WO2010113169A1 - Procede de preparation et d'utilisation de zeolite du type pentasil pour l'adsorption selective du dioxyde de carbone a partir de gaz de fumee - Google Patents
Procede de preparation et d'utilisation de zeolite du type pentasil pour l'adsorption selective du dioxyde de carbone a partir de gaz de fumee Download PDFInfo
- Publication number
- WO2010113169A1 WO2010113169A1 PCT/IN2009/000753 IN2009000753W WO2010113169A1 WO 2010113169 A1 WO2010113169 A1 WO 2010113169A1 IN 2009000753 W IN2009000753 W IN 2009000753W WO 2010113169 A1 WO2010113169 A1 WO 2010113169A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- carbon dioxide
- adsorbent
- adsorption
- zsm
- range
- Prior art date
Links
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 title claims abstract description 276
- 229910002092 carbon dioxide Inorganic materials 0.000 title claims abstract description 181
- 238000001179 sorption measurement Methods 0.000 title claims abstract description 125
- 239000001569 carbon dioxide Substances 0.000 title claims abstract description 95
- 239000010457 zeolite Substances 0.000 title claims abstract description 66
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 title claims abstract description 63
- 229910021536 Zeolite Inorganic materials 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 52
- 230000008569 process Effects 0.000 title claims abstract description 44
- 239000003546 flue gas Substances 0.000 title claims abstract description 15
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 13
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 239000003463 adsorbent Substances 0.000 claims abstract description 108
- 239000007789 gas Substances 0.000 claims abstract description 53
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 24
- 239000002808 molecular sieve Substances 0.000 claims abstract description 20
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 20
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052680 mordenite Inorganic materials 0.000 claims abstract description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 54
- 238000003795 desorption Methods 0.000 claims description 24
- 239000004927 clay Substances 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000000440 bentonite Substances 0.000 claims description 9
- 229910000278 bentonite Inorganic materials 0.000 claims description 9
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 9
- 238000004898 kneading Methods 0.000 claims description 8
- 230000002349 favourable effect Effects 0.000 claims description 4
- 238000001354 calcination Methods 0.000 claims description 2
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims description 2
- 238000007493 shaping process Methods 0.000 claims description 2
- 239000008188 pellet Substances 0.000 abstract description 24
- 239000008246 gaseous mixture Substances 0.000 abstract description 15
- 229910052681 coesite Inorganic materials 0.000 abstract description 5
- 229910052906 cristobalite Inorganic materials 0.000 abstract description 5
- 229910052682 stishovite Inorganic materials 0.000 abstract description 5
- 229910052905 tridymite Inorganic materials 0.000 abstract description 5
- 229910052593 corundum Inorganic materials 0.000 abstract description 4
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 26
- 238000005259 measurement Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 10
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 9
- 238000000926 separation method Methods 0.000 description 9
- 230000003068 static effect Effects 0.000 description 9
- 239000005431 greenhouse gas Substances 0.000 description 8
- 239000012159 carrier gas Substances 0.000 description 7
- 238000011065 in-situ storage Methods 0.000 description 6
- 239000011734 sodium Substances 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- 150000001768 cations Chemical group 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000012013 faujasite Substances 0.000 description 5
- 238000000746 purification Methods 0.000 description 5
- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical compound [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- -1 Ba2+ ions Chemical class 0.000 description 3
- 239000002156 adsorbate Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 125000004430 oxygen atom Chemical group O* 0.000 description 3
- 230000036961 partial effect Effects 0.000 description 3
