
- the addition amount of the polymer compound having a repeating unit represented by the general formula 1 is preferably in the range of 5 to 150 parts by mass with respect to 100 parts by mass of the photopolymerization initiator. More preferably, it is the range of 20 mass parts to 100 mass parts.
- the addition amount of the polymer compound having a repeating unit represented by the general formula 1 is based on 100 parts by mass of the compound having a polymerizable double bond group.
- the range of 5 to 100 parts by mass is preferable, and the range of 10 to 60 parts by mass is more preferable.
- the photosensitive composition according to the present invention preferably contains a sensitizing dye which is a compound for sensitizing the above-mentioned photopolymerization initiator.
- the addition amount of the sensitizing dye is preferably in the range of 1 to 100 parts by mass, more preferably in the range of 10 to 50 parts by mass with respect to 100 parts by mass of the photopolymerization initiator.
- Examples of such sensitizing dyes include cyanine dyes, JP-A-7-271284, and JP-A-8-29973 as sensitizing dyes that increase the sensitivity in the wavelength range of 400 to 430 nm.
- Sensitizing dyes in the long wavelength range such as near infrared light include cyanine dyes, porphyrin, spiro compounds, ferrocene, fluorene, fulgide, imidazole, perylene, phenazine, phenothiazine, polyene, azo compounds, diphenylmethane, triphenyl.
- Examples include methane, polymethine acridine, coumarin, ketocoumarin, quinacridone, indigo, styryl, squarylium compounds, (thio) pyrylium compounds, and further, European Patent No. 568,993 and US Patent No. 4,508,811. The compounds described in the specification and US Pat. No. 5,227,227 can also be used.
- an aqueous dispersion of a color pigment can be most preferably used.
- any material in which various colored pigments such as black, blue, red, green and yellow are dispersed in water in the presence of various water-soluble dispersants can be used. .
- carbon black, phthalocyanine blue, phthalocyanine green, and the like as pigments are particularly preferred because they are readily available and relatively easy to disperse in water.
- dispersants that can be used to disperse these pigments in water include water-soluble nonionic surfactants having an oxyethylene group such as polyethylene glycol and polypropylene glycol, polyacrylic acid, and polyvinylpyrrolidone. Polystyrene-maleic acid half ester copolymer, polystyrene-maleic acid copolymer, and other various water-soluble polymers.
- Such a dispersant is preferably contained in the range of 5 to 50 parts by mass with respect to 100 parts by mass of the color pigment.
- a coloring pigment when used, it is contained in the range of 1 to 30 parts by mass with respect to 100 parts by mass of the water-soluble polymer having a sulfonate group as a proportion contained in the photosensitive composition of the present invention. preferable.
- a polymerization inhibitor for the purpose of preventing a curing reaction in the dark due to thermal polymerization.
- Polymerization inhibitors preferably used for such purposes include compounds having various phenolic hydroxyl groups such as hydroquinones, catechols, naphthols, cresols, quinone compounds, 2,2,6,6-tetramethylpiperidine- N-oxyls, N-nitrosophenylhydroxylamine salts and the like are preferably used.
- the polymerization inhibitor is preferably added in an amount of 0.01 to 10 parts by mass with respect to 100 parts by mass of the total solid content of the photosensitive composition of the present invention.
- the photosensitive lithographic printing plate which is a preferred embodiment of the photosensitive composition of the present invention, has a photocurable photosensitive layer provided by applying a coating solution containing the photosensitive composition of the present invention on a support.
- the support used in the photosensitive lithographic printing plate of the present invention include an aluminum support, various plastic films, and paper laminated with various plastics. Among them, various plastic films that are flexible and are less deformed by tension are preferably used.
- plastic film support examples include polyethylene terephthalate, polyethylene naphthalate, polyethylene, polypropylene, polystyrene, polyvinyl acetal, polycarbonate, cellulose diacetate, cellulose triacetate, cellulose propionate, cellulose butyrate, and cellulose nitrate.
- polyethylene terephthalate and polyethylene naphthalate are preferably used.
- a water-soluble polymer, colloidal silica, and a crosslinking agent described in JP-A-2008-250195 and JP-A-2008-265297 are used. It is preferable to have a constructed hydrophilic layer.
- the film support surface is hydrophilized.
- hydrophilic treatment include corona discharge treatment, flame treatment, plasma treatment, and ultraviolet irradiation treatment.
- An undercoat layer may be provided on the support in order to enhance the adhesion to the hydrophilic layer provided on the support as a further hydrophilic treatment.