- 229910001414 potassium ion Inorganic materials 0.000 description 3
- 238000010792 warming Methods 0.000 description 3
- 239000005995 Aluminium silicate Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 2
- 230000000274 adsorptive effect Effects 0.000 description 2
- 229910000323 aluminium silicate Inorganic materials 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002803 fossil fuel Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 239000003345 natural gas Substances 0.000 description 2
- 239000001272 nitrous oxide Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 229910001415 sodium ion Inorganic materials 0.000 description 2
- 238000002336 sorption--desorption measurement Methods 0.000 description 2
- BIIBYWQGRFWQKM-JVVROLKMSA-N (2S)-N-[4-(cyclopropylamino)-3,4-dioxo-1-[(3S)-2-oxopyrrolidin-3-yl]butan-2-yl]-2-[[(E)-3-(2,4-dichlorophenyl)prop-2-enoyl]amino]-4,4-dimethylpentanamide Chemical compound CC(C)(C)C[C@@H](C(NC(C[C@H](CCN1)C1=O)C(C(NC1CC1)=O)=O)=O)NC(/C=C/C(C=CC(Cl)=C1)=C1Cl)=O BIIBYWQGRFWQKM-JVVROLKMSA-N 0.000 description 1
- DWKNOLCXIFYNFV-HSZRJFAPSA-N 2-[[(2r)-1-[1-[(4-chloro-3-methylphenyl)methyl]piperidin-4-yl]-5-oxopyrrolidine-2-carbonyl]amino]-n,n,6-trimethylpyridine-4-carboxamide Chemical compound CN(C)C(=O)C1=CC(C)=NC(NC(=O)[C@@H]2N(C(=O)CC2)C2CCN(CC=3C=C(C)C(Cl)=CC=3)CC2)=C1 DWKNOLCXIFYNFV-HSZRJFAPSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- NPYPAHLBTDXSSS-UHFFFAOYSA-N Potassium ion Chemical compound [K+] NPYPAHLBTDXSSS-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- MCRWZBYTLVCCJJ-DKALBXGISA-N [(1s,3r)-3-[[(3s,4s)-3-methoxyoxan-4-yl]amino]-1-propan-2-ylcyclopentyl]-[(1s,4s)-5-[6-(trifluoromethyl)pyrimidin-4-yl]-2,5-diazabicyclo[2.2.1]heptan-2-yl]methanone Chemical compound C([C@]1(N(C[C@]2([H])C1)C(=O)[C@@]1(C[C@@H](CC1)N[C@@H]1[C@@H](COCC1)OC)C(C)C)[H])N2C1=CC(C(F)(F)F)=NC=N1 MCRWZBYTLVCCJJ-DKALBXGISA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- XDFCIPNJCBUZJN-UHFFFAOYSA-N barium(2+) Chemical group [Ba+2] XDFCIPNJCBUZJN-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004587 chromatography analysis Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052747 lanthanoid Inorganic materials 0.000 description 1
- 150000002602 lanthanoids Chemical class 0.000 description 1
- 239000013335 mesoporous material Substances 0.000 description 1
- 229910003455 mixed metal oxide Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- VOVZXURTCKPRDQ-CQSZACIVSA-N n-[4-[chloro(difluoro)methoxy]phenyl]-6-[(3r)-3-hydroxypyrrolidin-1-yl]-5-(1h-pyrazol-5-yl)pyridine-3-carboxamide Chemical compound C1[C@H](O)CCN1C1=NC=C(C(=O)NC=2C=CC(OC(F)(F)Cl)=CC=2)C=C1C1=CC=NN1 VOVZXURTCKPRDQ-CQSZACIVSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- BITYAPCSNKJESK-UHFFFAOYSA-N potassiosodium Chemical compound [Na].[K] BITYAPCSNKJESK-UHFFFAOYSA-N 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000002594 sorbent Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- POWFTOSLLWLEBN-UHFFFAOYSA-N tetrasodium;silicate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-][Si]([O-])([O-])[O-] POWFTOSLLWLEBN-UHFFFAOYSA-N 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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- B01J20/16—Alumino-silicates
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- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
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- B01J20/183—Physical conditioning without chemical treatment, e.g. drying, granulating, coating, irradiation
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- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/0462—Temperature swing adsorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/047—Pressure swing adsorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
- B01D53/047—Pressure swing adsorption
- B01D53/0476—Vacuum pressure swing adsorption
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02C—CAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
- Y02C20/00—Capture or disposal of greenhouse gases
- Y02C20/40—Capture or disposal of greenhouse gases of CO2
Definitions
- the present invention relates to a process for the preparation and use of Pentasil type zeolite for the selective adsorption of carbon dioxide from flue gas by selective adsorption of carbon dioxide from a gaseous mixture containing carbon dioxide in the range of 3 to 20 % by volume as in the case of power plant flue gas.
- the present invention relates to the use of pentasil type zeolites, especially ZSM-5 having SiO 2 / Al 2 O 3 ratio in the range of 25- 900, as a carbon dioxide selective adsorbent for the separation of carbon dioxide from the flue gas of thermal power plants.
- CO 2 emissions due to human activity come from the fossil fuels used for generating electricity, with each power plant capable of emitting several million tones of CO 2 annually. These fossil fuels provides >80 % energy needs all over the world and will continue to do so for the foreseeable future.
- Typical CO 2 emission from coal fired power plant is 800 kg CO 2 /MWh of electricity produced (IEA Greenhouse Gas R&D Programme, 2003, "Greenhouse gas emissions from power stations", Available on web at http://www.ieagreen.org.uk/emis4.htm).
- a variety of other industrial processes also emit large amounts of CO 2 from each plant, for example oil refineries, cement works, and iron and steel production.
- flue gas from a coal fired thermal power plant contains around 15% CO 2 , 81 % N 2 and the rest contains other gases such as oxygen, SO x , NO x etc. on dry basis.
- the flue gas from a natural gas fired thermal power plant contains around 4% CO 2 , 81% N 2 and around 15% O 2 and some minor quantities of SO x , NO x etc. on dry basis.
- the ultimate objective of the CO 2 capture is the stabilization of greenhouse gas concentrations in the atmosphere at a level that prevents dangerous anthropogenic interference with the climate system.
- Carbon dioxide present in any gas stream can be removed either by chemically absorbing in a solution of an alkali or amine, or by physically adsorbing on an adsorbent such as activated carbon or zeolite.
- the methods of physical adsorption of carbon dioxide using a zeolite adsorbent include a pressure swing adsorption (PSA) process, pressure temperature swing (PTSA) process, or vacuum swing adsorption (VSA) process.
- PSA pressure swing adsorption
- PTSA pressure temperature swing
- VSA vacuum swing adsorption
- adsorption of carbon dioxide by a zeolite adsorbent is effected at high pressure and low temperature and desorption thereof from the zeolite is effected at lower pressure and/or at a higher temperature than the adsorption conditions.
- the zeolite may be purged with a gas which is less adsorbed than carbon dioxide.
- the use of a treatment cycle involve the steps of a) passing the contaminated gas flow into ari adsorption region comprising the adsorbent bed, the adsorbent bed providing for the separation of the contaminant or contaminants by adsorption, b) desorbing the adsorbed CO 2 by establishing a pressure gradient and gradually reducing the pressure in the adsorption region to recover the CO 2 via the inlet into the adsorption region, c) increasing the pressure in the adsorption region by introducing a pure gas stream via the outlet of the adsorption region.
- the adsorption is carried out at pressures of between 1 and 10 bar and desorption is carried out at pressures of between 0.1 and 2 bar. It does not disclose the adsorption selectivity between carbon dioxide and nitrogen and also does not provide the breakthrough data of carbon dioxide and nitrogen ad/desorption.
- the adsorbent is a combination of sodium form of a low-silica faujasite, having a residual content of potassium ions less than about 8.0 percent (equiv.), a low content of crystalline and amorphous admixtures and, crystal sizes generally within the range of 1- 4 ⁇ m, and a binder.
- the process for the adsorbent preparation comprises specific parameters of low silica faujasite synthesis, sodium- potassium ion exchange, blending and granulation.
- the zeolite adsorbent is ion-exchanged with lithium and/or sodium, and is prepared by a process including a step of contacting with a caustic solution a calcined product of a mixture of a low-silica type X zeolite and kaolin clay whereby the kaolin clay is converted to a low- silica type X zeolite.
- the method of the present invention is claimed to be employed for purification of air when cryogenic separation of air is conducted, or for purification of natural gas. It does not disclose adsorption data for adsorptive separation of carbon dioxide from a gaseous mixture wherein carbon dioxide content is higher; about 10 -15%, as in flue gas from power plant.