- an aluminum plate When an aluminum plate is used as the support, a roughened aluminum plate having an anodized film is preferably used. Furthermore, an aluminum plate whose surface is silicate-treated can also be preferably used. Or the aluminum plate which formed said hydrophilic layer in the surface further can also be used.
- a coating solution containing the photosensitive composition of the present invention is applied onto the support and a photocurable photosensitive layer.
- the photocurable photosensitive layer is preferably formed on the support surface or the support surface via the hydrophilic layer.
- the dry solid content coating amount of the photocurable photosensitive layer itself is preferably in the range of 0.3 to 10 g / m 2 , and more preferably in the range of 0.5 to 3 g / m 2. It is extremely preferable in order to exhibit the resolution and to ensure the printing durability of a fine line image or a minute halftone dot image, and at the same time to greatly improve the ink transportability.
- Arbitrary additives may be added to the coating solution containing the photosensitive composition in order to improve various properties as a photosensitive lithographic printing plate material.
- the photosensitive lithographic printing plate material of the present invention it is also preferable to further provide a protective layer on the photocurable photosensitive layer provided by applying a coating solution containing the photosensitive composition of the present invention.
- the protective layer prevents the entry of low molecular weight compounds such as oxygen and basic substances present in the atmosphere that inhibit the image formation reaction caused by exposure in the photocurable photosensitive layer into the photocurable photosensitive layer. It has a preferable effect of further improving the exposure sensitivity. Furthermore, an effect of preventing the photosensitive layer surface from scratches is also expected. Therefore, the properties desired for such a protective layer are low permeability of low molecular weight compounds such as oxygen and excellent mechanical strength, and further, the transmission of light used for exposure is not substantially inhibited.
- the photosensitive lithographic printing plate material of the present invention it is possible to simultaneously remove such an unexposed portion of the protective layer and the photocurable photosensitive layer in the course of water development.
- the feature is that it is not necessary.
- the polymer contained in the photo-curable photosensitive layer as described above is water-soluble, it absorbs moisture in the atmosphere and causes blocking, or causes a problem such as sensitivity change during storage.
- a protective layer on the photocurable photosensitive layer it is possible to solve such problems of blocking and sensitivity change by providing a protective layer on the photocurable photosensitive layer.
- a photocurable photosensitive layer having particularly high sensitivity is required. In such a case, since the sensitivity is further increased by providing a protective layer, it can be particularly preferably applied.
- Such a device for the protective layer has been conventionally devised, which is described in detail in US Pat. No. 3,458,311 and JP-A-55-49729.
- a water-soluble polymer compound having relatively excellent crystallinity is preferably used.
- polyvinyl alcohol, polyvinyl pyrrolidone, acidic celluloses, gelatin, gum arabic, Water-soluble polymers such as acrylic acid are known.
- polyvinyl alcohol polyvinyl alcohol, polyvinyl pyrrolidone, acidic celluloses, gelatin, gum arabic
- Water-soluble polymers such as acrylic acid are known.
- the use of polyvinyl alcohol as the main component gives the best results in terms of basic properties such as oxygen barrier properties and development removability.
- the polyvinyl alcohol used for the protective layer may be partially substituted with an ester, an ether, and an acetal as long as it contains an unsubstituted vinyl alcohol unit for having necessary oxygen barrier properties and water solubility. Similarly, some of them may have other copolymer components. Dry solid coating amount in applying such a protective layer is preferably in the range of 0.1 ⁇ 10g / m 2, more preferably in the range of 0.2 ⁇ 2g / m 2.
- the protective layer is coated and dried on the photocurable photosensitive layer using various known coating methods.
- a coating solution of the composition comprising the above-described elements on the support Is applied and dried.
- Various known methods can be used as the coating method, and examples thereof include bar coater coating, curtain coating, blade coating, air knife coating, roll coating, spin coating, and dip coating.
- water used for water development has a pH in the range of 7 ⁇ 2, and may contain pure water or various inorganic and organic ionic compounds, such as sodium, potassium, calcium, Water containing magnesium ions or the like may be used. Or well-known various surfactant etc. may be contained in water. Moreover, methanol, ethanol, propanol, isopropanol, ethylene glycol, propylene glycol, methoxyethanol, polyethylene glycol, etc. may be contained in water as various alcohols. Alternatively, for the purpose of protecting the printing plate from fingerprint stains, various commercially available gum solutions can be added and developed.