- 5,917,136 (Gaffeney et al., 1999) wherein they claim a pressure swing process for absorbing CO 2 from a gaseous mixture containing CO 2 by introducing the gaseous mixture at a first pressure into a reactor containing a modified alumina adsorbent maintained at a temperature ranging from 100 0 C and 500 0 C to adsorb CO 2 to provide a CO 2 laden alumina adsorbent and a CO 2 depleted gaseous mixture and the CO 2 laden alumina adsorbent is regenerated by purging with a weakly adsorbing gas at lower pressure.
- this process needs very high temperature for the CO 2 adsorption.
- the novelty of the present invention lies in finding out a suitable pentasil type zeolite for selective adsorption of CO 2 from flue gas and the adsorbent have (l) high selectivity and adsorption capacity for carbon dioxide at high temperature; (2) adequate adsorption/desorption kinetics for carbon dioxide at operating conditions; (3) stable adsorption capacity of carbon dioxide after repeated adsorption/desorption cycles; (4) adequate mechanical strength of adsorbent particles after cyclic exposure to high pressure streams.
- the main object of the present invention is to provide a molecular sieve adsorbent for the selective adsorption and recovery of carbon dioxide from gas streams at ambient to elevated temperatures, especially from the flue gases which contains 3 - 15 % of carbon dioxide on dry volume basis.
- Another object of the present invention is to provide a molecular sieve adsorbent of pentasil type zeolite, especially ZSM-5 zeolite with different SiO 2 /Al 2 O 3 ratio in the range of 25-900 and forming the adsorbent in shaped product for the selective adsorption of carbon dioxide from its gaseous mixture and the recovery of carbon dioxide thereof.
- Yet another object of the present invention is the use of a carbon dioxide selective adsorbent in pressure swing adsorption (PSA) process, vacuum pressure swing adsorption (VPSA) process, or pressure temperature swing adsorption (PTSA) process, for the removal of carbon dioxide from its gaseous mixture, especially from flue gases.
- PSA pressure swing adsorption
- VPSA vacuum pressure swing adsorption
- PTSA pressure temperature swing adsorption
- the present invention relates to a process for the preparation and use of Pentasil type zeolite molecular sieves for the selective adsorption of carbon dioxide from flue gas generated from thermal power plant, at ambient to elevated temperatures; wherein the said process comprising the steps of- a. preparing a mixture of Pentasil type zeolite powder ZSM-5 with a silica/alumina ratio ranging between 25-900 and clay at a ratio of 4:1 with water, followed by kneading of the mixture for 1-3 hrs; b. shaping the kneaded product as obtained in step (a) by using a hand operated extruder in the form of extrudates having a diameter in the range of 1.5-4.5mm; c.
- step (b) drying said extrudates as obtained in step (b) at a temperature between 333 - 373 K for 6 to 12 hrs to obtain the adsorbent bodies; d. breaking the dried extrudates in to pieces of about 3-6 mm length, e. subjecting the adsorbent bodies as obtained in step (d) to calcination at a temperature in the range of 723 - 873 K for a period in the range of 2 to 5 hrs;
- step (e) activating the adsorbent bodies as obtained in step (e) in the adsorbent column at a temperature between 523 - 623 K for 5-10hrs followed by adsorption by passing the feed gas mixture Cl 5% by volume CO 2 + ⁇ 85% by volume N 2 ) through the activated adsorbent column at a flow rate in the range of 100-120ml/min and pressure in the range of 1-1.1 atmosphere.
- the said molecular sieve adsorbent is of pentasil type zeolite comprising mordenite, ZSM-5 and zeolite beta.
- the said clay used is bentonite clay.
- the said clay is present in an amount of 5 to 20% by weight.
- the adsorbent bodies are activated at a temperature in the range of 823 to 873K for a time period in the range of 6-7hrs .
- the said zeolite having higher linearity for carbon dioxide adsorption isotherms is ZSM-5 with a silica/ alumina ratio above 100.
- the column pressure during adsorption and desorption is 1 atm.
- the said zeolite having favorable carbon dioxide desorption kinetics is ZSM-5 with a silica/alumina ratio above 100.
- the adsorption temperatures are in the range of 293-423 K.
- the adsorbent is having linearity for the carbon dioxide adsorption isotherms and favorable carbon dioxide desorption kinetics for easy desorption of adsorbed carbon dioxide from the adsorbent.
- the processes for the commercial utilization of the said carbon dioxide selective molecular sieve adsorbent are vacuum swing adsorption process; pressure swing adsorption process; vacuum pressure swing adsorption process; or pressure temperature swing adsorption process.
- FIG. 1 is a diagram of equilibrium adsorption isotherms of CO 2 and N 2 in ZSM ⁇ 5(25) at 303 K.
- FIG. 2 is a diagram of equilibrium adsorption isotherms of CO 2 and N 2 in ZSM-5(40) at 303 K.
- FIG. 3 is a diagram of equilibrium adsorption isotherms of CO 2 and N 2 in ZSM ⁇ 5(l00) at 303 K.
- FIG. 4 is a diagram of equilibrium adsorption isotherms of CO 2 and N 2 in ZSM-5(400) at 303 K.
- FIG. 5 is a diagram of equilibrium adsorption isotherms of CO 2 and N 2 in ZSM ⁇ 5(900) at 303 K.
- FIG. 6 is a diagram of breakthrough curve of CO 2 in ZSM ⁇ 5(25) adsorbent pellets at 303 K as described in Example- 9.
- FIG. 7 is a diagram of breakthrough curve of CO 2 in ZSM ⁇ 5(40) adsorbent pellets at 303 K as described in Example- 10.
- FIG. 8 is a diagram of breakthrough curve of CO 2 in ZSM ⁇ 5(100) adsorbent pellets at 303 K as described in Example- 11.
- FIG. 9 is a diagram of breakthrough curve of CO 2 in ZSM ⁇ 5(400) adsorbent pellets at 303 K as described in Example 12.
- FIG. 10 is a diagram of breakthrough curve of CO 2 in ZSM-5(900) adsorbent pellets at 303 K as described in Example- 13.
- the present invention provides a process for the preparation of a molecular sieve adsorbent for the selective adsorption of carbon dioxide from its gaseous mixture with nitrogen.
- Zeolites which are microporous crystalline aluminosilicates, are finding increased applications for the separation of mixtures of compounds having closely related molecular properties.
- SiO 2 and AlO 2 tetrahedra are connected by sharing oxygen atoms.
- Al 3+ and Si 4+ ions are buried in the tetrahedra of oxygen atoms and are not directly exposed to adsorbate molecules.
- the main interactions of the adsorbate molecules in a zeolite structure are through lattice oxygen atoms and extra framework cations.
- the molecular sieve adsorbent of interest in the present invention was of pentasil type zeolite, especially ZSM-5 with a silica/alumina ratio in the range of 25 - 900.
- the exchangeable extra-framework cations in the ZSM-5 zeolite were sodium ions.
- Zeolite ZSM-5 in powder form with different silica/ alumina ratios of 25, 40, 100, 400, and 900, hereafter named as ZSM-5(25), ZSM-5(40), ZSM-5(100), ZSM-5(400) and ZSM- 5(900) respectively, were procured from Zeochem AG, Switzerland and used as such for the equilibrium adsorption measurements of carbon dioxide and nitrogen.
- the ZSM-5 zeolite was shaped into 3 mm extrudate pellets.
- To make 100 parts by weight of ZSM-5 adsorbent pellets 80 parts by weight of ZSM-5 powder and 20 parts by weight of bentonite clay were incorporated and mixed together for 15 minutes and then 15 - 25 % by weight of water was added, followed by kneading for 1.5 hours.
- the kneaded product was extruded by using a hand-operated, extrusion machine to give a shaped product in the form of extrudates having an average diameter of 3 mm.
- Extrudates were dried at 353 K overnight and broken in to pieces of about 3 mm length manually. The dried extrudates were calcined at 873 K for 3 hours under air a muffle furnace to give a shaped product containing zeolite ZSM-5.
- Carbon dioxide and nitrogen adsorption at 303 K and 333 K were studied in a static volumetric adsorption system (Micromeritics, USA, Model ASAP 2010), after activating the sample at 623 K under vacuum for about 4 - 8 hrs as described in the examples herein.