- Examples 1 to 3 Comparative Examples 1 to 4: Photosensitive composition ⁇ Preparation of emulsion in water>
- a photopolymerization initiator 2 parts of an organoboron salt represented by BC-6 and 1.5 parts of a trihaloalkyl-substituted compound represented by T-4 were weighed, and trimethylolpropane trimethyl compound was further prepared as a compound having a polymerizable double bond group. 6 parts of acrylate was added, and 200 parts of ethyl acetate was added and dissolved. To this solution, 0.6 parts of the following cyanine dye as a sensitizing dye was further added and dissolved.
- a tabletop vacuum emulsifier PVQ-1D manufactured by Mizuho Kogyo Co., Ltd. was used, in which a homomixer was placed in a sealed container and the solvent could be distilled off while heating under reduced pressure.
- the rotation speed of the homomixer was set to 5000 rpm.
- the mixture was emulsified and dispersed by high-speed stirring with a homomixer at room temperature.
- a part of the sample was taken out from the emulsion in water obtained by stirring for 10 minutes, diluted with distilled water, and then used with a particle size distribution measuring device (Laser diffraction / scattering type particle size distribution measuring device LA-910 manufactured by Horiba). It was measured.
- the results are shown in Table 2 as the particle size of the emulsion in water immediately after dispersion.
- the inside of the vacuum emulsification apparatus was decompressed using an aspirator, the temperature was raised to 50 ° C.
- Examples 1 to 3 fine fine particles comprising a photopolymerization initiator, a compound having a polymerizable double bond group, and a sensitizing dye were stably emulsified even after distillation of ethyl acetate.
- Comparative Example 1 the average particle size of the fine particles increased after the distillation of ethyl acetate, and a precipitate was observed at the bottom of some containers.
- Comparative Examples 2 to 4 the emulsion aggregated when the ethyl acetate was distilled off.
- a photosensitive composition having good dispersion stability could not be obtained, and hence the subsequent test was not performed.
- Examples 4 to 6, Comparative Example 5 Photosensitive lithographic printing plate material ⁇ Preparation of photosensitive lithographic printing plate material> Using the photosensitive compositions obtained in Examples 1 to 3, a coating solution for producing a photosensitive lithographic printing plate material was prepared by further adding a colorant.
- a colorant a commercially available aqueous pigment dispersion (High Micron K Blue 7361 manufactured by Mikuni Color Co., Ltd.) in which a blue pigment is dispersed in water was used.
- the aqueous pigment dispersion used is a dispersion in which a phthalocyanine pigment is dispersed using a water-soluble polymer.
- the dispersant is added to the phthalocyanine pigment in an amount of about 20%, and the phthalocyanine pigment is added.
- the solid concentration of was about 20%.
- 20 parts of the above Hi-micron K blue was added and stirred to prepare a blue coating solution in which the colorant was uniformly dispersed. did.
- An anodized aluminum plate having a thickness of 0.3 mm and subjected to a silicate treatment using sodium silicate was used as a support.
- the coating solution obtained above is applied onto the aluminum plate using a wire bar, and dried to form a photocurable photosensitive layer, thereby producing photosensitive lithographic printing plate materials of Examples 4 to 6, respectively. did.
- the dry coating amount of the photocurable photosensitive layer was 1.6 g / m 2 . Drying was performed by heating for 10 minutes in an oven at 80 ° C.
- a photosensitive composition solution was prepared using the following comparative photosensitive composition formulation 1.
- This solution is characterized by being an organic solvent-based homogeneous solution in which an anionic surfactant and distilled water are not added to the photosensitive composition containing the aqueous dispersion in Example 3 above.
- the coating liquid could not be prepared because the pigment dispersion aggregated. Therefore, a commercially available organic solvent pigment dispersion (MHI Blue # 454 manufactured by Mikuni Dye Co., Ltd.) in which a blue pigment is dispersed in an organic solvent was used as a colorant.
- the organic solvent pigment dispersion used is a dispersion of a phthalocyanine pigment using an organic solvent soluble dispersant, and the dispersant is added to the phthalocyanine pigment by about 20%.
- the solid concentration of was about 20%. 20 parts of this was added to the following comparative photosensitive composition formulation 1 and stirred to prepare a comparative coating solution that was a blue photosensitive composition in which the colorant was uniformly dispersed.
- a photocurable photosensitive layer was formed by applying and drying on the above aluminum plate using the obtained comparative coating solution, and a photosensitive lithographic printing plate material of Comparative Example 5 was produced.
- the photocurable photosensitive layer was coated using a wire bar so that the dry coating amount was 1.6 g / m 2 . Drying was performed by heating for 10 minutes in a dryer at 80 ° C.
- ⁇ Plate making and evaluation of photosensitive lithographic printing plate material> The obtained photosensitive lithographic printing plate materials of Examples 4 to 6 and Comparative Example 5 were used using a thermal plate image setter PT-R4000 (drawing apparatus equipped with a 830 nm laser) manufactured by Dainippon Screen Mfg. Co., Ltd. The exposure was performed by adjusting the exposure amount irradiated to the plate surface to 160 mJ / cm 2 .
- the exposed photosensitive lithographic printing plate material was developed under the following various conditions using ion-exchanged water containing no additives.
- ⁇ Developability test> Using the photosensitive lithographic printing plate material exposed as described above, a developability test was performed as follows. Development was carried out using an automatic developing device P-1310T manufactured by Mitsubishi Paper Industries. The development temperature is set to two conditions of 25 ° C. and 30 ° C., and the processing time is set to three conditions of 10 seconds, 15 seconds, and 20 seconds at each temperature, and the elution property of the non-image area (the remaining film is completely removed) The case where it disappeared was evaluated as ⁇ , the case where a slight residual film was observed was evaluated as ⁇ , and the case where a residual film was clearly generated and the dissolution was poor was evaluated as ⁇ ). The results are shown in Table 3.
- ⁇ Printability test> In order to perform normal offset printing using samples developed at 30 ° C. for 15 seconds, among the samples after the previous development processing, the printing press uses Ryobi 560, and the printing ink is black ink for offset printing.
- the hygroscopic liquid used was a 1% aqueous solution of the water absorbing liquid for offset printing Akwa Unity WKK manufactured by Toyo Ink Mfg. Co., Ltd.
- the printing durability was measured using a microscope (CCD scope VC4500-PC, manufactured by OMRON Corporation) for every 10,000 sheets from the start of printing to 50,000 sheets.
- the evaluation was conducted by continuously passing the photosensitive lithographic printing plate materials of Examples 6 and Comparative Example 5 through an A3 size 100-plate automatic developing device.
- the evaluation item (A) the case where sludge adheres to the developing tank outlet squeeze roll was evaluated as x, and the case where it did not occur was evaluated as ⁇ .
- the evaluation item (B) the case where the sedimentation of the sludge was remarkable was evaluated as x, and the state where the sludge was not generated and was uniformly dispersed was evaluated as ⁇ .
- the evaluation item (C) the case where sludge adhesion was observed on the 100th plate was marked with x, and the case where adhesion was not recognized was marked with ⁇ .
- the evaluation item (D) the case where a developed residual film was observed on the 100th plate was rated as x, and the case where it was not recognized was marked as ⁇ .
- Table 6 The results are summarized in Table 6.
- ⁇ Storage stability test> The photosensitive lithographic printing plate materials of Examples 4 to 6 were left in a humidifier adjusted to a relative humidity of 85% at 35 ° C. for 2 weeks. At that time, a polyester film having a thickness of 100 ⁇ m was placed on the surface of the photocurable photosensitive layer of each photosensitive lithographic printing plate material and allowed to stand to observe whether or not blocking occurred. No occurrence of blocking was observed in all of the photosensitive lithographic printing plate materials of Examples 4 to 6 taken out. Furthermore, exposure was performed under the above-described conditions, and a developability test was further performed, but similar results to the previous results were obtained. Since the results of the resolution evaluation were the same, good results were obtained in which no change was observed in the storage stability test.
- a vacuum emulsifier PVQ-1D was used for preparation of the emulsion in water.
- the rotation speed of the homomixer was set to 5000 rpm.
- the ethyl acetate solution in which the trimethylolpropane triacrylate prepared above is dissolved, and the aqueous solution in which the water-soluble polymer and various dispersing aids are dissolved are introduced into a vacuum emulsifier and emulsified by high-speed stirring for 20 minutes at a homomixer at room temperature. Dispersion was performed. Immediately after dispersion, a part of the sample was taken out from the emulsion in water, diluted with distilled water, and the particle size of the dispersed particles was measured using a particle size distribution analyzer LA-910.
- underwater emulsion A This underwater emulsion of trimethylolpropane triacrylate is referred to as underwater emulsion A.
- Example 7 150 parts of ion-exchanged water was taken and 20 parts of SP-2 was added and dissolved as a water-soluble polymer having a sulfonate group.
- EP-1 which is a polymer compound having a repeating unit represented by the general formula 1, EP-2 in Example 8, and EP- in Example 9 13 parts were added.
- Example 10 3 parts of EP-1 and 5 parts of Plex OT-P were added.
- Example 11 5 parts of Plex OT-P were added.