- the samples were evacuated completely and requisite amount of the adsorbate gas was injected into the volumetric set up at volumes required to achieve a targeted set of pressures ranging from 0.1 to 850 mmHg.
- a minimum equilibrium interval of 5 seconds with a relative target tolerance of 5.0% of the targeted pressure and an absolute target tolerance of 5.000 mmHg were used to determine equilibrium for each measurement point.
- Adsorption temperature was maintained ( ⁇ O.IK) by circulating water from a constant temperature bath (Julabo F25, Germany).
- the pure component selectivity of two gases A and B was calculated by using the equation,
- V A and V B are the volumes of gas A and B respectively adsorbed at any given pressure P and temperature T.
- Isosteric heats of adsorption were calculated from the adsorption data collected at 288 K and 303 K using Clausius-Clapeyron equation.
- R is the universal gas constant
- ⁇ is the fraction of the adsorbed sites at a pressure P and temperature T.
- Another important embodiment of present invention is the dynamic adsorption data of carbon dioxide from its gaseous mixture with nitrogen in the carbon dioxide selective adsorbent.
- the ZSM-5 pellets prepared as per the above mentioned procedure were filled in an adsorbent column having a dimension of 35 cm length and 1.9 cm diameter and activated in situ in the adsorbent column at heating rate of 2 K/min to 623 K and the temperature was maintained for 12- 24 hrs under N 2 flow for 8 - 24 hrs and then cooled to the breakthrough measurement temperatures, 303 K and 348 K respectively.
- the feed gas consist of around 15% CO 2 and 85% N 2 , in which N 2 acts as a carrier gas for the dynamic adsorption measurements, is passed through the adsorbent column at a flow rate of around 120 ral/min.
- the feed concentration and the product concentration at the other end of adsorbent column are measured in a GC instrument (GC-7610, Chemito Technologies FVt. Ltd., Nasik, India) equipped with a TCD detector (TCD 866) using a Porapaq packed column with H 2 gas as a carrier gas at a flow rate of 40 ml/min.
- GC-7610 Chemito Technologies FVt. Ltd., Nasik, India
- TCD 866 TCD detector
- Around 1.5 ml of the gas samples were taken in a gas tight syringe and analyzed in the GC.
- the concentration profile of carbon dioxide at the outlet of the adsorbent column is plotted against time and it is defined hereafter as the breakthrough curve of carbon dioxide in the particular
- zeolite ZSM ⁇ 5(40) 0.5 g was activated at 623 K under vacuum (5xlO ⁇ 3 mm Hg) for 12 hrs and then cooled to room temperature.
- Equilibrium adsorption measurements of pure carbon dioxide and nitrogen gases in this activated adsorbent were carried out in a static volumetric adsorption ⁇ system (Micromeritics, USA, Model ASAP 2010) at 303 K and 333 K.
- the equilibrium adsorption isotherms of carbon dioxide and nitrogen in ZSM ⁇ 5(40) powder at 303 K and 333 K are given in FIG. 2.
- the heat of adsorption, adsorption capacity and selectivity Of CO 2 and N 2 in ZSM-5(40) are given in Table 1.
- zeolite ZSM ⁇ 5(100) 0.5 g was activated at 623 K under vacuum (5xlO "3 mm Hg) for 12 hrs and then cooled to room temperature.
- Equilibrium adsorption measurements of pure carbon dioxide and nitrogen gases in this activated adsorbent were carried out in a static volumetric adsorption system (Micromeritics, USA, Model ASAP 2010) at 303 K and 333 K.
- the equilibrium adsorption isotherms of carbon dioxide and nitrogen in ZSM-5(100) powder at 303 K and 333 K are given in FIG. 3.
- the heat of adsorption, adsorption capacity and selectivity of CO 2 and N 2 in ZSM ⁇ 5(100) are given in Table 1.
- zeolite ZSM-5(400) 0.5 g was activated at 623 K under vacuum (5 ⁇ lO ⁇ 3 mm Hg) for 12 hrs and then cooled to room temperature.
- Equilibrium adsorption measurements of pure carbon dioxide and nitrogen gases in this activated adsorbent were carried out in a static volumetric adsorption system (Micromeritics, USA, Model ASAP 2010) at 303 K and 333 K.