- Comparative Example 6 no dispersion aid was added, in Comparative Example 7, 5 parts of sodium polyacrylate was added, and in Comparative Example 8, 5 parts of Neucor 2302 were added.
- underwater emulsion B Each of the above-described vacuum emulsifiers and dispersed and distilled under the same conditions as the underwater emulsion A is referred to as underwater emulsion B.
- Example 13 On the other hand, 150 parts of ion-exchanged water was taken and 20 parts of SP-2 was added and dissolved as a water-soluble polymer having a sulfonate group. As shown in Table 7, in Example 13, 3 parts of EP-1, which is a polymer compound having a repeating unit represented by the general formula 1, was used. In Example 14, 3 parts of EP-1 were combined with Perex OT-P. 5 parts was added and dissolved.
- Example 13 150 parts of ion-exchanged water was taken and 20 parts of SP-2 was added and dissolved as a water-soluble polymer having a sulfonate group.
- EP-1 which is a polymer compound having a repeating unit represented by the general formula 1
- Example 14 3 parts of EP-1 were combined with Perex OT-P. 5 parts was added and dissolved.
- the mixture of the ethyl acetate solution and the aqueous solution was dispersed in the same manner as the emulsion C in water.
- This underwater emulsion of the ethyl acetate undistilled photopolymerization initiator and sensitizing dye is referred to as underwater emulsion D.
- ⁇ Preparation of photosensitive composition> For Examples 7 to 12 and Comparative Examples 7 and 8, 150 parts of the emulsion A in water after distillation of ethyl acetate and 150 parts of the emulsion B in water were mixed, and a colorant was added. , 14, a photosensitive composition was prepared by adding a colorant to the underwater emulsion E, and this was used as a coating liquid for producing a photosensitive lithographic printing plate material as it was. As the colorant, Himicron K Blue 7361 was used, and 10 parts of the colorant was added to the total amount of each of the emulsions in water obtained in Examples and Comparative Examples, and the mixture was stirred. A coating solution was prepared. The completed coating solution was used for the production of the following photosensitive lithographic printing plate material immediately after production and after 3 days had passed in an environment of 25 ° C.
- a hydrophilic layer coating solution prepared by the following hydrophilic layer formulation is applied with a wire bar so that the dry coating amount is 2.0 g / m 2 and dried at 60 ° C. Drying was performed for 3 minutes with a machine, and the dried product was further heated with a dryer at 40 ° C. for 2 days to obtain a support having a hydrophilic layer.
- the photosensitive composition coating solution obtained above was applied onto a hydrophilic layer of a support having a hydrophilic layer using a wire bar and dried to form a photocurable photosensitive layer.
- the dry coating amount of the photocurable photosensitive layer was 1.6 g / m 2 . Drying was performed by heating for 10 minutes in an oven at 80 ° C.
- the protective layer coating solution prepared by the following protective layer formulation was applied on the photocurable photosensitive layer so that the dry thickness was 1.5 ⁇ m, respectively, and dried for 10 minutes in a 75 ° C. drier. Photosensitive lithographic printing plate materials of Examples 7 to 14 and Comparative Examples 7 to 9 were obtained.
- ⁇ Plate making and evaluation of photosensitive lithographic printing plate material The obtained photosensitive lithographic printing plate material was exposed on the day of application using a blue-violet semiconductor laser emitting at 405 nm (output 50 mW) as an exposure device, and the plate surface exposure energy was 100 ⁇ J / cm 2 , 200 ⁇ J / cm 2 , 400 ⁇ J. A solid image was drawn at / cm 2 . The drawn photosensitive lithographic printing plate was immersed in 25 ° C. ion exchange water for 15 seconds, developed by rubbing the surface having the photocurable photosensitive layer with a cellulose sponge, and dried.
- the reflection density of the solid image portion of the obtained photosensitive lithographic printing plate material after plate making was measured with DM-620 (manufactured by Dainippon Screen Mfg. Co., Ltd.). Less than 80% and 50% or more were evaluated as ⁇ , and less than 50% were evaluated as ⁇ . The results are shown in Table 8.
- the photosensitive composition containing the aqueous dispersion of the present invention has good storage stability (pot life), and by using it, a highly sensitive photosensitive lithographic printing plate material was obtained.
- photosensitive lithographic printing plate materials Suitable for photosensitive lithographic printing plate materials that can be developed with water, resists for printed circuit board fabrication, color filters, phosphor pattern formation, photo-curing or ionizing radiation-curing printing inks, ink jet recording inks, etc.
- the photosensitive composition which can be used for is provided.