- the equilibrium adsorption isotherms of carbon dioxide and nitrogen in ZSM ⁇ 5(400) powder at 303 K and 333 K are given in FIG. 4.
- the heat of adsorption, adsorption •capacity and selectivity of CO 2 and N 2 in ZSM-5(400) are given in Table 1.
- zeolite ZSM-5(900) 0.5 g was activated at 623 K under vacuum (5xlO ⁇ 3 mm Hg) for 12 hrs and then cooled to room temperature. Equilibrium adsorption measurements of pure carbon dioxide and nitrogen gases in this activated adsorbent were carried out in a static volumetric adsorption system (Micromeritics, USA, Model ASAP 2010) at 303 K and 333
- zeolite mordenite ZM-060 (procured from Zeocat, France) was activated at 623 K under vacuum (5 ⁇ lCT 3 mm Hg) for 12 hrs and then cooled to room temperature.
- Equilibrium adsorption measurements of pure carbon dioxide and nitrogen gases in this activated adsorbent were carried out in a static volumetric adsorption system (Micromeritics, USA, Model ASAP 2010) at 303 K and 333 K.
- the equilibrium capacity for CO 2 and N 2 in ZM-060 were 70 cc /gram and 16 cc /gram respectively at 303 K.
- zeolite mordenite ZM-510 (procured from Zeocat, France), was activated at 623 K under vacuum (5xl0 ⁇ 3 mm Hg) for 12 hrs and then cooled to room temperature.
- zeolite beta, Na j3 ⁇ 25 was activated at 623 K under vacuum (5xlO ⁇ 3 mm Hg) for 12 hrs and then cooled to room temperature.
- Equilibrium adsorption measurements of pure carbon dioxide and nitrogen gases in this activated adsorbent were carried out in a static volumetric adsorption system (Micromeritics, USA, Model ASAP 2010) at 303 K and 333 K.
- the equilibrium capacity for CO 2 and N 2 in Na )3 -25 were 49.6 cc /gram and 4.7 cc /gram respectively at 303 K.
- Example 1 80 g of the adsorbent mentioned in Example 1 was mixed thoroughly with 20 g of bentonite clay for 15 minutes and then a required amount of water was added, followed by kneading for 1.5 hours.
- the kneaded product was extruded by using a hand-operated, extruder to give a shaped product in the form of extrudates having an average diameter of 3 mm.
- Extrudates were dried at 353 K for 16 hours and broken in to pieces of about 3 mm length manually. The dried extrudates were calcined at 873 K for 3 hours under air a muffle furnace to give a shaped product containing zeolite ZSM ⁇ 5(25).
- the column pressure was 1 atm (absolute) during adsorption and desorption.
- the breakthrough capacity of CO 2 in ZSM ⁇ 5(25) adsorbent pellets were found to be 25.6 cc /gram and 17.2 cc /gram at temperatures 303 K and 348K respectively and at a total feed gas flow of around 120 ml/min.
- Example 2 80 g of the adsorbent mentioned in Example 2 was mixed thoroughly with 20 g of bentonite clay for 15 minutes and then a required amount of water was added, followed by kneading for 1.5 hours.
- the kneaded product was extruded by using a hand-operated, extruder to give a shaped product in the form of extrudates having an average diameter of 3 mm.
- Extrudates were dried at 353 K for 16 hours and broken in to pieces of about 3 mm length manually. The dried extrudates were calcined at 873 K for 3 hours under air a muffle furnace to give a shaped product containing zeolite ZSM ⁇ 5(40).
- the column pressure was 1 atm (absolute) during adsorption and desorption.
- the breakthrough capacity of CO 2 in ZSM-5(40) adsorbent pellets were found to be 23.5 cc /gram and 14.8 cc /gram at temperatures 303 K and 348K respectively and at a total feed gas flow of around 120 ml/min.
- Example 3 80 g of the adsorbent mentioned in Example 3 was mixed thoroughly with 20 g of bentonite clay for 15 minutes and then a required amount of water was added, followed by kneading for 1.5 hours.
- the kneaded product was extruded by using a hand-operated, extruder to give a shaped product in the form of extrudates having an average diameter of 3 mm.