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Abstract
Description
<水中乳化物の作製>
光重合開始剤としてBC-6で示される有機ホウ素塩2部およびT-4で示されるトリハロアルキル置換化合物1.5部を秤取り、さらに重合性二重結合基を有する化合物としてトリメチロールプロパントリアクリレート6部を加え、酢酸エチル200部を加えて溶解した。この溶液にさらに増感色素として下記のシアニン色素を0.6部加えて溶解した。
<感光性平版印刷版材料の作製>
上記実施例1~3で得られた感光性組成物を使用して、さらに着色剤を添加することで感光性平版印刷版材料を製造するための塗布液を作製した。着色剤として水中に青色顔料が分散した市販の水系顔料分散液(御国色素(株)製ハイミクロンKブルー7361)を使用した。使用した水系顔料分散液はフタロシアニン系顔料が水溶性ポリマーである分散剤を使用して分散されたものであり、分散剤はフタロシアニン系顔料に対して約20%添加されており、またフタロシアニン系顔料の固形分濃度は約20%であった。各々の実施例1~3で得られた感光性組成物全量に対して、それぞれに上記のハイミクロンKブルーを20部加えて攪拌を行い、着色剤が均一に分散した青色の塗布液を作製した。
得られた実施例4~6および比較例5の感光性平版印刷版材料を大日本スクリーン製造(株)製サーマルプレート用イメージセッターPT-R4000(830nmのレーザーを搭載した描画装置)を使用して、版面に照射される露光量を160mJ/cm2に合わせて露光を行った。露光された感光性平版印刷版材料について、添加剤をいっさい含まないイオン交換水を用いて下記の種々の条件で現像を行った。
上記のようにして露光した感光性平版印刷版材料を用いて、以下のようにして現像性試験を行った。現像は三菱製紙(株)製自動現像装置P-1310Tを使用して処理を行った。現像温度を25℃および30℃の2条件に設定し、各々の温度で処理時間を10秒、15秒および20秒の3条件で処理を行い、非画像部の溶出性(完全に残膜がなくなる場合を○とし、僅かに残膜が認められる場合を△、明確に残膜が発生し、溶出不良である場合を×とした)を評価した。結果を表3に示した。
上記の現像液を用いて処理を行った場合の解像性評価として、10μm細線および1%網点が明瞭に再現されている場合を○とし、これらが部分的に欠落しているが、20μm以上の細線および2%以上の網点が明瞭に再現されている場合を△、これ以下の再現性である場合を×とした。結果を表4に纏めた。比較例5では光硬化性感光層の塗布面が均一でなく20μm程度のピッチでゆず肌状のムラが存在し画質に悪影響を与えており、さらに露光量に対する感度が十分でなく細線の再現性が悪い結果であった。実施例4~6では光硬化性感光層の塗布面は均一で、感度も高解像度の画像を与えるのに十分であった。
先の現像処理後の試料の内、各々30℃15秒の条件で現像された試料を用い、通常のオフセット印刷を行うため、印刷機はリョービ560を使用し、印刷インキはオフセット印刷用墨インキを使用し、吸湿液は東洋インキ製造(株)製オフセット印刷用吸湿液アクワユニティWKKの1%水溶液を使用した。印刷性評価として、耐刷性について印刷開始から5万枚まで1万枚ごとの印刷物についてマイクロスコープ(オムロン(株)製CCDスコープVC4500-PC)を用いて測定を行った。20μm細線および網点面積率が2%の微小網点部分が印刷物上で再現されている場合を○とし、部分的にかけている場合を△とし、ほぼ完全に欠落した場合を×とした。インキ乗り性については、印刷物濃度の測定を1万枚ごとの印刷物について反射濃度計を用いて測定を行った。結果を表5に纏めた。なお、印刷時の地汚れについては、試験した全ての試料について認めなかった。比較例5では画線が均一でなく、さらに露光量に対する感度が十分でないことが耐刷不良の一因であった。
上記で描画を行った各感光性平版印刷版材料を用い、自動現像処理装置としてアルミニウム印刷版(PS版)用自動現像装置PD-912-M(大日本スクリーン製造(株)製)を使用して現像処理を行った。現像槽中には30℃に調節したイオン交換水を投入し、現像時間は15秒に設定した。現像槽中において感光性平版印刷版材料はモルトンロールにより表面が弱く擦られることで大部分の非画像部における光硬化性感光層が除去されるように調節した。モルトンロールによる擦り現像を経て、現像槽出口にある2本の絞りロールにより感光性平版印刷版材料表面の過剰な水分が絞り取られた。引き続く水洗槽において表面がシャワー洗浄され、最後に温風により乾燥を行った。この現像処理プロセスにおいて、水現像性評価として、(A)現像槽出口絞りロールへのスラッジ付着の有無、(B)水現像槽中のスラッジの沈降の有無、(C)処理済みの感光性平版印刷版表面へのスラッジの付着の有無、(D)処理済みの感光性平版印刷版の現像残膜の有無、の4つの評価項目について評価を行った。評価は各々の実施例6および比較例5の感光性平版印刷版材料をA3サイズで100版自動現像装置に連続して通して評価を行った。評価項目(A)については、現像槽出口絞りロールへのスラッジ付着が発生した場合を×とし、発生しなかった場合を○とした。評価項目(B)については、スラッジの沈降が著しい場合を×とし、スラッジの発生がなく、均一に分散した状態を○とした。評価項目(C)については、100版目の版にスラッジ付着が認められた場合を×とし、付着が認められなかった場合を○とした。評価項目(D)については、100版目の版に現像残膜が認められた場合を×とし、認められなかった場合を○とした。結果を表6に纏めた。
実施例4~6の感光性平版印刷版材料を、35℃で相対湿度85%に調整した加湿機内に2週間放置した。その際、各々の感光性平版印刷版材料の光硬化性感光層表面に100μm厚みのポリエステルフィルムを重ねて放置を行い、ブロッキングの発生が生じるか否かを観察した。取り出した実施例4~6の感光性平版印刷版材料は、全てブロッキングの発生が認められなかった。さらに、上述した条件で露光を行い、さらに現像性試験を行ったが先の結果と同様な結果が得られた。解像性評価の結果も同一であったことから保存安定性試験において変化が認められない良好な結果が得られた。
<水中乳化物Aの作製>
重合性二重結合基を有する化合物としてトリメチロールプロパントリアクリレート6部に酢酸エチル100部を加えて溶解した。
次に光重合開始剤としてBC-7で示される有機ホウ素塩2部及びT-8で示されるトリハロアルキル置換化合物1.5部と増感色素として下記のシアニン色素を0.6部秤取り、酢酸エチル100部を加えて溶解した。
重合性二重結合基を有する化合物としてトリメチロールプロパントリアクリレート6部に酢酸エチル100部を加えて溶解した。
次に光重合開始剤としてBC-7で示される有機ホウ素塩2部及びT-8で示されるトリハロアルキル置換化合物1.5部と水中乳化物Bに用いたシアニン色素を0.6部秤取り、酢酸エチル100部を加えて溶解した。
さらに、水中乳化物C及び水中乳化物Dを混合した後、前述の真空乳化装置内に導入し、装置内をアスピレーターを用いて減圧状態にし、大気圧の20%の減圧条件下で温度を50℃に上昇させて酢酸エチルを減圧溜去した。冷却器にて回収した酢酸エチルの量から、用いた全ての酢酸エチルが水中乳化物から溜去されたことを確認した。この水中乳化物C及び水中乳化物Dの混合蒸留液を水中乳化物Eとする。
実施例7~12及び比較例7、8に関しては、上記で得られた酢酸エチル溜去後の水中乳化物A150部と水中乳化物B150部を混合し、さらに着色剤を添加し、実施例13、14に関しては水中乳化物Eに着色剤を添加することで感光性組成物を作製し、これをそのまま感光性平版印刷版材料を製造するための塗布液とした。着色剤はハイミクロンKブルー7361を使用し、実施例および比較例で得られたそれぞれの水中乳化物全量に対して着色剤を10部加えて攪拌を行い、着色剤が均一に分散した青色の塗布液を作製した。完成した塗布液は、作製直後および25℃の環境下で3日間経過した後に、下記の感光性平版印刷版材料の作製に用いた。
厚みが100μmのポリエステルフィルム上に、下記の親水性層処方にて作製した親水性層塗工液をワイヤーバーで乾燥塗布量が2.0g/m2になるように塗布し、60℃の乾燥機にて3分間乾燥を行い、さらに乾燥物を40℃の乾燥機にて2日間加熱を行い、親水性層を有する支持体を得た。
得られた上記感光性平版印刷版材料について塗布当日にそれぞれ、露光装置として、405nmに発光する青紫半導体レーザー(出力50mW)を用いて、版面露光エネルギーを100μJ/cm2、200μJ/cm2、400μJ/cm2に設定してベタ画像を描画した。描画した感光性平版印刷版について、25℃のイオン交換水に15秒に漬けてセルローススポンジで光硬化性感光層を有する側の面を擦ることで現像し、乾燥した。得られた製版後の感光性平版印刷版材料の、ベタ画像部の反射濃度をDM-620(大日本スクリーン製造(株)製)で測定し、現像前の反射濃度の80%以上を○、80%未満50%以上を△、50%未満を×と評価した。その結果を表8に示した。
Claims (13)