- Extrudates were dried at 353 K for 16 hours and broken in to pieces of about 3 mm length manually. The dried extrudates were calcined at 873 K for 3 hours under air a muffle furnace to give a shaped product containing zeolite ZSM ⁇ 5(100).
- the column pressure was 1 atm (absolute) during adsorption and desorption.
- the breakthrough capacity of CO 2 in ZSM-5(100) adsorbent pellets were found to be 12.1 cc /gram and 6.3 cc /gram at temperatures 303 K and 348K respectively and at a total feed gas flow of around 120 ml/min.
- Example 4 80 g of the adsorbent mentioned in Example 4 was mixed thoroughly with 20 g of bentonite clay for 15 minutes and then a required amount of water was added, followed by kneading for 1.5 hours.
- the kneaded product was extruded by using a hand-operated, extruder to give a shaped product in the form of extrudates having an average diameter of 3 mm.
- Extrudates were dried at 353 K for 16 hours and broken in to pieces of about 3 mm length manually. The dried extrudates were calcined at 873 K for 3 hours under air a muffle furnace to give a shaped product containing zeolite ZSM ⁇ 5(400).
- the column pressure was 1 atm (absolute) during adsorption and desorption.
- the breakthrough capacity of CO 2 in ZSM-5(400) adsorbent pellets were found to be 8.1 cc /gram and 4 cc /gram at temperatures 303 K and 348K respectively and at a total feed gas flow of around 120 ml/min.
- Example 5 80 g of the adsorbent mentioned in Example 5 was mixed thoroughly with 20 g of bentonite clay for 15 minutes and then a required amount of water was added, followed by kneading for 1.5 hours. The kneaded product was extruded by using a hand-operated, extruder to give a shaped product in the form of extrudates having an average diameter of 3 mm. Extrudates were dried at 353 K for 16 hours and broken in to pieces of about 3 mm length manually. The dried extrudates were calcined at 873 K for 3 hours under air a muffle furnace to give a shaped product containing zeolite ZSM ⁇ 5(900).
- the column pressure was 1 atm (absolute) during adsorption and desorption.
- the breakthrough capacity of CO 2 in ZSM ⁇ 5(900) adsorbent pellets were found to be 7.6 cc /gram and 4 cc /gram at temperatures 303 K and 348K respectively and at a total feed gas flow of around 120 ml/min.
- the adsorbent which is having good adsorption capacity as well as desorption kinetics for CO 2 , is good for the removal of CO 2 from the power plant flue gas.
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Abstract
L'invention concerne un procédé de préparation et d'utilisation de cribles moléculaires de zéolite du type pentasil pour l'adsorption du dioxyde carbone à partir de mélange gazeux contenant du dioxyde de carbone dans la plage de 3 à 20% par volume comme dans le cas de gaz de fumée d'une centrale électrique. Plus précisément, l'invention concerne l'utilisation de zéolites du type pentasil comprenant de la mordenite, la zéolite bêta et ZSM-5, le rapport SiO2ZAl2O3 étant de 25-900 à la température dans la plage de 293à 423K et des pressions ambiantes. La capacité d'adsorption d'équilibre le plus élevé pour CO2 est de 51,5 cc/g et la capacité de percée la plus élevée pour CO2 de 25,6 cc/g à 303K à un écoulement gazeux d'alimentation de boulettes adsorbantes d'environ 120 ml/min dans ZSM-5(25).
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CN113385141A (zh) * | 2021-06-23 | 2021-09-14 | 浙江大学 | 一种通过施用zsm-5分子筛提高植物栽培设施co2浓度和农作物生长的方法 |
CN114455585A (zh) * | 2022-02-16 | 2022-05-10 | 青海师范大学 | 一种吸附空气中二氧化碳的方法 |
CN114849653A (zh) * | 2022-05-12 | 2022-08-05 | 上海交通大学 | 高效捕集二氧化碳的胺改性多孔分子筛及制备方法和应用 |
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CN113385141B (zh) * | 2021-06-23 | 2022-05-31 | 浙江大学 | 一种通过施用zsm-5分子筛提高植物栽培设施co2浓度和农作物生长的方法 |
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