- 少なくとも、光重合開始剤の水中乳化物と重合性二重結合基を有する化合物の水中乳化物からなる水性分散液を含有する感光性組成物であって、光重合開始剤の水中乳化物と重合性二重結合基を有する化合物の水中乳化物の少なくとも一方が、スルホン酸塩基を有する水溶性ポリマーとアニオン性界面活性剤の存在下で、光重合開始剤あるいは重合性二重結合基を有する化合物を水中に乳化分散して得た水中乳化物であることを特徴とする感光性組成物。
- 光重合開始剤の水中乳化物が、スルホン酸塩基を有する水溶性ポリマーとアニオン性界面活性剤の存在下で光重合開始剤を水中に乳化分散して得た水中乳化物であり、かつ重合性二重結合基を有する化合物の水中乳化物が、スルホン酸塩基を有する水溶性ポリマーとアニオン性界面活性剤の存在下で重合性二重結合基を有する化合物を水中に乳化分散して得た水中乳化物である請求項1に記載の感光性組成物。
- 光重合開始剤の水中乳化物あるいは重合性二重結合基を有する化合物の水中乳化物が、スルホン酸塩基を有する水溶性ポリマーとアニオン性界面活性剤に加えて下記一般式1で表される繰り返し単位を有する高分子化合物の存在下で、光重合開始剤あるいは重合性二重結合基を有する化合物を水中に乳化分散して得た水中乳化物である請求項1または2に記載の感光性組成物。
- 光重合開始剤の水中乳化物あるいは重合性二重結合基を有する化合物の水中乳化物が、光重合開始剤あるいは重合性二重結合基を有する化合物を揮発性有機溶剤に溶解したのちに水中に乳化分散し、その後揮発性有機溶剤を溜去して得た水中乳化物である請求項1~3のいずれかに記載の感光性組成物。
- 該揮発性有機溶剤が酢酸エチルである請求項4に記載の感光性組成物。
- 該光重合開始剤が有機ホウ素塩である請求項1~5のいずれかに記載の感光性組成物。
- 該光重合開始剤がトリハロアルキル置換化合物である請求項1~5のいずれかに記載の感光性組成物。
- 該光重合開始剤が、有機ホウ素塩およびトリハロアルキル置換化合物である請求項1~5のいずれかに記載の感光性組成物。
- 該スルホン酸塩基を有する水溶性ポリマーが、側鎖に重合性二重結合基を有するポリマーである請求項1~8のいずれかに記載の感光性組成物。
- 該アニオン性界面活性剤がジオクチルスルホコハク酸ナトリウム、アルキルナフタレンスルホン酸塩及びアルキルエーテル硫酸塩のポリエチレンオキサイド付加物から選ばれる少なくとも1種である請求項1~9のいずれかに記載の感光性組成物。
- 該アニオン性界面活性剤がジオクチルスルホコハク酸ナトリウムである請求項10に記載の感光性組成物。
- 該一般式1で表される繰り返し単位を有する高分子化合物において、R2で表されるエチレンオキサイドもしくはプロピレンオキサイドより選択される繰り返し単位から構成される置換基の繰り返し単位数が5~80であり、エチレンオキサイドの占める割合がエチレンオキサイド及びプロピレンオキサイドの繰り返し単位数の総和の60%以上である請求項3に記載の感光性組成物。
- 支持体上に、請求項1~12のいずれかに記載の感光性組成物を含有する塗布液を塗布して設けた光硬化性感光層を有する感光性平版印刷版材料。
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US13/638,290 US8647813B2 (en) | 2010-03-29 | 2011-03-25 | Photosensitive composition and photosensitive lithographic printing plate material |
DE112011101165T DE112011101165T5 (de) | 2010-03-29 | 2011-03-25 | Fotoempfindliche Zusammensetzung und fotoempfindliches lithographisches Druckplattenmaterial |
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JP2010-074346 | 2010-03-29 | ||
JP2011027614A JP2012168281A (ja) | 2011-02-10 | 2011-02-10 | 感光性組成物及び感光性平版印刷版材料 |
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US8647813B2 (en) | 2014-02-11 |
US20130022927A1 (en) | 2013-01-24 |
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